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maleabilpe baz de
elastomeri pentru
BITUM i ASFALT
T
ehnologie testat, prin aternerea a milioane de metri ptrai.
A
plicabil att prin tehnologia uscat, ct i tehnologia umed.
M
od simplu de prelucrare.
osele robuste i cu via ndelungat.
P
rodus ideal pentru diminuarea zgomotului.
S
e preteaz pentru toate condiiile climaterice.
E
ste un produs favorabil mediului nconjurtor.
CE ESTE ROAD+
ROAD+ este un modificator de bitum i asfalt pe baza Proprieti tehnologice superioare
de elastomeri. Se folosete dup un procedeu inventat Pentru atingerea acestor proprieti superioare ale
i patentat de firma EVONIK. Compoziia este n bitumului i asfaltului modificat, este decisiv ca pudreta
proporie de 100 pri de pudret de cauciuc de nalt de cauciuc s posede o granulaie i o compoziie chimic
calitate fabricata de firma GENAN i 4,5 pri de constant. n calitate de cel mai mare productor mondial
i favorabil mediului.
ca i un bitum modificat cu 4% SBS. n realitate, rezistena Produsul VESTENAMER fabricat de EVONIK ,
la fguire i fisurare este mult mai mare chiar i la firma care este lider n industria chimic de specialitate,
temperaturi ridicate sau la temperaturi sczute. a facilitat prin expertiza tehnic a departamentului de
Pe lng faptul ca SBS i ali polimeri sunt nlocuii, prin cercetare realizarea produsului ROAD+.
folosirea de ROAD+, se elimin adugarea de fibre, aceasta
din urm depinznd de tipul i cantitatea bitumului folosit.
02 02 02 02 03 03 03 03 04 04 04 04 05 05 05 05 06 06 06 06 07 07 07 07 08 08 08 08 09 09 09 09 10 10 10 10 11 11 11 11 11
Unde se aplic ROAD+
Road+ se poate aplica pentru toate tipurile
de bitumuri i majoritatea tipurilor de
asfalt
Diminuarea zgomotului
Asfalturile modificate cu ROAD+ sunt n mod intrinsec
asfalturi silenioase, indiferent daca se folosete reeta
pentru mastic asfalt (splittmastix asphalt), betoane asfaltice
ori asfalt poros. Desigur, exist o reet anume pentru
asfalturi prin definiie numite SILENIOASE.
kob
Calitate constant n timp (pe tot parcursul anului) Rezistena bun mpotriva fisurrii i a fguirii Verwer ilanzieller Ver
tungsa
lt gleich
Stofflic ernativen f zweier
Deoarece pudreta de cauciuc este obinut din cauciucuri Studiile comparative ntre asfaltul modificat cu ROAD+ e lif e cycle ass essment of Mitverb
ent: re
he Verw
nnung er tu ng
r Altreif
en:
Comparativ r waste tyre treatm
fo
im Zem und
en
uzate de mai multe tipuri, provenit din surse diferite i este i asfalturile modificate cu polimeri sintetici au dovedit c two op tio
mate
ns
ria l rec yc lin g versu
ications
s tofen
eering appl
civil engin
prelucrat cu o repartiie echilibrat a acestora, calitatea ei proprietile asfalturilor modificate cu ROAD+ sunt net Kurzfas
sung
este constant, fr variaii n timp ( n decursul anului). superioare, ca de exemplu rezistena la formarea fgaelor i Executive sum
mary
Studiul unui Institut din Germania care a testat produsul n a fisurilor, mbtrnirea asfaltului, etc.
interval de un an, poate adeveri aceast constan, rezultatul ndeosebi rezistena asfaltului modificat cu ROAD+ la
studiului fiind disponibil pe site-ul firmei GENAN. deformare ductil este excepional. Deci vorbim de un
produs ideal pentru suprafee solicitate, ca de exemplu
platforme industriale sau parcri.
Rezumatul studiului
referitor la bilanul ecologic (LCA)
SELECIE de APLICAII cu ROAD+ n ROMNIA
SECTOARE EXPERIMENTALE
DN10 Km 99+857 - Km 100+137
DN11 Km 11+020 - Km 11+090
SELECII DE APLICAII
Amenajarea a dou intersecii giratorii beneficiar Reabilitare B-dul Clrailor n oraul Brila beneficiar
municipiul Reghin municipiul Brila
TOTAL = 7800 mp TOTAL = 7 150 mp
Reabilitare strzi n Municipiul Sf. Gheorghe Jud. Lucrri de reabilitare i/sau reparare strzi i bulevarde
Covasna beneficiar municipiul Sf. Gheorghe beneficiar municipiul Brila
Carosabil aproximativ 60 000 mp
Suprafa parcri aproximativ 20 000 mp Autostrada Ortie-Sibiu beneficiar CNADNR Bucureti
TOTAL = 80 000 mp Lot 2: km 24+110 - km 43+855
Contact
Germania Danemarca
Romnia
S.C. Drum Expert Consult S.R.L. - B.P.Hadeu 104, bl.H5, sc.B,ap.33 - 900394 Constana
Tel. +40 372 789 296, +40 726 588 665 , +40 726 125 222 - Fax. +40 372 876 417 - drexpcons@yahoo.com
GENAN este cea mai mare firm de reciclare a anvelopelor uzate rndul lor perfect utilizabile pentru produse de calitate
la nivel mondial, cu trei uniti de reciclare n Germania, una n superioar.
Danemarca i una n SUA. Studii recente referitoare la impactul de mediu / bilan ecologic
Tehnologia de reciclare a fost dezvoltat n mod continuu din (LCA) au dovedit ca reciclarea anvelopelor aduce mari avantaje
anul 1990, iar utilajele sunt moderne i n totalitate ecologice n ceea ce privete emisiile de CO2, poluarea mediului
automatizate. Anvelopele uzate sunt reciclate n ntregime nconjurtor i consumul de energie. Reciclarea anvelopelor este
rezultnd cauciuc, material metalic i material textil. Materialele o modalitate mult mai modern i mai ecologic n raport cu
obinute sunt de o calitate constant i fr impuriti, fiind la arderea lor, care eman o mare cantitate de CO2.
The flexible
elastomer modifier
for bitumen
and asphalt
Proven technology, millions of m paved
Applicable in both wet and dry processes
Easy to work with
Durable and long lasting roads
Ideal for noise reduction
Environmentally and climate friendly
What is Road+?
Road+ is an elastomeric bitumen and asphalt modifier High quality ingredients
and is used according to a process patented by Evonik. It is of paramount importance for the performance of the
Ingredients are 100 parts of high quality rubber powder modified bitumen and asphalt that the rubber powder
from Genan mixed with 4.5 parts of Vestenamer, a being used is uniform in size and chemical composition.
semicrystalline polyoctenamer produced by Evonik. As the worlds largest manufacturer of rubber powder from
Field experience and laboratory tests both show that as a scrap tyres, Genan has the technology to live up to these
rule of thumb, a standard bitumen modified with 10% requirements.
Road+ performs on the same level as a similar bitumen Since Vestenamer is produced by Evonik, the worlds
modified by 4 % SBS. As a matter of fact many of the premier company in specialty chemistry, the development
properties, e.g. the ability to resist rutting under high of Road+ has been strongly supported by their technical
environmentally friendly
High demand for virgin polymers Far superior to earlier rubber asphalts
The use of polymer-modified asphalt and bitumen has been
increasing steeply for more than two decades. Pressure
The characteristics of Road+ cannot be compared
with those of earlier rubber asphalts. The addition of
/ton
Butadiene price development over the last ten years
on public road budgets has led to an intense focus on Vestenamer in the process developed by Evonik makes a 2.500
maintenance costs, and the marginal extra cost of using crucial difference, as it creates cross-linking between the
polymer-modified asphalt and bitumen has proved to be bitumen and the rubber particles and acts as a dispersant to
justified by huge savings on maintenance budgets. form a homogenous blend.
The superior properties of polymer-modified asphalt and 2.000
bitumen, e.g. the resistance to rutting and cracking, have The new generation of elastomer asphalts
led to an increased consumption of virgin polymers like Properties associated with resistance of rutting and cracking
SBS (styrene-butadiene-styrene). equal or exceed those of virgin polymer modifiers. Because
However, the increased demand for these virgin polymers, of the addition of Vestenamer, Road+ does not generate
not only for road asphalt and bitumen, but also for other the emissions commonly found in earlier forms of rubber 1.500
industrial purposes, has led to generally much higher and asphalt, and it prevents migration of organic compounds
more volatile world market prices and unstable supplies. into the ground water. Road+ has superior dispersing
properties which make it easy to work with. It does not stick
Substitute virgin polymers with Road+ to metal and equipment is easy to clean after use.
It was therefore a major technological and economical Road+ is able to modify all kinds of bitumen, regardless 1.000
breakthrough when Road+ was launched as a green of origin. This has proven to be a great advantage as the
alternative to virgin polymer modifiers. The main quality of bitumen has become increasingly inconsistent.
component in Road+ is high quality rubber powder from
Genan, which together with Vestenamer substitutes the
500
virgin polymers. In contrast to virgin polymers, supplies
and prices are secure and stable, and the avoidance of virgin
polymer production means considerable climate benefits.
0
1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q ja fe ma ap ma
02 02 02 02 03 03 03 03 04 04 04 04 05 05 05 05 06 06 06 06 07 07 07 07 08 08 08 08 09 09 09 09 10 10 10 10 11 11 11 11 11
Where to use Road+
Road+ can be used in all known
standard types of bitumen and asphalt.
Noise reduction
Road+ modified asphalt is ideal for noise reduction
purposes, whatever the surface layers are made of, e.g.
Stone Mastic Asphalt, Asphalt Concrete, Porous Asphalt or
special noise-reducing asphalt recipes.
A heavily trafficked road in Kln (Cologne), Germany,
along the Rhine Riverside, was designated Baustelle des
Monats (construction site of the month) because of the
dramatic reductions in noise.
Road+ is available for direct use in the asphalt mixer (dry process) or for blending with the bitumen (wet process). Asphalt Concrete for surface layers Porous Asphalt AC for Very Thin Layers
Road+ is flexible to use. The combination of various bitumen qualities and Road+ content opens up new and extensive Asphalt Concrete for binder layers Noise reducing Stone Mastic Asphalt Soft Asphalt
range of asphalt recipes. Depending on the exact properties required, you can design the optimal mix also when recycled Asphalt Concrete for basic layers Noise reducing Asphalt Concrete Hot Rolled Asphalt
asphalt is used in the asphalt mix.
Stone Mastic Asphalt Noise reducing Mastic Asphalt Chip seal
Compared to other polymer-modified asphalts, Road+ can be laid at lower temperatures. This increases the time window
Mastic Asphalt Very Thin Layers on sealing SAMI
for paving, saves energy and reduces emissions.
Because of the good workability, a Road+ modified asphalt is particularly well-suited for manual labour-intensive jobs, e.g.
roundabouts, curves and driveways, as well as for thin-layer asphalt.
The ultimate
environmental solution
Recyclability Life Cycle Assessment
Road+ asphalt is fully recyclable producing lower emissions Comprehensive and peer-reviewed life cycle assessment
during the mixing process than normal recycled asphalt. studies have shown significant environmental benefits
A study documenting the recyclability can be downloaded in areas like greenhouse gas emissions, acidification and
Road+ modified asphalt is ideal from the Genan website www.genan.eu. fossil fuel demand if scrap tyres are recycled and used for
for industrial sites, which are substitution of virgin materials instead of being incinerated.
subject to heavy loads Emission The greenhouse gas benefit is minimum 1.7 tons of CO2
An emission study has been carried out by the German per ton of Road+.
research institute, FABES, identifying critical compounds
during production in the hot mix plant as well as paving For more information about life cycle assessment and
in the field. No emission of N nitrosamines was detected, greenhouse gas savings, order Genans executive summaries
Benefits for the finished road and the emission of volatile and semi-volatile compounds
was lower for Road+ modified asphalt compared to
conventional polymer-modified asphalt (PMB). A summary
or download them from www.genan.eu.
sessmen
As the rubber content in Road+ is produced from scrap Comprehensive studies have compared Road+ modified rative lif
e cycle as treatment:
Compa s for waste tyre rsus Executive summary Com
Two parativ
on ve Opti e Life
two opti erial recycling ations
tyres in large-scale plants with a stable input distribution asphalt with corresponding conventional polymer-
o C
mat applic Mat ns For Scraycple Assessm
in g e
ne er
Tire rial Rec ire Treatmenet of
T
civil engi -Der y
of the different kinds of tyres, the product quality stays modified asphalts and found it to be equal or even better ived cling v t:
n
Fue s
l Co .
Exe
cuti
ve S
mmary umm m
uniform throughout the year. A study by a German asphalt on properties like rutting, fatigue resistance, cracking and
e su bust
Executiv ary
ion
institute, which has tested the main properties of Road+ aging. In particular the force ductility is far greater than
modified bitumen throughout the year, concluded that in conventional polymer-modified asphalts, thus making
Road+ is a consistent and uniform product. A copy of the Road+ modified asphalt ideal for industrial sites which are
report can be downloaded from the Genan website. subject to heavy loads.
Genan is the worlds largest recycler of scrap tyres with 3 are uniform and clean and therefore very well suited for
large recycling plants in Germany (Oranienburg/Berlin, high quality applications. Recent life cycle assessment
Dorsten/NRW and Kammlach/Bayern), one in Denmark studies have shown that significant environmental benefits
and one in the USA. The technology has been developed in areas like greenhouse gas emissions, acidification and
since 1990 and the plants are highly sophisticated and cumulative energy demand are achieved if scrap tyres are
fully automated. The tyres are recycled into their original recycled instead of incinerated or used for civil engineering
components: rubber, steel and textile. The end products purposes.
S C Drum Expert Consult S.R.L. Knowledge-based Recycling Concepts
Oranienburg 23.04.2013
Mai jos gsii descrierea noastr pentru utilizarea Road+ n procedeul uscat.
6. Dup malaxare este necesar un timp de reacie de 1 or, pentru procesul de umflarea a
cauciucului. Timpul de reacie ncepe dup producia mixturii asfaltice i se termin n
momentul nceperii aternerii. Pe perioada de reacie de 1 or, temperatura mixturii asfaltice
ar trebui s nu scad sub 140C.
V rugm s reinei: Timpii de malaxare i temperaturile sunt valori aproximative i care depind de
tipul de materii prime (de exemplu, bitum, filer), tipul de mixtur asfaltic, precum i tipul
echipamentului de malaxare i trebuie s fie verificate prin teste preliminare.
Cu stim
Genan Gruppen GmbH
Michael Hvam
Genan Gruppen GmbH . Birkenallee 80. D-I6515 Oranienburg. Tel. +49 (0)33011578-0 . Fax +49 (0)33011578-150
VESTENAMER 8012
Versiune 1.3 / REG_EU
Nr. material Data revizuirii 10.09.2007
Specificatie 121160 Data printarii 26.06.2008
VA-Nr Pagina 1/4
2. IDENTIFICAREA RISCURILOR
Contactul cu pielea: Se vor spala mainile inainte de pauze si la sfarsitul zilei de lucru.
Contactul cu ochii: Se limpezeste cu multa apa. Daca simptomele persista, se va consulta un fizician.
Manipulare
Masuri privind manipularea in siguranta: In caz de prelucrare la cald, se va asigura extractia
vaporilor sau ventilarea corespunzatoare.
Masuri de siguranta impotriva incendiilor si Se vor respecta regulile generale de prevenire a
exploziilor: incendiilor.
Depozitare
Cerinte cu privire la suprafetele de depozitare si Nu se cer masuri speciale de precautie.
containere:
Aspect
Forma: granulara
Miros: nu are miros specific
2
Fisa de Siguranta VESTENAMER 8012
3
Fisa de Siguranta VESTENAMER 8012
Reglementari nationale:
Informatii suplimentare:
Informatiile prevazute in Fisa de Siguranta sunt corecte, si corespund cu cele mai avansate cunostintele noastre.
Informatiile oferite au rol de ghid pentru manipularea in siguranta, utilizare, depozitare, transport , evacuare si eliberare
si nu se vor lua in considerare specificatiile pentru garantie sau calitate. Informatiile se refera numai la materialul
specific desemnat si nu sunt valabile pentru materialul folosit in combinatie cu orice alte materiale sau in orice alt
proces, daca nu sunt mentionate in text.
4
FISA DE SIGURANTA
Conform 91/155/EWG
Compozitie chimica: Produs vulcanizata, pe baza polimerica: NR- SBR- BR- IIR-/XIIR
Material original: Cauciucuri uzate
Substante periculoase: Nu exista
Contactul cu ochii: Se limpezeste cu multa apa timp de cel putin 15 minute, se consulta doctorul.
Persoana vatamata se scot la aer, intr-un loc linistit, se consulta un doctor daca nu se
Inhalare: constata nicio imbunatatire.
Se clateste gura cu multa apa, se consulta medicul daca nu se constata nicio
In cazul inghitirii: imbunatatire.
Contactul cu pielea: Se vor spala mainile cu sapun si se vor limpezi cu multa apa, iar in cazul reactiilor cu
pielea se consulta un medic. In cazul vatamarilor cauzate de materiale care ard, se va
consulta totdeauna un medic.
- Se indeparteaza produsul cat mai repede posibil din zona care prezinta pericol.
- Stingatoare corespunzatoare: spuma, pudra extinctoare, CO2, nisip.
- Se va purta masca de protectie din cauza formarii fumului.
- Se va apela serviciul de urgenta pentru stingerea incendiilor, respectiv se vor urmari instructiunile companiei
in zona.
7. Manipulare si depozitare
Manipulare:
Prin procesare la cald se asigura o absorbtie suficienta a vaporilor sau ventilare.
Depozitare:
- Acoperit si uscat, protejat de umezeala si lumina soarelui (UV). Spatiile inchise trebuie sa fie bine aerisite.
- Cutiile se vor pastra inchise.
- A nu se depozita impreuna cu alimente sau furaje.
Se vor respecta instructiunile companiei, respectiv normele locale/nationale: Printre altele, mentionam normele tehnice
germane (Kunststofflager-Richtlinie-KLR) si daneze cu privire la prelucrarea lemnului si depozitare, prelucrarea
materialelor plastice si depozitare, societati pentru depozitarea granelor si nutreturilor, fabricarea si depozitarea fainei.
2
Fisa de Siguranta GENAN granulat & praf de cauciuc
Produsul nu este solubil in apa, este o mixtura de polimer vulcanizat sub forma de granule sau praf, care nu are un
efect daunator asupra plantelor, animalelor sau microorganismelor.
15. Reglementari
GENAN a intocmit aceasta fisa de siguranta in baza cunostintelor si convingerilor noastre si cu ajutorul informatiilor
disponibile. Documentul are rol de indreptar pentru manipularea in siguranta a materialului cu ajutorul unei persoane
cu experienta.
GENAN nu este raspunzator pentru informatiile lipsa sau incorecte si pentru deteriorarile care apar din cauza utilizarii
acestui document. Garantiile, respectiv perioada de garantie a proprietatilor produsului, nu intra, de asemenea, in
discutie.