MAX Performance Data Display

Page 1 of 8

PERFORMANCE DATA [ZAP00881]

Perf No: DM7937

Heat
Rejection

General

View PDF

NOVEMBER 01, 2016

For Help Desk Phone Numbers Click here

Altitude
Emissions Regulatory
Derate

Cross
Reference

General
Notes

Change Level: 02

Supplementary
Data

SALES MODEL:

3516B

COMBUSTION:

DI

ENGINE POWER (BKW):

1,710.0

HERTZ:

50

BRAND:

CAT

GEN POWER WITH FAN (EKW):

ENGINE SPEED (RPM):

1,600.0

COMPRESSION RATIO:
RATING LEVEL:

REF EXH STACK DIAMETER (MM):

MAX OPERATING ALTITUDE (M):

BTV8503-50T-1.08

COMBUSTION STRATEGY:

EUI

UNIT INJECTOR TIMING (MM):

TURBOCHARGER MODEL:

CI

INJECTOR TYPE:

PARALLEL

TURBO QUANTITY:

STANDARD

IGNITION TYPE:

99

TURBO CONFIGURATION:

ADEM3

CAMSHAFT TYPE:

30

JACKET WATER TEMP (C):

ADEM3

ELECTRONICS TYPE:

JW+OC, AC

AFTERCOOLER TEMP (C):

DRY

GOVERNOR TYPE:

SCAC

AFTERCOOLER CIRCUIT TYPE:

DIESEL

MANIFOLD TYPE:

TA

AFTERCOOLER TYPE:

FUEL TYPE:

42.0

ASPIRATION:

PRIME

PUMP QUANTITY:

1,500

FAN POWER (KW):

14

LOW BSFC

CRANKCASE BLOWBY RATE (M3/HR):

64.34

FUEL RATE (RATED RPM) NO LOAD (L/HR):

305

PISTON SPD @ RATED ENG SPD (M/SEC):

1,500

INDUSTRY

SUB INDUSTRY

APPLICATION

ELECTRIC POWER

STANDARD

PACKAGED GENSET

OIL AND GAS

LAND PRODUCTION

General Performance Data

GENSET
POWER
WITH FAN

PERCENT
LOAD

ENGINE
POWER

EKW

BKW

1,440.0

90

1,542

1,600.0
1,280.0
1,200.0
1,120.0
960.0
800.0
640.0
480.0
400.0
320.0
160.0

100
80
75
70
60
50
40
30
25
20
10

1,709
1,376
1,293
1,211
1,046
881
719
555
472
388
218

Perf Param
Ref

64.9
46.1
9.5

PACKAGED GENSET

Top

BRAKE
MEAN EFF
PRES
(BMEP)

BRAKE SPEC FUEL VOL FUEL

CONSUMPTN
CONSUMPTN
(BSFC)
(VFC)

INLET
MFLD
PRES

INLET
MFLD
TEMP

EXH
MFLD
TEMP

ENGINE
OUTLET
TEMP

KPA

1,981

G/BKW-HR

L/HR

KPA

DEG C

DEG C

DEG C

1,787

192.7
192.4

353.6

180.0

43.0

556.6

430.6

1,595
1,499
1,404
1,213
1,022
833
643
547
450
252

192.6
193.0
193.5
195.2
198.7
204.1
212.9
219.3
228.4
266.5

392.5
315.9
297.5
279.2
243.3
208.8
174.9
140.8
123.4
105.8
69.1

203.7
156.7
145.1
133.5
110.1
88.5
69.6
52.2
43.9
35.9
20.5

44.9
41.3
40.6
39.9
39.0
38.0
37.0
35.9
35.7
35.8
37.0

578.9
536.2
526.1
515.9
493.6
468.7
437.4
396.0
369.2
338.0
258.4

442.9
419.1
413.8
408.8
400.6
390.4
373.3
345.8
326.1
302.0
236.6

https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=RDButton&tab=RNRefN... 02/11/2016

MAX Performance Data Display

Page 2 of 8

GENSET
POWER
WITH
FAN

WET
INLET
PERCENT ENGINE COMPRESSOR COMPRESSOR
AIR VOL
LOAD
POWER OUTLET PRES OUTLET TEMP
FLOW
RATE

ENGINE
OUTLET
WET EXH
GAS VOL
FLOW
RATE

WET
INLET
AIR
MASS
FLOW
RATE

WET
EXH
GAS
MASS
FLOW
RATE

EKW

BKW

KPA

DEG C

M3/MIN

M3/MIN

KG/HR

KG/HR

1,440.0

90

1,542

182

174.6

117.0

287.7

7,961.7

8,258.3

1,600.0

100

1,280.0

1,709

80

1,200.0

1,376

75

1,120.0

1,293

70

960.0

1,211

60

800.0

1,046

50

640.0

881

40

480.0

719

30

400.0
320.0
160.0

147

108.1

151.5

136
112
89

94.8
79.3
72.0
65.0

19

51.9

Heat Rejection Data

4,294.5

3,416.4

3,534.5

3,032.2

116.4

51.8

5,031.2

4,147.8

128.3

58.3

5,763.0

4,856.1

140.0

61.7

6,545.0

5,558.9

162.9

65.2

6,954.4

6,310.7

185.9

72.4

7,375.1

6,704.9

209.7

80.4

9,202.8

7,110.1

235.3

89.4

110.8

8,873.5

248.2

99.0

127.3

315.1
261.2

103.6

143.8

33

218

125.9

159.2

41

388

10

159

50

472

20

190.1

68

555

25

206

3,135.7

2,641.7

91.8

2,730.4

1,851.9

1,909.9

ENGINE
OUTLET
WET EXH
VOL FLOW
RATE (0
DEG C AND
101 KPA)

ENGINE
OUTLET
DRY EXH
VOL FLOW
RATE (0
DEG C AND
101 KPA)

120.2

109.8

M3/MIN
111.7
103.1
98.7
94.2
85.0
76.5
68.8
61.8
58.5
55.3
49.2

M3/MIN
102.0
94.2
90.2
86.1
77.7
69.9
62.9
56.4
53.4
50.5
45.0

Top

GENSET
REJECTION REJECTION
EXH
FROM
POWER PERCENT ENGINE
REJECTION
FROM
WORK
TO JACKET TO
RECOVERY OIL
WITH
LOAD
POWER
TO EXH
AFTERCOOLER ENERGY
WATER
ATMOSPHERE
TO 177C
COOLER
FAN

LOW
HEAT
VALUE
ENERGY

HIGH
HEAT
VALUE
ENERGY

1,600.0

3,914

4,170

EKW

BKW

KW

KW

KW

KW

KW

KW

KW

1,440.0

90

1,542

547

123

1,240

621

176

304

1,542

1,280.0
1,200.0
1,120.0
960.0
800.0
640.0
480.0
400.0
320.0
160.0

100
80
75
70
60
50
40
30
25
20
10

1,709
1,376
1,293
1,211
1,046
881
719
555
472
388
218

593

129

501

117

479

1,111

115

456

1,049

112

410

987

107

363

866

102

315

747

96.6

264

628

91.0

237

508

88.0

209

448

85.0

150

Emissions Data

1,378

386

79.0

261

703
546
511
477
414
354
291
224
186
146

60.5

196
157
148
139
121
104

87.0
69.9
61.6
53.1
34.1

361

1,709

251

1,376

226

1,293

202

1,211

158

1,046

118

84.3
55.9
43.3
32.1
14.1

881
719
555
472
388
218

KW

3,525
3,151
2,968
2,786
2,430
2,076
1,730
1,384
1,210
1,034
677

KW

3,755
3,357
3,162
2,968
2,588
2,212
1,843
1,474
1,289
1,101
721

Units Filter All Units

Top

RATED SPEED POTENTIAL SITE VARIATION: 1500 RPM

GENSET POWER WITH FAN

ENGINE POWER

EKW
BKW

1,600.0
1,709

1,200.0
1,293

800.0
881

400.0
472

160.0
218

TOTAL NOX (AS

TOTAL CO
TOTAL HC
PART MATTER
TOTAL NOX (AS
TOTAL CO
TOTAL HC
PART MATTER
TOTAL NOX (AS
TOTAL CO
TOTAL HC
TOTAL NOX (AS
TOTAL CO
TOTAL HC
PART MATTER
TOTAL NOX (AS
TOTAL CO

G/HR
G/HR
G/HR
G/HR
MG/NM3
MG/NM3
MG/NM3
MG/NM3
PPM
PPM
PPM
G/HP-HR
G/HP-HR
G/HP-HR
G/HP-HR
LB/HR
LB/HR

21,104
1,483
348
151.8
4,672.8
328.5
77.3
33.6
2,276
263
125
9.21
0.65
0.15
0.07
46.53
3.27

16,290
1,224
310
124.2
4,762.2
357.8
90.4
36.3
2,316
286
146
9.39
0.71
0.18
0.07
35.91
2.70

11,444
945
270
96.3
4,762.7
393.3
112.3
40.0
2,314
317
181
9.68
0.80
0.23
0.08
25.23
2.08

5,926
781
227
73.4
4,177.9
550.8
160.4
51.7
2,034
448
262
9.36
1.23
0.36
0.12
13.06
1.72

3,076
1,531
354
59.7
3,949.2
1,968.8
456.0
76.7
1,912
1,675
771
10.54
5.25
1.21
0.20
6.78
3.38

PERCENT LOAD

NO2)
NO2)
NO2)
NO2)
NO2)

(CORR
(CORR
(CORR
(CORR
(CORR
(CORR
(CORR

5%
5%
5%
5%
5%
5%
5%

O2)
O2)
O2)
O2)
O2)
O2)
O2)

100

75

50

25

10

https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=RDButton&tab=RNRefN... 02/11/2016

MAX Performance Data Display

Page 3 of 8

GENSET POWER WITH FAN

ENGINE POWER

EKW
BKW

1,600.0
1,709

1,200.0
1,293

800.0
881

400.0
472

160.0
218

TOTAL HC
PART MATTER

LB/HR
LB/HR

0.77
0.33

0.68
0.27

0.60
0.21

0.50
0.16

0.78
0.13

GENSET POWER WITH FAN

ENGINE POWER

EKW
BKW

1,600.0
1,709

1,200.0
1,293

800.0
881

400.0
472

160.0
218

TOTAL NOX (AS NO2)

TOTAL CO
TOTAL HC
TOTAL CO2
PART MATTER
TOTAL NOX (AS NO2)
TOTAL CO
TOTAL HC
PART MATTER
TOTAL NOX (AS NO2)
TOTAL CO
TOTAL HC
TOTAL NOX (AS NO2)
TOTAL CO
TOTAL HC
PART MATTER
TOTAL NOX (AS NO2)
TOTAL CO
TOTAL HC
TOTAL CO2
PART MATTER
OXYGEN IN EXH
DRY SMOKE OPACITY
BOSCH SMOKE NUMBER

G/HR
G/HR
G/HR
KG/HR
G/HR
MG/NM3
MG/NM3
MG/NM3
MG/NM3
PPM
PPM
PPM
G/HP-HR
G/HP-HR
G/HP-HR
G/HP-HR
LB/HR
LB/HR
LB/HR
LB/HR
LB/HR
%
%

17,587
824
262
1,007
108.4
3,894.0
182.5
58.1
24.0
1,897
146
94
7.68
0.36
0.11
0.05
38.77
1.82
0.58
2,220
0.24
10.0
0.4
0.19

13,575
680
233
765
88.7
3,968.5
198.8
68.0
25.9
1,930
159
110
7.83
0.39
0.13
0.05
29.93
1.50
0.51
1,687
0.20
10.9
0.5
0.21

9,536
525
203
542
68.8
3,969.0
218.5
84.4
28.6
1,928
176
136
8.07
0.44
0.17
0.06
21.02
1.16
0.45
1,196
0.15
11.9
0.6
0.27

4,938
434
171
339
52.4
3,481.6
306.0
120.6
36.9
1,695
249
197
7.80
0.69
0.27
0.08
10.89
0.96
0.38
748
0.12
14.1
0.6
0.25

2,564
851
266
184
42.6
3,291.0
1,093.8
342.8
54.8
1,593
930
580
8.79
2.92
0.91
0.15
5.65
1.88
0.59
406
0.09
16.5
0.4
0.21

PERCENT LOAD

RATED SPEED NOMINAL DATA: 1500 RPM

PERCENT LOAD

100

(CORR
(CORR
(CORR
(CORR
(CORR
(CORR
(CORR

Regulatory Information

5%
5%
5%
5%
5%
5%
5%

O2)
O2)
O2)
O2)
O2)
O2)
O2)

100

75

75

50

25

50

25

10

10

Top

NON-CERTIFIED

1970 - 2100

THIS ENGINE RATING IS NOT EMISSIONS CERTIFIED BY ANY DOMESTIC OR FOREIGN AGENCY.

Altitude Derate Data

Top

ALTITUDE CORRECTED POWER CAPABILITY (BKW)

AMBIENT OPERATING TEMP (C)

1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710

500

1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,703 1,710

ALTITUDE (M)
250
750

1,000
1,250
1,500
1,750
2,000
2,250
2,500
2,750
3,000
3,250
3,500
3,750
4,000

10

15

20

25

30

35

40

45

50

55

60

NORMAL

1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710
1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,704 1,678 1,652 1,710
1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,706 1,679 1,653 1,628 1,603 1,710
1,710 1,710 1,710 1,710 1,710 1,710 1,709 1,681 1,654 1,628 1,603 1,579 1,555 1,710
1,710 1,710 1,710 1,710 1,710 1,685 1,658 1,631 1,605 1,579 1,555 1,531 1,508 1,710
1,665 1,665 1,665 1,665 1,662 1,634 1,607 1,581 1,556 1,531 1,508 1,485 1,436 1,665
1,622 1,622 1,622 1,622 1,611 1,584 1,558 1,533 1,508 1,485 1,462 1,419 1,334 1,622
1,580 1,580 1,580 1,580 1,562 1,536 1,510 1,486 1,462 1,439 1,417 1,317 1,231 1,580
1,539 1,539 1,539 1,539 1,514 1,488 1,464 1,440 1,417 1,395 1,373 1,214 1,146 1,539
1,500 1,500 1,500 1,492 1,467 1,442 1,418 1,395 1,373 1,352 1,331 1,129 1,060 1,500
1,462 1,462 1,462 1,446 1,421 1,397 1,374 1,352 1,330 1,309 1,289 1,043 975

1,462

1,389 1,389 1,380 1,356 1,333 1,265 1,197 1,129 1,060 1,009 941

889

1,389

1,321 1,317 1,283 1,214 1,146 1,077 1,026 958

752

1,425 1,425 1,425 1,400 1,376 1,353 1,283 1,214 1,146 1,077 1,026 958

906

1,354 1,354 1,336 1,313 1,248 1,180 1,112 1,043 975

770

906

923
855

872
804

821

838
718

1,425
1,354
1,319

https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=RDButton&tab=RNRefN... 02/11/2016

MAX Performance Data Display

Page 4 of 8

AMBIENT OPERATING TEMP (C)

4,500

1,248 1,180 1,112 1,043 975

4,250

Cross Reference
Test Spec

Setting

0K6896
0K9189
4485842
4182979
3704965
3704942
3704965
3704942

LL5687
LL6037
LL6579
GG0702
GG0608
GG0584
GG0608
GG0584

General Notes

10

15

20

25

30

35

40

45

50

55

60

NORMAL

923

872

821

770

718

684

650

616

1,231

1,288 1,265 1,197 1,129 1,060 1,009 941

889

838

787

735

701

667

1,284

Top
Engine
Arrangement

2560757
3259342
3844568
3844568
3994241
3994245
5063092
5063095

Engineering
Model

GS225
GS638
GS638
GS711
GS712
GS499
GS225

Engineering
Model
Version

XJ
-

Start Effective
Serial
Number

ZAP00001
YAT00001
DC300001
DB300001
DD300001
DD300001
YAT01000
ZAP02000

End Effective
Serial
Number

Top

DM7937 - 02

SOUND PRESSURE DATA FOR THIS RATING CAN BE FOUND IN PERFORMANCE NUMBER - DM8779

Supplementary Data

Top

Type

Classification

Performance Number

AFTERCOOLER TEMP

90C

DM7939

AFTERCOOLER TEMP
SOUND

60C

SOUND PRESSURE

Performance Parameter Reference

DM7938
DM8779

Top

Parameters Reference: DM9600 - 08

PERFORMANCE DEFINITIONS

PERFORMANCE DEFINITIONS DM9600

APPLICATION:
Engine performance tolerance values below are representative of a
typical production engine tested in a calibrated dynamometer test
cell at SAE J1995 standard reference conditions. Caterpillar
maintains ISO9001:2000 certified quality management systems for
engine test Facilities to assure accurate calibration of test
equipment. Engine test data is corrected in accordance with SAE
J1995. Additional reference material SAE J1228, J1349, ISO 8665,
3046-1:2002E, 3046-3:1989, 1585, 2534, 2288, and 9249 may apply in
part or are similar to SAE J1995. Special engine rating request
(SERR) test data shall be noted.

PERFORMANCE PARAMETER TOLERANCE FACTORS:

Power +/- 3%
Torque +/- 3%
Exhaust stack temperature +/- 8%
Inlet airflow +/- 5%
Intake manifold pressure-gage +/- 10%
Exhaust flow +/- 6%
Specific fuel consumption +/- 3%

https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=RDButton&tab=RNRefN... 02/11/2016

MAX Performance Data Display

Page 5 of 8

Fuel rate +/- 5%

Specific DEF consumption +/- 3%
DEF rate +/- 5%
Heat rejection +/- 5%
Heat rejection exhaust only +/- 10%
Heat rejection CEM only +/- 10%
Heat Rejection values based on using treated water.
Torque is included for truck and industrial applications, do not
use for Gen Set or steady state applications.
On C7 - C18 engines, at speeds of 1100 RPM and under these values
are provided for reference only, and may not meet the tolerance
listed.
These values do not apply to C280/3600. For these models, see the
tolerances listed below.

C280/3600 HEAT REJECTION TOLERANCE FACTORS:

Heat rejection +/- 10%
Heat rejection to Atmosphere +/- 50%
Heat rejection to Lube Oil +/- 20%
Heat rejection to Aftercooler +/- 5%

TEST CELL TRANSDUCER TOLERANCE FACTORS:

Torque +/- 0.5%
Speed +/- 0.2%
Fuel flow +/- 1.0%
Temperature +/- 2.0 C degrees
Intake manifold pressure +/- 0.1 kPa

OBSERVED ENGINE PERFORMANCE IS CORRECTED TO SAE J1995 REFERENCE

AIR AND FUEL CONDITIONS.

REFERENCE ATMOSPHERIC INLET AIR

FOR 3500 ENGINES AND SMALLER
SAE J1228 AUG2002 for marine engines, and J1995 JAN2014 for other
engines, reference atmospheric pressure is 100 KPA (29.61 in hg),
and standard temperature is 25deg C (77 deg F) at 30% relative
humidity at the stated aftercooler water temp, or inlet manifold
temp.
FOR 3600 ENGINES
Engine rating obtained and presented in accordance with ISO 3046/1
and SAE J1995 JANJAN2014 reference atmospheric pressure is 100
KPA (29.61 in hg), and standard temperature is 25deg C (77 deg F)
at 30% relative humidity and 150M altitude at the stated
aftercooler water temperature.

MEASUREMENT LOCATION FOR INLET AIR TEMPERATURE

Location for air temperature measurement air cleaner inlet at
stabilized operating conditions.

https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=RDButton&tab=RNRefN... 02/11/2016

MAX Performance Data Display

Page 6 of 8

REFERENCE EXHAUST STACK DIAMETER

The Reference Exhaust Stack Diameter published with this dataset
is only used for the calculation of Smoke Opacity values displayed
in this dataset. This value does not necessarily represent the
actual stack diameter of the engine due to the variety of exhaust
stack adapter options available. Consult the price list, engine
order or general dimension drawings for the actual stack diameter
size ordered or options available.

REFERENCE FUEL
DIESEL
Reference fuel is #2 distillate diesel with a 35API gravity;
A lower heating value is 42,780 KJ/KG (18,390 BTU/LB) when used at
29 (84.2), where the density is 838.9 G/Liter (7.001 Lbs/Gal).
GAS
Reference natural gas fuel has a lower heating value of 33.74 KJ/L
(905 BTU/CU Ft). Low BTU ratings are based on 18.64 KJ/L (500
BTU/CU FT) lower heating value gas. Propane ratings are based on
87.56 KJ/L (2350 BTU/CU Ft) lower heating value gas.

ENGINE POWER (NET) IS THE CORRECTED FLYWHEEL POWER (GROSS) LESS

EXTERNAL AUXILIARY LOAD
Engine corrected gross output includes the power required to drive
standard equipment; lube oil, scavenge lube oil, fuel transfer,
common rail fuel, separate circuit aftercooler and jacket water
pumps. Engine net power available for the external (flywheel)
load is calculated by subtracting the sum of auxiliary load from
the corrected gross flywheel out put power. Typical auxiliary
loads are radiator cooling fans, hydraulic pumps, air compressors
and battery charging alternators. For Tier 4 ratings additional
Parasitic losses would also include Intake, and Exhaust
Restrictions.

ALTITUDE CAPABILITY
Altitude capability is the maximum altitude above sea level at
standard temperature and standard pressure at which the engine
could develop full rated output power on the current performance
data set.
Standard temperature values versus altitude could be seen on
TM2001.
When viewing the altitude capability chart the ambient temperature
is the inlet air temp at the compressor inlet.

Engines with ADEM MEUI and HEUI fuel systems operating at

conditions above the defined altitude capability derate for
atmospheric pressure and temperature conditions outside the values
defined, see TM2001.
Mechanical governor controlled unit injector engines require a
setting change for operation at conditions above the altitude
defined on the engine performance sheet. See your Caterpillar
technical representative for non standard ratings.

REGULATIONS AND PRODUCT COMPLIANCE

TMI Emissions information is presented at 'nominal' and 'Potential
Site Variation' values for standard ratings. No tolerances are
applied to the emissions data. These values are subject to change

https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=RDButton&tab=RNRefN... 02/11/2016

MAX Performance Data Display

Page 7 of 8

at any time. The controlling federal and local emission

requirements need to be verified by your Caterpillar technical
representative.
Customer's may have special emission site requirements that need
to be verified by the Caterpillar Product Group engineer.

EMISSIONS DEFINITIONS:
Emissions : DM1176

HEAT REJECTION DEFINITIONS:

Diesel Circuit Type and HHV Balance : DM9500

HIGH DISPLACEMENT (HD) DEFINITIONS:

3500: EM1500

RATING DEFINITIONS:
Agriculture : TM6008
Fire Pump : TM6009
Generator Set : TM6035
Generator (Gas) : TM6041
Industrial Diesel : TM6010
Industrial (Gas) : TM6040
Irrigation : TM5749
Locomotive : TM6037
Marine Auxiliary : TM6036
Marine Prop (Except 3600) : TM5747
Marine Prop (3600 only) : TM5748
MSHA : TM6042
Oil Field (Petroleum) : TM6011
Off-Highway Truck : TM6039
On-Highway Truck : TM6038

SOUND DEFINITIONS:
Sound Power : DM8702

https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=RDButton&tab=RNRefN... 02/11/2016

MAX Performance Data Display

Page 8 of 8

Sound Pressure : TM7080

Date Released : 7/7/15

https://tmiwebclassic.cat.com/tmi/servlet/TMIDirector?Action=RDButton&tab=RNRefN... 02/11/2016