WELSPUN

DAfEt27.O2.2O11

QUALITY ASSURANCE & CONTROL DEPARTMENT

MANUFACTURING
PROCEDURE QUALIFICATION TEST REPORT
(MPOr)
MPQT NO. ALTSHAR/HtLt-WME-2368/2014/SPtvt-2y01

tTP tto. MITPS/ALISHAR HILIPHASE 3 REV O

CUSTOMER ALISHAR CONTRACTING CORP

PROJECT HILI,PIPELINE PHASE-3

PIPE SIZE 1422.4 Mii (56) OD X 9.52r\,rr\r WT GRADE X 42 M ,PSL1

P.O. No. HILI-WME-2368 DT 15 JUNE 2013

APISL 45TH EDITION & CLIENT SPECIFICATION. PIPE SUPPLY QUALIry

SPECIFICATION
REOUIREI\4ENTS

flATERIAL GfIADE x42M,PSL1

STEELSUPPLIER

PIPE iIO E la0q)001 (Hellc.l), Ela00o05 (Skolp)& El4000023 (sMAw)

SALES ORDER. NO : 4414000003

INSPECTIOII BY : AICO

RESULTS I ACCEPTEO

,6{.')
'oc)

vt nt\( -,.,1 t{r,' r,r I tA

 PLAI{T :SPtl2
!f,,EL!5PftN MANUFACTURING
MPQr.No:ALf SHAR/H|L|-WlrlE 23ffi nU q 01
\PV' PROCEDURE QUALIFICATION TEST
OATE :27,02.2014
REPORT
CUSTOMER ALISHAR CONTTRACTING CORP

stzE 14224 MM (56) ODX952MMWT, GRADE S.O.NO. :a414000003

P.O. No. HILI-WME.2368 DT l5JUNE 2013 GRAOE :x42 M , PSL 1

SPEC. : API 5L 45TH EOITION & CLIENT SPECIFICATION- PIPE SUPPLY OUALIw REOUIREIVENTS

sR. NO. LIST OF CONTENTS PAGE NO.

MPQT Helical Wdd
I Material Test Cenitlcates { Coils and Welding Consumables) t
2 Procedure Qualification Report (PQR) For Helical Welding 2

3 Welding Procedure Specification (WPS; For Helical Welding 3

4 Results ofDestructive Test ( Helical Weld) 4

5 Chemical Comoosition - Base and Weld 5

6 Hydro Test Report 6

,1
'1 Ultrasonic and Radiography Test Repon
8 Visual and Dimensional Repon 8

MPQT Skelp weld

Procedure Qualification Repon (PQR) For Skelp Welding 9
2 Procedure Qualification Repon (WPS) For Skelp Welding IO
3 Results ofDestructive Test ( Skelp Weld) ll
4 Chemical Composition -Weld l2
5 Hydro Test Report l3
6 Ulrrasonic and Radiography test report t4
SMAW
Procedure Qualification Report (PQR) For SMAW Welding l)
2 Procedure Qualification Report (WPS) For Skelp Welding l6
3 Results of Destructive Test ( SMAW) t7
4 Radiography test report l8

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 PLArT :3PU2
IA'ELlsFIIN iilANUFACTURING
MPOT, o:ALf SHAR/H|L|.WME-2364 201 4t 01
\/ DATE t27.O2-2011
REPORT tAGE r01

l.Material Test Certificates ( Coils and

Welding Consumables)
 \A'Et-SPtJAI WELSPUN
\r'\/
DOCUMEI{T COIL / PI.ATE INSPECTION REPORT
r$- tl2r..dd,oD r d.'r-lrsrndlM

Prd.duE/wo rnn,u.doiNo.

,'Du'fiLd'.n'hlF|bi^.dq'N'o'
Non9l!.|fodD.|..1,5o-5|ti|fr..'t&'.d

Inspected / Tested Bv ed / Accepted 8y

V.Jo;Cft+
 JE*v STEEL LTD
India
Vijayanagar Works, P'O Vidyana Sar.S83n 5, Dist. Bellary ( Karnataka )
TC IFICA R STEEL TO SPE Tto 5L Gr. X-42

Date: 29.11 2013

Soecificalon :APl5L G. X-42 (PSL-1)
gr9!|!9q Hot Rolled StelCoils fullv killed filliliiilliiincat'on customer Name Heat No co'r No
Size fl hickness X Width) JSW Gtade (WCL 04) A Coil \ /T
Customer: Wslspun Middle East Pipe LLC.
2nd Industrial city Dammam
Kingdom of saudiArabia

fC No wME/APl.x4zzurJlJb

^.F.raiLGrrrl{.sHl

* r r t l r ----L

trnd Td, ol .olh

-_Id'l..loi@s
trd rd.r ol [IriB

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ffim**m'*,-"" H#fffi{ffi.*'. ffi.*#ffip*"- AHTTANC
- q|r& a.@i6o ur{ E l 60 aol:2cc
CERTIFICATO DI COLLAUDO
1590
Inspection Certificale - Abnahmeprtifzeugins - Certiticate de Recption
OUALITY CERTIFICATE
DATA 301O8t2011

PRODOTTO cl30004it I" DOC. dt 00mo

Produd FILOPITTARCS2||O O 'RASP.
Dispslch Note / Uererschein / Avig d,eroediton CLIEIITE
Ezeugnis 'tO Cuslomer / Besleller / Ctient
Produil
N. ORDTNE 3379/11
NORflATIVA EN 756 S2MO . ASME SEC II PART C Ordl / Bestellung / Commande AZIZ EUROPEN PIPE FACTORY LLC
Slandard AWS 45.23 | 2007 EA2 2ND INDUSTRIAL CITY
OAMMA'
CONFERiIA
Confnnation / Aufrragrbstlitigung / Confrmation d co.nmande

COLATA }I'
Heat/ Schmelze / Coulde

r0169 20

Elbfiiva
ElongaliOn
Heiglri z HR8
c' J
SUL PRODOTTO on prcdud
Slf Drcdrrt
Am Endoroddd /

ALTRE PROVE: ANNOTAZIONI

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*, o,enr.* r c-nor a o-r. s t 'r lfL

PWL PRECISICN WELDARC LTD.
(AN ISO 9001:2008 CO.)
49, B.T.ROAD, PANIHATI, 24 PARGANAS (NORTH)
WEST BENGAL, INDIA

NIANLiFAC] L:RING l[:S'r C:FRI lr]ICA lll

T.C. NO.: PWL/49|12-13
DATEr 23.08.2012

eusroMER NAMEIwELSPtN MIDD!qE4!I 48E! I-Lc

ORDERNO.:8100100388 DATE:23.04.2012
MATERIAL MATERIAL QUANTITY
SPECIFICATION DESCRIPTION

AWS A 5-17 12.08. t2

GRADE- EMI2K TO
16.08.t2
TEST RESULT
c% MnYo si% svo Po/o MOo/o COPPER
CHEMICAL
CONTENTO/O
ANALYSIS
0.08- 0.80- 0.15 -
0.15 1.20 0.40 0.03 0.03 0.35
SPECIFIED

OBSERVED 0.09 l.0r 0.15 0.016 0.016 x 0.15

PHYSICAL PROPERTIES ALL WELD AS WELDED COND

Yield Strength Elongation Charpy V-Notch Impact
Mpa (N/mm2) L= 4xd (%) Values at

40,40,42,44,48 iN coMBINATIoN wlrH

ni ulREMENrs oF ASME
SECTION-N PART.C.2OIO

ffii;;;d;;
 INSPECTION CERTIFICATE
-
ESAB
^- in accordance with EN 10204 .3.1
Date:
- 2013-12-02 Certilicate number: EC23245451 rev. 0

Our odei Your oder:

Our rclence: Sayeed Khan
Cuslomernumbei AE000201 Yoor fax numberl 96638589566
Cuslomer order datel Yoor gfiaill khansayeed@panguli/vs.com

lnvoic sddrss R.ivr of cdmcab Dlivry add.ess

PanGulf PanGur
Al Khobaf P.O.Box 2473 P.O.Box2413
2473 All0ob6r
SaldiAabia

DETIVERED PRODUCT CHEMICAL ANALYSIS

Blandl ESAB
Descriplion: OK Flux 10.71 25kg(551b)
Ilem number: 1071000200 ffi.ry,
Lol nlmbel PN333579
Quantjty: CaF2 17o/o
SiOz+nO2 21"k
cLASStF|CAnONS CaO+MgO 25016

EN ISO 14174 SAABl67ACH5 A1203+MnO 350/6

,AI
tl^.rtr/' 'L
COMMENTS
uI, r

Product supplied under a QA Programme fulflling the EN ISO 9001 standard.

This cedifcate is produced electronically and is valid without sagnature.
Please refer any qudes tol
Plot No. 520134. Jebel All Free Zone (South), PO Box 9964, Dubai, lel +971 4 880 9493

Validalion
Dariusz Ktowski Ouality Assuranco Manager
 ri.''\./!- J v r \Jr lr\./KTviANCE CERTiFICATE Hlt
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i':c_c: ?'ieail: ;A2: jjj:otr'//etd|9
F2?3 ,_
S;ii -ri-
SiEc:ice:.oi :,'l.S j::3:S\,r=S:r5_2i .\1i:11 ri(n!r,
::asj i:c:--:ci ::;:-::: j: ,lir;-= -ri li

Sreaiice{oa
Ciassficaion
F,OB McAl-LI
Crsiacer. !r/'rSPUi\l lllD0Le EAST FtFES,LLC 'Dele of lssue '29ftJANU+.RY 2013
Our Reference

EIect ade C h e rn lstry f/" )

c Si MnP Cu1 Mo
o.J0 0.15 1-91 0.01s 0.0o5 0r0g 0.55

Ch1rnlcal Aralysls ol Weld Metal Acco.ding to EMA2U2A04 2

':1

,le.hanlcal fe61s (as welded) Accarding to E l1(nN:2004 2

' I orl3||e I e3ong Charpy hp.ct T6sthg.

' Test Pldte. o.2okYetd Temo Aveiaoe
'F Cc) -
'C ksi (MPa) ft.tbf (Joutesi

Tn6 lrodrd identtfid abs b sloEfu in

35 &yan nF'dttrv NSw 22tl

f*anone gnz 7222
Fe\ Mltfi.t 6uq: P4 9792 1387
wkE rh.nicctn,au

Conlomanc Eng'neer
 PLAtaT :SPM2
Y9CL9'IJN MANUFACTURING
XFQT.I{o:ALISHARiHL|rWXE-23,'lm1 aO1
-vta ttE ar^Eftl rE c arr rat ttr^a?tarlt ?Ec?
OAIE I n.02.2014
REPORT PAGE :02

2. Procedure Qualilication Report (PQR)

For Helical Welding
 WELSPUN MIDDLE EAST PIPE LLC. POR/HSAWA!SflAR.3/SPM2/9 52101

A ELSPl]N I.I CDIE

Ooeration . SPM-2
PROCEDURE QUALIFICATION RECORD {POR} FOR SAW AS PER ASME SEX.-IX (4W.483)
ClienG :M/s Atishar Conkading Colp
Prqect :HILLIPIPELINE PHASE-3
Welding Procss (es) :SAW Application : Welding ofspilline pipe
SupponingPWPSNo. :PWPS/HSAWALISHAR3r'9.52l01
TYPE (S) SAW(AUTOMATIC)
codedi API-51(451h Edition)/As^4E SECTION lX
Pape size OD56 (14224mm)X0375 (9.52mm V'Ir )

JOTNTS (QW 402) OD

Backing - 1.52mm
Backing Mateial(Type)

M Meral

-
Non Menatic E ID

aAsE IETAL (OW 403] POST WELD HEAT TREATMENT (QW /IO7)
Maleial Specifcal on Type & Grade :APl5L X-421\,1PSL-1 Temperalu Range :N.4.
PNo :1 To PNo. :1 Time Ranoe : N.A.
Group No :1 Io Group No :1 GAS {qW 4Oa)
Thickness Qlalifed :9.52 mm
Weld Pass thickness ,9.52 GASMIXTURE NA
Pm range O24Mar Gascombination :NA
No sinql weld pass to excd 1 3mm Shielding :NA

FTLLER IETALS (QW 44r)

SFA Specinlion :SFA 5.1 7 & 5 23 {For SAW) Shielding :tlA
AWS Ctassification :EM12K & EA2 Trailng :NA
FillefMetalF No. :6 Backng :NA
Weld MeralAnalysis No.(A No ) :1
Size ot FillerMelar (in mm) :4 0 ELECTRTCAL CHARASTER|STTCS (aW /o9)
wne - Flux (Class) F7A5-EM12K & F8A2-EA2 Curent DC (Load) &AC (Til)
Wne (Class) ErM12K(Pcision)
:EA2 (Pinarc)
Frur (crass) :oK FLUX (10.71) Mode ot Metal Transier (GMAW) : NA
Manufatue :ESAB Othe6 :N A
Polaily : OCEP
Backing & Holdi.g Temp Or Flux :250-300 'c For Min 2Hls & Holding Amp :As Per Tabie
temp 80 C Volt :As Per Table
Type Of Flox :Agglornaratd
Heat InDut :as Pr Table
POSTTTON (qW 405) TECHNTQUE (OW410)
Position ol Grcove 1G Slingerorweave :NA
Weld Progssion N A. Initial Claning NAdle to Bevllod edge
Position of Fillet N A. l.ler Pass Cleaning NA
Mutipl orsingle Pass :Single Pastside
Sinsle or Multiple Electrode :l\,|!ltiple ior SAW(D & OO)
PREHEAT (ClW 406)
Preheat Tempe.ature : Ahbrent Temperature. Stick Oui :24mm(Lead) & 26mm(Tr6iD ior IOSAW
Intepass TempeBlure :N A :25mn(Lead) & 27mmfirail) ror oDsAw
P.eheat Manitenance :N A :28mm lor G[4AW
W distane 14mm(lD) & 15mm(OD) to. SAW
Automalic
Manual or iAolomatic
othels: :NA

tlto?, , ll

i:,\^.,(lF' I
--1-+f Bv AoDroved Bv
l-!
 WELSPUN MIDDLE EAST PIPE LLC. POR/HSAWALTSHAR-3ISPM2/9.52101
00
Dare 113t2011
Ooeration - SPM-2 2of3

PROCEDURE QUALIFICATION RECORD (PQR) FOR SAW AS PER ASME SEx.-lx (Qw.1E3)

FILLER METAL SIZE VOLTAGE (Voll) SPEED

Sr
SEQUENCE
DESCRIPTION CLASSIFICATION DC DC Ml/Min

PROCESS INTERNAL SAW

FLUX OK FLUX {10.71}/ gatch No:- PN333579

LEAD WIRE
(oc) EA2 10169/ll, a.0 mm 680 32
1
TRAILWIRE.OI
(AC)
EMl2K 0fl20614110,4.0 mm 550 33 1.70 1.409

TRAIL WIRE.O2
(AC) NOT TO BE USED

PROCESS EXTERNAL SAW

FLUX OK FLUX 110.71Y Batch o! Pl{333579

LEADWIRE
ea2 10169/11,4,0 mm 1120 33
2 (DC)
sEcoNo
PASS
TRAILWIRE-01
(AC)
EMl2K DU20614,10, ,1.0 mm 500 34 1,70 1.904

TRAIIWIRE.O2
(ac) NOTTO BE USED

k,
l'. 11. , Dl

ADDroved Bv
","'L*f,"o-r.Jb\/v lFs
\TIi Kr\TA S,\ I J]i] ' I,T\TII
iir 1 \1.' l: ,tl
.)'7
, t .,.1
 WELSPUN MIDDLE EAST PIPE LLC.

Operation - SPM 2
PROCEOURE OUAL|F|CAT|ON RECORO (pOR)FOR SAW {AS pERASME SEC. tX OW - 3)
@s No wPs,HsqwALrsMRarsPr4 ffr

mLoNc PROCESS(ES) $w
AUroMnc I sAwt

:- sPrral:H^eForiMrM.sr

IPF rEflnG r.rd r]i sPxrrrrsuR/xporEvxra.ruor

IELD VISUAI OK
xr*k:^

(l t26'r'
Officol /Eorrn*r\NDT)

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l$gss69h*El.fuod'96E

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,H:*i CLIf,NT/TPI A'?8qVEL

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ut-'sJ,>'
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 PLAXT :SPM2
I|^,ELiPIIN MANUFACTURING
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REPORT
r ff,

DAfe
PAGE
POT.No:ALf SHAR/HILHVME-2368 I 201 41 01
.27.O2.m11
:03

J. Welding Procedure Specifi cation

(WPS) For Helical Welding
 WELSPUN MIDDLE EAST PIPE LLC. i/Ps/HSAW/ALTSHAR-3,6PM2?9 52t01
XELSP!NMLODIE 00
18t2014
ODeration - SPM 2 1

WELDING PROCEDURE SPECIFICATION (WPS) FOR SAW

Client! M/s Arishar ConrEcting Co.p
Prcject HILLI PIPELINE PHASE-3
Welding Prccss (es) .SAW Apptiction : Welding ofspnatine pF
SupporlingPQR TPOFyHSAWALISHAR-3/SPM2/9.52I0r
TYPE (S) ]SAW(AUTOMATIC)
Coded! :APlsL(45 th Edilion)/ASTVE SECTION rX
Pip Size :OD56 (14224mm)X0375 (9.52mmWT)

|NTS (QW {t2) OD

ntDesig.
-
E
E

M Metal fr

E Non lrenslic Olher ID

Root G

BASE flETAL (OW,rc3) POST WELD HEAT TREATiTENT (OW,107)

Matenal Specilicalion Typ A Gde :APl 5l X-42M PSL-I Temperature Range :NA
PNo 11 To PNo 11 Time Ranoe :NA
Gmup No 11 To Grcup No. :1 GAS (AW urcE)
Thicknss Oualified :9 52 To 19.04 mm
Pipe Ola. :56 GAS I\4IXTURE
Weld pass thicknesss (Max) :9.52
PC[4 range : 0.24 max No snsle weld pass to xcesd 1 3 mm Shielding
FTLLER TUETALS (aW 404)
SFA Specilication ]SFA 5.17 A SFA 5 23 (For SAW)
AWS Classifction :EM12K & E42 (SAw) & ER70S{ (GMAVI Shielding
FillerMet lF No. :6 Trailing
Weld Metar Anarysis No.(ANo.) :1
Size or Filler Mrar (in mm) r.4 0 ELECTRICAL CHARACTERISTICS (AW4O9)
cunent Dc (Lead) &Ac ( Ilar)
wi.e - Frux(class) F7a6-EM12K & F8A2-EA2 Polaily DCEP
Wi.e (Class) :E^/t12K{Pcsion) lMode of MetalTransiar (GMAW) r NA
:EA2 (p ttarc) Others : N.A.
Amp :As PerTable
Voll :As Per Table
Flux(class) :oK FLUX (0.71) Heat Input :As Per1abte
Backing & Hording Tmp or Frux :250-3oo 'c For Min 2H.s & Holding remp. TECHNTOUE (OW4't0)
80'c Sl nger orweave :NA
Tyt'e OfFlux rAglomaraled InitialCleaning :NAdue to be!lled edge
RecrushedFlux Not To t used Gouging/Gdnding :NA
fller
Suoolemental rNA Mulliple orSingle Pass :Single PassJside
Single or Multiple Ereclrode SAW (lD & OD)
: Multiple ror
POSTT|ON {QW 405) Srick Our :20-30 mm lor 2 Wire SAW
Position of Groove : 1G Wire Dislance :10-20 mm
Weld PrcgEss on :N A lUanual or Aulomalic :Automatic
oscrrlaton NA
PREHEAT (QW 406) Peening rNA
PreheatTempralu. : anbienl TempEture. Themalprocss rNA
InleeassTemperature :NA. Others: :NA
Prehet Maniienanc :N.A.

rlYj' , tl

ls.ha,trJFJ Aooroved Bv
:r_rj,,titr:
 WELSPUN MIDDLE EAST PIPE LLC, TVPgHSAW/AI |SHAR-'SPM2/9.520 r
00
)ate 1/38014
Operation - SPM 2 2 012

WELOING PROCEDURE SPECIFICANON TWPSI FOR SAW

FILLER MEIAL SIzE

Sr
SEOUENCE
OESCRIPTION DC 0c
OFWELDING

PROCESS INTERNAL SAW

FLUX oK FLUX (10.71) ESAB

LEAD WIRE
(oc) E2 4.0 412.f4 3ona
1 FIRST PASS
TRAILWIRE{1
(AC) E[12K 4.0 49$05 3t-35 t.53-t.87 3't.409

TRAIL WIRE{i
(AC)
TOT TO AE USEO

PROCESS EXTERNAL SAW

FLUX oK FLUX 00.71) ESAB

IEADWIRE
et2 4.0 ro08n2t: 31.321
2 (DC)
sEcoNo
PASS
TRAILWIRE{'
(AC)
EHI2K :150-551, 32-36 1.53-1.87 31.904

TRAIL WIRE-o2
(rc) I{Of TO BE USED

"fL**t'
y;"" AoDroved Bv
 PLANT :SPil2
MANUFACTURING
U'ELSPI.tN oElat^Ertl rclE arr ra MPOT. o:ALfSHAR/HlLl-WlllE-2369201 4n1

\P\a REPORT
OAfE I n.O2.m11
PAOE :O,l

4. Results of Destructive Test

 s,ELSPUN WELSPUN TESTING LABORATORY

ou^lm co[TRot-
ooculrI TESI REPIORT ITECI{AIAAI. TEflSILE IESTI

)6rrENfr :AtFMn@ TiACIING CORP (MNISIRY OF W IERANoELaCIROTY) :llbls4n M<dre 61 Pa LLc ormm
)6b*add* lEoMti s,ruo aRAEu ril*id D6oiplio.|.ie :aPE. o sa (r122.r m) O0 x 0375. (9.!,2 m) wr
rtirltift :tllu+IPEtINE PH S3 lil*.id Sre'fcatdt I Oad6 tfr 5t asb EoTtotl / cR xl2 - PStl
rorS /Loilr AtEdEic CodiliB
:Hru,v\trrE a68 DATED ltJUNE.2oi3 :229lc(369r Rrl Z
) Pilo /lIPf5. :MITPSAUSI1^RHUPH SE3{REY.o| R.t @ Ob6qvdio. Shct ito aUSMRlnmTml
r6tl&dr.d r"S r |t70:2012 IPOT

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2. Ih.l5l n o.i 3rt/ rd !. nrrldued s.@B ii tu||, dnn y d 40.q, ot tE taDo6h.y. lwd s..Fns* {s'b f|d 9cu6r5 Ed&r; Fd E
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 vvELSPIJI\I WELSPUN TESTING LABORATORY

OOCUMEIIT TE REPoff OECHANICAT. OUIOED BEND, SIDE 8EI{D. FLAITENII{G, REVERSE BE D)

TESllflG uaoRAroiY, IELSPUN $oDrE EAST pl p LLC No 36 Str..! 2.d tiddu.t City, D.nn.n, rfficdd ot s.uda Ar tr
ALSL+RCO TFAC'I{C CORP {M NISTRY OI WAII IECTR C|T ,
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:PP.05d{r{22rm)00x037r(952m) WTwr
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2 Ihe $ !.d .ha I ior b. eoDd@d srept in ilt. *0r@t y{si aporcE or iie taroElory

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 u, E r- s; P tt hl WELSPUT{ IESTING LABORATORY

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5. Chemical Composition - Base and Weld

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WELSPUN ReDort No. 00
Dete/Shift 27.02.2Or4 / B
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MANUTACTURER Welspun Middlc Elsl Pipes LLC P|PEJ|ZE I,422 40 rn(5n 000 )ODXg ),?0
mm(ol75 lwT
PLANT N]\ME & LOCATION : SPIRAL-2,KSA SPECIFICATION : I|,5L-PSLI
CLttNT : Alisltr Conhc.ing Cotp. GRADE : X42
PROJECT : Shuiaba- Phosl CO|L /PLATE SIZA :t 520 mm W r l.350mm WI x C
PU RCHASS ORDf,R NO. : PO 3 H lLl'WME-2168 COIL / PLATf, S{JPPLICR
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WELSPUN ReDorl No, 01
Date/Shift 2't.02.2Ar4 /
QUALITY CONTROL P.gc
DOCUMENT COIL/ PLATE ULTRASONIC TEST & MUT REPORT
MA\UTACTURER wclspun Middl.Ea( Prpes LLc PlPf,slzl : 1.422 40 mm(56 000 )ODx9520
nm(o175 )wT
PLANT NAME & LOCATION : SPIR L-2,KSA SPECIFICATION i API-sL-PSLI
CLTENT : Alishar Conrmcting Coa CRADf, X42
PROJECI : Shriabr - Phasel CoIL/ PLATE StzE 9 520 mm wx 1,850 mn wT x c
PURCIIASf, ORDER l\O. : POJ H|L|-WME-2163 COIL / PLATE SUPPI,IER
SaLESoRDER NO, 4414m0001
Equipmenl Dctaih (cU l ) Soirdtesr,Ihncc.coil wid 2000nrm Melhodo|testing Staighl Aean Co ad Mcrhod
Equipftnr Debils (M UT) Mds lnd & [e.ouRln8dp To 5 M T*hnlqu. : Puls Echo TechntqDe
Equiem.nr Crl. M.rhod U!.d (R.r, 6 mm Flr( 8o(om Hole & Slol Al rT Prob D.rril lcul') lR Pbs.42 Pob.-r 2lax52)mflr.5MH2&
sra.,
P.obe Der{il (MUT) TRProbc..lMHz ofsizeo24/lomn
Prob. lcqueb.t (CU l ) : sMHz
Prob. rr.q!.ocr (MUT) : 4.0MHz
Sc.nnin! Speed (CUT) According to MillSp*d
25% 6r Coil body& 100% of Eds.s upro Scrnnlng$peed (M!T) : 6.0mh
Prob.A.gle(cuT) i 0'
APl5L45rb Edition md client spcc. ProbeAnglc (MUT)
DdcriptlonOf Accepl caLevel API JL 45ih Ednion ind client sp.c. P.oc.dur./ wo|k Inrtruction No. , wMEP/SPM/Qc/wrl9 REV 4.l0A

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esling,TPIA:Third Par.ly Inspectsion Agency,Ref .s!d:Reference
slandard,cal.:CaIibr
a!ion,NSD:Non Significant Defec!,SD:significant Defec!,NA:No! applicable

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WELSPUN ReDort No. o2
Detc/Shift 07. a3 .2014 / A
QUALITY CONTROL
Paee
DOCUMf,NT AUTOMATIC WELD ULTRASONIC TEST RIFORT
MANUFACIURER Wehpun Middle Easi Pipcr LLC PIPE slzt l,a!2 a0 mm()6 000 )ODxa':o
mrn(o175 )wr
PLANTNAME& LOCATION : SPIRAL-2, KSA SPICIFICATIO]\ : APL5L-PSLI
CIIENT : Alish( ('ontocting Co.p. CRADE : X42
PROJECI : Shui.ba - Phe l COIL/ PLATf, SIZE :9520mnWxl,350nnWTXC
Prl RCHASf, oRDIR l\O. : PO d lllll"wME-2168 COIL / PLATE SUPPLIER
SALESORDER NO, : ,1414000003
EquipmenrDelalb(AUT) :sofmieslflanca,l6pbvl6ch6,lzMPM Technique : Pulsc F,choTshnque
Equlpn.nr Dor.lk (MUT) Modsonic,lqp mgeup ro 5 m,6 Ps(. Prob. configu ntlon : l+l+x-HAZ
EquipDent Crl, M..hod Ured(Ret N5 Norch Prob. Ddrll (AU I) : 70'. oSomm & (8x9) mn 4 MHz
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G.h For(MUT) : 54db Prob. F..qu.n.l (MUT) : 4.0 MHz
Th.Bhold : 30% Scrnnltrgspeed (AU-D :12.0m/m
Exr. Olcoy.r.c. :100%wcld,HAz&50nmtind S..nnlng Sp..d (MUT) :60n/n
ctruma.da
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D6c ription of Accepr.n ce Lsv.l : Apl 51 4trh Ednion md cli.n! spec.
Procedure/Wor* Inslrmtlon No, : WMEP/SPM/OC/W'08A REV.l
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 Format No. oc/P/ 015 REV.00
WELSPUN RcDort No. 02
Date/Shift 03.03.201-4 /
QUALITY CONTROL Prse rofl
DOCUMENT MANUAL ULTRASONIC TEST REPORT
MA:IUIACTURf,II Welspu Middle Est Pipcs LIC PIPESIZE : 1322.40mm(56000 )ODxg 520
nm(0.175 )wr
PLANINAMf,&I,OCATION SPIRAL.2,KSA SPf,CIFICATION : API-tL-PSLI
CLIENT Alishar contBcling Corp CRADD : X42
PROJECT r Shuilb! - Phd.l COIL / PLATE Sl28 : 9.520 mn W x I ,350 mn WT x C
PU RCHASE ORDOR NO. PO # H ILI.WME.2]68 COIL / ILAI'E SUPPLIER
SALIISORDERNO, 441.1000003
Equipm..t D.t'ilr (MUT) r Molsonic,Eqp mflgeup ro 5 m.6 Pse. M.rhod Offdting : ABCM &SBCM
E{ulpn.n! crl. M.thod Used{Rel N5 Norch tchniquc : I'ulY FchoTRhnjque

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WELSPUN RcDort No. o2
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PLANT NAME & I,OCATION : SPIRAI--2, KSA IPECIFICATIO\ : API-5L PSLI
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REPORT
DATE | 27.02.2011
PAGE :08

8. Visual and Dimensional Inspection Report

 WELSPUN Format No. oc/F/008 REV.00
\hr Report No, 00
QUALITY CONTROL Date/Shift 01.03.2014 / B
Pase 1of 1
DOCUMENT VISUAL & DIMENSIONAL INSPECTION REPORT
: WdspD Middte l.j pip6 LLC PIPESIZE : t322.40 mn(56 000 )OOXg.jiO m(OJ75 ")W-
PLANT NAMD & LOCATIOii : SPIRA!,2- KSA SPICII'ICATION : API 5L PSlt
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PLAI{T :SPtl2
MPQT,I{o:ALf StlAR/HlL|.|mle-236Et 2O1 4101
OATE | 27.O2-m14
PAGE IO9

9. Procedure Qualification Report

(PQR) For Skelp Welding
 WELSPUN MIDOLE EAST PIPE LLC. )oRlHsAwaLrsMR 3/sPM29 5202

Operation - SPM2
PROCEDURE QUALIFICATION RECORD (PQR) FOR SKELP JOINT
M/s Alshar Conlracling Co.p
] HILLI PIPELINE PHASE.3
Weldino Pocss (6) :s,Aw Applietion : welding ol spiral line pipe
supDo.rinaPwPsNo :PWP9HSAWALTSHAR-3/9.52I02
TYPE (S)
:AP1-51(:r5 th Edition) &ASME SECTTON -tX
:oD 56 {14224nh|X0375 (952mmWT I
TA L END
NTS {OW t02)

I
E
E

M E
- -

For lO nonfusino metaland OD NA

BASE UTAL (QW /Ur3) POST IflELD HEAT TREATI{EIIT {QW rl07)
Maiedal Specifelon Type AG6de :APr5LX,42M PSL,1 Ranoe
Tofrperature :NA.
PNo :1 To PNo. :l Time Ranoe NA.
GrcupNo. :1 To croup No I
Ihictne$ Qlarined :9 52
Pipe Oia :56 GAS MIXIURE FLOWRATE
wrd pass lhickngsss (Max) :952 GasConbination :NA :NA
PCM.anOe 0 2a max Nosmgtewetd pass to exced 13mn shierdino :NA :NA

FTLLER TETALS (QtV a.oa)

sFA Speifeiion :sFA517 & 523 (For SAW)
Awsclassinion :EM12K& E-A2 shitding NA NA
Filler Metal F No :6 Traitino :NA rNA
Weld LreialAnalysis No.(A No ) :1 &cking NA NA
mm)
Siz or F ller Metal (in :4.0
Flux(Class)
Wire - F7A4,EM12K& F8A4-EA2 ELECTRICAL CHAR CTERISTICS (OW'OO)
Wi (Clas) :EM12({Preision) Curenl :OC AAC(For lD)tDC ior OO
rEA2 (Pina.c) Polanv : OCEP
Flux(Cla$) ]FLUX P223 (Lncoln)
Mode of Melar rransier (GMAW) NA
Baciino & Holding Temp Ot Flux :300 "c For 2HF & Holding Temp.loo'c othe6 : NA
Flux
Tyt Of :Agqlomarated Amp .AsPerTable...seepaqe2
RecrushdFlu Nol To be used Voll :As P6r lable ,.se page 2
Supplmenlal fillsr NA HerlnDur :As Per Table .se o 2
TECHNTOUE (qW ato)
POSrflOr{ {OW 45) Stinod or Weave :NA
GMve
Posiiion of : 1G Initial Ceannq :NA (Bevelled edqe) in loend
Wdd Progres$on :N.4. oD Gouging/ Gnndinq/al
Pcirid ofFdrr : N.A. hlerPassclning NA
Munide or Sinlre Pass : Single Pasgside
PRHEAT{qW'06I singre or Mlltipre Eleclrode Mulripre fo. sAw ro &
:Single for SAW OD
20'c Srrc* Our :25mm(Led) & z7mmlTir)-lo
:25mm-OO
Wredistane :1,|mm ior lD & NA lbr OD
Manualor Altomatc :Automatic
ClheFr NA

r'/d^,"ur
Bv ADbroued Bv
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IT-\KATA srr \l'I1\Trr /,
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 WELSPUN MIDDLE EAST PIPE LLC. PQR?HSAw/ALIS|lAR 3/SPM2/9 52102
0
Date 1812414
Operation - SPM-02
PROCEDURE QUALIFICATION RECORD {POR) FOR SKELP JOINT

FILLER METAL SIZE SPEEO

Sr

OESCRIPTION SEOUENCE
OFWELDING
CLASSIFICATION oc DC

PROCESS INTERNAL SAW

FLUX FLUX P223|BATCH t{O.:-l KOGI I

LEAD WlRE EA2

(oc) r0r69/11{4.0) 680 32
(Pittarc)
1
FIRST PASS
EMI2K
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(AC) NOT TO BE USED

PROCESS EXTERNAL SAW

FLUX FLUX P223|BATCH NO.:-lKOGll

LEAOWIRE sEcolio EM12K

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2 (DC) PASS

TRAILWIRE.Ol
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NOT TO BE USED 0.60 r.E90

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 --"7- WELSPUN MIDDLE EAST PIPE LLC,

ODeration - SPM-02
PROCEOURE QUALtFtCAftON RECORO (POR) FOR SKELP JOTNT AS PER ASUE SEX.jX (OW{83)

I{,ELOLNC PROaESS (S) $w

AUTOM^NC ( SAW

6uroED EEND rEsrarc* tr.ol

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MANUFACTURING
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I'/ELSP|IN PROCEDURE QUALIFICATION TEST
DAIE :27.02.2011
\/- REPORT PAGE :10

10. Welding Procedure Specification (WPS)

For Skelp Welding
 WELSPUN MIDDLE EAST PIPE LLC.

ODeration - SPM2
WELDTNG PROCEOURE SPECTFTCATTON (WPS) FOR SKELP JO|NT
Clier|ll r M/s Alishar Conrracting Co.p
Pfojecl I HtLLr PTPELTNE PHASE-3
Process (es) :SAW Appllcarlon : Welding ofspira inepipe
POR No. :PQR HSAWALIShAR 3/SPM2/9.52I02

coded: :APr5L{45rh Edition)/AsME SECTTON rX

Pipe Size Oo 56"(1422.4 mm) X 0 375" (9 52n'n wT)

JOTNTS {AW 402)

Design
Joinl :As Per Drawing
Backing rYes

Oltsde Welding Pass 1sl Pass

Stagel-Platstage Stage 2 - after pipe fo.hod and Stege3-Oubidewlding

Inside vl,ldino Pass Chio Back Grindino froh Outside

Specificalion Type & G.ade API5LX-42M PSL,1

.No. :1 To PNo 1

roup No. :1 To GroupNo. 1

cknessRa.ge :9.52 mn To 19 04 mm
PipeOia 56'
Wdd pass thicknesss (Max) :9 52 GAS I',IXTURE FLOW RAIE
PCM range 0 24md No s/ngre *rd pass to exceed 13 mm Conbination :NA rNA
ing :NA :NA

sFA Spcrfcalion sFA 5.1 7 ASFA 5 23 (For SAW)

classilictron EMr2h & EA2 (sAw) shlelding NA NA
FillerMetarF No. 6 Trairing NA NA
wdd meralana\sis no (A No) 1 Backing NA NA
Slze or Fille. Metal ( n mm) ,40
- Fux (Cast :F7A5-EM12K & F8A2-EA2 ELECTRICAL CHARACTERISTICS (QW,l09)
(crass) :EM12K(Precis on) cutrenl :Dc &Ac
:EA2(Piltarc) Poladly : DCEP
(class) :P223 (Lincoln) Mode of Meral Transie. (GMAW) : NA

ack ng & Hoding Temp ofFllx 260,350 "c For2H6 & Hordlng Tenp80.c As PerTabl ...seepage2
Of Flur rAggloma.ared As Pe. Table *page2
Fru NotTo be used rAs Per Table .. eoaoe2

iton oi Groove lc hilral Cleaning done by

ilion ot Frllel N.A

Single or Multiple Eleclrode

P.ehealTempealure : Ambienr Tempe.arure

InlePassTemFiaru :NA Auromatic
Manoal o. :Aulomatic
Pheal Manilenan@ :NA OtheB :NA

v!f',,,,,+,"

,.t .'iu,
.1", '' I
 WELSPUN MIDDLE EAST PIPE LLC. wPs/HsAwALtsHAR/SPM2./9 52,02
0
Date 113t2014
ODeration - SPM2 2 o12

wELOtNG PROCEDURE SPECtFtCATtON (WPS) FOR SKELP JOrNT

FILLERMETALSIZE VOLTAGE (Voll) SPEED

S.
SEOUENCE
OESCRIPTION
OF WELOING
CLASSIFICATION 0c oc

PROCESS INTERNAL SAW

FLUX FLUX P223 (Lincoln)

LEADWIRE
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EA2 6.|2-71a 30-34
1
FIRST PASS
TRAILWlRE-01
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(AC)
NOT TO AE USED

PROCESS EXTERNAL SAW

FLUX FLUX P223 lLincoln)

LEADWlRE sEcoN0
Ett12K 4,0 567{93 2A-32
2 (oc) PASS

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NOT TO BE USED

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DATE :27.02.2014
\/- REPORT

11. Results of Destructive test (Skelp Weld)

 WELSPUN WELSPUN TESTING LABOMTORY
P{Z^l saff ,/POi-SI0MRA 52101

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00culEr{r TEST REPORT {IECHAI{IC',1. TEI{SII TESTI

ILISHrR Co TMCTNG CORP (MN|STRY 0F WATR AND ELfcIRtOTy) l4gspun Midd 6 Ead A!. LLC, o,mm
PPE 0 56" (1422 4 m) 0D x 0 375" (9 52 nn)
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MITPS/AL|SHAR HrLr PI{ASE 3 (REV 0) R.ftcie oosalioi Sh*r No
Idr.i.d IiIPQT.SKELP

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12. Chemical Composition - Base and Weld

 u,ELSPUN WELSPUN TESTII{G LABOMTORY

IEST REPORT {CIIEMICAI AI{AI.

IESIIIIGLmOnAIORY,WETSF! r|mLt E Sr npt [C lto. lasrqa ha halrnr Ory. Om, Xrngirmds-d Ar-i.
frsHARCO|{IR CTftOCORP( uSIRyOFW tERAIOELECTR|C.IY] W.l.pun lllddl. tud Pip. tLC, tummlm
PIPE, O 56' lla22'!| nn) O0 10.375' (9.t2 6n) wl.
aPl 5t 450j EotTtox, GR nu . PsLl
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13. Hydro Test Report

 WELSPUN
Format No. oclF/ 005 REV. 0 0
RDort No. 00
Date/Shift 01 03 .2Ar4 / B
QUALITY CONTROL Paqe
DOCUMINT HYDRO TtrST REPORT
MANUFACIURf,R Wclspun Mlddle Edi Pltes LLC SlZe
PlPll 1.422 40 nrn(56 oLU )ODx9.520
mnl(0.:l7t ')wT
PLANT NAME & LOCATION : SPIRAL-2.KSA SPDCII'ICATION J API-sL PSLI
Cl,lrjNI Alkhar Coniftcling CoA CR^D[ : X42
PROJECT Shrirba - Phase il COIL/PLA-IES|ZE :9.520mnWxl,350DmwlrC
PURCHASE ORDER NO. POA HILI.WME.2]6I] COIL / PLATE SUPPLI IR
SALESORDERNO, 44l4m000l
P.6rurec.useNo, ll6ss'1102w114 Pr.$u.c Cruge c.llbrrtion On D.lc : 01012014
St.ndrrdTesl Prdsure 3l hdl Pr.$urc Crug. Crllb.rtlon Du.Dale : 03.03.2014
Applied Test P.esu.e r 37bar Itcmlo.
HoldtneTim. : los Prm.dur./work lnllru.don No, : wMIP/sPM/oPN/Wt/l I Rev02

l I tr4fixxDs MPOT T/C RASII4/RSOFI

Rcmark
Equipment
Legend cal. calibration, TPIA Third Parly Inspection Agency
SAT-SaCisfactory

N
INIPELI LI' / If,WED / ACCEPTED BY w,r r.srCUfEN RI r'fi,lvrra rI

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14. Ultrasonic and Radiography test report

 Format No. oclF/ 015 REV.00
WELSPUN RcDort No. 00
Drrc/Shift 02.03.2014 / a
QUALITY CONTROL Paqe
DOCUMENT RADIOCRAPHY TEST Rf, PORT
MANUFACTURER W.lspun Middle E6r Pipes LLC PIPESIZE : 1322.40 nm(56.000 )oDx9.520
nm(0.375)wT
PLANT NAMf,& I-OCATION SPIRAL.2, KSA SPECIFICATION r API tL PSLI
CLIENT Alishar Conklcriog CoA CRADE : X42
IROJECT , Shuirbr - Phasel COIL/PLATESIzf, : 9.520mnw x 1.850mm wTxc
PURCHASf,ORDER NO, : PO# HlLl-wME-2363 COIL/ PLA'I'E SUPPLIf,R
SALESORDERNO. : t1414000001
D.nsq R.ngc :2104
Pcn.t,oete.r : w 10Fe
'technlque : Slngl.vall sinsle nnrsc (swsl)
Fllmscreen D.r.lls : 0.|I mh Frc & Alck
Fcrl Spot Slz. & l ypc : l.omm&Mini
CIN A.SrNndard Sensirivny Erpcur.Tlm. : :10 s
G.omdric.l Unshrrp.d! ucl (u8=n/d) Not >0 5 mn Thk<s0.3 AcccDr.ncc Crltcrl. : PlSl,lsth F-dirion aM clidr spcc.

Equlpn..l Type & D.irll. trocedu.e/ Wofk I nstrucrion lo. WMIIP/S PMlQC/Wl/oi REV l
Sourc. To Flln Dl!i.nc.ISFD) flltcrs : NotADDlicable

I RrM^nKs

NSD 2 SAT MPQI' r7C

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Legnd RB Re-Beve], TPIA : Third ParLy Inspection Agency, WI -Work
:
Inatruction, Ref . Std. : Ref e
rence slandard, NSD : Non Significant Defecl,SD:Significan! Defec!,NA:Nots
Applicabl
e, SAT : SaEisfactsory

lNsPti(' I Ll, / ltrtt I tru ItY Rf,VIEWED / CERTIFIED BY

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ReDort No. 02
Dste/Shift 03 .a3.2014 / B
QUALITY CONTROL Psge Iofl
DOCUMf,NT MANUAL ULTRASONIC TIST ROPORT
MAIUfACIURER Welspu. Middl.E s Prp.s LLC Pl?8StZA : 1.42240nD(56.000',)ODX9520
nrD(0.:175 )wl
PLANT NAME & LOCATION : SPIRAL'2.KSA SPECIFICATION : AOI-5L-PSLI
Cl,lCNf : alrharconrncnng Corl. CRADE r X42
PROJECT Shuiaba - l)hsse 3 COll, / PLA rg SlzE : 9 J20 mm wx I .1150 mh wT x C
PURCHASI' ORDER NO. PO#HILI.WM 2:]68 COIL / PLATI] SUPPLIf,R
SALf,S ORDER NO. 441.$00001
Equipmnr Ddrilr (MUT) : Mo{anic.liqp d.sEl;p ro 5 m,6 Psa. M.rhodofT6rirg : AllcM&sBcM
Equipmcnr C.l.M.lhod Uled (Ret N5Norrh I.chnique : Pulsc hcho lchniquc
Couplrnl r water ProbeDetrll(Angl.) :(8x9)nm(45a70'o)Rect.element,4MHz
Gdn(Angl.Pmb.) : s4.0db Prob. Detlil (Ir) : TR Probe,,l MBz. Ofsizeo24/lomm
Gri(Tr Probe) : 43 0 db Fr.q!.rcy (angr.) :4MHz
rh.snold . a0% Fr.quenc! (rr) :4MH7
Acc.ptrn..Crit rir : APl5l45th Ddnion md clicn! spec. tc.nning Sperl (MUT) :60D/n
Desc DtlonofAcceorrnce Level : API5L45rh Edirion!trdchcn( sM. Prnc.dun/wuk lNrru.rion No. WMIP/SPM/OC/W' l0A REV. l

NSD NSI) NSt) NSD NSD MPQT T/C

Rem!rk
Calibration CAL At 15:25 AND R15:26 DONE SAT
Equipmnt
Legcnd End . T-End-Tai1 End , TPIA-Third Party Inspection Agency
NSD-Non
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15. Procedure Qualification Report

 WELSPUN MIDDLE EAST PIPE LLC. POR/SMAWALISHAR.3/9 5203

Operation -SP l,2&3

PROCEDURE QUALIFICATION RECORD (POR) FOR SIAW AS PER ASTIE SEX..IX (OW{83)
cli'|t- :M/S ALISMR CONTMCTING CORP
: HILLI PIPEIINE PHASE.3

:F'WPS/SMAWALISHAR.3/9.52/03
TYPE {S)
:AP|-5L(45 lh EdnionyASME SECTION -lX
:Oo 56 (ltr22.,l mm) X 0.375' (9.52 mWI )

JOTNTS (Ctwan2)
Joid Oesign
&ding I 66.67 % Ot WT
e
E
g Mer6l

f= Non Menalic

-
AAaE IEIAL (Ow :103) POSI WELO HEAT TREATIE T (OtV 407)
Mare&l spedfication Type & G6de :APt 5L x-42M PSt,t PWHT :N.4.
P. No. :1 To PNo. J Iim & TempralureRange : N.A.
GoupNo. I To Group No. :1 Thictms Ranoe : N.A.
Thict\ne$Qu.lifed :9.52mm 6A3 (aW aor)
Limn
Thicl('|ess :9.52 mm To 19.04 mm Gas(es) MinulE Frow Rate
PCM.a.ge :0.24m.x No single $/ld pass to dced 13 mm shielding:NA :M :M
rrailing iNA :M :M
3act ing :NA :NA :NA
FTLTER fETAtS (OW4q) Sf,AW
SFA Spdf@tion :SFA 5.5
AWS Clrsinton :E701a C I ru! luw $!,
Fillr Mlal F No. :4 :urent :DC
Weld MeralAnal6ls No.(A No.) :1 rolarity :DCEP
Size ofFiller Meral(in mm) :3.a1.0 Mod3 of MstalTransfer (GMAW :NA
M.nuhcturer: :zuLFl thels rN.A.
Irade Name :zutFl \mP. :As PerTable
Bacting Tmpretur :Backing Temp.35ooc For 2Hls and Hotdtng r'ol :A! Per T.bb
Temp. Min.8o"C {eal Inod rA! Pe. Table
Weld Met lThk. Range :9.52 mm TECHX|aUE {qW 410}
Olhe|! :NA Sldnge. or Weave :SLing ior Rool Run
& Waver for maining run
hilial cbanhg lnitial cle3ning done by
POSTI|ON GW aO6) Gougin9/Gddl.9/Ekusning E Air
Posnaon ol Grcove i lc Inler P.ss Cleaning :lnler Pass Clea.hg Oone
Weki Pbgessio. :NA. by Brushing/airlc.inding
Position ol Fillel I N,A. Pa3s
Mulliple or Single rMlIiple Pass/Side
Ersclrode :singl Eleclrode
singb or Mullipl
PREHEAT (QW ar'6) Gouging :NA
Melhod Of Bact
Peening :NA
PhearTemperature :AmbientTehpe6tuE. Manual or Automalic :Manual
l.lelpass Tmpalure (M.!.) : N.A. UsOlThemdProes :Nill
Pheal Manilmnce r N.A. othG :M

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 WELSPUN iIIDDLE EAST PIPE LLC. POwSMAW/AITSHAR-3/9.52103

Operation - SPM 1,2&3

PROCEDURE QUAL|F|CAT|ON RECORD IPQR) FOR SMAWAS pER ASME SEX.IX (QW483)

MANUAL SMAW
SPEEO

DC DC

1 Filst Run E7018 G 2660/3.2 mm 120 26 0.209 0.894

E7018 G 3aB li4 0 mm 180 o 142 1.980

Third Run E7018 G 3481/40 mm 180 26 0 130 2 t62

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Operation - SPM 1,2&3

PROCEDURE QUAL|F|CAT|ON RECORD (PQR) FOR SMAW AS PER ASI{E SEX..|X ow-{43)
PWPSEMAW/Af SHAR-3/9 52/03

PAR/SMAWAL SHAR 3 52r'03

r'VELD NG PROCESS ('S) SMAW

rYP INSPECIIONAUTHORIIY

IIECHANICAT IESTING iEPORTNO. :SPTUTALFHAR]POR. TR''.'?'Oi

LENG'TI

GUIDED BENO IESI ANGLE (1!O')

R.ponNo.: SPrwArrsHAR/PaR. 1R/s.!r?/01 R:poRT r{oP 1AI|SHAR/POR-8ROO,52/O1

IMPACTIESNNG:SP 2/AIISXAR/PORCVNTO,'ZOI
ABSORBED ENERGY (JOULES)

|/VELO VISUAL OK "X,'Xk,

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16. Welding Procedure Specification (WPS)

 WELSPUN MIDDLE EAST PIPE LLC. /VP9SMAWAL|SHAR-39.52/03

Operation - SPil 1,2&3

WELDII{G PROCEDURE SPECIFICATIOI (WPSI FOR SIAW
:M/S ALISHAR CONTMCTING CORP
: HITLI PIPELINE PHASE,3

:PQR/SMAWALISHAR/9.52,/03
rYPE (S)
:AP|5L ir5 lh EdiliortASME SEC1ON nX
:oo 56" (1a22.4 nm) X 0.375 {9.52 nWr)

l'rl (ctrv x2)

I Dssign :A! P6r Dr4ing
li.g :Ye6 66.67 % OfWr

M Metrl

Ef Non Molt.ric E

BASE IEIAL GW P]OST WEID HEAT IREATIEIIT (ClW :O7)

list6drl spocifietion Typ
'I'') 1l Grads :APt 5L x-a2M PsL-1 PlVllT :N.A.
t. No. I To P No. ri line t Rang
Tmpfdturg : N.A.
Sroup No. I To Goup No. :l Thickn63r Rrnoe :N.4.
Ihidn ss i9.52 mm G,t9 tqv.00)
Ihickr.. Qu.lifd l.5mm 10 19.(t m'n G5E(er) MinuE Fl4 R.l6
rCM Bng. :0.24,nax No single Eld pass ro er66d 13 nm Shilding:M :M rNA
Traili.g :M :M rNA
Backing :tlA :tlA :NA
FlllERtEILs(Olv:lo4) S[Aw
SF SFrication :SFA 5.5
AwS Cla$ifcation :E7018c ELECTRTCAL CHARACTERISflCS (qW aot)
FilktrMetalF No. ra CUreM : DC
wdd l'lerar lnlarysis No.(A No.) r Poradty : OCEP
Size ot Fill6r Mr.l (in mn) .3.211.0 Mode ol Meral Tr.n.G. (GMAW) : NA
Ma.ltactvi :zutFl Olhl. : N.A.
T.ade Nam6 :ZULFI Alnp. :As P6r Tabb
Backang Tmprelure :Brcting Tenp.250.35O'C For 2HB and Holding Voll rA5 Ps. Tablo
Temp. Min.8o'C l.od
Hat rA5 Per Tabrs
Wld M.lal Thk. Rango For (SCA) :Up ro 13 mm tEcHNtQUE (OWalo)
Weld MeralTht. Rang iM Slring.r or Weav :Slring ior Rool Rrln
Olh6 :M A Wsaver to. maining run
inilirl cbaning l.ithl clo.ning doE by
'oamor {aw aol) Go!ging/G.indin9/&!shl.0 & Air
otc,oova
rosilion r 1G l.le. PBs Cle.ni.g :|nler PBs Cl6anlng Oom
P.ogr$6ion : N.A. by B.lshing/Air
^/6ld
'citimofFilbl :N.4. Pass
Mutiple o. Singl : Mu[ipl Pa$/Side
ElcLod3 : Singl Elclrod
Singb or Mlhipl
PREHE T (OW aaa) Molhod ol Back Gouging :NA
P66ning :NA
Preh.alTemp6.rlu6 :AmbientTempr8turs. Manual or Automalic :Manutl
Int8rDa$ T.mpsratLrre (Ma!) :N.A. Us OtlhmdP.ocass :Nill
Prshsal Mannenan@ : N.A. odr66 :M

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 WELSPUN MIDDLE EAST PIPE LLC. WPS/SMWALISHAR.3/9 52yO3
AELSPUNI,(DDLE

Ope6tion - SPit 1,2&3

wELDTNG PROCEDURE SPECtFtCAT|ON (WPS) FOR S AW

MANUAL SMAW

1 E7018 G 3 2 tvtNl 148-132 24.2:27.8 0 188-0 230 s0.894

E7018 G 4 0 Mt\,l 162-194 24 2-27 8 o 117-O 143 <1.980

3 Thid R!n E70r8 G 162-198 24.2-27 A 0.1054129 32162

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17. Results of Destructive test (SMAW)

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 MANUFACTURING
PROCEDURE OUALIFICATION TEST
REPORT
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18. Radiography test report

 Formrt No. oclF/ 016 REV.00
WELSPUN
Rcoort No. 001
Drtc/Shifl 0L.03.2Ar4 / B
QUALITY CONTROL
Prae 1of 1
DOCUMENT RADIOGRAPHY TEST R-EPORT
MANUFACTUReR Welspun Middl. Eai PirA LLC PIPESIZE : 1322.40 nn(56.000 )ODx9.5lo
hn(o175 )wT
PLANI'NAME&LOCAIION SPIRAL.2,KSA SPECIFICATION : APL5L_PSII
CLIENT Alishd Conrmcring co.t. CRADE : X42,
PIOJECT : shDirb!-Ph6e3 COIL/PLATESIZE :9.520mnwrl.3tommwTxc
PURCHASE ORDER NO. : PO , tllll-wME 2163 COIL / PI" TII SUPPLIER
SAIESORDf,RNO. r,l4l400o00l
Scrririvity : 2.0% DendlyRr.gc :21 4
TtpeofFiln : ASfa D7 Pcnetranelers : wlonc
Slz.orFiln :8.5cmx30.5cD Trhnique : Si.gl.w.llsinslc in4c (SwSl)
Pc.sing M.lhod : Manual nsd*n Dd.|n : o.lj nm ljmnr & aack
T)t.Ofsourcc : X-Ray focrl Spot Size & twe : 3.0 m&Mini
lmrge Qurlit'y Cl.tt : Cllss A.Sundald Sensnivny f,xporure limc ::r0r
ceomelricrl Unshirpns! Ug'({s-ti/d)Not>05 hh-rht <50 8 Acceplr.c. Cdterh APl5L45ih [dition rM chenl sps.

EquipnentTlpe& Det.ils : Yrlon. ilmkV Procedurr' work Insrruction No. : WMEP/SPM/QC/W|/05 REv.l
Filr.B : Nor Aoolicabl.

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Remark
f,quipInenf
Legend RB:Re Bevel,TPIA:Third Party Inspection Agency,WI-Work
Instruction, Ref . SLd. : Ref e
rence standard, NsD rNon signif icant Def ec!, SD : signif icant Def ect, NA:Not
Appl i cabl
e, SAT: Satisfactory

INSPEC'I'trD / TESTED BY
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V!rtness'
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