MANUAL DE PROPIETARIO DE

CHEVROLET SPARK 0.8L

Manual de Mantenimiento: Chevrolet Spark 800cc/Daewoo Matiz est protegido por las
Leyes Nacionales e Internacionales de Derechos de Autor.

Queda prohibida la reproduccin o distribucin de los contenidos de este libro por

cualquier medio mecnico o electrnico, ya sean fotocopias, distribucin va e-mail,
enlaces de descargas, sitios Web no autorizados o similares sin autorizacin del autor.

Jorge E. Penagos P.

Todos los Derechos Reservados

ISBN: 978-9942-02-587-6

Ao 2009

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Todos los Derechos Reservados 2009 Jorge E. Penagos P.
 CONSEJOS PARA USAR EL MANUAL

Empieza por el captulo que te resulte ms fcil de entender y aplicar en

tu caso, dedica algunos minutos a revisar todo el contenido del manual ya que
te servir de mucho cualquier detalle que observes y asimiles.

No te frustres intentando hacer todo a la vez, realizando una cosa por

vez tomars confianza y destreza, conocers tu automvil poco a poco lo que
te dar confianza y satisfaccin.

No importa si desconoces totalmente la mecnica de tu automvil, con

este manual, tu intuicin y dedicacin logrars en poco tiempo poner tu
vehculo a punto AHORRANDO TIEMPO, DINERO Y MOLESTIAS.

Te felicito por haber adquirido este manual y dejo en tus manos una
gua til, sencilla y prctica.

Atentamente,

Jorge E. Penagos P.

http://www.autodaewoospark.com
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Todos los Derechos Reservados 2009 Jorge E. Penagos P.
NDICE
Captulo 1: Cambio de pastillas de frenos 9

1.1.- Introduccin 10
1.2.- Herramientas para el cambio de pastillas de freno 12
1.3.- Cambio de pastillas de freno en neumtico delantero izquierdo 12
1.4.- Cambio de pastillas de freno en neumtico derecho 17

Captulo 2.- Lquido de frenos 22

2.1.- Cundo se debe reemplazar el lquido de frenos? 23

2.2.- Cambio de lquido de frenos: procedimiento 25
2.3.- Drenaje en frenos posteriores 26
2.4.- Drenaje en freno delantero derecho 28
2.5.- Drenaje en freno delantero izquierdo 30
2.6.- Qu resultados debo esperar? 31

Captulo 3.- Freno de tambor 32

3.1.- Introduccin 33
3.2.- Revisin ajuste y calibracin del freno de tambor izquierdo 33
3.3.- Revisin, ajuste y calibracin del freno de tambor derecho 38

Captulo 4.- Freno de mano 40

4.1.- Introduccin 41
4.2.- Desmontaje del freno de mano 41
4.3.- Inspeccin del sistema de freno de mano 44
4.4.- Inspeccin del interruptor de freno de mano 45
4.5.- Tensado del cable del freno de mano 47

Captulo 5.- Cambio y limpieza del distribuidor de alta tensin 49

5.1.- Introduccin 50
5.2.- Herramientas necesarias 50
5.3.- Mantenimiento del distribuidor, ubicacin 51
5.4.- Desmontaje de tapa de distribuidor y rotor 52
5.5.- Limpieza y cambio de tapa de distribuidor 55

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Todos los Derechos Reservados 2009 Jorge E. Penagos P.
Captulo 6.- Refrigerante (Coolant) 59

6.1.- Introduccin 60
6.2.- Proporcin agua/etilenglicol 62
6.3.- Materiales para el cambio de lquido refrigerante 63
6.4.- Cuidados al drenar el refrigerante caliente 63
6.5.- Drenaje y cambio del lquido refrigerante 63

Captulo 7.- Cambio y limpieza de bujas 66

7.1.- Introduccin 67
7.2.- Funcin de la buja 67
7.3.- Composicin de una buja 67
7.4.- Bujas para Chevrolet Spark 800/Daewoo Matiz 68
7.5.- Medicin y calibracin de holgura de las bujas 71
7.6.- Cambio de bujas 72
7.7.- Cambio de bujas BPR5EY-11(GM#:94535748) en imgenes 74

Captulo 8.- Limpieza de inyectores 75

8.1.- Inyectores 76
8.2.- Limpia-inyectores en el combustible 77
8.3.- Limpieza de inyectores 78
8.4.- Desmontaje de riel de inyectores 79
8.5.- Limpieza de los inyectores y riel 79
8.6.- Pruebas con multmetro 80
8.6.1.- Prueba de inyectores con batera 81
8.7.- Mantenimiento de inyectores en imgenes 82
8.7.1.- Desconexin de la batera 82

Captulo 9.- Cambio de filtro de aire 87

9.1.- Introduccin 88
9.2.- Limpieza y/o cambio del filtro de aire 88

Captulo 10.- Filtro de gasolina 91

10.1.- Introduccin 92
10.2.- Cambio de filtro de gasolina 92

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Todos los Derechos Reservados 2009 Jorge E. Penagos P.
 GENERAL ENGINE INFORMATION 1A 11

CHECKING ENGINE FLUID LEVEL 3. Remove the oil drain plug (c) and draw oil off.
Check the engine fluid level or condition. If needed, refill
or replace the oil.
Check the engine oil level within engine normal operat-
ing temperature as follows ;
1. After stopping the engine, wait for a few minutes to
accumulate oil into the oil pan.
2. After pulling out the oil level gauge (a), check the oil
level.
3. Clean the oil level gauge and insert the gauge into
guide.
4. After pulling out the oil level gauge again, recheck the
oil level and insert the gauge into guide again.
Important: Oil level should be between MIN mark and
MAX mark.
5. If oil level is below the MIN mark, refill engine oil as
much as the demanded quantify.
D102A302
Important: If checking oil level under the engine cold
condition, oil is not accumulated into oil pan quickly and 4. After drawing oil completely, tighten the oil drain plug
correct level checking can not be performed. Therefore, to 3040 NSm (2230 lb-ft).
wait until temperature reaches the normal operating
5. Replace the oil filter using the oil filter wrench
condition and check the engine oil level.
0991547341 (d).
D Remove the air cleaner/resonator/snorkel as-
sembly.
D After removing the bolts, remove the heat
shield.
D Loosen the power steering pump cap screw and
pull the power steering hose into the front.
D Remove the oil filter.
Important: Whenever changing engine oil, replace the
oil filter. When replacing new oil filter, apply engine oil on
oil filter sealing.

D102A301

CHANGING ENGINE OIL OR OIL

FILTER
Tools Required
0991547341 Oil Filter Wrench.
When checking engine oil level or condition, if needed,
change engine oil (including the filter) as follows ;
1. After stopping the engine, wait for a few minutes to D102A303
accumulate oil into the oil pan.
2. Remove the oil filter cap (b).

DAEWOO M-150 BL2

1A 12 GENERAL ENGINE INFORMATION

CHECKING ENGINE TIMING BELT

After checking the timing belt for looseness, crack, wear
or tension, replace the belt if necessary.

CHECKING ACCESSORY BELT

After checking the alternator belt (e), air conditioning/
power steering belt (f), air conditioning belt (g), power
steering belt (h), for looseness, crack, wear or tension,
replace the belt if necessary.

D102A305

2. Remove the spark plugs from cylinder head using a

wrench.
3. Measure the spark plug clearance (k) with the filler
gauge. If measured value is not within the specified
value, adjust the grounding electrode.
When installing new spark plug, check the clearance
for equality and install it.

D102A304

CHECKING SPARK PLUG

After checking the spark plug for bad clearance, exces-
sive carbon deposit, worn electrode or damaged insula-
tor, replace the new one if necessary.
Remove and check the spark plug as follows ;
1. Pull the high tension cable cap portion (i), and discon-
nect the high tension cable from the spark plug.
If pulling the high tension cable (j), circuit could be
disconnected. Therefore, the cap portion should be
used.

D102A306

DAEWOO M-150 BL2


CHECKING AIR CLEANER ELEMENT
If the air cleaner element becomes dirty, engine efficien-
cy could be deteriorated.
Be sure to check the element often.
Especially, if a vehicle frequently runs on a dusty road,
check and replace the element often.
CHECKING FUEL FILTER
If fuel filter is used over the specified period, engine effi-
ciency is deteriorated by dust or foreign material.
Therefore, replace a new one within the specified peri-
od.
DAEWOO M-150 BL2
GENERAL ENGINE INFORMATION 1A 13
CHECKING FUEL SYSTEM
Check the fuel system as follows ;
D Check the fuel line or line connection portion for dam-
age or leakage.
D Check the fuel hose surface for damage.
D Check the fuel cap for looseness.
CHECKING HOSE SYSTEM
Check the engine vacuum hose, PCV hose or canister
hose as follows ;
D Check the hose surface for damage by heat or ma-
chine.
D Check the hose for hardening, crack, tear, or coming
off.
 1A 14 GENERAL ENGINE INFORMATION

SPECIFICATIONS
GENERAL SPECIFICATIONS

Application Description

Maximum Speed 144 km/h (90 mph)

Vehicle Capacity

Gradeability 0.420 tan

Minimum Turning Radius

Bore Stroke
4.5 m (14.8 ft)
68.5 72.0 mm (2.70 2.83 inch)

Displacement 796 cm3 (48.6 in3)

Compression Ratio 9.3 : 1

Maximum Power 37.5 KW (6,000 rpm)
Engine Information

Maximum Torque 68.6 NSm (50.59 lb-ft) (at 4,600 rpm)

Ignition Timing (Ignition Sequence) 5_ BTDC (132) / 10_ BTDC (132)

Air Conditioning System (ON) 1,000 50 rpm
Idle Speed

Air Conditioning System (OFF) 950 rpm
Engine Overhead Cam L3

Direct Ignition System (DIS) /

Ignition Type
High Energy Ignition (HEI)

Distributor Optical Sensor Type

Starter

SparkPlug
Unleaded
SD 80
BPR5EY11, RN9YC4, WR8DCX

Leaded BPR5EY, RN9YC, WR8DC

Fuel Injection Type MPI

Fuel Pump Electric Motor Pump

Engine Part Type Fuel Filter Cartridge

Lubricating Type Forced Feed Type

Oil Pump Rotary Pump Type
Cooling Type Forced Water Circulation

Radiator Cross Flow

Water Pump

Thermostat
Centrifugal
Pellet Type

Air Cleaner Element Non Woven Fablic

Muffler Catalytic Converter, Closed Circuit

Battery
Engine Oil
MF
SJ Grade

Engine Part SAE 5W30, SAE 10W30, SAE 15W40
Capacity

Refrigerant Four Seasons

Engine Disassembly 3.0 L (3.17 qt)

Oil Change (Including filter) 2.7 L (2.85 qt)
Engine Oil
Oil Change (Not including filter) 2.5 L (2.64 qt)

Oil Level Gauge 1 L (1.06 qt) (MIN to MAX)

Coolant 3.8 L (4.02 qt)

Engine Information

Battery 12V35 AH, 246 CCA

Generator 65 A

Starter

Output Capacity
0.8 kW
90 133 Lph

Fuel Pump
Output Pressure 380 kPa (55.1 Psi)

Fuel Tank Capacity 35 L (9.2 gal), 38 L (10 gal)

DAEWOO M-150 BL2

 GENERAL ENGINE INFORMATION 1A 15

ENGINE PERFORMANCE CURVE

D Maximum Power
: 51 PS (37.5 KW)
(at 6,000 rpm)

D Maximum Torque
: 7 KgSm (68.6 NSm)
(at 4,600 rpm)

D12A101A

DAEWOO M-150 BL2

 SECTION 1B
SOHC ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . 1B-2
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-2
Engine Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 1B-2
Cylinder Head and Valve Train . . . . . . . . . . . . . . 1B-2
Engine Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-3
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-3
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-3
Piston, Piston Ring and Piston Pin . . . . . . . . . . . 1B-3
Timing Belt and Pulley . . . . . . . . . . . . . . . . . . . . . 1B-4
Engine Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-4
Component Locator . . . . . . . . . . . . . . . . . . . . . . . . 1B-5
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-5
Engine Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-6
Manifold & Air Flow System . . . . . . . . . . . . . . . . . 1B-7
Timing Belt & Engine Mount . . . . . . . . . . . . . . . . 1B-8
Diagnostic Information and Procedure . . . . . . . 1B-9
Compression Pressure Check . . . . . . . . . . . . . . . 1B-9
Oil Pressure Check . . . . . . . . . . . . . . . . . . . . . . . . 1B-9
Adjustment of Valve Clearance . . . . . . . . . . . . . 1B-10
Ignition Timing Check and Adjustment
(Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-11
Valve Timing Check and Adjustment . . . . . . . . 1B-12
Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . 1B-14
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . 1B-14
DAEWOO M-150 BL2
Air Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . 1B-14
Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . 1B-15
Positive Crankcase Ventilation (PCV) Hose
and Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-15
Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-16
Exhaust Manifold (Typical) . . . . . . . . . . . . . . . . . 1B-18
Exhaust Manifold (Euro III) . . . . . . . . . . . . . . . . 1B-20
Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-21
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-23
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-24
Distributor Case . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-26
Cylinder Head and Gasket . . . . . . . . . . . . . . . . . 1B-28
Engine Mount Damping Block . . . . . . . . . . . . . . 1B-32
Engine Mount Front Damping Bush . . . . . . . . . 1B-34
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1B-35
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-47
Cylinder Head and Valve Train
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-47
Engine Block Components . . . . . . . . . . . . . . . . . 1B-59
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-71
Engine Specifications . . . . . . . . . . . . . . . . . . . . . 1B-71
Fastener Tightening Specifications . . . . . . . . . . 1B-73
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-75
Special Tools Table . . . . . . . . . . . . . . . . . . . . . . . 1B-75
Este Manual del Chevrolet Spark 0.8L
es una MUESTRA GRATIS de los Manuales que
puedes adquirir en la siguiente direccin:

http://www.autodaewoospark.com/manuales-chevrolet-spark800cc.php

Atentamente,

Jorge E. Penagos P.
http://www.autodaewoospark.com