Cat Sleeve Metering - April 2010 PDF

DIPACO Parts Catalog For
DIPACO
CATERPILLAR SLEEVE METERING
3208 / 3300 / 3304 / 3306
PARTS CATALOG
Updated April 2010

DIPACO DIESEL PARTS - USA
105 East Parr Blvd. Reno, NV 89512 USA
Telephone: (775) 329-7511 Fax: (775) 329-9740 E-Mail: sales@dipaco.com Internet: www.dipaco.com
April 2010
INTRODUCTION
An Employee Owned Company
ADDRESS
DIPACO, Inc.
105 East Parr Boulevard

Reno, Nevada 89512 USA
Phone: (775) 329-7511
Fax: (775 329-9740
Toll Free Phone: (800) 648-4720
Toll Free Fax: (888) 320-7761
E-Mail: sales@dipaco.com
Internet: www. dipaco.com | www.dtechproducts.com
WHAT WE OFFER
Providing quality fuel injection parts since 1948

Comprehensive warranty
Competitive pricing
Excellence in customer service
Company representation before and after sales
Multi-skilled staff
Extended trading hours
Toll free phone and fax ordering
Full technical support
Quality commitment
Superior quality inventory
Same day shipping
INFORMATION
Copyright
DIPACO, Inc. 2010. No part of this
publication may be reproduced in any
form by any means without written
permission.
This catalog is in digital format to allow for

continuous updating as we add additional
parts. For current part availability, please
consult our current price list or contact
DIPACO or your DIPACO distributor.
This catalog is for reference purposes

only. DIPACO assumes no
responsibility or liability for any errors
or inaccuracies that may appear in this
publication. All mention of OEM names
and part numbers are for reference
only.
2 2
April 2010
TABLE OF CONTENTS
SUBJECT
PAGE
3208 Fuel Pump...................................................................................................................... Section 1
Camshaft............................................................................................................................................. 1-1
Plunger And Barrel.............................................................................................................................. 1-3
Governor............................................................................................................................................. 1-5
3304 / 3306 Fuel Pump........................................................................................................... Section 2
Camshaft............................................................................................................................................. 2-1
Plunger And Barrel.............................................................................................................................. 2-3
Governor............................................................................................................................................. 2-5
Air Fuel Ratio..........................................................................................................................Section 3
All Pumps............................................................................................................................................ 3-1
Primer Pump / Torque Control / Solenoid............................................................................ Section 4
All Pumps............................................................................................................................................ 4-1
Pump Mounting Parts. ........................................................................................................................ 4-3
Gasket Kits And Miscellaneous Kits.................................................................................... Section 5
All Pumps............................................................................................................................................ 5-1
3300 Nozzles / 3208 Pencil Nozzle / 7000 Series Injectors................................................. Section 6
3300 Nozzles. ..................................................................................................................................... 6-1
3208 Pencil Nozzle & 7000 Series Injectors....................................................................................... 6-2
April 2010
Section 1
3208 SLEEVE METERING FUEL PUMP

Pump Body - Camshaft
3208 PUMP BODY - CAMSHAFT (SLEEVE METERING)
16 17 18
19 20 21
22
11
23
24
25
26
12
27
13
10
5 6 7
3
28
15
31
29
32
30
14
33 34
2
1
45 46
47
48
39 40 41 42 43 44
35
49
37 38
36
50
51
52
57
53
58
54 55 56
April 2010
REF
PART
7W6335
8N0628
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
4n0556
4n2333
4n3713
4n0938
4n0532
4n0531
6l1756
6n0343
4n9150
9N5821
4n0940
124-5942
6d3031
4n0941
8n0984
8n0977
4n0505
0s1615
3j7354
9s4182
8h3127
9s9332
124-5939
2m5471
7N1359
4n3088
7N1364
7E5346
4n0975
4n0605
4n1767
4n0595
6n1716
3j7354
2d6392
4n1826
4N4276
-
37
38
4N5482
-
39
40
41
42
43
44
45
4N9019
4N6404
4N6406
4N6407
4N6408
6N2517
2W5623
April 2010
Section 1

DESCRIPTION
QTY
REF
PART
DESCRIPTION
QTY
FRONT CAMSHAFT BUSHING

(SEE PAGE 1-3 AND 1-4)
REAR CAMSHAFT BUSHING
(SEE PAGE 1-3 AND 1-4)
gasket
pin
seal
shaft
gasket
cover
bolt
stud
deflector
DEFLECTOR-TURBO
lever
shaft
capscrew
lever
pin 0.125
pin 0.094
gasket
bolt
o ring
plug
capscrew
elbow
cover
bolt
inlet flange assembly
gasket
check valve flange assembly
check valve
gasket
spring
fuel bypass valve
gasket
valve
o ring
o ring
dowel
SPRING SEAT
OUTER GOVERNOR SPRING
(*SEE NOTE)
WEIGHT CARRIAGE SHAFT
INNER GOVERNOR SPRING
(**SEE NOTE)
DOWEL
RETAINER RING
SPACER
SPOOL
PISTON ASSEMBLY
DASHPOT SPRING
SEAT
46
47
48
49
50
51
52
53
54
55
56
57
57
57
57
4N0527
4N0434
DPE17219
4N2927
7M7219
4N2953
4N3779
4N0511
4N1723
dpe32180
8N2662
8N2663
dpe32185
8n2662
8n2663
4n0511
4N0425
9l6542
9n3751
7c1507
9n5858

1w6738
7w5480
7w6831
4w6737
4N4313
9N5858
9N5822
OVERFUELING SPRING
RISER
riser bearing & Washer kit
THRUST WASHER
BEARING
RETAINING CLIP
KEY
WEIGHT DOWEL
WEIGHT CARRIER SHIELD
weight carrier & capscrew kit
BOLT
WEIGHT CARRIER
governor repair kit
bolt
weight carrier
weight dowel
GOVERNOR WEIGHT
camshaft type na-1 160
camshaft type na-2 na-3 160
camshaft type na-4 17.50
camshaft type t-1 t-2 t-3 150
(except california)
camshaft type t-1 80
camshaft t-2 100
camshaft type t-3 12.50
camshaft type t-4 180
CAMSHAFT-TURBO 8.5
CAMSHAFT-TURBO 15.0
THRUST BEARING
1
1
2
1
1
1
3
1
3
1
3
1
3
3
1
1
1
1
*note:

1w4793
1w4925
1w6804
2w9003
4n5659
4n5661
4n6119
4n9226
6n2129
6n2132
7n3807
9l6508
outer governor spring

Color code
purple-purple
purple
pink-pink-pink
yellow-yellow
pink-white
white-white
green-green-green
green-green
pink-pink
green
pink
yellow
**NOTE:
INNER GOVERNOR SPRING

COLOR CODE
PINK
1
1
1
1
1
1
1
2
1
2
2
1
1
4
1
8
1
7
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
57
57
57
57
57
57
58
4N5663
1
1
1
1
1
1
1
Section
1
Section
1
3208 SLEEVE METERING FUEL PUMP D I P AC O

Plunger And
Barrel
- Front Cover D I E S E L
3208 SLEEVE METERING
FUEL
PUMP
PA R T S
Plunger And Barrel - Front Cover
U S A
1
2
3
4
10
26
11
27
16 17 18
8
19
20
24
13
23 22 21
25
12
April 2010
September 2004 Ver 1.0
REF
1
2
3
3
3
4
5
5
6
6
6
6
7
7
7
8
8
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART
7w8120
6f6672
7w8039
7c9966
4n0209
8N1417
4n0224
9l9424
8n1415
9b1320
7n5148
8n1414
1w6987
6N7527
1W3010
142-2818
8N1317
6N6794
9N5817
4N2685
9N5827
9n5862
4n2728
8N0628
7W6335
4n0429
4n0406
5m6509
8H9804
4N1132
9F6641
4N2954
8S6814
4N1584
4N0636
9M9729
1P4001
9S9332
3l5987
6l5773
DESCRIPTION
retainer
o ring
bonnet (low volume)
spherical insert
bonnet (hat-check valve)
BONNET (rfc & orfc check valves)
clip
spring (hat-check valve)
spring (rfc & orfc check valves)
check valve (hat-smooth)
check valve (hat-scratched)
check valve (rfc)
check valve (orfc)
P & B 8.0 MM (na)
P & B 8.5 MM (tURBO)
P & B 9.0 MM
LIFTER (NA-1 CAMSHAFT)
LIFTER (NA-2/3/4 CAMSHAFT)
LIFTER (TURBO)
ROLLER (NA)
roller (turbo)
spring
retainer
REAR CAMSHAFT BUSHING
FRONT CAMSHAFT BUSHING
drive gear
idler gear
o ring
SHAFT
TRANSFER HOUSING
BOLT
HUB
DOWEL
SEAL
SEAL
MOUNTING O RING
OUTLET FITTING
ELBOW
cover
gasket
Section 1

QTY
8
8
8
1
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
NOTE: See product bulletin

fi-38 for lifter application
information.
April 2010
Section 1

Governor Assembly
36
13
14 15
16
4
35
33
12
6
8
9
10
33
34
18 17
11
20
19
21
32
31
22
30
23
29
26
28
27
25 24
April 2010
REF
PART
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1D4716
4N2708
9M1311
6L3921
6N4176
031-0214
2M7819
4N0443
4N0445
4N0523
2D6392
4N0528
3H0442
4N9828
4N3922
2N2658
4N0563
9N5820
124-5941
128-7347
4N2333
8N3946
9y4966
8S6814
2D6392
6N7523
3J7354
1D4533
9S4182
8F8178
2A4781
8N3945
2W4037
4N3329
7C6202
7C6201
4N2773B
36
4N2773
* note:
April 2010
DESCRIPTION
NUT
BOLT
NUT
WASHER
SETSCREW
BOLT
RETAINER CLIP
PIN-LOAD STOP
LEVER
DOWEL
O RING
SHAFT
O RING
CONTROL SHAFT ASSEMBLY
CROSSOVER LEVER CONTROL
SCREW
CROSSOVER LEVER
P&B CONTROL LEVER
CONTROL SHAFT
RISER LEVER
DOWEL
GOVERNOR HOUSING
check valve
DOWEL
O RING
WASHER
O RING
BOLT
PLUG
BOLT
BOLT
BUSHING
SEAL
WASHER
LEVER
LEVER SEAT
THROTTLE SHAFT
(*SEE NOTE)
THROTTLE SHAFT ASSEMBLY
Section 1

Governor Assembly
QTY
1
1
1
1
1
A/R
1
1
1
1
1
1
1
1
1
10
1
8
2
1
1
1
1
2
1
1
1
3
1
1
3
2
1
2
1
1
1
1
throttle shaft
a worn shaft can be pressed
out of the plate and a new
dipaco shaft pressed in.
ORDER PART NUMBER D4N2773B.
Section 2
3304/3306 SLEEVE METERING FUEL PUMP

Pump
Body -PUMP
Camshaft
3304/3306
BODY - CAMSHAFT (SLEEVE METERING)
26 27
28 29 30
6 7
8 9 10
11
12
13
14
15
16
31 32 33 34 35
36
25
17
24 23 22 21 20 19 18
47 48 49
50
51
41 42 44 45 46
37
38
39 40
58
43
56
59
57
52
53 54 55
April 2010
REF
1
1
2
3
4
5
6
7
8
PART
28
29
30
31
32
33
34
35
36
37
38
6n0248
4N4320
9s8597
4n2333
9f7022
9F6580
4N5490
9s4167
4N7572
4N9337
8S4710
6d0238
9S4167
4N1826
2D6392
5J5314
1P4001
9S4180
4J7533
6N2810
4n4431
0S1616
0s1616
4N4350
4N4351
4N9056
4N9057
4n5481
6N7375
3N2820
7L4993
3N2813
2w1626
9N0967
4N9467
3N2815
7L4993
3N2824
2N2658
7N3096
4n4276
-
39
40
4n9018
-
41
42
43
44
45
4n9019
4n6404
4n6406
4n6407
4n6408
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
23
24
24
25
26
27
April 2010
DESCRIPTION
shaft assemby - LONG
SHAFT ASSEMBLY - SHORT
spring
torque control group
pin
fuel injection pump group
bolt
BOLT
BASE ASSEMBLY
stud
ELBOW
GASKET
BOLT
VALVE ASSEMBLY
STUD
DOWEL
SEAL
BOLT
FITTING
PLUG
SEAL
CHANNEL
gasket
BOLT - 3304
bolt - 3306
COVER - 3304
COVER - 3306
GASKET - 3304
GASKET - 3306
STUD
ADAPTER ASSEMBLY (7N3096)
LEVER ASSEMBLY
DOWEL
SEAL
GASKET
SPRING
BEARING
SHAFT
DOWEL
LEVER ASSEMBLY
BOLT
BASE
spring seat
(*see note)
weight carrier shaft
inner governor spring
(**see note)
dowel
retaining ring
spacer
spool
piston assembly
Section 2

QTY
REF
PART
DESCRIPTION
QTY
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
11
13
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
46
47
48
49
50
51
52
53
54
55
56
57
57
58
59
6n2517
2w8623
4n0527
4n0434
dpe17219
4n2927
7m7219
4n2953
4n1723
dpe32180
8n2662
8n2663
dpe32185
8n2662
8n2663
4n0425
4n0511
6N6567
4n4313
4n3779
9n5822
dashpot spring
seat (4N5579)
overfueling spring
riser
riser bearing & washer kit
thrust washer
bearing
retaining spring
weight carrier shield
bolt
weight carrier
governor repair kit
blot
carrier
governor weight
weight dowel
CAMSHAFT - 3304
camshaft - 3306
key
thrust bearing
1
1
1
1
1
2
1
1
1
3
1
3
1
3
3
1
1
1
1
*Note:

color code
purple-purple
purple
pink-pink-pink
yellow-yellow
pink-white
white-white
green-green-green
green-green
pink-pink
green
pink
yellow
1
1
1w4793
1w4925
1w6804
2w9003
4n5659
4n5661
4n6119
4n9226
6n2129
6n2132
7n3807
9l6508
**note:
4n5663
inner governor spring

color code
pink
1
1
1
1
1
Section 2
1
8

9
Plunger
And Barrel
- Front- FRONT
CoverCOVER
3304/3306 PLUNGER
& BARREL
(SLEEVE METERING)
10
2
3
4
3
24 / 5
6
7
3306 PLUNGER & BARREL - FRONT COVER (SLEEVE METERING)

1
8
2
22
13
11
12
21
4
9
20
14
6
7
10
8
22
19
18
13
16
17
14
20
10
15
23
21
9
19
15
11
12
18
16
17
11
12
April 2010
REF
1
1
2
3
4
5
6
7
8
9
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART
6N7527
1W3010
4N0209
6F6672
7W8120
9B1320
4N0224
9N5862
4N2728
8N1317
6N6794
9N5817
4N2685
9N5820
2N2658
9L6863
4N0636
4N2954
4N1584
8S6814
4N0429
4N3779
8H9804
4N0406
5M6509
2H3934
9l9424
April 2010
DESCRIPTION
QTY
PLUNGER & bARREL 8.0 MM (NA)

PLUNGER & BARREL 8.5 MM (TURBO)
BONNET
O RING
RETAINER
CHECK VALVE
CLIP
SPRING
RETAINER
LIFTER
LIFTER (NA-2, NA-3, NA-4)
LIFTER (TURBO)
ROLLER
P & B CONTROL lever
SCREW
BODY ASSEMBLY - FRONT COVER
SEAL
SLEEVE
SEAL
DOWEL
GEAR (15 TEETH)
KEY
SHAFT
GEAR (10 TEETH)
O RING
pump mounting o-ring
check valve spring
4/6
4/6
4/6
4/6
4/6
4/6
4/6
4/6
4/6
4/6
4/6
4/6
4/6
4/6
4/6
1
1
1
1
1
1
1
1
1
1
1
1
Section 2

Section 2

Governor
3304/3306 GOVERNOR (SLEEVE METERING)
12
1
10
13
14
11
15
16
17
18
19
22 21
SECTION A-A
20
SECTION B-B
24
23
SECTION C-C
26 27
28
29
A
30 31
32
50
25
49
48
47
41
42
43 44 45 46
A
40 39 38
37 36
B 51
34 33
35
April 2010
REF
PART
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
4n1881
9l8571
8f5368
6n5482
4n0687
2w4037
0s1616
4n0402
9s8601
4n0528
128-7347
2M7819
3H0442
4N0508
2M5471
134-3857
6N0412
4B2042
3B4501
1P7326
8F1326
2P3200
1J9671
4N0523
2D6392
4N0445
4N1767
4N0605
2w4037
4N0927
4N0260
6N2578
4N6547
4N2333
-
32
33
34
35
36
37
38
39
40
41
42
43
43
43
44
44
44
4N0572
7E5346
8N0984
8S6814
9S4180
4J7533
4N9018
5M6214
4N0260
4N0116
9S8632
1P9925
2A4781
3B8695
1P9925
2A4781
3B8695
April 2010
DESCRIPTION
QTY
REF
lever
dowel
washer
plate
cover assembly
seal
bolt
gasket
pin
shaft
SHAFT ASSEMBLY
RING
SEAL
GASKET
BOLT
COVER ASSEMBLY
MACHINE SCREW
NUT
LOCKWASHER
WASHER 1.52MM (.060 IN) THICK
WASHER .813MM (.032 IN) THICK
BOLT
SEAL
DOWEL
SEAL
LEVER
VALVE
SPRING
SEAL
SHAFT ASSEMBLY
SEAL
BEARING
HOUSING ASSEMBLY
DOWEL (4M0058)
DASHPOT ASSEMBLY
(SEE CAMSHAFT VIEW PAGE 2-1)
SHAFT ASSEMBLY
VALVE ASSEMBLY
PIN
DOWEL
PLUG
SEAL
SHAFT
PLUG
SEAL
GUIDE
SPRING
BOLT 6.35 CM (2.50 IN) LONG
1
1
1
2
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
45
46
47
47
47
48
49
50
51
PART
4N0594
6N7523
1P9925
2A4781
3B8695
1P2497
4N5578
4N0049
4N0054
5B3180
4n0594
DESCRIPTION
GASKET
WASHER
BOLT
COVER
GASKET
SCREW
NUT
gasket
Section 2

Governor
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Section 2

Governor
1
3
4
3
4
5
6
7
8
5
6
7
10
12 13
14 15
16 17
9
10
12 13
14 15
16 17
11
18
11
19
22 21 20
22 21 20
April 2010
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART
2A0762
4N0117
4N8507
6L5773
4N0444
4n4366
4N8179
4L3776
9S4191
3J1907
1p9925
4n1881
9l5871
2a4781
8f5368
6n5482
4n0687
2w4037
0s1616
4n0402
9s8601
3b8695
April 2010
DESCRIPTION
BOLT
GASKET
COVER
GASKET
SPACER (throttle shaft)
SPRING (detent)
PIN (detent)
BOLT
PLUG
SEAL
bolt 6.35 cm (2.5 in.) long
lever
dowel
washer
plate
cover assembly
seal
bolt
gasket
pin
Section 2

Governor
QTY
4
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
Section 3
SLEEVE METERING FUEL PUMPS

Air Fuel Ratio
1 2
7
8
14
15
12
13
16
17
A
11
10
April 2010
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART
6l5764
6l5766
6n1606
6l5769
6n1603
6n0968
6L5773
9n0866
4s7458
5s6120
6l5767
6N7523
2N5919
6n7523
4f7957
5s6120
6l5767
April 2010
DESCRIPTION
cover
gasket
spring
washer
housing assembly
spring
GASKET
bolt
diaphragm
retainer assembly
cover
WASHER
BOLT
washer
bolt
retainer assembly
cover
Section 3

Air Fuel Ratio
QTY
1
1
1
1
1
1
1
1
1
1
1
3
3
2
2
1
1
Section 4

Primer Pump / Torque Control / Solenoid
1
8
9
10
SOLENOID ASSEMBLY
PRIMER PUMP
14
15
16
13
17
12
18
19
11
TORQUE CONTROL
April 2010
REF
1

2
3
4
5
6
7

8
8
8
8
9
10

PART
DESCRIPTION
QTY
9f7022
9M1974
1p0436
1h5514
9m1974
5p0537
PRIMER PUMP
PUMP ASSEMBLY
3208, 3300 SERIES
bolt
WASHER
gasket
bolt
washer
washer
1
1
1
1
1
1
6N9988
6N9987
6n3748
6n7035
4F7957
4N0117
SOLENOID ASSEMBLY
12V etr 3208 SOLENOID ASSEMBLY
24v etr 3208 solenoid assembly
12v eso 3300 solenoid assembly
24v eso 3300 solenoid assembly
BOLT
GASKET
1
1
1
1
2
1
4w0788
3t5445
4n7154
11
12
13
14
15
16
17
18
19
1P6452
8M9064
4L6458
4L7124
4N3882
4N3881
9M1311
4N3884
4N3883
April 2010
MISCELLANEOUS SOLenoid
assemblies
12v solenoid (3208 hydraulic
fuel ratio & 3160 shutoff)
24v solenoid (3208 egr valve
& 3160 shutoff)
TORQUE CONTROL
INSULATOR
SHIM
NUT
bolt
CONTACT
SCREW
NUT
WASHER
BAR
Section 4

Primer Pump - Torque Control - Solenoid

1
1
2
1
1
1
1
1
1
1
1
Section 4

Pump Mounting Parts
April 2010
REF

1
2
3
3
PART
9m9729
9l6925
7f5634
1a9579
125-1414
8m5260
8m8157
April 2010
DESCRIPTION
o-ring
fastener kit
capscrew
bolt
spacer
o-ring
o-ring
Section 4

Pump Mounting Parts
QTY
1
-
1
1
2
1
1
Section 5

Gasket Kits
PART NUMBER
DESCRIPTION
APPLICATION
DPE3208....................... GASKET KIT..................................................................................................................... 3208

DPE3208A..................... OVERHAUL GASKET KIT................................................................................................ 3208
DPE3208OH.................. OVERHAUL GASKET KIT................................................................................................ 3208
DPE3208OHS............... SUPER OVERHAUL GASKET KIT.................................................................................. 3208
DPE3208PM.................. PUMP MOUNT GASKET KIT........................................................................................... 3208
DPE3300SL................... SLEEVE METERING GASKET KIT.................................................................... 3300 SERIES
DPE3300SLOH............. SLEEVE METERING OVERHAUL GASKET KIT............................................... 3300 SERIES
DPE3300SLOHS........... SLEEVE METERING SUPER OVERHAUL GASKET KIT................................. 3300 SERIES
DPE3300SLPM............. SLEEVE METERING PUMP MOUNT GASKET KIT.......................................... 3300 SERIES
DIPACO has developed special gasket kits and overhaul gasket kits for Caterpillar fuel pumps.
These kits are designed to contain all of the gaskets, seals, o-rings, and other items you need to
work on any fuel pump within the applicable series. These kits eliminate the need for a fuel shop to
stock numerous different versions of gasket kits for one fuel pump series, saving the fuel shop time
and money. Kit contents can be found on the following pages.
April 2010
REF
PART
dpe3208
d9n2535
d8m8157
d8m5260
d6l5773
d6l5766
d6f6672
d5m6509
d4n3713
d4n3088
d4n1767
d4n1584
d4n0975
d4n0636
d4n0532
d4n0508
d4J7533
d3J7354
d3J1907
d3h0442
d2w4037
d2w1706
d2d6392
d1s9799
d1p0436
d1j9671
d4n0595
d4n0556
d4n0505
gasket kit for 3208 na

gasket
o-ring
o-ring
gasket
gasket
o-ring
o-ring
seal
gasket
fuel valve
seal
gasket
seal
gasket
gasket
o-ring
o-ring
seal
o-ring
seal
gasket
o-ring
seal o-ring
gasket
o-ring
gasket
gasket
gasket
2
2
1
1
1
8
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
5
1
1
7
1
1
1
dpe3208a
d9n2435
d8m8157
d8h2778
d6l5773
d6l5766
d6f6672
d5m6509
d4n3713
d4n3088
d4n1767
d4n1584
d4n0975
d4n0636
d4n0532
d4n0595
d4n0556
d4n0508
d4n0505
d4n0117
d4j7533
d3j7354
d3j1907
d3h0442
gasket kit for 3208 turbo

gasket
o-ring
seal ring
gasket
gasket
o-ring
o-ring
seal
gasket
fuel valve
seal
gasket
seal
gasket
gasket
gasket
gasket
gasket
gasket
o-ring
o-ring
seal
o-ring
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
April 2010
DESCRIPTION
QTY
REF

PART
DESCRIPTION
Section 5

Gasket Kits
QTY
dpe3208a gasket kit for 3208 turbo

(continued)
d2w4037 seal
d2w1706 o-ring
d2j0157 o-ring
d2d6392 o-ring
d1s9799 seal o-ring
d1p0436 gasket
d1j9671 o-ring
d4s7458 diaphragm
d2w9747 gasket
1
1
1
4
1
1
14
1
1
dpe3208oh
dpe3208pm
d9n2435
d8m8157
d8m5260
d7w6335
d7e5346
d6n1716
d6l5773
d6l5766
d6f6672
d5m6509
d4n3779
d4n3713
d4n3088
d4n2954
d4n1767
d4n1584
d4n0975
d4n0636
d4n0605
d4n0595
d4n0556
d4n0532
d4n0508
d4n0505
d4j7533
d3j7354
d3j1907
d3h0442
d2w4037
d2w1706
d2d6392
d1s9799
d1p0436
d1j9671
1
2
2
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
5
1
1
7
dpe3208ohs super overhaul gasket kit

for 3208 NA & TURBO
dpe3208pm pump mount kit
dpe17219 bearing assembly
d9n5822 thrust washer
gasket kit for 3208 NA & Turbo

pump mount kit
gasket
o-ring
o-ring
camshaft bushing
valve
valve
gasket
gasket
o-ring
o-ring
drive gear key
seal
gasket
drive sleeve
fuel valve
seal
gasket
seal
fuel valve spring
gasket
gasket
gasket
gasket
gasket
o-ring
o-ring
seal
o-ring
seal
gasket
o-ring
seal o-ring
gasket
o-ring
1
1
1
Section 5
REF


Gasket Kits
PART
DESCRIPTION
QTY
dpe3208ohs super overhaul gasket kit

for 3208 NA & TURBO (Continued)
d9n2435 gasket
d8n0628 camshaft bearing
d8m8157 o-ring
d8m5260 o-ring
d7w6335 camshaft bushing
d7e5346 valve
d6n1716 valve
d6l5773 gasket
d6l5766 gasket
d6l3921 seal
d6f6672 o-ring
d5m6509 o-ring
d4n3779 drive gear ket
d4n3713 seal
d4n3088 gasket
d4n2954 drive sleeve
d4n2953 riser bearing ring
d4n1767 fuel valve
d4n1723 governor weight shield
d4n1584 seal
d4n0975 gasket
d4n0636 seal
d4n0605 fuel valve spring
d4n0595 gasket
d4n0556 gasket
d4n0532 gasket
d4n0508 gasket
d4n0505 gasket
d4j7533 o-ring
d3j7354 o-ring
d3j1907 seal
d3h0442 o-ring
d2w4037 seal
d2w1706 gasket
d2d6392 o-ring
d1s9799 seal o-ring
d1p0436 gasket
d1j9671 o-ring
2
1
2
1
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
5
1
1
7
dpe3208pm pump mounting gasket kit

for na & Turbo
d9n2064 hose assembly
cut 1-21
cut 1-23
cut 1.27
d9m9729 o-ring
d9l7630 gasket
d8m8157 o-ring
d8m5661 o-ring
d8m5260 o-ring
d5p0547 tach drive seal
d4n0532 gasket
1
1
1
1
2
1
1
1
1
1
REF

PART
DESCRIPTION
QTY
DPE3300SL sleeve metering overhaul

GASKET KIT FOR 3304 / 3306
D9F5940 GASKET
D7H9899 SEAL RING
D7F8607 O-RING
D6N2843 GASKET
D6L5773 GASKET
D6L5766 GASKET
D6H9691 O-RING
D6F6672 O-RING
D5M6509 O-RING
D5F9144 O-RING
D4N9337 GASKET
D4N4509 GASKET
D4N4431 GASKET
D4N1767 FUEL VALVE
D4N1584 SEAL
d4n0636 seal
d4n0508 gasket
d4n0403 gasket
d4n0260 seal
d4n0159 gasket
d4n0117 gasket
d4n0049 gasket
d4m8303 o-ring
d4j7533 o-ring
d3n2813 seal
d3j1907 seal
d3h0442 o-ring
d3d4004 quad ring
d2w4037 seal
d2m9780 o-ring
d2d6392 o-ring
d1p0436 gasket
d1j9671 o-ring
d117-0287 gasket
d4n9057 gasket
d4n9056 gasket
d4n1553 gasket
d4n1551 Gasket
d4n0594 gasket
d4n0402 gasket
d2w1626 gasket
1
1
1
1
1
1
1
12
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
2
1
4
1
1
2
1
3
1
2
1
1
1
1
1
1
1
1
dpe3300sloh sleeve metering overhaul

gasket kit for 3304 / 3306
dpe3300slpm sleeve metering mount kit
d9f5940 gasket
d7h9899 seal ring
d7f8607 o-ring
d7e5346 valve
d6n2843 gasket
d6l5773 gasket
1
1
1
1
1
1
1
1
April 2010
REF

PART
DESCRIPTION
dpe3300sloh sleeve metering overhaul gasket

kit for 3304 / 3306 (Continued)
d6l5766 gasket
d6h9691 o-ring
d6f6672 o-ring
d6d0238 cock valve
d5m6509 o-ring
d5f9144 o-ring
d4n9337 gasket
d4n9057 gasket
d4n9056 gasket
d4n4509 gasket
d4n4431 gasket
d4n3779 drive gear key
d4n1767 fuel valve
d4n1584 seal
d4n1553 gasket
d4n1551 gasket
d4n0636 seal
d4n0594 gasket
d4n0508 gasket
d4n0403 gasket
d4n0402 gasket
d4n0260 seal
d4n0159 gasket
d4n0117 gasket
d4n0049 gasket
d4m8303 o-ring
d4j7533 o-ring
d3n2813 seal
d3j1907 seal
d3h0442 o-ring
d3d4004 quad ring
d2w4037 seal
d2w1626 gasket
d2m9780 o-ring
d2d6392 o-ring
d1p0436 gasket
d1j9671 o-ring
d117-0287 gasket
dpe3300slohs sleeve metering super overhaul

gasket kit for 3304 / 3306
dpe3300slpm sleeve metering mount kit
dpe17219 bearing assembly
d9f5940 gasket
d8n0628 camshaft bearing
d7h9899 seal ring
d7f8607 o-ring
d7e5346 valve
April 2010
QTY
1
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
2
1
4
1
1
2
1
1
3
1
2
1

1
1
1
1
1
1
1
1
REF

PART
DESCRIPTION
dpe3300slohs sleeve metering super overhaul

gasket kit for 3304 / 3306 (continued)
d6n2843 gasket
d6l5773 gasket
d6l5766 gasket
d6h9691 o-ring
d6f6672 o-ring
d6d0238 cock valve
d5m6509 o-ring
d5f9144 o-ring
d4n9337 gasket
d4n9057 gasket
d4n9056 gasket
d4n4509 gasket
d4n4431 gasket
d4n3779 drive gear key
d4n1767 fuel valve
d4n1723 governor weight shield
d4n1584 seal
d4n1553 gasket
d4n1551 gasket
d4n0636 seal
d4n0594 gasket
d4n0508 gasket
d4n0403 gasket
d4n0402 gasket
d4n0260 seal
d4n0159 gasket
d4n0117 gasket
d4n0049 gasket
d4m8303 o-ring
d4j7533 o-ring
d3n2813 seal
d3j1907 seal
d3h0442 o-ring
d3d4004 quad ring
d2w4037 seal
d2w1626 gasket
d2m9780 o-ring
d2d6392 o-ring
d1p0436 gasket
d1j9671 o-ring
d117-0287 gasket
dpe3300slpm pump mounting gasket kit

for 3304 / 3306
dpe22220 hose
d8m5253
o-ring
d8m5248
o-ring
d6n7887
timing gear gasket
d2h3934
o-ring
Section 5

Gasket Kits
QTY

1
1
1
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
2
1
4
1
1
2
1
1
3
1
2
1
8 ft
1
1
1
1
Section 5

Miscellaneous Kits
REF
PART
dpe17219
d7m7219
d4n2927
riser bearing & washer kit

riser bearing
riser bearing brace
1
2
dpe32180
d8n2663
d8n2662

carrier
capscrew
1
3
dpe32185
d4n0425
d4n0511
d8n2662
d8n2663
governor repair kit

weight (3208 / 3304 / 3306)
flyweight dowel
capscrew
carrier

3
3
3
1
DESCRIPTION
d9l6925
-
pump mounting fastener kit

for 3208
d7f5634 capscrew
d1a9579 bolt
d125-1414 spacer
QTY
d6v9884a
d9l8837
d9l8020
d9l7873
d6g4855
tune-up kit for 3208

gasket
valve cover gasket for 3208
diaphragm
o-ring
1
1
2
1
2
1
8
April 2010
REF

PART
8m1584
5b3718
6f1069
8N4697
DESCRIPTION
nozzle kit
seal ring
seal ring
NOZZLE
the following nozzles use
kit 8m1584:
9f0160
9f2391
6h3347
5m2788
5m4086
8n4697
3s6280
3s6311
-
8N8796
5B3718
6F1069
8n4694
NOZZLE KIT
SEAL RING
seal ring
nozzle
1
1
1
the following nozzles use

kit 8n8796:
8n4694
7s8722
7s9891
April 2010
QTY
1
1
Section 6

3300 Series Capsule Nozzles
Section 6

3208 Pencil Nozzle & 7000 Series Injectors
1
2
3208 pencil nozzle (Internal)
10
9
13
7000 Injector (Internal)
11
12
3208 Injector adapter
6
8
7
3208 Pencil injector
April 2010
REF
DESCRIPTION
QTY
1h1023
320 pencil nozzle (internal)

o-ring
2
3
4
5
dpe7001
dpe7002
9x2836
114-3364
7000 injector (internal)

o-ring (inlet adapter)
o-ring (stem)
bleed screw
washer
1
1
1
1
6
7
8
1h1023
9l9089
7w4485
3208 7000 injector mtg parts

o-ring
carbon dam
compression washer
1
1
1

9

10

11
12
13
13
PART
9l7675
6f4855
3208 injector adapter

adapter (Pencil nozzle &
7000 series injector)
o-ring (pencil nozzle & 7000
series injector)
Section 6

3208 Pencil Nozzle & 7000 Series Injectors
1
1
1h1023
9l9098
9l9099
9n3738
3208 pencil nozzle mtg parts

o-ring
carbon dam
compression washer (Black)
compression washer (Yellow)
1
1
1
1
dpe73208
dpe7001
dpe7002
114-3364
1h1023
9l9098
9l9099
9x2836
injector repair kit

o-ring (inlet adapter)
o-ring (stem)
washer
o-ring
carbon dam
compression washer (Black)
bleed screw
8
8
8
8
8
8
8
Note: contains the parts

necessary to repair eight
3208 7000 series injectors.
April 2010
An Employee Owned Company
4 2010
April
105 East Parr Boulevard, Reno, NV 89512 USA

Telephone: (775) 329-7511 Fax: (775) 329-9740
www.dipaco.com www.dtechproducts.com
CATERPILLAR
CATERPILLAR SLEEVE
SLEEVE METERING
METERING
4
April 2010

Cat Sleeve Metering - April 2010 PDF

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DIPACO Parts Catalog For

Updated April 2010

CATERPILLAR SLEEVE METERING

105 East Parr Boulevard

Providing quality fuel injection parts since 1948

This catalog is in digital format to allow for

This catalog is for reference purposes

CATERPILLAR SLEEVE METERING

CATERPILLAR SLEEVE METERING

3208 SLEEVE METERING FUEL PUMP

CATERPILLAR SLEEVE METERING

3208 SLEEVE METERING FUEL PUMP

FRONT CAMSHAFT BUSHING

outer governor spring

INNER GOVERNOR SPRING

CATERPILLAR SLEEVE METERING

3208 SLEEVE METERING FUEL PUMP D I P AC O

CATERPILLAR SLEEVE METERING

CATERPILLAR SLEEVE METERING

3208 SLEEVE METERING FUEL PUMP

NOTE: See product bulletin

CATERPILLAR SLEEVE METERING

3208 SLEEVE METERING FUEL PUMP

CATERPILLAR SLEEVE METERING

3208 SLEEVE METERING FUEL PUMP

CATERPILLAR SLEEVE METERING

3304/3306 SLEEVE METERING FUEL PUMP

CATERPILLAR SLEEVE METERING

3304/3306 SLEEVE METERING FUEL PUMP

outer governor spring

inner governor spring

CATERPILLAR SLEEVE METERING

3304/3306 SLEEVE METERING FUEL PUMP

3306 PLUNGER & BARREL - FRONT COVER (SLEEVE METERING)

CATERPILLAR SLEEVE METERING

PLUNGER & bARREL 8.0 MM (NA)

CATERPILLAR SLEEVE METERING

3304/3306 SLEEVE METERING FUEL PUMP

3304/3306 SLEEVE METERING FUEL PUMP

CATERPILLAR SLEEVE METERING

3304/3306 SLEEVE METERING FUEL PUMP

CATERPILLAR SLEEVE METERING

3304/3306 SLEEVE METERING FUEL PUMP

CATERPILLAR SLEEVE METERING

3304/3306 SLEEVE METERING FUEL PUMP

CATERPILLAR SLEEVE METERING

SLEEVE METERING FUEL PUMPS

CATERPILLAR SLEEVE METERING

SLEEVE METERING FUEL PUMPS

CATERPILLAR SLEEVE METERING

SLEEVE METERING FUEL PUMPS

CATERPILLAR SLEEVE METERING

SLEEVE METERING FUEL PUMPS

CATERPILLAR SLEEVE METERING

SLEEVE METERING FUEL PUMPS

CATERPILLAR SLEEVE METERING

SLEEVE METERING FUEL PUMPS

CATERPILLAR SLEEVE METERING

SLEEVE METERING FUEL PUMPS

DPE3208....................... GASKET KIT..................................................................................................................... 3208

CATERPILLAR SLEEVE METERING

gasket kit for 3208 na

gasket kit for 3208 turbo