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SERVICE MANUAL
Mini Hi-Fi System
SERVICE MANUAL
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.
3. Clear EEPROM
Front Key : STOP
RCU Key : SKIP-
4. Edit EEPROM
Front Key : STOP
RCU Key : SKIP+
You can change the digit of option by SKIP+/-.
You can edit 0~f by REPEAT or PLAY/PAUSE key.
5. Bluetooth DUT
Front Key : STOP
RCU Key : PROGRAM
Bluetooth model only
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
FLD op0-..
FLD WRITE OK
Remote control +
Front STOP push same timing.
Completed
1-7
PROGRAM DOWNLOAD & UPDATE GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_CM9550_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is
completed.
NO USB
MICOM UP
FINISH
Auto POWER OFF
1-8
2. CD PROGRAM
Download program file name must be HG580_CM9550_YYMMDDX.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is
completed.
NO USB
MCS UP
FINISH
Auto POWER OFF
1-9
3. DEMO PROGRAM
Download program file name must be DEMO_DAT.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is
completed.
NO USB
DEMO UP
FINISH
Auto POWER OFF
1-10
4. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is
completed.
NO USB
EQ UP
FINISH
Auto POWER OFF
1-11
SPECIFICATIONS
GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Dimensions (W x H x D) (290 x 349 x 370) mm
Net Weight (Approx.) 5.9 kg
Operating temperature 5 C to 35 C (41 F to 95 F)
Operating humidity 60 %
Bus Power Supply 5V 500 mA
INPUTS
AUX IN 2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R)
PORT. IN 1.2 Vrms (3.5 mm stereo jack)
MIC 27 mV
TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
CD
Frequency Response 40 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 80 dB
AMPLIFIER
Stereo mode 470 W x 2 (THD 20 %)
Surround mode
Front 470 W x 2 (THD 20 %)
Surround 470 W x 2 (THD 20 %)
Subwoofer 460 W x 2 (THD 20 %)
FRONT SPEAKER
Type 2 Way 2 Speaker
Impedance 6
Rated Input Power 470 W
Max. Input power 940 W
SURROUND SPEAKER
Type 1 Way 1 speaker
Impedance 6
Rated Input Power 470 W
Max. Input power 940 W
Net Dimensions (W x H x D) (425 x 505 x 351) mm
Net Weight 13.2 kg
SUBWOOFER
Type 1 Way 1 speaker
Impedance 6
Rated Input Power 460 W
Max. Input power 920 W
Net Dimensions (W x H x D) (425 x 505 x 354) mm
Net Weight 12.7 kg
1-12
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION (CM9550)
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
268 TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
443 LITERATURE.
J 443
J 443
443
CABLE1 443
443
L
I
FRONT
H
CABLE2
K
A43
270
SMPS
A47 A
K B
CABLE3
G 267
A42
291
443
443 443
NFC Tag
A56 E D
443 269
MIC & PTB 443
M
D 443
E
F F
M
CABLE4
252
G MAIN
H
A52
A46 259
B/T A
B
L 300
266
251
252
A44
253 443
272
271
2. MECHANISM DECK SECTION (DP17TM2)
1439
1002
A001
1005 1001
1024
1437
1030
1437
1024
1024
1012
1049
1013 1016 1437
1015
1024
1020
1011
A006
1019
1043
1018 A005
1045
1439
3. PACKING ACCESSORY SECTION
808 Battery
836L Rubber Foot (Left)
803 Packing
804 Bag
803 Packing
802 Box
4. SPEAKER SECTION
4-1. FRONT SPEAKER (NS9550F)
LEFT SPEAKER
A60L
A61
652
LED
SUB 651
A62
LED
MAIN
FRONT SPEAKER (NS9550F)
RIGHT SPEAKER
A60R
A61
652
LED
SUB 651
A62
LED
MAIN
4-2. SUBWOOFER SPEAKER (NS9550W)
A90
LED
A91 SUB
952
LED
MAIN
A92
951
952
SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................3-2
1. NO POWER ............................................................................................................................................3-2
2. NO BOOTING WHEN POWER ON THE SET........................................................................................3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET .....................................................................3-5
4. NO BOOTING IN CD/USB FUNCTION ..................................................................................................3-6
5. NO OPERATION OF MD (DRIVING THE SERVO MOTORS) ............................................................3-11
6. NO SOUND ...........................................................................................................................................3-16
7. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT ........................................................................3-22
8. NO POWER ON (STANDBY LED IS BLINKING) .................................................................................3-23
9. SPEAKER NO AUDIO ..........................................................................................................................3-24
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesnt work by no power problem, repair the set according to the following
guide.
< F901 > < BD901 > < TH900, TH901 >
If F901 is not short-circuit, If BD901 is short-circuit, If TH900, TH901 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-2
ONE POINT REPAIR GUIDE
NO POWER
If the unit doesnt work by no PVDD problem, repair the set according to the following
guide.
3-3
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesnt work when press the power button on the front board or the remote
control.
KEY 1 X 501
(pin16) (32.768 KHz)
X 500
(24 MHz)
PW R_CTRL
(R5F7)
3-4
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
VFD_RST VFD_CLK
VFD_CS VFD_DO
3-5
ONE POINT REPAIR GUIDE
4. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
IC505
IC509
D500
< MAIN board top view > < MAIN board bottom view >
3-6
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
X500
IC501
XI
XO
3-7
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
VCC
CS#
CLK
DO
IC503
3-8
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
V CC
Reset
a ddress
IC502 da ta
/ CS
< Signal check point >
R AS
/WE
C AS
3-9
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
R594
PGPB12
(Yellow)
R597
R598
PAD19
(Green)
R597
PAD20
(Pink)
R598
(Bottom)
3-10
ONE POINT REPAIR GUIDE
5. NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data from
a CD disc if the servo motors in MD dont work. This step is for checking the SPINDLE
MOTOR among them.
SP-
Pin8 to CN405
SP+
SP+ Pin6 to CN405
IC408
SP- (Bottom)
< Waveform of SP- & SP+ < Signal check point >
for driving SPINDLE motor >
3-11
ONE POINT REPAIR GUIDE
NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data from
a CD disc if the servo motors in MD dont work. This step is for checking the SLED
MOTOR among them.
SL-
Pin9 to CN405
SL+
SL+
Pin7 to CN405
SL-
IC408
(Bottom)
< Waveform of SLED- & SLED+ < Signal check point >
for driving SLED motor >
3-12
ONE POINT REPAIR GUIDE
NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data from
a CD disc if the servo motors in MD dont work. This step is for checking the TRAY
OPEN/ CLOSE MOTOR among them.
LO+
LO- Pin4 to CN405
LO+(RED) LO-
Pin2 to CN405
IC408
MOT_OPEN (Bottom)
MOT_CLOSE
MOT_CLOSE MOT_OPEN
6pin of IC408 7pin of IC408
< Waveform for driving TRAY < Signal check point >
open/close motor >
3-13
ONE POINT REPAIR GUIDE
NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data from
a CD disc if the pickup module in MD doesnt work. This step is for checking the LASER
TRACKING ACTUATOR.
TR+ TR-
Pin16 of CN404 Pin17 of CN404
CN404
TR- to CN404
TR+ to CN404
3-14
ONE POINT REPAIR GUIDE
NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data from
a CD disc if the pickup module in MD doesnt work. This step is for checking the LASER
FOCUSING ACTUATOR.
F+ F-
Pin15 of CN404 Pin18 of CN404
CN404
F+ to CN404
F- to CN404
3-15
ONE POINT REPAIR GUIDE
6. NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following
guide.
MCS Interface
USB1 USB2
16.9344 MHz
LC78615ERF+ SERVO
D+
BUSY,CD_16 M,
CD_DIN_DOUT
/LRCK/DATA
CD_MCK/BCK
SUBSYQ,
CD_RST
CD_R/W,
(+3.3 V_USB)
EN USB_HUB_DP/DN
MIC CODEC
BT_RX, BT_CTS
(+5_MIC)
MIC_SIG0
MIC_SIG
MIC_DET
D-
S4308 MIC
MLC3730
MCS LOGIC
DAC_MCLK (+5 V,
+3.3 V_ADC)
/BCK/LRCK
SW DAC IC SW SW1
SPENA SW1
AZ4580 SW2
SW2
AMP_OSC
Front : 470 W X 2 ea TH
AGL_SW
PROTEC /
Woofer : 460 W X 2 ea
SD/DCP
Front1 : 470 W X 2 ea FAN_CTL OTW
< USB function signal flow > < Waveform of USB D signal >
USB D+ / D- (CN502 Pin1, 2 & 9, 10)
3-16
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the follow-
ing guide.
AUX_L/R
ADC/MIC_DATA to R215
IC202 AUX
CS5346 MCS_BCK to R216 PT_R to pin22
MCS_MCLK ADC/MIC_DATA
IC501 MCS_BCK
MCS_LRCK
IC600
MLC3730 TAS5548 IR AMP
IRS2092+IRF6775
MIX_DATA_OUT PWM
IC202 PT_L to pin21
MCS_LRCK to R219
MCS_MCLK to R220
< AUX function signal flow > < Signal check point >
3-17
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORT. IN FUNCTION, repair the set according to the
following guide.
IC501 MCS_BCK
MCS_LRCK
IC600 IR AMP
MLC3730 TAS5548 IRS2092+IRF6775
MIX_DATA_OUT PWM
IC202 PT_L to pin21
MCS_LRCK to R219
MCS_MCLK to R220
< PORT. IN function signal flow > < Signal check point >
3-18
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the fol-
lowing guide.
TUNER_R
TUNER ADC/MIC_DATA to R215 to pin24
T- TUNER_L/R
IC202 Jack
CS5346 Board
MCS_BCK to R216
MCS_MCLK ADC/MIC_DATA
IC501 MCS_BCK
MCS_LRCK
IC600 IR AMP TUNER_L
MLC3730 IRS2092+IRF6775
TAS5548 to pin23
MIX_DATA_OUT PWM
< TUNER function signal flow > < Signal check point >
3-19
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the MIC IN FUNCTION, repair the set according to the fol-
lowing guide.
MLC3730
MIC_SIG
MCS LOGIC
DAC_MCLK (+5 V,
+3.3 V_ADC)
/BCK/LRCK
ADC_DATA CS5346
ADC CODEC
24 MHz
PWM_MCK/BCK/
MIC_O_DATA0
LRCK
DRIVER FL1
TAS5548
FR FR FET
DAC IC IRS2092 FR
RR IRF6775 FL2
PWM AZ4580 RR (x 4 EA) RR (x 12EA)
SW DAC IC SW SW1
SW1
AZ4580 SW2
SW2
AMP_OSC
< MIC IN function signal flow > < Signal check point >
3-20
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the BLUETOOTH FUNCTION, repair the set according to the
following guide.
MIC CODEC
BT_RX, BT_CTS
32.768 KHz
MLC3730
MCS LOGIC
ADC CODEC
24 MHz
PWM_MCK/BCK/
MIC_O_DATA0
LRCK
DRIVER FL1
TAS5548
FR FR FET
DAC IC IRS2092 FR
RR IRF6775 FL2
PWM AZ4580 RR (x 4 EA) RR (x 12EA)
SW DAC IC SW SW1
SW1
AZ4580 SW2
SW2
AMP_OSC
< BLUETOOTH function signal flow > < Signal check point >
3-21
ONE POINT REPAIR GUIDE
7. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power Mini System.
3-22
ONE POINT REPAIR GUIDE
8. NO POWER ON (STANDBY LED IS BLINKING)
It doesnt turn on, and blinks standby LED(Red).
3-23
ONE POINT REPAIR GUIDE
9. SPEAKER NO AUDIO
Speaker No Audio
9-1. AMP IC
9-1-1. Solution
Please check and replace IC700 ~ IC705 on MAIN board.
C N 110 P IN1, 2 : - 66 V
P IN3, 4 : P GND
P IN5, 6 : +66 V
# 5 P IN of IC CSD
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.6 VA
NO
F901 normal? Replace F901 (same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
Is the VCC NO
(11 V ~ 25 V) supplied to IC901 D960, D961 normal?
Pin4?
YES
No 12 V
Is the NO
VCC 13 VA supplied to IC951 Check or replace D962/ D963.
Pin1?
YES
Is there NO
H signal at IC951 Check P_CTL from -com.
Pin4?
YES
3-25
ELECTRICAL TROUBLESHOOTING GUIDE
No -5 V
Is the NO NO
VCC -7 VA supplied to IC953 R965 normal? Check or replace R965 / D959.
Pin2?
YES YES
Is there NO
H signal at Q953 Check P_CTL from -com.
Base?
YES
No output VFD
NO
R968 normal? Replace R968.
YES
NO
D957, D959 normal? Replace D957, D959.
YES
NO
ZD951, ZD952 normal? Replace ZD951, ZD952.
YES
3-26
ELECTRICAL TROUBLESHOOTING GUIDE
Is the VCC NO NO
13 VA supplied to IC952 R952 normal? Check or replace R952.
Pin1 to Pin3?
YES YES
3-27
ELECTRICAL TROUBLESHOOTING GUIDE
No AMP output
Is the NO NO
C904, C905 voltage PFC P.CTL OK? Check PFC P.CTL from -com.
about 380 V?
YES YES
Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 Pin16?
YES
Check or replace
IC904, Q907 ~ Q910.
NO YES
Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 Pin8?
NO
YES
Q911 ~ Q914 OK?
NO
3-28
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART
Power on.
HELLO NO CN301 NO
Display on FLD cable connection Check 17p FFC cable.
OK? OK?
YES YES
CN301
NO
Pin1, 3, 5 Check SMPS board.
power OK?
YES
CN301
NO
Pin9 ~ 11 data signal Check MAIN board.
OK?
YES
Volume LED
(LD3V31~LD3V40 NO Q301, Q303, Q304 NO
Check SMPS board.
LD3V42~LD3V49) grid voltage OK?
turn on?
YES YES
CN3V01 NO
Pin8, 9 +12 V Check MAIN board.
OK?
YES
Replace LED.
(LD3V09 ~ LD3V24)
CN3V01
When turn the volume, NO NO
pin31, 32 Check FFC cable.
count is change? signal OK?
YES YES
3-29
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO PART
CD FUNCTION
YES
YES YES
Check IC501.
Is motor impedance NO
Check Loading motor.
about 12 ?
Check IC408.
NO
YES YES
YES YES
IC501 NO
Pin N1, N2, N4 I2S input Check IC501.
signal OK?
YES
3-30
ELECTRICAL TROUBLESHOOTING GUIDE
USB play
YES YES
AUX
IC202 NO
Pin7, 8 AUX input signal Check audio cable.
OK?
YES
IC202 NO
Pin42, 43, 44 I2S input signal Check IC501.
OK?
YES
IC202 Pin41 NO
ADC/MIC_data output signal Replace IC202.
OK?
YES
3-31
ELECTRICAL TROUBLESHOOTING GUIDE
POT. IN
IC202 NO
Pin21, 22 POT. IN input signal Check MIC board.
OK?
YES
IC202 NO
Pin42, 43, 44 I2S input signal Check IC501.
OK?
YES
IC202 Pin41 NO
ADC/MIC_data output signal Replace IC202.
OK?
YES
TUNER
IC202 NO TU500 NO
Pin23, 24 TUNER_L/R input TUNER_L/R output Check +3.3 V of TU500.
signal OK? signal OK?
YES YES
IC202 NO
Pin42, 43, 44 I2S input Check IC501.
signal OK?
YES
IC202 NO
Pin41 ADC data output Replace IC202.
signal OK?
YES
3-32
ELECTRICAL TROUBLESHOOTING GUIDE
IC501 NO
PinD1, D2, E1 I2S clock signal Check IC501.
OK?
YES
IC501 NO
PinE2 I2S data signal Check IC501.
OK?
YES
IC600 NO
PWM data output signal Replace IC600.
OK?
YES
3-33
ELECTRICAL TROUBLESHOOTING GUIDE
YES YES
Check IC600. Check IC600.
YES YES
Check IC601, IC602. Check IC603, IC604.
Pin13 of Pin13 of
NO NO
IC700, IC701, IC704, IC705 IC702, IC703, IC706, IC708
FL/FR audio signal SWL/SWR audio signal
OK? OK?
YES Check Check YES
IC700, IC701, IC704, IC705. IC702, IC703, IC706, IC708.
40 V, -28 V, 5 V NO NO 40 V, -28 V, 5 V
power voltage OK? power voltage OK?
YES YES
Check SMPS. Check SMPS.
Q700, Q704,
Q701, Q702, Q703
NO NO Q705, Q708, Q709
Q714, Q716, Q719, Q720 Q721, Q722, Q723, Q724
OK? OK?
YES Check Q701, Q702, Q703, Q704, Check Q704, Q705, Q708, Q709, YES
Q714, Q716, Q719, Q720. Q721, Q722, Q723, Q724.
OK
3-34
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO LIGHTING (WOOFER SPEAKER)
CD / USB play
CNWM02, NO
CNWS01 Pin3, 4 I2C signal Check IC501.
OK?
YES
NO
Pin1 +12 V OK? Check SMPS board.
YES
3-35
WAVEFORMS OF MAJOR CHECK POINT
1. WAVEFORM OF SERVO
2
3
4
5
3-36
2. WAVEFORM OF MOTOR DRIVE
SL+
8
SP+ 9
6 SL-
7
SP-
00
Figure 2-1. SP- & SP+ for driving SPINDLE motor Figure 2-2. SL- & SL+ for driving SPINDLE motor
(IC408 Pin17, 18) (IC408 Pin11, 12)
10 LO-
MOT_OPEN
11 LO+(RED)
MOT_CLOSE
3-37
3. WAVEFORM OF AUDIO SIGNAL
12 AUDIO_L
LRCK
13 BCK
DATA
14
AUDIO_R
15 MCK
16 LRCK
18 D+
BCK
17
19 D-
3-38
6. WAVEFORM OF CRYSTAL
20 XI
21 XO
22
CH1:R327(TP304)
23 CH2:Q301 Emitter
Figure 7.
3-39
3-40
WIRING DIAGRAM
VFD
MIC Vol
FRONT
40P, 1.25 mm 10P, 2 mm
MIC
Portable
10P, 2 mm 10P, 2 mm
40P, 1.25 mm
1 0P, 1 mm
6P, 3.96 mm
6P, 3.96 mm
MD
10P, 1.25 mm
SMPS MAIN
15P, 2.5 mm
15P, 2.5 mm
FAN
3-41 3-42
BLOCK DIAGRAMS
1. SMPS BLOCK DIAGRAM
Flyback
MAIN -5V OPAMP
Vcc TRANS
u-com / BT
PFC Out 5.6 VA USB / MPEG
(380 V) Motor Drive
PFC IC
(R2A20112A) FET 12 V FAN/LED/ Mic
Totem 13 A
Interleaved pole 600 V + On/Off
DCM 4 EA PFC
On/Off
Gate P-CTRL
Drive
On/Off
AMP
AC Line On/Off P-CTRL
Filter Block
(Varistor, Vcc F_ L
X-Cap
Line Filter GATE
Thermistor ) F_R
Half
Half Bridge Bridge R_ L
FET Digital
LLC Resonant Pulse 20 A LLC +PVDD Power
IC Trans 600 V TRANS (66 V) AMP R_R
(ICE1HS01G) 2 EA
(AMP)
Gate
Drive SW_L
AC
-PVDD SW_R
(-66 V)
4.2 CH 2300 W
3-43 3-44
2. MAIN SYSTEM BLOCK DIAGRAM
MCS Interface
A, B, C, D, E, F, PD
USB1 USB2
(VCC50) LD LC78615ERF+ SERVO 16.9344 MHz
SPDO/SLDO/FOD/TRD
P/UP
BUSY,CD_16 M,
CD_DIN_DOUT
/LRCK/DATA
CD_MCK/BCK
SUBSYQ,
CD_RST
CD_R/W,
(+3.3 V_USB)
IR MCU_CS/MCU_RST FL1
FR FR DRIVER FET
TAS5548 DAC IC
Receiver I2C/EXT_MUTE/RST
RR
IRS2092 FR IRF6775 FL2
PWM AZ4580 RR (x 4 EA) RR (x 12EA)
Volume/
Key SW DAC IC SW SW1
SPENA SW1
AZ4580 SW2
SW2
LED_CTRL, FILE A/B, MICOM
SCRATCH A/B FAN CTRL, AMP_OSC
MIC_VOL A/B
R5F100GEAFB
Front : 470 W X 2 ea TH
AGL_SW
PROTEC /
Woofer : 460 W X 2 ea
SD/DCP
Front1 : 470 W X 2 ea FAN_CTL OTW
3-45 3-46
3. MAIN POWER BLOCK DIAGRAM
VKK 25 mA
IC501 LED
370 mA VFD RMC
VFD STBY
FL
5 mA 20 mA 3 mA
TU101 IC101
IC600 IC407
TUNER U_COM
TAS5548 RF IC
YST996 RENESAS
2.393 A +3.3 V
IC505
3.2 V 70 mA 150 mA 60 mA 22 mA
+5.6 VA LDO
TJ4220 442 mA
+5 V +3.3 V
IC3U01
10 mA
USB PWR IC506
LM37102D 1 A IC408 ADC
MOTOR Pick up IC202 AZ1117
+5 V AM3053S CS5346 50 mA
IC204 +1.2 V
450 mA 80 mA 20 mA
LDO 80 mA
SMPS LM37102D 550 mA
USB HUB USB HUB
IC807 IC100 IC102 IC103 IC501
IC502 USB HUB IC510 Bluetooth CP Chip EEPROM RESET PWR SENS MCS
SDRAM SMSC FLASH Option Option 24CS16 AZ7027 AZ7027 MLC3730
+3.3 VA EM639165 32Mb RTC3.0
IC507
130 mA
LDO 3.2 VA 15 mA -> 0 mA 20 mA 38 mA 7 mA 2 mA 2 mA 2 mA 20 mA
AZ1117
287 mA 160 mA
+1.2 VA
+5 V IC509
124 mA 24 mA IC601~4 IC506 AZ1117
IC707 FRONT SPK Woofer SPK
OP AMP FAN X 1 MIC PRE AMP
LM37102D LED(32EA) LED(68EA)
AZ4580 S4308
+12 V(2 A) 980 mA 240 mA 480 mA 100 mA 2 mA
100 mA FRONT LED
IRS2092x6 IRF6775Mx12 16EA
100 mA
-5 V AMP IC FET
160 mA
150 mA
-48 V
16.3 Apk
-62 V
16.3 Apk
+62 V
3-47 3-48
IMPORTANT SAFETY NOTICE
12
11
10
2
Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
1 and(or) model name described in main label.
SMPS_POWER #1
EAX65367301-SD(#01)_Rev22_1.6
2015. 01. 06
A B C D E F G H I J K L M N O P Q R S T
3-49 3-50
IMPORTANT SAFETY NOTICE
12
11
10
1
SMPS_POWER #2
EAX65367301-SD(#02)_Rev22_1.6
2015. 01. 06
A B C D E F G H I J K L M N O P Q R S T
3-51 3-52
3. MAIN - CD DSP CIRCUIT DIAGRAM
12
11
10
1
CD DSP
EAX66324601-SD(#01)_Rev0_1.0
2015. 01. 06
A B C D E F G H I J K L M N O P Q R S T
3-53 3-54
4. MAIN - RF / SERVO CIRCUIT DIAGRAM
12
11
10
1
RF/SERVO
EAX66324601-SD(#02)_Rev0_1.0
2015. 01. 06
A B C D E F G H I J K L M N O P Q R S T
3-55 3-56
5. MAIN - ADC / PWM CIRCUIT DIAGRAM
12
11
10
1
ADC/PWM
EAX66324601-SD(#03)_Rev0_1.0
2015. 01. 06
A B C D E F G H I J K L M N O P Q R S T
3-57 3-58
6. MAIN - AMP CIRCUIT DIAGRAM
12
11
10
1
AMP
EAX66324601-SD(#04)_Rev0_1.0
2015. 01. 06
A B C D E F G H I J K L M N O P Q R S T
3-59 3-60
7. FRONT VOLUME CIRCUIT DIAGRAM
12
11
10
1
FRONT VOLUME
EAX65547304-SD_Rev1_1.0
2015. 07. 14
A B C D E F G H I J K L M N O P Q R S T
3-61 3-62
8. MIC & PORTABLE CIRCUIT DIAGRAM
12
11
10
1
MIC & PORTABLE
EAX65589004-SD_Rev1_1.0
2015. 07. 14
A B C D E F G H I J K L M N O P Q R S T
3-63 3-64
9. FRONT SPEAKER MAIN CIRCUIT DIAGRAM
12
11
10
1
FRONT SPK MAIN
EAX65664101_6.1.3_F_SPK_LIGHTING_MAIN_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-65 3-66
10. FRONT SPEAKER SUB CIRCUIT DIAGRAM
12
11
10
1
FRONT SPK SUB
EAX65664201_6.1.3_F_SPK_LIGHTING_SUB_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-67 3-68
11. WOOFER SPEAKER MAIN CIRCUIT DIAGRAM
12
11
10
1
WF MAIN
EAX65684301_6.1.3_SPK_LED_LIGHTING_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-69 3-70
12. WOOFER SPEAKER SUB CIRCUIT DIAGRAM
12
11
10
1
WF SUB
EAX65664001_6.1.3_WF_SPK_LIGHTING_SUB_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-71 3-72
CIRCUIT VOLTAGE CHART
1. CONNECTORS 2. CAPACITORS
Location Spec Spec Range CABLE Margin CABLE Margin Play back Standby
Pin No Location Value & Spec Voltage_Spec
Pin Name (V) (V) Input (V) Output (V)
positive (+) positive (+)
CN106 (MAIN) CN901 (SMPS) CN106 (MAIN)
C102 4.7uF/50V 50V 1.75 2.00
1 VKK 39 35 ~ 43 40.9 1.90 40.9 1.9
C104 1uF/50V 50V 0.00 0.00
2 FL+ 7.2 na 7.65 0.45 7.65 0.45
C106 100uF/16V 16V 10.65 10.84
3 FL- 2.5 na 2.74 0.24 2.76 0.26
C239 100uF/16V 16V 3.30 3.31
5 -5V -5 -4.8 ~ -5.2 -5.01 -0.01 -5.01 -0.01
C244 47uF/16V 16V 5.17 5.18
7,8,9 +5.6V 5.6 5.2~5.8 5.67 0.07 5.66 0.06
C260 47uF/16V 16V 5.05 5.14
13 +12V 12 11 ~ 13 12 0.00 11.99 -0.01
C311 47uF/50V 50V 41.30 41.40
14 -B -66 -64 ~ -68 -65.8 0.20 -65.8 0.2
C402 100uF/16V 16V 5.15 5.17
15 GATE -54 -52 ~ -56 -53.8 0.20 -53.8 0.2
C404 47uF/16V 16V 3.32 3.31
CN502 CN304(USB) CN103 (MAIN)
C429 220uF/16V 16V 5.18 5.17
2,3 +5.6VA 5.6 5.2~5.8 5.65 0.05 5.65 0.05
C479 220uF/16V 16V 1.61 1.65
CN105 CN301 (Front) CN105 (MAIN)
C481 47uF/16V 16V 0.00 0.02
13 FL- 2.5 na 2.83 0.33 2.78 0.28
C501 1000uF/6.3V 6.3V 3.08 3.15
19 VKK 39 35 ~ 43 41.3 2.30 40.8 1.8
C517 47uF/16V 16V 1.23 1.20
20 FL+ 7.2 na 7.35 0.15 7.32 0.12
C5A9 47uF/16V 16V 1.23 1.20
22 3.3V 3.3 3.0~3.6 3.26 -0.04 3.26 -0.04
C643 100uF/16V 16V 5.08 5.17
30 12V 12 11 ~ 13 11.92 -0.08 11.94 -0.06
C700 100uF/16V 16V 0.00 0.00
CN404 (MD) CN404 (MAIN)
C707 2200uF/80V 80V 65.80 65.50
1,8,9 VCC 5 4.8~5.2 4.87 -0.13 5.08 0.08
C728 2200uF/80V 80V 65.75 65.80
CN110 CN902 (SMPS) CN110 (MAIN)
C752 1000uF/80V 80V 65.80 65.50
1,2 -B -66 -64 ~ -68 -65.8 0.20 -65.8 0.20
C798 1000uF/80V 80V 65.75 65.80
5,6 +B 66 64 ~ 68 65.5 -0.50 65.5 -0.50
C881 100uF/16V 16V 11.82 11.86
CN504 (BT) CN504 (MAIN)
10 VDD 3.3 3.0~3.6 3.27 -0.03 3.27 -0.03
3-73 3-74
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD (TOP VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-75 3-76
2. SMPS P.C.BOARD (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-77 3-78
3. MAIN P.C.BOARD (TOP VIEW)
3-79 3-80
4. MAIN P.C.BOARD (BOTTOM VIEW)
3-81 3-82
5. FRONT VOLUME & MIC & PORTABLE P.C.BOARD (TOP VIEW)
3-83 3-84
6. FRONT VOLUME & MIC & PORTABLE P.C.BOARD (BOTTOM VIEW)
3-85 3-86
7. FRONT SPEAKER MAIN/SUB & WOOFER SPEAKER MAIN/SUB P.C.BOARD (TOP VIEW)
8. FRONT SPEAKER MAIN/SUB & WOOFER SPEAKER MAIN/SUB P.C.BOARD (BOTTOM VIEW)
3-87 3-88