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DOC No.

: BIP-DOC-MAN-001-1

Installation
Specifications

SINHA 50MW IPP PJT

Engine Model : 16V34HLX x


7sets

Dec. 2010
STX Heavy Industries Co., Ltd
CONTENTS

1. Piping work procedure

2. Welding procedure of piping


system

3. Hydrostatic pressure testing


procedure

4. Cleaning procedure of piping


system

5. Flushing procedure of piping


system

6. Painting procedure

7. Thermal insulation procedure

8. Installation of DG set

9. Genset foundation leveling work

10. Genset centering work


1. Piping work procedure
stx Heavy Industries Co.,
REV No. A
Ltd PIPING WORK PROCEDURE
PAGE 2 of 10

Con
ten
ts

1. Gene
ral

2. Place
of
work

3. Mate
rial
used

4. Cutti
ng

5. Edge
prep
arati
on

6. Prefa
brica
tion

7. Trans
porta
tion

8. On-
site
asse
mbly

9. Supp
ort

10. Fini
shin
g

No part of this document or the information it contains may


be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.

stx Heavy Industries Co.,


REV No. A
Ltd PIPING WORK PROCEDURE
PAGE 3 of 10

1. General

This specification deals with general piping


work procedure for erection of diesel
generating power plant at shop as well as
site. The welding, cleaning, flushing, painting
and thermal insulation procedure
specification are prescribed separately.

2. Place of work

1) In the place of work machines, tools, tool


kits, gas cylinders, etc. must be arranged
in order and in such a way as not to
inconvenience the work.

2) Consider a place and manner for keeping


materials, accessories, semi-finished and
finished products.

3) Determine a place for keeping leftover


materials, loaded and empty cylinders
and trash or disposal of them quickly.

4) Exercise care about gas cylinders while


using so that they will not interfere with
other work and that there will be nothing
amiss to cause danger.

5) Wire driving power, welding and lighting


power source by only qualified
electricians not by general workers
without permission.

6) The work place must be well-lit to assure


trouble-free work performance during
both day and night if necessary..

7) The place of work must be kept tidy and


orderly.

8) Use of fire and smoking must be absolutely


limited to an authorized area.
9) After work, be sure to turn off the power
and check fire sources to ensure safety.

3. Material used

1) All materials to be used are specified in


drawings, P&ID and the piping
specifications tables.

2) Store joints, etc. indoors or keep them


appropriately covered to avoid direct
exposure to wind and rain.

No part of this document or the information it contains may


be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.

stx Heavy Industries Co.,


REV No. A
Ltd PIPING WORK PROCEDURE
PAGE 4 of 10

3) Select the driest place for keeping welding


rods and re-dry them for piping when they
are taken out of storage.
4. Cutting

1) Confirm the piping process with piping


arrangement drawings, P&ID, the kind of
materials to be used, their dimensions,
and the instructions given in these
specifications.

2) If anything a missed is found in the


drawings, seek instructions from STX's
superintendent.

3) In the case of complex piping expected,


prepare the relative drawings and confirm
it.

4) Field sketches for measuring should be


done, if necessary.
5) Tape measures used for measuring pipe
lengths must be steel.

6) Marking off must be done accurately and


clearly. Mark the numbers of
prefabrication drawings, if any, or the
name of line ,if no prefabrication drawing
are supplied, in paint, marking chalk or
marking ink (for stainless steel pipes only)
so as to avoid mis-installation. Use white
paint, marking chalk or black marking ink.

7) Even thought the prefabrication drawings


are supplied, actually must be checked
that the position and length of piping and
structure to avoid mis-installation or mis-
alignment.

8) Provide appropriate cutting allowance


according to the pre-determined cutting
method.

9) Cut carbon steel pipes with a high-speed


cutting machine or oxygen cutting
equipment; stainless steel pipes with a
high-speed cutting machine or by arc air
gouging.

10) When cutting pipes with a high-speed


cutting machine, take care not to deform
them by over tightening during clamping,
to cut them incorrectly, or damage the
cutter teeth due to pipe slipping through
under tightening.

11) Set pipes on the jack with their axis at


right angles to the cutter teeth so that
they can be cut at right angles.
12) In the case of the oxygen cutting
machine or arc air gouging, cut the pipe
accurately along the line marked off,
turning the pipe manually.

No part of this document or the information it contains may


be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.

stx Heavy Industries Co.,


REV No. A
Ltd PIPING WORK PROCEDURE
PAGE 5 of 10

13) In case of arc air gouging, take care not


to be let cutting slag adhere to the inner
surfaces of the pipe by using an
appropriate protective material where
possible.

14) When making branch pipes, carefully


mark them off while expanded ; and
roughly cut carbon steel pipes with
oxygen cutting equipment or stainless
steel pipes by arc air gouging, finally
cutting them slowly while joining branch
pipes, taking care not to cut them too
roughly.

15) Drill boss holes with a driller or by the


same method used for branch pipes to
the same diameter as the inside diameter
of the boss. Smooth the surfaces by using
an internal grinder, file and sandpaper.

16) After cutting, remove slag and burrs from


the pipe ends, and smooth serious
irregularities with a grinder, file, and
sandpaper.

5. Edge preparation
1) Butt welding end preparation should be
finished by lathe, cosmo cutter, or portable
facer, etc.

2) After finishing the piping component end,


the pipe should be fixed so that the inner
diameter aligns with the center of the
mechanical equipment.

3) If pipes are not perfectly round, shape the


ends round or cut their inside surfaces to
true shape and use them as standards.

4) The shapes and measurements of grooves


are specified in the welding procedure
specifications for piping and if they
exceed the standard values, re-process
them.

5) Remove all scale, oil, grease, water and


other substances which are detrimental
from the welding surfaces by using
waste, wire brushes, cleaning fluid, etc.

6) When preparing edges after arc air


gouging, completely remove them from
carburized and steel adhesive surfaces.

7) Exercise sufficient care with pipes whose


edges have been prepared so as not to
damage them during storage,
transportation, assembly and appropriate
protective measures as necessary.

6. Prefabrication
No part of this document or the information it contains may
be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.
REV No. A
stx Heavy Industries Co., PIPING WORK PROCEDURE
Ltd
PAGE 6 of 10

1) In ground prefabrication, carefully study


and select points to be assembled on-site,
and try to minimize the number of such a
point to assure trouble-free construction
welding.

2) Use a tape measure, carpenter's square,


square, level, plumb bob, etc. for accurate
prefabrication.

3) With a carpenter's square held in contact


with the pipe, make its outside diameter
as close to concentricity as possible.

4) Bring flanges at right angles to the pipe


axis by using a leveler or plumb bob, or
by running a carpenter's square through,
visually distribute flange bolt holes
equally on both sides of the vertical axis.

5) The opening between adjacent welding


joints must, as a rule, be more than 3 times
the pipe thickness.

6) Points that are likely to be deformed by


welding must be reinforced as appropriate.

7) Tack-weld jigs are specified in the welding


procedure specifications for piping. jigs to
be fitted onto stainless steel pipes or at
least those which are to be tack-welded
thereto must be made of stainless steel.
Do not directly tack-weld carbon steel to
stainless steel pipes.

8) When shaping pipes while working,


carefully shape them to uniform, accurate
finishing measurements and a smooth
surface.

9) In ground prefabrication, use tack-welding


only instead of assembling the required
blocks at a stretch, assemble an
appropriate number of small blocks slowly
by rotating and welding.

10) Unless otherwise specified, all threaded


parts shall be taper pipe threads as
specified in ISO; when screwing them in,
the sealing material specified each time
must be used.

11) After prefabrication welding, clean the


inside of the pipes by hammering and air
purging.

12) After cleaning, protect the openings with


tape, etc. to prevent rain-water and dust
from entering the pipes.

13) Tack-welding and welding must be done as


specified in the welding procedure
specification for piping.

7. Transportation

No part of this document or the information it contains may


be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.

stx Heavy Industries Co.,


REV No. A
Ltd PIPING WORK PROCEDURE
PAGE 7 of 10

1) The block accomplished, the


prefabrication should be transported from
prefabrication shop to construction site by
a suitable method.
2) Use manpower, trucks, platform cars, etc.
for transportation them as to appropriate
shape, dimensions, and weight.

3) Exercise care when loading, unloading,


and transportation so as not to deform
the pipes or damage the flange gasket
seats and welded bevel ends.

4) Should they be damaged, repair them


before anchoring.

5) For temporary storage near the


construction site, select a place where
the pipes will not obstruct owner work,
and where they will be less likely to be
damaged by falling objects, etc.

8. On-site assembly

1) When assembling the pipes on-site, lift


the block of piping to the required height
by hand or by using a winch, crane truck,
etc.

2) Carefully handle the pipes so as not to


damage them.

3) Stop work at high gusty or rainy weather


for safety.

4) Set up appropriate protective covering and


fire walls if necessary, depending upon
surrounding conditions.

5) Select a place for keeping machines,


welders, gas cylinders, etc. where they
will be free from the danger of falling
objects, sparks, etc. and if no such a
place can be secured, take protective
measures.

6) Study and judge the surrounding


conditions to decide on assembling
sequences and assemble large diameter
and high-grade pipes first if possible, to
avoid interference with work on other
pipelines.

7) Piping must be constructed so as not to


obstruct operation, inspection,
disassembling, repairing and other kinds
of works.

8) As a rule, permanent supports must be


used for pipe assembly. When installing
unavoidably temporary supports, erected
scaffold logs, flat steel, shape steel,
pipes, etc.

No part of this document or the information it contains may


be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.

stx Heavy Industries Co.,


REV No. A
Ltd PIPING WORK PROCEDURE
PAGE 8 of 10

9) Keep the pipes horizontal and vertical


whenever possible, so as not to make
them unsightly and cause uneven loading
of pipes racks, supports, mounting
frames, etc.

10) Thermal expansion should be considered


and supports installed for the pipes
expected thermal stress. Use supports
which are free to move in expansion and
construction directions or other means to
minimize thermal stress.
11) If pipes are to be heat-insulated after
they have been laid in place, provide an
allowance for lagging beforehand.

12) Select a place for ease of on-site welding.

13) If welding is difficult, move to a suitable


position or do the welding job by coming
down to ground level.

14) Completely remove foreign matters from


the flange gasket seats before installing;
and also check and confirm the gaskets,
bolts, nuts, etc. for errors before
mounting.

15) Apply an anti-seizure agent to bolts


exposed to high temperatures during
operation.

16) When tightening flanges, tighten the


bolts symmetrically or in a triangular
sequence, gradually and uniformly
tightening them around the
circumference to avoid uneven
tightening.

17) Install valve hand wheels so that they


will not interfere with traffic and can be
easily operated and repaired and in such
a direction as not to make them unsightly.

18) Exercise care when piping around the


driving units so that the pipe weight and
bolt tightening torque will not be applied
during and after the piping work to
adversely affect its installation accuracy.

19) Blind plates for testing should be put into


the flange joint before tightening the
bolts, if necessary.

20) Blind plates should be put into the


suction and discharge nozzle flanges of
driving equipment to keep out foreign
matters and prevent pressure from being
applied during a pressure test.

21) Use blind plates with an arm, for example,


which can be easily located at a glance.

22) Directional valves, strainers, etc. must be


installed correctly to comply with the fluid
flow.

No part of this document or the information it contains may


be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.

stx Heavy Industries Co.,


REV No. A
Ltd PIPING WORK PROCEDURE
PAGE 9 of 10

23) During on-site welding, protect other


equipment and the piping from slag,
spatters, and other foreign matters.

24) Positively ground the welding earth wire


and exercise care not to fuse the pipe.

25) Carefully install the piping meters so as


not to make errors with regard to their
type, position or direction.

26) Protect and take sufficient care about the


installed meters, etc. to keep them free
from shock, load, temperature and other
detrimental effects.

27) Take care with small-diameter pipes so as


not to apply loads and deform them.
28) Tack-welding and final-welding should be
done as specified in the welding
procedure specifications for piping.

9. Support

1) Install supports at appropriate points to


prevent pipe deflection and vibration
during and after pipe assembly and to
prevent loads from being applied to the
equipment coupled to the piping.

2) Install supports approximately as specified


in drawing.

3) Exercise care not to make errors with


regard to the location, type and the method
of support.

4) Even if no supports are specified in


drawings, install appropriate supports at
points where considered necessary.

5) Take care when supporting so as not to


seriously strain the piping.

6) When welding pipes, follow the welding


procedure specifications for piping, and
take care not to make undercuts and
other defects.

7) Piping supports around the driving units


must be removable.

No part of this document or the information it contains may


be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.
REV No. A
stx Heavy Industries Co., PIPING WORK PROCEDURE
Ltd
PAGE 10 of 10

10. Finishing

1) After welding, completely remove slag,


spatters, and other adhesives, and correct
any bad welds.

2) If undercuts are more than 0.8mm deep at


bead trace ends and parts after removal
of tack-welding jigs, overlay-weld and
smooth the surface with a grinder.

3) Follow the welding procedure specifications


for piping for overlay-welding.

4) Completely remove foreign matters


adhering to the flange gasket seats and
threaded parts and repair them if
damaged prior to mounting.

Note: If this specification could not be kept


at site due to environmental condition,
restriction of implement and time schedule,
etc., it's subject to agreement of STX's
superintendent or owner.
No part of this document or the information it contains may
be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.
2. Welding procedure of piping system
stx Heavy Industries Co., WELDING PROCEDURE OF REV No. A
Ltd PIPING SYSTEM PAGE 2 of 12

CONTENTS

1. General

2. Welding shop

3. Material used

4. Welding process

5. Welders (Personnel)

6. Tack-welding

6.1 Tack-welding jig

7. Welding preparation

8. Welding procedure

8.1 First layer welding


8.2 General
8.3 Repair welding

9. Finishing

Attached Table I. Shapes and Measurements of


Pipe
Butt Joint Grooves
Attached Table II. Branch Pipe and Boss Joint
Grooves
Attached Table III. Joint Welding Details (1)
Attached Table IV. Joint Welding Details (2)

No part of this document or the information it contains may be reproduced or transmitted in


any form or by any means electronic or mechanical, including photocopying, recording, or by
any information storage and retrieval system, without permission in writing from STX Heavy
Industries Co., Ltd.

stx Heavy Industries Co., WELDING PROCEDURE OF REV No. A


Ltd PIPING SYSTEM PAGE 3 of 12

1. General

This specification deals with general piping welding for erection of


diesel generating power plant. When using materials other than those
mentioned in "Piping specification schedule", or provided by owner
specially separate instructions shall be applied. Applicable
specifications, standards, drawings, customer specifications and
optional specifications shall be applied to actual welding work in
preference to the this specifications given.

2. Welding shop

1) Weld in a place which is shielded from wind, rain and other


detrimental atmospheric conditions.

2) Keep cables and ground wires used for welding as free from
complication possible and, tighten each joint securely, thereby
preventing faulty contacts which may cause overheating, work
instability and other trouble.

3) Place nothing inflammable or combustible near the place of welding.

4) When welding in a confined place, pay attention to ventilation and


use, for example, a welder with a safety device that prevents electric
shocks, thereby assuring smooth, safe welding.

5) If the ground of floor is wet, stop work or take appropriate protection


steps.

6) When working in a high place, the worker must be kept safe and
secure.

3. Material used

1) All materials to be used shall be as specified in drawings and the


piping specification schedule and obeyed by STXs superintendent's
direction.

2) Take sufficient care to select correct materials pipes and joints by


marking them with different indication and STX's superintendent's
direction..

4. Welding process

Depending on welding object, use the suitable welding processes with


agreement of STX's superintendent.

No part of this document or the information it contains may be reproduced or transmitted in


any form or by any means electronic or mechanical, including photocopying, recording, or
by any information storage and retrieval system, without permission in writing from STX
Heavy Industries Co., Ltd.

stx Heavy Industries Co., WELDING PROCEDURE OF REV No. A


Ltd PIPING SYSTEM PAGE 4 of 12

1) Metal arc welding process (hereinafter called arc-welding)


2) Penetration welding process (hereinafter called penetration-welding)
3) Inert gas arc-welding process (hereinafter called Tungsten inert gas
arc-welding) (TIG)
4) Oxy-acetylene gas welding process (hereinafter called gas-welding)

Normally, the carbon steel pipe butt welding process is classified as


following,

1) Carbon steel pipes (SGP, STPG) of 50A (2B) and over must be gas arc-
welded (TIG) at all layers.
2) Carbon steel pipes (SGP, STPG) of 40A (1-1/2B) and under must be
arc-welded or gas-welded.
3) Stainless steel pipes must be arc-welded at all layers.

Arc welding must be used in all cases of fillet-weld for flanges, socket-
welded type joints, bosses, branch pipes, supports, etc.

5. Welders (Personnel)

1) Welders to be engaged in arc welding or penetration welding for


piping work should be qualified and certified by Industrial welding
association or committee.

2) TIG welding must be performed by well-experienced welders who


have been approved by STX's superintendent.

3) Prior to welding process, a list of welders shall be submitted.

6. Tack-welding

1) Tack-weld by the same welding method, welding rod, preheating


condition, etc. as used for the first layer.

2) In tack-welding, select bead lengths and openings appropriate to the


shapes of welds and the loads applied thereto.

3) If faulty beads are made in tack-welding, grind them off gradually


during final welding.

4) Check samples after tack-welding and cleaning the inner surfaces of


grooves, and if root openings and staggers differ considerably from
the specified values, repair or tack-weld them again.
No part of this document or the information it contains may be reproduced or transmitted in
any form or by any means electronic or mechanical, including photocopying, recording, or
by any information storage and retrieval system, without permission in writing from STX
Heavy Industries Co., Ltd.

stx Heavy Industries Co., WELDING PROCEDURE OF REV No. A


Ltd PIPING SYSTEM PAGE 5 of 12

5) If joints require in pipe butt welding, tack-weld them by using the


"Tack-welding Jigs".

6.1 Tack-welding jig

1) When tack-welding stainless steel pipes, use tack-welding jigs made


of stainless steel plate, or jigs made of carbon steel or padding it
with stainless steel.

2) When using tack-welding jigs for pipe butt joints, take one of the
following steps:

(1) Run a bridge 4.5 to 9 mm thickness across and tack-weld it to the


outside of the pipe.
(2) Tack-weld a distance piece like to a round rod of the same material
as the pipe or a welding rod 3.2 to 5.0 mm in diameter 10 to 20
mm long to the inner surfaces of bevels.
(3) Tack-weld the above-mentioned jig at least at 2 points per
circumference according to pipe size and grind the tack-welds off
when final welding the first layer.

7. Welding preparation

1) Before starting to weld, clean the inner surfaces of bevels by


removing water, oil, grease, rust, paint and other foreign substances
with a wire brush, waste, cleaning fluid, etc.

2) When arc-welding stainless steel pipes, apply an anti-spattering


agent about 100 mm wide on both sides of weld lines. Exercise care
not to be let the chemical enter the welds. If the effect of the
chemical is reduced in multiple-layer welding, apply it again.

3) The welders must carry not only the protectors but other necessary
tools, such as wire brushes, chipping hammers, and grinders.

4) The wire brushes to be used for stainless steel pipes must be made
of stainless steel. The other tools for stainless steel pipes must not
be used for any other kind of steel.

5) Install reinforcing members for preventing deformation prior to final


welding.

8. Welding procedure

8.1 First layer welding

No part of this document or the information it contains may be reproduced or transmitted in


any form or by any means electronic or mechanical, including photocopying, recording, or
by any information storage and retrieval system, without permission in writing from STX
Heavy Industries Co., Ltd.

stx Heavy Industries Co., WELDING PROCEDURE OF REV No. A


Ltd PIPING SYSTEM PAGE 6 of 12

1) Whatever welding process may be used, carefully weld so that


penetrations are fused neatly, orderly, and completely.

2) In the case of high-quality joints, smooth joints in welding rods with a


grinder to prevent penetration recesses.

3) After welding the first layer, check the penetration with the naked
eye or use a mirror, etc.

4) If any penetration defects are detected, repair them before welding


the upper layers. If welding can be done from the inside of the pipe,
repair them from the inside.

5) Completely remove the slag and spatters adhering to the first layer,
check it for surface defects, and then weld the upper layers.

8.2 General

1) Weld using the welding current, manipulation, welding speed, gas


flow rate, etc. Correct for the type and brand of the welding rod used
and the shape of the welds.

2) In arc-welding, limit arc strikes within the inner surfaces of grooves


as much as possible, completely process craters and use a grinder to
prevent defects from developing at the startand end of beads.

3) Keep arcs as short as possible.

4) Use the string bead method for manipulation; when forming weaving
beads, their width must be less than 3 times the diameter of the
welding rod.

5) In TIG and gas-welding, completely remove rust, oil, grease, paints,


and other impurities to welding from the surfaces of welding rods.

6) Either stop welding or provide some protection over welds to protect


them during rainy or windy weather. Do not expose work to winds
exceeding 0.5 m/s, particularly in TIG welding.

7) In TIG welding, exercise care not to fuse an electrode in contact with


the base metal.

No part of this document or the information it contains may be reproduced or transmitted in


any form or by any means electronic or mechanical, including photocopying, recording, or
by any information storage and retrieval system, without permission in writing from STX
Heavy Industries Co., Ltd.

stx Heavy Industries Co., WELDING PROCEDURE OF REV No. A


Ltd PIPING SYSTEM PAGE 7 of 12

8) Avoid using a strong current for welding rods used for stainless steel,
to prevent them from getting red hot and their coverings from
changing in quality.

9) Do not carry bare welding rods, but be sure to put them in a leather
bag, a wooden box, a portable drier or other appropriate containers
when carrying them.

10) In a fillet-weld, leg length must not be greater than the wall
thickness of the inner one.
11) In slip-on welding type flanges for steel pipe, be sure to weld both
inside and outside and be careful of the welding sequence so as not
to deform the flange gasket seats.

12) In multiple-layer welding, completely remove the slag adhering to the


preceding layer and repair defects and serious irregularities in bead
surfaces with a grinder before proceeding to next layer welding.

13) Weld the finishing layer carefully to prevent undercuts, overlags,


pits and other external defects and to assure a constant bead width
and a regular wave pattern without undue height of excess metal.

8.3 Repair welding

1) Prior to repair-welding, remove defects by grinder or arc air gouging


to lessen the defects and make repair-welding easier.

2) When using arc air gouging, smooth seriously surface irregularities


and remove scale.

3) Use welding rods similar to the base metal or those used in final
welding.

4) Finish the interrupted parts made by repair welding with a grinder.

9. Fishing

1) After welding, remove slag, spatters, and other foreign substances


adhering to the welds, clean them and repair those with
unsatisfactory beads.

2) Smooth undercuts and recesses with a grinder in bead trace ends


and parts from which tack-welding jigs have been removed, if they
are within the specified limits.

No part of this document or the information it contains may be reproduced or transmitted in


any form or by any means electronic or mechanical, including photocopying, recording, or
by any information storage and retrieval system, without permission in writing from STX
Heavy Industries Co., Ltd.
WELDING PROCEDURE OF REV No. A
PIPING SYSTEM PAGE 8 of 12

3) If excess weld metal is too high, grind it off.

4) If carbon steel pipes have parts whose zinc plating has been
thermally affected by welding, repair them by applying inorganic,
high-concentration, zinc powder paint on the inside and outside
surfaces.

Note : If this specification could not be kept at site due to environmental


condition, restriction of implement and time schedule, etc., it's subject to
agreement of STX's superintendent or owner.
No part of this document or the information it contains may be reproduced or transmitted in
any form or by any means electronic or mechanical, including photocopying, recording, or
by any information storage and retrieval system, without permission in writing from STX
Heavy Industries Co., Ltd.

WELDING PROCEDURE OF REV No. A


stx Heavy Industries Co., Ltd
PIPING SYSTEM PAGE 9 of 12

Attached Table I
Shapes and Measurements of Pipe Butt Joint
Grooves

Unit: mm
First layer Groove Pipe Measurements
Welding Shape thickness a(degrees) b c R
I 3.2 - - 1 to 2 -
Gas-welding
V 3.5 60 to 70 0.5 to 1.5 1.6 to 3.2 -
I 3.2 - - 1.6 to 3.2 -
Arc-welding V 3.5 60 to 70 0.8 to 2.4 1.6 to 3.2 -
U 10 - - - -
I 3.2 - - 1.6 to 3.2 -
Penetration-welding V 3.5 35 to 45 0.8 to 2.4 1.6 to 3.2 -
U 10 - - - -
Tig-welding I 3.2 - - 1.5 to 2.0 -
V 3.5 35 to 45 1.5 to 2.0 2.8 to 3.2 -
U 10 - - - -

a
:

G
r
o
o
v
e

a
n
g
l
e

b
:

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o
o
t

f
a
c
e

h
e
i
g
h
t

c
:

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t

o
p
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g

d
:

R
o
o
t

r
a
d
i
u
s

No part of this document or the information it contains may be reproduced or


transmitted in any form or by any means electronic or mechanical, including
photocopying, recording, or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.

WELDING PROCEDURE OF REV No. A


stx Heavy Industries Co., Ltd
PIPING SYSTEM PAGE 10 of 12

Attached Table II
Branch Pipe and Boss Joint Grooves
Unit: mm
Measurements
Scope Bevel Shape
a(degrees) b c
Boss and SGP, STPG38 (SCH40) A 40 to 50 1 to 3 1 to 4
Others B 40 to 50 1 to 2 2 to 3

a:
Groov
e
angle
b

R
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o
t

f
a
c
e

h
e
i
g
h
t

R
o
o
t

o
p
e
n
i
n
g

No part of this document or the information it contains may be reproduced or


transmitted in any form or by any means electronic or mechanical, including
photocopying, recording, or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.

stx Heavy Industries Co., WELDING PROCEDURE OF REV No. A


Ltd PIPING SYSTEM PAGE 11 of 12
Attached table Joint Welding Details (1)

V-Joint Pipe thickness less than 19mm U-Joint Pipe thickness


more than 19mm

Butt-welding pipes of same thickness Butt-welding pipes of different thickness


Undercut not to exceed 0.8 mm

Smoothly taper excess weld metal L : Difference in the pipe thickness

from the end of welds to the thickest part od it 4L : Required tapering


length

If two joint pipes have


a difference of 3.2 mm
in well
thickness, or if the thick
pipe is more than 25%
thicker
the other, taper the
thicker pipe until the
two pipe
have the same
thickness at the
welding end.

No part of this document or the information it contains may be reproduced or transmitted


in any form or by any means electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without permission in writing from STX
Heavy Industries Co., Ltd.
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