HAKO 937 INSTRUCTION MANUAL ‘Thank you for purchasing the HAKKO 937 Soldering Station. Please reed his manual before operstng the HAKKO 937. Store the manual ina safe, easily accessible place fr future reference, Packing List Specications Precautions Names of Pars Solting up the HAKKO 997 ron Holaer Connections Setting he Temperature ‘The Card Stacking Stators, Parameters Calibration o Won Temperature CCalibraton with a Tip Thermometer 8 Calisraton wth a Room Theimemeter 8 Calibration Chat 10 Tip Caro and Use 1 ‘Troubleshooting Error Messages 3 Troubleshooting Guide 14 Fplacing the Heating Element 15 placing the Cord Assembly 7 placing he Fuse 7 Parts List Station 18 ren 19 ron Holder 20 Wiring Diagram 20 HAKKO Addesses/Telgnnane Numbers 20 OHAKOPlease chack the contents of the HAKKO 937 package and conf that al ofthe ams listed below are included HAKKO 937 Station Card Seldeting ron (HAKKO 9008, 907 or 908) HAKKO iron Holder (tn Cleaning Sponge) Coupling Ban Instruction Manual ete TS a Se a eee ee Tipe God Pia 20. O80 Vesingtonen | Grameen cacasenty | sane Tealtmgiiwotea) | vamn ‘wean 5) anim) Weimriwesadh [aoe y0ste) Seow Notes Specifications and Tip mperature moasured using a HAKKO 191 thermometer design are subject to change without nates.In this Instruction menual, “warning” and “caution” are detined es follows. For your ‘own safety, be sure to comply with these precautions. WARNING! ¥isuse may potently cause ‘death oof serous Inu t, the user Misuse may potentially cause imuty tothe user or physical damage to objects invoved. When the powers onthe tp temperature is between 200°C and 460°C ($00°F and 899°F). Since mishandling may lead to bums or tre, be sure to comply wlth the following precautions. * Donot touch metalic parts nee te tp. * Do not use the product near flammable tems + Ackiso ctor peoole in tho work area that the Unit can reach a very high emperature and should be considered potentially dangerous. + Turn the power off while taking breaks and ‘when you ae fished using it + Belore replacing part o storing the unit, urn the power off and alow tne unit to cool to room teenperature ‘To prevent damage tothe unit and to ensure a safe working environment be sute to comply with the following precautions. ‘Do not use the unt for applications other than soldering, + Do not rap the soiserng ion against he work bench to shake of residual solder, or otherwise subject the ron to severe shocks. Do not mociy the unit "Make sure to use only genuine HAKKO replacement pars. (Do not wat he unit or use when your hands ae wet * Donat endo damage the cad, Shou the card become bent, do nto he cad in te ton, The soldering process wil produce smoke, so ‘make sue the area is well vertiaiod While using the unt, do not do anything which may cause body harm or physical damage.Saad ee Cece . Iron Holder 8B. Connections Roceptacie ‘ign the grooves and pins, and push straight in oe Turn clockwise firmy Mt Heater he Lap ‘The sponge Is comprossod. It wil swell when ‘moistened with water. Before using the unit, ‘dampen the sponge with water and squeeze ‘tery. Failure to do s0 may result in damage to the soldering tip. 4. Dampan the small leaning sponge with water and squoeze it dry, Place it none of the four openings inte ran holcer ase 2. Add water to approsmatly th loved show at ‘he et. The sal sponge vill abeorb water to Keep the larger sponge above i wet a al tres. Note: The large sponge may be used by isa nthe case, be not necessary to Insert tne emall sponge o” acd wate 3, Dampen the large cleaning sponge and place iton the ren holder base, "Note: The 800 (8) and 9071908 soldering irons require ciferant ron recep cl. Bo sure to chango recoptacios when changing ions. (See pg. 20, Pars List Bo sure to tum off the power switch before connecting of disconnecting the soldering iron. Failure to do so may result in damage 10 the station. 4. Comect the cord assembly tothe receptar leon the rent panel ofthe station, 2. Place the soldering kon in the fon recepta- leon the ron alder 8, Plug the power cor into a power supply. ‘Be sure t ground the unit 4. Turn the power switch to ON, Note: The temperate is reset at 400 at he faciory (The Nos87-4,-5.and-6, ar preset 750" F) “The heater arp wicker wren the temperature has tabled. 5. Press € 10 display he preset tempera- ture. Wl be displayed for two seconds. 5GC. Setting the Temperature ‘Be sure to insert the coret end of the car nto tho care cok. Whe sting to temperature, the heating elements of Example: Chango the temperature 1. Inger the car into the car sit on the from 400°C to 350°C, front panel af the station, The le most cig inthe cspay (he 100s digi wil Begin flashing, indicating that th sition isin the temperature seting made and thatthe 1008 dist can be acjusted OO) _isstite ces 2. Using the @ or GD buton to increase oe crease he vale, select he ested value forthe 100% dig. The 1008 dig ean beset 102 For 4 Press @ when he i ested value cepiayec The wll cause the midae dig (he 10s digi in he as pay 0 begn fashing 3. Again using the @ o° @ button, select the desired valve forthe 108 sgt The 108 digt canbesstio (22458 189 or 0 Press @ whon tne dosed value cs played This wilcause the digt on the rant lie 1 cigitin the cispay begin hashing a siz 4 Again using the @ o1 @ buston, select 350) .7e Ore [FGF] te cesres ate en age tel dgtcanbesetio (22456 TES cer 0, Foss 3 when the desired velue is diplayes The store te temperate seting in marry, spay the temperature seting, and ale heater cant y Note: the poner och tuned of rng 350 ony op oe tperare oust rer sata, re tng wl ot De Soredin ey.Setting up the HAKKO 937 (continue G. Setting or Changing the To change the temperature seting when the Temperature (comined) 04 NAB been eft in he station. 1. Press @ and hold it dun for atleast one seo0nd. The current tomperature setting wil be dsplayed fora moment, then the 100% cigit wil begin lasing, incicatng that the station is now in the temperature seting mode. Proceed wit the procedure on page 6. 2. i @ is sessed tor iss than one secon, the resent eperatue eating wit be ix played er wo secards, hen te spay wil again show he tp ampere The Card 1. tor aotng the tamperature,remeve the ‘card. The preset temperature cannot be ‘changed unti the card is reirserted, even i the power switch is turned of. Thus, the power can be turned of and on whout having 1 reset the temperate each time, and accurate and safe temperature cont 's assure, 2. Any HAKKO 937 card can be used with any HAKKO 987 staton. 3. The HAKKO 937 will operate normally with ‘card inserted. I te power is turned oft while he catdis inserted, when the power Is turned on again, he previously sot tom perature wil be used to heat up the solar ing ton, Stacking Stations For greater convenience and soldering of lane, bo stations can be eecurey sacked.The HAKKO 967 has throe useradiustabe or viewable parameters ) Temperature daplay mode {(Contigrade or Fahrennet),b) Heatecaror temperature tolerance, and) Rocm temperature com: pensation value (lst mode). Once paramater-nput mode is entered, these parameters are set in the ocder shown, Once all tee parameters have been normal operation ie resumed, Parameter Input Mode rn Centigrade or Fahrenheit ‘Temperature Display Heater-error ‘Temperature Tolerance (s00 Heater Error on paget3) Hestererror Temperature Range CContigrade: 30150" Fatvenhet:60-~200"F 3. Room Temperature Compensation Value (test mode) 1. Tur ofthe power swich, 2. Pressanchoishe @) and @ tons srukaneousy ane non 8 ower etn 3. Contnue hong down the and bute tons ue deplay eats eter (or ‘Centigrade or tr Fahrenpe The staton snow in pavaretar nput mode. 4, Press ether the @ or @ buton to ater- rately capi ¢ and F 5. When the desired method is spayed prose @. Tho ato aroremaeratire wl ron be Geplyed andthe heros ot (1008 dg nthe dep wi bag fashing. ‘The heate-orror temporatuteflerance para- meters entered nthe same manner as used to set the temperature, (See pg. 6, steps 2-4) Be sure o use valve within the slowable range. (568 char tlt) Ia value outside this range is selected, the display wil again lash tho 1008 gigit Should mis occur, reantor a ‘correct vale, Alter sting the hestererror temperature toer- ‘ance, the cispay wll show tho room tempore |e compensation value (tet rade). ‘This is the measured tomperature a the sob doring ton tp. tis used te calibrate the tp temperature (See pg. 8, Calibration of Iron Temperature) No inputs are mace hre-Te py wrt Bink nr wil he hater receive powor ross @ oompespormaar np. The elosng ‘Spraure satin i be dpe for wo seo: eras hen pone il be spied tte heer and nema temparace con Begeee ese Calibration is required whenever the soldering ton, ots heating element or tp have been replaced. Arough either ofthe two folowing calration methods can be used, caliation with a tip thermometer is more accurate, Calibration with a 1 Sette lomparature fo 00°C (750°F) Tip Thermometer 2, When the temperature stabi the CAL pot plug remove 3. Using regular ox smal crosspoint soren- ctv, tur he serew marked CAL on the frent panel of he station until the tp ther- We rmoommend the HAKKO 191 mometeindeates a temperature of 400° ‘and HAKKO 192 thermometers for care ‘measuring the lp lemperatire Note: Turn the serow cloceiso to incroase the temperature and courterclock- ‘to to reduee the lemperatte 4. Reattach the CAL pot plug Calibration with a Room “1 Allow the HAKKO 837 to nl to 100m tem- Thermometer (test mode) perature. (approx. 1 hur 2. Press and hola down the (and @ but tons simatanecush, and ium the power Sitch on (660 Parameters on pa. 8) 8. Following tne procedure on page 8, cisplay ‘he oom temperature compensation value (ast mode), This isthe measured tempers ‘ure ofthe soldering ent. Ha mistake is made while performing stops 2 (09, the station wil start up normally and the heating element wil begin warming up. Should this happen, tum the station off and wait until ‘thas again cooled to oom temperature. 4. Using a regula or small cross point screw clove, turn tne screw marked CAL on the front panel ofthe station unt the display Indicates the room temperate plus or ‘minus the value inthe callration chart on page 10. 5, Press @ to complete the calibration Power will row be supplied tothe heater ‘and normal temperature corial wil begin 9Perches Example: To calibrate the 900N-TB tip at a oom tamperature of 22°C (70°F, adjust the CAL potentiometer unt the digital display reads 20 (68) Room Temperature: «+4... 22°C (70°F) ‘Compensation Value: «+... 4.20 (4°F) Digital Display: =-20°C (66°F) as Eid 908 verso |e | wwrrase | woven | ware ere 2 [oats |e [owe | eee sures | reer _| me © swwraxs | recen | mae ® cone |e fexn | seen mre | ewen sas [_zown settom_ | reven war | ein, 10Tip Temperature High soldering temperatures can degrade the tip. Use the lowest possibe soldering tempers. {ure The excalient thermal recovery character- istics ensue ecient and ellcive sldering leven at low lomporaturos. Low temporatures ‘aso protect the soldered ems from thera amage, Cleaning Clean the tip regularly with a clearing sponge, {8 oxides and carbides trom the solder and fx can form impurities on tha tip. These imau- Fives can result defective joi, or reduce the tips heat conductivity. \When using the soldering fon cominuously, be ‘sure to loosen the ip and remove ary oxige at least once a week, This helps prevent ecizue ‘and reduction ofthe tip temperature. When Not In Use Never leave the soldering fon siting ta high temperate for long periods, ashe t's solder plating wil become covered with oxige.wich can greatly reduce the tips heat conductivity. After Use ‘ipa tne tip clean and coat it with resh solder. ‘Ths helps prevent tip oxidation, Maintenance Inspect and Clean the tip 4 Sot he lomperature to 250°C (482°F) 2. When the temperature stabilizes, clean the tip with he cleaning sponge and chock the cencition ofthe ti. 3, hate is black oxide on th solder plated Porton ofthe tip. apply new fh-containes ‘solder and wipe the tp on the leaning sponge. Repest unt the oxde i complete- Iv removed. Coat with new solder. Never file the tip to remove oxide, 4, the ip is deformed cr hesully eroded, place it wih a new one. 1‘The tip temperature wil vary according to the shape of he tip, The prefered method of aqusiment uses a tp theomate (See Catbraton of ran Temperature cn page 9)A less accurate method involves adustng ine temperature seting accorang to the adjustment value for eBcn tn, Example: When using @ SOOM-T-H ip a 400 "¢ (750 * ) the temperature derence betwen tis tp {and a SCOM-T-8 tip is-20 " C36 " F) Set he tempersture spay to 420° C(T8S °F) Reler tothe chart below forthe coract adjustment values, 908 Ferma edeny 00K een wn Vox Tocuwcunees 2 Oe oe oSError Messages System Error Sonsor Errot (ashing of the ‘Temperature Display) ‘Tha HAKKO 957 displays varous eror messages whenever thre isa problem, Hf the fofowing mes. sages ate displayed, rel to the Troubleshooting Guide on page *4, \Whon the power i tuned on, the system auto- matically chacks its memery and the store pro ‘rammed. It a problem ie found, the unt wil ds- play [===] and all operations will come to com plete stop, If thre is @possbilly ofa tite of the sensor or any part of te sensor crcui, [5=E] willbe displayed ‘and power tote solani wil be cto HY power i being sent to he soldering itn and the tip temperature goes below tne heaters t= Peraiurefolerance setting, the temperature display ‘wil beain flashing on anc of. This indeates a pos- ble heater meluncton Fer exampla, aseume thatthe temperature setting is 400°C (780°F) and the heate-oror temperature tolerance value s 50°C (100°). he temperature ‘ofthe soldering ton goes below 350°O (850°F), ‘even though the healer is receWving power. the lisplay wil bagi flashing incioaing 8 possible hoster maliuncton, Example: 400-50 = 350 (750-100= 6507) The cisplay begins lasting Note: he temperature begins to ise ‘again, he cepa wil st Hashing, even if the splayed temperate Is below 350°C (650°F) Before Servicing. ‘Always disconnect the power plug before servic- ing. Feiture to do so may resultin electric shock. the powor cord is damaged, it must be replaced by the manufacturer or is service agent or similarly quali person in order to ‘avoid elecrleal hazards 13Rieter crc Problem Check ‘The unit does not operate. 1s the fuse blown? Determine why the fuse biow and eliminate the cause, thon repace the fuse Is he ins of the on shortclcuted? Is the grounding spring touching the heat- Ing element? {the heating clement lead twisted and shor-ciroutes? 's the power cord broken? Feplace It wit a new core ‘The tip does not heat up. Sensor eror or = heater error is displayed. 1s the power cord andior connecting plug disconnected? Connect le the coldering ton gore brokon? ‘See Check fora Broken Heating Element or Cord Assembly pg. 15. |s the heating eloment broken? Soo Check fora Broken Heating Element or Cord Assembly, pa. 15. “The tip heats up intermittently. : Is the soldering iron cord broken? See Check for # Broken Heating Element or Cord Assembly, po. 15. ‘Solder will not wet the tp. ‘The tip temperature is too low. |s the tp temperature too high? ‘Set an appropriate temperature, Is the tip clean? Clean tw tp. (See Tp Care and Use, pa. 1.) Is the tip coated with oxide? Clean be tp (See Tp Care and Use, 99. 1.) Is the Iron calibrated correctly? ecalbate. (See Calbration of ron Temperature on page 8) [A system error is displayed. Contact your nearest HAKKO representative Heater errors are frequently displayed. = + 1s the tp to0 small forthe items to be sol- ered? Use a heavier ti, I the heater-error temperature tolerance setting too low? Increase the value ofthe sting,iene niece acing 4. Check for a Broken 1. Disconnect the connecting plug Heating Element or 2 Measute the resistance valve between pins Cord Assembly 1 and 2 (he sensor) It should be between 480 and 680. 3. Measure the resistance value batween pins sf~\2 4 and 5 (he heating element) I shouts be teatna ¢ “(0° oN”. soner between 259 and 352. Benen se oi ether ofthe to measure values are ur- Side ther acceptabe ranges, it wil be neces Saty t replace tte heating element, sensor ‘andor cote asserby, 4 Measure the resistance value between pin 3 Sandpaper or ste! woo! ‘andthe tp. It should be less than 20. If isnot, there may be oxidation, Using sand- paper or steel woo, ighty rub the areas oF the tip ncicate at lt 2. Disassemble the Dissasoming the 07908 i “urn the cut (3) eounteriocke and Soldering tron remove te tp enclasire 2) ana he 8 (3). 2, Tum the nipple (4) counterclockwise and remove i om tne ron 3. Pull both the neating lament (6) and na cote assembiy (11) toward te ip of the ron fang out of the handle (2). 4, Pall the grounding spring (6) out ofthe D seve Disassembling the 2008 1, Slide the handle cover (2) toward the cord and remove the screw (1) securing the heat ing element 2. Tum the nut (8) counterclockwise and remove it rom the ron 4, Remove the tip (4 4, Pullboth the heating element (5) and the ‘cod toward the tipo the won anc aut of the anal (6) 15Replacing the Heating Element (continued) 3. Remeasure the Remeasuring the resistance—907/908 Resistance lg es ‘+ The resistance value between the Bue leads (censor) should be between 430 and 50, Heating Element red) ‘Sensor (blue) + The resstance value between the ed leads (hating element) shouid be between 2.60. onda, lather of ha rasisance value ie cusde the acceplabe range, replace the heating element ‘tor replacing the heating element, measure the folowing rasistance values + Between pin 4 and pin 1 oF 2 Between pin S and pin 1 or 2 I both values are not, the heating element land the senaor ara touching which wil dam- ‘298 the station, Finally, remeasu th following resetance val. ‘uae to confirm that the lease are not wisted {and thal the grounding sping is properly con Inatrvction fr intaling @ new ected. heating element for both the ‘and 9071008 are + Bowoon pins 1 and 2 (43 - $80) ee ee * Bemoon pins 4 and 5 (25-350) included with he replacement par. | Between pine sands (25 280) | Romeasuring the resistance—300S Measure the resistance values of the sensor ‘nd the heating element onthe terminal board + Sangor 43-5802 + Heating element 25-350 Helter ofthe resistence values is outside the scceptable range, replace the heating element 16Replacing the Cord Assembly “Two mathods ar available fr testing the cord assembly, Test eto “urn the unt en, 2, Set the temperature to 480°C (695°). 3. Without wating forthe on te veach the sel temperature, wiggle and kink the cord al various points along tne lengtn of the 0rd, Ineiuding in the stain root crea at ‘the base ofthe ron hand. fa heater lamp tickers, the Cordis broken and should be replaced ‘The heater lamp wil flicker If the iron tom- ‘borature la allowed ta reach the set temper- ature. Before replacing the core, be sure ‘that this Is not the reason for the flickering, = Test Method 2 ree Check tne resistance between each pin on the connecting plug and its associated wire 1 on the terminal Board ineide the handle, (See chart at left) 2 ive | 0a All measured values should be CO. f any value 2 ‘Green oa 's greater than Of & fe, replace the cars 4 White cs ‘The fuse is located on the power switch PWB, 1. Remove the upper case. 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