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Removal Procedure
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Illustration 25
Installation Procedure
Table 10
Required Tools
Part
Tool Number Part Description Qty
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Illustration 26
A 2P-2333 High Temperature Sealer 1
B 5P-3931 Anti-Seize Compound 1 4. Tighten Bolt (1) through Bolt (12) in a numerical
sequence.
NOTICE Tighten bolts to the following torque. .... 4 1 Nm
Excessive use of sealant can cause damage to com- (35 9 lb in)
ponents.
5. Tighten Bolt (1) through Bolt (12) in a numerical
To avoid component damage use only the amount of sequence.
sealant necessary for the application.
RENR7458-09 15
Disassembly and Assembly Section
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Removal Procedure
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Illustration 28
Disconnect batteries before performance of any
service work.
1. Position solenoid (1) on the engine.
1. Disconnect the battery. Refer to Operation and 2. Connect harness assemblies (2) and harness
Maintenance Manual, Battery or Battery Cable assemblies (3).
- Disconnect.
3. Connect the battery. Refer to Operation and
Maintenance Manual, Battery or Battery Cable
- Disconnect.
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Removal Procedure
Table 11
Required Tools
Part
Tool Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
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Illustration 27
Start By:
2. Disconnect harness assemblies (2) and harness
assemblies (3). a. Remove the cylinder head assembly. Refer to
Disassembly and Assembly, Cylinder Head -
3. Remove solenoid (1). Remove.
NOTICE
Keep all parts clean from contaminants.
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Illustration 29 Illustration 30
The valve spring keepers can be thrown from Improper assembly of parts that are spring loaded
the valve when the valve spring compressor is can cause bodily injury.
released. Ensure that the valve spring keepers
are properly installed on the valve stem. To help To prevent possible injury, follow the established
prevent personal injury, keep away from the front assembly procedure and wear protective equip-
of the valve spring keepers and valve springs ment.
during the installation of the valves.
1. Lubricate valve (2) with clean engine oil. Install
Note: The following components of the exhaust valve (2) in the cylinder head assembly. Install
valves are different from the components of the inlet new valve seal (1) against the valve guide.
valves: spring retainer (5), valve spring (4), and valve
(2). 2. Place the following items on the valve stem:
washer (3), valve spring (4), and spring retainer
1. Use Tooling (A) to compress valve spring (4). (5).
Remove retainer locks (6).
Note: A small amount of grease can be used to hold
2. Remove Tooling (A). Remove spring retainer (5), the retainer locks in position during installation.
valve spring (4), and washer (3).
3. Use Tooling (A) to compress valve spring (4).
3. Remove valve seal (1) and valve (2). Install retainer locks (6).
End By:
Installation Procedure
Table 12 a. Install the cylinder head assembly. Refer to
Disassembly and Assembly, Cylinder Head -
Required Tools Install.
Part
Tool Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
NOTICE
Keep all parts clean from contaminants.
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Illustration 32
Start By:
End By:
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Illustration 33
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Removal Procedure
Table 17
Required Tools
Part
Tool Number Part Description Qty
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A 185-3630 Strap Wrench Assembly 1 Illustration 36
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Disassembly Procedure
Start By:
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a. Remove the engine oil filter base and the oil
Illustration 35 cooler. Refer to Disassembly and Assembly,
Engine Oil Filter Base and Oil Cooler - Remove.
2. Remove nuts (1). Remove bracket (2) and the
hose assembly. Use Tooling (A) and remove oil
filter (3). NOTICE
Keep all parts clean from contaminants.
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Illustration 38 Illustration 39
Personal injury can result from being struck by Improper assembly of parts that are spring loaded
parts propelled by a released spring force. can cause bodily injury.
Make sure to wear all necessary protective equip- To prevent possible injury, follow the established
ment. assembly procedure and wear protective equip-
ment.
Follow the recommended procedure and use all
recommended tooling to release the spring force.
(1) Oil cooler bypass valve
(1) Oil cooler bypass valve (2) Oil filter bypass valve
a. Install the engine oil filter base and the oil cooler.
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Refer to Disassembly and Assembly, Engine Oil
Engine Oil Filter Base - Filter Base and Oil Cooler - Install.
Assemble i02519800
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Illustration 40
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Illustration 42
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Illustration 41
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Illustration 43
4. Install oil filter (3) with Tooling (A). Install the hose
assembly and bracket (2). Install nuts (1).
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NOTICE
Keep all parts clean from contaminants.
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Illustration 44
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Illustration 46 Illustration 47
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End By:
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NOTICE
Engine Oil Pump - Install Keep all parts clean from contaminants.
SMCS Code: 1304-012 Contaminants may cause rapid wear and shortened
component life.
Installation Procedure
NOTICE NOTICE
Keep all parts clean from contaminants. Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, test-
Contaminants may cause rapid wear and shortened ing, adjusting and repair of the product. Be prepared to
component life. collect the fluid with suitable containers before open-
ing any compartment or disassembling any compo-
nent containing fluids.
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Illustration 49
a. Install the engine oil pan. Refer to Disassembly 2. Remove bolts (1). Remove support bracket (2).
and Assembly, Engine Oil Pan - Remove and
Install. 3. Disconnect hose (3).
Removal Procedure
Start By: