5

ATMOSPHERIC
PRESS. SNSR
194-6722

B
C
A

BK
WH
OR

SENSOR COMMON
SENSOR SIGNAL
+5V

INJ ACTUATION
PRESS. SNSR
194-6726

B
C
A

YL
GN
OR

SENSOR COMMON
SENSOR SIGNAL
+5V

TURBO OUTLET
PRESSURE SENSOR
194-6723

1
2
1
2

GN
YL
GN
YL

SENSOR SIGNAL
SENSOR COMMON
SENSOR SIGNAL
SENSOR COMMON

1
2

GN
YL

SENSOR SIGNAL
SENSOR COMMON

A
B

GN
YL

S/T S/T +

A
B

GN
YL

S/T S/T +

GN
YL

TCD +
TCD -

G854-PK-18
G855-PU-18

G854-PK-18
G855-PU-18

1
2

GN
YL

IAPCV
COMMON

607-PK
200-BK-14
175-RD-14
124-GN-14
191-WH-16
L24

E470-BR-18
308-YL
E471-BU-18
235-BK-18
K853-GY-18
K854-OR-18
K867-YL-18
K867-YL-18

E470-BR-18
308-YL
235-BK-18
308-YL
308-YL

ATCH UP/DOWN
PRESS. SW
168-7557

2
1

L74

L65

ATCH STEM 4
CONT SOL(B)
111-9916
K863-OR-18
K869-BU-18

ENG OIL TEMP

PASSIVE SENSOR
191-6587

L74
Z
1
2

ATCH STEM 4
CONT SOL(A)
111-9916

Z
K862-GY-18
K869-BU-18

1
2

ATCH STEM 3
CONT SOL(A)
111-9916

ATCH STEM 3
CONT SOL(B)
111-9916

ATCH STEM 2
CONT SOL(B)
111-9916
K861-GN-18
K868-BR-18

K860-BU-18
K868-BR-18
L78

1
2

K859-BR-18
K869-BU-18

L73

Z
1
2

K869-BU-18
K869-BU-18
K869-BU-18

K858-YL-18
K869-BU-18

K867-YL-18
K867-YL-18
M906-BU-18
E469-YL-18
K855-PK-18
K866-WH-18
K876-BR-18
L66
K877-BU-18
K864-PK-18
K865-PU-18
K870-GN-18
E474-OR-18
E473-GY-18
L71
E476-PU-18
E475-PK-18
E472-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18

K869-BU-18
K869-BU-18

Z
1
2

Z
ATCH STEM 2
CONT SOL(A)
111-9916

1
2

ATCH STEM 1
CONT SOL(A)
111-9916

ATCH STEM 1
CONT SOL(B)
111-9916

K868-BR-18
K868-BR-18
K868-BR-18

L73

235-BK-18

K857-WH-18
K868-BR-18

1
2
Z

K856-PU-18
K868-BR-18

1
2

K858-YL-18
K857-WH-18
K856-PU-18
K868-BR-18
K862-GY-18
K861-GN-18
K860-BU-18
K859-BR-18
K869-BU-18
K863-OR-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18

K868-BR-18
K868-BR-18

4
5
6
11
15
17
20
21
24
32
49
27
31
34
42
43
44
9
18
28
39
19
29
8
30
40
10
35
45
47
48
52
53
38
50
51
16
25
7
1
2
3
12
22
41
26
36
37
46
54
13
14
23
33

L72

STEM1 EXTEND
STEM1 RETRACT
STEM2 EXTEND
STEM2 RETRACT
STEM3 RETRACT
STEM3 EXTEND
STEM4 EXTEND
STEM4 RETRACT

ATCH STEM3 CONT PRV(A)

ATCH STEM2 CONT PRV(A)
ATCH STEM1 CONT PRV(A)
SOL GND2
ATCH STEM3 CONT PRV(B)
ATCH STEM2 CONT PRV(B)
ATCH STEM1 CONT PRV(B)
ATCH STEM4 CONT PRV(A)
SOL GND3
ATCH STEM4 CONT PRV(B)
NEG CONT PRESS SNSR1
NEG CONT PRESS SNSR2
PUMP1 F1 F CONT PRV
PUMP2 F1 F CONT PRV
ATCH
ATCH
PRV RETURN(1)
STEM1(SQUEEZE) PRESS SNSR
TOOL PRESS SNSR
SEPARATE VALVE PRV
1WAY/2WAY CONT SOL
RLF CHK V1
RLF CHK V2
ATCH1 RLF PRV
ATCH2 RLF PRV
SOL GND4
ATCH STEM2 MODULATION
ATCH STEM1 MODULATION
ATCH STEM4 MODULATION
ATCH STEM3 MODULATION
12V SPLY
ATCH STEM1
ATCH STEM4
ATCH STEM3
ATCH STEM2

ATCH
ATCH

GND
GND
RS422 RX+
RS422 RXRS422 TX+
RS422 TXSNSR GND
STEM1 NEUTRAL
STEM2 NEUTRAL
RS232 RX
RS232 TX
STEM3 NEUTRAL
STEM4 NEUTRAL
RS232 GND
MASK ENABLE

CDL(+)
CDL(-)

K854-OR-18
K867-YL-18

1
2

K867-YL-18

K867-YL-18

1
2

L82

A768-BU-18
A769-GY-18
C

K867-YL-18

147-PU

ATCH
PRIMARY
NFC SOL
171-0114

ATCH
FLOW LIMIT
SOL
171-0188
M738-OR-18
M739-YL-18

1
2
MM

SIGNAL
+B
GROUND

M738-OR-18
1
2

M737-WH-18
M739-YL-18
MM
M739-YL-18

12

M738-OR-18
M737-WH-18
M739-YL-18

L75

BR-18
YL-18
BK-18

PUMP DISCHARGE
PRESS SENSOR1
157-3182
L75

11

C
A
B

K904-GN-18
147-PU
235-BK-18
C

+B
SIGNAL
GROUND

YL-18
BR-18
BK-18

PUMP DISCHARGE
PRESS SENSOR2
157-3182

A
C
B

147-PU
T967-YL-18
235-BK-18
C
235-BK-18

147-PU
235-BK-18

A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
235-BK-18

2
1

L20

4
6
3
1
5
2
G
R/L
R
BR
B
B

508-PU-18
509-WH-18

L61
K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18
E476-PU-18
E475-PK-18
235-BK-16
K843-GN-18
E473-GY-18
E472-GN-18

L6
893-GN-18
892-BR-18
103-RD

L5

A537-PK-28
586-BR

L8

509-WH-18
135-BU-16
139-OR-18
512-GN-18
210-BK-16
508-PU-18

511-BR-18

8630-BU
199-OR
307-OR
310-PU
L973-GN
123-WH-18

8
4
1
6
5
7
3
2
L5

607-PK-18
M746-YL-18
M747-PU-18
M744-PK-18
200-BK-18

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
L973-GN

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
586-BR

607-PK-18
607-PK-18
307-OR

199-OR
200-BK-18
200-BK-18

310-PU
200-BK-18
200-BK-18

ABBREV
G

AL

NOTE C

2
4
3
1

A/C SW PANEL
157-3210
ATCH HEATER
SW PANEL
176-2005

BN
GN
BU
BK

ATCH SEAT
HEATER SW
163-6721

ATCH FINE
SWING CONT SW
163-6722

4
3
1

ATCH BOOM
FLOAT EXCHANGE
186-46-39

200-BK
200-BK-18
200-BK-18
200-BK-18

AM
1
2

L1
L2

AN

AN

ATCH RELIEF
CHECK SOL2
000-0000

2
1

235-BK-18
K877-BU-18
Z

ATCH
RELIEF SOL1
112-0090

1
2

K864-PK-18
K870-GN-18

K870-GN-18
K865-PU-18

2
1

ATCH
RELIEF SOL2
000-0000

2
1

ATCH 1WAY/2WAY
CONT SOL
165-9560

1
2

ATCH RELIEF
CHECK SOL1
165-9560

L64

200-BK-18
M749-WH-18
M745-BU-18

CONN 42
B
1
2

J
K

CONN 29
KK

ATCH BOOM
CHECK SOL1
(EC1)
190-7770
200-BK-18

L3

B
1
2

L973-GN
200-BK

322-GY
200-BK

ATCH
FINE SWING SOL
107-7056
S S
1
2

1
2

1
2

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

ATCH
BOOM LAMP
153-2521

616-BU
200-BK

CONN 34

ATCH WIRE, CABLE,

COMPONENT
L#
ATCH
BOOM LAMP
153-2521

200-BK
616-BU
J
K

322-GY
200-BK

GROUND
SIGNAL
+B

ATCH BOOM
CHECK SOL2
(EC2)
165-9560

2
1

BK-18
BR-18
YL-18

B
C
A

235-BK-18
H446-PK-18
147-PU

L65

308-YL
235-BK-18

K876-BR-18
235-BK-18

235-BK-18
235-BK-18

322-GY
322-GY
200-BK
200-BK

L69

ATCH O.L.W.D
PRESS SENSOR
157-3182

KK
200-BK-18
M749-WH-18

HORN
7Y-3919
HORN
7Y-3920

L20

L19

CONN 17

L66
L65

MM

B
A
C

M738-OR-18
M737-WH-18
M739-YL-18

235-BK-18
235-BK-18
235-BK-18

L81

L81

491-PK-18

ATCH HAMMER
PRESS. SW
167-3466
L20
L75

C
1
2

HYD OIL
LEVEL SW
170-9376
235-BK-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18

235-BK-18
C
1
235-BK-18
2
487-OR-18

FUEL LEVEL
SENSOR
163-6700

CONN 30

GROUND
SIGNAL

1
2

779-WH-18
200-BK-18

CONN 33
T
B

C
1
2

YL
BK

ATCH
TRAVEL ALARM
3E-7738

LOW PRESSURE
ATCH QUICK
COUPLER SOL (A3)
121-1491

L976-GN-18
L976-GN-18
365-YL-18
365-YL-18

325-PK-18

HYD OIL
FILTER SW
173-3518

CHASSIS
LAMP
153-2523

T
U

ATCH
REFUELING
STOP SW(NC)
9X-4184

ATCH
REFUELING
START SW(NO)
6T-9442

PANEL LAMP CIRCUIT.

TURN SIGNAL/WIPER/WASHER CIRCUIT.
GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT.

HEATER CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

NOTE

219-0268
219-0269
204-0008
219-4632
170-6959
186-4624
198-0857
216-7760
186-4618
170-6828
163-6750
163-6810
195-7336
153-8920
193-3494
204-1686
116-0098
116-0096
155-4572
167-3457
167-3473
186-4637
211-3444
183-1020
183-0998
204-1672
167-3456
170-9295
206-7599
217-3867
217-3868
217-3869

G-3
A-2
A-4
G-8
I-3
G-1
D-1
C-1
C-1
G-1
C-2
F-1
A-12
C-11
C-3
A-2
A-3
A-3
G-4
I-5
F-3
I-1
B-4
H-2
A-6
G-12
G-1
G-1
G-9
I-3
I-4
I-3

NOTE A

NOTE E

B
NOTE B

WIRE AS.
183-1011
111-4829
183-1012
163-6780
132-1827

H-10
H-10
H-10
I-7
A-4

210-7236
170-6929
186-4588
197-4353
197-4302
197-4304
204-1789
170-6929
186-4634

D-10
E-11
G-9
H-9
H-9
H-9
D-10
E-12
G-9

NOTE D
NOTE D
NOTE D

THIS SCHEMATIC IS FOR THE 322C/325C-HYD EXCAVATOR.

COMPONENTS ARE SHOWN INSTALL ED ON A FULLY
OPERABLE MACHINE WITH THE KE Y AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE.

T
WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
AT LEAST 1 TURN PER 25mm.

T
T
323-WH-10

VALVE CONTROL CIRCUIT.

WIPER CIRCUIT.

ATCH
REFUELING
START RELAY
149-5050

LOC

DIODE
121-1022

365-YL-18

ENGINE PUMP CONTROL CIRCUIT.

PART NO.

CABLE AS.

200-BK-10

L976-GN-18

WIRES THAT HAVE SYSTEM VOLTAGE

WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAGE CIRCUIT.

A
B
C
D
E
F
G
J
K
L
M
N
P
R
S
T
U
V
AG
X
Y
Z
KK
LL
MM
TT
VV
WW
AF
AL
AM
AN

AA
BB
CC
DD
EE
FF
GG
HH
JJ

235-BK-18
321-BR-18

UU

ATCH
REFUELING SW
5C-6108

B
200-BK
607-PK

200-BK-10
200-BK-18

CONN 31
UU
C
1
2

L1

IDENT

NN
PP
RR
SS
UU

200-BK-18

495-GN-18
235-BK-18

2
1

200-BK-18
200-BK-18
200-BK-18

CONN 32

C
HYD OIL
TEMP SENDER
4I-5394

HIGH PRESSURE
ATCH QUICK
COUPLER SOL (A2)
1569513

1
2

780-PU-18
200-BK-18

496-WH-18
235-BK-18

L19

235-BK-18

1
2
B

200-BK-10
168-RD-10
200-BK-18
607-PK

CIRCUIT GROUPING
DESIGNATION

HARNESS AS.

HIGH PRESSURE
ATCH QUICK
COUPLER SOL(A1)
156-9513

780-PU-18
200-BK-18

308-YL

780-PU-18
780-PU-18
780-PU-18

L2

235-BK-18
L69

235-BK-18
H446-PK-18
147-PU

GOLD TERMINAL

J
K

CONN 43

M745-BU-18
200-BK-18
200-BK-18
200-BK-18

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL

CONNECTOR

616-BU
616-BU
200-BK
200-BK

616-BU
200-BK

200-BK
200-BK
200-BK-10

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

HIGH PRESSURE
ATCH QUICK
COUPLER SOL(A1)
156-9513

1
2

H918-WH
200-BK
B

KK

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT CONNECTED

200-BK
200-BK

L4

L4

ATCH SQUEEZE
PRESS SENSOR
000-0000

235-BK-18
410-WH-18

235-BK-18
235-BK-18
410-WH-18
129-BU
403-GN-18

139-OR-18

210-BK-16
200-BK-16

120-YL-16
103-RD-18
135-BU-16

120-YL-16
120-YL-16
120-YL-16

120-YL-16

211-BK-16
200-BK-16

235-BK-18

12V 7A CONV
131-0327
24V SW. IN
24 BAT IN MEM
12V SW. OUT
LIGHT OUT (DC 12V)
GND
GND
LIGHT IN (DC 24V)
12V MEM OUT

12V MEM OUT

24 BAT IN MEM
12V SW. OUT
LIGHT OUT (DC 12V)
GND
GND
LIGHT IN (DC 24V)
24V SW. IN
8
3
7
5
6
1
4
2
103-RD-18
C569-YL-16

2
3
7
5
6
1
4
8

L10

CIRCUIT NOT CONNECTED

616-BU
322-GY
200-BK
607-PK
168-RD-10
235-BK-18
H446-PK-18
147-PU
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
496-WH-18
487-OR-18
A768-BU-18
A769-GY-18

L19

L81

CAB
OPERATOR STATION

L72

ATCH 12V 7A CONV

L7
607-PK
169-PK-18

191-WH-16

L64

GROUND
+B
SIGNAL

B
A
C

235-BK-18
K866-WH-18

L20
L75

512-GN-18
511-BR-18

780-PU-18
779-WH-18

L71

235-BK-18
K849-YL-18
954-GN

135-BU-16

G
E562-PU-18
E565-BU-18

Z
235-BK-18
308-YL
M906-BU-18

TRAVEL MODE IND 2

AEC MODE IND
ALARM CANCEL IND
ALARM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
L. CHASSIS
TRAVEL MODE IND 1
+B
SWITCH PANEL
163-6701

L3

LL
2
1

200-BK-18
954-GN

ATCH HAMMER
SOL
121-6303

L75

10

235-BK-18
200-BK-18

L9
200-BK
200-BK-18

W. INT(6)
W. INT(3)
W. LOW
WASH
L. BOOM
GND

508-PU-18
509-WH-18

NOTE C

NOTE C

L3
K867-YL-18
K855-PK-18
E469-YL-18
M906-BU-18
K877-BU-18
K864-PK-18
K870-GN-18
K865-PU-18
K866-WH-18
K876-BR-18

4
5
14
17
2
20
3
12
13
15
16
11
19
18
8
7
6
1
10
9

H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
646-RD-18
H467-WH-18
113-OR-18

CAB

CHASSIS

L73

LL

A584-BU-18
A579-OR
A580-BR
A586-OR-18
590-GY-18
501-GN-18
530-OR-18
118-GY-14
200-BK
506-PU-18

ATCH O.L.W.D
ALARM CANCEL SW
170-9317

779-WH-18
780-PU-18
200-BK-18
H446-PK-18
L973-GN
A769-GY-18
A768-BU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18
M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
147-PU
168-RD-10
607-PK
322-GY
616-BU
235-BK-18

M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK
L22

K870-GN-18
K870-GN-18

893-GN-18
892-BR-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18

A586-OR-18
590-GY-18
501-GN-18
530-OR-18
645-RD-18
200-BK-18

G
WIPER CONT
155-7042
1
WINDOW SW
9
MOT WIPER
BRAKE WIP 10
INT SP 1
6
INT SP 2
7
2
WIPER SW
WASHER SW
8
+24 V
11
5
GND IN
4
MOT WASH

AM

L62

235-BK-14
235-BK-14
235-BK-14

L72

200-BK-18

CONN 44
N
G
2
201-BK-18
3
169-PK-18
L7
7
607-PK
5
893-GN-18
6
892-BR-18
L6
1
103-RD
4
A/C PHOTO
8
SENSOR
Y/G
167-7083
(NOTE G)
L5
C538-OR-18
C537-GN-18
Y/W
G
G

200-BK
H918-WH

L29

ATCH LOWER RADIO

L26
L25
L68

L28

892-BR-18
892-BR-18
893-GN-18
893-GN-18

K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18
893-GN-18
892-BR-18

L22
L62

L66

L65

L65
L82

E562-PU-18
E562-PU-18

CAB

235-BK-18
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18
235-BK-18

L67

L76

L75

607-PK-18
607-PK-18
8630-BU

4
6
5
3
2
1

K843-GN-18
K844-GY-18
K848-WH-18
E474-OR-18
E473-GY-18
E476-PU-18
E475-PK-18
E472-GN-18
235-BK-16

C987-RD-14
151-GN
308-YL
308-YL
308-YL
308-YL

L75

ATCH PUMP 2
FLOW CONT SOL
171-0114

ATCH PUMP 1
FLOW CONT SOL
171-0114

G
E562-PU-18
E565-BU-18
191-WH-16

E480-WH-18
200-BK-18
200-BK-18

892-BR-18
892-BR-18
893-GN-18
893-GN-18

4
6
5
3
2
1
L71

L66

POWER SHIFT
CONT SOL
111-9916

CONN 27

L67
SW
SW
SW
SW
SW
SW
SW
SW

C987-RD-14
C987-RD-14
151-GN
308-YL

201-BK-18
169-PK-18
607-PK
893-GN-18
892-BR-18
103-RD

210-BK-16

Z
1
13
53
23
4
9
10
19
20
12
11
21
22
5
6
7
8
16
51
52
17
18
26
27
2
14
3
15
24
25
28
31
32
34
35
41
42
44
54
29
30
36
37
38
39
40
45
46
33
43
49
50
47
48

N
2
3
7
5
6
1
4
8

L11

L973-GN
+B
+B
INTER LOCK
KEY SW

SERVICE
METER
6T-7337

+ -

403-GN-18
G

L32

L64
ATCH
VALVE CONT

ATCH
CAB LAMP
167-3441

120-YL
607-PK-18
607-PK-18
235-BK-18

L81

K849-YL-18

954-GN
K849-YL-18
L62
L62
L69
L81

M749-WH-18
H792-BR-18

L64

WW
WW
615-YL
200-BK
VV
VV

118-GY-14

ANTENNA
167-3492

L67

K855-PK-18
K867-YL-18

1
2

MONITOR
157-3198
GND
ACC
LIGHT
CDL +
CDL +B
+12V

CIGAR
LIGHTER
9W-0335

508-PU-18
509-WH-18

508-PU-18
508-PU-18
508-PU-18

CAB

L21

ATCH
CAB LAMP
167-3441

WINDOW
LIMIT SW
117-6306

CONN 28

A/C UNIT
161-3779

L20

L26

L62
L62

L33

KK

L73

COOLANT TEMP
SENSOR
130-9811
INTAKE AIR TEMP
SENSOR
130-9811
DUAL CAM
SP/TMG SNSR(HI)
169-3300
DUAL CAM
SP/TMG SNSR(LOW)
169-3300
FLY. TMG CAL
SENSOR
6V-2197
IAP CONTROL
VALVE
122-5053

L67

WW
WW
615-YL
200-BK
VV
VV

L76

200-BK-18
A584-BU-18

168-RD-18
168-RD-18
168-RD-10

+5V
SENSOR SIGNAL
SENSOR COMMON

ATCH BOOM
DOWN PRESS. SW
167-3466

1
2

200-BK-18

168-RD-18

OR
GN
YL

1
2

308-YL
E471-BU-18
235-BK-18

M748-OR-18
M745-BU-18
M745-BU-18

200-BK-18

168-RD-18

A
C
B

C
B
A

615-YL
200-BK

200-BK-18

L1

FUEL PRESSURE
SENSOR
194-6725

308-YL
E469-YL-18
235-BK-18
K855-PK-18
K867-YL-18

129-BU
200-BK

235-BK-18
410-WH-18
129-BU
403-GN-18
506-PU-18
645-RD-18

L3
L2

SENSOR COMMON
SENSOR SIGNAL
+5V

A
C
B

210-BK-16
210-BK-16
210-BK-16
135-BU-16
135-BU-16
135-BU-16
512-GN-18
512-GN-18
511-BR-18
511-BR-18

512-GN-18
511-BR-18

509-WH-18
509-WH-18
509-WH-18

487-OR-18
235-BK-18
147-PU
325-PK-18

YL
GN
OR

YL-18
BR-18
BK-18

ATCH QUICK
COUPLER SW
150-6988

DOME LAMP
176-1986

103-RD
200-BK

200-BK
200-BK-18

139-OR-18
139-OR-18

139-OR-18

511-BR-18
G

L21

200-BK-18
M745-BU-18
M749-WH-18

508-PU-18
509-WH-18

A768-BU-18
A769-GY-18

B
C
A

780-PU-18

200-BK
200-BK

200-BK
200-BK

ATCH
HEATER UNIT
164-0490

L64

ENG OIL PRESSURE

SENSOR
194-6725

G856-WH-18 P
G857-YL-18

K853-GY-18
K867-YL-18

E562-PU-18
E565-BU-18
191-WH-16

1
3
4
5
2
6

615-YL
200-BK

ROTARY SW
155-2715
L28

L21

ATCH TOOLE +B
PRESS.
SIGNAL
SENSOR
GROUND
000-0000

F
150-OR-18

L13

L17

L80

1
2
A893-OR-18
200-BK-18
L62

L33

L38

403-GN-18

L973-GN
L48

L47

L39

L46

L45

235-BK-16
506-PU-18
200-BK
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
403-GN-18
893-GN-18
892-BR-18
L973-GN
893-GN-18
892-BR-18
403-GN-18
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
H446-PK-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
998-BR-18
F716-WH-18

184-RD

L973-GN
L973-GN

F889-WH-18
F889-WH-18

403-GN-18
403-GN-18
403-GN-18

430-BU-18

308-YL
147-PU

235-BK-18
1
2

L25

147-PU
147-PU

235-BK-18
147-PU
G976-BU-18

412-BU-18

L33

K867-YL-18
K855-PK-18
E469-YL-18
308-YL
235-BK-18

+5V
SENSOR SIGNAL
SENSOR COMMON

L77

KK

11
A769-GY-18
F

329-YL-18

OR
WH
BK

200-BK-18
M748-OR-18
M748-OR-18
M745-BU-18
H792-BR-18

235-BK-18

L976-GN-18
329-YL-18

A
C
B

G856-WH-18
G857-YL-18

F716-WH-18
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
998-BR-18
E562-PU-18
E565-BU-18
506-PU-18

KEY SW
9G-7641

C OFF
S ON
B ST

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

E965-BU-18
E966-YL-18

A
C
B

892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18

508-PU-18
210-BK-16
509-WH-18
139-OR-18
135-BU-16
512-GN-18

KK
2
1

K906-GN-18
308-YL
326-RD
307-OR
105-RD

L13

235-BK-18

E480-WH-18
2
3
1
5
6
7
4
8

L29

L29

L76

ATCH BOOM DOWN

LINE OUT OFF SOL
(S1)
185-0472

8
10
12

235-BK-18
235-BK-18
235-BK-18

A768-BU-18

ONE TOUCH LOW IDLE SW

128-2134

150-OR-18
780-PU-18

200-BK
200-BK

168-RD-18

E965-BU-18
E966-YL-18

YL-18
BR-18
BK-18

L31

L37

ATCH SEPARATE
VALVE SOL
111-9916

L9

L22

A588-GN
200-BK-18

L968-OR-18

4
6
7

235-BK-18
L972-BU-18

THROTTLE POS SW
106-0107

BACKUP
EPR VALVE SW
163-6710
K906-GN-18

103-RD

L9

L4

INJECTOR
SOL 1

1
2

1
2

L13

1
2

E963-BK-18
E964-WH-18

235-BK-18
763-BU-18

235-BK-18

L12

L76

INJECTOR
SOL 2

1
2

2
1

K906-GN-18
235-BK-18

1
2

L969-WH-18
M736-BU-18
F889-WH-18

615-YL
615-YL

168-RD-18
L976-GN-18

G833-PK-18

+B
SIGNAL
GROUND

L31

L22

HYD LOCK
SOL
121-1491

K907-BU-18
A770-PK-18

1
3

S1
S2
S3
S4
COM

2
3
4
5
1
6

ATCH JOYSTICK
000-0000
235-BK-18

ATCH UPPER RADIO

A580-GN-14
A579-OR-14
118-GY-14
118-GY-14
A

120-YL

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
496-WH-18
495-GN-18
321-BR-18

G853-OR-18 P

E963-BK-18
E964-WH-18

SWING
BRAKE SOL
121-1491

TRAVEL
SPEED SOL
121-1491

INJECTOR
SOL 3

1
2

L983-WH-18
A701-GY-18

995-BU-18 P
G833-PK-18

G853-OR-18

ATCH NEGATIVE
CONT PRESS.
SENSOR 2
157-3128

L31

L37

F
169-PK-18

F774-WH-18
F773-OR-18

G CONN 26

A580-GN-14
A579-OR-14
118-GY-14
118-GY-14

L24

2
1

F441-GN-18
G833-PK-18
G833-PK-18

995-BU-18

C
A
B

C569-YL-14
211-BK-16

1
4
2
3

F441-GN-18
G833-PK-18
G833-PK-18

BR-18
YL-18
BK-18

586-BR
E554-PK-18

135-BU-14
210-BK-14
G

9
10
11
4
12
8
6
5
7
3
1
2

G829-GN-18
R746-PK-18
G828-WH-18

INJECTOR
SOL 4

1
2

A702-PU-18
L983-WH-18

235-BK-18
M740-PK-18

2
1
B

L984-OR-18
A703-BR-18

G849-BR-18
G828-WH-18

R746-PK-18

SIGNAL
+B
GROUND

L18

235-BK-18
235-BK-18
235-BK-18
235-BK-16

G849-BR-18

INJECTOR
SOL 5

1
2

A704-GN-18
L984-OR-18

G828-WH-18
G828-WH-18
G828-WH-18 P
R747-GY-18
G829-GN-18
G829-GN-18
P
G829-GN-18

G828-WH-18
R747-GY-18
G829-GN-18
G829-GN-18

Z
ATCH NEGATIVE
CONT PRESS.
SENSOR 1
157-3128

L35

L38

L81

G827-BU-18
C991-PK-18
G826-BR-18

C991-PK-18

L985-YL-18
A705-BU-18

R
6
8
7
5
4
10
9
3
2
12
11
1

B
TRAVEL
STRAIGHT SOL
121-1491

L74

G826-BR-18
G826-BR-18 P
C990-YL-18
G827-BU-18

G826-BR-18
C990-YL-18
G827-BU-18

L62
L69

CONN 1
A706-GY-18
L985-YL-18
L985-YL-18
L985-YL-18
A705-BU-18
A704-GN-18
L984-OR-18
L984-OR-18
L984-OR-18
A703-BR-18
A702-PU-18
L983-WH-18
L983-WH-18
L983-WH-18
A701-GY-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

1F

325-PK-18

IAP CONTROL VALVE

IAPCV COMMON

184-RD
184-RD
430-BU-18
G976-BU-18
412-BU-18
K850-BR-18
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
E480-WH-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL

L39

L21

INJECTOR
SOL 6

1
2

235-BK-18
235-BK-18
235-BK-18
235-BK-18

L7

2
1

TIMING CAL PROBE +

TIMING CAL PROBE -

Z
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
235-BK
235-BK

L33

235-BK-18
235-BK-18
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18

2
998-BR-18
F
BACKUP GOV SW
163-6711

L7

325-PK-18
365-YL-18

BOTTOM CAM S/T BOTTOM CAM S/T +

L28

308-YL
235-BK-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
E562-PU-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
F889-WH-18
998-BR-18
E565-18-BU
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
578-BU
506-PU-18
403-GN-18
L973-GN
E480-WH-18

L55

200-BK-18
E562-PU-18

235-BK-18
235-BK-18

TOP CAM S/T TOP CAM S/T +

CONN 16
L69

L42

A706-GY-18
L985-YL-18

103-RD
103-RD
103-RD
200-BK-18
200-BK-14
200-BK

235-BK-18
235-BK-18
235-BK-18

INTAKE AIR TEMP

LL

F716-WH-18

235-BK-18

COOLANT TEMP

F716-WH-18
E565-BU-18
506-PU-18
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
E562-PU-18
998-BR-18
235-BK-18

L65

OIL TEMP
ENG TEMP SENSOR RTN

J1
49
6
44
34
35
15
3
25
24
17
4
37
36
27
26
7
8
5
52
51
38
42
32
41
40
14
2
50
54
13
1
48
47
31
18
43
33
28
45
46
16
53
29
30
39
11
9
10
19
20
22
12
21
23
B

H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL
E480-WH-18

L66

C987-RD-18
G850-BU-18

IND UNIT
163-6702

L. CHASSIS
+B

200-BK-18
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18

CAB
615-YL

G
1
2

CONN 21
A
G
ATCH
2
12V 7A SOCKET
1
121-0987
21
20
200-BK-14
200-BK-14
200-BK-14
14
200-BK
200-BK-14
200-BK-14
12
6
ATCH
7
12V 7A SOCKET
8
121-0987 (NOTE F)
9
147-PU
18
200-BK
5
8630-BU
A537-PK-18
4
199-OR
307-OR
307-OR
15
L11
310-PU
16
235-BK-18
L26
A580-GN-14
L973-GN
3
A579-OR-14
123-WH-18
19
118-GY-14
17
10
118-GY-14
A579-OR-14
607-PK
11
607-PK
607-PK
13
A580-GN-14
169-PK-18
G CONN 22 G
A
1
1
607-PK
638-WH
638-WH
2
2
200-BK
8630-BU
A
G
199-OR
615-YL
9
123-WH-18
169-PK-18
13
16
615-YL
CONN 23
646-RD-18
5
L25
113-OR-18
12
129-BU
H466-BU-18
7
103-RD
H465-GN-18
1
645-RD-18
M741-GY-18
14
L9
147-PU
M742-PU-18
2
120-YL
M734-BR-18
11
118-GY-14
646-RD-18
10
H467-WH-18
8
118-GY-14
120-YL
E480-WH-18
15
113-OR-18
4
17
18
H466-BU-18
3
586-BR
L10
H465-GN-18
A537-PK-18
6
M741-GY-18
A
G CONN 24
M742-PU-18
410-WH-18
2
M734-BR-18
129-BU
7
L12
H467-WH-18
403-GN-18
1
410-WH-18
506-PU-18
3
893-GN-18
645-RD-18
8
892-BR-18
235-BK-18
12
310-PU
893-GN-18
10
506-PU-18
892-BR-18
9
403-GN-18
6
E480-WH-18
5
L973-GN
4
103-RD
103-RD
11
586-BR
103-RD
CONN 25
KK
G
A
M744-PK-18
L32
L68
B
M746-YL-18
C
M747-PU-18

18
37
23
24
34
35
38
6
5
45
32
31
4
3
2
33
7
11
12
13
14
10
9
8
46
47
48
44
43
42
30
22
36
29
20
19
15
16
17
21
49
41
40
53
51
50
52
28
25
26
27
54
1
39

F889-WH-18
L973-GN
M736-BU-18
403-GN-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
892-BR-18
893-GN-18

L81

TURBO OUTLET PRESSURE

LL

CHASSIS

OPTION V SW(2)
SW RETURN
SWING BK CANCEL SOL
PS CONT PRV
PRV RETURN(1)
AEC MODE IND
TRAVEL ALM CANCEL IND
TRAVEL MODE IND
ACTION ALM
BKUP SW
CREEPER TRAVEL FUNCTION SW
ALT R TERM
AIR HEATER CONTROLLER
FREE SWING
GOV COMMAND
TRAVEL SP CHG SOL
SP SNSR(-)
SP SNSR(+)
OPTION SW
TRAVEL STR SOL
OPTION SW
FLOW LIMIT PRESS PRV
AUTO LUB FAILURE
PRIM NFC PRESS PRV
SPL FLTR PLUGGED
TRAVEL ALM
F SEC FLTR PLUGGED
PRV RETURN(2)
F PRIM FLTR PLUGGED
FUEL LEVEL
PUMP DISCH (1) PRESS SNSRCAPSULE FLTR PLUGGED
HYD OIL TEMP SNSR
HYD. OIL LEVEL SW
PUMP DISCH (2) PRESS SNSR
ENG OIL PRESS SW
O.L.W.D PRESS SNSR
ENG OIL LEVEL SW
GOV FDBK
GND
GND
OPTION V SW(1)
OPTION CONT PRV(1)
+B
OPTION CONT PRV(2)
PRV RETURN(3)
+B
FAN MOT CONT PRV
ACL PLUGGED
PRV RETURN(4)
WTR SEPARATOR LEVEL SW
SNSR RETURN
COOL. LEVEL SW
ATCH STEM 2 SWING CANCEL
HEATER RLY/STARTER RLY
CAT DATA LINK(-)
CAT DATA LINK(+)
ANLG SNSR RETURN
ATCH STEM 1 SWING CANCEL
ATCH STEM 3 SWING CANCEL
COOL TEMP SNSR
+12V SPLY
ATCH STEM 4 SWING CANCEL
OVER LOAD ALM CANCEL SW
OPTION PWM IN(1)
TRAVEL STR PRESS SW
JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
TRAVEL RIGHT PRESS SW
ONE TOUCH LO IDEL SW
THRT POS 1
THRT POS 2
THRT POS 3
THRT POS 4
TRAVEL ALM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
KEY SW ON

L71

INJ ACTUATION PRESSURE

229-BK-14

A537-PK-18

ATCH
SEAT WITH
SEAT HEATER
164-0505

2
1

+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND

CONSOLE(RH)

A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18
496-WH-18
495-GN-18
235-BK-18
321-BR-18
325-PK-18

STRAP

L29
ENG/PUMP CONT
157-3165

L37

GROUND STRAP
128-8886

L21

L42

L43

STARTER
MOTOR
104-7040

A588-GN
763-BU-18
K906-GN-18
M740-PK-18
200-BK
616-BU
322-GY
607-PK
168-RD-10
147-PU
780-PU-18
A768-BU-18
A769-GY-18
L973-GN
496-WH-18
487-OR-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
200-BK-18
H446-PK-18
779-WH-18
E562-PU-18
E565-BU-18
506-PU-18

MOTOR

L82

L42

101-RD-4
AA
RD-00
GG
RD-00

L43

MTR BAT

130-RD-14
H705-BR-18
H705-BR-18
998-BR-18
893-GN-18
892-BR-18
F773-OR-18
F774-WH-18
405-GN-18
F889-WH-18
308-YL

304-WH-8

403-GN-18
893-GN-18
892-BR-18
235-BK-16
101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
893-GN-18
892-BR-18
F774-WH-18
F773-OR-18
405-GY-18
130-RD-14
F889-WH-18
308-YL
998-BR-18
H705-BR-18
F716-WH-18

235-BK-18
235-BK-14
200-BK-18
235-BK-16
235-BK-14
235-BK-18
200-BK-18

788-YL-18
A762-PU-18

101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
235-BK-14
235-BK-14
235-BK-18
200-BK-18
200-BK-4

B
G

130-RD-14

1
2

200-BK-18
101-RD-4
109-RD-4
168-RD-10
304-WH-8
607-PK
A588-GN
130-RD-14
616-BU
322-GY
779-WH-18
780-PU-18
H705-BR-18
E562-PU-18
E565-BU-18

WH-18
BK-18

L44

ENG SPEED
PICKUP
189-5746

229-BK-14

235-BK-18
C468-BU-18

2
1

K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K863-OR-18
K859-BR-18
K858-YL-18
K857-WH-18
K856-PU-18

ENG PRESS SENSOR +5V

ATMOSPHERIC PRESSURE
ENG PRESS SENSOR RTN

L77

B
ENG OIL
LEVEL SW
111-4759

L82

FUEL PRESSURE

200-BK-18
E554-PK-18

L65

OIL PRESSURE SENSOR +5V

ENG OIL PRESSURE
OIL PRESSURE SENSOR RTN

L76

B
2
1

L30

L30

184-RD
892-BR-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18

L69

A/C CLUTCH
SOL
113-3499

200-BK-4

L73

INJECTOR 1

403-GN-18

L73

INJECTOR 3
INJECTOR 2
INJECTOR COMMON 1&2

200-BK-18

200-BK-18
200-BK-18

1
3
5
6
4
2

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
F

L14
L14

CAB

L40

184-RD
184-RD

ALTERNATOR
185-5294

ALT

L78

INJECTOR 5
INJECTOR 4
INJECTOR COMMON 3&4

K867-YL-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18
235-BK-18
308-YL

235-BK-18

F889-WH-18

RD-00

BK-00

BK-00

RD-00

BATTERY
3T-5760

A
CONN 35

CONN 20

CONN 18

L30

J2
17
4
7
19
14
24
15
23
47
35
6
44
2
16
25
1
8
9
13
20
30
37
39
45
46
36
3
26
11
12
21
10
22
40
28
5
18
31
29
52
54
48
34
33
43
49
50
51
32
41
42
53
38
27
B

509-WH-18
508-PU-18

AG
AG
200-BK-18
E562-PU-18

L68
BUZZER AS
113-4683

L40

308-YL
147-PU
L45
L76
L77

L48

511-BR-18
512-GN-18

F716-WH-18
235-BK-18

1
2

L68

893-GN-18
893-GN-18
892-BR-18
892-BR-18

L55

RENR7206-00

INJECTOR 6
INJECTOR COMMON 5&6

L55

HEATER
RELAY

ENG BLOCK

9
12
15
30
63
10
11
8
13
4
55
46
5
54
39
45
6
38
37
44
7
36
17
47
41
24
42
19
29
16
31
20
21
26
28
2
14
3
33
1
27
67
53
43
40
50
51
52
25
34
18
56
57
32
60
69
35
64
65
49
48
66
59
58
68
22
23
70
61
62

K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
M736-BU-18
403-GN-18
L973-GN
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
H446-PK-18

NEG POS

CAB

A
2
235-BK-18
1
H474-GN-18
TRAVEL RIGHT PRESS. SW
167-3466

L70

L40

892-BR-18
893-GN-18
F889-WH-18
L973-GN
403-GN-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18

AIH

101-RD-4

AA

NEG POS

109-RD-4

ENG CONT GND

INLET AIR HTR RLY COMMON

INLET AIR HTR RLY

L65

USER DEFINED SHUTDOWN

FUEL PUMP RELAY
THROTTLE RETURN
CAT DATA LINK +
CAT DATA LINK THROTTLE BACKUP (ACCEL)
THROTTLE BACKUP (DECEL)
LOW OIL PRESSURE OUTPUT
THROTTLE
IGNITION KEY SW

RD-00
BB

CC

ATCH BATTERY
3T-5760

229-BK-14
229-BK-14
229-BK-14
130-RD-14
130-RD-14
130-RD-14

M743-GN-18
M744-PK-18
M746-YL-18
M747-PU-18

L70

L39

308-YL

308-YL

L36

L44

GG

NEG POS

L42

-B
-B
-B
+B
+B
+B

403-GN-18
403-GN-18
L973-GN

L47

L55

HH
RD-00

235-BK-14
A893-OR-18
184-RD
892-BR-18
893-GN-18

893-GN-18
893-GN-18
892-BR-18
893-GN-18

L76

G850-BU-18
C987-RD-18

L18

L26

L39

L77

L18

ATCH SPEAKER (L)

7Y-5505

L46

147-PU
A893-OR-18

L39

L45

2
1

607-PK
607-PK

L38

L46

L44

JJ

307-OR

LL

H473-BR-18
K489-YL-18
H475-BU-18
H474-GN-18

L16

ATCH HAMMER
FOOT SW.
138-4653

1
2

L80

147-PU

L39

A770-PK-18
105-RD
307-OR
307-OR

L36

L41

ACL SW
154-0498

L34

L62

147-PU
147-PU

200-BK-18
169-PK-18
A770-PK-18
105-RD
307-OR
308-YL
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
998-BR-18
F889-WH-18
A537-PK-18

A
2
235-BK-18
1
H475-BU-18
TRAVEL LEFT PRESS. SW
167-3466

1
2

L41

607-PK
780-PU-18
779-WH-18
E562-PU-18
E565-BU-18
A588-GN
101-RD-4
109-RD-4
168-RD-10
304-WH-8
130-RD-14
616-BU
322-GY
H705-BR-18
893-GN-18
235-BK-14
892-BR-18
184-RD
A893-OR-18
147-PU
169-PK-18
113-OR-18
147-PU
120-YL
646-RD-18
124-GN-14
638-WH
607-PK
103-RD
175-RD-14
307-OR
191-WH-16
8630-BU
118-GY
199-OR
189-RD
105-RD
154-RD
151-GN
320-RD-18
615-YL
645-RD-18
A770-PK-18
123-WH-18
129-BU
235-BK-18

308-YL

L46

NEG POS

430-BU-18
G976-BU-18
412-BU-18
506-PU-18
200-BK
235-BK-16

308-YL
954-GN

ATCH STR PRESS.SW

167-3466

L16

CONN 39
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
F CONN 38
12
235-BK-18
11
200-BK-18
8
607-PK
5
L972-BU-18
1
A755-PK-18
2
A757-GY-18
A756-BU-18
3
4
A758-BR-18
7
F773-OR-18
F774-WH-18
6
10
169-PK-18
9
M736-BU-18
F CONN 37
1
998-BR-18
F889-WH-18
2
F CONN 36
5
A537-PK-18
6
K907-BU-18
11
A770-PK-18
8
L969-WH-18
9
L968-OR-18
3
A769-GY-18
A768-BU-18
2
K906-GN-18
1
10
308-YL
7
326-RD
12
307-OR
4
105-RD
F
1
150-OR-18
2
780-PU-18
F

308-YL
954-GN

L80

ACTION ALARM G
132-1829

172-GN-18
308-YL
235-BK-18

308-YL
308-YL
308-YL

L44

WASHER
7T-8890

MOTOR

L70

L41

NOT AVAILABLE-USED ON J2

2
1

235-BK-16

L56

SHARED WITH TDC CAL

SHARED WITH TDC CAL

B
506-PU-18

L36
L70

M743-GN-18

308-YL
308-YL

A
235-BK-18
2
K489-YL-18
1
ATCH HAMMER PRESS. SW
167-3466

2
1

235-BK-18

1
2
3
4

A
A587-YL
2
H918-WH
1
ATCH ANTI-DRIFT
PRESS. SW 167-3466

L62

235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18

L15

235-BK-18
H473-BR-18

MOTOR

L61

A
2
235-BK-18
H476-WH-18
1
JOYSTIC PRESS. SW
167-3466

L16

L26

4
2
1
3

RELAY PANEL

200-BK-18
200-BK-18

A587-GN-18
200-BK-18

2
1

L62

L61
L25

NEUTRAL START
LIMIT SW
163-6785

RD-18
WH-18
BK-18

2
1
5
4
3
6

323-WH-10
200-BK-10

L51

200-BK

A
B
C

L80

512-GN-18
511-BR-18

L49

DISCONNECT SW.
7N-0718
7N-0719 (NOTE D)

CONN 15

235-BK-18
H476-WH-18
H473-BR-18
H475-BU-18
H474-GN-18

L35

L70

L49
GROUND STRAP
167-3583

L35

E472-GN-18
E472-GN-18
E472-GN-18

E476-PU-18
ATCH RIGHT
FOOT PEDAL Z

ATCH LOWER
WIPER MOTOR
186-5763
A
200-BK-74
1
A580-GN-14
2
A579-OR-14
3
118-GY-14
4

L15
235-BK-18
E472-GN-18
E472-GN-18

235-BK-18

E
CONSOLE(LH)

320-RD-18
154-RD
151-GN
189-RD

3
4
5
2
1
6

L15

L34

L38

L51

B
CONN 11

CONN 9

L70

NOT AVAILABLE-USED ON J2

120-YL
147-PU
113-OR-18
169-PK-18
646-RD-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

169-PK-18
169-PK-18
L34

235-BK-16
235-BK-18
E472-GN-18
ATCH LEFT
FOOT PEDAL Z

200-BK-18
320-RD-18

A588-GN-18
200-BK-18

CHASSIS

L77

1
2
3
4
6
7
10
11
12
13
14
15
16
17
18
20
21
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
51
54
55
56
57
58
60
62
64
67
61
63
65
48
52
53
68
69
59
19
5
8
9
22
23
28
66
70

147-PU

L36

638-WH

L76

ANALOG SENSOR POWER

ANALOG SENSOR RETURN
THROTTLE POWER

124-GN-14

MOTOR

4
2
1
3

L59

308-YL

L70

199-OR

AF

CONN 8

JJ

L59

ENG CONT
157-3165

ATCH WTR
SEPARATOR
LEVEL SNSR
178-2345

L17

638-WH
8630-BU
123-WH-18
615-YL
118-GY
646-RD-18
113-OR-18
129-BU
120-YL-16
103-RD
645-RD-18
147-PU
199-OR
308-YL
124-GN-14
175-RD-14
191-WH-16
607-PK
607-PK

CONN 14

5
1
8
7
12
3
4
2
6
10
9
11

L17

235-BK-16
235-BK-18
235-BK-18

235-BK-18
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18

L63

L15

ATCH SPEAKER (R)

7Y-5505

412-BU-18
G976-BU-18
147-PU
A893-OR-18
200-BK
506-PU-18

B
L56

780-PU-18
779-WH-18
E562-PU-18
E565-BU-18

A588-GN
152-BU
199-OR
123-WH-18
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
307-OR
172-GN-18
114-RD

3
7
11
1
4
2
6
10
5
8
12
9

L58

LL

308-YL
103-RD
175-RD-14
154-RD
189-RD
320-RD-18
607-PK
615-YL
645-RD-18
H705-BR-18
118-GY
A893-OR-18

L58

L59

CONN 7

11
8
1
10
5
6
9
4
3
2
12
7

L58

147-PU
607-PK
A588-GN
105-RD
184-RD
130-RD-14
322-GY
616-BU
892-BR-18
893-GN-18
235-BK-14
304-WH-8
109-RD-4
101-RD-4
168-RD-10
638-WH
8630-BU
151-GN
646-RD-18
A770-PK-18
169-PK-18

CC

L49

L51

BK-00
BK-00

1
2
4
3
5
6

L59

168-RD-10

109-RD-4

304-WH-8

A893-OR-18

235-BK-14
235-BK
235-BK
235-BK-16

638-WH
8630-BU

L58

101-RD-4

B
101-RD-4

L59

L76

CONN 4 BLOCK AS.

121-1023

M748-OR-18
H792-BR-18
M745-BU-18
M744-PK-18
M743-GN-18
M747-PU-18
M746-YL-18
B
A
C

L50

151-GN
169-PK-18
A770-PK-18
646-RD-18
638-WH
8630-BU

168-RD-10

DD

188-WH-18

ATCH BEACON RELAY

161-3128
200-BK-18
8630-BU
L49

EE

L60

CONN 3

L77

FUEL PUMP RELAY

161-3128
229-BK-18
H705-BR-18

L49
L51

L49
L51
L60

L57

NN

101-RD-4

304-WH-8
PP

7
9
1
10
11
8
6
2
5
4
3
12

1
2
4
3
5
6
B

KK

109-RD-6
109-RD-4

L60

L53

L52

L54

D
B
A
C

2
1
6
5
4
7
3
8

105-RD
184-RD
130-RD-14
A588-GN
147-PU
322-GY
607-PK
616-BU
892-BR-18
893-GN-18
235-BK-14

FUEL PUMP
188-6121

B
L50

L51

151-GN
151-GN
308-YL
C987-RD-14
151-GN

TT

L50

892-BR-18
893-GN-18
403-GN-18
308-YL
235-BK-18
172-GN-18

L79

M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

CONN 2

235-BK-18
200-BK
200-BK-18
200-BK-18
200-BK
229-BK-18
200-BK-18

154-RD
189-RD
H705-BR-18
607-PK
320-RD-18
A893-OR-18
615-YL
645-RD-18
118-GY

235-BK-14
200-BK-18
200-BK-18
200-BK
235-BK-14
TT

ATCH
PRODUCT
LINK

COOLANT
LEVEL SW
096-0744

307-OR
175-RD-14
103-RD
607-PK

CONN 13

4
1
3
2
5
6

638-WH

306-GN

L26

L35

307-OR
307-OR

ATCH
JOYSTICK
000-0000

+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND

L61

200-BK-18
A579-OR-14
118-GY-14
A580-GN-14
235-BK-18
307-OR

L62

L62
A588-GN-18
320-RD-18
154-RD
151-GN
189-RD
169-PK-18
A770-PK-18
307-OR
105-RD

L18

L57

11
8
6
9
2
3
4
1
12
10
7
5

L36

NEUTRAL START RELAY

161-3128
200-BK-18

154-RD

308-YL
129-BU
191-WH-16
123-WH-18
A770-PK-18
645-RD-18
615-YL
320-RD-18
151-GN
154-RD
105-RD
189-RD

199-OR
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
123-WH-18
A588-GN

8630-BU
118-GY-14
199-OR

189-RD

1
3
5
6
4
2

HORN SW
128-2134
2
1

L62
L80

L80

L25

L53

L35
L18

189-RD
189-RD

L52
L53

A
PLATFORM

CHASSIS

L68

L54
L52

HYD LOCK SOL RELAY

161-3128
200-BK-18
D
A588-GN
A588-GN
A588-GN

151-GN

GROUND STRAP
7G-1060

L24
L68

L54
L52
L53

EE
109-RD-4

80A

ALT BREAKER
171-2210

L17

199-OR
199-OR

L51

200-BK-18
320-RD-18

200-BK-18
200-BK-18

CONN 19
E
1
2
3
M743-GN-18
4
M743-GN-18
KK
Z

200-BK-18
200-BK
200-BK-18
200-BK-14
200-BK-14
200-BK-14

L24

FF

AUX CKT

322-GY

E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

CONN 40
200-BK

L24

101-RD-4
FF
101-RD-4

320-RD-18

114-RD
114-RD
114-RD

180-GN

199-OR

HORN RELAY
161-3128

L57

199-OR

BEACON LAMP

SS

615-YL

INSP LAMP
FUEL PUMP
WIPER/WASHER
CHASSIS LAMP
BACKUP/MONITOR CONT
SEAT HEATER
LOWER WIPER/WASHER
CIGAR LIGHTER
SW PANEL/RADIO
ATT SOL
12V 7A CONVERTOR 1
12V 7A CONVERTOR 2
A/C

E554-PK-14
200-BK-14
175-RD-14
124-GN-14
607-PK
200-BK-14
191-WH-16

DD

CAB LAMP RELAY

161-3128
646-RD-18

115-RD
115-RD
115-RD

196-BU
188-WH-18
118-GY
160-PU
169-PK-18
123-WH-18
152-BU
129-BU
113-OR-18
147-PU
120-YL
179-BU
124-GN-14

E475-PK-18

5
1
2
3
4
6

L62

START RELAY
125-1302

172-GN-18
130-RD-14
114-RD
110-RD
115-RD
105-RD
149-RD
184-RD
C987-RD-14
103-RD
175-RD-14
168-RD-10

607-PK
607-PK

BOOM FLOAT

235-BK-14
235-BK-18
235-BK-18

RR

MAIN RELAY
165-4026

PRODUCT LINK
ENG CONT
HORN
TIMER RELAY
CAB LAMP
KEY SW
BOOM LAMP
E/P CONT
ATCH V CONT
DOME LAMP/MEMORY
A/C BLOWER
REFUELING PUMP

A623-BU-18

143-BR-18

235-BK-18
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18

L63

SIGNAL
GROUND
+B
SIGNAL

30A
15A
10A
10A
10A
10A
10A
10A
15A
10A
15A
30A

200-BK
306-GN
D
CONN 6
304-WH-8
PP

CHASSIS LAMP RELAY

161-3128
160-PU
160-PU
160-PU
D

184-RD
105-RD
130-RD-14

L54

2
1

RR
109-RD-8
109-RD-6
NN

IN
GND
+B
OUT

L60
L54

D
200-BK
200-BK
200-BK

4
2
1
3

5A
5A
10A
10A
5A
10A
10A
5A
5A
10A
10A
5A
10A
10A
10A
15A
5A
10A
5A
10A

196-BU
200-BK

112-PU-6

L53

308-YL
200-BK
110-RD
189-RD

CONN 41
Z

INSP LAMP SOCKET

9R-7941
CONN 12

646-RD-18
646-RD-18
A623-BU-18

A588-GN
147-PU
322-GY
L52
607-PK
616-BU
BOOM LAMP RELAY
161-3128
149-RD
645-RD-18
149-RD
149-RD
616-BU
D

114-RD
115-RD
149-RD

L53

306-GN
306-GN
306-GN
200-BK

ET CONN
A
D
E
B
D C
F
TIMER
G
RELAY
H
163-6703
J
CONN 10

308-YL
893-GN-18
892-BR-18
235-BK-18

L52

SS

D
DIODE
121-1022

114-RD
115-RD
149-RD

L53

L52
L53

112-PU-6
L79

AF

E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
779-WH-18
E565-BU-18
780-PU-18

308-YL
308-YL
308-YL
308-YL

BACKUP RESISTOR
7Y-8242
D
D
169-PK-18
169-PK-18

A770-PK-18
169-PK-18

L51

AF

AF

E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18

L79

308-YL
200-BK

M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

DIODE
121-1022
DIODE
121-1022

AF

E565-BU-18
780-PU-18

A588-GN
235-BK-14

AF

AF
AF

779-WH-18

CONN 5
AF
D
1 A588-GN-18
2 235-BK-14

AF

E564-PK-18
E562-PU-18

ATCH BOOM FLOAT

DISABLE RELAY
149-5050
M743-GN-18
143-BR-18
143-BR-18
143-BR-18
TT
M744-PK-18

L60

L52

H792-BR-18

E564-PK-18
E564-PK-18

TT

M746-YL-18
M746-YL-18

E564-PK-18

M745-BU-18

E562-PU-18

ATCH-QC SAFETY
ATCH-QC SAFETY LEVER "ON"
LOCK RELAY 2 SW
RELAY COIL
ATCH-QC SAFETY LEVER
ATCH-QC SAFETY
PRIORITY RELAY
LOCK RELAY 1 SW
R2
R4
R1
R3
RELAY
RELAY_1
RELAY_2
RELAY

ATCH SMART BOOM

UP/DOWN RELAY2
149-5050
200-BK-18
235-BK-18
A588-GN-18

ATCH SMART BOOM

UP/DOWN RELAY1
149-5050
200-BK-18
M746-YL-18
M746-YL-18
M748-OR-18
M746-YL-18
TT
M747-PU-18

OPERATOR STATION

L63

L6

C537-GN-18
C538-OR-18

L15

200-BK-18
200-BK
200-BK-14
200-BK
201-BK-18
200-BK

607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18

10
RELAY PANEL

200-BK-18
365-YL-18

11

147-PU
147-PU
147-PU
147-PU

12

ATCH
REFUELING
STOP RELAY
149-5050

ATCH
REFUELING
POWER RELAY
165-4026

+ ATCH
REFUELING PUMP
123-3929

NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

A:
B:
C:
D:
E:
F:
G:

USE
USE
NOT
USE
USE
USE
NOT

WITH SHORT BOOM.

WITH CAB GUARD.
USE ON THIS VEHICLE.
WITH COLD WEATHER.
WITH CONFIG 3.
WITH 12V 7A X 2 CONVERTE R.
USE WITH HEATER UNIT.

(183-1009 V01)

Wire
Color

101

RD

103

Component Location
Schematic
Location

Machine
Location

Alarm Fault

F-2

Sensor Intake Air Temperature

Alarm Travel

A-4

Sensor Negative Cont Pressure 1

A-12

Cab Lamp

Alternator

E-10

Sensor Negative Cont Pressure 2

A-12

BU

Boom Lamp

Battery

E-12

Sensor OLWD Pressure

B-3

WH

ATCH Beacon Relay

Battery

E-11

Sensor Squeeze Pressure

B-5

Switch Panel to Boom Lamp Relay

Breaker Alternator

H-9

Sensor Turbo Outlet Pressure

B-10

Switch Panel to Cab Lamp Relay

Clutch A/C

D-10

25

Sensor WTR Separator Level

H-7

16

Control Engine / Pump

E-8

Solenoid 1Way/2Way Cont

B-5

17

Wire
Number

Wire
Color

Battery +

607

PK

Chassis Lamp

RD

Monitor

615

YL

105

RD

Key Switch

616

109

RD

Alternator B+

638

Description

Lighting Circuits

Power Circuits

Module Identifiers (MID)

MID No.

Module

1E

Monitor Panel

24

Engine Controller

69

Engine/Pump Controller

6A

Attachment Controller

110
112

Component Identifiers (CID) For

Engine/Pump Control (MID No. 69)
CID

Component

RD
PU

Timer Relay B+
Main Power Relay Output

113

OR

Switch Panel/Radio

114

RD

Forward Horn

115

RD

Cab Lamp

118

GY

119

PK

646

RD
RD

Schematic
Location
B-11

Component

Machine
Location
2

A623

BU

Switch Panel to Chassis Lamp Relay

Control Wiper

F-2

Solenoid Boom Down Line Out Off

C-9

20

763

BU

Travel Speed Solenoid+G45

Converter 12V 7A

F-3

13

Solenoid Fine Swing

C-3

18

Wiper/Washer

779

WH

Low Pressure ATCH Quick Coupler Solenoid

Diode

I-11

Solenoid Flow Limit

A-12

19

Aux Ckt

780

PU

Quick Coupler SW to Solenoid

Diode

I-8

Solenoid Hammer

A-9

F-12

Solenoid High Pressure Quick Cpl (A2)

B-2

24

91

Throttle Position Signal

96

Fuel Level Sensor

120

YL

12V 10A Converter 1

Engine Coolant Temperature Sensor

123

WH

Aux Circuit

110

645

Component

Description

Control Circuits

788

YL

Engine Speed -

Engine Control

A701

GY

Injector #1

Engine Speed Pickup

D-10

14

Solenoid High Pressure Quick Cpl (A1)

C-2

17

D-5

Solenoid Hyd Lock

C-8

20

C-1

Solenoid Low Pressure Quick Cpl (A3)

B-2

D
E

167

Alternator

124

GN

A/C

A702

PU

Injector #2

Heater Unit

168

Voltage Of The Power Supply (keyswitch)

129

BU

Cigar Lighter

A703

BR

Injector #3

Horn

190

Speed Sensor

130

RD

Coolant Temp Sensor

A704

GN

Injector #4

Ind Unit

H-1

Solenoid Power Shift Cont

A-10

286

Signal For Engine Oil Pressure Decrease

C-10

Solenoid Primary NFC

A-12

291

Fan Motor Proportional Reducing Valve

Injector #5

Injector 1 thru 6

I-3

Solenoid Pump 2 Flow Cont

A-12

374

Swing Brake Solenoid Valve

376

Joystick

H-1

Solenoid Pump Flow Cont

A-12

Lamp Boom

C-1

Solenoid Relief 1

B-5

Lamp Cab

G-1

Solenoid Relief Boom 1

B-5

Lamp Chassis

B-1

Solenoid Relief Boom 2

B-5

Lamp Dome

G-1

10

Solenoid Relief Check 1

A-5

17

Lighter

F-2

Solenoid Relief Check 2

B-5

24

135

BU

Switched Conveter Output

A705

BU

139

OR

12V Mem Out

A706

GY

Injector #6

Travel Alarm

143

BR

Boom Float

A755

PK

Throttle Switch #1

581

Proportional Reducing Valve For The Power Shift

Pressure

147

PU

Atch Sol

A756

BU

Throttle Switch #2

149

RD

Boom Lamp

A757

GY

Throttle Switch #3

586

Engine Speed Dial

587

Feedback Sensor For The Governor Actuator

590

Engine Control

598

Travel Speed Solenoid

600

Hydraulic Oil Temperature Sensor

150

OR

Quick Coupler

A758

BR

Throttle Switch #4

151

GN

Neutral Start Limit Switch

A762

PU

Engine Speed +

152

BU

Lower Wiper/Washer

A768

BU

Backup EPR SW Valve to Power Switch Sol

154

RD

Neutral Start Limit Switch

A769

GY

Backup EPR SW Valve to Power Switch Sol

1161

Pump Delivery Pressure Sensor (Drive)

160

PU

Chassis Lamp

A770

PK

Electronic Pump Control Bypass Switch to Resistor

1162

Pump Delivery Pressure Sensor 2 (Idle)

168

RD

Aux Circuit

F773

OR

Governor Acceleration

1178
Boom Hold Pressure Sensor
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

169

PK

Backup/Monitor Control

F774

WH

Governor Deceleration

175

RD

A/C Blower

H705

BR

Fuel Pump Relay

179

BU

12V 10A Converter 2

H792

BR

ATCH Boom Start Boom Up/Down Relay 1

180

Component Identifiers (CID) For

Engine Control (MID No. 24)
CID

Aux Circuit

M734

BR

Travel Mode Switch

184

RD

E/P Control

M736

BU

Governor Command

188

WH

Fuel Pump

M737

WH

Flow Limit Press Valve Solenoid

189

Component

GN

RD

Engine Governer Actuator

M738

OR

Prim NFC Press PRV

Injector Solenoid 1st Cylinder

191

WH

Atch Fine Swing Cont SW

M739

YL

Solenoid Return 2

Injector Solenoid 2nd Cylinder

196

BU

INSP Lamp

M740

PK

Travel Straight Solenoid

Injector Solenoid 3rd Cylinder

199

OR

Beacon Lamp

M741

GY

Travel Alarm Cancel

Injector Solenoid 4th Cylinder

Injector Solenoid 5th Cylinder

Injector Solenoid 6th Cylinder

42

Ground Circuits
200

Injector Actuation Control Valve

BK

Main Chassis

M742
M743

PU
GN

AEC Model Switch

Travel Mode Switch

201

BK

Opr. Mon. Return

M744

PK

ATCH Boom Float Display Relay

BK

Converter Ground

M745

BU

ATCH Smart Boom Up/Down Relay 2

91

Backup Throttle Position Switch

210

94

Fuel Pressure Sensor

211

BK

Converter Ground

M746

YL

ATCH Smart Boom Up/Down Relay 1+G34

Engine Oil Pressure Sensor

229

BK

Battery -

M747

PU

ATCH Boom Float Exchange

235

BK

E/P Control Ground

M748

OR

ATCH Boom Down Pressure Sw

M749

WH

ATCH Boom Check Solenoid 2

100
110

Engine Coolant Sensor

164

Injector Pressure Sensor

168

System Voltage

172

Inlet Air Temperature Sensor

175

Engine Oil Temperature Sensor

247

Basic Machine Circuits

304

WH

Start Relay Output

R746

PK

Turbo Outlet Pressure

306

GN

Starter Relay Coil to Neut Start Switch

R747

GY

Atmospheric Pressure

J1939 Data Link

307

OR

Key Start To Neut Start Switch

892

BR

CAT Data Link -

253

Personality Module

308

YL

Main Power Relay Coil

893

GN

CAT Data Link +

254

ECM Error

310

PU

Start Aid Switch To Start Aid Solenoid

A893

OR

Fuel Pump

261

Timing Sensor Calibration

320

RD

Horn Relay To Horn Switch

F889

WH

Throttle

262

Analog Sensor Power Supply Voltage

321

BR

Backup Alarm Lamp Travel Alarm

G826

BR

Oil Pressure Sensor +5V

263

Digital Supply Sensor

268

Check Programmable Parameters

322

GY

Forward Horn

G827

BU

Oil Pressure Sensor Return

323

WH

ATCH Refueling Power Relay

G828

WH

Eng Pressure Sensor +5V

325

PK

ATCH Refueling Stop Sw

G829

GN

Eng Pressure Sensor Return

273

Turbocharger Compressor Outlet Press. Sens.

274

Atmospheric Pressure Sensor

320

Speed Timing Sensor

326

RD

Engine Shutdown Solenoid To Key Switch

G833

PK

Eng Temp Sensor Rtn

342

Secondary Speed Timing Sensor

329

YL

ATCH Refueling Stop Relay

G849

BR

Inj Actuation Pressure

617

Air Heater Relay

365

YL

ATCH Refueling Start Relay

G850

BU

Inlet Air Htr Relay

1627

Fuel Pump Relay

Monitoring Circuits

G853

OR

Intake Air Temp

403

GN

Alternator+C96 Term

G854

PK

IAP Control Valve

405

GY

Opr. Mon. Oil Pressure (Low Setting)

G855

PU

IAPCV Common

410

WH

Opr. Mon. Fault Alarm

G856

WH

Timing Cal Probe +

412

BU

Opr. Mon. Coolant Level

G857

YL

Timing Cal Probe -

12 V Power Supply

430

BU

Opr. Mon. Air Filter

K843

GN

1522

Variable Releif #2 Check Solenoid Valve

487

OR

Hyd. Oil Flow Switch

K844

1523

Variable Releif #1 Check Solenoid Valve

491

PK

Hyd. Oil Temp Sensor

K847

1593

ATT Valve #1 Extension

1594

ATT Valve #2 Extension

Component Identifiers (CID) For

Valve Control (MID No. 6A)
CID
145

Component

Joystick

Meter Service

F-2

Solenoid Stem 1 Cont (A)

A-9

Monitor

F-1

11

Solenoid Stem 1 Cont (B)

A-9

Motor Fuel Pump

H-7

25

Solenoid Stem 2 Cont (A)

A-9

Motor Lower Wiper

I-1

Solenoid Stem 2 Cont (B)

A-9

Motor Starter

D-10

12

Solenoid Stem 3 Cont (A)

B-9

Motor Washer

G-7

15

Solenoid Stem 3 Cont (B)

B-9

Product LInk

G-12

23

Solenoid Stem 4 Cont (A)

B-9

Pump Refueling

A-3

27

Solenoid Stem 4 Cont (B)

B-9

Relay Boom Float Disable

I-12

23

Solenoid Swing Brake

C-9

20

Relay Beacon

G-8

Solenoid Travel Speed

C-9

20

Relay Boom

I-8

23

Solenoid Travel Straight

C-9

20

Relay Cab Lamp

I-8

23

Switch A/C Panel

D-1

Relay Chassis Lamp

I-8

23

Switch ACL

F-9

Relay Fuel Pump

G-8

Switch Backup EPR Valve

G-2

Relay Heater

E-11

23

Switch Backup Governor

H-2

Relay Horn

I-8

23

Switch Boom Down

C-8

20

Relay Hydraulic Lock

H-8

23

Switch Boom Float Exchange

D-2

Relay Main

H-11

23

Switch Coolant Level

H-7

21

Relay Neutral Start

H-8

23

Switch Disconnect

G-9

23

Relay QC Safety Lever "ON" Coil

I-11

23

Switch Engine Oil Level

D-10

12

Relay QC Safety Lever Lock 1 Switch

I-11

23

Switch Fine Swing Control

D-2

Relay QC Safety Lever Lock 2 Switch

I-11

23

Switch Hammer

A-9

Relay QC Safety Lever Priority

I-10

23

Switch Hammer Foot

H-2

Relay Refueling Power

A-3

27

Switch Horn

I-3

Relay Refueling Stop

C-3

27

Switch Hydraulic Filter

A-5

Relay Smart Boom Up/Down 1

I-12

23

Switch Joystick Pressure

H-3

Relay Smart Boom Up/Down 2

I-11

23

Switch Key

G-1

Relay Start

H-11

23

Switch Neutral Start Limit

I-3

Relay Timer

I-9

23

Switch OLWD Alarm Cancel

D-3

Seat with Seat Heater

H-2

27

Switch One Touch Low Idle

H-1

Sender Hydraulic Temperature

A-4

Switch Panel

F-1

Sensor A/C Photo

F-1

Switch Quick Coupler

G-1

Sensor Atmospheric Pressure

B-11

Switch Refueling

A-4

26

Sensor Coolant Temperature

B-11

Switch Refueling (NC)

A-3

26

Sensor Discharge Pressure 1

A-10

Switch Refueling (NO)

A-3

26

Sensor Discharge Pressure 2

A-10

Switch Refueling Start

A-3

26

Sensor Dual Cam SP/TMG (HIGH)

B-11

Switch Rotary

D-3

Sensor Dual Cam SP/TMG (LOW)

B-11

Switch Seat Heater

D-2

Sensor Engine Oil Pressure

C-11

Switch Str Pressure

I-2

Sensor Engine Oil Temperature

B-11

Switch Throttle Position

H-1

Stem 3 Extend Switch

Sensor FLY TMG Cal

B-11

Switch Travel Left

H_1

GY

Stem 4 Extend Switch

Sensor Fuel Level

A-4

26

Switch Travel Right

H-1

PU

Stem 3 Retract Switch

Sensor Fuel Pressure

C-11

Switch UP/Down

B-8

20

Sensor Inj Actuation Pressure

B-11

Switch Window Limit

G-1

495

GN

Fuel Level Signal

K848

WH

Stem 4 Retract Switch

496

WH

Opr. Mon. Panel Hyd. Oil Level

K849

YL

Hammer Pressure Switch

A = Inside of Cab Area

E = Inside of pump Compartment

C468

BU

Engine Oil Level

K850

BR

ATT Stem 2

B = Inside of Right Console Area

F = Inside of Engine Compartment

H-3

H-3

CONN 40

I-3

Seperator Valve

1658

Right Joystick Thumb Wheel

1665

Proportional Reducing Valve For Variable

Relief Valve #2

OR

Stem 2 Modulation

K856

PU

Stem 1 Control Valve A

E475

PK

Stem 3 Modulation

K857

WH

Stem 2 Control Valve A

E476

PU

Stem 4 Modulation

K858

YL

Stem 3 Control Valve A

E480

WH

Overload Alm Cancel Sw

K859

BR

Stem 4 Control Valve A

F441

GN

Oil Temp

K860

BU

Stem 1 Control Valve B

H446

PK

O.L.W.D. Pressure Sensor

K861

GN

Stem 2 Control Valve B

H465

GN

Travel Alarm Cancel Indicator

K862

GY

Stem 3 Control Valve B

H466

BU

AEC Mode Indicator

K863

OR

Stem 4 Control Valve B

H467

WH

Travel Mode Indicator 1

K864

PK

ATT Relief Valve Solenoid 1

16

15

10

Data erratic, intermittent, or incorrect.

H473

BR

Travel Straight Pressure Switch

K865

PU

ATT Relief Valve Solenoid 2

Voltage above normal or shorted high.

H474

GN

Travel Right Pressure Switch

K866

WH

ATT 1-Way/2-Way Control Valve Solenoid

Voltage below normal or shorted low.

H475

BU

Travel Left Pressure Switch

K867

YL

ATT Solenoid Return 1

Current below normal or open circuit.

H476

WH

Joystick Pressure Switch

K868

BR

ATT Solenoid Return 2

Current above normal or grounded circuit.

Mechanical system not responding properly.

K869

BU

ATT Solenoid Return 3

GN

Wiper - Front (Low)

K870

GN

ATT Solenoid Return 4

Abnormal frequency, pulse width, or period.

Abnormal update.

506

PU

Washer - Front

K876

BR

ATT Relief Check Valve Solenoid 1

10

Abnormal rate of change.

508

PU

Radio Speaker - Left

K877

BU

ATT Relief Check Valve Solenoid 2

11

Failure mode not identifiable.

509

WH

Radio Speaker - Left (Common)

954

GN

ATCH Hammer Solenoid

12

Bad device or component.

13

Out of calibration.

511

BR

Radio Speaker - Right

995

BU

Coolant Temp

14

Parameter failures.

512

GN

Radio Speaker - Right (Common)

998

BR

Throttle Return

15

Parameter failures.

530

OR

Washer

C987

RD

Atch Valve Cont +B

16

Parameter not available.

578

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Related Electrical Service Manuals

Title

Form Number

Alternator:

9W-3043

Electric Starting Motor:

104-7040

SENR3685

A537

PK

Not Used

E964

WH

Top Cam S/T +

A579

OR

Wiper Motor +

E965

BU

Bottom Cam S/T -

A580

GN

Wiper Motor -

E966

YL

Bottom Cam S/T+G67

A584

BU

Front Window Limit Switch to Wiper Cont.

G976

BU

Water Seporator Sensor

A586

OR

Wiper Switch. To Wiper Cont

K904

GN

Pump Discharge Pressure Sensor 1 - Signal

A588

GN

Hyd Lock Sol. Relay to Hyd Lock Sol.

K906

GN

Swing Brake Sol - Signal

C537

GN

A/C Photo Sensor + Sig

K907

BU

Swing Brake Cancel Sol

C538

OR

A/C Photo Sensor - Sig

L968

OR

E/P Control PS Valve -

106-8557

SENR3859

C569

Consist:

6V-5720

SENR3851

E554

SENR3851

E562

6V-5821

11
G

24

25

28
D
6

18
4

22

12

20
26

14

17
29

30

27

YL

Second DC/DC Converter Power Output

L969

WH

E/P Control PS Valve +

PK

A/C Controller to A/C Compressor Clutch

PU

Buzzer As

L972

BU

Low Idle Switch

L973

GN

Fine Swing Control Relay to Sol Valve

E564

PK

Relay

L976

GN

ATCH Refueling Start Sw (NO)

E565

BU

Rotary Sw

L983

WH

Injector Common 1&2

L984

OR

Injector Common 3&4

L985

YL

Injector Common 5&6

M906

BU

Squeeze Pressure Sensor

T967

YL

Pump Discharge Pressure Sensor 2 - Signal

3
19

8
10

23
14

16

2
12

25

1
26

19

15

24

11
18
6

D
21

28

17

13

30

22

Consist:

Cold Weather Application

501

20

B
13

21

Connector Number

23

BK

Connector Location

CONN 39

PK

E963

Printed in U.S.A.

2002 Caterpillar
All Rights Reserved

CONN 38

K855

Wiper Switch To Intermittent Module

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

47 4.7

Stem 1 Modulation

GY

1
2

Backup Resistor

GY

590

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

7Y-8242

E473

Condition not met.

1
2

Left Joystick Thumb Wheel

19

Pin or Socket
Number

Atch Pump 2 Control Valve

1657

PK

200-BK-14

G-3

Atch Pump 1 Control Valve

OR

C991

G-3

GY

K854

Not Used

Plug

Ground
Connection

CONN 37

K853

12V Supply From Valve Control

BR

Receptacle

Wire Gauge

CONN 36

Negative Cont. Pressure Sensor 2

GN

586

Circuit Number
Identification

105-9344

325-PK-14

Single Wire
Connector

Fuse

AA

34 .5

BU

E472

Sensor supply fault.

Top Cam S/T -

E471

1 Way / 2Way Changeover Solenoid Valve

Module not responding.

Wire Color

ATCH Relief Solenoid

Squeeze Load Pressure Sensor

1615

18

Socket

ATCH Fine Swing Solenoid

1609

17

Pin

Component
Part Number

Wire, Cable, or Harness

Assembly Identification

107-7056

H = Under Operators Platform

YL

Harness And Wire Symbols

G = Around Dash Area

D = Swing Motor Area

C990

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

G-3

C = Inside of Left Console Area

Aux Hyd Pressure SW

Washer - Aux.

EMR1-UP
MAR1-UP

CONN 35

Medium Line Pressure SW

GN

BU

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Fuel Pressure

BU

K852

Accessory Circuits

322C Excavator
Electrical Schematic

112-0090

K851

Negative Cont. Pressure Sensor 1

Data valid but below normal operational range.

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Tool Pressure Sensor

BR

Data valid but above normal operational range.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C-3

YL

E470

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

CONN 34

E469

ATT Valve #1 Retraction

This indicates that the component has a wire connected to it that is connected to ground.

Eng Oil Pressure

ATT Valve #1 Retraction

1598

Failure Description

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

2
23
23
23
23
23
23
23
23
23
23
23
H
H
H
H
E
H
H
G
G
G
G
G
G
G
G
G
26
26
30
29
29

1597

FMI No.

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

C-11
G-12
G-12
G-12
I-11
H-11
G-11
G-10
G-10
I-9
G-9
I-8
H-6
H-6
H-6
E-6
A-6
E-5
I-4
G-4
F-4
F-4
E-4
E-4
E-4
D-4
D-4
D-4
B-4
B-4
A-4
B-3
B-3

ATT Valve #1 Retraction

Failure Mode Identifiers (FMI)

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33

1596

Proportional Reducing Valve For Variable

Relief Valve #1

Pressure
Symbol

Machine
Location

ATT Valve #3 Extension

1666

Schematic
Location

1595

E474

Electrical Schematic Symbols And Definitions

RENR7206
November2002

29
20

27

CONN 41

I-3

CONN 42

C-2

28

CONN 43

C-2

28

CONN 44

F-1

The connectors shown in this chart are for

harness to harness connectors. Connectors that
join a harness to a component are generally
located at or near the component. See the
Component Location Chart.

Machine Harness Connector And Component Locations

Off Machine Switch Specification

Part No.

Function

Actuate

Deactuate

Contact Position

635 58 mm H2O

Normally Open

290 kPa MIN

(42.06 psi)

Normally Open

10335 689 kPa

1498.97 99.93 psi

Normally Closed

154-0498

ACL Switch

167-3466

ATCH Boom Down Pressure Switch

ATCH Hammer Pressure Switch
Joystick Pressure Swicth
490 49 kPa
ATCH Str Pressure Switch
(71.07 7.11 psi)
Travel Left Pressure Switch
Travel Right Pressure Switch

168-7557

ATCH Up/Down Pressure Switch

13780 kPa Max

1998.62 psi Max

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

121-1491

Travel Speed Solenoid

Swing Brake Solenoid
Travel Straight Solenoid
Hydraulic Lock Solenoid

111-9916

ATCH Valve Separate Valve Solenoid

4I-5394

Hydraulic Oil Temperature Sendor

At room temperature unless otherwise noted.

Resistance (Ohms)
32.0 3.2
11.7 2.2
6134 to 7496
19.5 2.0

RENR5383-00

Wire Description
Wire
Number