Você está na página 1de 53

ENGLISH ITALIANO ESPAOL FRANAIS

INSTALLATION MANUAL

AIR
CONDITIONER

DEUTSCH
ETINA NEDERLANDS
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
Please retain this installation manual for future reference after reading it
thoroughly.
POLSKI

For Heat Pump / Heat Recovery system


Original instruction
LIMBA ROMN

www.lg.com
P/NO : MFL67221433
2
ENGLISH

Installation
TIPS FOR SAVING ENERGY Have all electric work done by a licensed electrician according to
"Electric Facility Engineering Standard" and "Interior Wire Regula-
Here are some tips that will help you minimize the power consumption tions" and the instructions given in this manual and always use a
when you use the air conditioner. You can use your air conditioner special circuit.
more efficiently by referring to the instructions below: - If the power source capacity is inadequate or electric work is per-
formed improperly, electric shock or fire may result.
Do not cool excessively indoors. This may be harmful for your health Ask the dealer or an authorized technician to install the air condi-
and may consume more electricity. tioner.
Block sunlight with blinds or curtains while you are operating the air - Improper installation by the user may result in water leakage, elec-
tric shock, or fire.
conditioner.
Keep doors or windows closed tightly while you are operating the air Always ground the product.
- There is risk of fire or electric shock.
conditioner.
Adjust the direction of the air flow vertically or horizontally to circulate Always intstall a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric shock.
indoor air.
Speed up the fan to cool or warm indoor air quickly, in a short period For re-installation of the installed product, always contact a dealer
or an Authorized Service Center.
of time.
- There is risk of fire, electric shock, explosion, or injury.
Open windows regularly for ventilation as the indoor air quality may
Do not install, remove, or re-install the unit by yourself (customer).
deteriorate if the air conditioner is used for many hours.
- There is risk of fire, electric shock, explosion, or injury.
Clean the air filter once every 2 weeks. Dust and impurities collected
Do not store or use flammable gas or combustibles near the air
in the air filter may block the air flow or weaken the cooling / dehu-
conditioner.
midifying functions. - There is risk of fire or failure of product.
Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
For your records Prepare for strong wind or earthquake and install the unit at the
specified place.
Staple your receipt to this page in case you need it to prove the date of - Improper installation may cause the unit to topple and result in in-
purchase or for warranty purposes. Write the model number and the se- jury.
rial number here: Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
Model number :
Use a vacuum pump or Inert(nitrogen) gas when doing leakage test
Serial number : or air purge. Do not compress air or Oxygen and do not use Flam-
mable gases. Otherwise, it may cause fire or explosion.
You can find them on a label on the side of each unit. - There is the risk of death, injury, fire or explosion.
Dealers name : When installing and moving the air conditioner to another site, do
not charge it with a different refrigerant from the refrigerant speci-
Date of purchase : fied on the unit.
- If a different refrigerant or air is mixed with the original refrigerant,
the refrigerant cycle may malfunction and the unit may be dam-
aged.
Do not reconstruct to change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection device
is shorted and operated forcibly, or parts other than those speci-
fied by LGE are used, fire or explosion may result.
Ventilate before operating air conditioner when gas leaked out.
IMPORTANT SAFETY INSTRUC- - It may cause explosion, fire, and burn.
Securely install the cover of control box and the panel.
TIONS - If the cover and panel are not installed securely, dust or water may
enter the outdoor unit and fire or electric shock may result.
READ ALL INSTRUCTIONS BEFORE USING THE AP- If the air conditioner is installed in a small room, measures must be
PLIANCE. taken to prevent the refrigerant concentration from exceeding the
safety limit when the refrigerant leaks.
Always comply with the following precautions to avoid dangerous situ- - Consult the dealer regarding the appropriate measures to prevent
ations and ensure peak performance of your product the safety limit from being exceeded. Should the refrigerant leak
and cause the safety limit to be exceeded, harzards due to lack of
! WARNING oxygen in the room could result.
It can result in serious injury or death when the directions are ignored
Operation
! CAUTION Do not damage or use an unspecified power cord.
- There is risk of fire, electric shock, explosion, or injury.
It can result in minor injury or product damage when the directions are
ignored Use a dedicated outlet for this appliance.
- There is risk of fire or electrical shock.
Be cautious that water could not enter the product.
! WARNING - There is risk of fire, electric shock, or product damage.
Do not touch the power switch with wet hands.
Installation or repairs made by unqualified persons can result in haz-
- There is risk of fire, electric shock, explosion, or injury.
ards to you and others.
When the product is soaked (flooded or submerged), contact an Au-
The information contained in the manual is intended for use by a
thorized Service Center.
qualified service technician familiar with safety procedures and
- There is risk of fire or electric shock.
equipped with the proper tools and test instruments.
Be cautious not to touch the sharp edges when installing.
Failure to carefully read and follow all instructions in this manual can
- It may cause injury.
result in equipment malfunction, property damage, personal injury
and/or death. Take care to ensure that nobody could step on or fall onto the out-
door unit.
- This could result in personal injury and product damage.
Do not open the inlet grille of the product during operation. (Do not
3

ENGLISH
touch the electrostatic filter, if the unit is so equipped.) Do not touch any of the refrigerant piping during and after opera-
- There is risk of physical injury, electric shock, or product failure. tion.
- It can cause a burn or frostbite.
Do not operate the air conditioner with the panels or guards re-
! CAUTION moved.
- Rotating, hot, or high-voltage parts can cause injuries.
Installation Do not directly turn off the main power switch after stopping opera-
Always check for gas (refrigerant) leakage after installation or repair tion.
of product. - Wait at least 5 minutes before turning off the main power switch.
- Low refrigerant levels may cause failure of product. Otherwise it may result in water leakage or other problems.
Do not install the product where the noise or hot air from the out- Auto-addressing should be done in condition of connecting the
door unit could damage the neighborhoods. power of all indoor and outdoour units. Auto-addressing should also
- It may cause a problem for your neighbors. be done in case of changing the indoor unit PCB.
Keep level even when installing the product. Use a firm stool or ladder when cleaning or maintaining the air con-
- To avoid vibration or water leakage. ditioner.
Do not install the unit where combustible gas may leak. - Be careful and avoid personal injury.
- If the gas leaks and accumulates around the unit, an explosion Do not insert hands or other objects through the air inlet or outlet
may result. while the air conditioner is plugged in.
Use power cables of sufficient current carrying capacity and rating. - There are sharp and moving parts that could cause personal injury.
- Cables that are too small may leak, generate heat, and cause a
fire.
Do not use the product for special purposes, such as preserving
foods, works of art, etc. It is a consumer air conditioner, not a preci-
sion refrigeration system.
- There is risk of damage or loss of property.
Keep the unit away from children. The heat exchanger is very
sharp.
- It can cause the injury, such as cutting the finger. Also the dam-
aged fin may result in degradation of capacity.
When installting the unit in a hospital, communication station, or
similar place, provide sufficient protection against noise.
- The inverter equipment, private power generator, high-frequency
medical equipment, or radio communication equipment may cause
the air conditioner to operate erroneously, or fail to operate. On
the other hand, the air conditioner may affect such equipment by
creating noise that disturbs medical treatment or image broadcast-
ing.
Do not install the product where it is exposed to sea wind (salt
spray) directly.
- It may cause corrosion on the product. Corrosion, particularly on
the condenser and evaporator fins, could cause product malfunc-
tion or inefficient operation.

Operation
Do not use the air conditioner in special environments.
- Oil, steam, sulfuric smoke, etc. can significantly reduce the per-
formance of the air conditioner or damage its parts.
Do not block the inlet or outlet.
- It may cause failure of appliance or accident.
Make the connections securely so that the outside force of the
cable may not be applied to the terminals.
- Inadequate connection and fastening may generate heat and
cause a fire.
Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it, causing
property damage, product failure, or personal injury.
Install and insulate the drain hose to ensure that water is drained
away properly based on the installation manual.
- A bad connection may cause water leakage.
Be very careful about product transportation.
- Only one person should not carry the product if it weighs more
than 20 kg.
- Some products use PP bands for packaging. Do not use any PP
bands for a means of transportation. It is dangerous.
- Do not touch the heat exchanger fins. Doing so may cut your fin-
gers.
- When transporting the outdoor unit, suspending it at the specified
positions on the unit base. Also support the outdoor unit at four
points so that it cannot slip sideways.
Safely dispose of the packing materials.
- Packing materials, such as nails and other metal or wooden parts,
may cause stabs or other injuries.
- Tear apart and throw away plastic packaging bags so that children
may not play with them. If children play with a plastic bag which
was not torn apart, they face the risk of suffocation.
Turn on the power at least 6 hours before starting operation.
- Starting operation immediately after turning on the main power
switch can result in severe damage to internal parts. Keep the
power switch turned on during the operational season.
4
ENGLISH

TABLE OF CONTENTS 43
43
Night Low Noise Function
Overall defrost mode
2 TIPS FOR SAVING ENERGY 43
44
Setting the ODU address
Snow removal & rapid defrost
2 IMPORTANT SAFETY INSTRUCTIONS 44 Setting Capacity Up Airflow Adjusting for IDU (Heating)
44 Target pressure adjusting
5 INSTALLATION PROCESS 44 Low Ambient Kit
45 High Efficiency Mode (Cooling Operation)
5 OUTDOOR UNITS INFORMATION 45 Auto Dust Removal Mode
45 Compressor Max. Frequency Limit
5 ALTERNATIVE REFRIGERANT R410A 45 ODU Fan Max. RPM Limit
46 SLC (Smart Load Control)
5 SELECT THE BEST LOCATION 46 Humidity Reference
46 Central Control Connection at Indoor Unit side
7 INSTALLATION SPACE 46 Compressor Input Current Limit
7 Individual Installation 47 Power Consumption Display on wired remote controller
47 Overall Defrost Operating in Low temperature (Heating)
7 LIFTING METHOD 47 Base pan Heater operation
8 INSTALLATION 47
48
Comfort Cooling operation
Self-Diagnosis Function
8 The location of the Anchor bolts
8 Foundation for Installation 51 CAUTION FOR REFRIGERANT LEAK
8 Preparation of Piping 51 Introduction
10 Plumbing materials and storage methods 51 Checking procedure of limiting concentration
11 REFRIGERANT PIPING INSTALLATION 52 INSTALLATION GUIDE AT THE SEASIDE
[For Heat Pump System Installation] 52 Model Designation
11 Precautions on Pipe connection / Valve operation 52 Airborne Noise Emission
11 Connection of Outdoor units
12 Caution

[For Heat Recovery System Installation]


13 Precautions on Pipe connection / Valve operation
13 Connection of Outdoor units
13 Installation procedure for HR unit
14 Installation of Outdoor Unit, HR Unit, Indoor Unit Refrigerant
Pipe
14 Type of HR Unit
14 Installation of Zoning Control
15 Caution

16 PIPE CONNECTIONS BETWEEN INDOOR


AND OUTDOOR UNIT
[For Heat Pump System Installation]
16 Preparation Work
16 Pipe Drawing Out during Single / Series connection
17 Refrigerant piping system
18 Pipe Connection Method between outdoor unit/indoor unit
21 Branch pipe Fitting
22 Distribution Method
23 Vacuum Mode
23 Leak Test and Vacuum drying
25 Refrigerant charging
26 Thermal insulation of refrigerant piping

[For Heat Recovery System Installation]


27 Preparation Work
27 Pipe Drawing Out during Single / Series connection
28 Refrigerant piping system

30 ELECTRICAL WIRING
30 Caution
32 Control box and connecting position of wiring
32 Communication and Power Cables
33 Wiring of main power supply and equipment capacity
33 Point for attention regarding quality of the public electric power
supply
33 Field Wiring
35 Checking the setting of outdoor units
36 Switch for setup of HR Unit
38 Automatic Addressing
38 The Procedure of Automatic Addressing
39 Flow chart of auto pipe detection process
40 Flow chart of manual addressing for pipe detection
40 Example of manual valve addressing (Non-Zoning setting)
40 Example of manual valve addressing (Zoning setting)
41 Example of checking valve address
41 Identification of Manual Valve ID (Address)
41 Method of checking the pipe detection result at outdoor unit
41 Setting method of Master indoor unit in zoning
41 Group Number setting
42 Cool & Heat selector
43 High Static Pressure Compensation mode
5

ENGLISH
INSTALLATION PROCESS OUTDOOR UNITS INFORMATION
Determination of division work Indicate clearly who will be responsible for switch setting.
! CAUTION
Preparation of contract drawings Make connection clearly between outdoor, indoor, Combination Ratio(50~200%)
remote controller and option.
Outdoor Number Connection Ratio
Single outdoor units 200%
Take account of gradient
Sleeve and insert work Outdoor unit foundation work Double outdoor units 160%
of drain piping
The foundation must be level even Triple outdoor units 130%
Over the triple unit 130%
Check model name to
Installation of indoor unit make sure the tting Installation of outdoor unit
is made correctly Notes : * We can guarantee the operation only within 130%
Avoid short circuits and ensure combination. If you want to connect more than 130%
sufcient space is allowed for service
combination, please contact us and discuss the re-
Refrigerant piping work
Special attention to dryness, quirement like below.
cleanness and tightness
If the operation of indoor unit is more than 130%, the airflow is
operated as low in the all indoor units.
Drain pipe work Adjust to downward gradient

Duct work Make sure airow is sufcient

Heat insulation work


Make sure no gaps are left where
the insulating materials are joined
ALTERNATIVE REFRIGERANT R410A
Electrical work Multiple core cable must not be used.
(connection circuits and drive circuits)
The refrigerant R410A has the property of higher operating pressure in
(suitable cable should be selected)
comparison with R22.
Therefore, all materials have the characteristics of higher resisting
Airtight test In the nal check for 24hours at 3.8MPa (38.7 kgf/cm2)[551.1psi] pressure than R22 ones and this characteristic should also be consid-
there must be no drop in pressure.
ered during the installation.
The vacuum pump used must have a capacity of reaching at least
Vacuum drying
5 torr, more than 1 hour
R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone
depletion potential (ODP) of R410A is 0.
Recharge correctly as calculated in this manual. and record the
Additional charge of refrigerant
amount of added refrigerant

Fit facing panels


Make sure there are no gaps left between the facing materials
used on the ceiling ! CAUTION
Automatic addressing of indoor unit Refer to automatic addressing owchart The wall thickness of the piping should comply with the relevant
Preheat the crank case with the electrical heater for more than 6 hours.
local and national regulations for the designed pressure 3.8MPa
Run each indoor unit in turn to make sure the pipe work [551.1psi]
Test run adjustment
has been tted correctly Since R410A is a mixed refrigerant, the required additional re-
Explain the use of the system as clearly as possible to your customer and frigerant must be charged in its liquid state.
Transfer to customer with explanation
make sure all relevant documentation is in order If the refrigerant is charged in its gaseous state, its composition
changes and the system will not work properly.
Do not place the refrigerant container under the direct rays of
! CAUTION the sun to prevent it from exploding.
The above list indicates the order in which the individual work For high-pressure refrigerant, any unapproved pipe must not be
operations are normally carried out but this order may be varied used.
where local conditions warrants such change. Do not heat pipes more than necessary to prevent them from
The thickness of the piping should comply with the relevant softening.
local and national regulations for the designed pressure 3.8 MPa Be careful not to install wrongly to minimize economic loss be-
(551.1 psi). cause it is expensive in comparison with R22.
Since R410A is a mixed refrigerant, the required additional re-
frigerant must be charged in its liquid state.(If the refrigerant is
charged in its gaseous state, its composition changes and the
system will not work properly.)
SELECT THE BEST LOCATION
Select space for installing outdoor unit, which will meet the following
conditions:
No direct thermal radiation from other heat sources
No possibility of annoying neighbors due to noise of unit
No exposition to strong wind
With strength which bears weight of unit
Note that drain flows out of unit when heating
Because of the possibility of fire, do not install unit to the space
where generation, inflow, stagnation, and leakage of combustible gas
is expected.
6
ENGLISH

Avoid unit installation in a place where acidic solution and spray (sul-
fur) are often used.
Do not use unit under any special environment where oil, steam and More than 100 (3-15/16)
sulfuric gas exist. (Servicing space)

It is recommended to fence round the outdoor unit in order to pre-


vent any person or animal from accessing the outdoor unit.
More than More than
If installation site is area of heavy snowfall, then the following direc- 300 (11-13/16) 300 (11-13/16)
tions should be observed.
- Make the foundation as high as possible. (Servicing space) (Servicing space)
- Fit a snow protection hood.
Select installation location considering following conditions to avoid
bad condition when additionally performing defrost operation.
- Install the outdoor unit at a place well ventilated and having a lot of
sunshine in case of installing the product at a place With a high hu-
More than 100 (3-15/16)
midity in winter (near beach, coast, lake, etc.) (Servicing space)
(Ex : Rooftop where there is always sunshine.)

More than More than


For Heat Recovery Installation
300 (11-13/16) 450 (17-23/32)

Select installation location of the HR unit suitable for following condi- (Servicing space) (Servicing space)
tions
124 (4-7/8)
- Avoid a place where rain may enter since the HR unit is for indoor. 4 5

128 (5-1/32)
- Sufficient service space must be obtained.
- Refrigerant pipe must not exceed limited length.

(1-3/16) (2-3/8)
60
- Avoid a place subject to a strong radiation heat from other heat
source.

30
- Avoid a place where oil spattering, vapor spray or high frequency 61 419 (16-1/2) 137
electric noise is expected. 6 (2-13/32) (5-13/32)

- Install the unit at a place in which it is not affected by operation noise.


(Installation within cell such as meeting room etc. may disturb busi-
ness due to noise.) Unit: mm(inch)
- Place where refrigerant piping, drain piping and electrical wiring
works are easy. Description
No. Part Name PRHR042, PRHR042A
PRHR022, PRHR022A
481 (18-15/16) PRHR032, PRHR032A
7 Low pressure Gas 28.58 (1-1/8) Braz- 22.2 (7/8) Brazing
1
pipe connection port ing connection connection
High pressure Gas 22.2 (7/8) Brazing 19.05 (3/4) Brazing
2
pipe connection port connection connection
345 (13-19/32)

15.88 (5/8) Brazing


connection (PRHR042,
Liquid pipe connec- PRHR042A) 9.52 (3/8) Brazing
1 3
tion port 12.7 (1/2) Brazing connection
2
connection (PRHR032,
3 PRHR032A)
450 (17-23/32)

Indoor unit Gas pipe 15.88 (5/8) Brazing 15.88 (5/8) Brazing
4
connection port connection connection
Indoor unit Liquid 9.52 (3/8) Brazing 9.52 (3/8) Brazing
5
Inspection door pipe connection port connection connection
(servicing space)
6 Control box - -
450 (17-23/32)
7 Hanger metal M10 or M8 M10 or M8
218 (8-19/32)

! NOTE
(7-5/32)
182

Be sure to install the inspection door at the control box side.


If reducers are used, servicing space must be increased equal to
174 174 reducer's dimension.
(6-27/32) 453 (17-27/32) (6-27/32)

More than 100 (3-15/16)


(Servicing space)
7

ENGLISH
INSTALLATION SPACE Seasonal wind and cautions in winter
Sufficient measures are required in a snow areas or severe cold
areas in winter so that product can be operated well.
Individual Installation Get ready for seasonal wind or snow in winter even in other areas.
During the installation of the unit, consider service, inlet, and outlet Install a suction and discharge duct not to let in snow or rain.
acquire the minimum space as shown in the figures below. Install the outdoor unit In such a way that it should not come in con-
tact with snow directly. If snow piles up and freezes on the air suc-
Case 1 Case 2 tion hole, the system may malfunction. If it is installed at snowy area,
Category Installation Space (10mm(13/32inch)Side (Side Space attach the hood to the system.
Space49mm(13/14inch)) 49mm(13/14inch)) Install the outdoor unit at the higher installation console by 50 cm
E A10 (13/32) A50 (1-31/32) (19.7 inch) than the average snowfall (annual average snowfall) if it is
D F B300 (11-13/16) B100 (3-15/16) installed at the area with much snowfall.
C10 (13/32) C50 (1-31/32) Where snow accumulated on the upper part of the Outdoor Unit by
G Front D500 (19-11/16) D500(19-11/16) more than 10 cm (3.9 inch), always remove snow for operation.
E
A10 (13/32) A50 (1-31/32)
B300 (11-13/16) B100 (3-15/16)
D H H F
C10 (13/32) C50 (1-31/32) - The height of H frame must be more than 2 times the snowfall
G Front
D500 (19-11/16) D500 (19-11/16) and its width shall not exceed the width of the product. (If width
E20 (25/32) E100 (3-15/16) of the frame is wider than that of the product, snow may accu-
E
mulate)
4 sides A10 (13/32) A50 (1-31/32)
D H F B300 (11-13/16) B100 (3-15/16) - Don't install the suction hole and discharge hole of the Outdoor
are C10 (13/32) C50 (1-31/32) Unit facing the seasonal wind.
I Front Front
walls D500 (19-11/16) D500 (19-11/16)
E20 (25/32) E100 (3-15/16)
F600 (23-5/8) F500 (19-11/16)
G Front Front LIFTING METHOD
E
A10 (13/32) A50 (1-31/32) When carrying the suspended, unit pass the ropes under the unit and
D H F
B300 (11-13/16) B100 (3-15/16) use the two suspension points each at the front and rear.
I Front Front C10 (13/32) C50 (1-31/32)
D300 (11-13/16) D100 (3-15/16) Always lift the unit with ropes attached at four points so that impact
E20 (25/32) E100 (3-15/16) is not applied to the unit.
G
F500 (19-11/16) F500 (19-11/16) Attach the ropes to the unit at an angle of 40 or less.

E Front
D F A10 (13/32) A50 (1-31/32)
B500 (19-11/16) B500 (19-11/16)
I C10 (13/32) C50 (1-31/32)
D500 (19-11/16) D500 (19-11/16)
F900 (35-7/16) F600 (23-5/8)
G Front

Locking points for


E Front Front transportation ropes
A10 (13/32) A50 (1-31/32)
D H F
Rear B500 (19-11/16) B500 (19-11/16)
to I C10 (13/32) C50 (1-31/32)
D500 (19-11/16) D500 (19-11/16)
Rear E20 (25/32) E100 (3-15/16)
G Front Front
F1200 (47-1/4) F900 (35-7/16)

E Front Front Front


A10 (13/32) A50 (1-31/32)
D H H F Forklift Carrying Hole
B500 (19-11/16) B500 (19-11/16)
I C10 (13/32) C50 (1-31/32)
D500 (19-11/16) D500 (19-11/16)
E20 (25/32) E100 (3-15/16)
G Front Front Front F1800 (70-7/8) F1200 (47-1/4)

D
No limit for the A10 (13/32) Forklift Carrying Guide
height of wall B300 (11-13/16)
Only 2
sides
Front
! CAUTION
are No limit for the height of wall A200 (7-7/8)
E Be very careful while carrying the product.
walls B300 (11-13/16)
D H H Do not have only one person carry product if it is more than 20
E400 (15-3/4)
kg (44lbs).
Front
(19-11/16)

PP bands are used to pack some products. Do not use them as


500

h1
The height of the wall on the front side must a mean for transportation because they are dangerous.
be 1500 mm (59 inch) or less. Do not touch heat exchanger fins with your bare hands. Other-
1500 (59)

A
Limita-
h2 The height of the wall on the inlet side must wise you may get a cut in your hands.
B
be 500 mm (19-11/16) or less.
(19-11/16)

tions Tear plastic packaging bag and scrap it so that children cannot
500 500500500500
(19-11/16)
50

There is no limit to the wall on the side.


(19-11/16)

on the play with it. Otherwise plastic packaging bag may suffocate chil-
(19-11/16)

Inlet Front
height side side If the height of the walls on the front and the
(19-11/16)

dren to death.
(19-11/16)
500500
(19-11/16)

of the side are higher than the limit, there must be


wall
45 or
more additional space on the front and the side. When carrying in Outdoor Unit, be sure to support it at four
(Refer 240 points. Carrying in and lifting with 3-point support may make
(9-1/2) - Additional Space on the front side by 1/2 of
to 4 or more Outdoor Unit unstable, resulting in a fall.
h1
side - Additional Space on the inlet side by 1/2 of Use 2 belts of at least 8 m (26.2 ft) long.
walls)
h2 Place extra cloth or boards in the locations where the casing
- h1 = A(Actual height) - 1500 (59 inch) comes in contact with the sling to prevent damage.
50 (2) or more - h2 = B(Actual height) - 500 (19-11/16) Hoist the unit making sure it is being lifted at its center of gravity.
8
ENGLISH

The corner part must be fixed firmly. Otherwise, the support for the
INSTALLATION installation may be bent.
Get and use M10 Anchor bolt.
Install at places where it can endure the weight and vibration/noise
of the outdoor unit. Put Cushion Pad between the outdoor unit and ground support for
the vibration protection in wide area.
The outdoor unit support blocks at the bottom shall have width of at
least 100 mm (3-15/16 inch) under the Units legs before being fixed. Space for pipes and wiring (Pipes and wirings for bottom side)
The outdoor unit support blocks should have minimum height of H-beam support
200 mm (7-7/8 inch). Concrete support
Anchor bolts must be inserted at least 75 mm (2-15/16 inch). Unit : mm (inch)

75(2.95)
200(7.87)

200(7.87)
75(2.95)
100(3.94)
m
00m
t least 1 inch)
Outdoor units A /16
5
should not be (3-1
supported only by
the corner supports.
le
00m
m
ast 1 inch)
! WARNING
t m
A /16 00m
(3-1
5 ast 1 h) Center of the Unit Install where it can sufficiently support the weight of the out-
At le /16 inc
(3-1
5 door unit.
If the support strength is not enough, the outdoor unit may drop
and hurt people.
Install where the outdoor unit may not fall in strong wind or
earthquake.
m If there is a fault in the supporting conditions, the outdoor unit
00m may fall and hurt people.
ast 1 h)
At le /16 inc
(3-1
5 Please take extra cautions on the supporting strength of the
m ground, water outlet treatment(treatment of the water flowing
00m
ast 1 inch) out of the outdoor unit in operation), and the passages of the
t le
A /16 0mm
5 t 10 pipe and wiring, when making the ground support.
(3-1 At leas 6 inch) Center of the Unit
5/ 1 Do not use tube or pipe for water outlet in the Base panel. Use
(3-1
drainage instead for water outlet. The tube or pipe may freeze
and the water may not be drained.
The location of the Anchor bolts
Unit : mm (inch)
! CAUTION
Be sure to remove the Pallet(Wood Support) of the bottom side
of the outdoor unit Base panel before fixing the bolt. It may
cause the unstable state of the outdoor settlement, and may
cause freezing of the heat exchanger resulting in abnormal oper-
65
(2-9/16)

At least
65 (2-9/16) 65 (2-9/16)

760 (29-29/32)

ations.
731 (28-25/32)

Be sure to remove the Pallet(Wood Support) of the bottom side


of the outdoor unit before welding. Not removing Pallet(Wood
Support) causes hazard of fire during welding.
(2-9/16)

At least
65

Pallet(Wood Support)
Chassis A [mm (inch)] B [mm (inch)] - Remove before Installation
UXA 930 (36-5/8) 730 (28-3/4)
UXB 1240 (47-1/4) 1040 (40-15/16)

Preparation of Piping
Foundation for Installation
Main cause of gas leakage is defect in flaring work. Carry out correct
Fix the unit tightly with bolts as shown below so that unit will not fall flaring work in the following procedure.
down due to earthquake or gust.
Use the H-beam support as a base support Cut the pipes and the cable
Noise and vibration may occur from the floor or wall since vibration is - Use the accessory piping kit or the pipes purchased locally.
transferred through the installation part depending on installation sta- - Measure the distance between the indoor and the outdoor unit.
tus. Thus, use anti-vibration materials (cushion pad) fully (The base - Cut the pipes a little longer than measured distance.
pad shall be more than 200 mm (7-7/8 inch)). - Cut the cable 1.5 m (4.92 ft) longer than the pipe length.

Pipe
Reamer
Copper
tube 90 Slanted Uneven Rough

Point down

At least
200 (7.87)
9

ENGLISH
Burrs removal Opening shutoff valve
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe to downward direction as you re- 1 Remove the cap and turn the valve counter clockwise with the
move burrs in order to avoid to let burrs drop in the tubing. hexagon wrench.

Handle 2 Turn it until the shaft stops.


Bar Bar Do not apply excessive force to the shutoff valve. Doing so may
"A" Yoke break the valve body, as the valve is not a backseat type. Always
Cone use the special tool.
3 Make sure to tighten the cap securely.
Copper pipe
Clamp handle
Red arrow mark
Closing shutoff valve

Flaring work 1 Remove the cap and turn the valve clockwise with the hexagon
- Carry out flaring work using flaring tool as shown below. wrench.
2 Securely tighten the valve until the shaft contacts the main body seal.
Indoor unit Pipe(mm(inch)) A(mm(inch))
[kW(Btu/h] Gas Liquid Gas Liquid 3 Make sure to tighten the cap securely.
<5.6(19,100) 12.7 (1/2) 6.35 (1/4) 0.5~0.8 (0.02~0.03) 0~0.5 (0~0.02) * For the tightening torque, refer to the table on the below.
<16.0(54,600) 15.88 (5/8) 9.52 (3/8) 0.8~1.0 (0.03~0.04) 0.5~0.8 (0.02~0.03)
<22.4(76,400) 19.05 (3/4) 9.52 (3/8) 1.0~1.3 (0.04~0.05) 0.5~0.8 (0.02~0.03)
Tightening torque
Firmly hold copper tube in a bar(or die) as indicated dimension in the
table above. Shut Tightening torque N.m (lbs.ft) (Turn clockwise to close)
off Shaft
valve Gas line
(valve body) Cap Service piping
Check size Flare nut attached
- Compare the flared work with figure below.
(mm
Closed Opened Hexagonal (Valve lid) port
(inch)) wrench to unit
- If flare is noted to be defective, cut off the flared section and do flar-
ing work again. 6.35 162
(1/4) 6.00.6 17.62.0 (121.5)
Smooth all round
9.52 (4.40.4) 4 mm (13.01.5) 384
Inside is shining without scratches. (3/8) (0.16 inch) (283.0)

= Improper aring = 12.7 10.01.0 20.02.0 556


(1/2) (7.40.7) (14.81.5) (414.4)
-
15.88 12.01.2 5.00.0 12.72 757
Inclined Surface Cracked Uneven (5/8) (8.90.9) (3.70.4) 5 mm (9.41.5) (555.1)
damaged thickness
Even length (0.24 inch)
all round 19.05 14.01.4 11010
(3/4) (10.31.0) 25.02.5 (81.17.4)
22.2 (18.41.8)
(7/8) 30.03.0 8 mm
Flare shape and are nut tightening torque -
25.4 (22.12.2) (0.31 inch) 253
Precautions when connecting pipes (1) (18.52.2)
- See the following table for flare part machining dimensions.
- When connecting the flare nuts, apply refrigerant oil to the inside and
outside of the flares and turn them three or four times at first. (Use
ester oil or ether oil.) Insulation of shutoff valve
- See the following table for tightening torque.(Applying too much torque may
cause the flares to crack.) 1 Use the heat insulation material for the refrigerant piping which has
- After all the piping has been connected, use nitrogen to perform a an excellent heat-resistance (over 120 C [248 F]).
gas leak check.
2 Precautions in high humidity circumstance:
This air conditioner has been tested according to the "ISO Condi-
Pipe size Tightening Torque tions with Mist" and confirmed that there is not any default. How-
A [mm (inch)] Flare shape
[mm (inch)] N.m (lbs.ft) ever, if it is operated for a long time in high humid atmosphere
90 2 (dew point temperature: More than 23 C [73.4 F]), water drops
9.52 (3/8) 384 (283.0) 12.8 (0.5)~13.2 (0.52)
45
2
are liable to fall. In this case, add heat insulation material according
12.7 (1/2) 556 (414.4) 16.2 (0.64)~16.6 (0.65)
A
to the following procedure:
R=0.4~0.8
- Heat insulation material to be prepared:
15.88 (5/8) 757 (555.2) 19.3 (0.76)~19.7(0.78) EPDM (Ethylene Propylene Diene Methylene)-over 120 C
[248 F] the heat-resistance temperature.
- Add the insulation over 10 mm [0.39 inch] thickness at high hu-
! CAUTION midity environment.

Always use a charge hose for service port connection. Fastening band
(accessory)
After tightening the cap, check that no refrigerant leaks are present.
When loosening a flare nut, always use two wrenches in
combination, When connecting the piping,
always use a spanner and torque wrench
in combination to tighten the flare nut. Refrigerant piping
Union
When connecting a flare nut, coat the Indoor unit
flare(inner and outer faces) with oil for Thermal insulator
R410A(PVE) and hand tighten the nut (accessory)
3 to 4 turns as the initial tightening.
10
ENGLISH

Plumbing materials and storage methods Nitrogen substitution method


Pipe must be able to obtain the specified thickness and should be Welding, as when heating without nitrogen substitution a large
used with low impurities. amount of the oxide film is formed on the internal piping.
Also when handling storage, pipe must be careful to prevent a frac- The oxide film is a caused by clogging EEV, Capillary, oil hole of accu-
ture, deformity and wound. mulator and suction hole of oil pump in compressor.
Should not be mixed with contaminations such as dust, moisture.
It prevents normal operation of the compressor.
In order to avoid this problem, Welding should be done after replacing
air by nitrogen gas.
When welding plumbing pipe, the work is required.

Regulator

Welding Point
Nitrogen gas
Pressure 0.02 MPa
Refrigerant piping on three principles (2.9 psi) less

Drying Cleanliness Airtight

Nitrogen
Oxide scale
Should be no moisture There is no refrigerant
No dust inside. Note) should not block the outlet side.
Taping Auxiliary valve
inside leakage When the internal pressure in pipe is abo
(Should not
ve the atmospheric pressure, pinhole is
contain air)
occurred and it is a leakage cause.
Moisture Dust Leakage
Items

- Significant hydroly-
sis of refrigerant oil
- Degradation of re-
frigerant oil
- Gas shortages
! CAUTION
- Degradation of re-
- Degradation of re- - Poor insulation of frigerant oil Always use the nitrogen.(not use oxygen, carbon dioxide, and a
frigerant oil the compressor - Poor insulation of Chevron gas): Please use the following nitrogen pressure 0.02 MPa
Cause - Poor insulation of (2.9 psi) Oxygen - Promotes oxidative degradation of refrigerant oil.
- Do not cold and the compressor
failure the compressor Because it is flammable, it is strictly prohibited to use Carbon diox-
- Do not cold and warm - Do not cold and
ide - Degrade the drying characteristics of gas Chevron Gas - Toxic
warm - Clogging of EEV, warm
gas occurs when exposed to direct flame.
- Clogging of EEV, Capillary
Capillary Always use a pressure reducing valve.
Please do not use commercially available antioxidant.
- No moisture in the pipe - No dust in the pipe. - Airtightness test The residual material seems to be the oxide scale is observed. In
- Until the connec- - Until the connec- should be. fact, due to the organic acids generated by oxidation of the alco-
tion is completed, tion is completed, - Brazing operations hol contained in the anti-oxidants, ants nest corrosion occurs.
the plumbing pipe the plumbing pipe to comply with (causes of organic acid alcohol + copper + water + tempera-
entrance should be entrance should be standards. ture)
strictly controlled. strictly controlled. - Flare to comply
- Stop plumbing at - Pipe entrance with standards.
rainy day. should be taken - Flange connections
Coun- - Pipe entrance side or bottom. to comply with
termea- should be taken - When removal burr standards.
sure side or bottom. after cutting pipe,
- When removal burr pipe entrance
after cutting pipe, pipe should be taken
entrance should be down.
taken down. - Pipe entrance
- Pipe entrance should be fitted cap
should be fitted cap when pass through
when pass through the walls.
the walls.
11

ENGLISH
REFRIGERANT PIPING INSTAL- Connection of Outdoor units
When installing ODU series, refer below picture.
LATION
For Heat Pump System Installation A B C D
(Master) (Slave1) (Slave2) (Slave3)
Precautions on Pipe connection / Valve operation
Pipe connection is done by connecting from the end of the pipe to the
branching pipes, and the refrigerant pipe coming out of the outdoor
unit is divided at the end to connect to each indoor unit. Flare connec-
tion for the indoor unit, and welding connection for the outdoor pipe
and the branching parts.

- Use hexagonal wrench to open/close the valve.


h In case of the heat pump system installation, be sure to maintain to
close no use pipe like below picture. ABCD
IDU side connection pipe
Service Port
ODU to ODU connection pipe (1st branch)
ODU to ODU connection pipe (2st branch)
ODU to ODU connection pipe (3rd brach)

2, 3, 4 Outdoor Units
Liquid pipe
Outdoor units Model Liquid Pipe Gas Pipe

No Use (Keep closed) O.D.15.88 I.D. 19.05 I.D.22.2 O.D. 28.58 I.D.34.9
331
416
314
408
C
I.D.15.88 I.D.15.88
I.D.28.58 I.D.28.58

I.D.19.05 I.D.12.7 I.D.9.52 83


Gas pipe 2 Unit C ARCNN21 I.D.31.8 I.D.34.9
I.D.22.2 111

I.D.22.2 O.D.19.05 I.D.41.3 I.D.38.1 O.D.34.9


I.D.12.7 I.D.15.88
C I.D.28.58
O.D.12.7 I.D.9.52
70
130

O.D.15.88 I.D. 19.05 I.D.22.2 O.D.28.58 I.D.34.9


C

I.D.41.3 O.D.34.9
O.D.34.9 I.D.28.58
O.D.19.05 I.D.12.7 O.D.19.05 I.D.22.2
I.D.15.88
125
334 341
281 298

3 Unit ARCNN31 I.D.22.2 I.D.19.05 I.D.19.05 83 I.D.41.3 I.D.34.9 111

! WARNING C
I.D.15.88 I.D.12.7
I.D.53.98 I.D. 44.5 O.D.41.3
I.D.28.58

I.D.28.58 O.D.22.2

Always careful not to leak the refrigerant during welding. O.D.15.88 I.D.19.05
I.D.22.2 O.D.28.58 I.D.34.9

The refrigerant generates poisonous gas harmful to human body O.D.19.05 I.D.22.2 I.D.28.58
O.D.41.3 I.D.44.5 I.D.53.98
334
if combusted. 281
415
375

A ARCNN41
Do not perform welding in a closed space. 4 Unit
C
I.D.22.2 I.D.19.05 I.D.19.05 83
I.D.44.48 I.D.53.98 I.D.41.3 134

I.D.15.88 I.D.12.7
Be sure to close the cap of the service port to prevent gas leak- I.D.31.8 I.D.28.58 O.D.22.2
I.D.28.58

age after the work. O.D.15.88 I.D.19.05 I.D.22.2 O.D.28.58 I.D.34.9

For more information, refer accessory installation manual.


! CAUTION
Please block the pipe knock outs of the front and side panels after Y branch
installing the pipes. Within +/- 10
A
(Animals or foreign objects may be brought in to damage wires.) B

A To outdoor unit Viewed from point A


in direction of arrow
B To branch piping or indoor unit

Facing Facing
downwards upwards

Within 3 Within 3
12
ENGLISH

Caution 9 The Multi V will stop due to an abnormality like excessive or insuffi-
cient refrigerant. At such a time, always properly charge the unit.
1 Use the following materials for refrigerant piping. When servicing, always check the notes concerning both the piping
- Material: Seamless phosphorous deoxidized copper pipe length and the amount of additional refrigerant.
- Wall thickness : Comply with the relevant local and national regula-
tions for the designed pressure 3.8 MPa (551 psi). 10 Never perform a pump down. This will not only damage the com-
We recommend the following table as the mini- pressor but also deteriorate the performance.
mum wall thickness. 11 Never use refrigerant to perform an air purge. Always evacuate air
by using a vacuum pump.
Outer diameter 6.35 9.52 12.7 15.88 19.05 22.2 25.4 28.58 31.8 34.9 38.1 41.3 44.45 53.98 12 Always insulate the piping properly. Insufficient insulation will re-
[mm(inch)] (1/4) (3/8) (1/2) (5/8) (3/4) (7/8) (1) (1-1/8) (1-1/4) (1-3/8) (1-1/2) (1-5/8) (1-3/4) (2-1/8) sult in a decline in heating/cooling performance, drip of condensate
and other such problems.
Minimum thick- 0.8 0.8 0.8 0.99 0.99 0.99 0.99 0.99 1.1 1.21 1.35 1.43 1.55 2.1
ness [mm(inch)] (0.03) (0.03) (0.03) (0.04) (0.04) (0.04) (0.04) (0.04) (0.04) (0.05) (0.05) (0.06) (0.06) (0.08) 13 When connecting the refrigerant piping, make sure the service
valves of the Outdoor Unit is completely closed (the factory set-
ting) and do not operate it until the refrigerant piping for the Out-
2 Commercially available piping often contains dust and other materi- door and Indoor Units has been connected, a refrigerant leakage
als. Always blow it clean with a dry inert gas. test has been performed and the evacuation process has been
3 Use care to prevent dust, water or other contaminants from entering completed.
the piping during installation. 14 Always use a non-oxidizing brazing material for brazing the parts
4 Reduce the number of bending portions as much as possible, and and do not use flux. If not, oxidized film can cause clogging or dam-
make bending radius as big as possible. age to the compressor unit and flux can harm the copper piping or
refrigerant oil.
5 Always use the branch piping set shown below, which are sold sep-
arately.

Header ! WARNING
Y branch
4 branches 7 branches 10 branches When installing and moving the air conditioner to another site, be
sure to make recharge refrigerant after perfect evacuation.
ARBLB01621, ARBLB03321, ARBL054 ARBL057 ARBL1010 If a different refrigerant or air is mixed with the original refriger-
ARBLB07121, ARBLB14521, ant, the refrigerant cycle may malfunction and the unit may be
ARBLB23220 ARBL104 ARBL107 ARBL2010 damaged.
After selecting diameter of the refrigerant pipe to suit total ca-
pacity of the indoor unit connected after branching, use an appro-
6 If the diameters of the branch piping of the designated refrigerant priate branch pipe set according to the pipe diameter of the
piping differs, use a pipe cutter to cut the connecting section and indoor unit and the installation pipe drawing.
then use an adapter for connecting different diameters to connect
the piping.
7 Always observe the restrictions on the refrigerant piping (such as
rated length, difference in height, and piping diameter).
Failure to do so can result in equipment failure or a decline in heat-
ing/cooling performance.
8 A second branch cannot be made after a header. (These are shown
by .)

A To Outdoor Unit
B Sealed Piping

B
13

ENGLISH
For Heat Recovery System Installation 2, 3, 4 Outdoor Units
Outdoor units Model Low Pressure Gas Pipe Liquid Pipe High Pressure Gas Pipe
Precautions on Pipe connection / Valve operation
O.D.15.88 I.D. 19.05 O.D.22.2 I.D.15.88
I.D.22.2 O.D. 28.58 I.D.34.9 I.D.19.05
331
Pipe connection is done by connecting from the end of the pipe to the C
I.D.28.58
416
408
I.D.28.58
I.D.15.88
314
I.D.15.88
416
408
I.D.28.58 I.D.28.58
branching pipes, and the refrigerant pipe coming out of the outdoor 111
I.D.19.05 I.D.12.7 I.D.9.52 83

2 Unit C ARCNB21 I.D.22.2


I.D.22.2 111

unit is divided at the end to connect to each indoor unit. Flare connec-
I.D.31.8 I.D.34.9
I.D.31.8 I.D.34.9
I.D.22.2 O.D.19.05
C I.D.41.3 I.D.38.1 O.D.34.9 I.D.12.7 I.D.15.88

tion for the indoor unit, and welding connection for the outdoor pipe 130
I.D.28.58

70
O.D.12.7 I.D.9.52
I.D.28.58

and the branching parts. O.D.28.58


I.D.22.2
I.D. 19.05

C I.D.22.2 O.D.28.58 I.D.34.9 O.D.15.88 I.D. 19.05

I.D.41.3 O.D.34.9
O.D.34.9 I.D.28.58

- Use hexagonal wrench to open/close the valve. 341


125
O.D.19.05
I.D.15.88
I.D.12.7 O.D.19.05 I.D.22.2
I.D.22.2 O.D.28.58
416
408
I.D.34.9

298 334 I.D.28.58 I.D.28.58


281

C 111
Service Port 3 Unit ARCNB31 I.D.41.3 I.D.34.9 111
I.D.22.2 I.D.19.05 I.D.19.05 83
I.D.31.8 I.D.34.9
I.D.41.3 I.D.38.1 O.D.34.9
I.D.22.2

I.D.28.58
I.D.28.58 I.D.15.88 I.D.12.7 130
I.D.53.98 I.D. 44.5 O.D.41.3
C O.D.190.05 I.D.22.2 I.D.28.58 I.D. 34.9 O.D.28.58 I.D.22.2

I.D.22.2 O.D.28.58 I.D.34.9


O.D.15.88 I.D.19.05
I.D.53.98 I.D.44.5 O.D.41.3

O.D.41.3 I.D.44.5 I.D.53.98 O.D.19.05 I.D.22.2 I.D.28.58 O.D.34.9 I.D.41.3 I.D.44.5


415 334 341
375 281 298

4 Unit A ARCNB41 I.D.44.48 I.D.53.98 I.D.41.3 134 I.D.22.2 I.D.19.05 I.D.19.05 83


I.D.41.3 I.D.34.9 111

C
I.D.15.88 I.D.12.7
I.D.31.8 I.D.28.58 O.D.22.2
Liquid pipe I.D.28.58 I.D.53.98 I.D.44.5 O.D.41.3 I.D.28.58

I.D.22.2 O.D.28.58 I.D.34.9


O.D.15.88 I.D.19.05 I.D.34.9 O.D.28.58 I.D.22.2

Low Pressure Gas pipe

For more information, refer accessory installation manual.


High Pressure Gas pipe

Y branch
A Within +/- 10
B

A To outdoor unit Viewed from point A


in direction of arrow
! WARNING B To branch piping or indoor unit

Always careful not to leak the refrigerant during welding.


Facing Facing
The refrigerant generates poisonous gas harmful to human body downwards upwards
if combusted.
Do not perform welding in a closed space.
Be sure to close the cap of the service port to prevent gas leak-
age after the work.

! CAUTION
Please block the pipe knock outs of the front and side panels after
installing the pipes.
(Animals or foreign objects may be brought in to damage wires.) Within 3 Within 3

Installation procedure for HR unit


Connection of Outdoor units
1 Using an insert-hole-in- anchor, hang the hanging bolt.
When installing ODU series, refer below picture.
2 Install a hexagon nut and a flat washer (locally-procured)to the hang-
ing bolt as shown in the figure in the bottom, and fit the main unit to
hang on the hanger metal.
A B C D 3 After checking with a level that the unit is level, tighten the hexagon
(Master) (Slave1) (Slave2) (Slave3) nut.
* The tilt of the unit should be within 5 in front/back and left/right.
4 This unit should be installed suspended from ceiling and side A
should always be facing up.
5 Insulate not used pipes completely as shown in the figure.

Six-sided Nut
ABCD (M10 or M8)
A
IDU side connection pipe Hanger metal
ODU to ODU connection pipe (1st branch)
Flat washer
ODU to ODU connection pipe (2st branch) (M10) Insulation
ODU to ODU connection pipe (3rd brach)
Hanging bolt
(M10 or M8)
14
ENGLISH

Installation of Outdoor Unit, HR Unit, Indoor Unit Joint Method of HR Unit (Big Duct : ARNU76GB8-,
Refrigerant Pipe ARNU763B8-, ARNU96GB8-, ARNU963B8-)
3 pipes are connected to the HR unit from the outdoor unit, classified Joint Method is required when the big duct chassis is installed. In Joint
into liquid pipe, low pressure gas pipe and high pressure gas pipe de- Method, two neighboring outlets of one HR unit are linked by Y branch
pending on status of refrigerant passing through the pipe. pipe and connected to one indoor unit.
You must connect 3 pipes from outdoor unit to HR unit.
For connection between indoor unit and HR unit, you must connect 1st HR Unit 2nd HR Unit
both liquid pipe and gas pipe from the HR unit to the indoor unit. In this
case, connect them to the indoor unit starting from No.1 connection
port of the HR unit (the port number is displayed on ports of the HR
unit). Use auxiliary flare as annexed parts in connection to the indoor
unit. 1 2 3 4 1 2 3 4

B8 BG BH B8
(96k) (28k) (21k) (76k)

Gas pipe
Liquid pipe

High Low pressure gas pipe 3 4


Pressure
HR Unit
Liquid pipe 1 2
High pressure gas pipe
Gas Pipe
3 4
1 2
Gas pipe
Remove caps on Gas pipe 15.88 (5/8)
The brazing part. Liquid pipe 9.52 (3/8)
Liquid pipe Low Pressure Brazing Type
Gas Pipe
Liquid pipe

PRHR022 PRHR032 PRHR042


HR unit
PRHR022A PRHR032A PRHR042A
Pipe
connection Low pressure
22.2 (7/8) 28.58 (1-1/8) 28.58 (1-1/8)
From left gas pipe
side Pipe
connection High pressure
From right 19.05 (3/4) 22.2 (7/8) 22.2 (7/8)
gas pipe
side
Liquid pipe 9.52 (3/8) 12.7 (1/2) 15.88 (5/8)

Parallel Installation of Zoning Control


pipe
connection Some indoor unit can be connected to one port of HR unit.

! CAUTION
Whenever connecting the indoor units with the HR unit, install the in-
door units in numerical order from No.1. HR unit HR unit
Ex) In case of installing 3 indoor units : No. 1, 2, 3 (O), No. 1, 2, 4 (X),
No.1, 3, 4 (X), No.2, 3, 4 (X).
Zoning control group 1 sealing Zoning control group 2

(Max. 8 Indoor Units) (Max. 8 Indoor Units)

Type of HR Unit Changeover under control Auto changeover Changeover under control

Select an HR unit according to the number of the indoor units to be in-


stalled. HR units are classified into 3 types by the number of con-
nectable indoor units. ! WARNING
Ex) Installation of 6 indoor units A branch pipe of HR unit allows up to 14.1 kW (48 kBtu/h) based
Consists of HR unit for 4 branches and HR unit for 2 branches. on cooling capacity of the indoor unit.
(up to 14.1kW (48kBtu/h) for max installation)
The maximum total capacity of indoor units connected to a
PRHR042 or PRHR042A HR unit is 56.4kW (192 kBtu/h).
The maximum number of indoor units connected to a PRHR042
2 3
1 1
2 or PRHR042A HR unit are 32 indoor units. (The Maximum indoor
units per a branch pipe of HR unit are 8 indoor units)
There is not operate Auto-changeover & Mode override
PRHR022 or PRHR022A PRHR032 or PRHR032A function in the zoning group.
(2 branches) (3 branches) When there are operating indoor units on cooling(heating) mode,
another indoor units arent changed on heating(cooling) mode in
the zoning group.

3 4
1 2

PRHR042 or PRHR042A
(4 branches)
15

ENGLISH
[Reducers for indoor unit and HR unit]
Unit : mm (inch) A
Gas pipe
Models Liquid pipe
High pressure Low pressure

Indoor unit
reducer OD9.52(3/8) 6.35(1/4)
OD15.88(5/8) 12.7(1/2)

PRHR022 OD19.05(3/4) 15.88(5/8) 12.7(1/2) OD22.2(7/8)19.05(3/4) 15.88(5/8) A To Outdoor Unit


PRHR022A OD9.52(3/8) 6.35(1/4) B Sealed Piping

OD12.7(1/2) 9.52(3/8) OD15.88(5/8) 12.7(1/2)

HR unit
reducer
A

PRHR032,
PRHR042 OD22.2(7/8) 19.05(3/4) 15.88(5/8) OD28.58(1-1/8) 22.2(7/8) 19.05(3/4) B
PRHR032A,
PRHR042A OD15.88(5/8) 12.7(1/2) 9.52(3/8)

OD15.88(5/8) 12.7(1/2)
OD19.05(3/4) 15.88(5/8)

Caution
9 The Multi V will stop due to an abnormality like excessive or insuffi-
1 Use the following materials for refrigerant piping. cient refrigerant. At such a time, always properly charge the unit.
- Material: Seamless phosphorous deoxidized copper pipe When servicing, always check the notes concerning both the piping
- Wall thickness : Comply with the relevant local and national regula- length and the amount of additional refrigerant.
tions for the designed pressure 3.8 MPa (551 psi).
We recommend the following table as the mini-
10 Never perform a pump down. This will not only damage the com-
pressor but also deteriorate the performance.
mum wall thickness.
11 Never use refrigerant to perform an air purge. Always evacuate air
by using a vacuum pump.
Outer diameter 6.35 9.52 12.7 15.88 19.05 22.2 25.4 28.58 31.8 34.9 38.1 41.3 44.45 53.98
[mm(inch)] (1/4) (3/8) (1/2) (5/8) (3/4) (7/8) (1) (1-1/8) (1-1/4) (1-3/8) (1-1/2) (1-5/8) (1-3/4) (2-1/8) 12 Always insulate the piping properly. Insufficient insulation will re-
sult in a decline in heating/cooling performance, drip of condensate
Minimum thick- 0.8 0.8 0.8 0.99 0.99 0.99 0.99 0.99 1.1 1.21 1.35 1.43 1.55 2.1 and other such problems.
ness [mm(inch)] (0.03) (0.03) (0.03) (0.04) (0.04) (0.04) (0.04) (0.04) (0.04) (0.05) (0.05) (0.06) (0.06) (0.08)
13 When connecting the refrigerant piping, make sure the service
valves of the Outdoor Unit is completely closed (the factory set-
2 Commercially available piping often contains dust and other materi- ting) and do not operate it until the refrigerant piping for the Out-
als. Always blow it clean with a dry inert gas.
door and Indoor Units has been connected, a refrigerant leakage
3 Use care to prevent dust, water or other contaminants from entering test has been performed and the evacuation process has been
the piping during installation. completed.
4 Reduce the number of bending portions as much as possible, and 14 Always use a non-oxidizing brazing material for brazing the parts
make bending radius as big as possible. and do not use flux. If not, oxidized film can cause clogging or
5 Always use the branch piping set shown below, which are sold sep- damage to the compressor unit and flux can harm the copper pip-
arately. ing or refrigerant oil.

Header
Y branch ! WARNING
4 branches 7 branches 10 branches When installing and moving the air conditioner to another site, be
sure to make recharge refrigerant after perfect evacuation.
ARBLB01621, ARBLB03321, ARBL054 ARBL057 ARBL1010
ARBLB07121, ARBLB14521, If a different refrigerant or air is mixed with the original refriger-
ARBLB23220 ARBL104 ARBL107 ARBL2010 ant, the refrigerant cycle may malfunction and the unit may be
damaged.
After selecting diameter of the refrigerant pipe to suit total ca-
6 If the diameters of the branch piping of the designated refrigerant pacity of the indoor unit connected after branching, use an appro-
piping differs, use a pipe cutter to cut the connecting section and priate branch pipe set according to the pipe diameter of the
then use an adapter for connecting different diameters to connect indoor unit and the installation pipe drawing.
the piping.
7 Always observe the restrictions on the refrigerant piping (such as
rated length, difference in height, and piping diameter).
Failure to do so can result in equipment failure or a decline in heat-
ing/cooling performance.
8 A second branch cannot be made after a header. (These are shown
by .)
16

PIPE CONNECTIONS BETWEEN


ENGLISH

Remove leakage prevention cap


Remove the leakage prevention cap attached to the outdoor unit
INDOOR AND OUTDOOR UNIT service valve before pipe work.
Proceed the leakage prevention cap removal as follows:
- Pipe connections can be done on the front side or on the side accord- - Verify whether all the pipes are locked.
ing to the installation environments. - Extract remaining refrigerant or air inside using the service port.
- Remove the leakage prevention cap
- Be sure to let 0.2 kgf/cm2 (2.8 psi) Nitrogen flow in the pipe when
welding. Service Port

- If Nitrogen was not flown during welding, many oxidized membranes


may form inside the pipe and disturb the normal operations of valves
and condensers.

Liquid pipe
Not used
(keep closed)
Regulator
Refrigerant Pipe Gas pipe
Right
Side Pipe Nitrogen
Draw Out Direction
Taping Valve

Nitrogen
Left Side Leakage
Pipe Draw Prevention Cap
Out Front Pipe Draw Out

Pipe Drawing Out during Single / Series connection


For Heat Pump System Installation
Method of drawing out pipes on the front side
- Proceed with the pipe work as shown in the below figure for front
Preparation Work side pipe drawing out.
- Use Knock Outs of Base Pan of the outdoor unit for Left/Right or High Pressure
Liquid pipe
Bottom pipe drawing outs. Gas pipe

Knock Out for low


pressure gas pipe

Knock Out for high


Knock Out for pressure gas pipe
Liquid pipe
Liquid pipe
Gas pipe

Knock Out for


Removal area for pipes Knock Out for power supply cable Chassis UXA UXB
bottom side connections. communication cable

! CAUTION
Do not give damage to the pipe/base during the Knock Out
work.
Proceed to pipe work after removing burr after Knock Out work.
Perform sleeve work to prevent damage to the wire when con-
necting wires using Knock Outs. A

HP 8 10 12 14/16 18/20/22 24/26


A(mm) 9.52(3/8) 9.52(3/8) 12.7(1/2) 12.7(1/2) 15.88(5/8) 15.88(5/8)
28.58
C(mm) 19.05(3/4) 19.05(3/4) 19.05(3/4) 22.2(7/8) 22.2(7/8)
(1-1/8)
* Elbow is Field supplied
17

ENGLISH
Method of drawing out pipes on the bottom side Series Outdoor Units (2 Units ~ 4 Units)
- Drawing out common pipe through side panel
Y branch method Slave3
ODU Capacity
Master Slave 1 Slave 2 Slave 3
Liquid pipe Low Pressure Gas pipe Slave2

: Outdoor Unit
Slave1 Indoor
Master Slave3
10m or Slave2 Unit

: 1st branch (Y branch)


less Slave1
Master
: Indoor Units
: Downward Indoor Unit
: Connection branch
High Pressure Gas pipe pipe between Outdoor L 150 m [492 ft] (200 m [656 ft])

H 110 m [361 ft]


units: ARCNN41 l 40 m [131 ft] (90m [295 ft])

: Connection branch
pipe between Outdoor
units : ARCNN31 h 40 m (131 ft)

: Connection branch
h * : See Table 4
pipe between Outdoor
units : ARCNN21

Remove Knock Out for the pipes


Combination of Y branch/ ODU Capacity
Master Slave 1 Slave 2 Slave 3
Slave3
h Please weld with the proper Low pressure Gas pipe included with header Method Slave2 Slave3
Slave2
Slave1
Master
: Outdoor Unit
Slave1
product. 10m or
less Master
: 1st branch(Y branch)
: Y branch
: Indoor Unit
Refrigerant piping system : Connection branch pipe

H 110 m [361 ft]


between Outdoor
units : ARCNN41 L 150 m [492 ft] (200 m [656 ft])
1 Outdoor Units

h 40 m (131 ft)
: Connection branch pipe l 40 m [131 ft] (90m [295 ft]

between Outdoor
Y branch method units : ARCNN31
Indoor
Unit
: Connection branch pipe h * : See Table 4
: Outdoor Unit between Outdoor
: 1st branch (Y branch) units : ARCNN21
: Header
: Indoor Units
L 150 m [492 ft] (200 m [656 ft]) : Sealing
H 110 m [361 ft]

l 40 m [131 ft] (90m [295 ft])

Header Method Slave3 ODU Capacity


Slave2 Master Slave 1 Slave 2 Slave 3
h 40 m [131 ft] : Outdoor Unit 10m or
Slave1
Master Slave3

: Header branch
Slave2
less Slave1
h * : See Table 4 Master
: Indoor Units
: Sealing
: Connection branch pipe
Combination of Y between Outdoor
H 110 m [361 ft]

L 200 m [656 ft]


branch/header Method units : ARCNN41 l 40 m [131 ft]

: Connection branch pipe


: Outdoor Unit between Outdoor
: 1st branch (Y branch) units : ARCNN31 h 40 m (131 ft)

: Connection branch pipe


: Y branch
H 110 m [361 ft]

between Outdoor
: Indoor Unit L 150 m [492 ft] (200 m [656 ft]) units : ARCNN21
h 40m(131ft)

: Header l 40 m [131 ft] (90m [295 ft])

: Sealed piping

h * : See Table 4

Header Method
: Outdoor Unit
: 1st branch
: Indoor Units
L 200 m [656 ft]
: Sealed piping
H 110 m [361 ft]

l 40 m [131 ft]
: Header

h 40 m [131 ft]
18
ENGLISH

Pipe Connection Method between outdoor (Table 2) Refrigerant pipe diameter from outdoor unit to first branch. (A)
unit/indoor unit Pipe diameter when pipe Pipe diameter when pipe Pipe diameter when height differ-
ODU length is < 90m (295ft) length is 90m (295ft)
Slave1 (Standard) ential (ODUIDU) is > 50m (164ft)
Master
Slave2 Slave3 capacity
(hp) Liquid Pipe Gas Pipe Liquid Pipe Gas Pipe Liquid Pipe Gas Pipe
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
H1 8 9.52 (3/8) 19.05 (3/4) 12.7 (1/2) 22.2 (7/8) 12.7 (1/2) Not increased
L2
10 9.52 (3/8) 22.2 (7/8) 12.7 (1/2) 28.58 (1-1/8) 12.7 (1/2) Not increased
L3

E F G
12~16 12.7 (1/2) 28.58 (1-1/8) 15.88 (5/8) 34.9 (1-3/8) 15.88 (5/8) Not increased
Indoor
Unit L1
18~22 15.88 (5/8) 28.58 (1-1/8) 19.05 (3/4) 34.9 (1-3/8) 19.05 (3/4) Not increased

1st branch 24 15.88 (5/8) 34.9 (1-3/8) 19.05 (3/4) 41.3 (1-5/8) 19.05 (3/4) Not increased
l 40m (131ft) Refrigerant pipe diameter from outdoor unit to rst branch 26~34 19.05 (3/4) 34.9 (1-3/8) 22.2 (7/8) 41.3 (1-5/8) 22.2 (7/8) Not increased
36~60 19.05 (3/4) 41.3 (1-5/8) 22.2 (7/8) 44.5 (1-3/4) 22.2 (7/8) Not increased
62~64 22.2 (7/8) 44.5 (1-3/4) 25.4 (1) 53.98 (2-1/8) 25.4 (1) Not increased
h 40 m (131 ft) 66~96 22.2 (7/8) 53.98 (2-1/8) 25.4 (1) 53.98 (2-1/8) 25.4 (1) Not increased

h See Table 2
A : Refrigerant pipe diameter from outdoor unit to first branch (Table 3) Refrigerant pipe diameter from first branch to last branch (B,C,D)
E : Refrigerant pipe diameter for outdoor unit capacity Downward indoor unit Liquid pipe Gas pipe
(Slave 1+ Slave 2+ Slave 3) total capacity [kW(Btu/h)] [mm(inch)] [mm(inch)]
F : Refrigerant pipe diameter for outdoor unit capacity 5.6(19,100) 6.35(1/4) 12.7(1/2)
(Slave 2+ Slave 3)
< 16.0 (54,600) 9.52(3/8) 15.88(5/8)
G : Refrigerant pipe diameter for outdoor unit capacity(Slave 3) 22.4 (76,400) 9.52(3/8) 19.05(3/4)
< 33.6 (114,700) 9.52(3/8) 22.2(7/8)
Level Difference
5 m [16.4 ft] < 50.4 (172,000) 12.7(1/2) 28.58(1-1/8)
(Outdoor unit Outdoor unit)
Less than 10 m [32.8 ft] < 67.2 (229,400) 15.88(5/8) 28.58(1-1/8)
Max length from first branch to < 72.8(248,500) 15.88(5/8) 34.9(1-3/8)
(equivalent length of piping 13 m
each outdoor unit (L1, L2, L3)
[42.7 ft]) < 100.8(344,000) 19.05(3/4) 34.9(1-3/8)
< 173.6(592,500) 19.05(3/4) 41.3(1-5/8)
< 184.8(630,700) 22.2(7/8) 44.5(1-3/4)
(Table 1) Limit Pipe length 224.0(764,400) 22.2(7/8) 53.98(2-1/8)
Combination of Y Header
Y branch
branch/header
Method
Method Method (Table 4) Conditional Application
Longest A+B+C+D+e 150 m A+B+b 150 m [492 ft] To satisfy below condition to make 40 m ~ 90 m of pipe length after first branch.
pipe [492 ft] A+C+e 150 m [492 ft] A+f 200 m
(200 m [656 ft] : Condi- (200 m [656 ft] : Condi- [656 ft] Condition Example
Outdoor Unit length(L) tional application)* tional application)*
Max pipe Diameter of pipes be- 6.35(1/4) 9.52(3/8), 9.52(3/8)
Equivalent 175 m [574 ft] 175 m [574 ft] 225 m 12.7(1/2), 12.7(1/2) 15.88(5/8),
length (225 m [738 ft] : Condi- (225 m [738 ft] : Condi- tween first branch and the 40 m [131 ft] <
Indoor Unit pipe length tional application)* tional application)* [738 ft] 15.88(5/8) 19.05(3/4), 19.05(3/4)
last branch should be in- B+C+D+e 22.2(7/8), 22.2(7/8) 25.4(1),
1
Total pipe 1000 m creased by one step, ex- 90 m [295 ft] B, C, D 25.4(1) 28.58(1-1/8), 28.58(1-1/8)
1000 m [3281 ft] 1000 m [3281 ft] cept pipe diameter B,C,D Change a diameter 31.8(1-1/4), 31.8(1-1/4) 34.9(1-3/8),
length [3281 ft]
is same as Diameter A 34.9(1-3/8) 38.1(1-1/2)
Outdoor Unit Difference in
Max 110 m [361 ft] 110 m [361 ft] 110 m [361 ft]
Indoor Unit height(H) While calculating whole re-
A+Bx2+Cx2+Dx2
difference frigerant pipe length, pipe
in height Indoor Unit Difference in 2 +a+b+c+d+e
40 m [131 ft] 40 m [131 ft] 40 m [131 ft] B,C,D length should be cal-
Indoor Unit height(h) 1 000 m [3 281 ft]
culated twice.
Indoor
Longest pipe Pipe 40 m [131 ft] 40 m [131 ft] Length of pipe from each
Unit

length after (90 m [295 ft] : Condi- (90 m [295 ft] : Condi- 40 m [131 ft] a,b,c,d,e 40 m
length(l) tional application)* tional application)* 3 indoor unit to the closest
1st branch [131 ft]
branch L
h * : See Table 4
H 110 m [361 ft]

l
Length of pipe from out-
door unit to the farthest
! WARNING indoor unit 5
4 (A+B+C+D+e)] - [Length
(A+B+C+D+e)-
(A+a) 40 m h 40 m [131 ft]

Increased Pipe Diameter(table 2) of pipe outdoor unit to the [131 ft]


closest indoor unit 1
- When pipe length is 90m [295 ft] or more from ODU to 1st (A+a)] 40 m [131 ft]
branch
- When level difference is 50 m [164 ft] or more
19

ENGLISH
! WARNING ! CAUTION
In case of pipe diameter B connected after first branch is bigger Bending radius should be 500mm [19.7 inch] 500mm [19.7 inch]
than the main pipe diameter A, B should be of the same size at least twice the diameter or more or more

with A. of the pipe.


Bend pipe after 500mm
Ex) In case indoor unit combination ratio 120% is connected to
[19.7 inch] or more from
24HP(67.2 kW) outdoor unit. branch(or header).
1) Outdoor unit main pipe diameter A : 34.9(1-3/8)(Gas pipe), Do not bend U type. R

15.88(5/8)(liquid pipe) It may affect performance


2) Pipe diameter B after first branch according to 120% indoor or result in noise. If U type
unit combination(80.6kW) : 34.9(1-3/8)(gas pipe), bending is required the R
19.05(3/4)(liquid pipe) should be more than
Therefore, pipe diameter B connected after first branch 200mm [7.9 inch]
would be 34.9(1-3/8)(gas pipe) / 15.88(5/8)(liquid pipe)
which is same with main pipe diameter.

Pipe Connection Method/Precautions for


Series connections between Outdoor units
Outdoor unit Connection
- Separate Y branch joints are needed for series connections between
outdoor units.
! WARNING - Please refer to the below connection examples to install pipe connec-
In case of pipe diameter B connected after first branch is bigger tions between outdoor units.
than the main pipe diameter A, B should be of the same size
with A.
Ex) In case indoor unit combination ratio 120% is connected to Pipe connection between outdoor
70kW outdoor unit. units (General Case)
1) Outdoor unit main pipe diameter A : 34.9(1-3/8))(Low
pressure gas pipe), 15.88(5/8)(liquid pipe), 28.58(1- The maximum pipe
length after the rst
1/8)(High Pressure liquid pipe) branching between the
2) Pipe diameter B after first branch according to 120% in- outdoor units is 10 m
[32.8 ft] or less
door unit combination(84kW) : 34.9(1-3/8)(Low pressure
gas pipe), 19.05(3/4)(liquid pipe), 28.58(1-1/8)(High
Pressure liquid pipe)
Therefore, pipe diameter B connected after first branch Pipes between outdoor units
would be 34.9(1-3/8)(Low pressure gas pipe), are 2 m [6.6 ft] or less
15.88(5/8)(liquid pipe), 28.58(1-1/8)(High Pressure liq-
uid pipe) which is same with main pipe diameter.

2 m [6.6 ft] or less


[Example]
Do not choose the main pipe diameter by downward indoor unit
total capacity but its outdoor unit model name.
Pipes between outdoor units
Do not let the connection pipe from branch to branch exceed the
main pipe diameter chosen by outdoor unit model name. are 2 m [6.6 ft] or longer
EX) Where connecting the indoor units to the 22 HP (61.5 kW) Oil Trap
outdoor unit to 120% of its system capacity (73.8 kW) and 0.2 m [0.66 ft]
2 m [6.6 ft] or less
branching 7k (2.1kW) indoor unit at the 1st branch 2 m [6.6 ft] or longer
Main pipe diameter(22 HP outdoor unit): 28.58(1-1/8)(Low pres-
sure gas pipe), 15.88(5/8)(Liquid pipe), 22.2(7/8)(High pressure
gas pipe)
Pipe diameter between 1st and 2nd branch (71.7kW indoor units): Oil Trap Oil Trap
34.9(1-3/8)(Gas pipe) 19.05(3/4)(Liquid pipe) in conformity with
2 m [6.6 ft] or less 2 m [6.6 ft] or less
Downward indoor units. 2 m [6.6 ft] or longer 2 m [6.6 ft] or longer
Since the main pipe diameter of 22HP outdoor unit is 28.58(1-
1/8)(Low pressure gas pipe), 15.88(5/8)(Liquid pipe), 22.2(7/8)
- If the distance between the outdoor units becomes more than 2 m
(High pressure gas pipe) is used as the main pipe and the connec-
tion pipe between 1st and 2nd branch. [6.6 ft], apply Oil Traps between the gas pipes.
- If the outdoor unit is located lower than the main pipe, apply Oil Trap.

Indoor Unit Connection

Indoor Unit connecting pipe from branch (a,b,c,d,e,f)

Indoor Unit capacity Liquid pipe


Gas pipe [mm(inch)]
[kW(Btu/h)] [mm(inch)]
5.6(19,100) 6.35(1/4) 12.7(1/2)
< 16.0(54,600) 9.52(3/8) 15.88(5/8)
< 22.4(76,400) 9.52(3/8) 19.05(3/4)
< 28.0(95,900) 9.52(3/8) 22.2(7/8)
20
ENGLISH

Examples of Wrong Pipe Connections - When connecting the pipes between the outdoor units, the accumu-
lation of oil in the slave outdoor unit should be avoided. Otherwise,
the unit may not operate properly.
If the main pipe is
higher than the (Example 1)
outdoor units, oil is Oil Trap
accumulated in the
outdoor unit.

Toward indoor unit Toward indoor unit

(Example 2)
If there are differences in the height
between the outdoor units, oil is
accumulated in the lower outdoor unit.

(Example 1)

Toward indoor unit Toward indoor unit


Toward indoor unit

(Example 2)
(Example 3)

Toward indoor unit Pipe inclination (2 or more)


Toward indoor unit
Oil Trap
(Example 3) h h

0.2 m [0.66 ft]


Toward indoor unit Toward indoor unit

Toward indoor unit

Toward indoor unit

- Apply Oil Trap as shown below when the length of the pipe between
the outdoor units is more than 2 m [6.6 ft]. Otherwise, the unit may
not operate properly.

(Example 1)

Toward indoor unit 2m

(Example 2)
0.2 m [0.66 ft]

Oil Trap

Toward indoor unit 2 m [6.6 ft]


2 m [6.6 ft]
21

ENGLISH
Branch pipe Fitting Header should be insulated with the insulator in each kit.

Y branch
Insulate the header using

To Branch Piping or Indoor Unit


the insulation
material attached to the
B branch pipe kit

A
To Outdoor Unit as shown in the gure.

Ensure that the branch pipes are attached horizontally or vertically


(see the diagram below.)

Horizontal
plane Facing Facing
downwards upwards

Within +/- 10
Joints between branch and pipe should be sealed with the tape in-
A cluded in each kit.
Viewed from point A
in direction of arrow Tape

Within 3 Within 3
Insulator

There is no limitation on the joint mounting configuration. Insulator of eld pipe


If the diameter of the refrigerant piping selected by the procedures
described is different from the size of the joint, the connecting sec-
tion should be cut with a pipe cutter. Any cap pipe should be insulated using the insulator provided with
Branch pipe should be insulated with the insulator in each kit. each kit and then taped as described above.
Tape Insulator for cap pipe
(eld supply)

Cap pipe
Tape

Liquid and gas Insulator for


Insulator pipe joints eld piping
(included with kit)

Y branch pipe [Unit:mm(inch)]


Header
A To Outdoor Unit Models Gas pipe Liquid pipe
To Indoor Unit
I.D12.7(1/2) I.D9.52(3/8) I.D6.35(1/4)
I.D12.7(1/2)
I.D15.88(5/8) I.D15.88(5/8) I.D6.35(1/4) I.D9.52(3/8)
The indoor unit having larger ca- 1 1

pacity must be installed closer I.D15.88(5/8)


I.D12.7(1/2)
74
(2-29/32)
I.D6.35(1/4)
I.D9.52(3/8)
74
(2-29/32)

to than smaller one. ARBLN01621 281(11-1/16) 281(11-1/16)


292(11-1/2)
292(11-1/2)
B
If the diameter of the refrigerant I.D19.05(3/4) I.D12.7(1/2)

piping selected by the proce- 1 O.D15.88(5/8) 1


70(2-3/4)
O.D9.52(3/8)
70(2-3/4)
dures described is different
from the size of the joint, the I.D22.2(7/8) I.D19.05(3/4)
C connecting section should be I.D25.4(1) I.D19.05(3/4) I.D15.88(5/8) I.D12.7(1/2)
I.D12.7(1/2)
2
cut with a pipe cutter. 1
I.D19.05(3/4) I.D12.7 83
I.D9.52(3/8) I.D9.52(3/8) I.D6.35(1/4)

I.D15.88(5/8) (1/2) (3-9/32)


I.D12.7(1/2) 74
Pipe cutter ARBLN03321 390(15-11/32) 3 I.D12.7(1/2) I.D9.52(3/8) I.D6.35(1/4)(2-29/32)
413(16-1/4)

I.D22.2(7/8) I.D28.58(1-1/8) I.D22.2(7/8) 321(12-5/8)


332(13-1/16)
When the number of pipes to be O.D19.05(3/4)
3
O.D25.4(1) O.D19.05(3/4)
1 2
I.D25.4(1)

connected is smaller than the 70(2-3/4) 80(3-5/32) 110(4-11/32)

number of header branches, in-


I.D19.05(3/4) I.D19.05(3/4)
stall a cap to the unconnected I.D28.58(1-1/8) I.D22.2(7/8) I.D15.88(5/8) I.D12.7(1/2)
I.D15.88(5/8)
I.D15.88(5/8) I.D12.7(1/2)
2 2
branches. 1
I.D15.88(5/8) I.D12.7 96 I.D15.88(5/8) I.D12.7(1/2) 83
I.D31.8(1-1/4) I.D19.05(3/4) I.D19.05(3/4) (3-9/32)
I.D19.05(3/4) (1/2) (3-25/32)

376(14-13/16) 371(14-19/32) 3
ARBLN07121 404(15-29/32)
3
394(15-1/2)

When the number of indoor units to be connected to the branch I.D28.58(1-1/8)


I.D34.9(1-3/8) I.D22.2(7/8)
I.D9.52(3/8)
I.D9.52(3/8)
O.D12.7(1/2)
pipes is less than the number of branch pipes available for connec- O.D22.2(7/8) I.D31.8(1-1/4) O.D31.8(1-1/4)
O.D19.05(3/4)
I.D28.58(1-1/8) I.D6.35(1/4) O.D12.7(1/2)
2
tion then cap pipes should be fitted to the surplus branches. 1 3 3 2

120(4-23/32) 90(3-17/32) 120(4-23/32) 110(4-11/32) 70(2-3/4)

I.D34.9(1-3/8) I.D34.9(1-3/8)
I.D41.3(1-5/8) I.D38.1(1-1/2) I.D28.58(1-1/8)
2 I.D15.88(5/8) I.D19.05(3/4)
I.D19.05(3/4) I.D22.2(7/8) I.D15.88(5/8)
I.D28.58(1-1/8) 2
1
I.D38.1(1-1/2) 125
I.D34.9(1-3/8) I.D22.2(7/8)
(4-29/32) I.D15.88(5/8) I.D12.7 96
I.D22.2(7/8) I.D19.05(3/4) (1/2)
(3-25/32)
471(18-17/32) 3
517(20-11/32)
41616-3/8) 3

B
ARBLN14521 I.D19.05(3/4) I.D41.3(1-5/8)
444(17-15/32)
O.D22.2(7/8) I.D15.88(5/8) I.D38.1(1-1/2)
O.D38.1(1-1/2) O.D34.9(1-3/8) I.D12.7(1/2) I.D9.52(3/8)
O.D19.05(3/4)
3 2 3 I.D41.3 O.D15.88(5/8) I.D9.52(3/8) I.D22.2(7/8)O.D12.7(1/2) I.D6.35(1/4)
Pinched pipe 120(4-23/32) 90(3-17/32)
(1-5/8)
2 3 3
130(5-1/8)
I.D12.7(1/2)
O.D28.58(1-1/8) I.D22.2(7/8) 110(4-11/32) 80(3-5/32) 110(4-11/32)
3
2 I.D19.05(3/4)
O.D15.88(5/8)
70(2-3/4) 120(4-23/32)
Fit branch pipe lie in a horizontal plane.
I.D.44.48(1-3/4)
I.D.53.98(2-1/4) I.D41.3(1-5/8) I.D38.1(1-1/2) I.D.25.4(1)
I.D25.4(1) I.D.22.2(7/8) I.D.22.2(7/8) I.D.19.05(3/4)
2
1 2
Horizontal plane I.D.44.48(1-3/4) I.D41.3(1-5/8)
I.D.44.48(1-3/4)
I.D38.1(1-1/2) 134 I.D.25.4(1)
I.D.22.2(7/8) I.D.19.05(3/4) 96(3-25/32)
420(16-17/32) 3
490(19-9/32) 346(13-5/8) 3
ARBLN23220 I.D.34.9(1-3/8)
I.D31.8(1-1/4) I.D.53.98(2-1/4t I.D.25.4(1)
379(14-29/32)
O.D.38.1(1-1/2) I.D.28.58(1-1/8) O.D.44.48(1-3/4) I.D.22.2(7/8)
O.D.28.58(1-1/8)
View from point B in the direction of the arrow 2 3 X2 2 3 X2 3 I.D.15.88(5/8) I.D9.52(3/8)
O.D.19.05(3/4) O.12.7(1/2) O.12.7(1/2) .D6.35(1/4)
175(6-7/8) 100(4-11/32) 115(4-17/32)
I.D12.7(1/2) I.D.19.05(3/4) 2 3 X2 3
I.D.15.88(5/8)
3 3
O.D15.88(5/8) O.D.22.2(7/8) 110(4-11/32) 110(4-11/32)
70(2-3/4) 120(4-23/32)
22
ENGLISH

Header Distribution Method


[Unit:mm(inch)]
Horizontal Distribution
Models Gas pipe Liquid pipe
Slave
360
120
360(14-5/32) Master
ID9.52(3/8) 120(4-23/32)
ID12.7
ID12.7 ID9.52(3/8)
ID6.35(1/4) ID6.35(1/4)

4 branch ID15.88 150 ID9.52(3/8)


ID9.52(3/8) ID9.52(3/8) 150
ID15.88 120 ID9.52(3/8)
ID9.52(3/8) 120
(5-29/32)
ARBL054 (4-23/32)

ID15.88
Slave 3rd main pipe distribution
ID19.05 ID12.7(1/2) ID9.52(3/8) 2nd
1st Master
540 540(21-1/4)

120 120(4-23/32)
ID12.7 ID6.35(1/4)

7 branch ID12.7
ID15.88 150 ID9.52(3/8) 150
120
ARBL057
ID15.88 120 (4-23/32)
(5-29/32) Slave
Master 1st 2nd 3rd
ID19.05 ID15.88 ID12.7(1/2) ID9.52(3/8)

ID12.7(1/2)
ID12.7(1/2)
400 360(14-5/32)
ID15.88(5/8)
160 ID9.52(3/8) 120(4-23/32)
ID15.88 ID6.35(1/4)
ID12.7(1/2)
ID12.7(1/2)
ID15.88(5/8) ID12.7 ID9.52(3/8)
ID6.35(1/4)
ID12.7(1/2)
ID12.7(1/2)
4 branch ID19.05 ID9.52(3/8) 150 1st 2nd 3rd
ID15.88(5/8)
ID15.88(5/8) 150 ID9.52(3/8)
ID9.52(3/8) 120
ID15.88(5/8)
ID15.88(5/8) ID15.88 120 ID9.52(3/8)
ID9.52(3/8) (4-23/32) (5-29/32)
ARBL104 1st
Main pipe
ID28.58 ID25.4 ID22.2 ID12.7(1/2) ID9.52(3/8) Distribution

ID12.7(1/2) 580 ID6.35(1/4) 700(27-9/16)


3rd
ID12.7(1/2) ID6.35(1/4) Main pipe
160 120(4-23/32)
ID15.88(5/8) ID15.88 ID9.52(3/8) ID6.35(1/4) Distribution
7 branch ID12.7(1/2)
ID15.88(5/8)
ID12.7(1/2)
ID12.7(1/2)
ID12.7(1/2)
ID12.7 ID9.52(3/8)
ID6.35(1/4)
ID6.35(1/4)
ID6.35(1/4)
ID6.35(1/4)
150
ID19.05 150 ID9.52(3/8) 120 (5-29/32)
ID15.88(5/8) ID15.88 120 ID9.52(3/8)
ID9.52(3/8)
ARBL107
ID15.88(5/8)
ID15.88(5/8)
ID15.88(5/8)
ID9.52(3/8)
ID9.52(3/8) (4-23/32)

ID28.58 ID25.4 ID22.2 ID12.7(1/2) ID9.52(3/8) Vertical Distribution


760 720(28-11/32) - Ensure that the branch pipes are attached vertically.
160 120(4-23/32)
ID15.88 ID6.35(1/4) ID6.35(1/4)
10 branch ID12.7

ID19.05 120
150
ID9.52
(3/8)
120
150
(5-29/32)
Slave
ID15.88
ARBL1010 ID9.52
(3/8)
(4-23/32)
Master
ID9.52
ID9.52
ID9.52
ID9.52 ID9.52(3/8)
(3/8)
(3/8) ID9.52(3/8)
ID28.58 ID25.4 ID22.2 (3/8)
(3/8) ID12.7(1/2)

700(27-9/16)
775
182 60*9=540(21-1/2) 107(4-7/32)
ID15.88 ID6.35(1/4)
10 branch ID12.7 ID6.35
(1/4)
ID6.35 150
ID19.05 150 (1/4) 120
ID15.88 120 ID9.52 (4-23/32) (5-29/32)
ARBL2010 (3/8)
ID9.52
ID6.35
ID6.35
ID6.35
(3/8) ID6.35
(1/4)
(1/4)
(1/4)
(1/4)
ID9.52
ID9.52 ID9.52(3/8)
ID9.52 ID19.05(3/4)
ID31.8 ID34.9 ID28.58 ID9.52
(3/8)
(3/8)
(3/8)
(3/8) ID15.88(5/8)

Slave
Master

The others

Slave
Master

Slave
Master

Header
23

ENGLISH
Vacuum Mode Leak Test and Vacuum drying
This function is used for creating vacuum in the system after compres- Leak test
sor replacement, ODU parts replacement or IDU addition/replacement. Leak test should be made by pressurizing nitrogen gas to 3.8
MPa(38.7kgf/cm2). If the pressure does not drop for 24 hours, the sys-
tem passes the test. If the pressure drops, check where the nitrogen
Vacuum mode setting method
leaks. For the test method, refer to the following figure. (Make a test
with the service valves closed. Be also sure to pressurize liquid pipe,
DIP-SW01
gas pipe and high pressure gas pipe)
7-Segment The test result can be judged good if the pressure has not be reduced
SW04C (X : cancel) after leaving for about one day after completion of nitrogen gas pres-
SW03C (: forward) surization.
SW02C (: backward)
SW01C (: Conrm / Series Installation (Heat Recovery)
Automatic Addressing)
SW01D (reset)
Slave 1 outdoor unit Master outdoor unit

Close
When inserting nitrogen
gas of high pressure, it
Master unit PCB DIP switch on : No.5 Close
Close Close Close must be used with regu-
Nitrogen Gas Close
Cylinder lator.

Select the mode using , Button :

High Pressure

High Pressure
Low Pressure

Low Pressure
Liquid Pipe

Liquid Pipe
Gas Pipe

Gas Pipe

Gas Pipe

Gas Pipe
SVC Push the button
Liquid Pipe
HR unit Indoor
Nitrogen Gas Unit
Cylinder

Gas Pipe
Select the Function using , Button :
Se3 Push the button

Series Installation (Heat Pump)


Start the vacuum mode : VACC
ODU Valve open Slave 1 outdoor unit Master outdoor unit
ODU EEV open
When inserting nitrogen
IDU EEV open Close
gas of high pressure, it
HR unit valve open, SC EEV open Close
Close Close Close must be used with reg-
Close
ulator.
No use (closed)

No use (closed)
Liquid Pipe

Liquid Pipe

Vacuum mode off method


Gas Pipe

Gas Pipe
Nitrogen Gas Liquid Pipe
Dip switch off and push the reset button on Master unit PCB Cylinder Indoor
Unit

Gas Pipe

! CAUTION
ODU operation stops during vacuum mode. Compressor can't
operate.
! WARNING
Use a vacuum pump or Inert(nitrogen) gas when doing leakage test
or air purge. Do not compress air or Oxygen and do not use Flamma-
ble gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
24
ENGLISH

NOTE Series Installation (Heat Pump)


!
If the ambient temperature differs between the time when pressure is
applied and when the pressure drop is checked, apply the following Slave 1 outdoor unit Master outdoor unit

correction factor
There is a pressure change of approximately 0.01Mpa(1.5psi) for each Close

33.8F (1C) of temperature difference.


Close
Correction= (Temp. at the time of pressurization Temp. at the time of Close
Close
Close
Close
check) X 0.1
For example: Temperature at the time of pressurization

No use (closed)

No use (closed)
3.8MPa(551psi) is 80.6F (27C)

Liquid pipe
Liquid pipe

Gas pipe

Gas pipe
24 hour later: 3.73MPa(541psi), 68F (20C)
In this case the pressure drop of 0.07MPa Liquid side
Indoor unit
(10psi) is because of temperature drop
And hence there is no leakage in pipe oc- Scale
Use a graviometer. (One that can measure Gas side
curred. down to 0.1 kg (0.22 lbs)). If you are
unable to prepare such a high-precision
gravimeter you may use a charge cylinder.

! CAUTION
To prevent the nitrogen from entering the refrigeration system in
the liquid state, the top of the cylinder must be at higher position ! WARNING
than the bottom when you pressurize the system.
Use a vacuum pump or Inert(nitrogen) gas when doing leakage test
Usually the cylinder is used in a vertical standing position. or air purge. Do not compress air or Oxygen and do not use Flamma-
ble gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
Vacuum
Vacuum drying should be made from the service port provided on the outdoor
units service valve to the vacuum pump commonly used for liquid pipe, gas ! NOTE
pipe and high/low pressure common pipe. (Make Vacuum from liquid pipe, gas
pipe and high/low pressure common pipe with the service valve closed.) Always add an appropriate amount of refrigerant. (For the refrigerant addi-
* Never perform air purging using refrigerant. tional charge)
Too much or too little refrigerant will cause trouble.
Vacuum drying: Use a vacuum pump that can evacuate to -100.7kPa To use the Vacuum Mode (If the Vacuum mode is set, all valves of Indoor
(-14.6psi, 5 Torr, -755mmHg). units and Outdoor units will be opened.)
- Evacuate the system from the liquid and gas pipes with a vacuum
pump for over 2 hrs and bring the system to -100.7kPa(-14.6psi).
After maintaining system under that condition for over 1 hr, confirm
the vacuum gauge rises. The system may contain moisture or leak. ! WARNING
- Following should be executed if there is a possibility of moisture re- When installing and moving the air conditioner to another site,
maining inside the pipe. recharge after perfect evacuation.
(Rainwater may enter the pipe during work in the rainy season or
over a long period of time) - If a different refrigerant or air is mixed with the original refriger-
After evacuating the system for 2 hrs, give pressure to the system ant, the refrigerant cycle may malfunction and the unit may be
to 0.05MPa(7.3psi) (vacuum break) with nitrogen gas and then evac- damaged.
uate it again with the vacuum pump for 1hr to -100.7kPa(-
14.6psi)(vacuum drying). If the system cannot be evacuated to
-100.7kPa(-14.6psi) within 2 hrs, repeat the steps of vacuum break
and its drying. Finally, check if the vacuum gauge does not rise or
not, after maintaining the system in vacuum for 1 hr.

Series Installation (Heat Recovery)


Slave 1 outdoor unit Master outdoor unit

Vacuum
pump
Close

Close
Close Close
Close
Close
Low Pressure

Low Pressure
High Pressure

High Pressure
Liquid pipe

Liquid pipe
Gas pipe

Gas pipe
Gas pipe

Gas pipe

Vacuum
pump

Liquid side
HR unit Indoor unit

Gas side
Scale
Use a graviometer. (One that can measure
down to 0.1 kg (0.22 lbs)). If you are
unable to prepare such a high-precision
gravimeter you may use a charge cylinder.
25

ENGLISH
Refrigerant charging The amount of Refrigerant
For Heat Recovery System Installation
The calculation of the additional charge should take into account the
Manifold Gauge length of pipe and CF(correction Factor) value of indoor unit.
Low pressure side Handle
High pressure side Handle Additional charge(kg) = Total liquid pipe : 25.4 mm (1.0 inch) 0.480 kg/m (0.323 lbs/ft)

+ Total liquid pipe : 22.2 mm (7/8 inch) 0.354 kg/m (0.238 lbs/ft)

+ Total liquid pipe : 19.05 mm (3/4 inch) 0.266 kg/m (0.179 lbs/ft)

+ Total liquid pipe : 15.88 mm (5/8 inch) 0.173 kg/m (0.116 lbs/ft)

+ Total liquid pipe : 12.7 mm (1/2 inch) 0.118 kg/m (0.079 lbs/ft)

+ Total liquid pipe : 9.52 mm (3/8 inch) 0.061 kg/m (0.041 lbs/ft)

+ Total liquid pipe : 6.35 mm (1/4 inch) 0.022 kg/m (0.015 lbs/ft)
Include only for
Heat Recovery + Number of installed HR units 0.5 kg/EA (1.1 lbs/EA)
Liquid Pipe system
CF value of indoor unit
Low Pressure
Gas Pipe
High Pressure Amount refrigerant of Indoor units
Gas Pipe Example) 4Way Ceiling Cassette 14.5kW -1ea, Ceiling concealed
Duct 7.3kW-2ea,
Wall Mounted 2.3kW-4ea
CF = [0.64 kg (1.411 lbs)1EA] + [0.26 kg (0.573
lbs)2EA] + [0.26 kg (0.529 lbs)4EA]
= 2.12 kg (4.67 lbs)
For Heat Pump System Installation
Manifold Gauge
Low Pressure Side Handle Attach the additional refrigerant table of IDU.
High Pressure Side Handle

Liquid Pipe

Not used
(keep closed) ! WARNING
Regulation for refrigerant leakage
Gas Pipe : the amount of refrigerant leakage should satisfy the following
equation for human safety.

Total amount of refrigerant in the system


0.44 kg/m3
Volume of the room at which Indoor Unit of (0.028 lbs/ft3)
the least capacity is installed
! WARNING
Pipe to be vacuumed : gas pipe, liquid pipe If the above equation can not be satisfied, then follow the follow-
(In case of Heat Recovery system, pipe to be vacuumed : High ing steps.
pressure gas pipe, Low pressure gas pipe, Liquid pipe) Selection of air conditioning system: select one of the next
If the refrigerant amount is not exact, it may not operate - Installation of effective opening part
properly. - Reconfirmation of Outdoor Unit capacity and piping length
- Reduction of the amount of refrigerant
If additionally bottled refrigerant amount is over 10%, condenser - Installation of 2 or more security device (alarm for gas leakage)
burst or insufficient indoor unit performance may be caused. Change Indoor Unit type
: installation position should be over 2 m (6.6 ft) from the floor (Wall
mounted type Cassette type)
Adoption of ventilation system
: choose ordinary ventilation system or building ventilation sys-
tem
Limitation in piping work
: Prepare for earthquake and thermal stress
26

Thermal insulation of refrigerant piping Penetrations


ENGLISH

Inner wall (concealed) Outer wall Outer wall (exposed)


Be sure to give insulation work to refrigerant piping by covering liquid D
pipe and gas pipe separately with enough thickness heat-resistant poly- C E
A B B
ethylene, so that no gap is observed in the joint between indoor unit A B
and insulating material, and insulating materials themselves. When in-
sulation work is insufficient, there is a possibility of condensation drip,
etc. Pay special attention to insulation work to ceiling plenum. I

Heat insulation Adhesive + Heat - resistant poly- Floor (fireproofing) Penetrating portion on fire Roof pipe shaft
material ethylene foam + Adhesive tape
limit and boundary wall
Indoor Vinyl tape D
I
J
Outer Floor ex- Water-proof hemp cloth + F G
posed Bronze asphalt D
covering
Water-proof hemp cloth + B
Outdoor Zinc plate + Oily paint
G H A
1m 1m
(3.28 ft) (3.28 ft)
Heat insulation material B

Pipe
Outer covering(Wind the connection part and cutting part of heat in- Sleeve
sulation material with a finishing tape.) Heat insulating material
Lagging
Caulking material
! NOTE Band
Waterproofing layer
When using polyethylene cover as covering material, asphalt roof- Sleeve with edge
ing shall not be required. Lagging material
Mortar or other incombustible caulking
Incombustible heat insulation material

Bad example When filling a gap with mortar, cover the penetration part with steel plate so
that the insulation material will not be caved in. For this part, use incom-
Do not insulate gas or low pressure pipe and liquid or highpres- bustible materials for both insulation and covering. (Vinyl covering should not
sure pipe together. be used.)
B Liquid pipe
A F Gas pipe
Power lines
C Finishing tape
Insulating material
D
E Communication lines

Be sure to fully insulate connecting portion.


A

These parts are not insulated.

Good example

C
Power lines Communication lines
D
D
A
Liquid pipe
B
Gas pipe
Power lines
E Insulating material
Separation
Communication lines
27

Pipe Drawing Out during Single / Series connection

ENGLISH
For Heat Recovery System Installation
Method of drawing out pipes on the front side
Preparation Work - Proceed with the pipe work as shown in the below figure for front
side pipe drawing out.
- Use Knock Outs of Base Pan of the outdoor unit for Left/Right or
Bottom pipe drawing outs.
High Pressure
Liquid pipe
Gas pipe

Knock Out for low


pressure gas pipe

Knock Out for high


Knock Out for pressure gas pipe
Low Pressure Gas pipe
Liquid pipe

Liquid pipe
High Pressure Gas pipe

Low Pressure Gas pipe

Knock Out for


Removal area for pipes Knock Out for power supply cable
bottom side connections. communication cable
Chassis UXA UXB
! CAUTION
Do not give damage to the pipe/base during the Knock Out
work.
Proceed to pipe work after removing burr after Knock Out work.
Perform sleeve work to prevent damage to the wire when con-
necting wires using Knock Outs.

A
Remove leakage prevention cap
Remove the leakage prevention cap attached to the outdoor unit
service valve before pipe work. B
Proceed the leakage prevention cap removal as follows:
- Verify whether the liquid/gas pipes are locked.
- Extract remaining refrigerant or air inside using the service port. C
- Remove the leakage prevention cap
HP 8 10 12 14/16 18/20/22 24/26
Service Port
A(mm) 9.52(3/8) 9.52(3/8) 12.7(1/2) 12.7(1/2) 15.88(5/8) 15.88(5/8)
28.58 28.58 28.58 34.9
B(mm) 19.05(3/4) 22.2(7/8)
(1-1/8) (1-1/8) (1-1/8) (1-3/8)
28.58
C(mm) 19.05(3/4) 19.05(3/4) 19.05(3/4) 22.2(7/8) 22.2(7/8)
(1-1/8)
Liquid pipe
High Pressure
Low Pressure Gas pipe * Elbow is Field supplied
Gas pipe

Method of drawing out pipes on the bottom side


- Drawing out common pipe through side panel

Liquid pipe Low Pressure Gas pipe


Leakage
Prevention Cap

High Pressure Gas pipe

Remove Knock Out for the bottom side of Liquid / Gas pipe
28
ENGLISH

Refrigerant piping system Refrigerant pipe diameter from branch to branch (B,C,D)

4 Outdoor Units ! WARNING


Example : 12 Indoor Units connected * : Serial connection of HR units : Capacity sum of indoor units
: Outdoor Unit 192.4 kBtu/hr
: Y branch Refer to the HR unit PCB part for the valve group control setting.
: Indoor Unit It is recommended that difference in pipe lengths between an HR
: Connection branch pipe between Outdoor units : ARCNB41 unit and indoor units, for example difference in length of a, b, c,
and d, be minimized. The larger difference in pipe lengths, the
: Connection branch pipe between Outdoor units : ARCNB31
more different performance between indoor units.
: Connection branch pipe between Outdoor units : ARCNB21
Piping length from outdoor branch to outdoor unit 10m (33ft),
: Header equivalent length : max 13m (43ft)
: HR Unit * If the large capacity indoor units (Over 5 HP; using over 15.88
(5/8) / 9.52 (3/8)), are installed, it should be used the Valve
Group setting
Slave 3
A4
Slave 2
A3 Slave 1
A2
Master
A1
Refrigerant pipe diameter from branch to branch (B,C)

ODU Capacity Downward indoor Gas pipe [mm(inch)]


G Liquid pipe
Master Slave1 Slave 2 Slave 3 unit total capacity
F [mm(inch)] Low pressure High pressure
10m
or le
E
[kW(Btu/h)]
ss

5.6(19,100) 6.35(1/4) 12.7(1/2) 9.52(3/8)


A
1 D
B1 < 16.0 (54,600) 9.52(3/8) 15.88(5/8) 12.7(1/2)
a
2 D < 22.4 (76,400) 9.52(3/8) 19.05(3/4) 15.88(5/8)
b B
I1 C1 < 33.6(114,700) 9.52(3/8) 22.2(7/8) 19.05(3/4)
* < 50.4(229,000) 12.7(1/2) 28.58(1 1/8) 22.2(7/8)
c B2
H 3 D
< 61.6(210,600) 15.88(5/8) 28.58(1 1/8) 22.2(7/8)
"a" C3
d I3
h C2 g < 72.8(210,600) 15.88(5/8) 34.9(1 3/8) 28.58(1 1/8)
i "b"

I2 D 7
I4 < 100.8(344,000) 19.05(3/4) 34.9(1 3/8) 28.58(1 1/8)
4 D k
f
j < 173.6(592,500) 19.05(3/4) 41.3(1 5/8) 34.9(1 3/8)
H

e 8 D x sealing < 184.8(630,700) 22.2(7/8) 44.5(1 3/4) 41.3(1 5/8)


l m n
9 D 10 D 11 D 12 D 224.0(764,400) 22.2(7/8) 53.98(2 1/8) 44.5(1 3/4)
6 D

5 D

Total pipe length = A + B + C1 + C2 + C3 + a + b + c + d


- Case 1 ("a") : Maximum height is 15 m (49.2 ft) if you install with Y + e + f + g + i + j + k + l + m + n 1,000m (3,280ft)
branch.
- Case 2 ("b") : Maximum height is 5 m (16.4 ft) in serial connection of Longest pipe length * Equivalent pipe length
L
HR units. A+B+C3+D+k 150m (200m**) [(492ft(656ft**)] A+B+C3+D+k 175m (225m**) [(574ft(738ft**)]
Longest pipe length after 1st branch
l
(**) Conditional Application (In case of D12 is the farthest in door) B+C3+D+k 40m(90m**) [131ft (295ft)]
Below condition must be satisfied for 40~90 m (131~295 ft) piping length Difference in height(Outdoor Unit Indoor Unit)
after first branch. H
H 110m (361 ft)
1 Diameter of pipes between first branch and the last branch should be in- Difference in height (Indoor Unit Indoor Unit)
creased by one step, except if the pipe diameter B, C3 is same as diameter h
A (main pipe diameter) h 40m (131 ft)
6.35 (1/4), 9.52 (3/8), 12.7 (1/2), 15.88 (5/8), 19.05 (3/4),22.2 (7/8), Difference in height (Outdoor Unit Outdoor Unit)
25.4* (1), 28.58 (1-1/8), 31.8* (1-1/4), 34.9 (1-3/8), 38.1* (1-1/2) h1
h1 5m (16.4 ft)
* : If available on site, select this pipe size.
Difference in height(HR unit HR unit)
Otherwise it doesnt need to be increased "a", "b"
a 15m (49ft), b 5m (16ft)
2 While calculating total refrigerant piping length, pipe B, C3 length should
be calculated twice. - * : Assume equivalent pipe length of Y branch to be 0.5m (1.64ft),
A + B x 2 + C3 x 2 + C1 + C2 + a + b + c + d + e + f + g + i + j + k + l that of header to be 1m (3.3ft), calculation purpose
+ m + n 1 000 m (3281 ft)
- It is recommended that indoor unit is installed at lower position than
3 Length of pipe from each indoor unit to the closest HR unit the header.
(a, b, c, d, e, f, g, i, j, k, l, m, n) 40 m (131 ft)
- ** : To apply conditional application.
4 [Length of pipe from outdoor unit to the farthest indoor unit D12
(B+C3+K)
- [Length of pipe from outdoor unit to the closest indoor unit D1 (C1+a)]
40 m (131 ft) ! WARNING
When the equivalent length between a outdoor and the farthest in-
door unit is 90 m (295 ft) or more, main pipe(A) must be increased
one grade.
29

ENGLISH
Refrigerant pipe diameter from outdoor unit to rst Pattern 3
branch. (A)
Pipe diameter when pipe length is
Standard Pipe Diameter 90m (295ft) or when height differential
ODU. (ODUIDU) is > 50m (164ft)
Capacity
Liquid Pipe Low
(hp) pressure High pressure Liquid Pipe Low pressure High pressure HR1
gas pipe gas pipe gas pipe gas pipe
mm (inch) mm mm (inch)
(inch) mm (inch) mm (inch) mm (inch)
8 9.52 (3/8) 19.05 (3/4) 15.88 (5/8) 12.7 (1/2) Not increased Not increased 1 2 3 4

10 9.52 (3/8) 22.2 (7/8) 19.05 (3/4) 12.7 (1/2) Not increased Not increased 48k 48k 48k 48k
The maximum total capacity of indoor
12 12.7 (1/2) 28.58 (1-1/8) 19.05 (3/4) 15.88 (5/8) Not increased Not increased units is 56.4kW(192 kBtu/h).

14~16 12.7 (1/2) 28.58 (1-1/8) 22.2 (7/8) 15.88 (5/8) Not increased Not increased
Pattern 4
18~20 15.88 (5/8) 28.58 (1-1/8) 22.2 (7/8) 19.05 (3/4) Not increased Not increased
22 15.88 (5/8) 28.58 (1-1/8) 28.58 (1-1/8) 19.05 (3/4) Not increased Not increased
24 15.88 (5/8) 34.9 (1-3/8) 28.58 (1-1/8) 19.05 (3/4) Not increased Not increased
HR1
26~34 19.05 (3/4) 34.9 (1-3/8) 28.58 (1-1/8) 22.2 (7/8) Not increased Not increased
36 19.05 (3/4) 41.3 (1-5/8) 28.58 (1-1/8) 22.2 (7/8) Not increased Not increased B

38~60 19.05 (3/4) 41.3 (1-5/8) 34.9 (1-3/8) 22.2 (7/8) Not increased Not increased
1 2 3 4
62~64 22.2 (7/8) 44.5 (1-3/4)41.3 (1-5/8) 25.4 (1) Not increased Not increased
12k 12k 12k 12k
66~96 22.2 (7/8) 53.98 (2-1/8) 44.5 (1-3/4) 25.4 (1) Not increased Not increased The maximum total capacity of a branch
pipe of HR unit is 14.1kW(48 kBtu/h).
* If available on site, select pipe size according to upper table.
Otherwise it doesnt need to be increased
Pattern 5

Y branch, Header and HR unit connection pattern

Pattern 1
A

HR1 HR2

1 2 3 4

48k 48k 48k 48k


B

Pattern 6
HR1 HR2

1 2 3 4

48k 48k 48k 48k


Impossible installation : Head branch pipe HR unit HR1

A A
A
B
Pattern 2

1 2 3 4 5

24k 24k 12k 12k 24k

HR1

A
B

1 2 3 4 5 6 7

7k 7k 7k 7k 7k 24k 24k

Impossible installation : HR unit Head branch


pipe Y and Head branch pipe.
30
ENGLISH

Pattern 7
ELECTRICAL WIRING
* Caution
HR2 HR3
A - Follow ordinance of your governmental organization for technical
standard related to electrical equipment, wiring regulations and guid-
HR1
3 4 5 6 ance of each electric power company.
48k 48k 48k 48k
1 2 ! WARNING
48k 48k Be sure to have authorized electrical engineers do the electric
* : Serial connection of HR units : Capacity sum of indoor units 56.4 kW (192 kBtu/h) work using special circuits in accordance with regulations and this
installation manual.
If power supply circuit has a lack of capacity or electric work defi-
Pattern 8
ciency, it may cause an electric shock or fire.

*
- Install the Outdoor Unit communication cable away from the power
HR2
A source wiring so that it is not affected by electric noise from the power
A source. (Do not run it through the same conduit.)
HR1
B
- Be sure to provide designated grounding work to Outdoor Unit.

1 2

48k 48k
3

12k
4

12k
5

12k 12k
6

24k
7 8

24k
! CAUTION
Be sure to correct the outdoor unit to earth. Do not connect ground
* : Maximum indoor units per a branch are 8 indoor units
wire to any gas pipe, liquid pipe, lightening rod or telephone earth
line. If earth is incomplete, it may cause an electric shock.
Indoor Unit Y Branch pipe Head Branch pipe

1 A B
- Give some allowance to wiring for electrical part box of Indoor and
Low pressure Gas pipe Gas pipe
Outdoor Units, because the box is sometimes removed at the time of
Outdoor Indoor
Unit
High pressure Gas pipe HR1
Unit service work.
Liquid pipe Liquid pipe

- Never connect the main power source to terminal block of communi-


Pipe installation from outdoor units to HR units
: 3 pipes(Low pressure Gas pipe, High pressure Gas pipe, Liquid pipe) cation cable. If connected, electrical parts will be burnt out.
Pipe installation from HR units to indoor units - Use the 2-core shielded wires for communication cable.( mark in
: 2 pipes(Gas pipe, Liquid pipe)
the figure below) If communication cable of different systems are
wired with the same multiplecore cable, the resultant poor transmit-
ting and receiving will cause erroneous operations. ( mark in the
Keep the 40 m (131 ft) distance from the first branch to the farthest in- figure below)
door.
- Only the communication cable specified should be connected to the
terminal block for Outdoor Unit communication.
5m(16ft)

1) under 40 m (131 ft)

2-core shielded cables


15m(49ft)

Y branch Indoor Indoor Indoor Indoor


Unit Unit Unit Unit
1Unit 2Unit 3Unit 4Unit
Keep the sum of indoor capacity under 56.4kW(192 kBtu/h).
Master Slave1 Slave2 Slave3
1) under 40 m (131 ft)
Indoor Indoor
Unit Unit
Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor
Unit Unit Unit Unit Unit Unit Unit Unit Remote Remote
control control
Keep the sum of indoor capacity under 56.4kW(192 kBtu/h).
Master Slave1 Slave2 Slave3

Indoor Indoor
Unit Unit

Remote Remote
control control
31

ENGLISH
Master Slave Master Slave1 Slave2
Indoor Indoor Indoor Indoor
Unit Unit Unit Unit

Remote Remote Remote Remote


control control control control
Master Slave1 Slave2
Master Slave
Indoor Indoor Indoor Indoor
Unit Unit
Unit Unit
Remote Remote
Remote Remote control control
control control

Master Slave1 Slave2 ! CAUTION


Indoor Indoor Use the 2-core shielded wires for communication cables. Never use
Unit Unit them together with power cables.
The conductive shielding layer of cable should be grounded to the
Remote Remote metal part of both units.
control control Never use multi-core cable
Master Slave1 Slave2 As this unit is equipped with an inverter, to install a phase leading
capacitor not only will deteriorate power factor improvement effect,
Indoor Indoor but also may cause capacitor abnormal heating. Therefore, never in-
Unit Unit stall a phase leading capacitor.
Make sure that the power unbalance ratio is not greater than 2%.
Remote Remote If it is greater the units lifespan will be reduced.
control control

Multi-Core Cable
Precautions when laying power wiring
Master Slave1 Slave2 Slave3 Use round pressure terminals for connections to the power terminal
Indoor Indoor block.
Unit Unit
Power cable
Round pressure terminal
Remote Remote
control control
Master Slave1 Slave2 Slave3
Indoor Indoor
Unit Unit When none are available, follow the instructions below.
- Do not connect wiring of different thicknesses to the power terminal
Remote Remote block. (Slack in the power wiring may cause abnormal heat.)
control control - When connecting cable which is the same thickness, do as shown in
the figure below.

Master Slave
Indoor Indoor
Unit Unit

Remote Remote
control control - For wiring, use the designated power cable and connect firmly, then
Master Slave secure to prevent outside pressure being exerted on the terminal
Indoor Indoor block.
Unit Unit - Use an appropriate screwdriver for tightening the terinal screws. A
screwdriver with a small head will strip the head and make proper
Remote Remote tighterning impossible.
control control - Over-tightening the terminal screws may break them.

! CAUTION
When the 400 volt power supply is applied to N phase by mistake,
check damaged parts in control box and replace them.
32
ENGLISH

Control box and connecting position of wiring Communication and Power Cables
- Remove all of the screws at front panel and remove the panel by Communication cable
pulling it forward. - Types : shielded wires or unshielded wires
- Connect communication cable between main and sub outdoor unit - Cross section : 1.0 ~ 1.5 mm2 (1.55 10-3 ~ 2.32 10-3 in2)
through the terminal block.
- Maximum allowable temperature: 60 C (140 F)
- Connect communication cables between outdoor unit and indoor
units through the terminal block. - Maximum allowable cable length: under 1 000 m (3 281 ft)
- When the central control system is connected to the outdoor unit, a
dedicated PCB must be connected between them. Remote control cable
- When connecting communication cable between outdoor unit and in- - Types : 3-core cables
door units with shielded cable, connect the shield ground to the earth
screw. Central control cable

Product type Cable type Diameter


1.0 ~ 1.5 mm2
ACP&AC Manager 2-core wires (shielded) (1.55 10-3 ~
2.32 10-3 in2)

1.0 ~ 1.5 mm2


AC Smart 2-core wires (shielded) (1.55 10-3 ~
2.32 10-3 in2)

1.0 ~ 1.5 mm2


Simple central controller 4-core wires (shielded) (1.55 10-3 ~
2.32 10-3 in2)

1.0 ~ 1.5 mm2


Front Panel AC Ez 4-core wires (shielded) (1.55 10-3 ~
2.32 10-3 in2)

! CAUTION
! WARNING
In case of using the shielded wires, it should be grounded.
The temperature sensor for outdoor air should not be exposed to
direct sunlight.
- Provide an appropriate cover to intercept direct sunlight.
Separation of communication and power cables
- If communication and power cables are installed alongside each other
UXB UXA then there is a strong likelihood of operational faults developing due
to interference in the signal wiring caused by electrostatic and elec-
tromagnetic coupling.
The tables below indicates our recommendation as to appropriate
spacing of communication and power cables where these are to be
Main Board run side by side

External Board Current capacity of power cable Spacing


Main power line 10A 300 mm (11-13/16 inch)
terminal block 50A 500 mm (19-11/16 inch)
100V or more
(Take care of the phase 100A 1 000 mm (39-3/8 inch)
sequence of 3-phases Exceed 100A 1 500 mm (59-1/16 inch)
4-wires power system)

! NOTE
The figures are based on assumed length of parallel cabling up
to 100 m [328 ft]. For length in excess of 100 m [328 ft] the fig-
ures will have to be recalculated in direct proportion to the addi-
tional length of cable involved.
If the power supply waveform continues to exhibit some distor-
tion the recommended spacing in the table should be increased.
- If the cable are laid inside conduits then the following point
must also be taken into account when grouping various cable
together for introduction into the conduits
- Power cable(including power supply to air conditioner) and
communication cables must not be laid inside the same
- In the same way, when grouping the power wires and com-
munication cables should not be bunched together.

! CAUTION
If apparatus is not properly earthed then there is always a risk of
electric shock, the grounding of the apparatus must be carried out
by a qualified person.
33

ENGLISH
Wiring of main power supply and equipment Point for attention regarding quality of the
capacity public electric power supply
- Use a separate power supply for the Outdoor Unit and Indoor Unit. This equipment complies with respectively:
- Bear in mind ambient conditions (ambient temperature,direct sun- - EN/IEC 61000-3-11 (1) provided that the system impedance Zsys is
light, rain water,etc.) when proceeding with the wiring and connec- less than or equal to Zmax and
tions. - EN/IEC 61000-3-12 (2) provided that the short-circuit power Ssc is
- The cable size is the minimum value for metal conduit wiring. The greater than or equal to the minimum Ssc alue at the interface point
power cord size should be 1 rank thicker taking into account the line between the user's supply and the public system. It is the responsibil-
voltage drops. Make sure the power-supply voltage does not drop ity of the installer or user of the equipment to ensure, by consultation
more than 10%. with the distribution network operator if necessary, that the equip-
- Specific wiring requirements should adhere to the wiring regulations ment is connected only to a supply with respectively:
of the region. - Zsys less than or equal to Zmax and
- Power supply cords of parts of appliances for outdoor use should not - Ssc greater than or equal to the minimum Ssc value.
be lighter than polychloroprene sheathed flexible cord.
- Don't install an individual switch or electrical outlet to disconnect
each of indoor unit separately from the power supply. Standard combination of Minimum Ssc Value
Zmax ()
outdoor units (kVA)
The thickness of Minimum wire (mm2 [ inch2]) Leakage cir- ARUM080LTE5 - 2776
Main power cuit breaker ARUM100LTE5 - 3828
Branch wire Ground wire (4P ELCB)
wire ARUM120LTE5 - 3828
2.5~16 2.5~4 ARUM140LTE5 - 6339
Below 20~60 A
1 Unit [3.875 10-3 - [3.875 10-3
100 mA 0.1 sec ARUM160LTE5 - 6339
~2.48 10-2] ~6.2 10-3]
ARUM180LTE5 - 6339
16~50 4~10
Below 75~150 A ARUM200LTE5 - 6339
2 Unit [2.48 10-2 - [6.2 10-3
100 mA 0.1 sec
~7.75 10-2] ~1.55 10-2] ARUM220LTE5 - 6339
50~95 ARUM240LTE5 - 8144
10 Below 150~200 A
3 Unit [7.75 10-2 -
[1.55 10-2] 100 mA 0.1 sec ARUM260LTE5 - 8144
~1.4725 10-1]

95~120 10~16 (1) European / International Technical Standard setting the limits for
Below 200~250 A
4 Unit [1.4725 10-1 - [1.55 10-2 voltage changes, voltage fluctuations and flicker in public low-volt-
100 mA 0.1 sec
~1.86 10-1] ~2.48 10-2] age supply systems for equipment with rated current 75 A.
(2) European / International Technical Standard setting the limits for
Ground wire harmonic currents produced by equipment connected to public low-
voltage systems with input current >16 A and 75 A per phase.
1 The power wire Between the master outdoor unit and slave1 out-
door unit - minimum : 6 mm2 [9.3 10-3 inch2]
2 The power wire Between the slave1 outdoor unit and slave2 out-
door unit - minimum : 4 mm2 [6.2 10-3 inch2] Field Wiring
3 The power wire Between the slave2 outdoor unit and slave3 out-
door unit - minimum : 2.5 mm2 [3.875 10-3 inch2]
Single outdoor unit
h The above standard is CV wire standard.
h Please use the 3-phases 4-wires quadrupole Leakage circuit breaker Outdoor Voltage range(V)
of circuit breaker. Power supply
Frequency
Outdoor Indoor
(3 4wires)
[Outdoor Unit] 60Hz 380V 220V
(Main Switch)
! WARNING Switch
R S T N 50Hz 380-415V 220-240V

Follow ordinance of your governmental organization for techni- Fuse


Indoor
cal standard related to electrical equipment, wiring regulations Power supply
and guidance of each electric power company. (1 2wires)

Make sure to use specified cables for connections so that no L N


Power Line
external force is imparted to terminal connections. If connec- (4 Wires Cable)
Power Line
tions are not fixed firmly, it may cause heating or fire. (2 Wires Cable)
Communication Line
(2 Wires Cable)
Make sure to use the appropriate type of overcurrent protection
switch. Note that generated overcurrent may include some Pull Box Pull Box Pull Box Pull Box

amount of direct current. (Installer option) (Installer option) (Installer option) (Installer option)

! CAUTION HR unit

Power Line Power Line Power Line Power Line


Some installation site may require attachment of an earth leakage (2 Wires Cable) (2 Wires Cable) (2 Wires Cable) (2 Wires Cable)

breaker. If no earth leakage breaker is installed, it may cause an In case of Heat


Recovery System
electric shock. Communication Line
(3 Wires Cable)
Do not use anything other than breaker and fuse with correct ca- [Indoor Units]
pacity. Using fuse and wire or copper wire with too large capacity
may cause a malfunction of unit or fire.
34
ENGLISH

! WARNING ! WARNING
Indoor Unit ground wires are required for preventing electrical Indoor Unit ground wires are required for preventing electrical
shock accident during current leakage, Communication disorder by shock accident during current leakage, Communication disorder by
noise effect and motor current leakage (without connection to noise effect and motor current leakage (without connection to pipe).
pipe). Don't install an individual switch or electrical outlet to disconnect
Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
each of indoor unit separately from the power supply. Install the main switch that can interrupt all the power sources in an
Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment
integrated manner because this system consists of the equipment utilizing the multiple power sources.
utilizing the multiple power sources. If there exists the possibility of reversed phase, lose phase, mo-
If there exists the possibility of reversed phase, lose phase, mo- mentary blackout or the power goes on and off while the product is
mentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally.
operating, attach a reversed phase protection circuit locally. Run- Running the product in reversed phase may break the compressor
ning the product in reversed phase may break the compressor and and other parts.
other parts.

Between Indoor and Master Outdoor unit Between Indoor and Master Outdoor unit
The communication cables between indoor unit and master outdoor
Master unit are possible to connect with BUS type or STAR type.
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V
Outdoor Unit
Master
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V
Outdoor Unit SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V Master
Outdoor unit
The GND terminal at the
main PCB is a - terminal
3 4 3 4 3 4
HR unit
for dry contact, it is not 3 4
HR unit
3 4 3 4 SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V
Slave1
Outdoor Unit
the point to make ground
connection. In case of Heat Recovery System
In case of Heat Recovery System
Slave2
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V
Outdoor Unit

Series outdoor units


Voltage range(V)
When the power source is connected Frequency SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V
Slave3
Outdoor Unit
In series between the units. Outdoor Indoor
60Hz 380V 220V
Outdoor
50Hz 380-415V 220-240V The GND terminal at the main PCB is a - terminal for dry contact.
Power supply
(3 4wires) It is not the point to make ground connection.
[Master] [Slave1] [Slave2] [Slave3]
(Main Switch)
R S T N
- Make sure that terminal number of master and slave outdoor units
Switch
are matched.(A-A, B-B)
Fuse
Indoor
Power supply
(1 2wires) Example) Connection of transmission wire
L N
Power Line

Power Line
(4 Wires Cable)
[BUS type] [STAR type]
(2 Wires Cable)
Communication Line
(2 Wires Cable)
- Connection of communication - Abnormal operation can be
Pull Box
(Installer option)
Pull Box
(Installer option)
Pull Box
(Installer option)
Pull Box
(Installer option)
cable must be installed like caused by communication de-
below figure between indoor fect, when connection of com-
unit to outdoor unit. munication cable is installed like
HR unit
below figure(STAR type).
Power Line Power Line Power Line Power Line
(2 Wires Cable) (2 Wires Cable) (2 Wires Cable) (2 Wires Cable)
In case of Heat
Recovery System
Communication Line
(3 Wires Cable)

[Indoor Units]

! WARNING
When the total capacity is over than as follow, the power source
do not use in series between the units.
The First terminal block could be burnt out.

When the power source is supplied to Each outdoor unit individually.


Outdoor
Power supply
(3 4wires)
[Master] [Slave1] [Slave2] [Slave3]
(Main Switch)
R S T N R S T N R S T N R S T N

Switch Switch Switch Switch

Fuse Fuse Fuse Fuse


Indoor
Power supply
(1 2wires)
L N

Power Line
(2 Wires Cable)
Power Line Communication Line
(4 Wires Cable) (2 Wires Cable)

Pull Box Pull Box Pull Box Pull Box


(Installer option) (Installer option) (Installer option) (Installer option)

HR unit

Power Line Power Line Power Line Power Line


(2 Wires Cable) (2 Wires Cable) (2 Wires Cable) (2 Wires Cable)
In case of Heat
Recovery System
Communication Line
(3 Wires Cable)

Voltage range(V) [Indoor Units]


Frequency
Outdoor Indoor
60Hz 380V 220V
50Hz 380-415V 220-240V
35

ENGLISH
Example) Connection of power and communication cable (UXA) Front Side
Bottom Side
Main power
terminal block

Main power Ground wire


terminal block When connecting
When connecting Communication wires
Ground wire / Ground wire from
Main power lines
/ Ground wire from left side front guide panel

Gap : Over Gap : Over


50mm(1.97) 50mm(1.97)
Fix firmly with cable tie When connecting
When connecting Main power lines
Communication wires or clamp cord not to be / Ground wire from
/ Ground wire from left side front guide panel
displaced

Front Side
Main power line Communication/Ground
Main power connection wire connection
terminal block

Ground wire

When connecting
Communication wires
/ Ground wire from ODU-IDU
front guide panel Main power Communication
terminal block cable
Gap : Over ODU-ODU
50mm(1.97) Insulation sleeves
attachments Communication
Fix firmly with cable tie or cable
When connecting
Main power lines clamp cord not to be displaced
/ Ground wire from
front guide panel

Ground wire Ground wire

Main power line Communication/Ground


connection wire connection
! CAUTION
It should be wiring power cables or communication cables to avoid
interference with the oil level sensor. Otherwise, That oil level sensor
Ground wire would be operated abnormally.
Main power ODU-IDU
terminal block Communication
cable
Insulation sleeves
attachments ODU-ODU
Communication
cable

Checking the setting of outdoor units


Ground wire
Checking according to dip switch setting
- You can check the setting values of the Master outdoor unit from the
! CAUTION 7 segment LED.
The dip switch setting should be changed when the power is OFF.
It should be wiring power cables or communication cables to
avoid interference with the oil level sensor. Otherwise, That oil
level sensor would be operated abnormally. Checking the initial display
The number is sequentially appeared at the 7 segment in 5 seconds
after applying the power. This number represents the setting condition.
Example) Connection of power and communication cable (UXB)
[Main Board]
Bottom Side

Dip switch
Main power
terminal block

7 segment
Ground wire

When connecting
Main power lines
/ Ground wire from left side

Gap : Over
50mm(1.97)
SW01C
When connecting
Communication wires (Automatic Addressing Setting)
/ Ground wire from left side
36
ENGLISH

Quick control Setting Setting For Heat Recovery Unit (Refer Only Heat Recovery Installation)
In the factory setting, main PCB dip switch setting is all OFF. [Heat Recovery (HR) Unit Board]
- Check and make sure that all the indoor unit model name are
#4 valve housing
ARNU******4.
- Change the main PCB Dip switch No. 3 OFF ON like below pic-
ture. #1 valve housing

- Push the reset button.


Dip Switch 7 segment

7-SEG

Reset button SW05M

SW01M
SW02M
SW01M/SW03M/SW04M
(Dip switch for setup of
(Switch for manual valve
The function of HR unit)
addressing)

SW03M SW04M

Initial display order Switch for setup of HR Unit


Order No Mean Main function of SW02M
8~24 Master unit capacity
ON
10~24 Slave 1 unit capacity Selection
S/W
10~24 Slave 2 unit capacity Method for addressing valves of an HR
10~24 Slave 3 unit capacity No.1
unit (Auto/Manual)
8~96 Total capacity No.2 Model of HR unit
3 Heat Pump (Factory Setting)
No.3 Model of HR unit
38 380V model
46 460V model No.4 Model of HR unit
22 220V model No.5 Valve group setting
SW02M
40 Full function No.6 Valve group setting
Use only in factory pro-
No.7
Example) ARUM620LTE5 duction (preset to OFF) Zoning set-
62hp 380V Heat Pump System (Master unit: 18 hp, Slave Use only in factory pro- ting (ON)
1: 16 hp, Slave 2: 14hp, Slave 3: 14hp) No.8
duction (preset to OFF)

18 16 14 14 62 3 38 40 1 Selection of the method for addressing valves of an HR unit
(Auto/Manual)

Switch No.1 Off Switch No.1 On


Master/Slave dip switch setting
Auto Manual
Master Unit Slave Unit
Dip switch Dip switch
ODU Setting ODU Setting
setting setting

Heat Pump System


Slave 1
(Factory Setting) 2 Setting the zoning control
DIP Switch setting
Slave 2
Normal
control
Slave 3 SW01M

Turn the dip switch of


h Heat Recovery installation Zoning the zoning branch on.
control Ex) Branch 1,2 are zon-
Turn on the dip s/w No 4. SW01M
ing control.
Dip switch
ODU Setting
setting

Setting Heat pump system or Heat Recovery system


(Installer Setting)

The factory setting display is appeared HP.


Change HP into HR display pushing button and then push
confirm button.
Turn off the dip s/w No 4. and Push reset button to restart the sys-
tem. (If you turn on the dip s/w No 4, you can make sure HR or
HP display later.)
37

ENGLISH
3 Selection of the model of HR unit Y branch pipe (Unit: mm [inch])
Models Low pressure Gas pipe Liquid pipe High pressure Gas pipe
I.D22.2(7/8) I.D19.05(3/4)
I.D19.05(3/4)
I.D19.05(3/4) I.D22.2(7/8) I.D22.2(7/8)
I.D25.4(1) I.D19.05(3/4) I.D15.88(5/8) I.D12.7(1/2) I.D12.7(1/2) I.D15.88(5/8)

2 3 3 4 2 I.D9.52(3/8) I.D9.52(3/8) I.D6.35(1/4)


1 1
2 1 2 1
I.D19.05(3/4) I.D12.7 83
2
I.D19.05(3/4) I.D15.88 96
I.D25.4(1) I.D22.2(7/8)
I.D15.88(5/8) (1/2) (3-9/32) (5/8) (3-25/32)
I.D12.7(1/2) 74
I.D12.7(1/2) I.D9.52(3/8) 421(16-9/16)
I.D6.35(1/4) (2-29/32) 3
ARBLB03321 390(15-11/32)
413(16-1/4)
3 444(17-15/32)

321(12-5/8) O.D15.88(5/8)
(For 2 branches) (For 3 branches) (For 4 branches) I.D22.2(7/8)
O.D19.05(3/4)
I.D28.58(1-1/8)
O.D25.4(1)
I.D22.2(7/8)
O.D19.05(3/4) I.D25.4(1)
332(13-1/16)
I.D12.7(1/2)
O.D15.88(5/8) I.D9.52(3/8) I.D12.7(1/2)
3 2
PRHR022 PRHR032 PRHR042 3

70(2-3/4) 80(3-5/32)
1 2

110(4-11/32) 110(4-11/32)
70(2-3/4)

PRHR022A PRHR032A PRHR042A

Initial
Setting
SW05M (Rotary S/W for addressing HR unit)
1 branches Must be set to '0' when installing only one HR unit.
Connected When installing multiple HR units, address the HR units with sequen-
tially increasing numbers starting from '0'.
2 branches
Connected Ex) Installation of 3 HR units

3 branches
Connected A B A B A B

4 branches 3 4 3 4 3 4
1 2 1 2 1 2
Connected

* Each model is shipped with the switches No.2 and No.3 pre-adjusted
as above in the factory.

! WARNING
If you want to use a PRHR032 or PRHR032A for 2 branches HR SW01M/SW03M/SW04M (Dip S/W and tact S/W for
unit after closing the 3rd pipes, set the dip switch for 2 branches
HR unit. manual valve addressing)
If you want to use a PRHR042 or PRHR042A for 3 branches HR 1 Normal setting (Non-Zoning setting)
unit after closing the 4th pipes, set the dip switch for 3 branches - Set the address of the valve of the HR unit to the central control
HR unit. address of the connected indoor unit.
If you want to use a PRHR042 or PRHR042A for 2 branches HR - SW01M: selection of the valve to address
unit after closing the 3rd and 4th pipes, set the dip switch for 2 SW03M: increase in the digit of 10 of valve address
branches HR unit. SW04M: increase in the last digit of valve address
The unused port must be closed with a copper cap, not with a - Prerequisite for manual valve addressing : central control address
plastic cap. of each indoor unit must be preset differently at its wired remote
control.
S/W No. Setup
4 Setting the Valve Group. No.1 Manual addressing of valve #1
DIP S/W setting Example
No.2 Manual addressing of valve #2
SW01M
No.3 Manual addressing of valve #3
4 Indoor Unit No.4 Manual addressing of valve #4
Not control
3 Indoor Unit
2
1 Indoor Unit Increase in the digit of 10 of valve
Indoor Unit SW03M SW03M
address
Increase in the last digit of valve ad-
SW04M SW04M
No.1, 2 Valve
4
3
Indoor Unit dress
Indoor Unit
2
Control 1 Large capacity indoor unit

2 Zoning setting
- Set the address of the valve of the HR unit to the central control
No.2, 3 Valve 4
3
Indoor Unit address of the connected indoor unit.
Control 2 Large capacity indoor unit
1 Indoor Unit - SW01M : selection of the valve to address
SW03M : increase in the digit of 10 of valve address
SW04M : increase in the last digit of valve address
SW05M :Rotary S/W
4 Large capacity indoor unit
No.3, 4 Valve 3 - Prerequisite for manual valve addressing : central control address
2 Indoor Unit
Control 1 Indoor Unit of each indoor unit must be preset
differently at its wired remote control.
No.1, 2 Valve
4 Large capacity indoor unit
/ 3
2 Large capacity indoor unit
1
No.3, 4 Valve
Control

! NOTE
If the large capacity indoor units are installed, below Y branch pipe should be
used.
38
ENGLISH

S/W No. Setup The Procedure of Automatic Addressing


No.1 Manual addressing of valve #1
No.2 Manual addressing of valve #2 Power On

No.3 Manual addressing of valve #3


SW01M
No.4 Manual addressing of valve #4 Waiting 3 minutes

Increase in the digit of 10 of valve ad-


SW03M SW03M Press RED Button for 5 sec.
dress (SW01C)

SW04M SW04M Increase in the last digit of valve address Automatic Addressing process start
7-segment LED = 88

SW05M SW05M Manual addressing of zoning indoor units


Dont press RED Button
(SW01C)

Automatic Addressing Waiting about 2~7 minutes


Automatic addressing process end Numbers of indoor
unit connected are indicated for 30seconds on
7-segment LED after completing process
The address of indoor units would be set by Automatic
Addressing 7-segment LED NO Check the connections
of communication cable
- Wait for 3 minutes after supplying power. = 88
(Master and Slave outdoor units, indoor units)
YES
Indoor address number is displayed on wired remote controller or
- Press RED button of the outdoor units for 5 seconds. (SW01C) indoor unit display window. It is not an error message, will
- A 88 is indicated on 7-segment LED of the outdoor unit PCB. disappeared when on/off button is pressed on remote controller
ex) Display of 01, 02, ..., 15 means connection of 15 indoor units
- For completing addressing, 2~7 minutes are required depending on OK and Automatic addressing is completed normally.
numbers of connected indoor units
- Numbers of connected indoor units whose addressing is completed are
indicated for 30 seconds on 7-segment LED of the outdoor unit PCB
- After completing addressing, address of each indoor unit is indicated ! CAUTION
on the wired remote control display window. (CH01, CH02, In replacement of the indoor unit PCB, always perform Automatic
CH03, , CH06 : Indicated as numbers of connected indoor units) addressing setting again (At that time, please check about using In-
dependent power module to any indoor unit.)
[Main Board] If power supply is not applied to the indoor unit, operation error
occur.
Automatic Addressing has to be performed after more than 3 min-
utes to improve indoor unit communition when initial power is sup-
Dip switch plied.
Please be sure that all the dip switch (1~7) of master outdoor unit is
7 segment OFF before Automatic Addressing setting

SW01C
(Automatic Addressing Setting)
39

ENGLISH
Setting For Heat Recovery Unit Manual pipe detection
(Refer Only Heat Recovery Installation) 1 Enter the central control address into each indoor unit using its
wired remote controller.
Automatic pipe detection 2 Turn No.1 of DIP s/w SW02M of HR unit PCB on.
1 Turn No.1 of DIP s/w SW02M of HR unit PCB off. 3 Reset the power of HR unit PCB.
2 Confirm that the setting of No.2, 3 of SW02M corresponds with the 4 On the HR unit PCB, manually set address of each valve of the HR
Type of the valve connection. unit to the central control address of the indoor unit connected to
3 Reset the power of HR unit PCB the valve.
4 Master Out door unit PCB DIP switch on : No.5 5 Reset the power of outdoor unit PCB.
5 Select the mode using , Button : Idu Push the button 6 The number of the indoor unit installed is displayed after about 5
minutes.
6 Select the Id 5 function using , Button :Ath or Atc Ex) HR The number of the indoor
Push the button.
Outdoor temperature is over 15C(59F) : Atc Using (If it fail, use 7 Reset the power of outdoor unit PCB, HR unit.
Ath) 8 Manual pipe detection is completed
Outdoor temperature is below 15C(59F) : Ath Using (If it fail,
use Atc)
7 Select the mode using , Button : Idu Push the button ! WARNING
8 Select the Id 6 function using , Button :StA Push the
In case that central controller is not installed, firstly set up central
button
controllers setting to make address setting of indoor units.
9 System is operated after 88 is displayed on 7-SEG of the outdoor
In case that central controller is installed, please set central control
unit main PCB.
address in wired remote control of indoor unit.
10 Pipe detection process is proceeded.
HR units manual pipe address is set by the central control adress of
11 5~30 minutes are required depending on the number of the indoor indoor units.
units and outdoor temperature.
Address of valve which is not connected with indoor unit should be
12 The number of the indoor units connected is displayed on7-Seg- set differently with the address of a valve which is indoor unit con-
ment of the outdoor unit main PCB for about 1 minute nected(If address is overlapped valve will not work preperly)
- For a HR unit, the number of the indoor units connected to each If there occurs some error during pipe detection process,it means
HR unit is displayed. pipe detection process is not properly finished.
- '200' is displayed in case of auto pipe detecting error, and auto If an error occurred, it means that manual pipe setting is not com-
pipe detection process is completed after '88' is disappeared. pleted.
* Auto pipe detection function : the function that sets connection rela- During 5 minutes after pipe detection process is completed, do not
tionship automatically between the indoor unit and HR unit. turn off the main outdoor units PCB to save the result of pipe detec-
tion automatically.

! WARNING
Execute auto addressing and auto pipe detection again whenever the
indoor PCB and HR unit PCB is replaced. Flow chart of auto pipe detection process
- Operation error occurs unless power is supplied to the indoor and
HR units.
Error No.200 occurs if the number of connected indoor units and that Conrm indoor units address setting
Outdoor unit is operated for 5~60 minues.
of scanned indoor units are different.
Turn No.1 of DIP s/w SW02M of HR unit
If auto pipe detection process fails, complete it with manual pipe de- PCB off.
tection (see Manual pipe detection part).
Dose the setting
NO
If auto pipe detection process is completed normally, manual pipe Conrm that the setting of No.2, 3 of status satisfy indoor units
conguration properly
SW02M corresponds with the valve
detection is not required. connecion type. during operation?
Display error on outdoor unit PCB
Display error on HR unit PCB
If you want to do auto pipe detection again after auto pipe detection YES
fails, do after reset of outdoor unit by all means. Reset the power of HR unit PCB
Outdoor unit PCB : HR HR unit
number Valve number
During 5 minutes after pipe detection is completed, do not turn off HR unit : '200'
Master Outdoor units PCB DIP switch on :
the main unit PCB to save the result of pipe detection automatically. No.5 The number of indoor units detected is
displayed for 30 seconds on the outdoor
Check the HR unit and indoor unit
unit PCB after outdoor unit stopped
Select the mode using , Button :
Idu Push the button
Is the number of
indoor units connected NO
Select the Id 5 function using , and displayed
Button :Ath or Atc Push the button. one equal?
Outdoor temperature is over 15C(59F) : Pipe detection error occurs for 30
Select Atc (If fails, use Ath) YES seconds.
Outdoor temperature is below 15C(59F) :
Select Ath(If it fail, use Atc)

Check the installation of status of


Completion of auto pipe detection process outdoor, indoor, HR unit
Select the mode using , Button :
Idu Push the button
Retry auto pipe detection process
after Fixing wrong installation
Select the Id 6 function using ,
Button :StA Push the button
Incompletion of auto detection
process
88' is displayed on 7-SEG of the outdoor
unit main PCB

* It is possible to be generated mode changing noise of


heating and cooling which is normal.
There is no mode changing noise at normal operation.
40
ENGLISH

DIP-SW01 Example of manual valve addressing (Zoning


7-Segment setting)
SW04C (X : cancel) (In case that an indoor unit of central control address "11" is connected
SW03C (: forward) to a valve #1 of an HR unit)
SW02C (: backward)
Zoning control is connecting 2 or more indoor units at one pipe of HR
SW01C (: Conrm / unit. In case of Zoning control, in order to set controls with multiple in-
Automatic Addressing)
door units connection uses the rotary switch. Namely, only the rotary
SW01D (reset)
switch changes from same valve set condition and set indoor units
connection.
1 On dip switch of the corresponding valves and sets the rotary
Flow chart of manual addressing for pipe de- switch at 0.
2 Setting the number with tact switch.
tection
3 In case of addition of indoor units to same port, increases 1 with the
Execute in case of Auto pipe detection rotary switch and sets number with tact switch.
failure
Wait for about 5 minutes.
4 In case of checking the number which the corresponding valve is
stored, turn on dip switch and set the number of rotary switch.
Turn No.1 of SW02M of HR unit PCB on.
The number of the indoor units connected 5 Indoor units set available 7 per a port(rotary switch 0~6), in case of
is displayed.
Ex) HR The number of connected
setting above of 7 with rotary switch, it will display error.
Reset the power of HR unit PCB.
indoor units
6 Setting the rotary switch on original condition(HR unit number set
conditions) after all finishing a piping setting.
Input the central control address at each
indoor unit using wired remote controller.
Is the number
7 The rotary switch set value of above number of indoor units which
of indoor units connected with the NO
is connected with FF and prevents a malfunction.
outdoor unit and displayed
Set the address of each valve manually number equal? (Example: The case where 3 indoor units is connected in piping 1,
by referring indoor units central control Check the central control address of
address connected with.
YES
indoor and HR unit. sets from rotary switch 0,1,2 and 3,4,5 with FF set)
- Prerequisite for manual valve addressing: central control address of
Reset the power of outdoor unit PCB. Completion of manual pipe detection
each indoor unit must be preset differently at its wired remote con-
Make sure that reset the outdoor
process Units power after setting central trol.
control address of indoor units

No. Display and setup Setup and Contents


0
- Operation: None
Example of manual valve addressing (Non- 1 7-SEG SW01M SW03M SW04M SW05M
- Display: None
Zoning setting)
- Operation : Turn dip S/W No.1 on to ad-
(In case that an indoor unit of central control address "11" is connected 0 dress valve #1
to a valve #1 of an HR unit) 2 7-SEG SW01M SW03M SW04M SW05M
- Display : Existing value saved in EEP-
- Prerequisite for manual valve addressing: central control address of ROM is displayed in 7-SEG.
each indoor unit must be preset differently at its wired remote con-
trol. - Operation : Set the digit of 10(1) to the
number in Group High data of the wired
No. Display and setup Setup and Contents remote control connected to the corre-
- Operation: None
0 sponding indoor unit to the valve #1 by
1 3 pressing left tack S/W.
7-SEG SW01M SW03M SW04M - Display: None 7-SEG SW01M SW03M SW04M SW05M
- Display : Digit increasing with the times
- Operation: Turn dip S/W No.1 on to ad- of pressing tack S/W is displayed in left
dress valve #1 7-SEG.
2
- Display: Existing value saved in EEP-
7-SEG SW01M SW03M SW04M
1 - Operation : SW05M : 1
ROM is displayed in 7-SEG. 4
7-SEG SW01M SW03M SW04M SW05M - Display : Display former value.
- Operation: Set the digit of 10 to the
number in Group High data of the wired 1
- Operation : Setting No. using SW03M
remote control connected to the corre- 5 and SW04M, SW05M : 1
sponding indoor unit to the valve #1 by 7-SEG SW01M SW03M SW04M SW05M
- Display : Display setting value.
3 pressing left tack S/W.
7-SEG SW01M SW03M SW04M - Operation : Turn dip S/W No.1 off to
- Display: Digit increasing with the times 1 save the address of valve #1
of pressing tack S/W is displayed in left 6
7-SEG 7-SEG SW01M SW03M SW04M SW05M - Display : "11" displayed in 7-SEG disap-
pears.
- Operation: Set the digit of 1 to the num-
ber in Group Low data of the wired re- - Operation : Return valve of addressing
0
mote control connected to the 7 HR unit.
corresponding indoor unit to the valve 7-SEG SW01M SW03M SW04M SW05M
- Display : None
4 #1 by pressing right tack S/W.
7-SEG SW01M SW03M SW04M
- Display: Digit increasing with the times
of pressing tack S/W is displayed in - Above setup must be done for all HR unit valves.
right 7-SEG - The valve that is not connected with any indoor unit should be ad-
dressed with any other number than used address numbers of the
- Operation: Turn dip S/W No.1 off to valves connected with indoor units.
save the address of valve #1 (The valves does not work if the address numbers are same.)
5
7-SEG SW01M SW03M SW04M - Display: "11" displayed in 7-SEG disap-
pears

- Above setup must be done for all HR unit valves.


- The valve that is not connected with any indoor unit should be ad-
dressed with any other number than used address numbers of the
valves connected with indoor units.
(The valves does not work if the address numbers are same.)
41

ENGLISH
Example of checking valve address Group Number setting
(In case that an indoor unit of central control address "11" is connected Group Number setting for Indoor Units
to a valve #1 of an HR unit) - Confirm the power of whole system(Indoor Unit, Outdoor Unit) is
OFF, otherwise turn off.
No. Display and setup Setup and Contents
- The communication cables connected to CEN.A and CEN.B terminal
- Operation: Turn dip S/W No.1 on. should be connected to central control of Outdoor Unit with care for
1 their polarity (A-A, B-B).
7-SEG SW01M - Display: "11" is displayed in 7-SEG
- Turn the whole system on.
- Operation: Turn dip S/W No.1 on. - Set the group and Indoor Unit number with a wired remote control.
2
7-SEG SW01M - 7-SEG disappeared - To control several sets of Indoor Units into a group, set the group ID
from 0 to F for this purpose.

Identication of Manual Valve ID (Address) Outdoor Units (External PCB)

No. Display and setup Setup and Contents


SODU.B SODU.A IDU.B IDU.A CEN.B CEN.A DRY1 DRY2 GND 12V
- Operation: more than 2 dip switches
1 turned on.
7-SEG SW01M - Display: "Er" is displayed in 7-SEG

B(D) A(C)

Method of checking the pipe detection result


Example) Group number setting
at outdoor unit
1 F
1 Wait for 5 minutes, after Pipe detection is completed.
Group Indoor unit
2 Turn on the No.10,14,16 DIP S/W of SUB PCB at master unit
3 Check the data on 7- segment, switching rotary 01,02. 1st number indicate the group number
2nd number point out indoor unit number
ROTARY 01 ROTARY 02
0

Group recognizing the central controller


The connected port number of HR No.0 group (00~0F)
unit No.1 group (10~1F)
No.2 group (20~2F)
The connected HR unit number
No.3 group (30~3F)
The auto addressing number of in-
No.4 group (40~4F)
door unit (digit of 1)
No.5 group (50~5F)
The auto addressing number of in- No.6 group (60~6F)
door unit (digit of 10)
No.7 group (70~7F)
No.8 group (80~8F)
No.9 group (90~9F)
Setting method of Master indoor unit in zoning No. A group (A0~AF)
1 Turn dip switch 5,6,10 on at system off. No. B group (B0~BF)
2 Set the left Ratary switch for HR unit.(Rotary switch No. "0" HR No. C group (C0~CF)
unit No. "1") No. D group (D0~DF)
3 Set the right Ratary switch for IDU unit.(Rotary switch No. "0" HR No. E group (E0~EF)
unit branch No. "1") No. F group (F0~FF)
4 Display the Master IDU No. of the HR unit on 7segment.(Default
display is "00" on 7segment)
5 Press the black button.(The IDU No. increase every 1 second in the
zoning )
! WARNING
6 Set the Master IDU(Press the red button during 1.5seconds stop Valve address and central control address of its corresponding in-
twinkling) door unit should be set identical in manual addressing.

ROTARY 01 ROTARY 02 7 segment


EX)
Valve (04) Indoor unit (04)
0

Valve (03) Indoor unit (03)


HR unit
Valve (02) Indoor unit (02)
No. of Indoor unit.
Valve (01) Indoor unit (01)
No. of HR unit branch.
No. of HR unit.
Central control address

! CAUTION Setting the optional function


Waiting for 80seconds after power on. Select the mode/function/option/value using , Button and con-
firm that using the button after dip switch No.5 is turned on.
The zoning information and Master IDU information remove from
EEPROM after Auto-addressing. DIP-SW01
If there is installed the central control, it is impossible setting of 7-Segment
Master IDU in zoning. SW04C (X : cancel)
SW03C (: forward)
SW02C (: backward)
SW01C (: Conrm /
Automatic Addressing)
SW01D (reset)
42
ENGLISH

Optional Mode Selection Function Selection Option Selection


! CAUTION
Display Optional Remarks
Content Display () Content Default To perform the otional funtion should be sure that All the IDU is off
(, ) (, )
mode, unless the function will not be performed.
Automatic Refrigerant
Fd 1 - -
Charging (Cooling)
Automatic Refrigerant
Fd 2 - -
Charging (Heating)
Refrigerant Amount
Fd 3 - -
Cool & Heat selector
* Refer FDD
Check (Cooling)
guidance Mode setting method
Refrigerant Amount
Fd 4 - -
FDD Fdd Check (Heating) Master unit PCB DIP switch on : No.5
Automatic system
check mode(cooling Fd 7 - -
or heating)
Select the mode using , Button :
All IDU operation Func Push the button
Fd 8 - - Compulsory
(Cooling)
Operation for
All IDU operation 1 hour
Fd 9 - -
(Heating)
Select the Function using , Button :
Cool & Heat Selec- oFF,
tor
Fn 1 oFF
oP1~oP2 Fn1 Push the button
High Static Pressure
oFF,
Compensation Fn 2 oFF
oP1~oP7
mode Select the Option using , Button :
Night Low Noise oFF, oFF,op1,op2 Push the button
Fn 3 oFF
mode oP1~oP12
North Amer-
Overall Defrost ica: oFF
Fn 4 on, oFF Cool & Heat Selection mode is set
mode Europe: oFF
Tropical: oN
ODU address set-
Fn 5 0 254
ting Function setting
Snow Removal & oFF,
Fn 6 oFF
Rapid Defrost oP1~oP3 Switch Control Function
Airflow Adjusting
Switch Switch
for IDU (Heating ca- Fn 7 oFF on, oFF oFF op1(mode) op2(mode)
pacity up) (Up) (Down)
Target Pressure Ad-
Fn 8 oFF
oFF, Right side Left side
justing oP1~oP6 Not operate Cooling Cooling
(On) (On)
Low Ambient Kit Fn 9 oFF on, oFF Right side Right side
Not operate Heating Heating
High Efficiency
(On) (On)
Mode (Cooling Op- Fn 10 oFF on, oFF Left side
eration) Saving in - Not operate Fan mode Off
Installation Func (Off)
Auto Dust Removal oFF, EEPROM
Fn 11 oFF
Mode oP1~oP5
Compressor Max. oFF,
Fn 12 oFF Left side Right side
Frequency Limit oP1~oP9
ODU Fan Max.
oFF,
RPM Limit Mode Fn 13 oFF
oP1~oP7 Switch (Up)
settting
Smart Load Control oFF,
Fn 14 oFF
Mode setting oP1~oP3
Switch (Down)
Humidity Reference
Fn 16 on on, oFF
Mode setting
Central Control Con-
nection at Indoor Fn 19 oFF oFF, on
Unit side
Compressor Input
Current Limit mode
Fn 20 oFF
oFF,
oP1~oP10 ! CAUTION
Power Consump- Ask an authorized technician to setting a function.
tion Display on SPL0, SPL1
Fn 21 SPL0 If do not use a function, set an off-mode.
wired remote con- [Pd10~Pd11]
troller If use a function, first install a Cool & Heat selector.
Overall Defrost Op-
erating in Low tem- Fn 22 oFF on, oFF
perature (Heating)
Optional Base panel
Fn 23 oFF on, oFF
Heater
* Refer Com-
Comfort Cooling Saving in
User Idu Id 10 EAch fort Cooling
Mode setting EEPROM
guidance
1time / 1 Se-
Service SvC Vaccum Mode SE 3 vACC -
lection
* Functions save in EEPROM will be maintained continuously, though
the system power was reset.
43

ENGLISH
High Static Pressure Compensation mode Time Settings

This function secures the air flow rate of ODU, in case static pressure Step Judgment Time(Hr) Operation Time(Hr)
has been applied like using duct at fan discharge of ODU. op1 8 9
op2 6.5 10.5
Static pressure compensation mode setting method op3 5 12
op4 8 9
Master unit PCB DIP switch on : No.5 op5 6.5 10.5
op6 5 12
op7 8 9
Select the mode using , Button :
Func Push the button op8 6.5 10
op9 5 12
op10 Continuous operation
Select the Function using , Button : op11 Continuous operation
Fn2 Push the button op12 Continuous operation
Noise
Select the Option using , Button : Chassis UXA UXB
op1~op7 Push the button Capacity 8~12hp 14~20hp 22~26hp
Step Noise(dBA)
op1~op3,op10 55 59 60
Start the Static pressure compensation mode : op4~op6,op11 52 56 57
Save the selected option value in EEPROM op7~op9,op12 49 53 55

FAN Maximum RPM of each step ! CAUTION


Request installer to set the function during installation.
Chassis UXA UXB
Standard 880 1000 If ODU RPM changes, cooling capacity may go down.
Overload / Low 1000 1150
Temperature
op1 860 950 Overall defrost mode
op2 840 900
Max. RPM Mode setting method
op3 820 850
op4 800 800 Master unit PCB DIP switch on : No.5
op5 780 750
op6 760 700 Select the mode using , Button :
op7 740 650 Func Push the button

Select the Function using , Button :


Fn4 Push the button
Night Low Noise Function
In cooling mode, this function makes the ODU fan operate at low RPM Select the Option using , Button :
to reduce the fan noise of ODU at night which has low cooling load. on ~ oFF Push the button

Night low noise function setting method


Overall defrost mode is set
Master unit PCB DIP switch on : No.5
Mode setting
- on: Operate overall defrost
Select the mode using , Button :
Func Push the button - off: Operate partial defrost

! CAUTION
Select the Function using , Button :
Fn3 Push the button Ask an authorized technician to setting a function.

Select the Option using , Button : Setting the ODU address


op1~op12 Push the button
Mode setting method
Master unit PCB DIP switch on : No.5
Start the Night low noise function :
Save the selected option value in EEPROM
Select the mode using , Button :
Func Push the button

Select the Function using , Button :


Fn5 Push the button

Select the Option using , Button :


0 ~ 255 Push the button

ODU address is set


44
ENGLISH

! CAUTION Target pressure adjusting


Mode setting method
Ask an authorized technician to setting a function.
If use a function, first install a Central controller. Master unit PCB DIP switch on : No.5

Select the mode using , Button :


Func Push the button
Snow removal & rapid defrost
Mode setting method Select the Function using , Button :
Fn8 Push the button
Master unit PCB DIP switch on : No.5

Select the Option using , Button :


Select the mode using , Button :
Func Push the button HEAT , COOL Push the button

Select the Option using , Button :


Select the Function using , Button :
Fn6 Push the button op1 ~ op4 Push the button

Select the Option using , Button : Target pressure is set


oFF,op1 ~ op3 Push the button
Setting

Mode is set Purpose Condensing Evaporating


Mode temperature temperature
Heat Cool variation variation
Mode setting +2C -3C
op1 Increase capacity Increase capacity
(35.6F) (37.4F)
setting Mode
Decrease power +2C -1.5C
oFF Not setting op2 Increase capacity
consumption (35.6F) (-34.7F)
op1 Snow removal mode Decrease power Decrease power -4C +2.5C
op3
op2 Rapid defrost mode consumption consumption (-39.2F) (36.5F)
Decrease power Decrease power -6C -4.5C
op3 Snow removal mode. + Rapid defrost mode. op4
consumption consumption (-42.8F) (-40.1F)

! CAUTION ! CAUTION
Ask an authorized technician to setting a function.
Ask an authorized technician to setting a function.
If do not use a function, set an off-mode.
If do not use a function, set an off-mode.
Change a power consumption or capacity.

Setting Capacity Up Airow Adjusting for IDU


(Heating) Low Ambient Kit
If the operation of indoor unit is more than 130%, the air flow is oper- Mode setting method
ated as low in the all indoor units.
Master unit PCB DIP switch on : No.5
Mode setting method
Master unit PCB DIP switch on : No.5 Select the mode using , Button :
Func Push the button
Select the mode using , Button :
Func Push the button Select the Function using , Button :
Fn9 Push the button
Select the Function using , Button :
Fn7 Push the button Select the Option using , Button :
on,oFF Push the button
Select the Option using , Button :
on ~ oFF Push the button Low Ambient Kit Mode is set

IDU capacity adjusting is set h Reference for functional logic of I/O Module

Step Mode
OFF Not setting
ON Low capacity mode

! CAUTION
Ask an authorized technician to setting a function.
45

ENGLISH
High Efciency Mode (Cooling Operation) Compressor Max. Frequency Limit
Target low pressure will change according to ODU temperature during Mode setting method
the cooling operation.
Master unit PCB DIP switch on : No.5
Mode setting method

Master unit PCB DIP switch on : No.5


Select the mode using , Button :
Func Push the button
Select the mode using , Button :
Func Push the button
Select the Function using , Button :
Fn 12 Push the button
Select the Function using , Button :
Fn10 Push the button
Select the Option using , Button :
oFF,op1,op9 Push the button
Select the Option using , Button :
on,oFF Push the button

Cool & Heat Selection mode is set


High Efficiency Mode is set

Function setting
Auto Dust Removal Mode
Setting Inverter (Hz)
The ability to set reverse run outdoor fan to remove dust, heat ex- oFF -
changer.
op1 143 Hz
Mode setting method
op2 135 Hz
Master unit PCB DIP switch on : No.5 op3 128 Hz
op4 120 Hz
Select the mode using , Button : op5 113 Hz
Func Push the button op6 105 Hz
op7 98 Hz
Select the Function using , Button : op8 90 Hz
Fn11 Push the button op9 83 Hz

Select the Option using , Button :


oFF,op1~op5 Push the button ! CAUTION
Ask an authorized technician to setting a function.
Auto Dust Removal Mode is set If use a function, first install a Central controller.

Mode Setting
Operation Operating Repeat
Setting Detail of function
time time cycle
Stop After product stopped 2 hour, fan operating
ODU Fan Max. RPM Limit
op1 5minutes 2hour
+2hour 5min(Repeated every 2 hours) Mode setting method
after product stopped 5 minutes, fan operat- Master unit PCB DIP switch on : No.5
stop Twice in
op2 3minutes ing 3min (Limited to two times within 2
+5minutes 2 hour
hours)
Select the mode using , Button :
stop after product stopped 2 hour, fan operating
op3 3minutes 1 time Func Push the button
+5minutes 5min(Repeated every 2 hours)
after product stopped 5 minutes, fan operat-
Stop Select the Function using , Button :
op4 1minutes 1 time ing 3min(when io module connection/one-
+1minutes Fn13 Push the button
time operation)
Stop Low after product stopped 1minutes, fan operating
op5 1minutes
+1minutes speed 1min(every time the product stops)
Select the Option using , Button :
oFF,op1~op7 Push the button

ODU Fan Max. RPM Limit Mode is set


46
ENGLISH

MAX. RPM Limit Setting Mode setting


- on:using humidity sensor
Chassis UXA UXB - oFF:not setting
oFF 880 1000
oP1 -20 -50
<Using of humidity sensor>
oP2 -40 -100
- When used cooling operation of SLC function,it will improve energy
Fan MAX. RPM oP3 -60 -150 effcience because evaporation temperature wll be decreased
Limit (RPM) oP4 -80 -200 - When used heating operation in case of high humidity condition, de-
oP5 -100 -250 forest will be delayed because target high/low pressure will be
oP6 -120 -300 changed.
oP7 -140 -350

SLC (Smart Load Control) Central Control Connection at Indoor Unit side
Function for set the variable target pressure which for the high effi- Mode setting method
ciency and comport operation depend on ODU load. Master unit PCB DIP switch on : No.5
Mode setting method

Master unit PCB DIP switch on : No.5 Select the mode using , Button :
Func Push the button

Select the mode using , Button :


Func Push the button Select the Function using , Button :
Fn16 Push the button

Select the Function using , Button :


Fn14 Push the button Select the Option using , Button :
Fn19 Push the button

Select the Option using , Button :


oFF,op1~op3 Push the button Select the Option using , Button :
on,oFF Push the button

SLC(Smare Lode Control) Mode is set


Central Control Connection at Indoor
Unit side Mode is set
SLC(Smare Lode Control) Mode

Setting Mode Detail of function


oFF Not Setting - Compressor Input Current Limit
oP1 Smooth Mode Slowly control, a target pressure value System Input Current Control
oP2 Normal Mode Normal control, a target pressure value Mode setting method
oP3 Peak Mode Fast control, a target pressure value
Master unit PCB DIP switch on : No.5

Select the mode using , Button :


Func Push the button
Humidity Reference
Mode setting method Select the Function using , Button :
Fn20 Push the button
Master unit PCB DIP switch on : No.5

Select the mode using , Button : Select the Option using , Button :
Func Push the button oFF,op1~op10 Push the button

Select the Function using , Button : Compressor Input Current Limit mode is set
Fn16 Push the button

Compressor Input Current Limit


Select the Option using , Button :
oFF,on Push the button Mode Compressor Input Current Limit
op1 95%
op2 90%
Humidity Reference Control mode is set op3 85%
op4 80%
op5 75%
op6 70%
op7 65%
op8 60%
op9 55%
op10 50%
47

ENGLISH
! CAUTION Base pan Heater operation
Ask an authorized technician to setting a function. Master unit PCB DIP switch on : No.5
If do not use a function, set an off-mode.
If use a function, capacity may go down.
Select the mode using , Button :
Func Push the button

Power Consumption Display on wired remote


Select the Function using , Button :
controller Fn23 Push the button
Mode setting method
Master unit PCB DIP switch on : No.5 Select the Option using , Button :
oFF,on Push the button

Select the mode using , Button :


Func Push the button
Base pan Heater operation mode is set

Select the Function using , Button :


Fn21 Push the button
! CAUTION
Function to prevent freezing of ODU base pan in a cold area.
Select the Option using , Button :
SPL0,SPL1,Pd10,Pd11Push the Heater is accesory.(Sold separately)
button

Power Consumption Display on wired remote


controller Mode is set Comfort Cooling operation
It is function to reduce the ODU energy consumption by the continu-
ous operation without thermo off.
Setting Detail of function Mode setting method
SPL0 Not used Smart plug logic
Master unit PCB DIP switch on : No.5
SPL1 Using smart plug logic
Pd10 Not installation Select the mode using , Button :
Idu Push the button
Pd11 PDI was installed

Select the Function using , Button :


Id10 Push the button
Overall Defrost Operating in Low temperature
(Heating)
EEV pulse appearing
Mode setting method (seg1, seg2:Idu No./seg3, seg4:Mode)
Master unit PCB DIP switch on : No.5 Select the Function using , Button :
Idu No. setting and Push the button
Select the Function using , Button :
Mode setting and Push the button
Select the mode using , Button :
*Mode can be set 0~3 (0 is no setting)
Func Push the button

Select the Function using , Button : Setting of continous cooling operation


Fn21 Push the button

Select the Function using , Button : Setting of continous cooling operation


Fn22 Push the button
Mode setting Effect
0 No setting
Overall Defrost Operating in Low Mode is set 1 Cooling capacity low,Power consumption low
2 Cooling capacity mid,Power consumption mid
3 Cooling capacity high,Power consumption high
Setting Detail of function
Defualt OFF
Setting ON/OFF Control
48
ENGLISH

Self-Diagnosis Function
Error Indicator
- This function indicates types of failure in self-diagnosis and occurrence of failure for air condition.
- Error mark is displayed on display window of indoor units and wired remote controller, and 7-segment LED of outdoor unit control board as
shown in the table.
- If more than two troubles occur simultaneously, lower number of error code is first displayed.
- After error occurrence, if error is released, error LED is also released simultaneously.

Error Display
1st,2nd,3rd LED of 7-segment indicates error number, 4th LED indicates unit number.(* = 1: Master, 2: Slave 1, 3: Slave 2, 4: Slave 3)
Ex) 1051 : Error occurrence with error number 105 at No. 1 outdoor unit (=Master unit) Repeat
In case of indoor unit error occurrence, the error number is only shown at remote controller
without 7 segment LED of outdoor unit. Error No. of Unit
Error No. of Compressor
Ex) CH 01 : Error occurrence with error number 01 (at remote controller) Error No.
In case of compressor error occurrence, 7 segment LED of outdoor unit control board
will display its error number alternately with compressor number.
Ex) 213 C23 : It means that compressor error occurred with Error No. 21 at No. 3 Outdoor unit (=Slave2)

* Refer to the DX-Venitilation manual for DX-Venitilation error code.

Display Title Cause of Error


0 1 - Air temperature sensor of indoor unit Air temperature sensor of indoor unit is open or short
0 2 - Inlet pipe temperature sensor of indoor unit Inlet pipe temperature sensor of indoor unit is open or short
Communication error : wired remote controller
0 3 - Failing to receive wired remote controller signal in indoor unit PCB
indoor unit
0 4 - Drain pump Malfunction of drain pump
0 5 - Communication error : outdoor unit indoor unit Failing to receive outdoor unit signal in indoor unit PCB
0 6 - Outlet pipe temperature sensor of indoor unit Outlet pipe temperature sensor of indoor unit is open or short

Hydro Kit Hot water storage tank Temperature


0 8 - Pipe temperature sensor is open or short
sensor

In case when the serial number marked on EEPROM of


0 9 - Indoor EEPROM Error
Indoor unit is 0 or FFFFFF
Indoor unit related error

Disconnecting the fan motor connector / Failure of indoor


1 0 - Poor fan motor operation
fan motor lock

Communication error : Hydro Kit Indoor unit


1 1 - Failing to receive Inv. PCB signal in indoor unit
Inv.PCB

1 2 - Hydro Kit Inv.PCB error Hydro Kit Inv.PCB error

Hydro Kit Solar heat piping temperature sensor


1 3 - Pipe temperature sensor is open or short
error

1 4 - Hydro Kit Indoor unit Flow switch error Flow switch flow detection error
1 5 - Hydro Kit Liquid pipe Strange overheat Error Temperature sensor defective or hot water inflow

Hydro KitIndoor unit Inlet and Outlet pipe Temper-


1 6 - Pipe temperature sensor is open or short
ature sensor Error

Hydro Kit Indoor unit Inlet pipe Temperature sen-


sor Error
1 7 - Pipe temperature sensor is open or short
Outside air Introduction duct Inlet pipe Tempera-
ture sensor Error
Hydro Kit Indoor unit Outlet pipe Temperature sen-
1 8 - Pipe temperature sensor is open or short
sor Error
2 1 * Outdoor Unit Inverter Compressor IPM Fault Outdoor Unit Inverter Compressor Drive IPM Fault
Outdoor unit related error

Inverter PCB Input Over Current(RMS) of Master


2 2 * Outdoor Unit Inverter PCB Input Current excess (RMS)
Outdoor Unit
Outdoor Unit Inverter Compressor DC Link Low or System is turned off by Master Outdoor Unit DC Link Low/High
2 3 *
High Voltage Voltage.
2 4 * Outdoor Unit High Pressure Switch System is turned off by Master Outdoor Unit high pressure switch.
Over 537V or below 247V (ARUM***LTE5)
2 5 * Outdoor Unit Input Voltage High/ Low Voltage Over 310V or below 143V (ARUM***BTE5)
Over 598V or below 320V (ARUM***DTE5)

1 : Master outdoor unit error, 2 : salve 1 outdoor unit error


3 : slave2 outdoor unit error, 4 : slave3 outdoor unit error
49

ENGLISH
Display Title Cause of Error
The first start failure by Outdoor Unit Inverter Compressor abnor-
2 6 * Outdoor Unit Inverter Compressor Start Failure
mality or Compressor locked

2 9 * Outdoor Unit Inverter Compressor Over Current Outdoor Unit Inverter Compressor Fault OR Drive Fault

Outdoor Unit Inverter Compressor1 High Dis-


3 2 * Outdoor Unit Inverter Compressor1 High Discharge Temperature
charge Temperature
Outdoor Unit Inverter Compressor2 High Dis-
3 3 * Outdoor Unit Inverter Compressor2 High Discharge Temperature
charge Temperature
3 4 * High Pressure of Outdoor Unit High Pressure of Outdoor Unit
3 5 * Low Pressure of Outdoor Unit Low Pressure of Outdoor Unit

4 0 * Outdoor Unit Inverter Compressor CT Sensor Fault Outdoor Unit Inverter Compressor CT Sensor open or short

Outdoor Unit Inverter Compressor1 Discharge Outdoor Unit Inverter Compressor Discharge Temperature Sen-
4 1 *
Temperature Sensor Fault sor open or short
4 2 * Outdoor Unit Low Pressure Sensor Fault Outdoor Unit Low Pressure Sensor open or short
4 3 * Outdoor Unit High Pressure Sensor Fault Outdoor Unit High Pressure Sensor open or short
4 4 * Outdoor Unit Air Temperature Sensor Fault Outdoor Unit Air Temperature Sensor open or short
Outdoor Unit Heat Exchanger Temperature Sensor Outdoor Unit Heat Exchanger Temperature Sensor(Front side)
4 5 *
(Front side) Fault open or short

4 6 * Outdoor Unit Suction Temperature Sensor Fault Outdoor Unit Suction Temperature Sensor open or short

Outdoor Unit Inverter Compressor2 Discharge Outdoor Unit Inverter Compressor2 Discharge Temperature Sen-
4 7 *
Temperature Sensor Fault sor open or short
Outdoor unit related error

4 9 * Outdoor Unit Faulty IPM Temperature Sensor Outdoor Unit IPM Temperature Sensor short/open

Omitting connection of R, S, T power of Outdoor


5 0 * Omitting connection of outdoor unit
Unit
Excessive connection of indoor units compared to capacity of Out-
5 1 * Excessive capacity of indoor units
door Unit
5 2 * Communication error : inverter PCB Main PCB Failing to receive inverter signal at main PCB of Outdoor Unit
Communication error : indoor unit Main PCB of
5 3 * Failing to receive indoor unit signal at main PCB of Outdoor Unit.
Outdoor Unit
5 7 * Communication error : Main PCB inverter PCB Failing to receive signal main PCB at inverter PCB of Outdoor Unit
6 0 * Inverter PCB EEPROM Error of Master Outdoor Unit Access Error of Inverter PCB of Outdoor Unit
System is turned off by Outdoor Unit Inverter Heatsink High Tem-
6 2 * Outdoor Unit Inverter Heatsink High Temperature
perature
Outdoor Unit Inverter Heatsink Temperature Sen- Outdoor Unit Inverter Heatsink Temperature Sensor open or
6 5 *
sor Fault short
6 7 * Outdoor Unit Fan Lock Restriction of Outdoor Unit
7 1 * Inverter CT Sensor Error of Master Outdoor Unit Inverter CT Sensor open or short of Outdoor Unit
7 5 * Outdoor Unit Fan CT Sensor Error Outdoor Unit Fan CT Sensor open or short
7 7 * Outdoor Unit Fan Over Current Error Outdoor Unit Fan Current is over 6A

The first start failure by Outdoor Unit Fan abnormality or Fan


7 9 * Outdoor Unit Fan Start Failure Error
locked

Communication Fail Between Outdoor Unit Main MICOM and EEP-


8 6 * Outdoor Unit Main PCB EEPROM Error
ROM or omitting EEPROM
Communication Fail Between Outdoor Unit Fan MICOM and EEP-
8 7 * Outdoor Unit Fan PCB EEPROM Error
ROM or omitting EEPROM
Communication Error Between Outdoor Unit and
1 0 4 * Failing to receive Slave Unit signal at main PCB of Outdoor Unit
Other Outdoor Unit
1 0 5 * Outdoor Unit Fan PCB Communication Error Failing to receive fan signal at main PCB of Outdoor unit
1 0 6 * Outdoor Unit Fan IPM Fault Error Instant Over Current at Outdoor Unit Fan IPM
50
ENGLISH

Display Title Cause of Error

1 0 7 * Outdoor Unit Fan DC Link Low Voltage Error Outdoor Unit Fan DC Link Input Voltage is under 380V
1 1 3 * Outdoor Unit Liquid pipe Temperature Sensor Error Liquid pipe temperature sensor of Outdoor Unit is open or short
Outdoor Unit Subcooling Inlet Temperature Sen-
1 1 4 * Outdoor Unit Subcooling Inlet Temperature Sensor Error
sor Error
Outdoor Unit Subcooling Outlet Temperature Sen-
1 1 5 * Outdoor Unit Subcooling Outlet Temperature Sensor Error
sor Error
1 1 6 * Outdoor Unit Oil Level Sensor Error Oil Level Sensor of Outdoor Unit is open or short
Outdoor unit Main Board - External Board commu-
1 4 5 * Outdoor unit Main Board - External Board communication Error
Outdoor unit related error

nication Error
Outdoor Unit Compressor Discharge Superheat not satisfied dur-
1 5 0 * Outdoor Unit Discharge Superheat not satisfied
ing 5 Min.
Failure of operation mode conversion at Outdoor
1 5 1 * Failure of operation mode conversion at Outdoor Unit
Unit
Outdoor Unit Heat Exchanger Temperature Sen- Outdoor Unit Heat Exchanger Temperature Sensor (upper part)
1 5 3 *
sor (upper part) Fault Fault
Outdoor Unit Heat Exchanger Temperature Sen- Outdoor Unit Heat Exchanger Temperature Sensor(lower part)
1 5 4 *
sor (lower part) Fault open or short
Outdoor unit External Board Main-Sub Micom Outdoor Unit Main Board Main-Sub Micom communication
1 8 2 *
communication Error failed
Inlet water temperature is below 5 degree or water temperature
1 8 7 * Hydro - Kit P,HEX bursting error
error during defrosting operation.
System is turned off by Outdoor Unit Fan Heatsink High Tem-
1 9 3 * Outdoor Unit Fan Heatsink High Temperature
perature
Outdoor Unit Fan Heatsink Temperature Sensor
1 9 4 * Outdoor Unit Fan Heatsink Temperature Sensor open or short
Fault
Network error HR Unit related error

2 0 0 1 Searching pipe Error Failure of automatic addressing of valves


2 0 1 C + #HR HR unit1 Liqiud sensor error Liquid pipe sensor of HR unit open or short
2 0 2 C + #HR HR unit1 Sub Cooling Pipe sensor error Sub Cooling Pipe In sensor of HR unit open or short
2 0 3 C + #HR HR unit1 Sub Cooling Pipe Out sensor error Sub Cooling Pipe Out sensor of HR unit. open or short
2 0 4 C + #HR Communication error Failing to receive HR unit signal at outdoor unit

2 4 2 * Network error of cntral controller Communication wiring defect

C: HR unit
#: HR unit Number
51

ENGLISH
CAUTION FOR REFRIGERANT LEAK Calculate refrigerant concentration

The installer and system specialist shall secure safety against leakage Total amount of replenishedrefrig-
according to local regulations or standards. erant in refrigerant facility [kg(lbs)]
= Maximum concentration limit
The following standards may be applicable if local regulations are not Volume of smallest room [kg/m3 (lbs/ft3)]
available. whereindoor unit is installed
[m3(ft3)] (R410A)
Introduction
Though the R410A refrigerant is harmless and incombustible itself , - In case the result of calculation exceeds the Concentration limit, perform the
the room to equip the air conditioner should be large to such an extent same calculations by shifting to the second smallest, and the third smallest
that the refrigerant gas will not exceed the Concentration limit even if rooms until at last the result is below the Concentration limit.
the refrigerant gas leaks in the room.

In case the concentration exceeds the limit


Concentration limit When the concentration exceeds the limit, change original plan or take
one of the countermeasures shown below:
Concentration limit is the limit of Freon gas concentration where Countermeasure 1
immediate measures can be taken without hurting human body Provide opening for ventilation.
when refrigerant leaks in the air. The Concentration limit shall be Provide 0.15% or More size of opening to floor space both above
described in the unit of [kg/m3 (lbs/ft3)] (Freon gas weight per unit and below door, or provide opening without door.
air volume) for facilitating calculation.
Countermeasure 2
Concentration limit: 0.44 kg/m3 (0.028 lbs/ft3) (R410A) Provide gas leak alarm linked with mechanical ventilator.
Countermeasure 3
Reducing the outdoor refrigerant qty. by deviding into smaller sepa-
Outdoor unit rate system.
Flow of
(No.1 system) refrigerant
Gas leak alarm
Countermeasure 2
Mechanical ventilator
Indoor unit Room where refrigerant leaks
(Refrigerant of the whole No.1
system ows out.)

Indoor unit

Checking procedure of limiting concentration


Check Concentration limit along following steps and take appropriate
measure depending on the situation.
Calculate amount of all the replenished refrigerant [kg (lbs)] per each
refrigerant system.
Amount of pre charged Amount of additional = Total amount of
refrigerant per single unit + replenished refrigerant refrigerant in the system
system [kg (lbs)]
Countermeasure 1 Opening effective to ventilation
Amount of replenished Amount of additionally Note : In case one refrigerant facility is
refrigerant at factory shipment replenished refrigerant divided into 2 or more refrigerant
depending on piping systems and each system is
length or piping independent, amount of replenished
diameter by customer refrigerant of each system shall be
adopted. Pay a special attention to the place, such as a basement, etc.
where refrigerant can stay, since refrigerant is heavier than air.

Calculate minimum room capacity


Calculate room capacity by regarding a portion as one room or the
smaller room.
- Without partition - With partition and with opening
which serve as passage of air to
adjoining room
Outdoor unit Outdoor unit

Indoor unit Indoor unit In the case of opening


without door , or 0.15
Opening % or more openings
(to oor space) both
Partition above and below door)

- With partition and without opening which serve as passage of air to


adjoining room
Outdoor unit

Indoor unit

Smallest
room
52
ENGLISH

INSTALLATION GUIDE AT THE Model Designation


SEASIDE Product information
Product Name : Air conditioner
! CAUTION
Model Name :
Air conditioners should not be installed in areas where corrosive
gases, such as acid or alkaline gas, are produced. Product Sales Name Model Factory Name
Do not install the product where it could be exposed to sea wind
(salty wind) directly. It can result corrosion on the product. ARUx***LTy5 series
Corrosion, particularly on the condenser and evaporator fins, x = N (Heat Pump), V (Cooling Only), M (Heat Recovery / Heat Pump)
could cause product malfunction or inefficient operation.
y = S (Basic function),
If outdoor unit is installed close to the seaside, should avoid E (Additional function related to performance)
direct exposure to the sea wind.
*** = Numeric; (Cooling capacity)

Selecting the location(Outdoor Unit) Additional information : Serial number is refer to the bar code on the
product.
If the outdoor unit is to be installed close to the seaside, direct expo-
sure to the sea wind should be avoided. Install the outdoor unit on the
opposite side of the sea wind direction.

Airborne Noise Emission


Sea wind The A-weighted sound pressure emitted by this product is below 70
dB.
** The noise level can vary depending on the site.
The figures quoted are emission level and are not necessarily safe
working levels.
Whilst there is a correlation between the emission and exposure lev-
els, this cannot be used reliably to determine whether or not further
precautions are required.
Factor that influence the actual level of exposure of the workforce in-
clude the characteristics of the work room and the other sources of
Sea wind noise, i.e. the number of equipment and other adjacent processes and
the length of time for which an operator exposed to the noise. Also,
the permissible exposure level can vary from country to country.
This information, however, will enable the user of the equipment to
make a better evaluation of the hazard and risk.

In case, to install the outdoor unit on the seaside, set up a windbreak


not to be exposed to the sea wind.

Windbreak

Sea wind

- It should be strong enough like concrete to prevent the sea wind


from the sea.
- The height and width should be more than 150% of the outdoor unit.
- It should be kept more than 70 cm (2.3 ft) of distance between out-
door unit and the windbreak for smooth air flow.

Select a well-drained place.

Periodic ( 1times per 6 month) cleaning of the dust or salt


particles stuck on the heat exchanger is necessary by using clean
water
[Representative] LG Electronics Inc. EU Representative
Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory
84, Wanam-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, KOREA

Você também pode gostar