INSPECTION

REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 1 of 14

A. GENERAL INFORMATION
To:
Contact:
Email:
Tel:
Fax:
Inspector

GNF
Luis
Ingmecanica@gasnaturalFidg.com
+86 183 0157 8172

From:
Contact:
Email:
Tel:
Fax:
Copy to

Kevin kong

Turbine shaft

Vendor/Supplier:

HARBIN ELECTRIC
COMPANY LIMITED

Factory Address:

Purchase Order No:

No.99 San Da Dong Li Road.Xiang
Fang Dist.Harbin.China
Partial Shipment:

Factory Contact/Tel:

Yang Man lin /13796683467

UPC (Barcode):

Service Performed:

FAT test

Inspection Dates

Turbine shaft

Client Approved Sample

--Received Date:

Product Description:

MACHINERY

Applus SH
Kevin kong
Kevin.kong@applus.com
+86(21)18626060831
+86(21)5208 0556

Item/Style/Product No.:

Yes

N/A

2015-08-18

Additional reference materials submitted for this inspection:

Digital Images

Product Specs/Drawings

Copy of PO

Packing List

Date: 2015/08/18
Supervisor: Oriol Pla

Date: 2015/08/18
Inspector: Kevin kong

Product Inspection and Control

Product Inspection and Control

Other

B. SCOPE
1. As per the vendors arrangement and the clients request, Appluss inspector Kevin kong performed the inspection
action for the Minas project in HarBin Electric Machinery Company Limted, The inspector was instructed to
witness the FAT test of the turbine shaft . The inspection activities on Aug14TH ;

2.

FAT of turbine shaft

2.1 Machining dimension inspection of turbine shaft

2.2 Geometric tolerance and roughness inspection of turbine shaft
2.3NDT inspection according to drawing of turbine shaft(spot check)

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 2 of 14

C. INSPECTION RESULT SUMMARY

FAT of runner
2.1 Machining dimension inspection of turbine shaft
According to the drawing.measure the dimensions with inside micrometer and outside micrometer.the test result are
acceptable

Pic.1 measuring dimension of 1

Pic.2 measuring dimension of 1

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 3 of 14

Pic.3 measuring dimension of 2

Pic.4 Actual value of 2 is 680+0.02

Pic.5 measuring dimension of 3

Pic.6 measuring dimension of 3

Pic.7 measuring dimension of 3

Pic.8 Actual value of 3 is 1220-0.17

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 4 of 14

Pic.9 measuring dimension of 4

Pic.10 Actual value of 4 is 1050-0.04

Pic.11 measuring dimension of 5

Pic.12 measuring dimension of 5

Pic.13 Actual value of 5 is 700-0.02

Pic.14 measuring dimension of 6

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 5 of 14

Pic.15 measuring dimension of 6

Pic.16 Actual value of 6 is 1220-0.04

Pic.17 measuring dimension of length H1

Pic.18Plus the thickness of two flange Actual value of H1 is

4305+0.06

Pic.19Plus the thickness of two flange Actual value H1 is

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 6 of 14

4305+0.06

2.2 Geometric tolerance and roughness inspection of turbine shaft

With the roughness meter measure the shaft roughness and measure the geometric tolerance by dial gage.the results
are acceptable

Pic20.Measuring geometric tolerance for 1

Pic.21The geometric tolerance of 1 is 0.02mm

Pic22.Measuring geometric tolerance for 2

Pic.23The original value of geometric tolerance of

2 is 0

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 7 of 14

Pic.24The geometric tolerance of 2 is 0.02mm

Pic.25The geometric tolerance of 2 is 0.02mm

Pic26.Measuring geometric tolerance for 3mm

Pic.27The geometric tolerance of 3 is 0.02mm

Pic.28The geometric tolerance of 3 is 0.02mm

Pic29.Measuring geometric tolerance for 4

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 8 of 14

Pic.30The geometric tolerance of 4 is 0.02mm

Pic31.Measuring geometric tolerance for 6

Pic.32The geometric tolerance of 6 is 0.03mm

Pic.33The geometric tolerance of 6 is 0.03mm

Pic34.Measuring geometric tolerance for H1

Pic.35The geometric tolerance of H16 is 0.02mm

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Pic.36 Inspection flatness for H1

Overall Result

pending
Page 9 of 14

Pic.37 Using Big steel rule close to the surface of flange,with 0.02
mm feeler gauge measure the gap.but cann't put the feeler inside.

Pic 38.Calibration of roughness meter

Pic 39.Calibration of roughness meter

Pic 40.Actual value of 1

Pic 41.Actual value of 1

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 10 of 14

Pic 42.Actual value of 4

Pic 43.Actual value of 4

Pic 44.Actual value of 6

Pic 45.Actual value of 6

Pic 46.Due to the factory no smaller roughness

Pic 47.5roughness requirement is less than 1.6

meter, and without contrast sample, only compare compare with blue area,smoothness of 5 better
the turbine shaft itself

than it

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 11 of 14

Pic 48.2roughness requirement is less than 1.6

Pic 49.2roughness requirement is less than 1.6

compare with blue area,smoothness of 2 better

compare with blue area,smoothness of 2 better

than it

than it

Pic 50.3roughness requirement is less than 1.6

Pic 51.3roughness requirement is less than 1.6

compare with blue area,smoothness of 3 better

compare with blue area,smoothness of 3 better

than it

than it

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 12 of 14

DRAWING DESIGN

INSPECTION RESULT

CHECK
POINT
SIZE/ROUGHNESS

GEOMETRIC

DIMENSION

TOLERANCE

TOLERANCE

ROUGHNESS

GEOMETRIC
TOLERANCE

SURVEY TOOLS

Outside

1240 0.05

micrometer1200-

Ra3.2

-0.04

1.09

0.02

1400mm

Qualified

inside micrometer
150-2000mm
Outside

0.05

680 0

micrometer700-

Ra1.6

0.02

1.6

0.03

800mm

Qualified

inside micrometer
150-2000mm
Outside

0.098

1220 0.203

micrometer1200-

Ra1.6

-0.17

1.6

0.02

1400mm

Qualified

inside micrometer
150-2000mm
Outside

1050 0.105

Ra0.8

-0.04

0.54

0.02
0.02

micrometer10001200mm

Qualified

inside micrometer
150-2000mm
Outside

-0.025

700 - 0.074

micrometer700-

Ra1.6

-0.02

0.45

0.02

800mm

Qualified

inside micrometer
150-2000mm
Outside

1220 0.2

micrometer1200m-

Ra3.2

-0.04

0.34

0.03

1400mm

Qualified

inside micrometer
150-2000mm
inside micrometer
150-175mm

H1

43050.1

Ra1.6

+0.06

1.6

0.02
0.02-

inside micrometer
175-200mm

Qualified

inside micrometer
1000-4000mm

2.3 NDT inspection according to drawing of turbine shaft(spot check)

Carry out UT test of turbine shaft.using UT tester spot check shaft.found no cracking and defect.acceptable

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 13 of 14

Pic 52.UT test for turbine shaft

Pic 53.UT test for turbine shaft

Pic 54.UT test for turbine shaft

Pic 55.UT test for turbine shaft

4.Equipment calibration certificate

INSPECTION
REPORT

Inspection Date

Aug 14th and18th

2015

Document No.

A+SH_ICC_05214_
20150818

Client Name

GNF

Overall Result

pending
Page 14 of 14

Equipment calibration certificate

Model

Type

serial No.

Valid date

dial indicator

(0~10)mm

1029612

2015/10/16

Roughness meter

RT100

0800L130005

2015/9/1

Inner Diameter Gauge

(175~200)mm

6940

2015/10/15

Inside diameter micrometer

(1000~4000)mm

050566405

2015/09/25

Inner Diameter Gauge

(150~175)mm

742553

2015/09/13

inside diameter micrometer

(150~2000)mm

020814850

2015/9/24

Chu Chang chun

UT

23145102265UT

2017/12/30

D. CONCLUSION
1.

The factory didn't carried out MT internal checking for turbine shaft,they want finish MT internal
test of turbine shaft together with the generator shaft

*** The End ***