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AMP Standard
Terminals and Splices
AMP Standard Terminals and Splices
Table of Contents
Product Facts
Table of Contents
Solderless terminals and
splices performs up to Introduction..................................................................................2, 3
todays standards for reli-
able termination in Performance Specifications.................................................. 4, 5
applications ranging from
Terminal Stud Hole Sizes............................................................ 6
control circuits to heavy
duty power wiring PIDG (Pre-Insulated Diamond Grip)..................................7-32
This catalog describes Terminals.................................................................................. 8-30
only standard terminals
and splices accommodat- Splices......................................................................................31, 32
ing wire sizes from 26
PIDG FASTON......................................................................... 33-36
AWG through 4/0 AWG
These terminals are pre- Terminals............................................................................... 34, 35
insulated and color coded Splices............................................................................................36
by wire size for easy iden-
tification PLASTI-GRIP.............................................................................37-52
Funnel entry on many ter- Terminals................................................................................38-49
minals allows for easy
wire insertion for high Splices.....................................................................................50-52
speed production TERMINYL................................................................................. 53-56
Nylon or vinyl insulation Terminals............................................................................... 54, 55
provides high dielectric
strength Splices............................................................................................56
The serration or dimple CERTI-SEAL............................................................................. 57, 58
feature inside the terminal
barrel provides excep- Splices and Tooling...................................................................58
tional barrel contact and
Class 1 and Class 2 Military Approvals........................59- 65
tensile strength
Tooling.......................................................................................66-70
Special plating process
creates a high resistance Part Numerical Index.............................................................71-73
to corrosion
Global Contacts............................................................................ 74
Use of AMP application
tooling is designed for
uniform high quality ter-
minations Numerical values Need more information?
UL, CSA, Military To convert U.S. customary unit values in this catalog to Call Technical Support:
Approved their metric equivalents, use the following formulas: 1-800-522-6752
To convert from to Multiply by
The Center is staffed with special-
inch millimeter (mm) 2.540000 x 10
ists well versed in Tyco Electron-
inch metre (m) 2.540000 x 10-2
ics products. They can provide
inch centimeter (cm) 2.540000
you with:
foot metre (m) 3.0480000 x 10-1 Technical Support
pound-force newton (N) 4.448222 Catalogs
bar pascal (Pa) 1.000000 x 105 Technical Documents
pound-force/inch2 pascal (Pa) 6.894757 x 103 Product Samples
pound-mass kilogram (kg) 4.535924 x 10-1
1977, 1980, 1982, 1985, 1986, 1988,
ounce-mass kilogram (kg) 2.834952 x 10-2 1995, 2000 and 2008 by Tyco Electron-
To convert wire size (AWG) to the equivalent metric value using the ics Corporation. All Rights Reserved.
circular mil area of the wire, use the following formula:
circular mil area (CMA)/1550.003 = square millimeter (mm2) AMP, AMP-O-LECTRIC, AMPOMATOR,
TETRA-CRIMP, AMP-TAPETRONIC,
Note: Dimensions in this catalog are for reference purposes only. Customer
AUTO-PRO, CERTI-SEAL, DYNA-CRIMP,
drawings are available on request.
FASTON, PIDG, PLASTI-GRIP, PRO-
Specifications subject to change. Consult Tyco Electronics for latest design CRIMPER, SHUR-PLUG, TERMINYL,
specifications. T-HEAD, TE logo and Tyco Electronics
are trademarks.
2
Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015
Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208

PIDG Terminals and Splices PIDG FASTON Terminals and PLASTI-GRIP Terminals and
Page 7 Splices Page 33 Splices Page 37
(Insulation Restricting (Insulation Restricting
Terminals also) Terminals also)
TERMINYL Terminals and

Splices CERTI-SEAL Splices
Page 53 Page 57
3
Terminals and Spices (Continued)

Ordering Information Standard Packaging Quantities
This catalog is designed for Wire Size Range Packaging Quantity Tape Mounted
easy selection of terminal AWG Loose Piece
type to meet your needs. All 26-22 1M/Box 2,500/Reel
terminals and splices are 22-14 1M/Box 5,000/Reel
cataloged by tongue type 16-14 H.D. 500/Box 2,500/Reel
and wire size.
12-10 500/Box 2,500/Reel

If the part number is known, 8 thru 4 100/Box
refer to the numerical index 2 thru 4/0 50/Box
at the back of this catalog for
Note: Package quantities may vary with specific part numbers.
page location of tabular
information. In many
instances the part is available
in loose piece as well as tape
mounted. FASTON terminals Insulation Color Code
are available in strip form.
When ordering tape mounted Insulation Wire Size Range Comments
parts, specify the terminal or Color Code AWG
splice part number, the total Yellow 26-22
quantity of parts required, Transparent 24-20
the part number of the Red 22-16
tooling to be used and the Blue 16-14
type of packaging desired (if Yellow/Black 16-14 Heavy Duty
applicable). The table shown
Yellow 12-10
at top right, lists the wire
sizes available and the Red 8
quantity per package for Blue 6
tape mounted and loose Yellow 4
piece. Red 2
Blue 1/0
Insulated terminals and
splices are color coded to Yellow 2/0
indicate wire range and to Red 3/0
help match the terminal with Blue 4/0
the appropriate tool. The
table shown at right identifies
the specific wire range
insulation color.
Terminals and Splices For detailed test information and product specifications, request appropriate report or refer
Performance to the applicable specification listed in the following table.
Specifications
Product Type Test Report Number Application Specification
PIDG Terminals 501-31 MIL-T-7928
Nylon Insulation
PIDG GPR-575-69
Insulation Restriction MIL-T-7928/1
110-236
Terminals
PIDG FASTON Terminals UL310
PLASTI-GRIP Terminals 110-11514 UL486
TERMINYL Terminals 110-178 MIL-T-7928
CERTI-SEAL Terminals
4
Terminal and Splices Performance Specifications (Continued)
The many millions of AMP MIL-T-7928

terminals and splices that
have given ten, fifteen and Group III Group VI
twenty years of service are Tensile Strength After Tensile Strength After
ample proof of the testing Wire Spec. Vibration - Lb. Corrosion - Lb.
Size Min. lb.
and research that went into Terminal Type Terminal Type

their design and PIDG PIDG
manufacturing. Like all AMP 26 7 11.7 10.7
solderless wiring devices, 24 10 19.8 19.2
they are thoroughly tested to 22 15 29.0 23.5
conform to standards of 20 19 37.7 46.5
performance under heavy
18 38 58.9 70.5
usage. Tests conducted in
Tyco Electronics laboratories 16 50 78.5 81.9
and research facilities, some 14 70 100 105
of the best-equipped in their 12 110 209 213
field, indicate that these 10 150 247 282
terminals and splices meet or TERMINYL TERMINYL
exceed applicable industrial 8 225 299 310
requirements and military 6 300 600 609
specifications. The result of 4 400 784 835
some of the most popular
2 550 1,035 1,136
tests are tabulated here.
1/0 700 1,781 1,767
Upon request, a formal test 2/0 750 1,787 1,721
report will be supplied to 3/0 825 2,845 2,880
support these values and 4/0 875 3,048 3,268
document additional
performance requirements
not listed.
MIL-T-7928
Group II Group III Group VI

Specification Millivolt Drop After Millivolt Drop After Millivolt Drop After
Wire Maximum Current Cycling2 Vibration2 Corrosion2
Size Millivolt Drop1 Terminal Type Terminal Type Terminal Type
PIDG PIDG PIDG
26 9.2 3.2 3.1 3.3
24 7.9 2.6 4.9 2.9
22 9.0 4.5 3.8 6.0
20 7.5 3.6 3.8 3.6
18 7.2 3.1 3.6 3.1
16 7.7 3.6 3.7 3.9
14 7.7 3.7 4.0 3.6
12 8.4 4.0 4.6 4.2
10 7.5 3.3 3.6 3.3
TERMINYL TERMINYL TERMINYL
8 5.2 3.7 3.8 4.2
6 5.7 4.3 4.1 4.1
4 5.4 4.1 4.0 4.1
2 5.5 4.2 4.2 4.2
1/0 6.8 4.4 4.3 4.4
2/0 6.7 4.2 4.2 4.2
3/0 6.3 4.2 4.1 4.1
4/0 6.4 4.0 4.1 4.1
1
Value is millivolt drop permitted after test plus equal length of wire.
2
Value includes equal length of wire.
5
Terminal Stud Hole Size

Use to Select Proper
Size Terminal The chart shows sizes and For example, with stud #5 Terminal stud hole sizes may
dimensions of various studs (.125 Diameter), use AMP easily be checked by fitting
and the corresponding ter- device listed for #5 stud sample terminal to black cir-
minal stud hole sizes used (.129 Hole Diameter). cle.
with AMP devices.
Stud Size Minimum Terminal Stud Size Minimum Terminal

Stud Dia. Stud Dia.
U.S. Cust. Metric Hole Diameter U.S. Cust. Metric Hole Diameter
Terminal Stud Hole Sizes
#0 .060 .064
#1 .073 .077 5/8" M16 .625 .651
#2 M2 .086 .090
#3 .099 .103
3/4" .750 .776

#4 .112 .116
#5 M3 .125 .129
#6 M3.5 .138 .142
#8 M4 .164 .168 7/8" M22 .875 .901
#10 .190 .194
#12 .216 .220
1" 1.000 1.026

#14 .242 .245
1/4" M6 .250 .260
5/16" M8 .312 .323
1 1/8" 1.125 1.151
3/8" .375 .385
7/16" .437 .448
1 1/4" 1.250 1.276
1/2" M12 .500 .510
6
PIDG Terminals and Splices
Product Facts Nylon Insulation. Nylon Basic Terminal Material. The basic terminal is
sleeve has high dielectric constructed of fine grade high conductivity
Pre-insulated terminal strength. copper per ASTM B-152 and tin-plated per
designed for uniform reli- ASTM B-545. Basic material for Spring Spade
ability in most difficult cir- Tongue Terminals is phosphor
cuit environments bronze per ASTM B-139 and tin-plated per
ASTM B-545. Tyco Electronics' special plating
PIDG Terminals consist of process creates durable corrosion resistance
tin plated copper or tin to salt spray and most chemical fumes.
plated phosphor bronze
body for spring spades Color Coding. Terminal insulation
is color-coded by wire range to
with a copper sleeve and prevent errors during installation.
insulation sleeve fitted

over terminal barrel
Design of the tool dies
and construction of the
terminal allows for uni-
form insulation thickness
under crimping pressure,
transmitting this pressure
evenly to the center of
the crimp area Copper Sleeve. The specially
designed copper sleeve, fitted over
The AMP Mated Serrations. Serra-
the terminal barrel, provides cir-
Tool/Terminal Concept tions inside barrel
cumferential insulation support to
the wire and allows the wire to be
provide maximum
AMP compression crimp- bent in any direction, without fray-
contact and tensile
ing the wires insulation or break-
ing produces crimps for a strength after crimp-
ing the conductor.
given size wire and termi- ing.
nal that are alike in Funnel Ramp Entry. Prevents a turned
appearance and perfor- back strand and permits rapid wire inser-
mance tion during high speed production.
Terminal and crimping

tool are designed as uni-
form matched devices
Temperature Rating: 105C Max. Note: Over size expansions are provided in vinyl insulation only.
Dies are precision-

engineered from the fin- AMP PIDG Terminals AMP PIDG Nylon Butt Window Splice
est hard-metal alloys
(Use PIDG Tooling) (Use PIDG Tooling)
Crimping pressure is con- AMP
AMP
trolled by a ratchet device Wire
LR7189
Wire
LR7189
Certified Certified
on the hand tool or a cor- Range Range
responding pre-calibra- 22-16 22-16 Solid or Stranded 22-16 22-16 Stranded or Solid
tion in the crimping jaws 16-14 16-14 Solid or Stranded 300 V Max., 105C. Max.1 16-14 16-14 Stranded or Solid 300 V Max., 105C. Max.
of AMP automated crimp- 12-10 12-10 Solid or Stranded 12-10 12-10 Stranded or Solid
ing machines
Note: 22-16 terminals are stamped 22-18 in accordance Note: 22-16 splices are stamped 22-18 in accordance
The Crimp with MIL-T-7928. with MIL-T-7928.
When done properly, 1

UL & CSA Nylon
crimping pressure can
neither overstress nor
under stress the terminal
barrelmachined dies
fully bottom to the pre-
cise crimp height
Resulting termination is
free of contamination
Resistant to shock and
critical environments
Tensile strength
approaches that of the
wire itself
PIDG Terminals meet or
exceed the requirements
of MIL-T-7928, Type II,
Class 1 and 2
Refer to AMP Qualified
Products for Military
Application, Catalog
73-159 for Military Specifi-
cation Number to AMP
Part Number cross refer-
ence
7
PIDG Terminals and Splices (Continued)

Ring Tongue Terminals W Material Related Product Data
Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4
Terminal Body and Metallic Packaging Quantities -pg. 4
L C Sleeve-Copper per ASTM Performance Specifications -
E B-152 pgs. 4 & 5
Plating-Tin per ASTM B-545 Application Tooling -pg. 66
Tongue Dimensions Wire Part Numbers

Wire Size
Terminal
Material Stud Insulation
Circular Mils
W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2]
Min. Max. Max. Color Piece Mounted
Max. Max.
2 .203 .211 .632 .739 .105
Yellow 54310-1
M2 5.16 5.36 16.05 18.77 2.67
.203 .211 .632 .736 .105
4 5.16 5.36 16.05 18.69 Yellow 2.67 52189
26-24 .029 6 .250 .243 .664 .792 .105
238-475 0.74 M3.5 6.35 6.17 16.87 20.12 Yellow 2.67 53073

[0.12-0.24]
8 .281 .250 .671 .814 .105
M4 7.14 6.35 17.04 20.68 Yellow 2.67 54311-1
.312 .281 .702 .868 .105
10 7.92 7.14 17.83 22.05 Yellow 2.67 54312-1 54312-2
.140 .121 .452 .525 .082
0 Yellow 321013
3.56 3.07 11.48 13.34 2.08
.140 .121 .452 .525 .082
Yellow 323912* 2-323912-1
3.56 3.07 11.48 13.34 2.08
.140 .211 .542 .615 .082
Yellow 329951*
2 3.56 5.36 13.77 15.62 2.08
M2 .165 .211 .542 .617 .082
Yellow/Br. 321620* 1-321620-0
4.19 5.36 13.77 15.67 2.08
.203 .211 .542 .646 .082
Yellow 323913 2-323913-1
5.16 5.36 13.77 16.41 2.08
.203 .211 .542 .646 .082
4 Yellow 323914* 2-323914-1
5.16 5.36 13.77 16.41 2.08
26-22 .020 .198 .308 .643 .745 .082
202-810 Yellow 321617
0.51 5.03 7.82 16.33 18.92 2.08
[0.10-0.41]
6 .203 .211 .542 .646 .082
Yellow 323915* 2-323915-2
M3.5 5.16 5.36 13.77 16.41 2.08
.250 .281 .612 .740 .082
Yellow 326875* 2-326875-1
6.35 7.14 15.54 18.80 2.08
.250 .281 .612 .740 .082
Yellow 323916* 2-323916-1
8 6.35 7.14 15.54 18.80 2.08
M4 .300 .281 .612 .765 .082
Yellow 52124 52124-2
7.62 7.14 15.54 19.43 2.08
.250 .281 .612 .740 .082
Yellow 324075* 2-324075-1
6.35 7.14 15.54 18.80 2.08
10
.300 .281 .612 .765 .082
Yellow 52124-1
7.62 7.14 15.54 19.43 2.08
.160 .125 .506 .589 .100
0 Natural 2-328489-1
4.06 3.18 12.85 14.96 2.54
2 .160 .125 .506 .589 .100
Natural 329636 2-329636-1
M2 4.06 3.18 12.85 14.96 2.54
.203 .250 .631 .735 .100
Natural 50534
5.16 6.35 16.03 18.67 2.54
24-20 4
.025 .281 .250 .631 .774 .100
320-1,290 Natural 323985
0.64 7.14 6.35 16.03 19.66 2.54
[0.16-0.65]
6 .281 .250 .631 .774 .100
Natural 323986 2-323986-1
M3.5 7.14 6.35 16.03 19.66 2.54
8 .312 .281 .662 .821 .100
Natural 323989 1-323989-0
M4 7.92 7.14 16.81 20.85 2.54
.312 .281 .662 .821 .100
10 Natural 323990 2-323990-1
7.92 7.14 16.81 20.85 2.54
*Available in small packaging quantities.
Note: C dimension applies from edge of metal wire barrel to center of stud hole.

Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.
8
Ring Tongue Terminals

(Continued)

Wire Size
Terminal
Circular Mils
[mm2]
Max. Max.
.160 .156 .560 .643 .125
1 Red 327174 2-327174-1
4.06 3.96 14.22 16.33 3.18
.182 .172 .576 .669 .125
Red

324158 2-324158-1
4.62 4.37 14.63 16.99 3.18
2 .182 .172 .576 .669 .140
Red 320773
M2 4.62 4.37 14.63 16.99 3.56
.218 .156 .560 .672 .125
Red 328657* 2-328657-1
5.54 3.96 14.22 17.07 3.18
.182 .172 .576 .669 .125
Red/Green 327654*
4.62 4.37 14.63 16.99 3.18
.182 .172 .576 .669 .140
Red 320882* 2-320882-1
4.62 4.37 14.63 16.99 3.56
.218 .156 .560 .672 .125
Red 320553* 2-320553-2
5.54 3.96 14.22 17.07 3.18
.218 .156 .560 .672 .125
5.54 3.96 14.22 17.07 Red 3.18 362541
4
.218 .156 .560 .672 .140
Red 31880* 2-31880-1
5.54 3.96 14.22 17.07 3.56
.218 .156 .560 .672 .140
Black 35229
5.54 3.96 14.22 17.07 3.56
.250 .312 .716 .844 .125
Red 323758 2-323758-1
6.35 7.92 18.19 21.44 3.18
.250 .312 .716 .844 .140
Red 330648 2-330648-1
6.35 7.92 18.19 21.44 3.56
.218 .156 .560 .672 .125
Red 36149* 2-36149-2
5.54 3.96 14.22 17.07 3.18
.218 .156 .560 .672 .140
Red 36150* 2-36150-1
5.54 3.96 14.22 17.07 3.56
22-16 .250 .250 .654 .782 .125
Red 51863* 51863-1
509-3,260 .033 6.35 6.35 16.61 19.86 3.18
[0.26-1.65] 0.84 6 .281 .250 .654 .797 .125
Red 36151* 2-36151-2
M3.5 7.14 6.35 16.61 20.24 3.18
.281 .250 .654 .797 .140
Red 36152* 2-36152-1
7.14 6.35 16.61 20.24 3.56
.312 .281 .685 .844 .125
Red 323008 2-323008-1
7.92 7.14 17.40 21.44 3.18
.312 .281 .685 .844 .140
Red 326878 2-326878-1
7.92 7.14 17.40 21.44 3.56
.281 .250 .654 .797 .125
Red 320554* 2-320554-1
7.14 6.35 16.61 20.24 3.18
.281 .250 .654 .797 .140
Red 31886* 2-31886-2
7.14 6.35 16.61 20.24 3.56
8 .312 .281 .685 .844 .125
Red 320551* 1-320551-1
M4 7.92 7.14 17.40 21.44 3.18
.312 .281 .685 .844 .140
Red 31890* 2-31890-1
7.92 7.14 17.40 21.44 3.56
.344 .297 .701 .876 .140
Red 32835 2-32835-2
8.74 7.54 17.81 22.25 3.56
.281 .250 .654 .797 .125
Red 320552* 2-320552-1
7.14 6.35 16.61 20.24 3.18
.281 .250 .654 .797 .140
Red 31887* 2-31887-1
7.14 6.35 16.61 20.24 3.56
.312 .281 .685 .844 .125
Red 36153* 2-36153-2
7.92 7.14 17.40 21.44 3.18
10
.312 .281 .685 .844 .140
Red 36154* 2-36154-2
7.92 7.14 17.40 21.44 3.56
.344 .297 .701 .876 .125
Red 32836*
8.74 7.54 17.81 22.25 3.18
.344 .297 .701 .876 .140
Red 32837* 32837-1
8.74 7.54 17.81 22.25 3.56
1
Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.)
9

(Continued) Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4
L C Sleeve-Copper per ASTM Performance Specifications -
E B-152 pgs. 4 & 5
Plating-Tin per ASTM B-545 Application Tooling-pg. 66

Wire Size
Terminal
Circular Mils
W C E L Insulation Diameter Loose Tape
Thickness Size
[mm2]
Max. Max.
.469 .437 .841 1.078 .125
Red 320571* 2-320571-2
11.91 11.10 21.36 27.38 3.18
1/4 .469 .437 .841 1.078 .125
Black 55936-1 55936-2
M6 11.91 11.10 21.36 27.38 3.18
.469 .437 .841 1.078 .140
Red 31894* 2-31894-2
11.91 11.10 21.36 27.38 3.56
.469 .437 .841 1.078 .125
Red 320572* 2-320572-1
11.91 11.10 21.36 27.38 3.18
5/16 .469 .437 .841 1.078 .140
22-16 Red 31895* 2-31895-1
.033 M8 11.91 11.10 21.36 27.38 3.56
509-3,260
0.84 .531 .546 .950 1.218 .125
[0.26-1.65] Red 324123
13.49 13.87 24.13 30.94 3.18
.531 .546 .950 1.218 .125
Red 320573* 2-320573-4
13.49 13.87 24.13 30.94 3.18
.531 .546 .950 1.218 .140
3/8 Red 31897* 2-31897-2
13.49 13.87 24.13 30.94 3.56
.656 .437 .841 1.171 .125
Red 321522
16.66 11.10 21.36 29.74 3.18
1/2 .713 .530 .934 1.293 .125
Red 328975*
M12 18.11 13.46 23.72 32.84 3.18
20-16HD1 .042 .469 .312 .718 .955 .150
992-2,800 10 Blue 150247
1.07 11.91 7.92 18.24 24.26 3.81
[0.50-1.42]
2 .180 .171 .575 .668 .170
Blue 324993
M2 4.57 4.34 14.61 16.97 4.32
.250 .171 .575 .703 .150
Blue 324159* 2-324159-2
6.35 4.34 14.61 17.86 3.81
.250 .171 .575 .703 .170
4 Blue 328996* 2-328996-1
6.35 4.34 14.61 17.86 4.32
.250 .281 .685 .813 .150
Blue 323676
6.35 7.14 17.40 20.65 3.81
.250 .171 .575 .703 .150
Blue 320561* 2-320561-2
6.35 4.34 14.61 17.86 3.81
.250 .171 .575 .703 .170
Blue 320619* 2-320619-1
6.35 4.34 14.61 17.86 4.32
.250 .281 .685 .813 .170
Blue 50881 50881-2
6.35 7.14 17.40 20.65 4.32
16-14 .033 6 .312 .250 .654 .813 .170
2,050-5,180 Blue 326882* 2-326882-1
0.84 M3.5 7.92 6.35 16.61 20.65 4.32
[1.04-2.62]
.312 .281 .685 .844 .150
Blue 51864* 51864-3
7.92 7.14 17.40 21.44 3.81
.343 .281 .685 .859 .150
Blue 36157* 2-36157-2
8.71 7.14 17.40 21.82 3.81
.343 .281 .685 .859 .170
Blue 36158* 2-36158-1
8.71 7.14 17.40 21.82 4.32
.312 .250 .654 .813 .170
Blue 53941-1* 53941-2
7.92 6.35 16.61 20.65 4.32
.312 .281 .685 .844 .150
Blue 51864-1* 51864-5
8 7.92 7.14 17.40 21.44 3.81
M4 .343 .281 .685 .859 .150
Blue 320560* 2-320560-1
8.71 7.14 17.40 21.82 3.81
.343 .281 .685 .859 .170
Blue 320565* 2-320565-1
8.71 7.14 17.40 21.82 4.32
1
Heavy duty for extra mechanical strength.
10

(Continued)

Wire Size
Terminal
Circular Mils
2 Thickness Size Diameter
[mm ]
Max. Max.
.312 .250 .654 .813 .170
Blue 53942-1 53942-2
7.92 6.35 16.61 20.65 4.32
.312 .281 .685 .844 .150
Blue

51864-2* 51864-4
7.92 7.14 17.40 21.44 3.81
.343 .281 .685 .859 .150
10 Blue 320574* 2-320574-2
8.71 7.14 17.40 21.82 3.81
.343 .281 .685 .859 .170
Blue 36160* 2-36160-1
8.71 7.14 17.40 21.82 4.32
.469 .437 .841 1.078 .170
Blue 324533 2-324533-2
11.91 11.10 21.36 27.38 4.32
.469 .437 .841 1.078 Blue .170
12 324086 2-324086-1
11.91 11.10 21.36 27.38 4.32
.468 .312 .716 .953 .170
14 Blue 35274
11.89 7.92 18.19 24.21 4.32
.469 .437 .841 1.078 .150
16-14 Blue 320563* 2-320563-2
.033 11.91 11.10 21.36 27.38 3.81
2,050-5,180
[1.04-2.62] 0.84 1/4 .469 .437 .841 1.078 .170
Blue 321045* 2-321045-1
M6 11.91 11.10 21.36 27.38 4.32
.469 .437 .841 1.078 .170
Black 325034 2-325034-1
11.91 11.10 21.36 27.38 4.32
.469 .437 .841 1.078 .150
Blue 320575* 2-320575-1
5/16 11.91 11.10 21.36 27.38 3.81
M8 .469 .437 .841 1.078 .170
Blue 328998* 2-328998-1
11.91 11.10 21.36 27.38 4.32
.531 .546 .950 1.218 .150
Blue 320564* 2-320564-3
13.49 13.87 24.13 30.94 3.81
3/8
.531 .546 .950 1.218 .170
Blue 328999* 2-328999-1
13.49 13.87 24.13 30.94 4.32
.713 .530 .934 1.293 .150
Blue 328976
1/2 18.11 13.46 23.72 32.84 3.81
M12 .713 .530 .934 1.293 .170
Blue 328849*
18.11 13.46 23.72 32.84 4.32
.281 .219 .810 .953 .230
4 Yellow/Blk. 33734
7.14 5.56 20.57 24.21 5.84
.281 .219 .810 .953 .230
Yellow/Blk. 320631* 2-320631-1
7.14 5.56 20.57 24.21 5.84
6 .281 .219 .810 .953 .250
Yellow/Blk. 35634*
M3.5 7.14 5.56 20.57 24.21 6.35
.343 .281 .872 1.046 Yellow/Blk. .230 33724
8.71 7.14 22.15 26.57 5.84
.343 .281 .872 1.046 Yellow/Blk. .230 320627* 1-320627-0
8 8.71 7.14 22.15 26.57 5.84
M4 .343 .281 .872 1.046 Yellow/Blk. .250 35106* 2-35106-1
8.71 7.14 22.15 26.57 6.35
.343 .281 .872 1.046 Yellow/Blk. .230 320630* 2-320630-2
8.71 7.14 22.15 26.57 5.84
16-14HD1 .050 .343 .281 .872 1.046 Yellow/Blk. .250
2,050-5,180 10 34805* 2-34805-1
1.27 8.71 7.14 22.15 26.57 6.35
[1.04-2.62]
.500 .344 1.179 1.432 .220
Yellow/Blk. 329391
12.70 8.74 29.95 36.37 5.59
.500 .344 .935 1.188 .230
Yellow/Blk. 34974* 2-34974-1
12.70 8.74 23.75 30.18 5.84
.500 .344 .935 1.188 .250
Yellow/Blk. 323682 2-323682-1
12.70 8.74 23.75 30.18 6.35
1/4 .531 .437 1.028 1.296 .230
Yellow/Blk. 327743 1-327743-1
M6 13.49 11.10 26.11 32.92 5.84
.531 .437 1.028 1.296 .250
Yellow/Blk. 34806* 2-34806-3
13.49 11.10 26.11 32.92 6.35
.531 .437 1.028 1.296 .250
Blue 2-34806-2
13.49 11.10 26.11 32.92 6.35
5/16 .531 .437 1.028 1.296 .250
Yellow/Blk. 34810 1-34810-1
M8 13.49 11.10 26.11 32.92 6.35
1
11

(Continued) Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4
L C Sleeve -Copper per ASTM Performance Specifications -
E B-152 pgs. 4 & 5
Plating-Tin per ASTM B-545 Application Tooling-pg. 66
except where noted.

Wire Size
Terminal
Circular Mils
[mm2]
Max. Max.
.531 .437 1.028 1.296 .230
3/8 Yellow/Blk. 330896
13.49 11.10 26.11 32.92 5.84
.750 .625 1.216 1.594 Yellow/Blk. .250
16-14HD1 35316*
.050 1/2 19.05 15.88 30.89 40.49 6.35
2,050-5,180
[1.04-2.62] 1.27 M12 1.250 1.000 1.591 2.219 .250
Yellow/Blk. 36203
31.75 25.40 40.41 56.36 6.35
1.250 1.000 1.591 2.219 .250
3/4 Yellow/Blk. 322724
31.75 25.40 40.41 56.36 6.35
.281 .219 .810 .953 .250
4 Yellow 35148* 1-35148-1
7.14 5.56 20.57 24.21 6.35
.281 .219 .810 .953 .230
Yellow 320634* 2-320634-1
7.14 5.56 20.57 24.21 5.84
.281 .219 .810 .953 .250
Yellow 35149* 2-35149-1
7.14 5.56 20.57 24.21 6.35
6 .312 .302 .893 1.052 .230
Yellow 326886 326886-1
M3.5 7.92 7.67 22.68 26.72 5.84
.375 .302 .893 1.083 .230
Yellow 320567* 2-320567-2
9.53 7.67 22.68 27.51 5.84
.375 .302 .893 1.083 .250
Yellow 35107* 2-35107-1
9.53 7.67 22.68 27.51 6.35
.312 .281 .872 1.031 .230
Yellow 35787* 1-35787-0
7.92 7.14 22.15 26.19 5.84
.312 .302 .893 1.052 .230
Yellow 324915*
8 7.92 7.67 22.68 26.72 5.84
M4 .375 .302 .893 1.083 .230
Yellow 320568* 2-320568-1
9.53 7.67 22.68 27.51 5.84
.375 .302 .893 1.083 .250
Yellow 35108* 2-35108-1
12-10 .042 9.53 7.67 22.68 27.51 6.35
5,180-13,100 1.07
[2.62-6.64] .312 .302 .893 1.052 .230
Yellow 324918* 1-324918-0
7.92 7.67 22.68 26.72 5.84
.343 .281 .872 1.046 .230
Yellow 32883* 1-32883-0
8.71 7.14 22.15 26.57 5.84
.375 .302 .893 1.083 .230
Yellow 36161* 2-36161-2
9.53 7.67 22.68 27.51 5.84
10
.375 .302 .893 1.083 .250
Yellow 35109* 2-35109-1
9.53 7.67 22.68 27.51 6.35
.500 .344 .935 1.188 .230
Yellow 2-323762-1 2-323762-3
12.70 8.74 23.75 30.18 5.84
.500 .344 1.179 1.432 .220
Yellow 329389
12.70 8.74 29.95 36.37 5.59
.500 .344 .935 1.188 .230
Yellow 35273* 2-35273-2
12.70 8.74 23.75 30.18 5.84
1/4 .531 .468 1.054 1.322 .230
Yellow 320569* 2-320569-3
M6 13.49 11.89 26.77 33.58 5.84
.531 .468 1.054 1.322 .230
13.49 11.89 26.77 33.58 Yellow 5.84 2-32545-42
.531 .468 1.054 1.322 .250
Yellow 35110* 2-35110-1
13.49 11.89 26.77 33.58 6.35
1
2
Terminal body plating Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.
3
Terminal body plating Nickel per QQ-N-290.
12

(Continued)

Wire Size
Terminal

Circular Mils
[mm2]
Max. Max.
.375 .302 .967 1.160 .300
M5 Yellow 55157-2
9.53 7.67 24.56 29.46 7.62
.531 .468 1.054 1.322 .230
Yellow 320576* 2-320576-1
5/16 13.49 11.89 26.77 33.58 5.84
M8 .531 .468 1.054 1.322 .250
Yellow 35111* 2-35111-1
13.49 11.89 26.77 33.58 6.35
.593 .531 1.115 1.414 .230
Yellow 320577* 2-320577-3
15.06 13.49 28.32 35.92 5.84
.593 .531 1.115 1.414 .250
3/8 Yellow 35112*
15.06 13.49 28.32 35.92 6.35
12-10 .042 .750 .625 1.216 1.594 .250
5,180-13,100 Yellow 35150
1.07 19.05 15.88 30.89 40.49 6.35
[2.62-6.64]
.715 .474 1.065 1.414 .230
Yellow 52077
18.16 12.04 27.05 35.92 5.84
.715 .560 1.151 1.511 .230
Yellow 331467
1/2 18.16 14.22 29.24 38.38 5.84
M12 .750 .625 1.216 1.594 .230
Yellow 323784
19.05 15.88 30.89 40.49 5.84
.750 .625 1.216 1.594 .250
Yellow 35151*
19.05 15.88 30.89 40.49 6.35
5/8 1.250 1.000 1.591 2.219 .230
Yellow 324615
M16 31.75 25.40 40.41 56.36 5.84
Vinyl insulation material
13

Ring Tongue Terminals W Material
(Vinyl) Insulation-Vinyl, UL 94V-0
Terminal Body and Metallic
L C Sleeve-Copper per ASTM
E B-152
Plating-Tin per ASTM B-545
except where noted.

Wire Size
Terminal
Circular Mils
[mm2]
Max. Max.
6 .281 .250 .654 .797 .140
Red 31885
M3.5 7.14 6.35 16.61 20.24 3.56
.312 .281 .685 .844 .125
Red 31888
8 7.92 7.14 17.40 21.44 3.18
22-16 M4
509-3,260 .033 .312 .281 .685 .844 .125
Red 2-31888-12
[0.26-1.65] 0.84 7.92 7.14 17.40 21.44 3.18
.281 .250 .654 .797 .125
Red 31884
7.14 6.35 16.61 20.24 3.18
10
.312 .281 .685 .844 .140
Red 31891
7.92 7.14 17.40 21.44 3.56
.312 .250 .654 .813 .170
Blue 2-322238-1
7.92 6.35 16.61 20.65 4.32
16-14
.033 .312 .281 .685 .844 .150
2,050-5,180 10 Blue 51861-4
0.84 7.92 7.14 17.40 21.44 3.81
[1.04-2.62]
.343 .281 .685 .859 .170
Blue 31903
8.71 7.14 17.40 21.82 4.32
.343 .281 .961 1.135 .300
10 Yellow/Blk. 35363*
8.71 7.14 24.41 28.83 7.62
1/4 .531 .437 1.117 1.385 .300

16-14HD1 Yellow/Blk. 35362*
.050 M6 13.49 11.10 28.37 35.18 7.62
2,050-5,180
1.27 .531 .437 1.117 1.385 .300
[1.04-2.62] 5/16 Yellow/Blk. 35538
M8 13.49 11.10 28.37 35.18 7.62
1/2 1.250 1.000 1.680 2.308 Yellow/Blk. .300 36485
M12 31.75 25.40 42.67 58.62 7.62
6 .375 .302 .982 1.172 .300
Yellow 35604
M3.5 9.53 7.67 24.94 29.77 7.62
8 .375 .302 .982 1.172 .300
Yellow 35605* 2-35605-2
M4 9.53 7.67 24.94 29.77 7.62
.375 .302 .982 1.172 .300
10 Yellow 35364* 2-35364-1
9.53 7.67 24.94 29.77 7.62
.375 .302 .967 1.160 .300

12-10
5mm3 Yellow 55157-2
.042 9.53 7.67 24.56 29.46 7.62
5,180-13,100
1.07 .500 .344 1.024 1.277 .300
[2.62-6.64] Yellow 323763 2-323763-2
1/4 12.70 8.74 26.01 32.44 7.62
M6 .531 .468 1.148 1.416 .300
Yellow 35345* 2-35345-1
13.49 11.89 29.16 35.97 7.62
5/16 .531 .468 1.148 1.416 .300
Yellow 35346* 2-35346-1
M8 13.49 11.89 29.16 35.97 7.62
.593 .531 1.211 1.510 .300
3/8 Yellow 35478 1-35478-0
15.06 13.49 30.76 38.35 7.62
1
2
Terminal body plating Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.
3
#10 stud may be substituted.
14

(Insulation Restricting) Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4
Terminal Body-Copper per Packaging Quantities -pg. 4
L C ASTM B-152
Performance Specifications -
E Plating-Tin per ASTM B-545
pgs. 4 & 5
Metallic Sleeve-Copper per
ASTM B-152 Application Tooling-pg. 66
Plating-Nickel per QQ-N-290
or Tin per ASTM B-545

Wire Size Tongue Dimensions Terminal Wire Part Numbers
Circular Mils Material Stud Insulation Insulation
C W E L Loose Tape
[mm ]2 Thickness Size Color Diameter
Min. Max. Max. Piece Mounted
Max. Solid/Stripe Range
2 .203 .211 .632 .739 Yellow/Black .026-.055 53078
M2 5.16 5.36 16.05 18.77 0.66-1.40
.203 .211 .632 .736 Yellow/Black .026-.055
4 5.16 5.36 16.05 18.69 0.66-1.40 53049
26
.029 .250 .243 .664 .792 Yellow/Black .026-.055
304 6
53050
[0.15] 0.74 M3.5 6.35 6.17 16.87 20.12 0.66-1.40
8 .281 .250 .671 .814 .026-.055
M4 7.14 6.35 17.04 20.68 Yellow/Black 0.66-1.40

53051
.312 .281 .702 .863 Yellow/Black .026-.055
10 7.92 7.14 17.83 21.92 0.66-1.40 53052
.203 .211 .587 .691 .031-.055
4 Yellow/Blue 2-323914-2
5.16 5.36 14.91 17.55 0.79-1.40

6 .250 .281 .657 .785 .031-.055
Yellow/Blue 2-326875-4
.020 M3.5 6.35 7.14 16.69 19.94 0.79-1.40
0.51 8 .250 .281 .657 .785 .031-.055
Yellow/Blue 2-323916-3
M4 6.35 7.14 16.69 19.94 0.79-1.40
.250 .281 .657 .785 .031-.055
10 Yellow/Blue 2-326875-5
6.35 7.14 16.69 19.94 0.79-1.40
24
2 .203 .211 .632 .739 .031-.055
475 M2 5.16 5.36 16.05 18.77 Yellow/Blue 0.79-1.40 53053
[0.24]
.203 .211 .632 .736 .031-.055
4 5.16 5.36 16.05 18.69 Yellow/Blue 0.79-1.40 53054

.029 6 .250 .243 .664 .792 .031-.055
0.74 M3.5 6.35 6.17 16.87 20.12 Yellow/Blue 0.79-1.40 53055
53055-1
8 .281 .250 .671 .814 .031-.055
M4 7.14 6.35 17.04 20.68 Yellow/Blue 0.79-1.40 53056
.281 .702 .860 .031-.055
10 .312
7.92 7.14 17.83 21.84 Yellow/Blue 0.79-1.40 53057 53057-1
2 .182 .172 .638 .731 .038-.110
Red/Green 52307
M2 4.62 4.37 16.21 18.57 0.97-2.79
.218 .156 .622 .734 .038-.110
4 Red/Green 52273*
5.54 3.96 15.80 18.64 0.97-2.79
.218 .156 .622 .734 .038-.110
Red/Green 2-36149-3*
6 5.54 3.96 15.80 18.64 0.97-2.79
M3.5 .250 .250 .716 .844 .038-.110
Red/Green 51863-2* 51863-5
6.35 6.35 18.19 21.44 0.97-2.79
8 .312 .281 .747 .906 .038-.110
22 Red/Green 1-320551-2* 1-320551-5
.033 M4 7.92 7.14 18.97 23.01 0.97-2.79
754
0.84 .312 .281 .747 .906 .038-.110
[0.38] 10 Red/Green 2-36153-3* 2-36153-6
7.92 7.14 18.97 23.01 0.97-2.79
1/4 .469 .437 .903 1.140 .038-.110
Red/Green 2-320571-3
M6 11.91 11.10 22.94 28.96 0.97-2.79
5/16 .469 .437 .903 1.140 .038-.110
M8 11.91 11.10 22.94 28.96 0.97-2.79
.531 .546 1.012 1.280 .038-.110
3/8 Red/Green 2-320573-1
13.49 13.87 25.70 32.51 0.97-2.79
1/2 .713 .530 .996 1.355 .038-.110
M12 18.11 13.46 25.30 34.42 0.97-2.79
Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.
15

(Insulation Restricting) Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4
Terminal Body-Copper per Packaging Quantities -pg. 4
(Continued)
L C ASTM B-152 Performance Specifications -
E Plating-Tin per ASTM B-545 pgs. 4 & 5
Metallic Sleeve-Copper per Application Tooling-pg. 66
ASTM B-152
Plating-Nickel per QQ-N-290
or Tin per ASTM B-545

W C E L Loose Tape
[mm2] Thickness Size Color Diameter
2 .182 .172 .638 .731 .046-.110
Red/Red 52307-1
M2 4.62 4.37 16.21 18.57 1.17-2.79
.218 .156 .622 .734 .046-.110
4 Red/Red 52273-1*
5.54 3.96 15.80 18.64 1.17-2.79
.218 .156 .622 .734 .046-.110
Red/Red 2-36149-4*
6 5.54 3.96 15.80 18.64 1.17-2.79
M3.5 .250 .250 .716 .844 .046-.110
Red/Red 51863-3 51863-6
6.35 6.35 18.19 21.44 1.17-2.79
8 .312 .281 .747 .906 .046-.110
20 Red/Red 1-320551-3* 1-320551-7
.033 M4 7.92 7.14 18.97 23.01 1.17-2.79
1,186
0.84 .312 .281 .747 .906 .046-.110
[0.60] 10 Red/Red 2-36153-4*
7.92 7.14 18.97 23.01 1.17-2.79
1/4 .469 .437 .903 1.140 .046-.110
Red/Red 2-320571-4
M6 11.91 11.10 22.94 28.96 1.17-2.79
5/16 .469 .437 .903 1.140 .046-.110
Red/Red 2-320572-3
M8 11.91 11.10 22.94 28.96 1.17-2.79
.531 .546 1.012 1.280 .046-.110
3/8 Red/Red 2-320573-2
13.49 13.87 25.70 32.51 1.17-2.79
1/2 .713 .530 .996 1.355 .046-.110
Red/Red 2-328975-2
M12 18.11 13.46 25.30 34.42 1.17-2.79
.218 .156 .622 .734 .056-.110
4 Red/White 52273-2*
5.54 3.96 15.80 18.64 1.42-2.79
.218 .156 .622 .734 .056-.110
Red/White 2-36149-5*
6 5.54 3.96 15.80 18.64 1.42-2.79
M3.5 .250 .250 .716 .844 .056-.110
Red/White 51863-4* 51863-7
6.35 6.35 18.19 21.44 1.42-2.79
8 .312 .281 .747 .906 .056-.110
Red/White 1-320551-4* 1-320551-8
M4 7.92 7.14 18.97 23.01 1.42-2.79
18 .033 .312 .281 .747 .906 .056-.110
1,900 10 Red/White 2-36153-5* 2-36153-9
0.84 7.92 7.14 18.97 23.01 1.42-2.79
[0.96]
1/4 .469 .437 .903 1.140 .056-.110
Red/White 2-320571-5
M6 11.91 11.10 22.94 28.96 1.42-2.79
5/16 .469 .437 .903 1.140 .056-.110
Red/White 2-320572-4 2-320574-7
M8 11.91 11.10 22.94 28.96 1.42-2.79
.531 .546 1.012 1.280 .056-.110
3/8 Red/White 2-320573-3
13.49 13.87 25.70 32.51 1.42-2.79
1/2 .713 .530 .996 1.355 .056-.110
Red/White 2-328975-3
M12 18.11 13.46 25.30 34.42 1.42-2.79
.250 .171 .637 .765 .063-.130
4 Blue/Blue 52274
6.35 4.34 16.18 19.43 1.60-3.30
.250 .171 .637 .765 .063-.130
Blue/Blue 2-320561-3* 2-320561-5
6 6.35 4.34 16.18 19.43 1.60-3.30
M3.5 .312 .281 .747 .906 .063-.130
Blue/Blue 51864-6* 1-51864-2
7.92 7.14 18.97 23.01 1.60-3.30
8 .312 .281 .747 .906 .063-.130
Blue/Blue 1-51864-0* 1-51864-6
M4 7.92 7.14 18.97 23.01 1.60-3.30
16 .033 .312 .281 .747 .906 .063-.130
2,800 10 Blue/Blue 51864-7*
0.84 7.92 7.14 18.97 23.01 1.60-3.30
[1.42]
1/4 .469 .437 .903 1.140 .063-.130
Blue/Blue 2-320563-3
M6 11.91 11.10 22.94 28.96 1.60-3.30
5/16 .469 .437 .903 1.140 .063-.130
M8 11.91 11.10 22.94 28.96 1.60-3.30
.531 .546 1.012 1.280 .063-.130
3/8 Blue/Blue 2-320564-1
13.49 13.87 25.70 32.51 1.60-3.30
1/2 .713 .530 .996 1.355 .063-.130
M12 18.11 13.46 25.30 34.42 1.60-3.30
16

(Insulation Restricting)
(Continued)

W C E L Loose Tape
[mm2] Thickness Size Color Diameter
.250 .171 .637 .765 .078-.130
4 Blue/Green 52274-1
6.35 4.34 16.18 19.43 1.98-3.30
.250 .171 .637 .765 .078-.130
Blue/Green 2-320561-4
6 6.35 4.34 16.18 19.43 1.98-3.30
M3.5 .312 .281 .747 .906 .078-.130
Blue/Green 51864-8* 1-51864-4
7.92 7.14 18.97 23.01 1.98-3.30
8 .312 .281 .747 .906 .078-.130
Blue/Green 1-51864-1* 1-51864-7
M4 7.92 7.14 18.97 23.01 1.98-3.30
14 .033 .312 .281 .747 .906 .078-.130
4,234 10 Blue/Green 51864-9* 1-51864-5
0.84 7.92 7.14 18.97 23.01 1.98-3.30
[2.15]
1/4 .469 .437 .903 1.140 .078-.130
M6 11.91 11.10 22.94 28.96 1.98-3.30
5/16 .469 .437 .903 1.140 .078-.130
M8 11.91 11.10 22.94 28.96 1.98-3.30
.531 .546 1.012 1.280 .078-.130
3/8 Blue/Green 2-320564-2
13.49 13.87 25.70 32.51 1.98-3.30
1/2 .713 .530 .996 1.355 .078-.130
M12 18.11 13.46 25.30 34.42 1.98-3.30
6 .375 .302 .958 1.148 Yellow/Yellow .095-.200 2-36161-5
M3.5 9.53 7.67 24.33 29.16 2.41-5.08
8 .375 .302 .958 1.148 Yellow/Yellow .095-.200 2-320568-2*
M4 9.53 7.67 24.33 29.16 2.41-5.08
.375 .302 .958 1.148 Yellow/Yellow .095-.200
10 2-36161-3*
9.53 7.67 24.33 29.16 2.41-5.08
12 .042 1/4 .531 .468 1.124 1.392 Yellow/Yellow .095-.200
6,654 2-320569-5
1.07 M6 13.49 11.89 28.55 35.36 2.41-5.08
[3.37]
5/16 .531 .468 1.124 1.392 Yellow/Yellow .095-.200 2-320576-2
M8 13.49 11.89 28.55 35.36 2.41-5.08
.593 .531 1.187 1.486 Yellow/Yellow .095-.200
3/8 2-320577-1
15.06 13.49 30.15 37.74 2.41-5.08
1/2 .715 .474 1.130 1.490 Yellow/Yellow .095-.200 52077-1
M12 18.16 12.04 28.70 37.85 2.41-5.08
6 .375 .302 .958 1.148 Yellow/Brown .119-.200 2-36161-6 3-36161-0
M3.5 9.53 7.67 24.33 29.16 3.02-5.08
8 .375 .302 .958 1.148 Yellow/Brown .119-.200 2-320568-3*
M4 9.53 7.67 24.33 29.16 3.02-5.08
.375 .302 .958 1.148 Yellow/Brown .119-.200
10 2-36161-4 2-36161-8
9.53 7.67 24.33 29.16 3.02-5.08
10 .042 1/4 .531 .468 1.124 1.392 Yellow/Brown .119-.200
12,066 2-320569-6 2-320569-8
1.07 M6 13.49 11.89 28.55 35.36 3.02-5.08
[6.11]
5/16 .531 .468 1.124 1.392 Yellow/Brown .119-.200 2-320576-3
M8 13.49 11.89 28.55 35.36 3.02-5.08
.593 .531 1.187 1.486 Yellow/Brown .119-.200
3/8 2-320577-2
15.06 13.49 30.15 37.74 3.02-5.08
1/2 .715 .474 1.130 1.490 Yellow/Brown .119-.200 52077-2
M12 18.16 12.04 28.70 37.85 3.02-5.08
17

Ring Tongue Terminals Material Related Product Data
90 Bend Insulation-Vinyl, UL 94V-0 Insulation Color Code -pg. 4
Sleeve-Copper per ASTM
B-152 Performance Specifications -
pgs. 4 & 5
Plating-Tin per ASTM B-545
Application Tooling-pg. 66
Tongue Dimensions Wire Part Number

Wire Size Material Stud Terminal Insulation

Cicular Mils Thickness Size W D Insulation Diameter Loose
[mm2] Max. Min. Color Max. Piece
22-16 .033 .312 .157 .140
Vinyl 509-3,260 10 Red 55148-1
0.84 7.92 3.99 3.56
[0.26-1.65]
12-10 .040 .375 .206 .250
Nylon 5,180-13,100 6 Yellow 696020-1
1.02 9.53 5.23 6.35
[2.62-6.64]
18

Rectangular Tongue Material Related Product Data
Terminals Insulation -Nylon except Insulation Color Code -pg. 4
where noted.
Packaging Quantities -pg. 4
Sleeve -Copper per ASTM Performance Specifications -
B-152 except where noted. pgs. 4 & 5
Plating -Tin per ASTM B-545 Application Tooling-pg. 66

Wire Size

Material Stud Terminal Insulation
Circular Mils
Thickness Size W C E L X Insulation Diameter Loose Tape
[mm2]
Max. Min. Max. Max. Color Max. Piece Mounted
2 .182 .211 .542 .647 .100 .082
26-22 Yellow 3212062
.020 M2 4.62 5.36 13.77 16.43 2.54 2.08
202-810 0.51
6 .277 .308 .643 .783 .130 .082
[0.10-0.41] Yellow 330250
M3.5 7.04 7.82 16.33 19.89 3.30 2.08
2 .182 .203 .607 .727 .115 .125
Red 325148
M2 4.62 5.16 15.42 18.47 2.92 3.18
.237 .237 .643 .796 .143 .140
Red 2-327968-1
6.02 6.02 16.33 20.22 3.63 3.56
4
.237 .404 .810 1.015 .195 .140
Red 327962
6.02 10.26 20.57 25.78 4.95 3.56
.250 .187 .591 .736 .140 .140
Red 55777-1
5 6.35 4.75 15.01 18.69 3.56 3.56
M3 .277 .277 .702 .855 .143 .140
Red 2-327950-1
7.04 7.04 17.83 21.72 3.63 3.56
.237 .404 .810 1.015 .195 .140
22-16 Red 2-327956-1
.033 6.02 10.26 20.57 25.78 4.95 3.56
509-3,260 0.84
.250 .312 .716 .846 .125 .125
[0.26-1.65] Red 320629 2-320629-1
6 6.35 7.92 18.19 21.49 3.18 3.18
M3.5 .250 .312 .716 .846 .125 .140
Red 33476* 2-33476-1
6.35 7.92 18.19 21.49 3.18 3.56
.302 .465 .872 1.109 .227 .140
Red 2-327938-1 2-327938-2
7.67 11.81 22.15 28.17 5.77 3.56
.302 .465 .872 1.109 .227 .140
Red 327944* 2-327944-2
8 7.67 11.81 22.15 28.17 5.77 3.56
M4 .390 .621 1.039 1.359 .310 .140
Red 327932
9.91 15.77 26.39 34.52 7.87 3.56
.312 .281 .685 .893 .203 .140
10 Red 320209*
7.92 7.14 17.40 22.68 5.16 3.56
.237 .237 .643 .796 .143 .150
Blue 2-327970-4
6.02 6.02 16.33 20.22 3.63 3.81
4
.237 .404 .810 1.015 .195 .150
16-14 Blue 2-327964-4
.033 6.02 10.26 20.57 25.78 4.95 3.81
2,050-5,180 0.84
.244 .312 .716 .856 .125 .150

[1.04-2.62]
Blue 55694-11
5 6.20 7.92 18.19 21.74 3.18 3.81
M3 .277 .277 .702 .855 .143 .150
Blue 2-327952-2
7.04 7.04 17.83 21.72 3.63 3.81
1
Insulation - Vinyl
2
Terminal Body - Brass per MIL-C-50.
19

where noted.
(Continued) Packaging Quantities -pg. 4
B-152 pgs. 4 & 5
Plating -Tin per ASTM B-545 Application Tooling pg. 66

Wire Size

Circular Mils
[mm2]
.237 .404 .810 1.015 .195 .150
Blue 2-327958-4
6.02 10.26 20.57 25.78 4.95 3.81
.237 .404 .810 1.015 .195 .170
Blue 2-327958-1
6.02 10.26 20.57 25.78 4.95 4.32
.244 .312 .716 .856 .125 .150
Blue 33172
6 6.20 7.92 18.19 21.74 3.18 3.81

M3.5 .244 .312 .716 .856 .125 .170
Blue 33173*
6.20 7.92 18.19 21.74 3.18 4.32
.296 .203 .607 .752 .140 Blue .150 33168
7.52 5.16 15.42 19.10 3.56 3.81
16-14 .033 .302 .465 .872 1.109 .227 .150
2,050-5,180 Blue 2-327940-4
0.84 7.67 11.81 22.15 28.17 5.77 3.81
[1.04-2.62]
.244 .312 .716 .856 .125 .170
Blue 35279
6.20 7.92 18.19 21.74 3.18 4.32
.296 .343 .747 .939 .187 .170
Blue 321283*
8 7.52 8.71 18.97 23.85 4.75 4.32
M4 .302 .465 .872 1.109 .227 .150
Blue 2-327946-4
7.67 11.81 22.15 28.17 5.77 3.81
.390 .621 1.039 1.359 .310 .150
Blue 2-327934-2
9.91 15.77 26.39 34.52 7.87 3.81
.312 .281 .685 .940 .250 .170
10 Blue 324603
7.92 7.14 17.40 23.88 6.35 4.32
.237 .237 .831 .984 .143 .230
Yellow 327972
6.02 6.02 21.11 24.99 3.63 5.84
4
.237 .404 .998 1.203 .195 .230
Yellow 327966
6.02 10.26 25.35 30.56 4.95 5.84
5 .277 .277 .889 1.042 .143 .230
Yellow 327954 2-327954-2
M3 7.04 7.04 22.58 26.47 3.63 5.84
.237 .404 .998 1.203 .195 .230
Yellow 2-327960-1 2-327960-2
6.02 10.26 25.35 30.56 4.95 5.84
.250 .302 .893 1.085 .187 .230
12-10 Yellow 329697
.042 6 6.35 7.67 22.68 27.56 4.75 5.84
5,180-13,100 1.07 M3.5
[2.62-6.64] .290 .218 .809 .954 .140 .230
Yellow 34512
7.37 5.54 20.55 24.23 3.56 5.84
.302 .465 1.044 1.281 .227 .230
Yellow 327942
7.67 11.81 26.52 32.54 5.77 5.84
.302 .465 1.044 1.281 .227 .230
Yellow 327948
7.67 11.81 26.52 32.54 5.77 5.84
8 .302 .465 1.077 1.247 .160 .230
Yellow 331268 2-331268-1
M4 7.67 11.81 27.36 31.67 4.06 5.84
.390 .621 1.211 1.531 .310 .230
Yellow 327936
9.91 15.77 30.76 38.89 7.87 5.84
20

Terminals Insulation -Nylon, UL 94V-2 Insulation Color Code -pg. 4
(Continued) Terminal Body -Copper per Packaging Quantities -pg. 4
ASTM B-152
Plating -Tin per ASTM B-545
pgs. 4 & 5
Metallic Sleeve -Copper per
Plating Nickel per
QQ-N-290

Tongue Dimensions Terminal Wire Part Numbers
Wire Size
Material Stud Insulation Insulation
Circular Mils
Thickness Size W C E L X Color Diameter Loose
[mm2]
Max. Min. Max. Max. Solid/Stripe Range Piece
24 .020 6 .312 .308 .683 .875 .187 .031-.055
475 Yellow/Blue 2-326876-2
0.51 M3.5 7.92 7.82 17.35 22.23 4.75 0.79-1.40
[0.24]
5 .277 .277 .934 1.087 .143 Yellow/Brown .119-.200
10 53912-2
.042 M3 7.04 7.04 23.72 27.61 3.63 3.02-5.08
12,066
1.07 .390 .621 1.276 1.596 .310 Yellow/Brown .119-.200
[6.11] 8 53914-2
M4 9.91 15.77 32.41 40.54 7.87 3.02-5.08
Spade Tongue Material Related Product Data

Sleeve -Copper per ASTM
pgs. 4 & 5

Wire Size
Circular Mils
Thickness Size W C E Insulation Diameter
L X Loose Tape
[mm2]
26-24 .029 6 .250 .211 .632 .709 .072 .095
238-475 Yellow 53115-2
0.74 M3.5 6.35 5.36 16.05 18.01 1.83 2.41
[0.12-0.24]
.125 .078 .409 .476 .062 .082
26-22 0 Yellow 322001
.020 3.18 1.98 10.39 12.09 1.57 2.08
202-810
0.51 .203 .211 .542 .627 .076 .082
[0.10-0.41] 4 Yellow 321035* 2-321035-1
5.16 5.36 13.77 15.93 1.93 2.08
2 .182 .203 .607 .727 .115 .140
Red 328394* 2-328394-1
M2 4.62 5.16 15.42 18.47 2.92 3.56
.218 .156 .560 .674 .109 .125
Red 1-327717-0
5.54 3.96 14.22 17.12 2.77 3.18
4
.218 .156 .560 .674 .109 .140
Red 327717* 1-327717-2
5.54 3.96 14.22 17.12 2.77 3.56
.250 .312 .716 .846 .125 Red .140 34541* 2-34541-1
6.35 7.92 18.19 21.49 3.18 3.56
.297 .203 .607 .753 .141 .125
Red 34080* 2-34080-1
7.54 5.16 15.42 19.13 3.58 3.18
6 .297 .203 .607 .753 .141 .140
22-16 Red 326861* 2-326861-1
.033 M3.5 7.54 5.16 15.42 19.13 3.58 3.56
509-3,260
0.84 .344 .218 .622 .783 .156 .125
[0.26-1.65] Red 32403
8.74 5.54 15.80 19.89 3.96 3.18
.344 .218 .622 .783 .156 .140
Red 32404 2-32404-1
8.74 5.54 15.80 19.89 3.96 3.56
.375 .312 .716 .908 .187 .125
Red 32050* 2-32050-1
8 9.53 7.92 18.19 23.06 4.75 3.18
M4 .375 .312 .716 .908 .187 .140
Red 32053* 2-32053-1
9.53 7.92 18.19 23.06 4.75 3.56
.375 .312 .716 .908 .187 .125
Red 32051* 2-32051-1
9.53 7.92 18.19 23.06 4.75 3.18
10
.375 .312 .716 .908 .187 .140
Red 32054* 2-32054-1
9.53 7.92 18.19 23.06 4.75 3.56
21

Spade Tongue Material Related Product Data
(Continued) Terminal Body and Metallic Packaging Quantities -pg. 4
pgs. 4 & 5

Wire Size
Circular Mils
[mm2]
.244 .312 .716 .846 .125 .170
Blue 328281* 1-328281-1
6.20 7.92 18.19 21.49 3.18 4.32
6 .297 .203 .607 .753 .141 .170
Blue 35559* 2-35559-1
M3.5 7.54 5.16 15.42 19.13 3.58 4.32
.385 .312 .716 .908 .187 .170
Blue 32058*
9.78 7.92 18.19 23.06 4.75 4.32
.297 .203 .607 .753 .141 .170
Blue 321233* 2-321233-1
7.54 5.16 15.42 19.13 3.58 4.32
16-14
.033 .312 .375 .779 1.034 .250 .170
2,050-5,180 Blue 325199
[1.04-2.62] 0.84 8 7.92 9.53 19.79 26.26 6.35 4.32
M4 .385 .312 .716 .908 .187 .150
Blue 32056* 2-32056-1
9.78 7.92 18.19 23.06 4.75 3.81
.385 .312 .716 .908 .187 .170
Blue 32059* 2-32059-1
9.78 7.92 18.19 23.06 4.75 4.32
.385 .312 .716 .908 .187 .150
Blue 32057
9.78 7.92 18.19 23.06 4.75 3.81
10
.385 .312 .716 .908 .187 .170
Blue 32060* 2-32060-1
9.78 7.92 18.19 23.06 4.75 4.32
.290 .218 .809 .954 .140 .230
Yellow 322985* 1-322985-0
6 7.37 5.54 20.55 24.23 3.56 5.84
M3.5 .312 .296 .887 1.095 .203 .230
Yellow 326859* 2-326859-1
7.92 7.52 22.53 27.81 5.16 5.84
.312 .468 1.059 1.314 .250 .230
12-10 Yellow 325197
.042 7.92 11.89 26.90 33.38 6.35 5.84
5,180-13,100
[2.62-6.64] 1.07 8 .406 .296 .887 1.095 .203 .230
Yellow 32588* 2-32588-1
M4 10.31 7.52 22.53 27.81 5.16 5.84
.406 .296 .887 1.095 .203 .250
Yellow 35152* 2-35152-1
10.31 7.52 22.53 27.81 5.16 6.35
.406 .296 .887 1.095 .203 .230
10 Yellow 32589* 2-32589-1
10.31 7.52 22.53 27.81 5.16 5.84
22

Flanged Spade Tongue Material Related Product Data
pgs. 4 & 5
Tongue Dimensions Wire

Wire Size Part Numbers
Circular Mils
Thickness Size W C E L X H Insulation Diameter Loose Tape
[mm2]
Max. Min. Max. Max. Min. Color Max. Piece Mounted
2 .182 .203 .534 .649 .110 .026 .082
Yellow 324597* 2-324597-1
M2 4.62 5.16 13.56 16.48 2.79 0.66 2.08
26-22 .020 .193 .203 .534 .649 .110 .026 .082
202-810 4 Yellow 52369* 52369-1
0.51 4.90 5.16 13.56 16.48 2.79 0.66 2.08
[0.10-0.41]
6 .250 .203 .534 .649 .110 .026 .082
Yellow 51874* 51874-1
M3.5 6.35 5.16 13.56 16.48 2.79 0.66 2.08
.182 .203 .607 .727 .115 .041 .125
Red 2-324608-2
2 4.62 5.16 15.42 18.47 2.92 1.04 3.18
M2 .182 .203 .607 .727 .115 .041 .140
Red 324608* 2-324608-1
4.62 5.16 15.42 18.47 2.92 1.04 3.56
.250 .203 .607 .737 .125 .046 .125
Red 322777* 2-322777-1
6.35 5.16 15.42 18.72 3.18 1.17 3.18
.265 .203 .607 .737 .125 .046 .140
Red 322426
6.73 5.16 15.42 18.72 3.18 1.17 3.56
6 .296 .203 .607 .737 .125 .046 .125
Red 32561* 2-32561-1
M3.5 7.52 5.16 15.42 18.72 3.18 1.17 3.18
22-16 .033
.296 .203 .607 .737 .125 .046 .140
509-3,260 0.84 Red 32562* 2-32562-1
7.52 5.16 15.42 18.72 3.18 1.17 3.56
[0.26-1.65]
.328 .203 .607 .737 .125 .046 .140
Red 324557 2-324557-1
8.33 5.16 15.42 18.72 3.18 1.17 3.56
.296 .203 .607 .737 .125 .046 .140
Red 2-32562-2 2-32562-3
7.52 5.16 15.42 18.72 3.18 1.17 3.56
8 .416 .250 .654 .830 .171 .062 .125
Red 32497 2-32497-1
M4 10.57 6.35 16.61 21.08 4.34 1.57 3.18
.416 .250 .654 .830 .171 .062 .140
Red 32498* 2-32498-1
10.57 6.35 16.61 21.08 4.34 1.57 3.56
.296 .203 .607 .737 .125 .046 .140
10 Red 1-331366-0 1-331366-1
7.52 5.16 15.42 18.72 3.18 1.17 3.56
.294 .203 .607 .737 .125 .047 .150
Blue 2-320861-2 2-320861-3
7.47 5.16 15.42 18.72 3.18 1.19 3.81
6 .294 .203 .607 .737 .125 .047 .170
Blue 320861* 2-320861-1
M3.5 7.47 5.16 15.42 18.72 3.18 1.19 4.32
.328 .203 .607 .737 .125 .047 .170
Blue 324567*
8.33 5.16 15.42 18.72 3.18 1.19 4.32
16-14 .033 .294 .203 .607 .737 .125 .047 .170
2,050-5,180 Blue 320862* 2-320862-1
0.84 7.47 5.16 15.42 18.72 3.18 1.19 4.32
[1.04-2.62]
8 .416 .250 .654 .830 .171 .062 .150
Blue 33155*
M4 10.57 6.35 16.61 21.08 4.34 1.57 3.81
.416 .250 .654 .830 .171 .062 .170
Blue 33156 2-33156-1
10.57 6.35 16.61 21.08 4.34 1.57 4.32
.294 .203 .607 .737 .125 .052 .170
10 Blue 320863* 2-320863-2
7.47 5.16 15.42 18.72 3.18 1.19 4.32
.296 .250 .841 1.017 .171 .052 .230
Yellow 324577 1-324577-0
7.52 6.35 21.36 25.83 4.34 1.32 5.84
6 .296 .250 .841 1.017 .171 .052 .250
Yellow 325150*
M3.5 7.52 6.35 21.36 25.83 4.34 1.32 6.35
.328 .250 .841 1.017 .171 .052 .230
12-10 Yellow 324587
.042 8.33 6.35 21.36 25.83 4.34 1.32 5.84
5,180-13,100
1.07 .416 .250 .841 1.017 .171 .052 .230
[2.62-6.64] 8 Yellow 32510* 2-32510-1
M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84
.416 .250 .841 1.017 .171 .052 .230
Yellow 326865 2-326865-1
10.57 6.35 21.36 25.83 4.34 1.32 5.84
10
.416 .250 .841 1.017 .171 .052 .250
Yellow 324015* 2-324015-1
10.57 6.35 21.36 25.83 4.34 1.32 6.35
23

Short Spring Spade Material Related Product Data
Tongue Terminals Insulation -Nylon, UL 94V-2 Insulation Color Code -pg. 4
Terminal Body -Phosphor Packaging Quantities -pg. 4
Bronze per ASTM B-139
pgs. 4 & 5
ASTM B-152

Wire Size
Terminal

Circular Mils
[mm2]
2 .171 .206 .537 .651 .109 .082
Yellow 52921* 52921-1
M2 4.34 5.23 13.64 16.54 2.77 2.08
.203 .219 .550 .695 .140 .082
4 Yellow 52922* 52922-1
5.16 5.56 13.97 17.65 3.56 2.08
26-22
.020 5 .250 .203 .534 .679 .140 .082
202-810 Yellow 52923 52923-1
[0.10-0.41] 0.51 M3 6.35 5.16 13.56 17.25 3.56 2.08
6 .250 .203 .534 .679 .140 .082
Yellow 52924* 52924-1
M3.5 6.35 5.16 13.56 17.25 3.56 2.08
8 .375 .281 .612 .787 .170 .082
Yellow 52925 52925-1
M4 9.53 7.14 15.54 19.99 4.32 2.08
.203 .250 .654 .799 .140 .125
4 Red 52927* 52927-1
5.16 6.35 16.61 20.29 3.56 3.18
5 .250 .250 .654 .799 .140 .125
Red 52928* 52928-1
M3 6.35 6.35 16.61 20.29 3.56 3.18
.250 .250 .654 .799 .140 .125
Red 52929* 52929-1
6 6.35 6.35 16.61 20.29 3.56 3.18
M3.5 .250 .250 .654 .799 .140 .140
Red 52929-3
6.35 6.35 16.61 20.29 3.56 3.56
.244 .281 .725 .895 .170 .140
22-16 Red 55768-1
.033 6.20 7.14 18.42 22.73 4.32 3.56
509-3,260
0.84 .375 .281 .685 .860 .170 .125
[0.26-1.65] 8 Red 52930* 52930-1
M4 9.53 7.14 17.40 21.84 4.32 3.18
.375 .281 .685 .860 .170 .140
Red 52930-3
9.53 7.14 17.40 21.84 4.32 3.56
.406 .281 .685 .908 .218 .125
Red 52931* 52931-1
10.31 7.14 17.40 23.06 5.54 3.18
10
.406 .281 .685 .908 .218 .140
Red 52931-3
10.31 7.14 17.40 23.06 5.54 3.56
1/4 .625 .343 .747 1.033 .281 .125
Red 52933*
M6 15.88 8.71 18.97 26.24 7.14 3.18
5 .250 .250 .654 .799 .140 .170
Blue 52934* 52934-1
M3 6.35 6.35 16.61 20.29 3.56 4.32
.250 .250 .654 .799 .140 .170
Blue 52935* 52935-1
6 6.35 6.35 16.61 20.29 3.56 4.32
M3.5 .250 .250 .654 .799 .140 .182
Blue 52935-2* 52935-3
6.35 6.35 16.61 20.29 3.56 4.62
.375 .281 .685 .860 .170 .170
16-14 Blue 52936* 52936-1
.033 8 9.53 7.14 17.40 21.84 4.32 4.32
2,050-5,180
0.84 M4 .375 .281 .685 .860 .170 .182
[1.04-2.62] Blue 52936-2 52936-3
9.53 7.14 17.40 21.84 4.32 4.62
.406 .281 .685 .908 .218 .170
Blue 52937* 52937-1
10.31 7.14 17.40 23.06 5.54 4.32
10
.406 .281 .685 .908 .218 .182
Blue 52937-2* 52937-3
10.31 7.14 17.40 23.06 5.54 4.62
1/4 .625 .343 .747 1.033 .281 .170
Blue 52939
M6 15.88 8.71 18.97 26.24 7.14 4.32
5 .250 .169 .770 .959 .184 .250
Yellow 52940* 52940-1
M3 6.35 4.29 19.56 24.36 4.67 6.35
6 .250 .174 .775 .959 .179 .250
Yellow 52941* 52941-1
M3.5 6.35 4.42 19.69 24.36 4.55 6.35
12-10
.042 8 .375 .276 .877 1.052 .170 .250
5,180-13,100 Yellow 52942* 52942-1
[2.62-6.64] 1.07 M4 9.53 7.01 22.28 26.72 4.32 6.35
.406 .276 .877 1.100 .218 .250
10 Yellow 52943* 52943-1
10.31 7.01 22.28 27.94 5.54 6.35
1/4 .625 .338 .939 1.225 .281 .250
Yellow 52945*
M6 15.88 8.59 23.85 31.12 7.14 6.35
24

Long Spring Spade Material Related Product Data
Tongue Terminals Insulation -Nylon, UL 94V-2 Insulation Color Code -pg. 4
Bronze per ASTM B-139
pgs. 4 & 5
ASTM B-152

Wire Size
Terminal

Circular Mils
Thickness Size W C E Insulation Diameter
L X Loose Tape
[mm2]
26-22 .020 6 .250 .235 .566 .847 .276 .082
202-810 Yellow 52403 52403-1
0.51 M3.5 6.35 5.97 14.38 21.51 7.01 2.08
[0.10-0.41]
.203 .201 .615 .896 .276 .125
4 Red 52408
5.16 5.11 15.62 22.76 7.01 3.18
.250 .238 .652 .933 .276 .125
Red 52409* 52409-1
6 6.35 6.05 16.56 23.70 7.01 3.18
22-16 M3.5
.033 .250 .238 .652 .933 .276 .140
509-3,260 Red 52409-2 52409-3
[0.26-1.65] 0.84 6.35 6.05 16.56 23.70 7.01 3.56
8 .281 .270 .684 .979 .290 .125
Red 52410* 52410-1
M4 7.14 6.86 17.37 24.87 7.37 3.18
.343 .283 .697 1.005 .303 .125
10 Red 52411* 52411-1
8.71 7.19 17.70 25.53 7.70 3.18
.250 .238 .652 .933 .276 .150
Blue 52420* 52420-2
6 6.35 6.05 16.56 23.70 7.01 3.81
M3.5 .250 .238 .652 .933 .276 .170
Blue 52420-1* 52420-3
6.35 6.05 16.56 23.70 7.01 4.32
.281 .270 .684 .979 .290 .150
16-14 Blue 52421*
.033 8 7.14 6.86 17.37 24.87 7.37 3.81
2,050-5,180
0.84 M4 .281 .270 .684 .979 .290 .170
[1.04-2.62] Blue 52421-1* 52421-3
7.14 6.86 17.37 24.87 7.37 4.32
.343 .283 .697 1.005 .303 .170
10 Blue 52422-1* 52422-3
8.71 7.19 17.70 25.53 7.70 4.32
1/4 .437 .345 .759 1.102 .338 .150
Blue 52423 52423-2
M6 11.10 8.76 19.28 27.99 8.59 3.81
.312 .242 .843 1.131 .283 .230
Yellow 52430 52430-2
6 7.92 6.15 21.41 28.73 7.19 5.84
M3.5 .312 .242 .843 1.131 .283 .250
Yellow 52430-1 52430-3
7.92 6.15 21.41 28.73 7.19 6.35
8 .375 .273 .874 1.174 .295 .250
12-10 Yellow 52431-1 52431-3
.042 M4 9.53 6.93 22.20 29.82 7.49 6.35
5,180-13,100
1.07 .375 .305 .906 1.219 .308 .230
[2.62-6.64] Yellow 52432-2
9.53 7.75 23.01 30.96 7.82 5.84
10
.375 .305 .906 1.219 .308 .250
Yellow 52432-1 52432-3
9.53 7.75 23.01 30.96 7.82 6.35
1/4 .437 .345 .946 1.289 .338 .250
Yellow 52433-1
M6 11.10 8.76 24.03 32.74 8.59 6.35
25

Slotted Ring Tongue Material Related Product Data
where noted.
B-152 pgs. 4 & 5

Wire Size
Terminal

Circular Mils
Thickness Size
[mm2]
Max. Max.
26-22 .020 6 .250 .281 .612 .719 .082
202-810 Yellow 323011 2-323011-2
0.51 M3.5 6.35 7.14 15.54 18.26 2.08
[0.10-0.41]
6 .312 .281 .685 .828 .140
Red 35216* 2-35216-1
M3.5 7.92 7.14 17.40 21.03 3.56
8 .281 .250 .654 .770 .140
22-16 Red 36954* 2-36954-2
.033 M4 7.14 6.35 16.61 19.56 3.56
509-3,260
0.84 .312 .281 .685 .812 .125
[0.26-1.65] 10 Red 331453 1-331453-0
7.92 7.14 17.40 20.62 3.18
1/4 .469 .437 .841 1.039 .125
Red 321808
M6 11.91 11.10 21.36 26.39 3.18
6 .343 .281 .685 .844 .170
16-14 Blue 34406
.033 M3.5 8.71 7.14 17.40 21.44 4.32
2,050-5,180
[1.04-2.62] 0.84 8 .344 .281 .685 .837 .170
Blue 35440
M4 8.74 7.14 17.40 21.26 4.32
1.594 .250
16-14 HD
.048 .750 .625 1.216
2,050-5,180 3/8 40.49 Yellow/Black 696077-2 696077-1
1.22 19.05 15.88 30.89 6.35
[1.04-2.62]
.042 1/4 .531 .468 1.156 1.390 .300
12-10 1.07 M6 13.49 11.89 29.36 35.31 Yellow 7.62 3216111
5,180-13,100
[2.62-6.64] .040 .750 .625 1.216 1.594 .250
3/8 Yellow 696076-2 696076-1
1.02 19.05 15.88 30.89 40.49 6.35
1
Insulation Vinyl.
Hook Tongue Material Related Product Data

where noted.
B-152 pgs. 4 & 5

Wire Size
Terminal
Circular Mils
[mm2]
Max. Max.
6 .281 .203 .607 .750 .140
22-16 Red 34313*
0.84 M3.5 7.14 5.16 15.42 19.05 3.56
509-3,260
.033 8 .343 .296 .705 .879 .140
[0.26-1.65] Red 32456
M4 8.71 7.52 17.91 22.33 3.56
6 .343 .281 .685 .859 .150
Blue 320381 2-320381-1
M3.5 8.71 7.14 17.40 21.82 3.81
16-14
.033 8 .343 .281 .685 .859 .170
2,050-5,180 Blue 320306* 2-320306-1
[1.04-2.62] 0.84 M4 8.71 7.14 17.40 21.82 4.32
.343 .281 .685 .859 .170
10 8.71 7.14 17.40 21.82 Blue 4.32 354811

1
Insulation Vinyl.
26

Multiple Stud Material Related Product Data
Terminal Body -Copper per Packaging Quantities -pg. 4
ASTM B-152
pgs. 4 & 5
Plating -Nickel per QQ-N-290

Wire Size
Terminal
Circular Mils
Thickness Size
[mm2]
Max. Max.
22-16 .033 .325 .281 .685 .957 .125
509-3,260 6-8-10 Red 54771-1* 54771-2
0.84 8.26 7.14 17.40 24.31 3.18
[0.26-1.65]
12-10 .042 .325 .302 .893 1.165 .230
5,180-13,100 6-8-10 Yellow 54773-1*
1.07 8.26 7.67 22.68 29.59 5.84
[2.62-6.64]
Offset Ring Tongue Material Related Product Data

pgs. 4 & 5

Wire Size Terminal
Circular Mils W C E L Insulation Loose
[mm ] 2
Min. Max. Max. Color Piece
Max. Max.
.375 .312 .716 .906 .125
22-16 Red 323039
.033 6 9.53 7.92 18.19 23.01 3.18
509-3,260
0.84 M3.5 .375 .312 .716 .906 .125
[0.26-1.65] Red 324011
9.53 7.92 18.19 23.01 3.18
6 .375 .312 .716 .906 .150
16-14 Blue 323817
.033 M3.5 9.53 7.92 18.19 23.01 3.81
2,050-5,180
0.84 .375 .312 .716 .906 .150
[1.04-2.62] 10 Blue 323818
9.53 7.92 18.19 23.01 3.81
27

Offset Ring Tongue Material Related Product Data
(Insulation Restricting) Terminal Body and Metallic Packaging Quantities -pg. 4
pgs. 4 & 5

Tongue Dimensions Terminal Wire
Wire Size Part Numbers

Material Stud Insulation Insulation
Circular Mils
Thickness Size W C E L Color Diameter Loose
[mm2]
Max. Min. Max. Max. Solid/Stripe Range Piece
22 .033 6 .375 .312 .758 .946 .038-.110
754 Red/Green 52284-4
0.84 M3.5 9.53 7.92 19.25 24.03 0.97-2.79
[0.38]
6 .375 .312 .758 .946 .046-.110
20 Red/Red 52284-2
.033 M3.5 9.53 7.92 19.25 24.03 1.17-2.79
1,186
0.84 .375 .312 .758 .946 .046-.110
[0.60] 10 Red/Red 52284-3
9.53 7.92 19.25 24.03 1.17-2.79
16 .033 6 .375 .312 .748 .938 .063-.130
2,800 Blue/Blue 52283-2
0.84 M3.5 9.53 7.92 19.00 23.83 1.60-3.30
[1.42]
14 .033 .375 .312 .748 .938 .078-.130
4,234 10 Blue/Green 52283-1
0.84 9.53 7.92 19.00 23.83 1.98-3.30
[2.15]
28

SHUR-PLUG Terminal Material Related Product Data
Insulation -Nylon, UL 94V-2 Insulation Color Code -pg. 4
pgs. 4 & 5
Wire Size Dimension Terminal Wire Insulation Part Numbers

Circular Mils L Insulation Diameter Loose Tape

[mm2] Max. Color Max. Piece Mounted
16-14 .790 .170
2,050-5,180 Blue 324225* 2-324225-1
20.07 4.32
[1.04-2.62]
16-14 Receptacle .768 .157
2,050-5,180 19.51 Blue 3.99 165429-1
[1.04-2.62]
3-Way Connector Terminal Material Related Product Data

pgs. 4 & 5
Rivet -Brass per QQ-B-626
Wire Size Tongue Dimensions Terminal Wire Insulation Part Number

Circular Mils Material W L Insulation Diameter Loose

[mm2] Thickness Max. Max. Max. Color Max. Piece
16-14 .033 .859 1.370 .170
2,050-5,180 Blue 53222-1*
0.84 21.82 34.80 4.32
[1.04-2.62]
29

Tabs Material Related Product Data
pgs. 4 & 5

Wire Size Terminal
Material Insulation
Style
Circular Mils W C L D Insulation Loose
Thickness Diameter
[mm2] Min. Max. Color Piece
Max. Max.
22-16 .033 .140 .480 .904 .140
509-3,260 A Red 34294*
0.84 3.56 12.19 22.96 3.56
[0.26-1.65]
16-14 .033 .156 .375 .809 .170
2,050-5,180 B Blue 327748
0.84 3.96 9.53 20.55 4.32
[1.04-2.62]
12-10 .042 .225 .600 1.194 .125 .230
5,180-13,100 C Yellow 324543*
1.07 5.72 15.24 30.33 3.18 5.84
[2.62-6.64]
Note: C dimension applies from edge of metal wire barrel to end of tab.
30

Butt Splices Material Related Product Data
Insulation Sleeve - Insulation Color Code -pg. 4
Standard, Step Down Assem-
bly and Special Nylon Packaging Quantities -pg. 4
Radiation Resistant Performance Specifications -
Polyvinylidene Fluoride pgs. 4 & 5
(PVF2)
Splice Body and Insulation
Support Sleeve -Copper per
ASTM B-152

Wire Size Dimension Splice Wire Insulation Part Numbers

Circular Mils2 Style L Insulation Diameter Loose Tape
26-243
.890 .082
238-475 Yellow 323994 2-323994-1
22.61 2.08
[0.12-0.24]
26-22 .890 .082
202-810 Yellow 2-323994-2*
22.61 2.08
[0.10-0.41]
24-20 1.035 .100
320-1,290 Natural 323975 2-323975-3
26.29 2.54
[0.16-0.65]
Standard
22-164 1.265 .125
509-3,260 Red 320559* 2-320559-4
32.13 3.18
[0.26-1.65]
16-14 1.265 .150
2,050-5,180 Blue 320562* 2-320562-3
32.13 3.81
[1.04-2.62]
12-10 1.656 .220
5,180-13,100 42.06 Yellow 5.59 320570* 2-320570-3
[2.62-6.64]
16-14 22-18
1.265 .150/.115
2,050-5,180 to 509-1,900 Blue 3.81/2.92 327583 2-327583-1
32.13
[1.04-2.62] [0.26-0.96]
12-10 22-18
Step Down 1.656 .220/.140
5,180-13,100 to 509-1,900 Yellow 327639
Assembly 42.06 5.59/3.56
[2.62-6.64] [0.26-0.96]
12-10 16-14 1.656 .220/.170
5,180-13,100 to 2,050-5,180 Yellow 327638
42.06 5.59/4.32
[2.62-6.64] [1.04-2.62]
26-243 Radiation .890 Natural w/ .082
238-475 53546-1
Resistant 22.61 Yellow Stripes 2.08
[0.12-0.24]
26-22 Radiation .890 Natural w/ .082
202-810 53546-3
Resistant 22.61 Yellow Stripes 2.08
[0.10-0.41]
24-20 1.035 Natural w/ .100
320-1,290 53547-1 53547-2
26.29 White Stripes 2.54
[0.16-0.65] Radiation
22-164 Resistant
1.265 Natural w/ .125
509-3,260 53548-1* 53548-2
32.13 Red Stripes 3.18
[0.26-1.65]
16-14 1.265 Natural w/ .150
2,050-5,180 53549-1* 53549-2
32.13 Blue Stripes 3.81
[1.04-2.62]
12-10 1.656 Natural w/ .220
5,180-13,100 53550-1*
42.06 Yellow Stripes 5.59
[2.62-6.64]
12-10 1.245 .220
5,180-13,100 Special
31.62 Yellow 5.59 3289615
[2.62-6.64]
1
Includes adapter insert.
2
When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil area
range listed.
3
26-24 range in accordance with MIL-T-7928.
4
22-16 splices are 22-18 range in accordance with MIL-T-7928.
5
12-10 butt splice, threaded 8-32 one end.
AMP-TAPETRONIC machine tools only.
31

Butt Splice Step Down Material Related Product Data
Adapter Inserts1 Adapter Body -Copper per Insulation Color Code -pg. 4
ASTM B-152
Plating -Zinc Plate /
DyeChromate Performance Specifications -
pgs. 4 & 5
Butt Splice Adapter Insert
Wire Size Part No. Wire Size Dimension Color Part Numbers
Circular Mils Circular Mils L Code
[mm2] [mm2]
.350
16-14 22-18 Red 1-327635-1
8.89

2,050-5,180 320562 509-1,900
[1.04-2.62] [0.26-0.96] .402 Red 327635*
10.21
22-18 .562
509-1,900 Red 327636*
12-10 14.27
[0.26-0.96]

5,180-13,100 320570
[2.62-6.64] 16-14 .562
2,050-5,180 Blue 327637*
14.27
1.04-2.62]
1Adapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices.
Knife Disconnect Splices Material Related Product Data

Splice Body and Metallic Packaging Quantities -pg. 4
pgs. 4 & 5
Wire Size Dimensions Splice Wire

Part Numbers
Material Insulation Insulation
Circular Mils W L
Thickness Loose Piece Tape Mounted
Color Diameter
[mm2] Max.
Max.
.203 .878 .125
22-16 Red 320555*
.031 5.16 22.30 3.18
509-3,260
0.79 .203 .878 .140
[0.26-1.65] Red 32446* 2-32446-1
5.16 22.30 3.56
.203 .878 .150
16-14 Blue 320566*
.031 5.16 22.30 3.81
2,050-5,180
0.79 .203 .878 .170
[1.04-2.62] Blue 32448*
5.16 22.30 4.32
.281 1.234 .230
12-10 Yellow 320620*
.040 7.14 31.34 5.84

5,180-13,100
1.02 .281 1.260 .250
[2.62-6.64] Yellow 35762*
7.14 32.00 6.35
32
PIDG FASTON Terminals and Splices
Product Facts Basic Terminal Material. The basic terminal is

Nylon Insulation. Nylon
Pre-insulated terminal sleeve has high dielectric constructed of fine grade high conductivity
brass per ASTM B-36 or phosphor bronze per
designed for uniformed strength.
ASTM B-139. The brass terminal is either
reliability in most difficult unplated or tin-plated per ASTM B-545.
circuit environment The phosphor bronze terminal is tin-plated per
ASTM B-545. Tyco Electronics' special plating
Consists of an unplated or process creates durable corrosion resistance to
tin-plated brass body or a salt spray and most chemical fumes.
tin-plated phosphor
bronze body with a spe- Color Coding. Terminal insulation
cially designed copper is color-coded by wire range to
sleeve and insulation prevent errors during installation.
sleeve fitted over the ter-
minal barrel
Design of the tool dies
and construction of the Copper Sleeve. The spe-
terminal permits uniform cially designed copper

insulation thickness under sleeve, fitted over the ter-
minal barrel, provides cir-
crimping pressure, trans- cumferential insulation
mitting this pressure support to the wire and
evenly to the center of allows the wire to be bent
the crimp area in any direction, without
fraying the wires insula-
The AMP Mated tion or breaking the
Tool/Terminal Concept conductor.
AMP compression crimp- Funnel Ramp Entry.

ing produces crimps for a Prevents a turned back strand
Serrations. Serrations inside
given size wire and termi- barrel provide maximum contact
and rapid wire insertion during and tensile strength after crimping.
nal that are alike in high speed production.
appearance and perfor-
mance
Terminal and the crimping
tool are designed as uni- Temperature Rating: 105C Max.
form matched devices AMP PIDG FASTON
Dies are precision- AMP PIDG FASTON Terminals Line Splice Connectors
engineered from the fin- (Use TETRA-CRIMP Tooling) 250 Series
est hard-metal alloys AMP Component Component 105C LR 7189 105C
LR 7189
Wire Recognized Recognized Max. Certified Max.
Crimping pressure is con- Range File E 66717
Certified
File E 66717 (Vinyl) (Vinyl)
trolled by a ratchet device AMP Part No. 600 V
22-18 22-18 Stranded AMP Part No.
on the hand tool or a cor- 300 V
1-321235-0 1-321235-0
16-14 16-14 Stranded 300 V Max., 105C. Max.1 Max. Max.
responding pre-calibra- 1-321235-1 1-321235-1
12-10 12-10 Stranded
tion in the crimping jaws 321235 300 V 321235 300 V
of AMP automated crimp- 321688 Max. 321688 Max.
ing machines 1
UL & CSA Nylon except where noted
The Crimp
When done properly,
crimping pressure can
neither overstress nor
under stress the terminal
barrelmachined dies
fully bottom to the pre-
cise crimp height
Resulting termination is
free of contamination
Resistant to shock and
critical environments
Tensile strength
approaches that of the
wire itself
33
PIDG FASTON Terminals and Splices (Continued)

Receptacles Receptacle Style: Material Related Product Data
A - No dimple with wire stop Insulation -Nylon, UL 94V-2 Insulation Color Code -pg. 4
B - Dimple with wire stop Receptacle Body -Brass per Packaging Quantities -pg. 4
C - No dimple, no wire stop ASTM B-36 or Phosphor
Bronze per ASTM B-139 Performance Specifications -
pgs. 4 & 5
except where noted. Application Tooling -pg. 67
ASTM B-152
Wire Size Dimensions Terminal Wire Fits Part Numbers

Insulation Recept. Stock
Series Circular Mils Style W L Insulation Tab Loose Tape Strip
2 Diameter Matl. Thk. Thk.
[mm ] Nom. Max. Color Piece Mounted Form
Max.

.300 .900 .140 .018 .032 640903-1* 640903-2 640902-1
22-18 Red Brass
7.62 22.86 3.56 0.46 0.81
509-1,900 B
[0.26-0.96] .300 .900 .140 .018 .032 55675-12 55675-22
7.62 22.86 Red 3.56 Brass 0.46 0.81
16-14 .300 .900 .170 .018 .032
2,050-5,180 B Blue Brass 640905-1* 640905-2 640904-1
[1.04-2.62]
7.62 22.86 4.32 0.46 0.81

.300 1.012 .250 .018 .032 42844-1* 42844-3 60544-3
.250 14-12 7.62 25.70 Green 6.35 Brass 0.46 0.81
1
3,831-6,470 B
[1.94-3.28] .300 1.012 .250 .018 .032 42844-2*
Green Phos. Brz.
7.62 25.70 6.35 0.46 0.81
.300 1.012 .250 .018 .032 640907-1* 640907-2 640906-1
12-10 Yellow Brass
7.62 25.70 6.35 0.46 0.81

5,180-13,100 B
[2.62-6.64] .300 1.012 .250 .018 .032 61198-2 61198-4
Yellow Phos. Brz.
7.62 25.70 6.35 0.46 0.81
22-18 .300 .900 .145 .016 .032
509-1,900 Red Brass 184262-1 184262-2 184261-1
[0.26-0.96]
.250 7.62 22.86 3.68 .406 .813

Low
Insertion 16-14 .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184265-1 184265-2 184264-1
[1.04-2.62] 7.62 22.86 4.39 .406 .813

.250 .800 .135 .016 .020 696018-1 696018-2
Red Brass
6.35 20.32 3.43 0.41 0.51
.250 .800 .140 .016 .020 640909-1* 640909-2 640908-1
22-18 Red Brass
6.35 20.32 3.56 0.41 0.51
509-1,900 B
.250 .800 Red/Black .140 .016 .020 640174-1
[0.26-0.96] Brass

6.35 20.32 3.56 0.41 0.51
.205
.250 .800 .140 .016 .032 640911-1* 640911-2 640910-1
Red Brass
6.35 20.32 3.56 0.41 0.81
.250 .800 .170 .016 .020 640913-1* 640913-2
16-14 Blue Brass
6.35 20.32 4.32 0.41 0.51

2,050-5,180 B
[1.04-2.62] .250 .800 .170 .016 .032 640915-1* 640915-2
Blue Brass
6.35 20.32 4.32 0.41 0.81
26-24 .230 .700 .082 .016 .020
238-475 B
5.84 Yellow
17.78 Brass
2.08
0.41
0.51 641321-1* 641321-2 641320-1
[0.12-0.24]
.230 .800 .140 .016 .020 640917-1* 640917-2 640916-1
.187
22-18 Red Brass
5.84 20.32 3.56 0.41 0.51
509-1,900 B
[0.26-0.96] .230 .800 .140 .016 .040
5.84 Red
20.32 3.56 Brass 0.41 1.02 640578-2
Not UL or CSA approved or listed. 1
Wire range is limited as noted.
2
*Available in small packaging quantities. Unplated receptacle body.
34

Reseptacles
(Continued)
Insulation Recept. Stock
Series Circular Mils Style W L Insulation Tab Loose Tape Strip
2 Diameter Matl. Thk. Thk.
[mm ] Nom. Max. Color Piece Mounted Form
Max.

.230 .800 .170 .016 .020 640919-1* 640919-2 640918-1
16-14 Blue Brass
5.84 20.32 4.32 0.41 0.51
.187 2,050-5,180 B
[1.04-2.62] .230 .900 .250 .016 .020 696108-1 696108-2
Blue Brass
5.84 22.86 6.35 0.41 0.51
22-18 .230 .800 .145 .016 .032
509-1,900 Red Brass 184268-1 184268-2 184267-1
[0.26-0.96]
.187 5.84 22.86 3.68 .406 .813

Low
Insertion 16-14 .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184235-1 184235-2 184234-1

[1.04-2.62]
7.62 22.86 4.39 .406 .813

.148 .734 .110 .012 .016 61048-1* 61048-2
3.76 18.64 Natural 2.79 Brass 0.30 0.41
.148 .734 .110 .012 .020 61060-1* 61060-2 61059-2
22-18 3.76 18.64 Natural 2.79 Brass 0.30 0.51
.110

Standard 509-1,900 B
.148 .734 .110 .012 .032 60894-1*
[0.26-0.96] Natural Brass 60894-2 60893-2
3.76 18.64 2.79 0.30 0.81
.148 .734 .110 .012 .032
3.76 18.64 Black 2.79 Brass 0.30 0.81 61678-2
26-24 .160 .700 .082 .016 .020
238-475 A

4.06
17.78 Yellow 2.08 Brass
0.41
0.51 641324-1 641324-2
[0.12-0.24]
.160 .796 .140 .016 .012
Standard 4.06 Red
20.22 3.56 Brass 0.41 0.30 350871-1
.160 .800 .140 .016 .016
22-18 Red Brass 640921-1 640921-2
Low 4.06 20.32 3.56 0.41 0.41
509-1,900 A
[0.26-0.96] .160 .800 .140 .016 .020
.11 0 Red Brass 640923-1* 640923-2 640922-1
.110 4.06 20.32 3.56 0.41 0.51
.160 .800 .140 .016 .032
Low Red Brass 640925-1* 640925-2 640924-1
Insertion
Insertion 4.06 20.32 3.56 0.41 0.81
.160 .800 .170 .016 .020
A Blue Brass 640929-1* 640929-2
4.06 20.32 4.32 0.41 0.51
.160 .800 .170 .016 .032
A Blue Brass
16-14 640931-1* 640931-2
4.06 20.32 4.32 0.41 0.81
2,050-5,180
[1.04-2.62] .160 .800 .170 .016 .016
B Blue Brass 640927-1 640927-2
4.06 20.32 4.32 0.41 0.41
.160 .796 .170 .016 .032
C Blue Brass 641317-1
4.06 20.19 4.32 0.41 0.81
Not UL or CSA approved or listed.
Receptacles Material Related Product Data

(Insulation Restricting) Insulation -Nylon, UL 94V-2 Insulation Color Code -pg. 4
Receptacle Body -Brass per Packaging Quantities -pg. 4
ASTM B-36
Receptacle Style B -Dimple Performance Specifications -
with wire stop pgs. 4 & 5
Plating -Tin per ASTM B-545 Application Tooling -pg. 67
ASTM B-152
or Nickel per QQ-N-290

Circular Mils Insulation Insulation Recept. Stock Tab
Series Style W L Loose Tape Strip
Color Diameter Matl. Thk. Thk.
[mm2] Nom. Max. Piece Mounted Form
Solid / Stripe Range

.110 22
.148 .780 Red / .040-.080 .012 .016
754 B Brass 55319-1 55319-3
Standard 3.76 19.81 Green 1.02-2.03 0.30 0.41
[0.38]
35

Line Splice Connector Material Related Product Data
for 250 Series Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4
Terminals Color -Natural Packaging Quantities -pg. 4
Splice Body -Brass per ASTM
B-36
pgs. 4 & 5
except where noted.
Dimensions Part Numbers
Wire Size Plating W L E Loose Piece
Max. Min.
.391 2.093 .860
Unplated 321235*
9.93 53.16 21.84
.391 2.093 .860
Tin 321688
9.93 53.16 21.84
.409 2.625 1.151
22-10 Unplated 1-321235-0
10.39 66.68 29.24

.409 2.625 1.151
Tin 1-321235-1
10.39 66.68 29.24
2.451 .9702
Unplated .409 1-321235-31
10.39 62.26 24.64
1
Oval expansion at end opposite w. (.380 x .320 inside diameter.)
2
E min. on expansion end only.
Line Splice Connector Material Related Product Data

for 187 Series Housing -Nylon, UL 94V-2 Insulation Color Code -pg. 4
Terminals Splice Body -Brass per ASTM Packaging Quantities -pg. 4
B-36
pgs. 4 & 5
Housing Dimensions Temperature Part Numbers

Type
Color W L Rating Loose Piece
Single .345 1.750
Natural 360035-1
8.76 44.45
Dual .650 1.750
Natural 16.51 44.45 105C 360025-1
Dual .650 1.750
Black 16.51 44.45 150C 360025-2

UL File E66717
600 V Max
Receptacle (Low Insertion Force)

Circular Mils
Series W L Insulation Insulation Recept. Stock Tab Loose Tape Strip
Color Diameter Matl. Thk. Thk.
[mm2] Nom. Max. Piece Mounted Form
Max.

.250 Low 22-18
.300 .900 .145 .016 .032
509-1,900 Red Brass 184262-1 184262-2 184261-1
Insertion 7.62 22.86 3.68 .406 .813
[0.26-0.96]
16-14
.250 Low .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184265-1 184265-2 184264-1
Insertion 7.62 22.86 4.39 .406 .813
[1.04-2.62]
.187 Low 22-18
.230 .800 .145 .016 .032

509-1,900 Red Brass 184268-1 184268-2 184267-1
Insertion 5.84 22.86 3.68 .406 .813
[0.26-0.96]
16-14
.187 Low .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184235-1 184235-2 184234-1
Insertion 7.62 22.86 4.39 .406 .813
[1.04-2.62]
36
PLASTI-GRIP Terminals and Splices
Product Facts Basic Terminal Material. The basic terminal is

constructed of fine grade high conductivity
Pre-insulated PLASTI- copper per ASTM B-152 and tin-plated per
GRIP solderless terminals ASTM B-545. Basic material for Spring Spade
and splices Tongue Terminals is phosphor bronze per
ASTM B-139 or brass per ASTM B-36 and tin-
Designed specifically to plated per ASTM B-545. Tyco Electronics'
answer the need for special plating process creates durable corro-
inexpensive, insulated sion resistance to salt spray and most chemi-
electrical terminations cal fumes.
Color Coding. Terminal insulation
Can be used in almost is color-coded by wire size range to
eliminate errors during installation.
every type of commer-
cial application
Accommodate wire sizes
from 22 AWG through
2/0 AWG
The Crimp
Carefully engineered
application tooling has
been developed to
ensure uniformly high Insulation. Vinyl insulation sleeve
quality terminations
PLASTIC-GRIP Terminals and Splices

provides good dielectric strength
and supports the wire insulation
Tool and terminal have so that no bare wire is exposed.
been designed as a team
to promote ease and
speed of application and
at the same time to pro- Serrations. Serrations inside
vide precise crimping Funnel Entry. Assures rapid wire
barrel provide maximum contact
and tensile strength after crimping.
pressure for every wire insertion during high speed pro- Dimples on 8 to 2/0 range.
size duction. (Except 8 to 2/0 range.)
The wire and the termi-
nal barrel form a homo- Temperature Rating: 90C Max.
geneous mass of metal,
providing a connection
of maximum conductiv- AMP PLASTI-GRIP Terminals and Splices (Use PLASTI-GRIP or PIDG Tooling)
ity, tensile strength, and
high resistance to corro- AMP LR 7189 8 thru 4/0
Wire Listed Certified 600V
sion Range
The quality performance, Except as noted with individual part number listing.
the facility of installation
22-16
Terminals, Butt & Parallel Splices
22-16 Solid or Stranded1 600 V Max. Recognized under
and the inherent simplic- the component program
ity make them well- Terminals, Butt & Parallel Splices (1000 V Fixture
16-14 1 of Underwriters
16-14 Solid or Stranded or Sign)
suited for many industrial 90C Max. Laboratories Incorporated
Terminals, Butt & Parallel Splices File No. E13288
applications 12-10 12-10 Solid or Stranded1
Note: 22-16 terminals and splices are stamped 22-18 in accordance with MIL-T-7928.
1
Stranded wire only using TETRA-CRIMP tooling.
37
PLASTI-GRIP Terminals and Splices (Continued)

Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4
ASTM B-152
L C Performance Specifications -
E pgs. 4 & 5
Wire Size Tongue Dimensions Wire Part Numbers

Terminal
Circular Mils Material Stud Style Insulation
2 Thickness Size Diameter
[mm ]
Max. Max.
2 .218 .156 .572 .684 .140
A Red 134140* 2-34140-1
M2 5.54 3.96 14.53 17.37 3.56
.218 .156 .572 .684 .125
Red 132944* 2-32944-1
5.54 3.96 14.53 17.37 3.18

.218 .156 .572 .684 .140
4 A Red 134141* 2-34141-1
5.54 3.96 14.53 17.37 3.56
.281 .250 .666 .809 .140
Red 34143 2-34143-1
7.14 6.35 16.92 20.55 3.56

.218 .156 .572 .684 .125
Red 132945* 2-32945-1
5.54 3.96 14.53 17.37 3.18
.218 .156 .572 .684 .140
Red 134142* 1-34142-1
5.54 3.96 14.53 17.37 3.56
.281 .250 .666 .809 .125
Red 132947* 2-32947-1
7.14 6.35 16.92 20.55 3.18
.281 .250 .666 .809 .140
Red 134144* 2-34144-1
6 7.14 6.35 16.92 20.55 3.56
A
M3.5 .281 .250 .666 .809 .140
Black 326819 2-326819-1
7.14 6.35 16.92 20.55 3.56
.281 .250 .666 .809 .170
Red 2-35449-1
7.14 6.35 16.92 20.55 4.32
.312 .281 .697 .856 .125
Red 32950 2-32950-1
7.92 7.14 17.70 21.74 3.18
.312 .281 .697 .856 .140
Red 134147* 2-34147-1
7.92 7.14 17.70 21.74 3.56
.281 .250 .666 .809 .125
Red 132948* 2-32948-1
7.14 6.35 16.92 20.55 3.18
22-16
.033 .281 .250 .666 .809 .140
509-3,260 Red 134145* 2-34145-1
[0.26-1.65] 0.84 7.14 6.35 16.92 20.55 3.56

8 .312 .281 .697 .856 .125
A Red 132951* 2-32951-1
M4 7.92 7.14 17.70 21.74 3.18
.312 .281 .697 .856 .140
Red 134148* 2-34148-1
7.92 7.14 17.70 21.74 3.56
.312 .281 .746 .905 .200
Red 2-34148-4
7.92 7.14 18.95 22.99 5.08
.281 .250 .666 .809 .125
Red 132949* 2-32949-1
7.14 6.35 16.92 20.55 3.18
.281 .250 .666 .809 .140
Red 134146* 2-34146-1
7.14 6.35 16.92 20.55 3.56
.281 .250 .666 .809 .140
Black 2-34146-4 2-34146-5
7.14 6.35 16.92 20.55 3.56
.281 .250 .666 .809 .170
10 A Red 35451 2-35451-1
7.14 6.35 16.92 20.55 4.32
.312 .281 .697 .856 .125
Red 132952* 2-32952-1
7.92 7.14 17.70 21.74 3.18
.312 .281 .697 .856 .140
Red 134149* 2-34149-1
7.92 7.14 17.70 21.74 3.56

.312 .281 .746 .905 .200
Red 2-34149-3
7.92 7.14 18.95 22.99 5.08
.469 .437 .853 1.090 .125
Red 132953* 2-32953-1
11.91 11.10 21.67 27.69 3.18
1/4 .469 .437 .853 1.090 .140
A Red 134150* 2-34150-1
M6 11.91 11.10 21.67 27.69 3.56
.469 .437 .853 1.090 .140
Black 2-34150-3
11.91 11.10 21.67 27.69 3.56
38

(Continued)

Terminal Insulation
Material Stud
Circular Mils Style
Thickness Size
[mm2]
Max. Max.
Note: C dimension applies from edge of metal wire barrel to center of stud hole. (Styles A &E).
.469 .437 .853 1.090 .140
Red 1134151* 2-34151-1
5/16 11.91 11.10 21.67 27.69 3.56
A
M8 .469 .437 .853 1.090 .140
22-16 Black 2-34151-3
.033 11.91 11.10 21.67 27.69 3.56
509-3,260
[0.26-1.65] 0.84 .531 .546 .962 1.230 .140
Red 1134152* 2-34152-2
13.49 13.87 24.43 31.24 3.56
3/8 A
.531 .546 .962 1.230 .140
Black 2-34152-4
13.49 13.87 24.43 31.24 3.56
.250 .171 .587 .715 .170
4 A Blue 1134157* 2-34157-1
6.35 4.34 14.91 18.16 4.32
.250 .171 .587 .715 .145
Blue 1132957* 2-32957-1
6.35 4.34 14.91 18.16 3.68
.250 .171 .587 .715 .170
Blue 1134158* 2-34158-1

6 6.35 4.34 14.91 18.16 4.32
M3.5 A
.343 .281 .697 .871 .145
Blue 1132958* 2-32958-1
8.71 7.14 17.70 22.12 3.68
.343 .281 .697 .871 .170
Blue 1134159* 2-34159-1
8.71 7.14 17.70 22.12 4.32
.312 .250 .666 .825 .170
Blue 1328527* 2-328527-1
7.92 6.35 16.92 20.96 4.32
.343 .281 .697 .871 .145
Blue 1132959* 2-32959-1
8 8.71 7.14 17.70 22.12 3.68
A
M4 .343 .281 .697 .871 .170
Blue 1134160* 2-34160-1
8.71 7.14 17.70 22.12 4.32
.343 .281 .746 .920 .250
Blue 2-34160-2 2-34160-3
8.71 7.14 18.95 23.37 6.35
.343 .281 .697 .871 .145
16-14 Blue 1132960* 2-32960-1
.033 8.71 7.14 17.70 22.12 3.68
2,050-5,180
[1.04-2.62] 0.84 .343 .281 .697 .871 .170
Blue 1134161* 2-34161-1
8.71 7.14 17.70 22.12 4.32
.343 .281 .746 .920 .250
10 A Blue 2-34161-2 2-34161-3
8.71 7.14 18.95 23.37 6.35
.343 .281 .746 .920 .250
Black 2-34959-1
8.71 7.14 18.95 23.37 6.35
.468 .312 .728 .965 .170
Blue 2-34954-1
11.89 7.92 18.49 24.51 4.32
.469 .437 .853 1.090 .145
Blue 1132961* 2-32961-1
11.91 11.10 21.67 27.69 3.68
1/4 .469 .437 .853 1.090 .170
A Blue 1134162* 2-34162-1
M6 11.91 11.10 21.67 27.69 4.32
.469 .437 .853 1.090 .170
Black 2-34162-2 2-34162-3
11.91 11.10 21.67 27.69 4.32
5/16 .469 .437 .853 1.090 .170
A Blue 1134163* 2-34163-1
M8 11.91 11.10 21.67 27.69 4.32

.531 .546 .962 1.248 .170 1
Blue 134164* 2-34164-2
13.49 13.87 24.43 31.70 4.32
3/8 A
.531 .546 .962 1.248 .170
Black 2-34164-4
13.49 13.87 24.43 31.70 4.32
6 .281 .219 .810 .953 .200 1
A Yellow/Blk. 34821 2-34821-1
M3.5 7.14 5.56 20.57 24.21 5.08
8 .343 .281 .872 1.046 Yellow/Blk. .200
A 1134822
16-14HD1
2,050-5,180 .050 M4 8.71 7.14 22.15 26.57 5.08
[1.04-2.62] 1.27 .343 .281 .872 1.046 Yellow/Blk. .200 11134823* 2-34823-1
8.71 7.14 22.15 26.57 5.08
10 A
.343 .281 .872 1.046 Yellow/Blk. .250 321518 2-321518-1
8.71 7.14 22.15 26.57 6.35
Not UL or CSA Approved or Listed.
1
Heavy Duty for extra mechanical strength.
Note: C dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E).
39

(Continued) Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4
W Terminal Body -Copper per Packaging Quantities -pg. 4
ASTM B-152
pgs. 4 & 5
L C
Application Tooling -
E
pgs. 66 & 67
A E

Terminal
Circular Mils Material Stud
Style Insulation
[mm2]
Max. Max.
.500 .344 .935 1.188 Yellow/Blk. .230 35349 2-35349-1
1/4 12.70 8.74 23.75 30.18 5.84
A
M6 .531 .437 1.028 1.296 Yellow/Blk. .200 34824 2-34824-3
13.49 11.10 26.11 32.92 5.08
16-14HD1 .050 5/16 .531 .437 1.028 1.296 Yellow/Blk. .200
2,050-5,180 A 34825
[1.04-2.62] 1.27 M8 13.49 11.10 26.11 32.92 5.08

.750 .625 1.216 1.594 Yellow/Blk. .200
3/8 A 34826
19.05 15.88 30.89 40.49 5.08
1/2 .750 .625 1.216 1.594 Yellow/Blk. .200
A 34827
M12 19.05 15.88 30.89 40.49 5.08
.281 .219 .810 .953 .250
0 A Yellow 2-34835-4
7.14 5.56 20.57 24.21 6.35
.281 .219 .810 .953 .250
4 A Yellow 34835 2-34835-1
7.14 5.56 20.57 24.21 6.35
.281 .219 .810 .953 .250
Yellow 134852* 2-34852-1
6 7.14 5.56 20.57 24.21 6.35
A
M3.5 .375 .302 .893 1.098 .230
Yellow 134168* 2-34168-1
9.53 7.67 22.68 27.89 5.84
.312 .302 .893 1.062 .250
Yellow 1 696047-1
7.92 7.67 22.68 26.97 6.35

.312 .302 .893 1.062 .250
Yellow 1 696048-1
8 7.92 7.67 22.68 26.97 6.35
A
M4 .375 .302 .893 1.098 .230
Yellow 134169* 2-34169-1
9.53 7.67 22.68 27.89 5.84

.375 .302 .893 1.098 .250
Yellow 134853* 2-34853-1
9.53 7.67 22.68 27.89 6.35
.312 .302 .893 1.052 .230
Yellow 330518
7.92 7.67 22.68 26.72 5.84
.312 .302 .953 1.111 .300
Yellow 7.6212-10 1-330518-2
7.92 7.67 24.21 28.22
.375 .302 .893 1.083 .250
12-10 10 A Black 2-328261-1
5,180-13,100 .042 9.53 7.67 22.68 27.51 6.35
1.07 .375 .302 .893 1.098 .230
[2.62-6.64] Yellow 134170* 2-34170-1
9.53 7.67 22.68 27.89 5.84
.375 .302 .893 1.098 .250
Yellow 134854* 2-34854-1
9.53 7.67 22.68 27.89 6.35
.400 .468 1.118 1.373 .300
E Yellow 1-55678-1 1-55678-2
10.16 11.89 28.40 34.87 7.62
.500 .344 .994 1.247 .300
Black 35492
1/4 12.70 8.74 25.25 31.67 7.62
M6 .531 .468 1.059 1.327 .230
A Yellow 134171* 2-34171-1
13.49 11.89 26.90 33.71 5.84
.531 .468 1.059 1.327 .250
Yellow 134855* 2-34855-1
13.49 11.89 26.90 33.71 6.35
.531 .468 1.059 1.327 .230
Yellow 134172* 2-34172-1
13.49 11.89 26.90 33.71 5.84
5/16 .531 .468 1.059 1.327 .230
A Black 2-34172-3
M8 13.49 11.89 26.90 33.71 5.84
.531 .468 1.059 1.327 .250
Yellow 134856* 2-34856-1
13.49 11.89 26.90 33.71 6.35
.593 .531 1.122 1.421 .230
3/8 A Yellow 134173* 2-34173-1
15.06 13.49 28.50 36.09 5.84
1/2 .750 .625 1.216 1.594 .250
A Yellow 134837* 2-34837-4
M12 19.05 15.88 30.89 40.49 6.35
1
*Available in small packaging quantities. Heavy Duty for extra mechanical strength.
40

(Continued)
B C D F

Terminal
Circular Mils Material Stud Insulation
Style
[mm2]
Max. Max. Color Piece Mounted
Max. Max.
8 .478 .437 1.344 1.586 .360
C Red 52041 1-52041-6
M4 12.14 11.10 34.14 40.28 9.14
.430 .437 1.363 1.605 .360
D Red 1-54351-2
10.92 11.10 34.62 40.77 9.14

.431 .437 1.338 1.556 .360
Red 52263 1-52263-2
10.95 11.10 33.99 39.52 9.14
10
.431 .437 1.338 1.556 .390
B Red 1-52263-5 1-52263-4
10.95 11.10 33.99 39.52 9.91
.431 .437 1.358 1.576 .330
Red 1-52263-1 1-52263-3
10.95 11.10 34.49 40.03 8.38
8
13,100-20,800 .043 .431 .437 1.303 1.561 .360
Red 1-55621-1 1-55621-2
[6.64-10.5] 1.09 10.95 11.10 33.10 39.65 9.14
1/4 .478 .437 1.344 1.586 .360
C Red
M6 52041-1 52041-7
12.14 11.10 34.14 40.28 9.14

.478 .437 1.358 1.600 .330
Red 52041-3* 52041-9
12.14 11.10 34.49 40.64 8.38
5/16 .587 .500 1.400 1.696 .360
C Red 52291*1 52291-4
M8 14.91 12.70 35.56 43.08 9.14
.587 .500 1.400 1.696 .360
3/8 C Red 52291-1* 52291-5
14.91 12.70 35.56 43.08 9.14
1/2 .875 .625 1.420 1.860 .330
A Red 52262-1
M12 22.23 15.88 36.07 47.24 8.38
.500 .515 1.591 1.844 .436
Blue 520421*
8 12.70 13.08 40.41 46.84 11.07
C
M4 .500 .515 1.591 1.869 .360
Blue 52042-2
12.70 13.08 40.41 47.47 9.14
.468 .421 1.482 1.719 .360
Blue 52265-4
11.89 10.69 37.64 43.66 9.14
B
.468 .421 1.482 1.719 .436
Blue 52265*1 52265-3
11.89 10.69 37.64 43.66 11.07
10
.500 .515 1.591 1.844 .436
Blue 52042-4
12.70 13.08 40.41 46.84 11.07
C
.500 .515 1.591 1.869 .360
6 Blue 52042-5*
.048 12.70 13.08 40.41 47.47 9.14
20,800-33,100
1.22 .398 .515 1.591 1.846 .450
[10.5-16.8] F Blue 55679-1 55679-2
10.11 13.08 40.41 46.89 11.43
1/4 .500 .515 1.591 1.844 .436
Blue 52042-1 52042-7
M6 12.70 13.08 40.41 46.84 11.07
C
.500 .515 1.591 1.869 .360
Blue 52042-3* 52042-9
12.70 13.08 40.41 47.47 9.14
5/16 .625 .515 1.591 1.906 .450
B Blue 52264*1 52264-4
M8 15.88 13.08 40.41 48.41 11.43
.625 .515 1.591 1.906 .450
3/8 B Blue 52264-1* 52264-5
15.88 13.08 40.41 48.41 11.43
1/2 .815 .515 1.441 1.851 .436
C Blue 52350*1
M12 20.70 13.08 36.60 47.02 11.07
41

(Continued) Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4
ASTM B-152
pgs. 4 & 5
Application Tooling -pg. 67

Terminal
Style
[mm2]
Max. Max. Color Piece Mounted
Max. Max.
.546 .531 1.672 1.948 .450
Yellow 52043-2
13.87 13.49 42.47 49.48 11.43
10 B
.546 .531 1.672 1.948 .515
Yellow 520431* 52043-4
13.87 13.49 42.47 49.48 13.08
.391 .531 1.672 1.927 .450
Yellow 55680-2
9.93 13.49 42.47 48.95 11.43
1/4 .546 .531 1.672 1.948 .450

B Yellow 52043-3* 52043-7
M6 13.87 13.49 42.47 49.48 11.43
4 .051 .546 .531 1.672 1.948 .515
33,100-52,600 Yellow 52043-1 52043-5
1.30 13.87 13.49 42.47 49.48 13.08
[16.8-26.7]
.679 .531 1.672 2.014 .450
Yellow 52266-3 52266-9
5/16 17.25 13.49 42.47 51.16 11.43
B
M8 .679 .531 1.672 2.014 .515
Yellow 522661*
17.25 13.49 42.47 51.16 13.08
.679 .531 1.672 2.014 .450
Yellow 52266-4* 1-52266-0
17.25 13.49 42.47 51.16 11.43
3/8 B
.679 .531 1.672 2.014 .515
Yellow 52266-1
17.25 13.49 42.47 51.16 13.08
.675 .578 1.731 2.071 .560
Red 52267-1
1/4 17.15 14.68 43.97 52.60 14.22
B
M6 .675 .578 1.731 2.071 .632
Red 522671*
17.15 14.68 43.97 52.60 16.05
.711 .578 1.731 2.089 .560
2 Red 52044-4
.060 5/16 18.06 14.68 43.97 53.06 14.22
52,600-83,700 B
[26.7-42.4] 1.52 M8 .711 .578 1.731 2.089 .632
Red 52044-1
18.06 14.68 43.97 53.06 16.05
.711 .578 1.731 2.089 .560
Red 52044-5
18.06 14.68 43.97 53.06 14.22
3/8 B
.711 .578 1.731 2.089 .632
Red 52044-2
18.06 14.68 43.97 53.06 16.05
5/16 .807 .625 2.041 2.447 .684
B 20.50 Blue 52045-1
M8 15.88 51.84 62.15 17.37
.807 .625 2.041 2.447 .665
1/0 Blue 52045-5
.073 20.50 15.88 51.84 62.15 16.89
83,700-119,500 3/8 B
[42.4-60.6] 1.85 .807 .625 2.041 2.447 .684
Blue 52045-2
20.50 15.88 51.84 62.15 17.37
1/2 .875 .625 2.041 2.478 .684
B 22.23 Blue 52289-1
M12 15.88 51.84 62.94 17.37
2/0 .083 5/16 .926 .625 2.082 2.477 .775
119,500-150,500 B Yellow 52046-1
2.11 M8 23.52 15.88 52.88 62.92 19.69
[60.6-76.3]
42

Ring Tongue Material Related Product Data
90 Bend Terminals Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4
ASTM B-152
pgs. 4 & 5
Tongue Wire
Wire Size Dimensions Terminal Part Numbers
Circular Mils W D Insulation Loose
[mm2] Max. Min. Color Max. Piece

.431 .311 .360
8 10 Red 55654-1
.043 10.95 7.90 9.14
13,100-20,800
1.09 .478 .435 .360
[6.64-10.5] 1/4 Red 54725-1
M6 12.14 11.05 9.14
.500 .310 .436
6 10 Blue 54753-1
.048 12.70 7.87 11.07
20,800-33,100
1.22 .500 .379 .436
[10.5-16.8] 1/4 Blue 54754-1
M6 12.70 9.63 11.07

Rectangular Material Related Product Data
Tongue Terminals Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4
ASTM B-152
Performance Specifica-
tions -pgs. 4 & 5

Terminal Insulation
Material Stud
Circular Mils W C E L X Insulation Diameter Loose Tape
Thickness Size
2
[mm ] Min. Max. Max. Color Piece Mounted
Max. Max.
16-14 .033 6 .249 .312 .728 .868 .125 .145
2,050-5,180 Blue 34898
0.84 M3.5 6.32 7.92 18.49 22.05 3.18 3.68
[1.04-2.62]
43

Spade Tongue Terminals Material Related Product Data
ASTM B-152
pgs. 4 & 5

Wire Size Terminal
Circular Mils W C E L X Insulation Loose Tape
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
.250 .312 .728 .858 .125 .140
Red 327043* 2-327043-1
6.35 7.92 18.49 21.79 3.18 3.56
6 .297 .203 .619 .765 .141 .125
Red 327735* 2-327735-1
M3.5 7.54 5.16 15.72 19.43 3.58 3.18
.297 .203 .619 .765 .141 .140
Red 320665* 2-320665-1
7.54 5.16 15.72 19.43 3.58 3.56
22-16
.033 .307 .245 .661 .836 .175 .140
509-3,260 Red 696003-1 696003-2
[0.26-1.65] 0.84 7.80 6.22 16.79 21.23 4.45 3.56
8 .375 .312 .728 .920 .187 .120

Red * 2-32981-1
M4 9.53 7.92 18.49 23.37 4.75 3.18
.375 .312 .728 .920 .187 .140
Red 34155* 2-34155-1
9.53 7.92 18.49 23.37 4.75 3.56
.375 .312 .728 .920 .187 .140
10 Red 34156* 2-34156-1
9.53 7.92 18.49 23.37 4.75 3.56
.237 .312 .728 .865 .125 .145
5 Blue 696006-1
6.02 7.92 18.49 21.97 3.18 3.68
.297 .203 .619 .765 .141 .145
Blue 322994* 2-322994-1
7.54 5.16 15.72 19.43 3.58 3.68
6 .297 .203 .619 .765 .141 .170
Blue 54367-1 2-54367-2
M3.5 7.54 5.16 15.72 19.43 3.58 4.32
.385 .312 .728 .920 .187 .170
16-14 Blue 34165*
.033 9.78 7.92 18.49 23.37 4.75 4.32
2,050-5,180
0.84 .297 .203 .619 .765 .141 .170
[1.04-2.62] Blue 326741 2-326741-1
7.54 5.16 15.72 19.43 3.58 4.32
8 .307 .245 .661 .836 .175 .170
Blue 696024-1 696024-2
M4 7.80 6.22 16.79 21.23 4.45 4.32
.385 .312 .728 .920 .187 .170
Blue 34166* 2-34166-1
9.78 7.92 18.49 23.37 4.75 4.32
.385 .312 .728 .920 .187 .170
10 Blue 34167* 2-34167-1
9.78 7.92 18.49 23.37 4.75 4.32
.237 .296 .887 1.095 .203 .230
12-10 5 Yellow 696007-1
.042 6.02 7.52 22.53 27.81 5.16 5.84
5,180-13,100 1.07
.406 .296 .887 1.095 .203 .230
[2.62-6.64] 10 Yellow 34176* 2-34176-1
10.31 7.52 22.53 27.81 5.16 5.84
Gold
44

Flanged Spade Tongue Material Related Product Data
Terminals Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4
ASTM B-152
pgs. 4 & 5

Wire Size Terminal Insulation
Material
Stud
Circular Mils W C E L X H Insulation Diameter Loose Tape
Thickness Size
2
[mm ] Min. Max. Max. Min. Color Piece Mounted
Max. Max.
.296 .203 .619 .749 .125 .045 .140
Red 322249* 1-322249-1
6 7.52 5.16 15.72 19.02 3.18 1.14 3.56
M3.5 .328 .203 .619 .749 .125 .045 .140
Red 324560 2-324560-1
8.33 5.16 15.72 19.02 3.18 1.14 3.56
22-16 .033 .296 .203 .619 .749 .125 .045 .140
509-3,260 Red 1-322249-0 1-322249-9
0.84 8 7.52 5.16 15.72 19.02 3.18 1.14 3.56
[0.26-1.65]
M4 .416 .250 .666 .842 .171 .062 .140

Red 324169* 2-324169-1
10.57 6.35 16.92 21.39 4.34 1.57 3.56
.296 .203 .619 .749 .125 .045 .140
10 Red 328516* 2-328516-1
7.52 5.16 15.72 19.02 3.18 1.14 3.56
.294 .203 .619 .749 .125 .047 .170
Blue 324165* 2-324165-1
6 7.47 5.16 15.72 19.02 3.18 1.19 4.32
M3.5 .294 .203 .668 .798 .125 .047 .250
16-14 Blue 2-324165-4
.033 7.47 5.16 16.97 20.27 3.18 1.19 6.35
2,050-5,180
0.84 .294 .203 .619 .749 .125 .047 .170
[1.04-2.62] Blue 53874-1 53874-2
8 7.47 5.16 15.72 19.02 3.18 1.19 4.32
M4 .416 .250 .666 .842 .171 .062 .170
Blue 324170 2-324170-1
10.57 6.35 16.92 21.39 4.34 1.57 4.32
6 .296 .250 .841 1.017 .171 .052 .230
Yellow 324581* 1-324581-1
M3.5 7.52 6.35 21.36 25.83 4.34 1.32 5.84
12-10 .042 8 .416 .250 .841 1.017 .171 .052 .230
5,180-13,100 Yellow 324172* 1-324172-0
1.07 M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84
[2.62-6.64]
.416 .250 .841 1.017 .171 .052 .250
10 Yellow 52856 52856-1
10.57 6.35 21.36 25.83 4.34 1.32 6.35
45

Short Spring Spade Material Related Product Data
Bronze per ASTM B-139 for
wire sizes 24 to 14 Performance Specifications -
Brass per ASTM B-36 for wire pgs. 4 & 5
sizes 12 to 10 Application Tooling-pg. 66
except where noted

Material Stud
Thickness Size
2
Max. Max.
24-20 .025 .203 .219 .624 .744 .115 .125
320-1,290 4 White 53829-2
0.64 5.16 5.56 15.85 18.90 2.92 3.18
[0.16-0.65]
.203 .250 .666 .811 .140 .140
4 Red 52947*-1 52947-1
5.16 6.35 16.92 20.60 3.56 3.56
5 .250 .250 .666 .811 .140 .140
Red 52948*-1 52948-1
M3 6.35 6.35 16.92 20.60 3.56 3.56
.234 .250 .666 .811 .140 .140

Red 53240-1* 53240-2
5.94 6.35 16.92 20.60 3.56 3.56
6 .250 .250 .666 .811 .140 .140
Red 52949*-1 52949-1
M3.5 6.35 6.35 16.92 20.60 3.56 3.56
.250 .250 .715 .860 .140 .200
Red 52949-2* 52949-3
6.35 6.35 18.16 21.84 3.56 5.08
.244 .281 .697 .872 .170 .140
22-16 Red 53241-1* 53241-2
.033 6.20 7.14 17.70 22.15 4.32 3.56
509-3,260 0.84
[0.26-1.65] 8 .375 .281 .697 .872 .170 .140
Red 52950*-1 52950-1
M4 9.53 7.14 17.70 22.15 4.32 3.56
.375 .281 .746 .921 .170 .200
Red 52950-2* 52950-3
9.53 7.14 18.95 23.39 4.32 5.08
.294 .281 .697 .920 .218 .140
Red 53242-1* 53242-2
7.47 7.14 17.70 23.37 5.54 3.56
.294 .281 .746 .969 .218 .200
Red 53242-5* 53242-6
7.47 7.14 18.95 24.61 5.54 5.08
10
.406 .281 .697 .920 .218 .140
Red 52951*-1 52951-1
10.31 7.14 17.70 23.37 5.54 3.56
.406 .281 .746 .969 .218 .200
Red 52951-3
10.31 7.14 18.95 24.61 5.54 5.08
.250 .250 .666 .811 .140 .170
Blue 52955*-1 52955-1
6.35 6.35 16.92 20.60 3.56 4.32
6 .250 .250 .715 .860 .140 .250
Blue 52955-2* 52955-3
M3.5 6.35 6.35 18.16 21.84 3.56 6.35
.250 .250 .715 .860 .140 .250
6.35 6.35 18.16 21.84 3.56 Blue 6.35 52955-41
.244 .281 .697 .872 .170 .170
Blue 53244-1* 53244-2
6.20 7.14 17.70 22.15 4.32 4.32
.244 .281 .746 .921 .170 .250
Blue 53244-4
8 6.20 7.14 18.95 23.39 4.32 6.35
16-14 M4
.033 .375 .281 .697 .872 .170 .170
2,050-5,180 Blue 52956*-1 52956-1
0.84 9.53 7.14 17.70 22.15 4.32 4.32
[1.04-2.62]
.375 .281 .746 .921 .170 .250
Blue 52956-2* 52956-3
9.53 7.14 18.95 23.39 4.32 6.35
.294 .281 .697 .920 .218 .170
Blue 53245-1* 53245-2
7.47 7.14 17.70 23.37 5.54 4.32
.294 .281 .746 .969 .218 .250
Blue 53245-6
7.47 7.14 18.95 24.61 5.54 6.35
10
.406 .281 .697 .920 .218 .170
Blue 52957*-1 52957-1
10.31 7.14 17.70 23.37 5.54 4.32
.406 .281 .746 .969 .218 .250
Blue 52957-2* 52957-3
10.31 7.14 18.95 24.61 5.54 6.35
1
Terminal body plating Gold per MIL-G-45204 over Nickel per QQ-N-290.
46

Short Spring Spade
Tongue Terminals
(Continued)

Material
Stud
Thickness Size
2
Max. Max.
.250 .174 .775 .959 .179 .200
Yellow 52961*-1 52961-1
6.35 4.42 19.69 24.36 4.55 5.08
6 .250 .174 .775 .959 .179 .250
Yellow 53246-1* 53246-2
M3.5 6.35 4.42 19.69 24.36 4.55 6.35
.250 .174 .775 .959 .179 .250
6.35 4.42 19.69 24.36 4.55 Yellow 6.35 53246-31
.312 .276 .877 1.052 .170 .250
Yellow 53247-1* 53247-2
7.92 7.01 22.28 26.72 4.32 6.35
8 .375 .276 .877 1.052 .170 .200
12-10 Yellow 52962*-1 52962-1
.042 M4 9.53 7.01 22.28 26.72 4.32 5.08
5,180-13,100
1.07 .375 .276 .936 1.111 .170 .300
[2.62-6.64] Yellow 52962-2* 52962-3
9.53 7.01 23.77 28.22 4.32 7.62
.312 .276 .877 1.100 .218 .250

Yellow 53248-1* 53248-2
7.92 7.01 22.28 27.94 5.54 6.35
.406 .276 .877 1.100 .218 .200
Yellow 52963*-1 52963-1
10.31 7.01 22.28 27.94 5.54 5.08
10
.406 .276 .877 1.100 .218 .250
Yellow 52963-2* 52963-3
10.31 7.01 22.28 27.94 5.54 6.35
.406 .276 .936 1.159 .218 .300
Yellow 52963-4* 52963-5
10.31 7.01 23.77 29.44 5.54 7.62
1
Terminal body plating Gold per MIL-G-45204 over Nickel per QQ-N-290.
Long Spring Spade Material Related Product Data

Bronze per ASTM B-139 for
wire sizes 22 to 14 Performance Specifications -
Brass per ASTM B-36 for wire pgs. 4 & 5
sizes 12 to 10 Application Tooling-pg. 66

Material
Stud
Thickness Size
2
Max. Max.
6 .250 .238 .664 .945 .276 .140
Red 52453* 52453-1
M3.5 6.35 6.05 16.87 24.00 7.01 3.56
22-16 .033 8 .281 .270 .696 .991 .290 .140
509-3,260 Red 52454* 52454-1
0.84 M4 7.14 6.86 17.68 25.17 7.37 3.56
[0.26-1.65]
.343 .283 .709 1.017 .303 .140
10 Red 52455* 52455-1
8.71 7.19 18.01 25.83 7.70 3.56
6 .250 .238 .664 .945 .276 .170
Blue 52463* 52463-1
M3.5 6.35 6.05 16.87 24.00 7.01 4.32
16-14 .033 8 .281 .270 .696 .991 .290 .170
2,050-5,180 Blue 52464* 52464-1
0.84 M4 7.14 6.86 17.68 25.17 7.37 4.32
[1.04-2.62]
.343 .283 .709 1.017 .303 .170
10 Blue 52465* 52465-1
8.71 7.19 18.01 25.83 7.70 4.32
8 .375 .273 .874 1.174 .295 .200
Yellow 52474* 52474-1
M4 9.53 6.93 22.20 29.82 7.49 5.08
12-10 .042 .375 .305 .906 1.219 .308 .200
5,180-13,100 Yellow 52475* 52475-1
1.07 9.53 7.75 23.01 30.96 7.82 5.08
[2.62-6.64] 10
.375 .305 .965 1.278 .308 .300
Yellow 52475-3
9.53 7.75 24.51 32.46 7.82 7.62
47

Slotted Ring Material Related Product Data
ASTM B-152
pgs. 4 & 5

Terminal
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
6 .218 .156 .572 .658 .125
22-16 Red 340901
.033 M3.5 5.54 3.96 14.53 16.71 3.18
509-3,260 0.84
8 .281 .250 .666 .782 .140
[0.26-1.65] Red 324184 2-324184-1
M4 7.14 6.35 16.92 19.86 3.56
Hook Tongue Terminals Material Related Product Data

ASTM B-152 Performance Specifications -
Plating -Tin per ASTM B-545 pgs. 4 & 5

Terminal
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
16-14 .033 8 .343 .281 .697 .871 .170
2,050-5,180 Blue 320263 2-320263-1
0.84 M4 8.71 7.14 17.70 22.12 4.32
[1.04-2.62]
48

Flag Tongue Terminals Material Related Product Data
Color -Natural Packaging Quantities -pg. 4
Terminal Body -Copper per
ASTM B-152
pgs. 4 & 5
A B
Wire Size Tongue Dimensions Terminal Wire

Part Numbers
Circular Mils Material Style Stud Insulation Insulation
Thickness Size W C L D Stripe Diameter
[mm2] Loose Piece
Max. Min. Max. Max. Color Max.
20-16HD1 .042 .500 .266 .749 .695 .170
810-3,260 A 14 Green 322307
1.07 12.70 6.76 19.02 17.65 4.32
[0.41-1.65]
.385 .272 .741 .695 .170
16-14 B 10 Blue 322834
.033 9.78 6.91 18.82 17.65 4.32
2,050-5,180
0.84 .500 .266 .749 .695 .170
[1.04-2.62] A 14 Blue 322310
12.70 6.76 19.02 17.65 4.32
.500 .266 .810 .775 .230
10 Black

16-14HD1 322312
.050 12.70 6.76 20.57 19.69 5.84
2,050-5,180 A
1.27 .500 .266 .810 .775 .230
[1.04-2.62] 14 Black 322313
12.70 6.76 20.57 19.69 5.84
.500 .266 .812 .775 .230
10 Yellow 322315
12.70 6.76 20.62 19.69 5.84
12-10 .042 .500 .266 .812 .775 .230
5,180-13,100 A 14 Yellow 322316
1.07 12.70 6.76 20.62 19.69 5.84
[2.62-6.64]
.500 .266 .812 .775 .280
14 Yellow 322395
12.70 6.76 20.62 19.69 7.11
1
Heavy Duty for extra mechanical strength.
Multiple Stud Terminals Material Related Product Data

ASTM B-152
pgs. 4 & 5

Terminal Insulation
Circular Mils Material Stud
Thickness Size
[mm2]
Max. Max.
22-16 .033 .325 .271 .691 .969 .125
509-3,260 6-8-10 Red 54774-1 54774-2
0.84 8.26 6.88 17.55 24.61 3.18
[0.26-1.65]
16-14 .033 .325 .271 .691 .969 .145
2,050-5,180 6-8-10 Blue 54775-1 54775-2
0.84 8.26 6.88 17.55 24.61 3.68
[1.04-2.62]
49

Splice Body -Copper per Packaging Quantities -pg. 4
ASTM B-152
pgs. 4 & 5
Wire Size Dimension Splice Wire Insulation Part Numbers

Circular Mils1 L Insulation Diameter Loose Tape
[mm2] Color Max.
Max. Piece Mounted
26-22 .620 .080
2-321026-1
202-810 15.75 Yellow 2.03 321026*
[0.10-0.41]
1.065 .170 .115
22-18/16-14 Red/Blue Stripe 696010-1
27.05 6.86 2.92
1.065 .120
Red 34067* 2-34067-1
27.05 3.05
1.065 .170
Red 34243* 1-34243-1
27.05 4.32
1.076 Natural w/ .120
22-162 324138*
27.33 Red Letters 3.05
509-3,260
[0.26-1.65] 1.076 .140

Red 34070* 1-34070-1
27.33 3.56
1.076 Natural w/ .140 55792-1* 55792-2
27.33 Red Stripes 3.56
1.065 .083 x .171
27.05 Red 2.11 x 4.34 342033*
.600 Blue 55629-2
15.24
1.065 .140
Blue 34068* 2-34068-1
27.05 3.56
1.065 Natural w/ .140 328427*
27.05 Blue Letters 3.56
1.065 .170
16-14 Blue 34071* 2-34071-1
27.05 4.32
2,050-5,180
[1.04-2.62] 1.065 Natural w/ .170 55785-1* 55785-2
27.05 Blue Stripes 4.32
1.065 .215
Blue 35244* 2-35244-1
27.05 5.46
1.105 .170
28.07 Blue 4.32 2-34071-24 2-34071-34
1.065 .135 x .245
Blue

27.05 3.43 x 6.22 342043* 1-34204-0
1.160 .200
Yellow 34069
29.46 5.08
1.160 .230
Yellow 34072* 2-34072-2
29.46 5.84
1.160 Natural w/ .230 55793-1* 55793-2
29.46 Yellow Stripes 5.84
1.160 .250
12-10 Yellow 34945*
29.46 6.35
5,180-13,100
[2.62-6.64] 1.160 .300
Yellow 326742
29.46 7.62
1.200 .250
30.48 Yellow 6.35 2-34945-14 2-34945-24
1.160 .250 .165 x .315
29.46 Yellow 6.35 4.19 x 8.00 3212865
1.160 .138 x .281
29.46 Yellow 3.51 x 7.14 342053*
1.340 .250
8 Red 696025-1
34.04 6.35
1.530 .330
6 Blue 696026-1
38.86 8.38
1
When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil range
listed. (Not UL or CSA approved with use of multiple wires.)
2
22-16 splices are 22-18 range in accordance with MIL-T-7928.
3
Oval expansion.
4
Funnel entry
5
Oval expansion at one end; circular expansion at other end.
50

Parallel Splices Material Related Product Data
ASTM B-152
pgs. 4 & 5
Splice Wire
Wire Size Dimension

Insulation
Circular Mils 1 Insulation Part Numbers
L

Color
[mm ] 2 Diameter Loose Piece
Max.
Max.
.760 .120
22-16 Red 34131*
19.30 3.05
509-3,260
[0.26-1.65] .760 .140
Red 34132*
19.30 3.56
.760 .140
Blue 34133*
19.30 3.56
16-14 .760 .170
2,050-5,180 Blue 34134*
19.30 4.32
[1.04-2.62]
.760 .135 x .245
Blue 342072*

19.30 3.43 x 6.22
.843 .200
12-10 Yellow 34135
21.41 5.08
5,180-13,100
[2.62-6.64] .870 .230
Yellow 34136*
22.10 5.84
1
When using two or more wires in a parallel splice, the combined cross sectional area must be within the (CMA) circular mil area listed.
2
Oval expansion.
Shur-Plug Material (.093 Series) Related Product Data

(.093, .156 and .180 Series) Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4
Terminal Body -Brass per Packaging Quantities -pg. 4
ASTM B-36
.093 Series Performance Specifications -
pgs. 4 & 5
Material Application Tooling-pg. 66
(.156 & .180 Series)
Insulation -Vinyl, UL 94V-0
Terminal Body -Copper per
.156 Series
ASTM B-152
.180 Series
Wire Size Tongue Dimension Terminal Wire Insulation Part Numbers

Material
Circular Mils Series L Insulation Diameter Loose Tape
Thickness
Max.
22-16 .812 .140
509-3,260 .093 Red 34178
20.62 3.56
[0.26-1.65]
.156 .800 Blue .170 324227* 1-324227-0
16-14
2,050-5,180 .033 20.32 4.32
0.84 .753 .170
[1.04-2.62] .180 Blue 324228*
19.13 4.32
51

3-Way Connector Material Related Product Data
ASTM B-152
Rivet -Brass per QQ-B-626
pgs. 4 & 5
Wire Size Tongue Material Dimensions Terminal Wire Insulation Part Number
Circular Mils Thickness W L Insulation Diameter
Loose Piece
[mm2] Max. Max. Max.
Color Max.
16-14 .033 .877 1.400 .145
2,050-5,180 Blue 34073*
0.84 22.28 35.56 3.68
[1.04-2.62]
.250 Tube Cap Material Related Product Data

Assembly Insulation -Vinyl, UL 94V-0 Insulation Color Code -pg. 4

ASTM B-152
pgs. 4 & 5
Tube Cap -Copper/Zinc alloy
per MIL-C-50 Application Tooling-pg. 66
Rivet -Brass
over Copper
Wire Size Tongue Material Dimensions Terminal Wire Insulation Part Number
Circular Mils Thickness E L Insulation Diameter
Loose Piece
[mm2] Max. Max. Max.
Color Max.
22-16 .033 .666 .978 .140
509-3,260 0.84 16.92 24.84 Black 3.56 55137-1
[0.26-1.65]
Wire Pins
Wire Size Dimensions Terminal Wire Insulation

Circular Mils Tab Insulation Diameter
Ins. L Part Number
[mm2] Max. Color Max.
.070 .140 .943 .145
Red 696116-1 (Tape)
22-16 1.78 3.56 23.95 3.68
.071 .135 .905 .145
Red 165167 (Loose Piece)
1.80 3.43 22.99 3.68
52
TERMINYL Terminals and Splices

Product Facts
Designed to provide insu-
Basic Terminal Material. The basic termi-
lated terminals and nal is constructed of fine grade high con-
splices for large wire ductivity copper per ASTM B-152 and
sizes, many of which are tin-plated per ASTM B-545.
used in airborne and Tyco Electronics special plating process
ground support applica- creates durable corrosion resistance to
tions Funnel Entry. Molded insulation for salt spray and most chemical fumes.
ease of wire insertion and snug fit
Tested under the proce- over MIL-standard wire diameters.
dures stipulated by MIL
Spec. MIL-T-7928, they
meet and exceed require-
ments
Designed and engineered
to withstand extreme
vibration, shock and
structural stresses, ele-
vated temperatures and
other conditions which
could adversely affect the
circuit requirements in
complex air and space
flight equipment
The use of matching AMP
tooling provides for preci-
sion crimping which
makes all terminations
identical

This uniformity promotes
maximum reliability and, Insulation. Nylon insulation for
dielectric strength, color coded
coupled with tool die to wire size.
marks on the barrel indi-
cating the wire size and Dimples. Dimples afford maximum
color coding of the insula- contact of barrel and wire and
maximum tensile strength.
tion sleeve, also serves as
a built-in quality control
factor Temperature Rating: 105C Max.
Pre-insulated with color
coded nylon which also
acts as insulation support TERMINYL Terminals meet or exceed the requirements of MIL-T-7928, Type II, Class 2.
Wire size range of termi- Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specification
nals is 8 AWG through Number to AMP Part Number cross reference.
4/0 AWG
53
TERMINYL Terminals and Splices (Continued)

ASTM B-152
pgs. 4 & 5

Wire Size
Terminal
Circular Mils
W C E L Insulation Loose
[mm2] Color
Max. Max. Max. Max. Piece
8 .478 .437 1.183 1.425 .256
Red 53041
M4 12.14 11.10 30.05 36.20 6.50
.431 .437 1.183 1.402 .256
10 Red 324043
10.95 11.10 30.05 35.61 6.50
8 .043 1/4 .478 .437 1.183 1.425 .256
13,100-20,800 Red 324082
1.09 M6 12.14 11.10 30.05 36.20 6.50
[6.64-10.5]
5/16 .587 .500 1.246 1.542 .256
Red 324044
M8 14.91 12.70 31.65 39.17 6.50
.587 .500 1.246 1.542 .256
3/8 Red 324045
14.91 12.70 31.65 39.17 6.50
.398 .515 1.447 1.700 .314
10.11 13.08 36.75 43.18 Blue 7.98 53119-11
10
.468 .421 1.338 1.575 .314
Blue
324046
11.89 10.69 33.99 40.01 7.98
6 .048 1/4 .500 .515 1.447 1.700 .314
20,800-33,100 Blue 324047
1.22 M6 12.70 13.08 36.75 43.18 7.98
[10.5-16.8]
5/16 .625 .515 1.447 1.762 .314
Blue 324048
M8 15.88 13.08 36.75 44.75 7.98
.625 .515 1.447 1.762 .314
3/8 Blue 324049
15.88 13.08 36.75 44.75 7.98
8 .437 .265 1.155 1.376 .382
Yellow 331456
M4 11.10 6.73 29.34 34.95 9.70
.437 .265 1.155 1.376 .382
Yellow 1-331456-0
11.10 6.73 29.34 34.95 9.70
10
.546 .531 1.536 1.812 .382
Yellow 324111
13.87 13.49 39.01 46.02 9.70
4 .051 1/4 .546 .531 1.536 1.812 .382
33,100-52,600 Yellow 324050
1.30 M6 13.87 13.49 39.01 46.02 9.70
[16.8-26.7]
5/16 .679 .531 1.536 1.878 .382
Yellow 324051
M8 17.25 13.49 39.01 47.70 9.70
.679 .531 1.536 1.878 .382
3/8 Yellow 324052*
17.25 13.49 39.01 47.70 9.70
1/2 .679 .531 1.536 1.878 .382
Yellow 324114
M12 17.25 13.49 39.01 47.70 9.70
1/4 .500 .390 1.349 1.602 .443
Yellow 330966
M6 12.70 9.91 34.26 40.69 11.25
3
4HD .094 5/16 .679 .456 1.565 1.907 .443

33,100-52,600 Yellow 1-331421-0
2.39 M8 17.25 11.58 39.75 48.44 11.25
[16.8-26.7]
.679 .456 1.565 1.907 .443
3/8 Yellow 1-331421-1
17.25 11.58 39.75 48.44 11.25
.711 .578 1.705 2.063 .468
10 Red 328655
18.06 14.68 43.31 52.40 11.89
1/4 .679 .578 1.705 2.045 .468
Red 324053
M6 17.25 14.68 43.31 51.94 11.89
2 .060 5/16 .711 .578 1.705 2.063 .468
52,600-83,700 Red 324112
1.52 M8 18.06 14.68 43.31 52.40 11.89
[26.7-42.4]
.711 .578 1.705 2.063 .468
3/8 Red 324054
18.06 14.68 43.31 52.40 11.89
1/2 .855 .578 1.705 2.135 .468
Red 324055
M12 21.72 14.68 43.31 54.23 11.89
1
Rectangular tongue terminal
2
90 bend ring tongue terminal
3
54

(Continued)

Wire Size
Terminal
Circular Mils
W C E L Insulation Loose
[mm2] Color
Max. Max. Max. Max. Piece
.675 .625 2.033 2.360 .580
Blue 55822-1
1/4 17.15 15.88 51.64 59.94 14.73
M6 .807 .625 2.033 2.426 .580
Blue 324056
20.50 15.88 51.64 61.62 14.73
1/0
.073 5/16 .807 .625 2.033 2.426 .580
83,700-119,500 Blue 324113
[42.4-60.6] 1.85 M8 20.50 15.88 51.64 61.62 14.73
.807 .625 2.033 2.426 .580
3/8 Blue 324057
20.50 15.88 51.64 61.62 14.73
1/2 .875 .625 2.017 2.454 .580
Blue 324058
M12 22.23 15.88 51.23 62.33 14.73
5/16 .926 .625 2.026 2.416 .610
Yellow 324083
M8 23.52 15.88 51.46 61.37 15.49
2/0
.083 .926 .625 2.026 2.416 .610
119,500-150,500 3/8 Yellow 324084
[60.6-76.3] 2.11 23.52 15.88 51.46 61.37 15.49
1/2 .926 .625 2.026 2.416 .610
Yellow 324085
M12 23.52 15.88 51.46 61.37 15.49
3/0 .094 1.082 .625 2.294 2.794 .680
150,500-190,000 3/8 Red 324185
2.39 27.48 15.88 58.27 70.97 17.27
[76.3-96.3]
.835 .625 2.295 2.700 .765
Blue

329150
21.21 15.88 58.29 68.58 19.43
4/0 3/8
.105 1.150 .625 2.295 2.858 .765
190,000-231,100 Blue 324187
[96.3-117] 2.67 29.21 15.88 58.29 72.59 19.43
1/2 1.150 .625 2.295 2.858 .765
Blue 324188
M12 29.21 15.88 58.29 72.59 19.43
55

Insulation Sleeve -Nylon, UL Insulation Color Code -pg. 4
94V-2
Splice Body -Copper per
ASTM B-152 Performance Specifications -
pgs. 4 & 5
Wire Size Dimension Splice Wire Insulation Diameter Max.

Circular Mils Style L Insulation Part Numbers
[mm2] Max. Color Single End Multiple End
8 to 12-10
13,100-20,800
Single to Single Red w/
[6.64-10.5] 2.066 .255
Step-Down Yellow at 328569
to 52.48 6.48
Assembly adapter end
5,180-13,100
[2.62-6.64]
6 to 8
20,800-33,100
Single to Single Blue w/
[10.5-16.8] 2.265 .310
Step-Down Red at 328571
to 57.53 7.87
Assembly adapter end

13,100-20,800
[6.64-10.5]
8 2.066 .255
13,100-20,800 Red 324625
52.48 6.48
[6.64-10.5]
6 2.265 .310
20,800-33,100 Blue 324660
Single to Single 57.53 7.87
[10.5-16.8]
4 Standard Splice 2.804 .370
33,100-52,600 Yellow 324622
71.22 9.40
[16.8-26.7]
2 3.094 .445
52,600-83,700 Red 324623
78.59 11.30
[26.7-42.4]
8 2.171 .255 .335
13,100-20,800 Red 324658
55.14 6.48 8.51
[6.64-10.5]
6 Single to Multiple 2.359 .310 .415
20,800-33,100 Blue 324621
Standard Splice 59.92 7.87 10.54
[10.5-16.8]
4 2.804 .370 .495
33,100-52,600 Yellow 324662
71.22 9.40 12.57
[16.8-26.7]
8 2.276 .335
13,100-20,800 Red 324657
57.81 8.51
[6.64-10.5]
6 Multiple to Multiple 2.484 .415
20,800-33,100 Blue 324659
Standard Splice 63.09 10.54
[10.5-16.8]
2 3.094 .595
52,600-83,700 Red 324663
78.59 15.11
[26.7-42.4]
1
Step-Down Assembly includes adapter which is visible through insulation sleeve window.
56
CERTI-SEAL Terminals and Splices

Product Facts
Nylon window splice for Color Coding. The splice body is color coded by wire Basic Splice Material. The
military, commercial, air- size: Tin plated for 24-20, Red for 22-18, Blue for 16-14, basic splice body is con-
craft, and missile applica- Yellow for 12-10. The metal rings are color coded structed of fine grade high
tions that seals out green or orange to identify the presence of adapters. conductivity copper per ASTM
vapors and fluids and B-152 and is either color coded
imparts exceptional wire or tin-plated per ASTM B-545.
insulation support Tyco Electronics special plat-
ing process creates durable
Metal rings at both ends corrosion resistance to salt
of splice and permanently spray and most chemical
crimped to wire insulation fumes.
for a moisture tight seal,
even at altitude Rings. Metal rings at both
ends permanently seal
Designed to fit more than the splice to the wire
100 insulation diameters insulation for a moisture
in MIL-Spec wires from tight seal.
#24 to #10 AWG, and is
available in three types Insulation. Nylon insulation
assures high dielectric strength.
First type is made with a Special notch feature allows
nylon ring adapter within crimping tool locator to posi-
the wire entrance tion the splice to prevent twist-
ing during crimping.
Second type, without
nylon ring adapters
Third type with a nylon Adapters. Nylon ring
ring adapter in one end adapter allows for smaller
only wire insulation diameters.
Special notch feature on
the outside of the splice
allows locator in the
crimping tool to precisely
position splice before
crimping and to prevent
twisting or horizontal

movement during crimp-
ing
Window area of each
splice permits visual
inspection of the linear
plane of the crimp in rela-
tion to the inner metal
sleeve
Wire-stops in splice barrel
indicate exact insertion
depth of stripped wire-
ends
57
CERTI-SEAL Terminals and Splices (Continued)

Splice Material Related Product Data
ASTM B-152
pgs. 4 & 5
or Zinc Plate/Dye Chromate
Application Tooling -shown
below
Splices with nylon wire insulation diameter adapters
Wire Size Ring Wire
L Body Part Hand Tool
Circular Mils Color Insulation
Max. Color Numbers Part No.
[mm2] Dia. Max.
24-20 .970 .065
320-1,290 Tin Plated Green 324987 46073
24.64 1.65
[0.16-0.65]
24-20 .970 .073
320-1,290 Tin Plated Orange 1-324987-0 46073
24.64 1.85
[0.16-0.65]
22-18 1.156 .101
509-1,900 Red Green 324988 46074
29.36 2.57
[0.26-0.96]
16-14 1.156 .120
2,050-5,180 Blue Green 324989 59282
29.36 3.05
[1.04-2.62]
12-10 1.345 .150
5,180-13,100 Yellow Green 324990 58325-1
34.16 3.81
[2.62-6.64]
Splices without nylon wire insulation diameter adapters

Wire Size Ring Wire
L Body Part Hand Tool
Circular Mils Color Insulation
Max. Color Numbers Part No.
[mm2] Dia. Max.
24-20 .970 .100
320-1,290 Tin Plated Tin Plated 324544 46073
24.64 2.54
[0.16-0.65]
22-18 1.156 .133
509-1900 Red Tin Plated 324548 46074
29.36 3.38
[0.26-0.96]
16-14
2,050-5,180 1.156 Blue Tin Plated .157 324549 59282
29.36 3.99
[1.04-2.62]
12-10 1.345 .218
5,180-13,100 Yellow Tin Plated 324631 58325-1
34.16 5.54
[2.62-6.64]
1.345 .218
16-14 HD Tin Plated Tin Plated 55685-1 58325-1
34.16 5.54

Splices with nylon wire insulation diameter adapter in one end

Wire Size L Body Ring Wire Insulation Dia. Max. Part Hand Tool
Circular Mils
Max. Color Color Adapter End Other End Number Part No.
[mm2]
24-20 .970 .073 .100
320-1,290 Tin Plated Orange & Tin Plated 1-324987-1 46073
24.64 1.85 2.54
[0.16-0.65]
Tooling
Tool Part No. 46073 or 46074 Tool Part No. 59282 or 58325-1
Hand tooling features the AMP CERTI-CRIMP ratchet so that the operator fully closes tool so that crimping
dies in tool head fully bottom. Locator feature in head assures that splice is properly oriented in tool.
CERTI-SEAL Tools do not require wire insulation adjustment prior to crimping.
58
Class 1 and Class 2 Military Approvals

Approval Dimensional Application Use Performance
Requirement Tooling Requirement
Terminals must comply Hand application tool For procurement
with the dimensional which must conform to by government
Class 1 requirements specified the militarys dimensional agencies for
by the military. and performance maintenance and
specification. repair.
Terminals must comply The terminal For procurement Per Military
with the dimensional manufacturers by contractors Specification
requirements specified recommended and Mil-T-7928G
by the manufacturers application tooling. manufacturers
Class 2 customer drawing. For Note: Several tape for high volume
field repair purposes mounted part numbers production,
Class 2 terminals must are currently Class 2 modification,
be capable of being approved. and repair.
replaced by Class 1
Terminals.
Military Specifications MS25036 PIDG Part Numbers

AWG Dash Class Stud Size
MS 25036 Loose Piece Tape Mounted
Numbers
36149 1 & 2 6
2-36149-2 2 6
101
36150 1 & 2 6
2-36150-1 2 6
51863 1 & 2 6
102
51863-1 2 6
36153 1 & 2 10
2-36153-2 2 10
103
36154 1 & 2 10
22-18
2-36154-2 2 10
31895 1 & 2 5/16
2-31895-1 2 5/16
104
320572 1 & 2 5/16
2-320572-1 2 5/16
Military Approvals
31897 1 & 2 3/8
2-31897-2 2 3/8
105
320573 1 & 2 3/8
2-320573-4 2 3/8
320561 1 & 2 6
106
2-320561-2 2 6
51864 1 & 2 6
107
51864-3 2 6
51864-2 1 & 2 10
16-14 108
51864-4 2 10
320575 1 & 2 5/16
109
2-320575-1 2 5/16
320564 1 & 2 3/8
110
2-320564-3 2 3/8
35107 1 & 2 6
2-35107-1 2 6
111
320567 1 & 2 6
2-320567-2 2 6
35109 1 & 2 10
2-35109-1 2 10
112
36161 1 & 2 10
12-10
2-36161-2 2 10
35111 1 & 2 5/16
2-35111-1 2 5/16
113
320576 1 & 2 5/16
2-320576-1 2 5/16
35112 1 & 2 3/8
114 320577 1 & 2 3/8
2-320577-3 2 3/8
59
Class 1 and Class 2 Military Approvals (Continued)

Military Specifications MS25036 TERMINYL Part Numbers
Numbers
(Continued) 115 324043 2 10
116 324082 2 1/4
8
117 324044 2 5/16
118 324045 2 3/8
119 324046 2 10
120 324047 2 1/4
6
121 324048 2 5/16
122 324049 2 3/8
123 324050 2 1/4
4 124 324051 2 5/16
125 324052 2 3/8
126 324053 2 1/4
2 127 324054 2 3/8
128 324055 2 1/2
129 324056 2 1/4
130 324057 2 3/8
11
131 324058 2 1/2
132 324056 2 1/4
1/0 133 324057 2 3/8
134 324058 2 1/2
135 324083 2 5/16
2/0 136 324084 2 3/8
137 324085 2 1/2
3/0 138 324185 2 3/8
140 324187 2 3/8
4/0
141 324188 2 1/2
1
Tyco Electronics recommends #1/0 AWG terminals for #1 AWG application.
Military Approvals
60

Military Specifications MS25036 PIDG Part Numbers
Numbers
(Continued)
54310-1 1 & 2 2
143
323913 2 2
52189 1 & 2 4
144
323914 2-323914-1 2 4
53073 1 & 2 6
145
26-24
326875 2-326875-1 2 6
54311-1 1 & 2 8
146
323916 2-323916-1 2 8
54312-1 1 & 2 10
147 54312-2 2 10
324075 2-324075-1 2 10
31880 1 & 2 4
2-31880-1 2 4
148
320553 1 & 2 4
2-320553-2 2 4
31890 1 & 2 8
2-31890-1 2 8
149
22-18
320551 1 & 2 8
1-320551-1 2 8
31894 1 & 2 1/4
2-31894-2 2 1/4
150
320571 1 & 2 1/4
2-320571-2 2 1/4
151 328975 1 & 2 1/2
152 324159 1 & 2 4
51864-1 1 & 2 8
153
51864-5 2 8
16-14
320563 1 & 2 1/4
154
2-320563-2 2 1/4
Military Approvals
155 328976 1 & 2 1/2
35108 1 & 2 8
2-35108-1 2 8
156
320568 1 & 2 8
2-320568-1 2 8
12-10
35110 1 & 2 1/4
2-35110-1 2 1/4
157
320569 1 & 2 1/4
2-320569-3 2 1/4
158 52077 2 1/2
61

Military Specifications M7928/1 PIDG-Insulation Restricting
AWG Dash Part Numbers Class Stud Size
M7928/1
Numbers Loose Piece Tape Mounted
1 53078 1 & 2 2
2 53049 1 & 2 4
26 3 53050 1 & 2 6
4 53051 1 & 2 8
5 53052 1 & 2 10
6 53053 1 & 2 2
7 53054 1 & 2 4
24 8 53055 1 & 2 6
9 53056 1 & 2 8
10 53057 1 & 2 10
11 52273 1 & 2 4
12 2-36149-3 1 & 2 6
51863-2 1 & 2 6
13
51863-5 2 6
1-320551-2 1 & 2 8
14
1-320551-5 2 8
22
2-36153-3 1 & 2 10
15
2-36153-6 2 10
16 2-320571-3 1 & 2 1/4
17 2-320572-2 1 & 2 5/16
18 2-320573-1 1 & 2 3/8
19 2-328975-1 1 & 2 1/2
20 52273-1 1 & 2 4
21 2-36149-4 1 & 2 6
51863-3 1 & 2 6
22
51863-6 2 6
23 1-320551-3 1 & 2 8
20 2-36153-4 1 & 2 10
24
2-36153-8 2 10
25 2-320571-4 1 & 2 1/4
Military Approvals
26 2-320572-3 1 & 2 5/16

27 2-320573-2 1 & 2 3/8
28 2-328975-2 1 & 2 1/2
29 52273-2 1 & 2 4
30 2-36149-5 1 & 2 6
51863-4 1 & 2 6
31
51863-7 2 6
1-320551-4 1 & 2 8
32
1-320551-8 2 8
18
2-36153-5 1 & 2 10
33
2-36153-9 2 10
34 2-320571-5 1 & 2 1/4
35 2-320572-4 1 & 2 5/16
36 2-320573-3 1 & 2 3/8
37 2-328975-3 1 & 2 1/2
38 52274 1 & 2 4
39 2-320561-3 1 & 2 6
51864-6 1 & 2 6
40
1-51864-2 2 6
41 1-51864-0 1 & 2 8
16 51864-7 1 & 2 10
42
1-51864-3 2 10
43 2-320563-3 1 & 2 1/4
44 2-320575-2 1 & 2 5/16
45 2-320564-1 1 & 2 3/8
46 2-328976-1 1 & 2 1/2
62

Military Specifications M7928/1 PIDG-Insulation Restricting
M7928/1
(Continued) 47 52274-1 1 & 2 4
48 2-320561-4 1 & 2 6
49 51864-8 1 & 2 6
1-51864-1 1 & 2 8
50
1-51864-7 2 8
14 51864-9 1 & 2 10
51
1-51864-5 2 10
52 2-320563-4 1 & 2 1/4
53 2-320575-3 1 & 2 5/16
54 2-320564-2 1 & 2 3/8
55 2-328976-2 1 & 2 1/2
56 2-36161-5 1 & 2 6
57 2-320568-2 1 & 2 8
58 2-36161-3 1 & 2 10
12 59 2-320569-5 1 & 2 1/4
60 2-320576-2 1 & 2 5/16
61 2-320577-1 1 & 2 3/8
62 52077-1 2 1/2
63 2-36161-6 1 & 2 6
64 2-320568-3 1 & 2 8
2-36161-4 1 & 2 10
65
2-36161-8 2 10
10 2-320569-6 1 & 2 1/4
66
2-320569-8 2 1/4
67 2-320576-3 1 & 2 5/16
68 2-320577-2 1 & 2 3/8
69 52077-2 2 1/2
Military Specifications M7928/4 PIDG PVF2
Military Approvals
M7928/4
101 53406-1 1 & 2 6
53407-1 1 & 2 6
102
53407-2 2 6
22-18
103 53409-1 1 & 2 10
104 53411-1 1 & 2 5/16
105 53412-1 1 & 2 3/8
106 53415-1 1 & 2 6
53416-1 1 & 2 6
107
53416-2 2 6
16-14 53418-1 1 & 2 10
108
53418-2 2 10
109 53420-1 1 & 2 5/16
110 53421-1 1 & 2 3/8
111 53423-1 1 & 2 6
53425-1 1 & 2 10
112
12-10 53425-2 2 10
113 53427-1 1 & 2 5/16
114 53428-1 1 & 2 3/8
143 53400-1 1 & 2 2
144 53401-1 1 & 2 4
26-24 145 53402-1 1 & 2 6
146 53403-1 1 & 2 8
147 53404-1 1 & 2 10
63

Military Specifications M7928/4 PIDG PVF2
M7928/4
(Continued) 148 53405-1 1 & 2 4
53408-1 1 & 2 8
149
53408-2 2 8
22-18
53410-1 1 & 2 1/4
150
53410-2 2 1/4
151 53413-1 1 & 2 1/2
152 53414-1 1 & 2 4
153 53417-1 1 & 2 8
16-14
154 53419-1 1 & 2 1/4
155 53422-1 1 & 2 1/2
53424-1 1 & 2 8
156
53424-2 2 8
12-10
157 53426-1 1 & 2 1/4
158 53429-1 2 1/2
Military Specifications M7928/5 PIDG Window Splice

AWG Dash Part Numbers Class
M7928/ 5
26-24 1 323994 1&2
323975 1&2
24-20 2
2-323975-3 2
320559 1&2
22-18 3
2-320559-4 2
320562 1&2
16-14 4
2-320562-3 2
12-10 5 320570 1&2
Military Approvals
Military Specifications M7928/6 PIDG Window Splice PVF2

AWG Dash Part Numbers Class
M7928/ 6
26-24 1 53546-1 1&2
53547-1 1&2
24-20 2
53547-2 2
53548-1 1&2
22-16 3
53548-2 2
16-14 4 53549-1 1&2
64

Military Specifications MS17143 PIDG
MS 17143
22-18 1 327932 1 & 2 8
16-14 2 2-327934-2 1 & 2 8
12-10 3 327936 1 & 2 8
2-327938-1 1 & 2 6
22-18 4
2-327938-2 2 6
16-14 5 2-327940-4 1 & 2 6
12-10 6 327942 1 & 2 6
327944 1 & 2 8
22-18 7
2-327944-2 2 8
16-14 8 2-327946-4 1 & 2 8
12-10 9 327948 1 & 2 8
22-18 10 2-327950-1 1 & 2 5
2-327952-2 1 & 2 5
16-14 11
2-327952-6 2 5
327954 1 & 2 5
12-10 12
2-327954-2 2 5
22-18 13 2-327956-1 1 & 2 6
16-14 14 2-327958-4 1 & 2 6
2-327960-1 1 & 2 6
12-10 15
2-327960-2 2 6
22-18 16 327962 1 & 2 4
16-14 17 2-327964-4 1 & 2 4
12-10 18 327966 1 & 2 4
22-18 19 2-327968-1 1 & 2 4
16-14 20 2-327970-4 1 & 2 4
12-10 21 327972 1 & 2 4
Military Approvals
65
Tooling
Insulated Terminals and Splices 30 to 10 AWG Wire Range
Tools for Loose Piece Termination Tools for Tape Mounted Terminations
Hand Tools Pneumatic Tools Tape Dies for Tape Dies for Tape Dies for Tape Dies for Tape Dies for
AMP 69875 354500-1 818380-1 AMPOMATOR 565435-5
Description Wire Single Multi- Heads for Heads for Dies for
69365, AMP-TAPETRONIC AMP-O-LECTRIC AUTO-PRO CLS III G, CLS IV AMP-O-LECTRIC
Range Wire Wire 6-26 6-26
No Applicator Model G Applicator Applicator Model K
Range Range Single Wire Multi-Wire 69365-2,
Required Applicator 818057-2 687658-1 Applicator
Range Range 69710-13,
567200-3 567200-2
217200-14
69163uses
30-26
26-22 Terms.
26-22 46121 59275 314537-1 69344 69877 69877 69877 69877 69877
PIDG 59250
69872* 69872* 69872* 69872* 69872*
Terminals & 22-16 47386 59824-1 314270-3 679305-1 47806-2
59826-11 59826-11 59826-11 59826-11 59826-11
Splices 58433-32
and 68343-1 59250
PLASTI-GRIP 69873* 69873* 69873* 69873* 69873*
16-14 (.250 exp.) 59824-11 314269-1 679305-1 47807-1
Terminals 59827-11 59827-11 59827-11 59827-11 59827-11
47387 58433-32
69874* 69874* 69874* 69874* 69874*
59239-4 47808-6 Std.
12-10 59824-11 69897 69897 69897 69897 69897
59287-2 679300-1 679305-1 47808-5
16-14 HD 58433-32 (.300 exp.) (.300 exp.) (.300 exp.) (.300 exp.) (.300 exp.)
(.300 exp.) (.300 exp.)
59828-11 59828-11 59828-11 59828-11 59828-11
46121
26-22
(butt spl. only)
45160
58433-32 314868-1
(butt spl. only) 69872 69872 69872 69872 69872
22-16 (butt spl. (butt spl.
45449 (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only)
only) only)
(parallel spl. only)
45575-1
58433-32 314869-1
PLASTI-GRIP (butt spl. only) 69873 69873 69873 69873 69873
16-14 (butt spl. (butt spl.
Splices 45450 (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only
only) only)
59489
(butt spl. only)
59287-1 58433-32
12-10 69874 69874 69874 69874 69874
(.300 exp. (butt spl.
16-14 HD (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only)
butt spl. only) only)
59270
Tooling with adjustable insulation crimp.
*Same die set/configuration as in hand tools.
1
TETRA-CRIMP die configuration.
2
PRO-CRIMPER II commercial tool not approved for UL applications.
Tooling
3
69710-1 hand tool.
4
6-26 Pneumatic Tool Adapter
66
Tooling (Continued)
Insulated Terminals and Splices 8 to 4/0 AWG Wire Range
Tools for Loose Piece Terminations Tools for Tape Mounted Terminations
Wire Hand Tools Dies for Crimp Head Dies for Head for Dies for Dies for AMP-
Description Size 69051 1
Crimp Head Pneumatic AMP-TAPETRONIC TAPETRONIC Machine
1
& Hydraulic Hand Tool 69066 Hand Tool Machine with Insulation

59974-1 & 58422-11 69015 68250-1 Adjustment 68250-2
1214512-13
69959 48752-1
8 478202 68247-12 1214512-24
1213500-13
48753-1
6 68325-1 68248-12
478212 1213500-24
PLASTI-GRIP 1213098-13
48754-1
Terminals 4 68249-12
478222 1213098-24
and Splices
48755-1
2
478232
1/0 48756-1
2/0 48757-1
8 47820 68285-1
6 47821
4 47822
Terminyl 2 47823
Terminals 1/0 47824
and Splices
2/0 47825
3/0 47915
4/0 47918
4 HD 69463
1
Heads for Power Units 69120-1, 69120-2, or 314979-1.
2
No insulation crimp.
3
Without insulation crimp.
4
With insulation crimp.
Tooling
Insulated FASTON Terminals and Splices 26 to 10 AWG Wire Range
Tools for Tape Mounted Terminations Tools for Strip Form Terminations
Tape Dies for Tape Dies for Tape Dies for AMPOMATOR
Wire Size Hand Tool 69875 AMP-TAPETRONIC AMP-O-LECTRIC1 AMPOMATOR CLS III G, CLS IV
No Applicator Required Model G CLS III G, CLS IV Applicators
Applicator 567200-3 Applicator 687658-1
26-24 48518-2 69877-2 69877-2 69877-2
22-18 59824-1 59826-1 59826-1* 59826-1 466788-32
22-18 90185-1 90248-2 90248-2 90248-2 466554-3
(Natural)
16-14 59824-1 59827-1 59827-1* 59827-1 466789-32
14-12 90246-1 90240-2 90240-2 90240-2
12-10 59824-1 59828-1 59828-1* 59828-1 466790-42
*Only UL and CSA approved.
1
AMP-O-LECTRIC Model K 565435-5 uses applicator 567200-2.
2
Die included with applicator.
67
Tooling (Continued)
Loose Form Terminal CERTI-CRIMP Hand Tools
and Splice Tooling
Double Action Heavy Head Hand Tool

Hand Tool
C Head Straight PRO-CRIMPER II

Action Hand Tool Hand Tool
Part No. 69710-1 Part No. 58433-3
T-HEAD Tool
Part No. 59250, 59275
Tetra-Crimp Hand Tool

Tooling
Part No. 59824-1
Hydraulic Hand Tools
Part No. 59974-1

(Dies Required)
68
Tooling (Continued)
Pneumatic Tools
Part No. 69365 (Hand Actuation)

Part No. 69365-2 (Foot Actuation)
Part No. 69015
Crimping Heads
Part No. Part No.

58422-1 69066
(408-9535) (408-2453)
Tooling
Part No.
69051
6-26 Tool
69
Tooling (Continued)
Tape Mounted
AMP-TAPETRONIC Machine
69875, 68250-1 AMP-O-LECTRIC, Model G Machine
(Requires Dies) (Requires Applicator and Dies)
Tooling
AUTO-PRO Machine 818380-1

(Requires Applicator and Dies)
AMPOMATOR CLS IV Machine

217500-1
(Requires Applicator and Dies)
70
Part Number Index

Note: This index lists all cataloged Part No. Page Part No. Page Part No. Page
parts by base no. only. Complete
part nos. (with prefixes and/or 33734 11 34823 39 36203 12
suffixes) are shown on the page(s) 34067 50 34824 40 36254 9
indicated. 34068 50 34825 40 36485 14
34069 50 34826 40 36954 26
Part No. Page 34070 50 34827 40 42844 34
31880 9 34071 50 34835 40 50534 8
31884 14 34072 50 34837 40 50881 10
31885 14 34073 52 34852 40 51861 14
31886 9 34080 21 34853 40 51863 9, 15, 16
31887 9 34090 48 34854 40 51864 10, 11, 16, 17
31888 14 34131 51 34855 40 51874 23
31890 9 34132 51 34856 40 52041 41
31891 14 34133 51 34898 43 52042 41
31894 10 34134 51 34945 50 52043 42
31895 10 34135 51 34954 39 52044 42
31897 10 34136 51 34959 39 52045 42
31903 14 34140 38 34974 11 52046 42
32050 21 34141 38 35106 11 52077 13, 17
32051 21 34142 38 35107 12 52124 8
32053 21 34143 38 35108 12 52189 8
32054 21 34144 38 35109 12 52262 41
32056 22 34145 38 35110 12 52263 41
32057 22 34146 38 35111 13 52264 41
32058 22 34147 38 35112 13 52265 41
32059 22 34148 38 35148 12 52266 42
32060 22 34149 38 35149 12 52267 42
32403 21 34150 38 35150 13 52273 15, 16
32404 21 34151 39 35151 13 52274 16, 17
32446 32 34152 39 35152 22 52283 28
32448 32 34155 44 35216 26 52284 28
32456 26 34156 44 35229 9 52289 42
32497 23 34157 39 35244 50 52291 41
32498 23 34158 39 35273 12 52307 15, 16
32510 23 34159 39 35274 11 52350 41
32561 23 34160 39 35279 20 52369 23
32562 23 34161 39 35316 12 52403 25
32588 22 34162 39 35345 14 52408 25
Part Number Index

32589 22 34163 39 35346 14 52409 25
32835 9 34164 39 35349 40 52410 25
32836 9 34165 44 35362 14 52411 25
32837 9 34166 44 35363 14 52420 25
32883 12 34167 44 35364 14 52421 25
32944 38 34168 40 35440 26 52422 25
32945 38 34169 40 35449 38 52423 25
32947 38 34170 40 35451 38 52430 25
32948 38 34171 40 35478 14 52431 25
32949 38 34172 40 35481 26 52432 25
32950 38 34173 40 35492 40 52433 25
32951 38 34176 44 35538 14 52453 47
32952 38 34178 51 35559 22 52454 47
32953 38 34203 50 35604 14 52455 47
32957 39 34204 50 35605 14 52463 47
32958 39 34205 50 35634 11 52464 47
32959 39 34207 51 35762 32 52465 47
32960 39 34243 50 35787 12 52474 47
32961 39 34294 30 36149 9, 15, 16 52475 47
32981 44 34313 26 36150 9 52856 45
33155 23 34406 26 36151 9 52921 24
33156 23 34512 20 36152 9 52922 24
33168 20 34541 21 36153 9, 15, 16 52923 24
33172 20 34805 11 36154 9 52924 24
33173 20 34806 11 36157 10 52925 24
33476 19 34810 11 36158 10 52927 24
33643 14 34821 39 36160 11 52928 24
33724 11 34822 39 36161 12, 17 52929 24
71
Part Number Index (Continued)

Part No. Page Part No. Page Part No. Page Part No. Page
52930 24 54754 43 320571 10, 15, 16 323914 8, 15
52931 24 54771 27 320572 10, 15, 16 323915 8
52933 24 54773 27 320573 10, 15, 16 323916 8, 15
52934 24 54774 49 320574 11 323975 31
52935 24 54775 49 320575 11, 16, 17 323985 8
52936 24 55137 52 320576 13, 17 323986 8
52937 24 55148 18 320577 13, 17 323989 8
52939 24 55157 14 320619 10 323990 8
52940 24 55319 35 320620 32 323994 31
52941 24 55621 41 320627 11 324011 27
52942 24 55629 50 320629 19 324015 23
52943 24 55654 43 320630 11 324043 54, 60
52945 24 55675 34 320631 11 324044 54, 60
52947 46 55678 40 320634 12 324045 54, 60
52948 46 55679 41 320665 44 324046 54, 60
52949 46 55680 42 320773 9 324047 54, 60
52950 46 55685 58 320861 23 324048 54, 60
52951 46 55694 19 320862 23 324049 54, 60
52955 46 55768 24 320863 23 324050 54, 60
52956 46 55777 19 320882 9 324051 54, 60
52957 46 55785 50 321013 8 324052 54, 60
52961 47 55792 50 321026 50 324053 54, 60
52962 47 55793 50 321035 21 324054 54, 60
52963 47 55822 55 321045 11 324055 54, 60
53041 54 55936 10 321206 19 324056 55, 60
53049 15 60544 34 321233 22 324057 55, 60
53050 15 60893 35 321235 36 324058 55, 60
53051 15 60894 35 321283 20 324075 8
53052 15 61048 35 321286 50 324082 54
53053 15 61059 35 321518 39 324083 55, 60
53054 15 61060 35 321522 10 324084 55, 60
53055 15 61198 34 321611 26 324085 55, 60
53056 15 61678 35 321617 8 324086 11
53057 15 150247 10 321620 8 324111 54
53073 8 165167 52 321688 36 324112 54
53078 15 165429 29 321808 26 324113 61
53115 21 184234 35 322001 21 324114 54
Part Number Index
53119 54 184235 35 322238 14 324123 10

53222 29 184261 34 322249 45 324138 50
53240 46 184262 34 322307 49 324158 9
53241 46 184264 34 322310 49 324159 10
53242 46 184265 34 322312 49 324165 45
53244 46 184267 35 322313 49 324169 45
53245 46 184268 35 322315 49 324170 45
53246 47 320209 19 322316 49 324172 45
53247 47 320263 48 322395 49 324184 48
53248 47 320306 26 322426 23 324185 55, 60
53546 31 320381 26 322724 12 324187 55, 60
53547 31 320551 9, 15, 16 322777 23 324188 55, 60
53548 31 320552 9 322834 49 324225 29
53549 31 320553 9 322985 22 324227 51
53550 31 320554 9 322994 44 324228 51
53829 46 320555 32 323008 9 324533 11
53874 45 320559 31 323011 26 324543 30
53912 21 320560 10 323039 27 324544 58
53914 21 320561 10, 16, 17 323676 10 324548 58
53941 10 320562 31 323682 11 324549 58
53942 11 320563 11, 16, 17 323758 9 324557 23
54310 8 320564 11, 16, 17 323762 12 324560 45
54311 8 320565 10 323763 14 324567 23
54312 8 320566 32 323784 13 324577 23
54351 41 320567 12 323817 27 324581 45
54367 44 320568 12, 17 323818 27 324587 23
54725 43 320569 12, 17 323912 8 324597 23
54753 43 320570 31 323913 8 324603 20
72
Part Number Index (Continued)

Part No. Page Part No. Page Part No. Page
324608 23 327964 19 640925 35
324615 13 327966 20 640927 35
324621 56 327968 19 640929 35
324622 56 327970 19 640931 35
324623 56 327972 20 641317 35
324625 56 328261 40 641320 34
324631 58 328281 22 641321 34
324657 56 328394 21 641324 35
324658 56 328427 50 696003 44
324659 56 328489 8 696006 44
324660 56 328516 45 696007 44
324662 56 328527 39 696010 50
324663 56 328569 56 696018 34
324915 12 328571 56 696020 18
324918 12 328655 54 696024 44
324987 58 328657 9 696025 50
324988 58 328849 11 696026 50
324989 58 328961 31 696047 40
324990 58 328975 10, 15, 16 696048 40
324993 10 328976 11, 16, 17 696076 26
325034 11 328996 10 696077 26
325148 19 328998 11 696108 35
325150 23 328999 11 696116 52
325197 22 329150 55
325199 22 329389 12
326741 44 329391 11
326742 50 329636 8
326819 38 329697 20
326859 22 329951 8
326861 21 330250 19
326865 23 330518 40
326875 8, 15 330648 9
326876 21 330896 12
326878 9 330966 54
326882 10 331268 20
326886 12 331366 23
327043 44 331421 54
Part Number Index

327174 9 331453 26
327583 31 331456 54
327635 32 331467 13
327636 32 350871 35
327637 32 360025 36
327638 31 360035 36
327639 31 640174 34
327654 9 640578 34
327717 21 640902 34
327735 44 640903 34
327743 11 640904 34
327748 30 640905 34
327932 19 640906 34
327934 20 640907 34
327936 20 640908 34
327938 19 640909 34
327940 20 640910 34
327942 20 640911 34
327944 19 640913 34
327946 20 640915 34
327948 20 640916 34
327950 19 640917 34
327952 19 640918 35
327954 20 640919 35
327956 19 640921 35
327958 20 640922 35
327960 20 640923 35
327962 19 640924 35
73
Contact Us Worldwide
Americas
Argentina Buenos Aires Canada Toronto Mexico Mexico City United States
Phone: +54-11-4733-2200 Phone: +905-475-6222 Phone: +52-55-1106-0800 Harrisburg, PA
Fax: +54-11-4733-2211 Fax: +905-474-5520 +01-800-733-8926 Phone: +1-717-564-0100
Brasil So Paulo Product Information Center: Fax: +52-55-1106-0901 Fax: +1-717-986-7575
Phone: +55-11-2103-6000 Phone: +905-470-4425 Product Information Center:
For Latin/South American
Fax: +55-11-2103-6030 Fax: +905-474-5525 Phone: +1-800-522-6752
Countries not shown
Fax: +1-717-986-7575
Chile Santiago Colombia Bogota Phone: +54-11-4733-2015
Troy, MI
Phone: +56-2-345-0361 Phone: +57-1-319-8959 Fax: +54-11-4733-2083
Phone: +1-248-273-3359
Fax: +56-2-223-1477 Fax: +57-1-319-8960
Fax: +1-248-273-3322
Asia/Pacific
Australia Sydney Japan Kawasaki, Kanagawa New Zealand Auckland Singapore Singapore
Phone: +61-2-9554-2600 Phone: +81-44-844-8111 Phone: +64-9-634-4580 Phone: +65-6482-0311
Fax: +61-2-9502-2556 Fax: +81-44-812-3207 Fax: +64-9-634-4586 Fax: +65-6482-1012
Product Information Center: Product Information Center:
Philippines Makati City Taiwan Taipei
Phone: +61-2-9840-8200 Phone: +81-44-844-8013
Phone: +632-848-0171 Phone: +886-2-8768-2788
Fax: +61-2-9634-6188 Fax: +81-44-812-3200
Fax: +632-867-8661 Fax: +886-2-8768-2268
Korea Seoul
India Bangalore
Phone: +82-2-3415-4500 Peoples Republic of China Thailand Bangkok
Phone: +91-80-285-40800
Fax: +82-2-3486-3810 Hong Kong Phone: +66-2-955-0500
Fax: +91-80-285-40820
Phone: +852-2735-1628 Fax: +66-2-955-0505
Malaysia Selangor
Indonesia Jakarta Fax: +852-2735-0243
Phone: +60-3-7805-3055 Vietnam Ho Chi Minh City
Phone: +65-6482-0311 Shanghai
Fax: +60-3-7805-3066 Phone: +84-8-930-5546
Fax: +65-6482-1012 Phone: +86-21-2407-1588
Fax: +84-8-930-3443
Fax: +86-21-2407-1599
Europe/Middle East/Africa
Austria Vienna France Cergy-Pontoise Cedex Lithuania and Latvia South Africa Port Elizabeth
Phone: +43-1-905-60-0 Phone: +33-1-3420-8888 Lithuania Vilnius Phone: +27-41-503-4500
Fax: +43-1-905-60-1333 Fax: +33-1-3420-8600 Phone: +370-5-213-1402 Fax: +27-41-581-0440
Product Information Center: Product Information Center: Fax: +370-5-213-1403
Spain Barcelona
Phone: +43-1-905-60-1249 Phone: +33-1-3420-8686 Product Information Center:
Phone: +34-93-291-0330
Fax: +43-1-905-60-1251 Fax: +33-1-3420-8623 Phone: +370-5-211-3016
Fax: +34-93-201-7879
Fax: +370-5-213-1403
Belarus Minsk France Export Divisions
Sweden Upplands Vsby
Phone: +375 17 237 47 94 Cergy-Pontoise Cedex Netherlands s-Hertogenbosch
Phone: +46-8-50-72-50-00
Fax: +375 17 237 47 94 Phone: +33-1-3420-8804 Phone: +31-73-6246-246
Fax: +46-8-50-72-50-01
Fax: +33-1-3420-8699 Fax: +31-73-6212-365
Belgium Kessel-Lo
Product Information Center: Switzerland Steinach
Phone: +32-16-352-300 Germany Bensheim
Phone: +31-73-6246-999 Phone: +41-71-447-0447
Global Contacts
Fax: +32-16-352-352 Phone: +49-6251-133-0

Fax: +31-73-6246-998 Fax: +41-71-447-0444
Fax: +49-6251-133-1600
Bulgaria Sofia
Product Information Center: Norway Nesbru Turkey Istanbul
Phone: +359-2-971-2152
Phone: +49-6251-133-1999 Phone: +47-66-77-88-50 Phone: +90-212-281-8181/2/3
Fax: +359-2-971-2153
Fax: +49-6251-133-1988 Fax: +47-66-77-88-55 +90-212-282-5130/5430
Czech Republic and Slovakia Poland Warsaw Fax: +90-212-281-8184
Greece Athens
Czech Republic Kurim Phone: +48-22-4576-700
Phone: +30-210-9370-396/397 Ukraine Kiev
Phone: +420-541-162-111 Fax: +48-22-4576-720
Fax: +30-210-9370-655 Phone: +380-44-206-2265
Fax: +420-541-162-223 Product Information Center:
Fax: +380-44-206-2264
Product Information Center: Hungary Budapest Phone: +48-22-4576-704
Product Information Center:
Phone: +420-541-162-113 Phone: +36-1-289-1000 Fax: +48-22-4576-720
Phone: +380-44-206-2265
Fax: +420-541-162-132 Fax: +36-1-289-1010
Romania Bucharest Fax: +380-44-206-2264
Denmark Glostrup Phone: +40-21-311-3479/3596
Phone: +36-1-289-1016 United Kingdom
Phone: +45-43-48-04-00 Fax: +40-21-312-0574
Fax: +36-1-289-1017 Stanmore, Middlesex
Fax: +45-43-44-14-14
Russia Moscow Phone: +44-8706-080208
Ireland Dublin
Egypt Cairo Phone: +7-495-790-7902 Fax: +44-208-954-6234
Phone: +353-1-866-5612
Phone: +202-419-2334 Fax: +7-495-721-1893 Product Information Center:
Fax: +353-1-866-5714
Fax: +202-417-7647 Product Information Center: Freephone (UK only):
Israel Petach-Tikva Phone: +7-495-790-7902-404 0800-267-666
Estonia Tartu
Phone: +972-3-929-0999 Fax: +7-495-790-7902-401 Phone: +44-8706-080208
Phone: +372-5138-274
Fax: +972-3-919-1088 Fax: +44-208-420-8095
Fax: +372-7400-779 Russia St. Petersburg
Italy Collegno (Torino) Phone: +7-812-718-8192
Finland Helsinki
Phone: +39-011-4012-111 Fax: +7-812-718-8193
Phone: +358-95-12-34-20
Fax: +39-011-4031-116
Fax: +358-95-12-34-250 Slovenia Ljubljana
Phone: +386-1561-3270
Phone: +39-011-4012-428
Fax: +386-1561-3240
Fax: +39-011-40-287-428
74
Engineering Notes
Engineering Notes
75
Tyco Electronics Corporation
Harrisburg, PA
82042 - Rev. 7/08 - OG3B

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Terminals and Splices

Terminals and Splices

TERMINYL Terminals and

Terminals and Spices (Continued)

12-10 500/Box 2,500/Reel

Terminal and Splices Performance Specifications (Continued)

The many millions of AMP MIL-T-7928

Terminals and Splices

Group II Group III Group VI

Terminal Stud Hole Size

Stud Size Minimum Terminal Stud Size Minimum Terminal

#1 .073 .077 5/8" M16 .625 .651

3/4" .750 .776

#6 M3.5 .138 .142

#8 M4 .164 .168 7/8" M22 .875 .901

#10 .190 .194

#12 .216 .220

1" 1.000 1.026

1/4" M6 .250 .260

5/16" M8 .312 .323

1 1/8" 1.125 1.151

3/8" .375 .385

7/16" .437 .448

1 1/4" 1.250 1.276

1/2" M12 .500 .510

PIDG Terminals and Splices

PIDG Terminals and Splices

Terminal and crimping

Dies are precision-

When done properly, 1

PIDG Terminals and Splices (Continued)

Tongue Dimensions Wire Part Numbers

PIDG Terminals and Splices (Continued)

Ring Tongue Terminals

Tongue Dimensions Wire Part Numbers

PIDG Terminals and Splices

PIDG Terminals and Splices (Continued)

Tongue Dimensions Wire Part Numbers

PIDG Terminals and Splices (Continued)

Tongue Dimensions Wire Part Numbers

PIDG Terminals and Splices

PIDG Terminals and Splices (Continued)

Tongue Dimensions Wire Part Numbers

PIDG Terminals and Splices (Continued)

Tongue Dimensions Wire Part Numbers

PIDG Terminals and Splices

Vinyl insulation material

PIDG Terminals and Splices (Continued)

Tongue Dimensions Wire Part Numbers

PIDG Terminals and Splices (Continued)

PIDG Terminals and Splices

Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.

PIDG Terminals and Splices (Continued)

Circular Mils Material Stud Insulation Insulation

PIDG Terminals and Splices (Continued)

PIDG Terminals and Splices

PIDG Terminals and Splices (Continued)

Tongue Dimensions Wire Part Number

Wire Size Material Stud Terminal Insulation

PIDG Terminals and Splices (Continued)

Tongue Dimensions Wire Part Numbers

PIDG Terminals and Splices