( sogecnpT LIQUID DYE PENETRANT TESTE STANDARD PROCEDURE FOR No : PT-004 LIQUID DYE PENETRANT TESTING Issue: 2 I based on ASME Section-V Rev. : 0 RAJESHKUMAR | Ady esl Issue Date sumo Approved by t NDT Level IIE (188371) | Signature Page 1 of W = Prepared by | £0!8y Gamateldeen Issue Date [_3vizaors pared BY [xr Lever m1.(183059) ‘Signature Poge 1 of I( sogec-NDT STANDARD PROCEDURE FOR No : PT-004 1.0 2.0 3.0 40 5.0 60 20 8.0 LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section-V Rev. : 0 TABLE OF CONTENTS SCOP! REFERENCE DOCUMENTS... DEFINITIONS... PROCEDURE. 4A Responsibilities. 4.2 Personnel Qualificat 43° Consumables, 44° Surface preparation.. 45 Application of penetrant. 46 Dwell Time. 4.7 Removal of Excess Penetrant. 48 Drying After Excess Penetrant Removal, 4.9 Developer Application. 4.10 Observation. 4.11 Reporting 4.12 Post Cleaning. ACCEPTANCE CRITERIA. REPAIRS. RECORDS. REPORTING FORMAT. Lotay Gamaleldeen Tsue Date |_s1za014 NDI Level HII (184049) ‘Signature Page 2 of i Prepared by“ § sogeC-NDT STANDARD PROCEDURE FOR No : PT-004 LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section-V Rev. : 0 1.0 SCOPE 1.1 This document describes the application of the non-desteuctive (esting method of Penetrant Testing by Wet Visible Solvent Removable method 1.2. This procedure shall be demonstrated to the satisfaction of Authorised Inspector per T 150, and the reports held on file, 8. | Requirement Paragraph Number in| Remarks No this procedure 1 | Type or family group of penetrant | 4.3. 2. | Surface Preparation 44 3. | Method of peneirant application | 4.5 4 | Excess penetrant removal 47 5 | Method of applyingdeveloper | 4.9 6 | Minimum and Maximum times | 4.6,49 between steps and drying aids 7 | Decrease in penetrant dwell time | 4.6 Not allowed 8 | Increase in developer dwell time | 4.9.4 Not allowed 9 | Surface temperature outside 10 10 | 4.4.3 52 degrees C 10 | Performance Demonstration 12 11 | Personnel Qualification 42 Requirements 2.0 Reference Documents 2.1 ASME Section V- 2013 2.2 ASME Section VII Div. 1 2013 2.3. ASME/ ANS! B31.1, Power Piping- Edition 2014 Lo’ay Gamaleldeen Tssue Date 30i2a014 [ Prepared by NDI Level 11 (184059) Signature Page 3 of i¢ SOgeC-NDT STANDARD PROCEDURE FOR No : PT-004 3.0 40 LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section-V Rev, : 0 2.4 ASME/ ANSI B31.3, Process Piping - Edition 2012 2.5 ASNT SNT-TC-IA, 2011, Recommended Practice for Personne! Qualification and certification in Nondestructive Testing, 2.6 ASNT CP 189 ~ Edition 2011 2.7 QEA-OI NDI Written Practice of SOGEC Issue 3, Rev. 0 2,8 SAEP 1142—Edition 2014 2.9 SAEP 1145 2.40 ASME SE 1219 2.41 ASME SE 1220 DEFINITIONS 3.1 NDE inspector A qualified and certified individual who conducts or evaluates the testing as deseribed in this document, records test results and evaluates the same for acceptance. He shall be certified (0 at least Level Il per SOGEC Written Practice QEA 01 complying with CP 189 and with SAEP 1142, 3.2 Area of Interest The actual test region and adjacent area of width at least 1 inch on cither side of it. PROCEDURE 4.1 Responsibilities 4A The NDT Level II Inspector assigned for conducting the actual test is responsible for following this procedure and reporting of test in approved reporting formats. 42 Personnel Qualification 4.2.1 Personnel conducting the test or recording results shall be qualified and certified to at least Level I (per SOGEC Written Practice, complying with CP 189). The Level | operator is required to perform the test and record Lo’ay Gamateldeen Issue Date 3un2AOLs NDT Level 111 (184049) Signature | Page 4 of il Prepared by¢ SOgeC-NDT STANDARD PROCEDURE FOR No: PT-004 44 LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section: Rey 9 test results in accordance with written instructions. He may be permitted to make specific evaluation in accordance with written instruction. The Level Toperator shall function under the supervision or direction of an individual certified to at least Level I or level IIT. PT level I shall only work under direct supervision of Level I] or Level IIL 4.2.2 Personnel involved in conducting the test recording results and evaluating the same against applicable acceptance standards shall be certified to at least Level Il in accordance with SOGEC Written Practice QEA 01, complying with ANSI CP 189. Consumables 4.3.1. The test consumables shall be in accordance with the applicable Client's, specification. In the case of Saudi Aramco material used shall be from the list provided in Appendix V of SAEP 1145. This procedure calls for the use of a colour-contrast type solvent-removable dye in combination with a wet solvent-suspended developer. 4.3.2 ‘The total sulphur, chlorine and fluorine contents of the test consumables shall be controlled to the requirements specified in ASME Section V. Batch test certificates of conformity shall kept on file as part of the quality in the company. 4.3.3. Consumables shall be used in sets purchased from the manufacturer, Intermixing of brands is not allowed. Manufacturers recommendations will be followed .Brands approved for use, include. 1, Magnaflux (Spoteheck) and 2. Brent (Ardrox). Surface Preparation 4.1 The test surface and an area least 25.4 mm (I inch) in width on either side of the test surface shall be free of dirt, grease, rust, lint, weld spatter and other extrancous matter which may interfere with the effectiveness of the test. The Penetrant Remover may be used to finally clean the surface (see 4.3.3 above). Following pre-cleaning, evaporation time of cleaners shall be 5 minutes minimum. Where indications of retained moisture exist, the evaporation time shall be increased until no evidence of moisture in the area of test can be detected Prepared by Lo’ay Gamaleldeen Tsue Date [__ 31072004 NDT Level IN (184089) Signature Page 5 of u¢ SOgeC-NDT [STANDARD PROCEDURE FOR | No : PT-004 LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section-V Rey, : 0 44.2 If the surface to be tesied is coated with paint it shall be thoroughly cleaned off with paint thinner and solvent cleaner to ensure that the test surface and at least 25.4 mm (1 inch) on either side is exposed for the test. 4.4.3. The temperature of the surfuce shall be between 10 and 52°C. If there is a condition when the temperature of the test surface is beyond this range, the effectiveness of the test shall be qualified as per ASME Section V Article 6, Mandatory Appendix IIT. 4.5 Application of Penetrant 4.5.1. The dye penetrant shall be applied to the test surface to provide a thin uniform coating over the entire area of interest ease shall be exercised to ensure the test surface is fiee of cleaner after completion of pre-cleaning operation before applying the penctrant dye. Following pre-cleaning, evaporation time of cleaners shall be S minutes minimum. — Where indications of retained moisture exist, the evaporation time shall be increased until no evidence of moisture in the area of test can be detected. 4.5.2 Application may be done by means of spraying-on of the dye on the test surface and area of interest, Alternatively application may be done by brushing or dipping. 4.6 Dwell Time 4.6.1. A Dwell time of at least 10 minutes for welds and 20 minutes for wrought produets like plate or forgings shall be permitted to allow for proper penetration of the dye into the discontinuities sought to be identified. Minimum Dwell Times Deed Times [ce OT Mateta fee Hype cco ey Sjesiany tal tras edlecae, Gangs aad ns Ea coy ef 5 sna tal gh Gonpertne ays aks (2 fess) Wroogt eatets Usaats 10 leer apes Fe Gide uppedtats fenedee veld Lxkit faa pocatycrads s Fase Mies Gate 5 iss A bees Gat 5 Geese a Gat. s nore () Fertecpseatre rege fice SOF to 125°F(LOCLOS20) Fer tespertresta 10°F (°C) up $0'F(10"O, exiesepevetact oil tos dba Deioastbe vdve ted Prepared by Lo'ay Gamaleldeen Issue Date SHA2DOLE NDI Level 111 (184059) Signature Page 6 of i¢ sogec-np1[- STANDARD PROCEDURE FOR No:PT-004 LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section-V Rev. : 0 4.7 Removal of Exeess Penetrant 4.7.1 Affer elapse of the Dwell Time, the excess penetrant shall be removed from the area of interest. This shall be achieved by means of dry wipes ‘until most traces of penetrant have been removed. The remaining traces of penetrant shall be removed by wiping with solvent moistened cloth or absorbent paper. For wet wipes, the cleaner shall not be applied directly to the test surface. 4.8 — Drying After Excess Penetrant Removal The surface may be dried by normal evaporation or by blotting, wiping. It is recommended to wait at Ovo minutes fo ensure that the partis dry. 4.9 Developer Application 4.9.1 Non-Aqueous wet developer shall be used. The developer must be applied only toa dry surface after drying (paragreph 4.8) 4.9.2 The maximum time between completion of excess dye removal and application of the developer shall not exceed 15 minutes. 4.9.3 The developer shall be applied by spraying. Application shall aim towards imparting a thin uniform of developer on the area of interest. Blotches and drips shall be avoided, Heavy coating of the developer shall be avoided. 4.9.4. Development Time Development time begins as soon as the wet developer coating is dry. This is generally indicated by the disappearance of the wet shadow of the solvent carrier. Development time shall be between 10 minutes and 30 minutes. 4.10 Observation 4.10.1 Development of indication shall be actively observed from the time of application of the developer. Interpretation and evaluation shall be done after the development time (see 4.9.4 above). If bleed-out does not alter the examination results, longer periods are permitted. If the surface to be examined is large enough to preclude complete examination within the prescribed or established time, the examination shall be performed in increments. 4.10.2. A minimum light intensity of 100 foot-candles (1000 Lox) is required on the surface to be examined. Lo’ay Gamaleldeen Tesue Date | _s1/i2aoid Prepared by | Npy Level IN (184089) Signature | Page 7 of i¢ sopec-NDT STANDARD PROCEDURE FOR No: PT-004 LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section-V Rev. : 0 4.10.3 The light used, technique used and the measured light intensity shall be measured and recorded in the Report form. The measurement shall be done using a calibrated light meter. In the case of laboratories this may be demonstrated onc time, documented and maintained on file. The frequeney of measuring light at laboratory shall be one year. 4.10.4 Any indication which is believed to be non-relevant shall be regarded as relevant until reexamined to verify whether or not an actual discontinuity is present. Mechining merks, surface roughness, mechanical conditions and other surface conditions could cause or produce false indications. If interpretation of the ind s difficult for any reason, the examination shall be repeated from the beginning, 441 Reporting 4.11.1 This shall be done on the latest revision of the format appended at the end of this document. Other formats as may be approved or specified in Contractual Specification may be used altemative but as a minimum, all the specified by ASME as required on the report shall appear. 4.12 Post Cleaning 4.12.1. Post cleaning may be achieved by spraying on of cleaner and / or brushing or wiping with clean cloth. 4.12.2 Water wash method (under pressure) may also be used for this purpose. 50 ACCEPTANCE SL B313,and BSL Indications > 1.6 mm (1/16") shall be considered as relevant. The following relevant indications shall be considered un-acceptable, 1. Linear Indication: Any Crack or linear indication 2, Rounded Indications Indications with dimensions > 4.8 mm (3/16") Four or more rounded indication in a line separated by 16 mm (1/16") oF less edge lo edge. Prepared by |-E'ay Gamaleldesn Tesue Date | _anaot spared NDT Level 111 (184089) Signature Page 8 of i2 No : PT-004 ¢ SOBEC-NDT[ STANDARD PROCEDURE FOR LIQUID DYE PENETRANT TESTING Issu l based on ASME Section-V Rev. : 0 Ten or more rounded indication in any 3870 mne (6 in?) of surface with the major dimension of this area not to execed 150 mm (in) 5.2 ASME SEC VIII, Div. 1 Indications > 1.6 mm (1/16") shall be considered as relevant The following Indications shall be rejectable: 1. Relevant linear indication > 1.6 mm (1/16") 2. Relevant rounded indications > 4.8 mm (3/16") 3. Four or more sounded indications in a line separated by 1.6 mm (1/16") or less (edge to edge). A Iinear indication is one in which the major dimension is equal to or exceeds three times its least dimension. Rounded indications are those which cannot be categorized as linear indication. 60 REPAIRS 6.1 Repairs in accordance with approval repeir procedure shall be conducted as necessary. 6.2 After a defect is thought to have been removed, and prior to re-welding the excavated area shall be examined by suitable methods to ensure that the defect is completely removed or reduced to an acceptably sized discontinuity. 6.3 After completion of repairs, the repaired region and at least one inch on either end of the repair region shall be subjected to inspection by the same test methods for the original un-repaired area. 7.0 RECORDS 7A The NDE Test Reports shall form part of the Final Project Quality Documentation. 8.0 — Reporting Format 8.1 The format used for reporting testing shall be as attached. Lo’ay Gamaleldeen [Issue Date ‘MADDON Prepared by T Np Level M1 (184049) Signature [_Page 9_ of in¢ SOpeC-NDT STANDARD PROCEDURE FOR No : PT-001 > LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section-V Rev. : 0 iat 0.8 Pea os LIQUID PENETRANT EXAMINATION REPORT eet Pape Pees Tew besten _—__—«______— ‘Coronel Bsningg_———__—_________i¢naticaten Wun, ve wa Tre Burren wip mew aut (om) ste Oreo reeere Rocha Sanday prtesetives —— Co]ttartranena — CoJwenwunb (J Patnaretie Cie C)rewneet Warstateee uration Ins Liat ters nie Linh teen Lid Metre Mot Sbivaten and Sa Tetra feu souanee —— eee is PT Level Anapactor Chek (rected B) tepeoved 0) Kena: Prepared by [-L2’ay Gamaleldeen Tesue Date [snore i * NDT Level ILI (184049) Signature Page 10 of on( SOfeC-NDI STANDARD PROCEDURE FOR No : PT-001 LIQUID DYE PENETRANT TESTING Issue: 2 based on ASME Section-V Rev. : 0 SUMMARY OF CHANGES ‘SUMMARY OF CHANGES - Issue: 2 RevisionNo. | PAGE | PARANUMBER CHANGES 0 All All New Issue Lo’ay Gamaleldeen TIssueDate | _ai/i0i4 Prepared by NDT Level IMI (184059) Signature Page II of u