Escolar Documentos
Profissional Documentos
Cultura Documentos
: BIP-DOC-MAN-001-1
Installation
Specifications
Dec. 2010
STX Heavy Industries Co., Ltd
CONTENTS
6. Painting procedure
8. Installation of DG set
Con
ten
ts
1. Gene
ral
2. Place
of
work
3. Mate
rial
used
4. Cutti
ng
5. Edge
prep
arati
on
6. Prefa
brica
tion
7. Trans
porta
tion
8. On-
site
asse
mbly
9. Supp
ort
10. Fini
shin
g
1. General
2. Place of work
3. Material used
5. Edge preparation
1) Butt welding end preparation should be
finished by lathe, cosmo cutter, or portable
facer, etc.
6. Prefabrication
No part of this document or the information it contains may
be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without
permission in writing from STX Heavy Industries Co., Ltd.
REV No. A
stx Heavy Industries Co., PIPING WORK PROCEDURE
Ltd
PAGE 6 of 10
7. Transportation
8. On-site assembly
9. Support
10. Finishing
CONTENTS
1. General
2. Welding shop
3. Material used
4. Welding process
5. Welders (Personnel)
6. Tack-welding
7. Welding preparation
8. Welding procedure
9. Finishing
1. General
2. Welding shop
2) Keep cables and ground wires used for welding as free from
complication possible and, tighten each joint securely, thereby
preventing faulty contacts which may cause overheating, work
instability and other trouble.
6) When working in a high place, the worker must be kept safe and
secure.
3. Material used
4. Welding process
1) Carbon steel pipes (SGP, STPG) of 50A (2B) and over must be gas arc-
welded (TIG) at all layers.
2) Carbon steel pipes (SGP, STPG) of 40A (1-1/2B) and under must be
arc-welded or gas-welded.
3) Stainless steel pipes must be arc-welded at all layers.
Arc welding must be used in all cases of fillet-weld for flanges, socket-
welded type joints, bosses, branch pipes, supports, etc.
5. Welders (Personnel)
6. Tack-welding
2) When using tack-welding jigs for pipe butt joints, take one of the
following steps:
7. Welding preparation
3) The welders must carry not only the protectors but other necessary
tools, such as wire brushes, chipping hammers, and grinders.
4) The wire brushes to be used for stainless steel pipes must be made
of stainless steel. The other tools for stainless steel pipes must not
be used for any other kind of steel.
8. Welding procedure
3) After welding the first layer, check the penetration with the naked
eye or use a mirror, etc.
5) Completely remove the slag and spatters adhering to the first layer,
check it for surface defects, and then weld the upper layers.
8.2 General
4) Use the string bead method for manipulation; when forming weaving
beads, their width must be less than 3 times the diameter of the
welding rod.
8) Avoid using a strong current for welding rods used for stainless steel,
to prevent them from getting red hot and their coverings from
changing in quality.
9) Do not carry bare welding rods, but be sure to put them in a leather
bag, a wooden box, a portable drier or other appropriate containers
when carrying them.
10) In a fillet-weld, leg length must not be greater than the wall
thickness of the inner one.
11) In slip-on welding type flanges for steel pipe, be sure to weld both
inside and outside and be careful of the welding sequence so as not
to deform the flange gasket seats.
3) Use welding rods similar to the base metal or those used in final
welding.
9. Fishing
4) If carbon steel pipes have parts whose zinc plating has been
thermally affected by welding, repair them by applying inorganic,
high-concentration, zinc powder paint on the inside and outside
surfaces.
Attached Table I
Shapes and Measurements of Pipe Butt Joint
Grooves
Unit: mm
First layer Groove Pipe Measurements
Welding Shape thickness a(degrees) b c R
I 3.2 - - 1 to 2 -
Gas-welding
V 3.5 60 to 70 0.5 to 1.5 1.6 to 3.2 -
I 3.2 - - 1.6 to 3.2 -
Arc-welding V 3.5 60 to 70 0.8 to 2.4 1.6 to 3.2 -
U 10 - - - -
I 3.2 - - 1.6 to 3.2 -
Penetration-welding V 3.5 35 to 45 0.8 to 2.4 1.6 to 3.2 -
U 10 - - - -
Tig-welding I 3.2 - - 1.5 to 2.0 -
V 3.5 35 to 45 1.5 to 2.0 2.8 to 3.2 -
U 10 - - - -
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Attached Table II
Branch Pipe and Boss Joint Grooves
Unit: mm
Measurements
Scope Bevel Shape
a(degrees) b c
Boss and SGP, STPG38 (SCH40) A 40 to 50 1 to 3 1 to 4
Others B 40 to 50 1 to 2 2 to 3
a:
Groov
e
angle
b
R
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f
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