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We thank you for your kind request and we have pleasure in sending you our offer for the
supply of:
Model OL 1900 CS
equipped with accessories and peripheral equipment
CONTENT OF THE OFFER No. 16/03873:
Pos.
1.
1.a
1.b
1.c
2.
3.
4.a
4.b
4.c
Description
Price details
Basic machine configuration and standard equipment
Auxiliary and/or requested machine equipment
Peripheral equipment
Supply conditions
General sales conditions
Technical machine description
Machine optional description
Peripheral equipment description
1.
1.a
PRICE DETAILS
NOTE:
The supply does not include:
-
1.b
1.23
2
2.01
Electric Interfaces:
Electric interface for Vacuum System
3
3.02
3.04
1.03
1.13
1.21
3.08
3.11
3.12
3.13
3.14
4
4.02.1
4.02.2
4.02.3
4.02.4
4.03.1
4.03.2
4.04
4.05
4.10
4.11
4.12
4.14
4.15
4.16
4.17
4.18
Standard
Standard
278,00
5.220,00
1.500,00
1.130,00
4.990,00
Standard
5.850,00
7.380,00
3.500,00
400,00
6.250,00
Standard
3.910,00
3.910,00
3.910,00
4.240,00
4.240,00
9.180,00
5.460,00
1.530,00
1.520,00
18.110,00
9.400,00
9.400,00
4.700,00
19.600,00
8.500,00
5
5.03
5.04
5.07
Clamping Unit:
Unscrew of 2 top tie-bars
Block-Control "I" (control and automatic adjustment of clamping force)
Opening stroke mechanical limitation
82.900,00
Standard
6.500,00
6
6.04
6.06
63.090,00
14.010,00
7
7.04
Miscellaneous:
Box with flowmeters and thermometers with 8 circuits fitted on
operator side (without piping)
Anti-vibration pads
Feeding system on pump motor by means of vector inverter for energy
saving
Thermoregulation unit plant on the machine, 4 circuits on moving
platen and 4 circuits on fixed platen , consisting of:
-Modular ducts containers, containing stainless steel pipes AISI 316
with insulation by glass wool and with hydraulic joints at the endings;
- Manifolds complete of stainless steel taps 1/2" and hydraulic links for
connection to the hoses;
- Stirrups of anchorage
- 3/4" stainless steel hoses from the thermoregulators to the fixed
installation and from the fixed installation to the manifolds of the fixed
and mobile part of the die with translation;
- Docking station, 4 positions (4 units double zone)
2.700,00
13.830,00
23.030,00
38.500,00
7.13
7.14
7.18
388.668,00
1.c
PERIPHERAL EQUIPMENT
Price
4.920,00
93.500,00
148.600,00
105.300,00
4.01
24.500,00
75.000,00
5.800,00
1.100,00
10.400,00
268.000,00
19.800,00
756.920,00
1.g
SERVICES
Ex Idra Works
5.000,00
65.000,00
15.000,00
104.500,00
19.500,00
Included
10
1.e
PRICE SUMMARY
Pos. 1.a
Pos. 1.b
Pos. 1.c
Pos. 1.g
1.148.400,00
388.668,00
756.920,00
104.500,00
2.398.488,00
11
SUPPLY CONDITIONS
Delivery point:
Ex our Works in Brescia, loaded on truck (standard term included in our basic
price)
Note:
Quotation for special delivery conditions is available on request
See point 1.g Services
Where despatch and/or delivery of the goods are prevented or delayed through
Force Majeure, due to unavoidable or unforeseeable circumstances which are
beyond of the control of Idra, such as strike action, or their suppliers or
carriers companies, accidents, administrative or regulation-related difficulties
etc. Idra cannot be considered liable.
Packing:
Excluded.
Quotation for packing is available on request, such as:
- Protection grease for sea fright
- Open Top container or wooden crates
Delivery terms:
The terms are as machine tested and ready for customers approval at our
works.
It is 8 months from:
a) Date of receipt written Purchase Order complete with technical specification
b) Full respect of payment terms (as explained in the clause Payment
Terms)
c) If anything different is not requested or not indicated in your purchase
order, we will follow the standard configuration shown in our offer.
d) The delivery date valid for contract terms is the one indicated in our order
confirmation.
e) Any modification and/or addition during manufacturing period can cause
delivery delay and/or extra costs.
Delivery
Postponement:
12
Payment terms:
Reserve on property:
Idra is entitled to retain ownership of the supplied equipment until full and final
payment of the invoiced price is made.
Offer validity:
Supply limits:
This offer includes only the items stated and listed; therefore everything not
mentioned is excluded.
We point out following exclusions:
- Foundations and all civil building work;
- Internal transportation and handling an customers works;
- Air, water and electrical connections to customers network;
- Interface connection between supplied equipment not provided by Idra;
- Hardware and Software modifications and/or updating of customers
equipment.
13
Commissioning:
14
Warranty:
We are with pleasure at your complete disposal for any further information you may need
and remain
Yours faithfully
IDRA S.r.l.
R. Ferrario, General Manager
F. Panni, Area manager
15
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
This is a conditional sale; therefore the Buyer becomes owner of the goods after receipt of the final payment. Lack of
payment within the set terms of two consecutive instalments authorizes the Seller to cancel the sale. In this case the
Seller has the right to immediately have the machine returned and to keep the instalments collected as
compensation for loss and rent, apart from the right of a further compensation for damages.
The scope of supply is specified in the Order Confirmation; any materials, services or performances not included will
be invoiced separately. Prices are ex- Sellers works.
The Seller will modify the standards of the product only on explicit request of the Buyer. The modifications will be at
an extra price.
Payments will be settled as specified in the Order Confirmation. If the Buyer is late with any payment, the Seller can
suspend the fulfilment of all obligations until this payment is made. Delays in payments will imply automatic debiting
of interest, calculated with the interest rate on late payment in force in Italy. The Buyer cannot demand any eventual
non-fulfilment by the Seller if payments are not up-to-date, in the same way any rights of the sale will lapse.
Shipment is carried out in the most suitable way, unless specifically requested by the Buyer and stated in the Order
Confirmation. Expenses for packing, eventual part disassembling, insurance, transport, customs, etc. are at Buyers
charge. Goods are always shipped on behalf and at risk of the Buyer.
Where despatch and/or delivery of the goods are prevented or delayed through Force Majeure, due to unavoidable
or unforeseeable circumstances which are beyond of the control of the Seller, such as strike action, or their
suppliers or carriers companies, accidents, administrative or regulation-related difficulties etc. the Seller cannot be
considered liable and any delivery terms shall be extended accordingly.
Delivery Terms are specified in the Order Confirmation. Technical modifications requested after Order Confirmation
date will postpone the delivery date and will no longer be binding. It is agreed that the delivery date will be extended
without any Sellers responsibility during the period of Majeure Force events such as fire, earthquake, flood, national
strike, lock-out, general insurrection and any other event which could jeopardize the normal execution of the supply.
The Seller undertakes to deliver the machines fit for the work they are normally used for and according to the
specifications expressly stipulated with the Buyer. Sellers liability is strictly bound to the obligations stipulated.
Therefore it is expressly agreed that the Seller will not be obliged to compensate eventual missed industrial or
economic targets and under no circumstances any consequent loss. The Seller is not responsible for the machine
conformity defects and faults due to non-compliance with the provisions foreseen in the instruction and maintenance
manuals and for bad use of the machine. Furthermore the Seller is not responsible for the defects due to alterations
and/or repairs carried out by the Buyer without the previous written approval from the Seller. This also causes expiry
of the warranty right. The warranty terms are valid only provided that the machine commissioning and start-up have
been carried out directly by the Seller or through personnel appointed by the Seller or at least under the control of
his technicians.
The machine warranty is for a period of 12 months, starting from the date the acceptance certificate is signed and
however not longer than 18 months from shipment date. Even if the Buyer intends to provide, at his own expenses
and risk, machine storage in the sellers factory, shipment must be considered as occurred. The conformity fault
claim must be sent by registered mail or fax and it must indicate the exact information regarding the fault found. The
Conformity Fault Claim cannot be made after expiry date of the warranty period. After official claim by the buyer, the
Seller is forced to take back the faulty part and once the fault has been identified, decide if to replace the faulty part
with a new part or repair the part himself or by a third party of confidence at his expenses. The delivery of the new
and /or the repaired part will be made as soon as possible and no claim for damage or extension of the warranty
period can be requested in case of delay. Warranty does not cover parts subject to quick and continuous wear and
parts in contact with liquid metal.
Any drawing, document, technical-information or software relative to the machine manufacturing is exclusive
property of the Seller and the Buyer will have no rights on them.
The contract cannot be transferred by one party without permission of the other party.
Condition of the Purchase Order is the acceptance of the present General Sale Conditions, which cannot be
changed unless expressly agreed in written.
For every dispute Brescia will be the only competent court and the Italian law will be applied.
IDRA s.r.l. guarantees the treatment of personal data in observance of the current regulations (Act 196/03 and
following amendments); the full informative report according to Art. 13 is available from this link in our website in
the section Privacy Informative report for Customers and Suppliers.
_______________________________
16
_______________________________
4.a
4.0
DESCRIPTION
U.M.
OL 1900 CS
Clamping force
kN
19.600
Clamping force
Injection force with 20 bar
counterpressure
Ejection force
Ton
1.998
kN
1.210
kN
688
mm
1.450
mm
600
mm
1960x1960
mm
1250x1250
mm
250
mm
1.400
Ejection stroke
mm
280
kg
28
cm^2
4.995
n/1'
2.1
kW
2x45
Machine weight
Ton
98
11.7x4.2x4.4
Machine dimensions (L x W x H)
17
4.1
4.1.1
MECHANICAL STRUCTURE
CLOSING UNIT
The mechanical structure of the OL-CS range machines is the outcome of long
technological experience with continuous improvement to the solutions used, which
guarantee long duration and higher performance.
Hydraulically operated horizontal double toggle mechanism, with 5 points, ensures
sturdiness, fast movements and long strokes of the moving platen. The closing and
central ejection movements are measured by stroke transducers that allow settings to be
made directly from the machine control cabinet.
Bushings and pins are made in steel and have a point-to-point oil lubrication system
fed by a centralized controlled unit with a safety pressure switch.
Moving platen and connecting rods are made from widely dimensioned castings to
ensure maximum stiffness. Movement is extremely smooth due to adjustable bronze
sliding shoes which slide on hardened and tempered guides fitted on the machine base.
Moving platen stroke can be set by transducer and controlled by proportional valves.
Platen parallelism is fast and simple by adjusting the tie bar nuts of the fixed
platen.
Fixed platen designed for limited bending and excellent support for dies and with
water cooling circuit.
Central ejection unit consists of a thick plate operated by 2 hydraulic cylinders for
free stroke adjustment by the stroke transducers.
Forward and return movements controlled by adjustable timers with independent
setting of speed and pressure and possibility of repeatability.
Machine tie bars in hardened and tempered steel alloy Ni-Cr-Mo with hard chrome
plating for high resistance to wear and corrosion. Tie bar locking with special traction
nuts on fixed and cylinder plates. The thread is obtained by cold rolling which ensures
better resistance compared to the turned threads.
18
19
4.1.2
HYDRAULIC UNIT
The hydraulic unit of the OL CS range machines is made exclusively with components
from international high qualified vendors. Maximum hydraulic line pressure 160 bar.
The unit has a large capacity tank incorporated in the machine base with an electric
level control and filtering system. Hydraulic proportional valves situated on manifold
with cartridge valves control all movement flows and pressures..
High pressure flexible hoses are used to minimize rigid pipes. The unit is equipped
with exclusion valves to simplify hydraulic fault finding.
The hydraulic circuit with proportional valves enables the following parameters to be
set:
Flows
Die mounting
Slow-fast die closing
Die safety
Final closing flow
Slow opening
Fast opening
Opening brake
Central ejection forward-back
Fast-slow die height adjustment
Core pulls IN-OUT
Closed loop injection with 10 speed steps
(1st and 2nd phase)
2nd injection phase (fast shot)
3rd injection phase (intensification)
Biscuit ejection
Injection plunger return
Min.-max. flow
20
Pressures
Die mounting
Low pressure
High pressure
Slow closing
Closing final pressure
Slow opening
Opening brake
Central ejection forward
Die height adjustment
Biconstant charge (intensified pressure)
4.1.3
ELECTRIC UNIT
The electric system on the machine is wired with armoured metal sheaths and fireproof
cables. The electric control is positioned in a separate control panel. The electric unit
conforms to the CEI, VDE, IEC safety standards.
Electronic control panel with Siemens S7 PLC .
NEW Inject Computer IC 3.0 Idra Supervision System with multi touch, glove
friendly screen for parameters setting, complete with 3D diagnostics, integrated
peripheral equipment interface control and air conditioner.
The system is configured in a new touch rich environment with about 90 pages
depending on cell configuration, using tablet style gestures for navigation. The
industrial PC is equipped with Intel i7 latest generation CPU and Windows 7
embedded x64.
Hard disk are SSD military grade.
Operator interface with 18.5 multi touch industrial display(1366x768) and additional
keyboard with the following functions:
- interactive 3D synoptic with Help manual and corrective actions
- simplified graphical setting of parameters and optional functions.
- diagnostics and alarms with help functions for fault finding, storage of data
and statistical analysis with graphic visualization of injection curves
21
22
4.1.4
LUBRICATION UNIT
Automatic toggle lubrication, oil type point to point with pump-tank group, electric
level control and pressure switch to control the lubrication cycle. The operator can
adjust intervals and duration.
4.1.5
PRE-ARRANGMENTS
The pressure die casting machine is equipped with the following electric and hydraulicmechanic pre-arrangements:
Automatic die lubricator
Automatic injection plunger lubrication
Automatic metal ladle
Core pull program
Injection pressure reduction
Closing mechanical safety
23
4.1.6
INJECTION SYSTEM
The 3-phase injection system of the OL CS series machines has a pressure intensifier
with separate control circuit. Intensification plunger is monobloc, positioned in line
with the injection cylinder, is connected to a rod that displays the movement.
Independent flow control of the 3 injection phases with proportional valves for fast
reaction times and consistent repeatability.
The injection cylinder diameter is sized to guarantee an adequate injection force even
with castings of reduced thickness and dry shot speeds higher than 7.5 m/s.
With the ICS II system, IDRA Control System II for the closed loop control of
injection , (supplied as an option), adjustment of the injection parameters is in real
time. This system gives the following advantages:
-
BICONSTANT
The Patented Biconstant system controls the final pressure value (intensification).
It consists of an oil-nitrogen accumulator, which adjusts the intensification cylinder
backpressure by absorbing the pressure peaks associated with intensification high
speeds. The system guarantees repeatability of the final pressure value and dry
intensification times lower than 15 milliseconds.
24
4.1.7
PLC Series S 7
Electric motors
Motor reducers for electric doors
Hydraulic pumps
Plate heat exchanger
Hydraulic filters
O-Ring seals
Piston seals
Solenoid valves
Proportional valves
Piston type accumulators
Nitrogen bottles
Nitrogen safety valve
Oil lubrication
Injection plunger lubrication
Limit switches
Position sensors
Tie bar stretching sensors
Squeeze pin accumulators
Welded flanges
Flexible pipes
SIEMENS
ABB SIEMENS
BONFIGLIOLI
DENISON
ALFA-LAVAL
PARKER
PARKER (NBR)
BUSAK-SHAMBAN
PARKER
PARKER
GEI FOX
GEI FOX
PARKER
DROPSA
ACHESON
SIEMENS
SIKO (magnetic)
BAUMER
PARKER
according to SAE J518 3000 p.s.i.
according to DIN20023-4SP prEN 856/4
SP; DIN20023-4SH prEN 856/4SH;
DIN20022-2SN prEN 853/2SN
25
4.1.8
PROGRAM 1
(without core pulls)
PROGRAM 2
(with core pull group 1 on movable plate)
- door closing
- machine closing
- injection
- machine opening
- adjustable door opening
- ejection
- ejection return
- plunger return
- door closing
- core pull 1 IN
- machine closing
- injection
- machine opening
- adjustable door opening
- core pull 1 OUT
- ejection
- ejection return
- plunger return
When extra hydraulic control valves are fitted, the following programs are also
available (see optional equipment for additional cost).
PROGRAM 3
(with core pull group 3 on fixed plate)
PROGRAM 4
(with core pull group 1 on movable plate)
(with core pull group 3 on fixed plate)
- door closing
- machine closing
- core pull 3 IN
- injection
- core pull 3 OUT
- machine open
- adjustable door opening
- ejection
- ejection return
- plunger return
- door closing
- core pull 1 IN
- machine closing
- core pull 3 IN
- injection
- core pull 3 OUT
- machine opening
- adjustable door opening
- core pull 1 OUT
- ejection
- ejection return
- plunger return
26
4.1.8
- core pull 1 IN
- core pull 2 IN
- machine closing
- injection
- machine opening
- adjustable door opening
- core pull 2 OUT
- core pull 1 OUT
- ejection
- ejection return
- plunger return
- core pull 1 IN
- core pull 2 IN
- machine closing
- core pull 3 IN
- injection
- core pull 3 OUT
- machine opening
- adjustable door opening
- core pull 2 OUT
- core pull 1 OUT
- ejection
- ejection return
- plunger return
27
4.1.9
STANDARD SUPPLY
28
4.1.10
SAFETY DEVICES
UNI EN 12100-2
UNI EN 60204-1
2004/108/EC
Electromagnetic Compatibility
29
4.b
OPTIONS AVAILABLE
1.02
1.03
2.01
3.02
3.04
3.08
4.02.1
30
4.03.1
4.04
5.03
5.04
6.04
6.06
7.04
31
7.14
Feeding system on pump motor by means of vector inverter for energy saving
Frequency inverter control with Vane pumps
Addition of frequency invert to standard AC motor and vane pump can give
significant advantages for energy usage.
The power consumption is reduced by adapting rotation speed and related oil
delivery to the flow requested for each specific movement of machine cycle. At
low speed the motor is consuming much less electrical energy therefore we find
that during machine idle time the savings are large.
The system will typically save around 15% to 20% of the total energy consumption
for an adapted standard Idra hydraulic system running at 160bar line pressure.
Advantages:
- Lower energy Consumption
- Reduced fluid heating (increased seal life)
- Lower requirement for fluid cooling (reduced energy on water cooling system)
- Works with 50/60hz system
- Rapid return on investmen
32
33
34
GENERAL DESCRIPTION
EXTRACTING ROBOT MODEL ABB
TYPE IRB-F (FOUNDRY PLUS)
Extractig robot ABB has been studied expressly for foundries uses for die-casting, it combines
characteristics of robustness and reliability.
The F ( Foundry Plus ) model has been designed for applications in particularly "hostile" place,
such as the foundry .
Its main characteristics are: the special surface treatment , the IP67 protection in robot body , and
the control panel cooling, that guarantee the proper functioning in ambient temperatures up to 52 .
The robot function is to carry out the unloading of the pressure diecasting machine, interlocking of
the relative trimming press, after casting control presence by photocells and cooling, and die
lubrication..
The ABB 6-axis industrial robot is complete with :
Electric control panel with cables length 15 m.
Portable programming unit, Touch Screen, operating according to the method of selflearning , with joystick and operator dialogue.
USB unit for programs memory and storage.
PC Interface for programs and data editing and saving on IDRA Inject Computer II hard
disk ( Optional)
Profibus Slave Card for interfacing with IDRA die casting machine.
Input / Output Cards for interfacing with other peripherals.
Air connection unit and signals on robot arm .
Pneumatic gripper with three claws for part manipulation with grip at the biscuit, complete
with brackets, fitting, plate for fixing of the gripper to the robot arm and a set of fingers
for biscuit (diameter to be defined).
Special gripper on design of the piece to be manipulated on request.
Group of casting presence control, composed of support frame in aluminum structure, fitted
with n. 4 photocells mounted on adjustable supports to be suitable for different castings.
Robot basement .
Group of cell protection fences in conformity to D.L. n. 626 and according to UNI EN 775,
EN 291-1.
Ejector tracking by:
Software Soft Servo for robot movement synchronization to the ejectors speed.
35
36
1900x1300
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
GENERAL DESCRIPTION
DOSING FURNACE FOR ALUMINIUM
TYPE WESTOMAT 2300 S ProDos 3
Westomat is a holding furnace without crucible, equipped with heating system by silicon
carbide resistances electronic system for molten metal dosing, both combined in a single
operation unit.
Dosing of the liquid aluminium is made by a delivery pipe immersed in the load by air
overpressure in the furnace closed opening. Progress of overpressure is controlled by
software so that counterpressure is done when the set dosing quantity is reached.
Introduction of dosing quantity is freely managed by the user from the control input menu.
The furnace basin is made in high quality ceramics, resistant to aluminium and to the
aggressive refining agents.
DOSING UNIT FOR ALUMINIUM TYPE WESTOMAT 2300 S ProDos 3, complete with:
Resistance-heated holding furnace (incl. special drying)
- one set of electric resistance heating elements (3 pcs.)
- duplex thermocouple for metal
- SiC-thermocouple protective tube
- Thermocouple for furnace chamber
- Filling funnel
Dosing system
- one riser tube (complete)
Control panel
- dosing control ProDos 3
- temperature controller metal / furnace chamber and heat input control
- signal interface to the pressure diecasting machine
- molten metal under and over temperature controller
Lifting/tilting device (shears table)
- With hydraulic cylinder and hand-operated pump
Additional equipment included:
Maintenance platform
Wiring material for electrical connection (10m)
Discharge chute
Hydraulic aggregate, moveable
Switch-cabinet air conditioning (roof installation)
Cleaning Tools
37
TECHNICAL DATA
DOSING FURNACE STRIKO-WESTOFEN
MODEL WESTOMAT 2300 S
Capacity
Working capacity
Connecting capacity
Noise level
Furnace dimensions:
Width
Length
Max. Height (with scaffolding)
Furnace weight (with scaffolding)
Control cabinet dimensions:
Width
Length
Max. Height
Weight
38
U.M.
Kg (Al)
Kg (Al)
kW
dB
W 2300 S
2300
1800
36
78
mm
mm
mm
Kg
2260
3650
3290
7050
mm
mm
mm
Kg
400
800
1900
200
A = Indicatore di livello
B = Incastellatura di sollevamento ed inclinazione
C = Termolelemento (vano forno)
D = Sportello di pulizia
E = Sfiato di emergenza forno
F = Cella di pesatura carica (opzionale)
G = Allacciamento pneumatico
H = Allacciamento elettrico
I = Pompa a mano
L = Coda a strappo (tramoggia di riempimento)
K = Arresto
39