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Fundamentals
of Hydraulic Transients
BAYARD E. BOSSERMAN Il
WILLIAMA. HUNT
CONTRIBUTORS
Robert C. Glover
Joseph R. Kroon
M. Steve Merrill
Gary Z. Waiters
The purpose of this chapter is to provide an overview Some of the primary causes (and frequency of occur-
of the problems caused by hydraulic transients and an rence) of transients are (1) valve movementsclosure
insight into the circumstances that make a more thor- or opening (often), (2) flow demand changes (rarely),
ough analysis necessary. The fundamental theory of (3) controlled pump shutdown (rarely), (4) pump failure
hydraulic transient analysis is described simply, with (often), (5) pump start-up (rarely), (6) air venting from
no attempt to present rigorous mathematical or analyt- lines (often), (7) failure of flow or pressure regulators
ical methods. Simple numerical examples include (rarely), and (8) pipe rupture (rarely).
surge pressure calculations, attenuation of surge pres- The identification and calculation of pressures,
sure by programmed valve closure, and the design of velocities, and other abnormal behavior resulting from
pipe to resist upsurge and downsurge pressures. hydraulic transients make possible the effective use of
For more complete discussions of hydraulic tran- various control strategies, such as the
sients, see Parmakian [1], Rich [2], Wy lie and Streeter
selection of pipes and fittings to withstand the antic-
[3], Waiters [4], and Chaudhry [5].
ipated pressures;
selection and location of the proper control devices
to alleviate the adverse effects of transients; and
6-1. Introduction identification of proper start-up, operation, and
shutdown procedures for the system.
Hydraulic transients are the time-varying phenomena
that follow when the equilibrium of steady flow in a The analysis of unsteady flow in pipe systems is
system is disturbed by a change of flow that occurs generally divided into two major categories.
over a relatively short time period. Transients are
Rigid water column theory (surge theory). The fluid
important in hydraulic systems because they can
and pipe are inelastic, and pressure changes propagate
cause (1) rupture of pipe and pump casings; (2) pipe
instantaneously. These flow conditions are described
collapse; (3) vibration; (4) excessive pipe displace-
by ordinary differential equations.
ments, pipe-fitting, and support deformation and/or
failure; and (5) vapor cavity formation (cavitation, Solution: closed-form integration or finite differ-
column separation). ence numerical integration.
Advantages: the analysis can be applied by a person K Bulk modulus of elasticity of the liquid (in
with little numerical analysis skill and with limited newtons per square meter [pounds per square
computational facilities. inch or pounds per square foot]; see Table
Disadvantages: the solutions, which are always A-8orA-9)
approximations, are applicable only to simple pipe- L Length of pipeline (in meters [feet])
lines. Considerable experience is required to know AP Change of pressure due to surge (in newtons
whether the results are applicable. per square meter [pounds per square inch])
APa Allowable pressure change due to surge (in
Elastic theory (water hammer). The elasticity of
newtons per square meter [pounds per square
both fluid and pipe affect the pressure changes. Pres-
inch])
sure changes propagate with wave speed, a, which
Patm Atmospheric pressure (in newtons per square
varies from about 300 to 1400 m/s (1000 to 4700 ft/s).
meter (pounds per square inch); see Table A-
Flow conditions are described by nonlinear partial dif-
6orA-7]
ferential equations.
APC Difference between external and internal
Solution: arithmetic, graphical method or method pressure on a pipe (in newtons per square
of characteristics using finite difference techniques. meter [pounds per square inch])
Advantages: the theory accurately represents system Pv Vapor pressure of water (in newtons per
behavior and is, therefore, applicable to a wide range square meters [pounds per square inch]; see
of problems. Pipe friction, minor losses, and varying Table A-8 or A-9)
valve closure procedures can be incorporated. SF Safety factor (dimensionless)
Disadvantages: applying the theory requires a sub- sy Yield stress (in newtons per square meter
stantial initial effort on the part of user to learn it, a [pounds per square inch])
digital computer programmed for the method of t Time (in seconds)
characteristics, and a knowledge of the operational tc Critical time (2L/a\ in seconds)
characteristics of system components to set up the V Volume (in cubic meters [cubic feet])
solution for the computer. v Velocity (in meters per second [feet per sec-
ond]; in this chapter, "velocity" is average
velocity of fluid flow)
6-2. Nomenclature Av Change in velocity (in meters per second
[feet per second])
In Chapters 6 and 7, "velocity" always means velocity Ava Allowable change in velocity (in meters per
of water and "speed" means the velocity of pressure second [feet per second])
waves. The symbols used in Chapters 6 and 7 are p Density (in kilograms per cubic meters
defined as follows. [slugs per foot; see Table A-8 or A-9])
Ji Poisson's ratio (dimensionless; see Table
a Elastic wave speed in water contained in a
6-1)
pipe (in meters per second [feet per second])
Y Specific weight of water (in newtons per
C Coefficient whose value depends on pipe
cubic meter [pounds per cubic feet; see Table
restraint
A-8 or A-9])
D Inside diameter of a pipe (in meters [inches
or feet])
e Wall thickness of a pipe (in meters [inches or
feet])
j Longitudinal joint efficiency in welded pipes
6-3. Methods of Analysis
(dimensionless)
Methods of analyzing pipelines for the effects of
E Modulus of elasticity of pipe material (in new-
hydraulic transients, with or without various means of
tons per square meter [pounds per square inch
controlling them or reducing the severity, can be sum-
or pounds per square foot]; see Table 6-1).
marized as follows:
g Acceleration due to gravity (in meters per
second squared [feet per second squared]) Graphical [1]
h Head due only to surge (in meters [feet]) Arithmetic [2]
A/z Change of head due to surge (in meters Algebraic [3]
[feet]) Method of characteristics [3,4,5]
/za Allowable head due to surge (in meters Finite element
[feet]) Implicit differentiation
Table 6-1. Physical Properties of Pipe Materials
Modulus of elasticity
U.S. customary units
Material Poisson's ratio Sl units (N/m2) Ib/in.2 Ib/ft2
a
At 160C (6O0F). Increases greatly with decreasing temperature and vice versa.
b
fc is ultimate strength in newtons per square meter.
c
/c is ultimate strength in pounds per square inch.
These are methods of analysis, not methods of the setting on a valve in the line is changed. When a
design. In analysis, the system is described mathemat- valve in a pipeline is closed rapidly, the pressure on
ically, and the behavior of the system is predicted by the upstream side of the valve increases, and the pulse
the analysis. In design, the desired physical results are of increased pressure travels upstream at the elastic
described and alternative means for attaining these wave speed, a. This pulse (called an "upsurge")
results are compared, which leads to a selection of one decreases the velocity of flow. Downstream from an
or more control measures. Analysis should be per- in-line valve, the pressure is reduced and the wave of
formed as a part of the design process. decreased pressure travels downstream, also at the
All of the above methods involve the equations of elastic wave speed, a. This pulse (called a "down-
motion and continuity used to describe the velocity surge") decreases the velocity of flow. If the velocity
and pressure variation in the pipeline. For computer is reduced too rapidly and the steady-state pressure is
modeling, the most widely used is the method of char- low enough, the downstream pressure can be reduced
acteristics, in which the partial differential equations to vapor pressure, which creates a vapor pocket. A
of motion and continuity are converted into four first- large vapor pocket (called "column separation") can
order equations represented in finite difference form collapse with a dangerous explosive force produced
and solved simultaneously with a computer. The by the impact between solid water columns and can
method provides for cause the pipe to burst. This phenomenon can also
occur upstream of the valve when the reflected posi-
the inclusion of many possible pipeline or system
tive wave returns to the valve.
features, such as junctions, pumping stations, air
The events following a sudden closure of a valve
chambers, air release valves, reservoirs, and line
located a distance (L) downstream from a reservoir is
valves;
described in Figure 6-1. Friction is neglected, and the
the inclusion of fluid friction;
energy gradeline (EGL) and hydraulic gradeline
the retention of small or secondary terms in the
(HGL) are assumed to coincide because velocity
original equations so that accuracy is retained; and
heads are small compared with water hammer pres-
the computation of pressure and velocity as a func-
sure heads. The steady-state EGL is called //, and the
tion of time at various points throughout the entire
added-pressure head pulse is called h. The velocity of
pipeline system.
the fluid under steady-state conditions is V0 just before
the valve is closed (at t = O).
6-4. Surge Concepts in Frictionless Flow The sequence of events between the valve and the
reservoir occurs in a four-phase cycle; the duration of
Water hammer can occur in a pipeline flowing full each phase is the time for the pressure wave to travel
when the flow is increased or decreased, such as when between the valve and the reservoir (the length of the
Figure 6-1. Sequence of events for one cycle after sudden valve closure.
pipeline divided by the elastic wave speed, L/a). The sure allows the fluid to expand and the pipe walls to
sequence occurs as follows: contract. At t = 3LIa, the reduced pressure, H - h,
1 . O < t < L/a. At t = O, the fluid just upstream from exists all along the pipe, the velocity is zero through-
the valve is compressed and brought to rest. Part of out the pipe, and the static pressure head in the pipe is
the pipe (section BC) is expanded and stretched, as less than the pressure head in the reservoir.
shown in Figure 6- Ia. This process is repeated for 4. 3L/a <t< 4L/a. Mt = 3L/a, the unbalanced pres-
each successive increment of fluid as the pressure sure head at the reservoir causes the fluid to flow back
wave travels upstream. The fluid upstream from the into the pipe at a velocity +V0. A wave of pressure at the
wave front continues to flow downstream until it is original static pressure head level propagates down-
stopped by the advancing pressure wave front. When stream toward the valve, but in section BC, the pressure
the pressure wave reaches the reservoir at t = L/a, the is still reduced to H - h (Figure 6-ld). At t = 4L/a, the
fluid (at rest in the pipe) is under a total pressure head pressure throughout the pipe is normal (equal to H),
H + /z, or h greater than the static head in the reservoir. and the velocity is the same as the original +V0 prior to
2. L/a < t < 2L/a. The pressure head difference at the valve closure. But when the velocity, V0, reaches the
t = L/a at the reservoir causes the fluid to flow from valve, the four-phase cycle repeats and continues to
the pipe back into the reservoir with a velocity -V0. repeat periodically every 4L/a time period.
The pressure along AB is reduced to the original The variation of pressure with time during a 4L/a
steady- state level, //, and a negative wave producing interval is shown at several points along the pipeline in
normal pressure propagates back to the valve, as Figure 6-2. Friction in a real pipe system eventually
shown in Figure 6- Ib. At / = 2LIa, the pressure is nor- dampens the increased water hammer pressure head, h.
mal (equal to H) along the pipe but the velocity The principal concepts indicated by the events fol-
throughout the pipe is negative; that is, water is flow- lowing a sudden valve closure are as follows:
ing away from the valve.
3. 2LIa < t < 3LIa. At t = 2LIa, there is no fluid The time L/a is a significant parameter for water
available to maintain the upstream flow at the valve, hammer analysis.
and the normal pressure head, //, is reduced by h to The time 2LIa is critical because the pressure head
bring the fluid in section BC to rest (Figure 6- Ic). This at the valve reaches a maximum at 2LIa. A valve
wave of reduced pressure propagates back toward the closed in any shorter time produces the same maxi-
reservoir, all fluid comes to rest, and the reduced pres- mum pressure head rise at the valve, whereas the
Figure 6-2. Head fluctuations at selected points in the pipeline of Figure 6-1 after valve closure.
pressure rise is reduced if the valve is closed in a where Ah is the change in pressure head in meters
longer time interval. Hence, (feet), a is elastic wave speed in meters per second
(feet per second), Av is the change in velocity (of
rc = % (6-1) water) caused by the event in meters per second (feet
per second), and g is the acceleration due to gravity
where tc is the critical time, L is the length of the pipe, in meters per second squared (feet per second
and a is the elastic wave speed. squared). Use the negative sign for waves traveling
upstream, use the positive sign for waves traveling
downstream, and note that Av = V2 - V1, where V1 is
the velocity prior to the change in flow rate and V2 is
Pressure Head Change the velocity following the change. If the flow is sud-
denly stopped, Av = V1 and A/z = 0V1Tg. Note, too, that
A momentum analysis of the flow conditions for the A/J is positive if Av is negative. If the valve on the
valve closure shows the pressure head change, A/z, is a downstream end of a pipe is closed incrementally,
function of the change in flow, Av. Equation 6-2 becomes
Example 6-1
Effect of Pipe on Wave Speed and Pressure
Problem: For 300-mm (12-in.) pipes of ductile iron, steel, and PVC, find the effects of pipe
material, bedding, and joint conditions on wave speed and water hammer pressure. Assume the
pipes are 3000 m (9840 ft) long and carry 0.15 m3/s (5.3 ft3/s) of water at a temperature of 150C
(590F).
Solution: The wave speeds are based on Equation 6-4. The calculation of wave speed to the
nearest 30 m/s (100 ft/s) is usually sufficient, because the accuracy of the data does not justify
greater precision. The critical valve closure times, f c , are based on Equation 6-1. Valve closure in
any time interval less than tc subjects the pipe to the maximum pressure, A/z, given by Equation
6-2. Note that K = 2.15 x 109 N/m2 (4.49 x 107 lb/ft2) for water.
Figure 6-4. Valve closure functions, (a) Plug valve (DeZurik Series 100), the plug angle is linear with the time of
closure; (b) ball valve (Williamette List 36), actuator travel is linear with the time of closure.
at about 20% closure (see Figure 5-2). In contrast, the would require either a much longer time for closure or
eccentric plug with linear valve stem angle (or per- a programmed closure to equal the ball valve's control
centage of closure) has a near linear characteristic and of surge pressure.
Figure 6-5. Water hammer caused by various gate valve closure programs. After Waters [4, p. 195J.
As a rule, valves should not be closed in less than 2 lem is important because of the size of the pipe, the
to 10 times tc. Insist on a computer solution wherever amount of flow, or the dynamic pressure involved.
more certainty than this is needed, or when the prob-
Example 6-2
Seating a Valve
Problem: A 200-mm (actually, a 203-mm or 8-in.) butterfly valve discharges a flow of 12.6 L/s
(200 gal/min) to atmosphere from a level pipe 4.83 km (3 mi) long with a gauge pressure of 690
kPa (100 lb/in.2) just upstream of the valve. The valve design is such that it will close from its
fully open position in 50 s.
Find the initial valve position (percentage of opening) and estimate the surge pressure when
the valve closes.
Solution: First, find the percentage of valve opening from Equation 3-15 and a manufac-
turer's curve of K as shown in Figure 6-3. Then find the approach velocity in the pipe.
P = 690 kPa + 40 x 9.81 = 1080 kPa P= 100 lb/in.2 + 130 x Q.4331-^^- = 156 lb/in.2
it
The assumption of a steady pressure upstream Figure 6-6 is similar to Figure 6- Ia except for the
from the valve is often erroneous. The pressure usu- hydraulic grade line, which slopes during steady-state
ally changes with a change in flow as the system fol- flow. Shortly after sudden closure of the valve at
lows the characteristic pump H-Q curve. For pumps point O, the wave front would arrive at point A. Con-
with type numbers greater than about 85 (specific sider the anomalies that would ensue by following the
speeds greater than about 4400), the head developed construction shown for frictionless flow in Figure
by a pump increases substantially as the flow 6- Ia in which the pressure rise for the wave front at B
decreases. If the type number is about 125 (specific forms rectangle abed. Its counterpart is trapezoid
speeds about 6600) or more, the increase in head is oabc in Figure 6-6, but because the hydraulic grade
dramatic, as shown in Figure 10-16. line be is sloping, water continues to flow past point
If the time of closure in Example 6-2 were greater A (corresponding to point B in Figure 6-1); therefore,
than tc, the resulting pressure surge would be less than v (and, hence, h) would be less in Figure 6-6 than in
the 40 m (130 ft) calculated, and a computer analysis Figure 6- Ia for the same original velocity. But flow
would be used to reveal the pressure rise. Note that the continues only until the HGL becomes level. Mean-
shape of the valve closure curve would be very impor- while the wave front progresses to point B (Figure
tant in such an analysis. 6-6) and the same phenomenon occurs again, with
more water flowing past point A, the pressure rising,
the pipe expanding, and the water compressing.
6-6. Surge Concepts in Flow with Friction Wylie and Streeter [3] call this occurrence "packing."
As the wave front approaches the reservoir, friction
The explanation of water hammer in Section 6-4 is decreases v and /z, a phenomenon called "attenua-
simplified by omitting friction. Such simplification tion." Eventually, the pressure builds to a maximum
can be justified in some systems, such as those with above the level of the reservoir and finally dies to the
short force mains in which friction head is a small part reservoir level.
of the total design head. In most systems, however, Depending on the length of the pipeline, the pres-
friction contributes substantially to the total head, and sure surges at the valve might appear, as shown in Fig-
it is important to understand its effect. ure 6-7. With each reversal of the pressure wave,
Figure 6-6. Packing and attenuation in a long pipe with friction.
friction decreases the pressure changes, so pressure the knee. At t = 4.5 s, vapor pressure exists over a con-
eventually coincides with the reservoir level. siderable length of the pipeline, and the water is boil-
ing and forming large pockets of vapor. Column
separation has occurred. On the upsurge of pressure
6-7. Column Separation that follows, the vapor pockets collapse and the two
liquid columns can come together at literally express-
In the preceding sections, the pipelines are assumed to train speed. Since the water is almost incompressible,
be level, but in real systems pipes may slope and the forces at impact can be enormous.
downsurges result when power fails or when valves at The knee makes the situation in Figure 6-8 worse,
the upstream end (the usual configuration) close but note that column separation would occur with or
quickly. Under some conditions, the downsurges can without the knee and would occur even if the pipeline
cause column separation a condition to be avoided had a uniform gradient. However, if the pipeline pro-
at any cost by a proper control strategy. As shown in file were flat near the pump and the steep gradient
Figure 6-8, a knee (a reduction in gradient or a change occurred near the reservoir, column separation might
from a positive to a negative gradient) makes a pipe- be avoideda useful control strategy that is mainte-
line especially vulnerable. If the power fails, the nance free.
pumps stop quickly with an effect like closing a valve. A computer analysis of a similar problem is given
The upstream flow (near the pumping station) stops by Walters [4, pp. 235ff], and the results of still another
whereas, due to inertia, flow continues at the down- somewhat similar problem with and without surge
stream end (near the discharge). The static hydraulic control devices are shown in Figures 7-12 and 7-13.
gradeline begins to decay as shown by successive The hydraulic gradelines after power failure can
curves labeled t = 1 s, t = 2 s, t = 3 s, until, at t = 4 s, a sometimes be crudely estimated at several time inter-
slight negative pressure occurs between the pump and vals if the deceleration time of the pump is known or
Figure 6-8. Successive hydraulic gradelines following power failure. Adapted from Walters [4, p. 271].
can be estimated. Row through centrifugal pumps after if transient pressures are high, small diameter (100-
power failure is a function of many variables, including mm or 4-in.) piping has a high pressure rating and
can usually withstand the pressures.
inertia and speed of the pump, driver, and water
Pipelines in which the velocity is less than 0.6 m/s
within the casing;
(2ft/s).
length and profile of the pipe;
Distribution systems or pipe networks (as in com-
steady- state hydraulic gradeline;
munity potable water systems). The many junctions
velocity of flow; and
significantly dissipate the pressure waves.
suction conditions in the wet well.
Reciprocating pumps, because virtually every
The true shape of the hydraulic gradelines requires reciprocating pump should have a pulsation damp-
solution by a computer. ener on the discharge (see Ekstrum [7] for methods
of sizing such dampeners).
Pumping systems with a static differential pressure
6-8. Criteria for Conducting Transient Analysis between suction and discharge of less than about 9
m (30 ft).
Every pump and pipeline system is subject to transient
Warning: it is possible that a very low static head
pressures, but in practice, it is impractical to spend the
coupled with a relatively high dynamic head could
time and expense necessary to analyze all of them.
result in a column separation problem.
The following empirical guidelines, which seem to be
satisfactory in most (though certainly not all) situa-
tions, can be used to decide whether a complete tran-
sient analysis is required. Do Analyze