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Typical load carrying 718 structure in the rear part of the engine
Thermo-mechanical material characterization up to above 950C using inductive heating and ARAMISTM
Calibrated Barlat et al. yield criterion and R-values for alloy 718.
Forming tool producing outer case parts at IUC in Olofstrm AB and ITE Fabriks AB
A1 A
2
B1
B2
3D laser cutting at TreD Mekaniska AB according to alternative A Trim analysis using LS-DYNA
Forming simulation mesh (left) and welding simulation mesh (right) with mapping.
The properties are the Youngs modulus, Poissons ratio, Yield stress,
Hardening modulus, coefficient of thermal expansion, specific heat and
heat transfer coefficient (Desphande et al.)
The weld heat source heats up the material above the melting point, it is
activated and given properties of the base material of that temperature.
Above the annealing temperature, the history variables are zeroed out
and the material properties are reset to virgin. The material will behave as
ideal plastic without evolution of the plastic strain or backstress variables.
Element activation (red) and welding temperatures. Plastic strain is set to zero above the anneal temperature (right).
The weld simulation is done using the implicit solver and a coupled
thermo-mechanical solution. A constant thermal and mechanical time
step is used, the weld source moves 2/3 of an element in one time step.
The heat from the weld torch is applied using the Goldak double ellipsoid
heat source. The weld source origin is defined in a node that moves by a
prescribed displacement.
The heat is applied to the integration points inside the ellipsoid
The weld simulation is done using the implicit solver and a coupled
thermo-mechanical solution.
Temperature and stress evolution during welding analysis. History from forming FE-analysis is included in the welding FE-analysis.
Schill M., Odenberger E-L., Simulation of residual deformation from a forming and welding process using LS-DYNA, 13th International LS-DYNA
Users Conference, June 11, 2014 in Dearborn, Michigan, USA.
Part deviation after forming (left), welding (middle) and compensation (right), [mm]