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Wout
Qin
Qout
steam
water (condensate)
SteamA.ppp
Q& in
m&
Q& in = m& (h 2 - h1 )
ile
bo
h2 = hsuperheated
h2 = h g
t sat
h1
SteamA.ppp
h2 = hf + xhfg
l l
Notes on Boilers
1. The heat transfer rate to the water/steam is normally less than
the rate at which energy is released inside the boiler (typically by
combustion). We may therefore define a boiler efficiency as:
h boiler =
SteamA.ppp
m& ( h 2 - h1 )
m& fuel LCV
Turbine
A steam turbine operates in a similar way to a gas turbine.
The same basic performance and efficiency equations are used
except that steam cannot be treated as a perfect gas.
W&out
or
h isen =
3 isen
h2 - h3
h2 - h3
p boil
2
er
g
er
p condens
l
l
3'
SteamA.ppp
s
5
Notes on Turbines
1. Steam turbines are usually staged owing to the fact that the
specific volume of steam increases considerably as its pressure
falls. A typical large steam turbine will be divided into high,
intermediate and low pressure stages. The LP stage may be
split.
SteamA.ppp
Condenser
The condenser brings the exhaust steam into contact with a cool
medium (usually cold water) in order to remove heat and
condense it back to water known as condensate.
Thermodynamically it behaves in the same way as the boiler,
but in reverse.
Q&out
Notes:
1. The cooling water temperature would be typically in the range
10C to 30C depending on the source. Condensing
temperatures are therefore in the range 25C to 45C.
This means condensing pressures in the range 3 to 8 kPa, ie
well below atmospheric pressure. This gives rise to problems
with air leakage into condensers, which has to be counteracted
by the use of vacuum pumps.
2. The condensate will normally leave the condenser as a
saturated liquid at the saturation temperature
SteamA.ppp
Feed pump
The feed pump is needed to pump water back into the boiler. In
order to do this it has to raise the pressure to at least boiler
pressure.
It requires mechanical energy to achieve this, but in comparison
to the energy produced by the turbine the amount required is
very small, and can normally be ignored in plant efficiency
calculations.
- W&fp = m& (h 1 - h 4
u 1 = u 4 and v 1 = v 4
\
& v1 ( p 4 - p1 )
W&fp = m
W& fp
= Dh = 0.001 (2 10 6 ) = 2 kJ /kg
m&
Q& in
W&out
Q& out
3
Q& in = W&out + Q& out
As a heat engine:-
2
f
1,4
3
s
SteamA.ppp
h th
ie
SteamA.ppp
W& otu
m& (h 2 - h3 )
=
=
&
m& (h 2 - h1 )
Q in
h th =
(h 2 - h 3 )
(h 2 - h1 )
10
Reheater
4
Q& R
Turbine
W&out
m& b
Q&B
Q& out
Boiler
7
1
Feed-heater
SteamA.ppp
6
Feed-pump
Condenser
11
FEED HEATING
One feed-heater would raise the feed water temperature by a
certain amount depending on the condition of the steam bled
from the turbine used to increase the feed water temperature.
What if we added more feed heaters?
How should we use them?
Let us look at an indeterminate number of feed-heaters serving
a steam plant. We shall focus on any two adjacent feedheaters.
&A =1 (hA)
m
m& B ( hB )
(hwF )
& j (hj )
m
m& i ( hi )
(hwA )
& wi (hwi )
m
& wj (hwj )
m
Feedheater
Feedheater
12
(i)
( hwj - hwi )
from (i)
&j =m
& wi
m
from (ii)
& wj = m
& wi (1 +
m
& wj
m
or
& wi
m
( hj - hwj )
= g j = 1+
hwj - hwi
hj - hwj
hwj - hwi
hj - hwj
if
and
then
rj
Fj
m& wj
m& wj
m& B
m&
wa
m& wj
m& wi
m& wh
1
j
n =1
Now
h th = 1 -
but
m& A = 1
\
SteamA.ppp
Q out
m& ( h - h wA )
= 1- A A
Q in
m& B ( h B - h wF )
h th = 1 -
( h A - h wA )
m& B ( h B - h wF )
13
ie when
is a maximum.
n =1
R = ri + rj
i.e. rj = R - ri
R - ri
g j = 1+
Fj
so
g i g j = (1 +
then
ri
R - ri
)(1 +
)
Fi
Fj
so
&
Fi = F j = F
g ig
= (1 +
ri
R - ri
)(1 +
)
F
F
is given when
( g ig j )
ri
=0
ri
1
R - ri 1
)( - ) + (1 +
)( ) = 0
F
F
F
F
ie when R = 2 ri or ri = 21 R
(1 +
SteamA.ppp
14
SteamA.ppp
15
RE-HEAT
Reheater
4
Q& R
Turbine
W&out
2
5
s
Re-heat:
1. Keeps the exhaust steam away from the saturation line
2. Allows additional heat to be supplied at high temperature
3. Usually only a small improvement in thermal efficiency
SteamA.ppp
16
Economiser
Preheated air
Air in
Boiler
tubes
Fuel in
An economiser (air-to-air) preheats in-coming air using
waste heat in the flue gases
SteamA.ppp
17