Escolar Documentos
Profissional Documentos
Cultura Documentos
Electrical temperature
measuring instruments
Contents
WIKA product lines
Resistance thermometers
Thermocouples
10
Temperature transmitters
13
Digital indicators
14
Temperature controllers
15
Thermowells
16
Application-oriented solutions
18
Accessories
19
Technical information
20
ScrutonWell-Design
25
WIKA worldwide
28
Efficient logistics
Fully automatic
production
Certified calibration
laboratories
The WIKA programme covers the following product lines for various fields of application.
Diaphragm seals
WIKA diaphragm seals, mounted with pressure gauges, pressure
transducers, pressure transmitters etc., are recognised and
valued internationally for the most difficult of measuring tasks.
The measuring instruments can therefore be used at extreme
temperatures (-130 +400 C), and with aggressive, corrosive,
heterogeneous, abrasive, highly viscous or toxic media. The
optimal diaphragm seal designs, materials and filling media are
available for each application.
Level measurement
WIKA has a comprehensive range of level measuring instruments available for temperatures up to 450 C, specific
gravity from 400 kg/m and pressure ranges up to 500 bar. This
includes standard instruments and customised products.
Flow measurement
Orifice plates, meter runs, flow nozzles, Venturi tubes and pitot
tubes are part of our portfolio of primary flow elements and
restriction orifices. The wide range of our products is able to cover
the majority of industrial applications. Customised solutions can be
developed to meet your special needs.
Calibration technology
WIKA offers a broad product range of calibration instruments for
the physical units of measurement for pressure and temperature,
and for electrical measurands. Numerous patents ensure
unmatched performance from many of our calibration instruments.
The range of services covers the calibration of pressure and
temperature measuring instruments in our accredited DKD/DAkkS
calibration laboratories and a mobile service to calibrate your
instruments on site.
Resistance thermometers
Resistance thermometers are equipped with platinum sensor
elements which change their electrical resistance as a function
of temperature. In our range of products you will find resistance
thermometers with connected cable as well as versions with
connection head. A temperature transmitter can be installed
directly in the connection head.
TR10-A
TR10-B
TR10-C
NAMUR
NAMUR
Sensor element:
Measuring range:
Connection method:
Design:
Data sheet:
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
MI cable
TE 60.01
Sensor element:
Measuring range:
Connection method:
Measuring insert:
Data sheet:
NAMUR
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
MI cable
TE 60.02
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
Mounting thread
TE 60.03
TR10-D
TR10-F
TR10-H
Without thermowell
NAMUR
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
1 x Pt100, 2 x Pt100
-200 +500 C
2-, 3- and 4-wire
Mounting thread
TE 60.04
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
NAMUR
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
Flange
TE 60.06
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
Mounting thread
TE 60.08
Resistance thermometers
TR10-J
TR10-K
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
Sensor element:
Measuring range:
Connection method:
Data sheet:
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
Mounting thread
TE 60.10
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
TE 60.11
TR10-L
TR11-A
TR12-A
Sensor element:
Measuring range:
Connection method:
Data sheet:
Sensor element:
Measuring range:
Connection method:
Design:
Data sheet:
Sensor element:
Measuring range:
Connection method:
Data sheet:
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
TE 60.12
1 x Pt100, 2 x Pt100
50 +250 C
2-, 3- and 4-wire
Tubular design
TE 60.13
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
TE 60.16
TR12-B
TR12-M
TR30
Compact version
Sensor element:
Measuring range:
Connection method:
Option:
Data sheet:
Sensor element:
Measuring range:
Connection method:
Option:
Data sheet:
Sensor element:
Measuring range:
Output:
Data sheet:
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
Ex i, Ex d
TE 60.17
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
Ex i, Ex d
TE 60.17
1 x Pt100
-50 +250 C
Pt100, 4 20 mA
TE 60.30
Resistance
thermometers
TR31
OEM miniature design
Sensor element:
Measuring range:
Output:
CSA:
Data sheet:
1 x Pt100, 1 x Pt1000
-50 +250 C
Pt100, Pt1000, 4 20 mA
Ordinary and hazardous locations
TE 60.31
TR34
TR40
Miniature design
Miniature design,
explosion-protected
Sensor element:
Measuring range:
Output:
CSA:
Data sheet:
Sensor element:
Measuring range:
Output:
CSA:
Data sheet:
Sensor element:
Measuring range:
Connection method:
Cable:
Data sheet:
TR33
1 x Pt100, 1 x Pt1000
-50 +250 C
Pt100, Pt1000, 4 20 mA
Ordinary locations
TE 60.33
1 x Pt100, 1 x Pt1000
-50 +250 C
Pt100, Pt1000, 4 20 mA
Hazardous locations
TE 60.34
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
PVC, silicone, PTFE
TE 60.40
TR50
TR53
TR55
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
1 x Pt100, 2 x Pt100
-50 +250 C
2-, 3- and 4-wire
Surface mounting
TE 60.50
1 x Pt100, 2 x Pt100
-50 +400 C
2-, 3- and 4-wire
Bayonet
TE 60.53
1 x Pt100, 2 x Pt100
-50 +450 C
2-, 3- and 4-wire
Compression fitting
TE 60.55
Resistance thermometers
Resistance thermometers
TF35
TF40
TF41
Measuring range:
-50 +250 C
Measuring element: Pt100, Pt1000, NTC, KTY, Ni1000
Compact design
Special feature:
High vibration resistance
Ingress protection IP54 to IP69K,
depending on plug
Data sheet:
TE 67.10
Measuring range:
-50 +200 C
Measuring element: Pt100, Pt1000, NTC
Smallest housing design, UV-resistant
Special feature:
Protected against dust and water jets
IP65
Plastic mounting flange
Data sheet:
TE 67.16
Measuring range:
-40 +100 C
Measuring element: Pt100, Pt1000, NTC
Smallest housing design, UV-resistant
Special feature:
Protected against dust and water jets
IP65
Clip-on sun protector
Data sheet:
TE 67.17
TF43
TF44
TF45
Measuring range:
-50 +105 C
Measuring element: Pt100, Pt1000, NTC
Plastic moulded measuring element
Special feature:
Waterproof
Compatible with customary refrigeration
controllers
Data sheet:
TE 67.13
Measuring range:
-50 +200 C
Measuring element: Pt100, Pt1000, NTC, KTY
Connecting lead PVC, silicone
Special feature:
Aluminium sensor sleeve
Protected against dust and water jets,
IP65
With quick-mounting clip
Data sheet:
TE 67.14
Measuring range:
-50 +250 C
Measuring element: Pt100, Pt1000, NTC, KTY, Ni1000
Connecting lead from PVC, silicone,
Special feature:
PTFE
Stainless steel sensor sleeve
Protected against dust and water jets,
IP65
Data sheet:
TE 67.15
Resistance thermometers,
temperature switch
TR60
TR75
TR81
Sensor element:
Measuring range:
Connection method:
Process connection:
Data sheet:
Measuring range:
Sensor element:
Measuring range:
Connection method:
Thermowell:
Data sheet:
1 x Pt100, 2 x Pt100
-40 +80 C
2-, 3- and 4-wire
Wall mounting
TE 60.60
Power supply:
Data sheet:
1 x Pt100, 2 x Pt100
-200 +600 C
2-, 3- and 4-wire
Metal
TE 60.81
TSD-30
TF-LCD
TF-37
Measuring range:
Special feature:
Measuring range:
Sensor element:
Special feature:
PSD-30
LSD-30
Measuring range:
Output:
Data sheet:
-20 +80 C
Switching output PNP or NPN
4 20 mA
0 10 V
IO-Link 1.1
TE 67.03
Data sheet:
-40 +120 C
TE 85.01
Data sheet:
-50 +260 C
Pt100, Pt1000, NTC, KTY, Ni1000
Very high vibration resistance
Connection lead from PVC, silicone,
PTFE
Thermowell brass or stainless steel
TE 67.12
Resistance thermometers
Resistance
thermometers
for sanitary
applications
TR20
Flush
Sensor element:
Measuring range:
Connection method:
Data sheet:
Pt100
-50 +250 C
2-, 3- and 4-wire
TE 60.20
TR21-A
TR21-B
TR21-C
Sensor element:
Measuring range:
Output:
Connection to
thermowell:
CSA:
Data sheet:
Pt100, Pt1000
-30 +250 C
Pt100, Pt1000, 4 20 mA
Removable G "
Ordinary and hazardous locations
TE 60.26
Sensor element:
Measuring range:
Output:
Connection to
thermowell:
CSA:
Data sheet:
Pt100, Pt1000
-30 +150 C
Pt100, Pt1000, 4 20 mA
Removable G "
Ordinary and hazardous locations
TE 60.27
Sensor element:
Measuring range:
Output:
Connection to
thermowell:
CSA:
Data sheet:
Pt100, Pt1000
-30 +250 C
Pt100, Pt1000, 4 20 mA
Welded
Ordinary and hazardous locations
TE 60.28
TR22-A
TR22-B
TR25
Sensor element:
Measuring range:
Connection to
thermowell:
Data sheet:
Pt100
-50 +250 C
Removable M24
TE 60.22
Sensor element:
Measuring range:
Connection to
thermowell:
Data sheet:
Pt100
-50 +150 C
Removable M24
TE 60.23
Sensor element:
Measuring range:
Connection method:
Data sheet:
Pt100
-50 +250 C
3- or 4-wire
TE 60.25
Thermocouples
Thermocouples generate a voltage directly dependent on
temperature. They are particularly suitable for high temperatures
up to 1,700 C and at very high oscillating stresses. Accuracy
classes 1 and 2 / standard snd special) apply to all thermocouples.
They are available with a sensor limiting error to IEC 60581 /
ASTM E230.
TC10-A
TC10-B
TC10-C
Measuring insert
Sensor element:
Measuring range:
Measuring point:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Process connection:
Data sheet:
Type K, J, E, N or T
-200 +1,200 C
Ungrounded or grounded
TE 65.01
Type K, J, E, N or T
-200 +1,200 C
Ungrounded or grounded
TE 65.02
Type K, J, E, N or T
-200 +600 C
Ungrounded or grounded
Mounting thread
TE 65.03
TC10-D
TC10-F
TC10-H
Without thermowell
Sensor element:
Measuring range:
Measuring point:
Process connection:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Process connection:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Process connection:
Data sheet:
10
Type K, J, E, N or T
-200 +600 C
Ungrounded or grounded
Mounting thread
TE 65.04
Type K, J, E, N or T
-200 +600 C
Ungrounded or grounded
Flange
TE 65.06
Type K, J, E, N or T
-200 +1,200 C
Ungrounded or grounded
Mounting thread
TE 65.08
Thermocouples
TC10-K
Measuring insert, for installation in
TC10-L
Sensor element:
Measuring range:
Measuring point:
Data sheet:
Type K, J, E, N or T
-200 +1,200 C
Ungrounded or grounded
TE 65.11
TC10-L
TC12-A
TC12-B
Sensor element:
Measuring range:
Measuring point:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Option:
Data sheet:
Type K, J, E, N or T
-200 +1,200 C
Ungrounded or grounded
TE 65.12
Type K, J, N or T
-200 +1,200 C
Ungrounded or grounded
TE 65.16
Type K, J, E, N or T
-200 +1,200 C
Ungrounded or grounded
Ex i, Ex d
TE 65.17
TC12-M
TC40
TC46
Cable thermocouple
Sensor element:
Measuring range:
Measuring point:
Option:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Cable:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Special feature:
Type K, J, E, N or T
-200 +1,200 C
Ungrounded or grounded
Ex i, Ex d
TE 65.17
Type K, J, E, N or T
-200 +1,260 C
Ungrounded or grounded
PVC, silicone, PTFE, glass fibre
TE 65.40
Data sheet:
Type J or K
-25 +400 C
Ungrounded or grounded
Sensor diameter 0.5 3.0 mm
Plastic-moulded transition
TE 65.46
11
Thermocouples
Thermocouples
TC47
TC50
TC53
Surface thermocouple
Bayonet thermocouple
Measuring range:
Measuring element:
Measuring point:
Special feature:
Sensor element:
Measuring range:
Measuring point:
Process connection:
Data sheet:
Measuring element:
Measuring range:
Measuring point:
Special feature:
Data sheet:
-25 +400 C
Type J or K
Ungrounded or grounded
Various process connections
Connection cable glass fibre with stainless steel braid
TE 67.20
Type K, J, E, N or T
-200 +400 C
Ungrounded or grounded
Surface mounting
TE 65.50
Type K, J, N, E or T
-200 +1,200 C
Ungrounded or grounded
Single and dual thermocouples
Explosion-protected versions
TC59
TC80
TC81
Tubeskin thermocouple
High-temperature thermocouple
Sensor element:
Measuring range:
Measuring point:
Process connection:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Process connection:
Data sheet:
Sensor element:
Measuring range:
Measuring point:
Process connection:
Data sheet:
12
Type K or N
0 +1,200 C
Welded or removable
Surface mounting
TE 65.56 - TE 65.59
Type S, R, B, K, N or J
0 1,700 C
Ungrounded
Stop flange, threaded bushing
TE 65.80
Type K, N or J
0 1,200 C
Ungrounded or grounded
Stop flange, threaded bushing
TE 65.81
Temperature transmitters
Temperature
transmitters
T32
T15
Digital temperature transmitter
HART transmitter
Input:
Accuracy:
Output:
Special feature:
Input:
Data sheet:
Accuracy:
Output:
Special feature:
Data sheet:
T53
T91
TIF50, TIF52
Input:
Input:
Accuracy:
Output:
Special feature:
Data sheet:
Input:
Accuracy:
Special feature:
Data sheet:
Accuracy:
Output:
Special feature:
Data sheet:
13
Digital indicators
Digital indicators
DI32-1
DI25
DI35
Input:
Input:
Input:
Alarm output:
Power supply:
Data sheet:
Alarm output:
Power supply:
Special feature:
Data sheet:
DIH10
DIH50, DIH52
Input:
Power supply:
Data sheet:
Dimensions:
Case:
Special feature:
4 20 mA
From the 4 20 mA current loop
AC 80.11
Approval:
Data sheet:
14
Alarm output
(optional):
Power supply:
Data sheet:
Temperature controllers
Temperature controllers
CS4M
SC58
Input:
Input:
Input:
Control
characteristic:
Control output:
Power supply:
Control
characteristic:
Control output:
Power supply:
Data sheet:
Control
characteristic:
Control output:
Power supply:
Data sheet:
SC64
CS4R
Input:
Control
characteristic:
Control output:
Power supply:
Pt100 or PTC
Input:
Control
characteristic:
Control output:
Data sheet:
Power supply:
Data sheet:
Data sheet:
Pt100 or PTC
Simple 2-point controller
Relay switching output 12 A, 250 V
AC 230 V
AC 12 24 V or DC 16 32 V
AC 85.24
15
Thermowells
Whether in aggressive or abrasive process media, whether in
high- or low-temperature ranges: For electrical or mechanical
thermometers, to prevent direct exposure of their temperature
sensors to the medium, thermowells that suit each application are
available. Thermowells can be machined from solid barstock or
assembled from tube sections and can either be screw-, weld- or
flange-fitted. They are offered in standard and special materials
such as stainless steel 1.4571, 316L, Hastelloy or titanium. Each
version, depending on its construction type and its mounting to the
process, has certain advantages and drawbacks with respect to its
load limits and the special materials that can be used.
TW10
TW15
TW20
Thermowell form:
Head version:
Thermowell form:
Welding diameter:
TW22
TW25
TW30
Thermowell form:
Head diameter:
Data sheet:
Thermowell form:
Nominal width:
Pressure rating:
Data sheet:
Thermowell form:
Nominal width:
Pressure rating:
Data sheet:
Pressure rating:
Data sheet:
16
Thermowells
TW35
Threaded (fabricated)
(DIN 43772 form 2, 2G, 3, 3G)
Thermowell form:
Material:
Instrument
connection:
Data sheet:
TW50
TW45
TW40
Form 2, 2G, 3 or 3G
Stainless steel
Flanged (fabricated)
(DIN 43772 form 2F, 3F)
Threaded
(fabricated, DIN 43772 form 5, 8)
Thermowell form:
Nominal width:
Pressure rating:
Thermowell form:
Material:
Data sheet:
Thermowell form:
Data sheet:
Data sheet:
Form 2F or 3F
DIN/EN DN 25 50 ASME 1 2 inch
DIN/EN up to PN 100
(ASME up to 1,500 psig)
TW 95.40
Form 5 or 8
Stainless steel or copper alloy
TW 95.45
Form 6, 7 or 9
TW 95.50
TW55
TW60
TW61
Socket weld,
with sterile connection
Thermowell form:
Nominal width:
Pressure rating:
Data sheet:
Form 4 or 4F
DIN/EN DN 25 50 ASME 1 2 inch
DIN/EN up to PN 100
(ASME up to 2,500 psig)
TW 95.55
Tube standard:
Material:
Data sheet:
17
Application-oriented solutions
Temperature Specialists
Multipoint TC96
(Gayesco Flex-R)
Multipoints
Free-hanging and spring-loaded multipoint thermocouples and
zones in oil and gas wells.These mineral-insulated, metalsheathed thermocouples can exceed 3,000 metres (10,000 ft)
in length.
Accessories
Accessories
Temperature calibrators
Coupler connector
Fittings
19
Technical information
Resistance thermometers
Measuring resistors
Industrial resistance thermometers are equipped with platinum
In accordance with DIN EN 60751 (IEC 60751), resistance thermometers and measuring resistors are divided into accuracy classes.
For wire-wound resistors and film resistors, these accuracy classes are assigned to the corresponding temperature ranges.
Class
Temperature range
Wire-wound (W)
Thin-film (F)
Tolerance value
-196 +600
-50 +500
(0.30 + 0.0050 | t |) 1)
-100 +450
-30 +300
(0.15 + 0.0020 | t |) 1)
AA
-50 +250
0 150
(0.10 + 0.0017 | t |) 1)
The electrical resistance of a resistance thermometer's sensor changes with the temperature.
As the resistance increases when temperature is raised, known as PTC (Positive Temperature Coefficient).
Resistance value in
Tolerance class B
Tolerance class A
Tolerance class AA
-196
19.69 20.80
-100
59.93 60.58
60.11 60.40
-50
80.09 80.52
80.21 80.41
80.23 80.38
-30
88.04 88.40
88.14 88.30
88.16 88.28
99.88 100.12
99.94 100.06
99.96 100.04
20
107.64 107.95
107.72 107.87
107.74 107.85
100
138.20 138.81
138.37 138.64
138.40 138.61
150
156.93 157.72
157.16 157.49
157.91 157.64
250
193.54 194.66
193.86 194.33
193.91 194.29
300
211.41 212.69
211.78 212.32
450
263.31 265.04
263.82 264.53
500
280.04 281.91
600
312.65 314.77
20
Technical information
red
white
Applications
Connecting cables up to 250 mm
Standard when using Pt1000 measuring resistors
Class B
3-wire connection
red
red
white
Applications
Connecting cables up to approx. 30 m
Class B, A, AA
4-wire connection
red
red
Laboratory technology
Calibration technology
Tolerance class A or AA
Connecting cables up to approx. 1,000 m
white
white
Dual sensors
In the standard version a single sensor is fitted.
The combination of black and yellow is reserved for an optional
second measuring resistor. For certain combinations (e.g. small
diameter) dual sensors are not possible for technical reasons.
21
Thermocouples
Thermocouples generate a voltage directly dependent on
+ leg
- leg
NiCr - NiAl
Nickel-Chromium - Nickel-Aluminum
(ferromagnetic)
Type J
+ leg
- leg
Fe - CuNi
ASTM E230
22
Technical information
Operating limits and accuracies of thermocouples
(IEC 60584, ASTM E230)
The following table contains permissible tolerance values of IEC 60584-1 incl. the tolerance values of ASTM E230 standard which is
common in North America:
Tolerance values of the thermocouples per IEC 60584-1 / ASTM E230 (Reference temperature 0 C)
Model Thermocouple
NiCr-NiAl (NiCr-Ni)
NiCrSi-NiSi
K
N
Fe-CuNi
ASTM E230
IEC 60584-1
NiCr-CuNi
IEC 60584-1
Cu-CuNi
ASTM E230
IEC 60584-1
Pt13%Rh-Pt
Pt10%Rh-Pt
R
S
ASTM E230
IEC 60584-1
Pt30%Rh-Pt6%Rh
1)
2)
Temperature range
Tolerance value
-40 +1,000 C
1.5 C or 0.0040 | t | 1) 2)
-40 +1,200 C
2.5 C or 0.0075 | t |
Special
0 +1,260 C
1.1 C or 0.4 %
Standard
0 +1,260 C
2.2 C or 0.75 %
-40 +750 C
1.5 C or 0.0040 | t |
-40 +750 C
2.5 C or 0.0075 | t |
Special
0 +760 C
1.1 C or 0.4 %
Standard
0 +760 C
2.2 C or 0.75 %
-40 +800 C
1.5 C or 0.0040 | t |
-40 +900 C
2.5 C or 0.0075 | t |
Standard
0 +870 C
1.7 C or 0.5 %
Special
ASTM E230
Class
ASTM E230
0 +870 C
1.0 C or 0.4 %
-40 +350 C
0.5 C or 0.0040 | t |
-40 +350 C
1.0 C or 0.0075 | t |
-200 +40 C
1.0 C or 0.015 | t |
Special
0 +370 C
0.5 C or 0.4 %
Standard
-2000 C
1.0 C or 1.5 %
Standard
0 +370 C
1.0 C or 0.75 %
0 +1,600 C
0 +1,600 C
1.5 C or 0.0025 | t |
Special
0 +1,480 C
0.6 C or 0.1 %
Standard
0 +1,480 C
1.5 C or 0.25 %
+600 +1,700 C
0.0025 | t |
+600 +1,700 C
4.0 C or 0.005 | t |
Special
Standard
+870 +1,700 C
0.5 %
There are different notations of type K thermocouples in Europe and North America:
Europe: NiCr-NiAl or NiCr-Ni
North America: Ni-Cr / Ni-Al
There is no physical difference, it is just the naming caused by historical reasons.
ASTM E230
Extension wire
BS 1843
DIN 43714
ISC1610-198
NF C42-323
IEC 60584-3
IEC 60584-3
Intrinsically safe
N
J
K
E
T
R
S
B
23
Thermowells
Welded joints
Internationally, the most common welded joint between flanges
and thermowells is the full penetration weld of the flange (full
penetration welding, FPW). As well as fulfilling the highest requirements of stability this welding method also meets all requirements
of the American flange standard ASME B16.5 for the use of blind
flanges.
Welding options
Weld seam
Flange
Weld seam
Flange
Thermowell
Thermowell
Weld seam
Flange
1 NPT
Double-sided weldment
Thermowell
Screwed and welded design
24
Bending
stress
Vessel stress
Technical information
ScrutonWell
The ScrutonWell design reduces the amplitude of oscillation by
more than 90 % 1) and allows an easy and fast installation of the
thermowell.
The WIKA ScrutonWell design was proven with laboratory test by
the Institute of Mechanics and Fluid Dynamics of the University of
Freiberg.
The ScrutonWell design can be used for all kind of solid machined thermowells with flange connection, in Vanstone design or
for weld-in or screwed process connection.
This helical design has been used successfully for decades in
a wide variety of industrial applications to effectively suppress
vortex-induced shrinkage excitation (e.g. in industrial chimneys,
car antennas or offshore platforms).
Standard thermowell
Model TW10 in
ScrutonWell design
Thermowell in
ScrutonWell design
Support collar
For the stabilisation of the stem in the flange nozzle a support
collar is used. This variant requires an on-site machining of the
collar to assure an interference fit in flange nozzles.
Further data see Technical Information IN 00.26.
1) Journal of Offshore and Mechanics and Artic Engineering Nov 2011, Vol 133/041102-1 by ASME
Furhther technikcal data see data sheet SP 05.16
25
Flange form
Standard flange sealing faces to ASME B16.5
AARH (inch)
Ra (m)
Stock finish
125 250
3.2 6.3
Smooth finish
< 125
< 3.2
< 63
< 1.6
Tongue/groove
< 125
< 3.2
Rz (m)
Form C
40 160
Form E
< 16
26
Ra (m)
Rz (m)
Form B1
3.2 12.5
12.5 50
Form B2
0.8 3.2
3.2 12.5
Technical information
Non-destructive test/evaluation
NDE or NDT
NDE/NDT are abbreviations for Non-Destructive Examination/
Non-Destructive Testing. The abbreviations NDE or NDT stand
for Non-Destructive Examination or Non-Destructive Testing,
respectively. This is used to refer to non-destructive inspections or
tests of components, in general.
Liquid penetrant inspection
With the penetrant test in accordance with DIN EN ISO 3452-1 or
SNT-TC-1A, fine surface cracks and porosities in weld seams can
be made visible. After cleaning the surface to be inspected, a contrast agent (red or fluorescent) is sprayed on. Through the capillary
effect, this agent penetrates any surface defects there might be.
After re-cleaning the surface, a developer (white) is then sprayed
on, which extracts the contrast agent (from any hairline cracks,
etc.) and through colour contrast, enables an easy evaluation of
the defects.
X-ray testing
Through an X-ray test to ISO 17635 or ASME Section V, Article 2,
latest Edition, for example, full penetration welds on thermowells
can be investigated with respect to irregularities (cracks, voids,
insufficient bonding). Here, depending on the dimensions of
the thermowell, up to five X-ray images may be necessary to
determine irregularities with sizes < 0.5 mm in the full-penetration
weld. An X-ray examination can also be used to record the bore
centrality in solid body material thermowells. For this purpose, two
images of the thermowell tip at 90 to each other are required.
Pressure and stability tests
The hydrostatic pressure test is a pressure and stability test of the
components of a thermowell following AD 2000 code of practice
HP30. For the test, the thermowell is clamped into a testing device
and subjected to a defined test pressure at room temperature for a
certain period of time (e.g. three minutes). In general, a distinction
is made between the outside and inside pressure test. A typical
pressure is 1.5 times the nominal pressure of the flange as outside
pressure or 500 bar as inside pressure.
27
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