Escolar Documentos
Profissional Documentos
Cultura Documentos
L MAINTENANCE
A
SECTION
MAINTENANCE
CONTENTS
PREPARATION ........................................................... 3
Commercial Service Tool ......................................... 3
DESCRIPTION ............................................................ 4
Pre-delivery Inspection Items ................................... 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
PERIODIC MAINTENANCE ....................................... 7
Periodic Maintenance ............................................... 7
ENGINE AND EMISSION CONTROL MAINTENANCE (GASOLINE ENGINE) ............................. 7
ENGINE AND EMISSION CONTROL MAINTENANCE (DIESEL ENGINE) ................................... 8
CHASSIS AND BODY MAINTENANCE ............... 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ........................................................ 9
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants ..............................................11
SAE Viscosity Number ........................................... 12
GASOLINE ENGINE OIL .................................... 12
DIESEL ENGINE OIL .......................................... 12
GEAR OIL ........................................................... 13
Engine Coolant Mixture Ratio ................................ 13
ENGINE MAINTENANCE (KA24DE) ....................... 14
Checking Drive Belts .............................................. 14
Drive Belt Tension Adjustment ............................... 14
POWER STEERING PUMP BELT ...................... 14
AIR CONDITIONER COMPRESSOR BELT ....... 14
ALTERNATOR AND WATER PUMP BELT ......... 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 15
FLUSHING COOLING SYSTEM ......................... 17
Checking Cooling System ...................................... 17
CHECKING COOLING SYSTEM HOSES .......... 17
CHECKING RADIATOR ...................................... 18
CHECKING RADIATOR CAP .............................. 18
CHECKING COOLING SYSTEM FOR LEAKS... 18
Checking Fuel Lines ............................................... 19
Changing Air Cleaner Filter .................................... 19
VISCOUS PAPER TYPE ..................................... 19
MA-1
MA
MA-2
PREPARATION
PREPARATION
Commercial Service Tool
Tool number
Tool name
PFP:00002
A
ELS0009K
Description
D
PBIC0519E
MA
MA-3
DESCRIPTION
DESCRIPTION
Pre-delivery Inspection Items
PFP:00000
ELS0006P
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level
MA-4
DESCRIPTION
Engine idling and stop knob operation (Diesel only)
FINAL INSPECTION
Install necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
Inspect for interior and exterior metal and paint damage
Check for spare tire, jack, tools (wheel chock), and literature
Wash, clean interior and exterior
: Not applicable to this model
MA
MA-5
GENERAL MAINTENANCE
GENERAL MAINTENANCE
General Maintenance
PFP:00000
ELS0006Q
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
Item
Tires
Tire rotation
Reference page
Check the pressure with a gauge periodically when at a service station, including the spare, and adjust to the specified pressure if necessary. Check carefully
for damage, cuts or excessive wear.
Check that all doors and back door operate properly. Also ensure that all latches
lock securely. Lubricate if necessary.
When driving in areas using road salt or other corrosive materials, check for
lubrication frequently.
Tires should be rotated every 10,000 km (6,000 miles).
BL-17, BL-28
MA-36
Seat belts
Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check headlamp aim.
Make sure that all warning lamps and buzzers/chimes are operating properly.
Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.
MA-40
CO-9,CO-32
Check the level after parking the vehicle (on level ground) and turning off the
engine.
MA-19,MA-30
Make sure that the brake fluid level is between the MAX and MIN lines on the
reservoir.
MA-36,MA-34
Battery
Check the fluid level in each cell. It should be between the MAX and MIN
lines.
MA-6
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE
Periodic Maintenance
PFP:00026
A
ELS0006R
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric conditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent maintenance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
R = Replace, A = Adjust,
MAINTENANCE OPERATION
C = Clean,
MAINTENANCE INTERVAL
km x
1,000
(Miles x
1,000)
Months
1
(0.6)
10
(6)
6
20
(12)
12
30
(18)
18
40
(24)
24
50
(30)
30
60
(36)
36
70
(42)
42
80
(48)
48
Reference
page
EM22EM24
I*1
See
NOTE
(1)
I*1
A*1
A*1
A*1
A*1
EM-38
I*1
I*1
MA-14
MA-19
MA-20
MA-15
MA-17
MA-19
MA-19
MA-19
See
NOTE
(2)
Cooling system
Fuel lines
I
C
See
NOTE
(3)
Fuel filter
See
NOTE
(4)
FL-7
I*1
R*1
I*1
R*1
I*1
R*1
I*1
R*1
MA-21
I*1
I*1
I*1
I*1
I*1
I*1
MA-21
MA-22
Ignition wires
I*1
I*1
I*1
I*1
MA-22
I*1
I*1
I*1
I*1
MA-23
MA-23
MA-23
NOTE:
(1) For three way catalyst models, periodic maintenance is not required. However, if valve noise increases, check valve clearance.
MA-7
MA
PERIODIC MAINTENANCE
(2) Use Nissan genuine engine coolant, or equivalent in its quality, in order to avoid possible aluminum corrosion within the engine
cooling system caused by the use of non-genuine engine coolant. After first replacement, replace every 40,000 km (24,000 miles)
or 24 months
R = Replace,
MAINTENANCE OPERATION
D = Check filter and drain water, E = Check and correct the engine coolant mixture ratio.
MAINTENANCE INTERVAL
km x
1,000
(Miles x
1,000)
Months
1
(0.6)
10
(6)
6
20
(12)
12
30
(18)
18
40
(24)
24
50
(30)
30
60
(36)
36
70
(42)
42
80
(48)
48
Reference
page
EM-115
EM-118
I
See
NOTE
(1)
EM-142
I
MA-30
See
NOTE
(3)
MA-31
See
NOTE
(4)
Cooling system
Fuel lines
I
C
Fuel filter
See
NOTE
(5)
Injection nozzles
MA-25
See
NOTE
(2)
MA-25
MA-28
MA-28
MA-30
MA-29
MA-29
MA-32
NOTE:
(3) Oil filter element assembly (part No. 15209 2W200) and O-ring seal (part No. 15226 2W200) are replacement parts.
(4) Use Nissan genuine engine coolant, or equivalent in its quality, in order to avoid possible aluminum corrosion within
the engine cooling system caused by the use of non-genuine engine coolant. After first replacement, replace every 40,000
km (24,000 miles) or 24 months.
(5) If engine power decreases, black exhaust smoke emits, or engine noise increases, check the injection nozzles and, if
necessary replace injection nozzle assembly.
MA-8
PERIODIC MAINTENANCE
CHASSIS AND BODY MAINTENANCE
Abbreviations: I = Inspect and correct or replace as necessary,
MAINTENANCE OPERATION
R = Replace, L = Lubricate.
MAINTENANCE INTERVAL
km x 1,000
(Miles x
1,000)
Months
1
(0.6)
10
(6)
6
20
(12)
12
30
(18)
18
40
(24)
24
50
(30)
30
60
(36)
36
70
(42)
42
80
(48)
48
Reference
page
leaks)
C
I
MA-36,
MA-34
Brake fluid
MA-37
BR-20
MA-38
MA-37,
MA-34,
MA-34
MA-34
MA-34
R
MA-35
MA-35
leaks)
MA-38,
MA-39
MA-35
MA-36,
MA-36
MA-37
MA-37
BL-17,
BL-22,
BL-28
MA-40
BR-6, PB-3
, CL-5
I
I
components
and links
I
I
MA
I
I
I
I
I
I
NOTE:
MA-9
PERIODIC MAINTENANCE
A Driving in dusty conditions
B Repeatedly driving short distances
C Towing a trailer or caravan
D Extensive idling
E Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F Driving in high humidity or mountainous areas
G Driving in areas using salt or other corrosive materials
H Driving on rough and/or muddy roads or in the desert
I Driving with frequent use of braking or in mountainous areas
Maintenance operation: Check = Check and correct or replace as necessary.
Driving condition
Maintenance item
Maintenance
operation
Maintenance interval
Reference page
Clean &
Replace
Viscous paper
type
Replace
Gasoline engine
Replace
MA-19
Diesel engine
Replace
More frequently
MA-30
Gasoline engine
Replace
MA-20
Diesel engine
Replace
MA-31
Engine oil
More frequently
Replace
Brake fluid
Replace
Replace
MA-19
MA-30
MA-19
MA-29
MA-29
Every 20,000 km (12,000
miles) or 12 months
MA-37
MA-35
MA-38,
MA-39
MA-35
Check
Check
MA-37
Lubricate
BL-17,
BL-22,
BL-28
MA-10
MA-37
PFP:00000
A
ELS0006S
Capacity (Approximate)
Engine oil
Drain and refill
Without heater
Liter
Imp measure
KA24DE
3.6
3-1/8 qt
ZD30DD
6.9
6-1/8 qt
KA24DE
3.3
2-7/8 qt
5-5/8 qt
ZD30DD
6.4
KA24DE
4.4
3-7/8 qt
ZD30DD
7.6
6-3/4 qt
KA24DE
9.1
8 qt
ZD30DD
12.6
11-1/8 qt
KA24DE
8.1
7-1/8 qt
ZD30DD
11.4
10 qt
KA24DE
6.7
5-7/8
ZD30DD
10.0
8-3/4 qt
Recommended Fluids/Lubricants
Reservoir
0.8
3/4 qt
2.0
3-1/2 pt
DEXRONTM
C200
1.3
2-1/4 pt
H233B
2.8
4-7/8pt
2.8
4-7/8pt
Multi-purpose grease
III or equivalent
API GL-5*1
Gear oil hypoid LSD (Part No.:KLD31-14002) or
equivalent*4
MA-11
ELS0006T
SMA084D
SMA090D
MA-12
For warm and cold areas: 80W-90 for the differential gear
and 75W-85 for transmission gear are preferable.
For hot areas: 90 is suitable for ambient temperatures
below 40C(104F).
G
SLIA0015E
ELS00083
When checking the engine coolant mixture ratio by the coolant hydrometer, use the chart below to correct
M
your hydrometer reading (specific gravity) according to coolant temperature.
Mixed coolant specific gravity
Unit: specific gravity
Coolant temperature C (F)
15 (59)
25 (77)
35 (95)
45 (113)
30%
1.046 - 1.050
1.042 - 1.046
1.038 - 1.042
1.033 - 1.038
50%
1.076 - 1.080
1.070 - 1.076
1.065 - 1.071
1.059 - 1.065
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pressure fluid escaping from the radiator. Wait until the engine and radiator cool down.
MA-13
PFP:00100
ELS0009N
WARNING:
Be sure to perform when the engine is stopped.
PBIC0422E
Unit: mm (in)
Deflection adjustment
Used belt
New belt
Limit
After adjustment
Alternator
11 (0.43)
7 - 8 (0.28 - 0.31)
6 - 7 (0.24 - 0.28)
13 (0.51)
8 - 10 (0.31 - 0.39)
7 - 8 (0.28 - 0.31)
13 (0.51)
8 - 10 (0.31 - 0.39)
7 - 8 (0.28 - 0.31)
ELS0009O
CAUTION:
When belt is replaced with a new one, tighten it a little stronger than current one to accommodate
for insufficient adaptability with pulley grooves.
When tension of belt being used exceeds Retightening limit, adjust it to value for Used belt.
When installing belt, make sure that it is correctly engaged with pulley groove.
3.
Open and fix engine compartment LH cover (passenger side for RHD models or driver-side for LHD models).
Loosen idler pulley lock nut (C) and adjust tension by turning adjusting bolt (D).
For specified belt tension, refer to EM-14, "Checking Drive Belts" .
Tighten nut (C).
MA-14
5.
ELS0009P
WARNING:
To avoid being scalded, never change the coolant when the engine is hot.
Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
1.
2.
3.
4.
5.
MA
KBIA0839E
6.
7.
KBIA0840E
MA-15
(8 Imp qt)
SMA182B
3.
4.
5.
Make certain each hose clamp and drain plug are securely tightened.
Set temperature of front heater control to FULL HOT.
Remove air relief plug on engine.
6.
Remove front grille, and remove front heater air relief plug.
For removal of front grille, refer to EI-12, "FRONT GRILLE" .
KBIA0841E
KBIA0842E
7.
Remove rear heater air relief plug from right-side of fuel tank
under vehicle (models with rear heater).
KBIA0843E
MA-16
Pour coolant through coolant filler neck slowly of less than 2 (1-3/4 Imp qt) a minute to allow air in system to escape.
When coolant overflows air relief hole on heater hose, install air relief plug.
9. Fill reservoir tank with coolant up to the MAX level.
10. Warm up engine to normal operating temperature without radiator cap installed.
To check thermostat valve condition, touch lower radiator hose by hand. If water flow is hot, valve is open.
18. Stop engine.
19. After cooling engine [approx. 50C (122F) or lower], remove radiator cap and check coolant level. If level
is low, fill up to radiator neck again and repeat from step 15.
20. When coolant level stabilizes, fill reservoir tank up to MAX line.
MA
ELS00091
WARNING:
Never remove the radiator cap when the engine is hot; serious burns could be caused by high pressure fluid escaping from the radiator.
Wrap a thick cloth around the cap and carefully remove it by turning it a quarter turn to allow built-up
pressure to escape and then turn the cap all the way off.
MA-17
When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape the harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downward.
Use compressed air lower than 490 kPa (5 kg/cm2 , 71 psi) and keep distance more than 30 cm (11.8
in).
Blow air again into all the radiator core surfaces once per minute until no water sprays out.
5.
SMA967B
2.
SLC755AC
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure coolant escaping from
the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
MA-18
SLC756AA
ELS00092
Inspect fuel lines and tank for improper attachment, leaks, cracks,
damage, loose connections, chafing or deterioration. If necessary,
repair or replace faulty parts.
SMA803A
CAUTION:
Tighten high-pressure rubber hose clamp so that clamp end is
3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps.
Ensure that screw does not contact adjacent parts.
MMA104A
ELS0009Q
KBIA0749E
MA
SMA485B
ELS0009R
WARNING:
MA-19
CAUTION:
7.
8.
9.
The refill capacity depends on the oil temperature and drain time. Use these specifications for reference only.
Always use the dipstick to determine when the proper amount of oil is in the engine.
Warm up engine and check area around drain plug and oil filter for oil leakage.
Stop engine and wait for 10 minutes.
Check oil level.
PBIC0497E
ELS0009S
REMOVAL
1.
MA-20
Be careful not to get burned when the engine and engine oil
are hot.
Completely wipe off any oil that adhere to the engine and
the vehicle.
C
KBIA0833E
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply engine oil to the oil seal circumference of the new oil filter.
CAUTION:
SMA010
3.
Screw the oil filter manually until it touches the installation surface, then tighten it by 2/3 turn.
Oil filter:
: 14.7 - 20.5 Nm (1.5 - 2.1 kg-m, 11 - 15 ft-lb)
K
SMA229B
4.
5.
MA
ELS0009T
REMOVAL
1.
2.
3.
SMA581C
MA-21
Spark plug:
Make
NGK
Standard type
BKR5E-11
BKR6E-11
Cold type
BKR7E-11
INSTALLATION
Install in the reverse order of removal, paying attention to the following.
Spark plug:
: 20 - 29 Nm ( 2.0 - 3.0 Kg-m, 14 - 22 ft-lb)
Refer to EM-30, "ROCKER COVER" for installation of spark plug cap and high-tension cables.
ELS0009A
Check the high tension wires for cracks, damage, burned terminals and for proper fit.
Measure the resistance of the high tension wires, by shaking
them and checking for intermittent breaks.
Resistance:
13.6 - 18.4 km (4.15 - 5.61 k/ft)[at 25C (77F)]
Cylinder No.
Approximately 5.7
Approximately 7.5
Approximately 9.7
Approximately 11.5
SMA015A
If it exceeds the limit, replace the ignition wire with a new one.
ELS0009B
SMA048
MA-22
ELS0009D
Check vacuum hoses for improper attachment and for leaks, cracks, damage, loose connections, chafing and
deterioration.
Refer to EC-18, "Vacuum Hose Drawing" .
ELS00097
1.
E
PBIB0206E
ELS00098
CHECKING PROCEDURE
G
1. INSPECTION START
Do you have a CONSULT-II?
Yes or No
Yes
>> GO TO 2.
No
>> GO TO 3.
1.
2.
MA
M
PBIB0265E
MA-23
SAT652J
MA-24
PFP:00100
A
ELS0008L
WARNING:
Be sure to perform after engine has stopped.
H
KBIA0744E
ELS0009L
WARNING:
To avoid being scalded, never change the coolant when the engine is hot.
Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
MA
KBIA0839E
MA-25
PBIC0415E
Make certain each hose clamp and drain plug are securely tightened.
Set temperature of front heater control to FULL HOT.
Remove front grille, and remove front heater air relief plug.
For removal of front grille, refer to EI-12, "FRONT GRILLE" .
KBIA0842E
MA-26
Remove rear heater air relief plug from right-side of fuel tank
under vehicle (models with rear heater).
C
KBIA0843E
7.
Pour coolant through coolant filler neck slowly of less than 2 (1-3/4 Imp qt) a minute to allow air in system to escape.
E
When coolant overflows air relief hole on heater hose, install air relief plug.
8. Fill reservoir tank with coolant up to the MAX level.
9. Warm up engine to normal operating temperature without radiaF
tor cap installed.
To check thermostat valve condition, touch lower radiator hose by hand. If water flow is hot, valve is open.
17. Stop engine.
18. After cooling engine [approx. 50C (122F) or lower], remove radiator cap and check coolant level. If level
is low, fill up to radiator neck again and repeat from step 16.
19. When coolant level stabilizes, fill reservoir tank up to MAX line.
MA-27
Replace steps 1 through 6 until clear water begins to drain from radiator.
ELS0009G
CHECKING HOSES
Check hoses for improper attachment and for leaks, cracks, damage, loose connections, chafing and deterioration.
SMA967B
2.
Limit
SLC755AC
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could be caused by high pressure coolant escaping from
the radiator.
CAUTION:
Higher pressure than specified above may cause radiator damage.
SLC756AA
ELS0008Y
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace faulty parts.
SMA803A
MA-28
ELS0009J
REMOVAL
1.
2.
3.
4.
PBIC0401E
5.
6.
PBIC0402E
INSTALLATION
Install in reverse order of removal, paying attention to following:
Screw the fuel filter by hand until packing contacts sealing surface of bracket. Then tighten it by turning
approximately 2/3 turn.
After installation, bleed air from fuel path. Refer to FL-5, "Air Bleeding" .
ELS0008U
MA
KBIA0749E
MA-29
SMA485B
ELS0008N
WARNING:
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up engine, and check for oil leakage from engine components.
2. Stop engine and wait for 10 minutes.
3. Open engine room LH cover and secure it.
4. Remove drain plug and oil filler cap.
5. Drain engine oil.
6. Install drain plug and refill with new engine oil.
CAUTION:
Always use the dipstick to determine when the proper amount of oil is in the engine.
Oil specification and viscosity
7.
8.
Warm up engine and check area around drain plug and oil filter for oil leakage.
Stop engine and wait for 10 minutes.
MA-30
C
KBIA0834E
ELS0009M
REMOVAL
E
G
KBIA0836E
1.
2.
J
KBIA0837E
3.
4.
5.
MA
KBIA0838E
JLC292B
MA-31
Completely remove all foreign objects adhering to the inside of the filter body or O-ring mounting area
(body side and bracket side).
Install the oil filter element and O-ring to the filter body.
Push the oil filter element into the filter body completely.
Apply engine oil to the oil seal circumference of the oil filter body.
Install the filter body to the oil filter bracket.
Screw the oil filter body manually until it touches the installation surface.
: 20 - 24 N-m (2.0 - 2.5 kg-m, 15 - 18 ft-lb)
6.
7.
Draining Water
ELS0008S
Coolant in filter is drained with fuel. Prepare larger capacity pan than value shown above.
Drained coolant is mixed with fuel. Prevent fuel from adhering to rubber parts such as engine
mount insulator.
5. After draining, disconnect drain hose, then close engine coolant drain cock by hand.
CAUTION:
If drain cock is tightened excessively, it may be damaged and fuel will leak. Do not use tools to tighten
drain cock.
6. Bleed air in fuel piping. Refer to FL-5, "Air Bleeding" .
7. Start engine, then confirm that malfunction indicator lamp goes off.
ELS0008V
Remove and install injection nozzle. Refer to EM-125, "INJECTION TUBE AND INJECTION NOZZLE" .
Connect a nozzle tester to high-pressure injection nozzle
assembly.
Move nozzle tester lever fully by speed of 1 stroke/second. At
the same time, check valve opening pressure and injection performance during injection.
Standard
Limit
NOTE:
High-pressure injection nozzle assembly injects in 2-stage pressure. Judge its performance (OK/NG) by checking valve opening pressure at 1st stage.
MA-32
EMR0055D
If valve opening pressure exceeds limit value, or injection performance is NG, replace high-pressure injection nozzle assembly.
CAUTION:
Do not disassemble high-pressure injection nozzle assembly.
E
JEF349Y
MA
MA-33
PFP:00100
ELS0009Y
SMA211A
ELS000AF
SMA642C
ELS000AG
SMA859
ELS0009Z
SMA103
ELS000A0
Drain oil from drain plug and refill with new gear oil.
Check oil level.
MA-34
Viscosity:
Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS"
Oil capacity:
RS5W71C Approx. 2.0
Drain plug:
: 25 - 34 Nm (2.6 - 3.4 kg-m, 19 - 25 ft-lb)
ELS000AH
Tightening torque:
Refer toPR-3, "REAR PROPELLER SHAFT"
G
SMA118A
ELS000A1
Filler plug:
: 59 - 98 Nm (6 - 10 kg-m, 43 - 72 ft-lb)
ELS000A2
Drain oil from drain plug and refill with new gear oil.
Check oil level.
Oil grad and
Viscosity
Capacity
Drain plug
: C200
1.3 (2-1/4 lmp pt)
H233B
2.8 (4-7/8 lmp pt)
SMA257A
MA-35
ELS000A3
Rotation
ELS000AI
SEIA0107E
ELS000A5
SFIA0178J
ELS000A6
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
SBR389C
MA-36
ELS000A7
SBR419C
ELS000A8
ROTOR
Check condition, wear, and damage.
Unit: mm (in)
Front
Brake model
AD35VA
Standard thickness
30.0 (1.181)
Maximum runout
0.1 (0.004)
28.0 (1.102)
CALIPER
SMA922A
MA
PAD
Unit: mm (in)
Brake model
AD35VA
Standard thickness
11.0 (0.433)
2.0 (0.079)
BRA0010D
ELS000AJ
WHEEL CYLINDER
Check for leakage.
MA-37
260.0 (10.24)
261.5 (10.30)
SMA848B
LINING
Check wear or damage.
Unit: mm (in)
Standard thickness
SMA849B
ELS000A9
STEERING GEAR
SLIA0014E
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
ELS000AA
Do not overfill.
MA-38
Check lines for improper attachment, leaks, cracks, damage, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
C
SST851C
ELS000AB
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
G
SMA525A
K
SFA392B
Slide door
Back door
MA-39
ELS000AD
MA
ELS000AE
SHIA0246E
MA-40
PFP:00030
A
ELS0007M
Used belt
New belt
Limit
After adjustment
11 (0.43)
7 - 8 (0.28 - 0.31)
6 - 7 (0.24 - 0.28)
15 (0.59)
10 - 12 (0.39 - 0.47)
8 - 10 (0.31 - 0.39)
16 (0.63)
11 - 13 (0.43 - 0.51)
9 - 10 (0.35 - 0.39)
Alternator
SPRK PLUG
Make
NGK
Standard
Type
BKR5E-11
Cold
BKR6E-11, BKR7E-11
Plug gap
mm(in)
IGNITION WIRE
Cylinder No.
Approximately 5.7
Approximately 7.5
Approximately 9.7
Approximately 11.5
WHEEL BALANCE
Maximum allowable unbalance
MA
MA-41
MA-42