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INTAKE SYSTEM
SYSTEM
INTAKE SYSTEM
GENERAL DIAGRAM
THROTTLE BODY
AIR CLEANER
SURGE TANK
IDLE SPEED
CONTROL MOTOR
CYLINDER
MAP SENSOR
The manifold absolute
pressure(MAP) sensor is a pressure
sensitive variable resistor. It
measures the change in the intake
manifold pressure which result from
engine load and speed changes
and converts this to a voltage output.
The MAP sensor is also used to
measure barometric pressure at
start up and under certain other
conditions, allows the ECM to
MAP sensor
automatically adjust for different
altitudes.
MAP SENSOR
COMMENTS:
MAP SENSOR
WAVE FORM - SUDDEN DECELERATION
COMMENTS:
MASS AIR FLOW SENSOR
This hot film type air flow sensor consists of a hot film sensor, housing and
metering duct. Mass air flow rate is measured by detection of heat transfer
from the hot film probe. The change in air flow rate causes change in the
amount of heat being transferred from the hot film probe surface to the air
flow. This results in a change of the temperature in the hot film probe and
in the change of resistance.
MASS AIR FLOW SENSOR
CIRCUIT
MAF
SENSOR
SENSOR SIGNAL
GROUND OUTPUT
ECM
MASS AIR FLOW SENSOR
WAVEFORM
COMMENTS:
MAF SENSOR
TPS
VOLUME AIR FLOW SENSOR
General Information
The amount of air taken in by the air cleaner is measured by the
volume air flow sensor, the air passes through the throttle body
then to the surge tank. From the surge tank, it is distributed to
the manifold of each cylinder, where it is mixed with fuel injected
and is taken into the cylinder. The amount of supplied air is
regulated by the opening of the throttle valve. The amount of air
during idling is adjusted by the idle speed actuator, which is
controlled by the ECM. The ISA controls the bypass air amount
during deceleration and engine warm-up.
VOLUME AIR FLOW SENSOR
MELCO
VOLUME AIR FLOW SENSOR
The VAF sensor measures the intake air volume. It makes use of a
Karman Vortex to detect the air flow rate and sends it to the ECM.
The ECM uses this signal to decide basic fuel injection duration.
Ultrasonic wave
Amplifier
AIR
Transmitter
ECM
Rectifier Receiver
Modulator
VOLUME AIR FLOW SENSOR
KARMAN VORTEX
When a triangular column is placed in
an air stream, regularly spaced
vortices are generated downstream
alternately on either side of the
column. These vortices are called
"Karman vortices". The number of
vortices generated is proportional to
a close degree to the volume of air
flow in given time; the higher the
flow speed, the more vortices are
generated.
VOLUME AIR FLOW SENSOR
KARMAN VORTEX
(1) When there is no air flow : No vortices are generated in the
absence of air flow. Therefore, the ultrasonic waves transmitted
from the transmitter take a fixed time to reach the receiver. This
time is called the "reference time". This time shall be referred to
as "T".
VOLUME AIR FLOW SENSOR
KARMAN VORTEX
(2) When a clockwise vortex
passes under transmitter :
When a vortex passing between
the transmitter and receiver
revolves clockwise, the direction
of ultrasonic wave transmission
is the same as that of the air
movement of the leading half of
the vortex, so that the time
elapsed for the ultrasonic waves
to reach the receiver is shorter
than the reference time.
VOLUME AIR FLOW SENSOR
KARMAN VORTEX
This time shall be referred to as "T". In the trailing half of the
vortex, the directions of the wave transmission and the vortex air
movement are opposite to each other, thus the elapsed time
required by the ultrasonic waves to reach the receiver becomes
longer.
(3) When a counterclockwise vortex passes under the transmitter .
When the vortex passing between the transmitter and receiver
revolves counterclockwise, the direction of ultrasonic wave
transmission and that of the air movement of the vortex are
opposite to each other for its leading half, thus the time taken for
the ultrasonic waves to reach the receiver is longer than the
reference time. This time shall be referred to as "T".
VOLUME AIR FLOW SENSOR
KARMAN VORTEX
In the trailing half of the vortex, the directions of the two are the
same so that the time taken for the ultrasonic waves to reach the
receiver becomes shorter than the reference time.
VOLUME AIR FLOW SENSOR
KARMAN VORTEX
(4) When clockwise and
counterclockwise vortices are
passing in an alternate fashion.
When clockwise and
counterclockwise vortices are
passing alternately between the
transmitter and the receiver, the
time taken for ultrasonic waves
to reach the receiver changes
as illustrated in the upper
diagram at the left.
VOLUME AIR FLOW SENSOR
KARMAN VORTEX
(5) Modulator generated signal
Each time the "T" point is
passed and transmission time
converge on the reference time
"T", the modulator generates one
pulse. As a result, when more air
is drawn, the modulator
generates more pulses, and
when less air is drawn, it
generates less pulses. The air
flow sensor measures the intake
air flow based on this principle.
VOLUME AIR FLOW SENSOR
CIRCUIT
VAF SENSOR
CONTROL
RELAY
VOLUME AIR FLOW SENSOR
WAVE FORM
COMMENTS:
TP Sensor
TP Sensor
with idle s/w
TP SENSOR
CURRENT DATA
Each EMS systems use different inputs to determines throttle valve
angle.
MELCO - use voltage output from the TPS
BOSCH - converts voltage output from the TPS to angle in degrees.
SIEMENS - converts voltage output from the TPS to valve opening
percentage.
COMMENTS:
IAT SENSOR
The intake air temperature(IAT) sensor is
a resistor-based sensor for detecting the
intake air temperature.
According to the intake air temperature
information from the sensor, the ECM
provides fuel injection duration control.
SONATA
ACCENT
ELANTRA
(96MY)
IAT SENSOR
Resistance
Temperature
Output voltage
Sensor Ground
power
Temperature
BAROMETRIC PRESSURE SENSOR
vacumn reference
pressure chamber
BAROMETRIC PRESSURE SENSOR
CIRCUIT
VOLTAGE
PRESSURE
IDLE POSITION S/W
The idle position s/w determines whether the accelerator pedal is
depressed or not, then converts it into a voltage and sends to the
ECM. Idle position s/w of V6 engine is located in the TP sensor.
IDLE POSITION SWITCH
At idle position of throttle valve : ON
Not idle position of throttle valve : OFF
Some engine
None idle switch engine uses the TP sensor signal instead of
idle s/w, ECM memorizes the minimum TP sensor value.
IDLE POSITION S/W
CIRCUIT
Inside TP sensor
TP SENSOR IDLE S/W
IDLE S/W
IDLE SPEED CONTROL
A. Rotary Actuator
- RD,XD Elantra
- Accent - XG 2.5L
- EF Sonata - FO
B. Linear Actuator
- Atos
C. Step Motor
- Y-3 Sonata after 93MY
- Sonata DOHC before 93MY
- J-1 Elantra DOHC
- XG 3.0L
TYPE 2-IDLE SPEED CONTROL
D. D.C Motor
MELCO
- Sonata SOHC before 93MY
- Scoupe before 92MY
- Excel
- Elantra 1.5L
ELANTRA
ACCENT
FO,SM
ISC ACTUATOR
CIRCUIT
MFI CONTROL
RELAY
OPENING CLOSING
COIL COIL
ISC ACTUATOR
WAVEFORM - SIEMENS
COMMENTS:
ISC ACTUATOR
WAVEFORM - SIEMENS (OPENING & CLOSING COIL)
COMMENTS:
ISC ACTUATOR
WAVEFORM - SIEMENS (FREQUENCY)
COMMENTS:
ISC ACTUATOR
WAVEFORM - BOSCH
COMMENTS:
ISC ACTUATOR
WAVEFORM - BOSCH(OPENING & CLOSING)
COMMENTS:
IDLE SPEED CONTROL SERVO
The idle speed control servo, consisting of a step type motor and
pintle, is mounted on the throttle body. As the motor operates, the
pintle extends or retracts to control the bypass air flow.
The step type motor, or stepper motor, is a motor that rotates a
fixed angle when an electric pulse is applied. The rotor of the
stepper motor used here for example rotates 15 degrees whenever
a pulse is applied. The pintle meshes with the lead screw on the
magnet rotor shaft. When the rotor rotates in the direction of the
outlined arrow, the lead screw causes the pintle to retract towards
the interior of the motor. When the rotor rotates in the direction of
the solid arrow, the pintle extends.
ISC STEP MOTOR
ISC STEP MOTOR
STEP "0"
1.2 Step "1"
STEP "1"
1.3 Step "2"
When coil B2 is energized instead of coil B1, the lower half of stator II
becomes the N pole. This means that the N pole is moved one step to
the right compared to the condition in Step 1. Thus, as in Step 1, the
rotor rotates one step to the right. Each different pair of coils
energized as shown above, the rotor rotates one step.
When the coil energizing sequence is as A1, B1-B1, A2-A2, B2-B2,
A1-A1, B1 ...., the rotor rotates clockwise.
When coil pairs are energized in the reverse sequence, namely in the
order B1, A1-A1, B2-B2, A2-A2, B1, A1 ... the rotor rotates
counterclockwise.
1.3 Step "2"
2. SERVO CONTROL
The target idle speed that is optimum for each operating condition
(including air conditioner switch ON/OFF) has been preset. This
engine speed feedback control is provided under stabilized idling
conditions and not when any of the following conditions occur.
o When the vehicle is moving at 2.5 km/h (1.6 mph) or more.
o When the idle switch is turned from OFF to ON, and while the
idle switch is in the OFF position.
o When the air conditioner switch is turned from ON to OFF, or
vice versa.
o When power steering oil pressure switch is turned from ON to
OFF, or vice versa.
2. SERVO CONTROL
Coolant Temp
Engine Speed
2. SERVO CONTROL
Time (sec)
2. SERVO CONTROL
-30 0 30 60 90
-20 0 40 80
Coolant Temp(Celius)
2. SERVO CONTROL
-20 0 40 80
Engine Coolant Temp (Celius)
3. POSITION CONTROL
Dash Pot
Control
Basic Target
Stepper Stepper
Motor Motor Engine
Position
Idle Up Idle Up
Control
Coolant
Temp
3. POSITION CONTROL
1. Basic position ;
The basic position is preset as a
map value optimized according to
the engine coolant temperature. The
idle speed control servo is activated
0 80
Coolant Temp (Celius)
3.1 IDLE SPEED SERVO POSITION CONTROL WHEN THE ENGINE IS
IDLING
Servo Position
being turned while the vehicle is
(Number of
stationary, the servo position is
Steps)
changed to correspond to the
increased power steering pump
load.
0 8
Coolant Temp 0
(Celius)
3.1 IDLE SPEED SERVO POSITION CONTROL WHEN THE ENGINE IS IDLING
(Number of Steps)
Servo Position During
switch is turned on, the
Servo Position
Operation of the A/C
servo position is changed
to correspond to the
increased air conditioner
load.
0 80
Coolant Temp (Celius)
3.1 IDLE SPEED SERVO POSITION CONTROL WHEN THE ENGINE IS IDLING
760
Barometric Pressure mmHg
3.1 IDLE SPEED SERVO POSITION CONTROL WHEN THE ENGINE IS IDLING
The following controls are provided when the engine speed falls
below 450 rpm after the engine has been fully warmed-up [with
coolant temperature more than 55 C (131F)].
(1) During feedback ;
The idle speed control servo is activated immediately by a
particular number of angular steps which represent the feedback
correction.
(2) During servo position control ;
The idle speed control servo is activated to conform to a position
corresponding to the increased number of steps (40 steps).
3.3 Dash Pot Control
The idle speed control servo is activated when either one of the
following conditions are met.
o When the throttle position sensor output voltage drops
o When the idle switch is turned ON.
Position (Number of Steps)
Idle Speed Control Servo
Start of Deceleration
Idle Switch ON
Time (secs) 2 to 6
3.4 Control when Starting
While the engine is being cranked, the idle speed control servo
is controlled to provide optimum bypass air volume for starting.
Immediately after the ignition switch is turned ON, idle speed
servo position control is provided to achieve the optimum
position.
3.4 Control when Starting
Decr
ease
d
Increased
No.of
Steps
Idle Servo Position
Time (secs)
3.6 Control during Idle Speed Adjustment
Grounding the ignition timing adjusting terminal and diagnosis/data
transfer select terminal causes the idle speed control servo to be
fixed at a position corresponding to the idle position after warm-up.
Idle speed is therefore adjusted with the servo at the preset position
after warm-up (9 steps).
The altitude compensation control is applied to this position,
meaning that the motor shifts to a position so that the pintle is
further retracted at high altitudes.
Increased Speed
RPM
Time
Time(secs)
ISC STEP MOTOR
WAVEFORM
COMMENTS:
ETS (Electronic Throttle valve control System)
ETS is electronic throttle valve control system.
ETS system uses an electronic control module and electric motor
to control the throttle valve instead of accelerator cable.
The engine control system can perform various functions to
enhance engine management, driving safety and convenience.
The safety means that the engine control system is related to
TCS(traction control system) to reduce the engine rpm and
torque. The convenience means that the engine control system is
also related to cruise control system to control the vehicle speed.
Engine ETS
Procedure
1. Erase the trouble codes on the ECM and the ETSCM
2. Turn the ignition key on less than 1second and turn it off
(Do not start the engine)
3. Turn the ignition key off and keep this condition until the
control relay is turned off.(It will takes 10 second)
4. Turn ignition key on more than 1second to record the
throttle motor position on the EEPROM
ETS (Electronic Throttle valve control System)
Checking the completion of initialization
If the throttle valve was moved while operating of
acceleration pedal on engine running or ignition key on.
The initialization was completely finished.
Reference
If the throttle motor position was recorded on EEPROM
through the initialization procedure, ETSCM does not need to
initialize any more even if the battery terminal is disconnected.