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AL D DE
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TION MODE
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F D DE
USE POSI
TION MODE
LI F
NG (DM)WORKSBY LAYI
NG
DOWN CONSE CUTIVE L AYERS OF MATE RI
AL AT HIGH
TEMPERATURES, ALLOWING THEADJ ACE NTL AYERST O COOLAND BOND
TOGETHER BEFORETHENE XTL AYERISDE POSITED.THERESOLUTION OF
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AND USER CALIBRATION,ASWE LLASTHEPRI NTTIMEAVAILABL.PRI
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FDMPRI NTT OL ERANCE SRANGEF ROM 0.05MM TO 0.
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IN ATAROUND 0 .
2MM.SOMEI NTERE
STING BE
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TI LI
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TAND FINI
SHCHE CKSWI THLOW INFI
LL,ORE VEN
HOL OW,
L IN ORDE RTO SAVEON MATE RIALCOSTS.

STEREOLITHOGRAPHY (SL A)IS ANOTHE


RE XAMPLE OF
BUILDI
NG A MODE LL AYER BY L R,BUT I
AYE NSTEAD OF
EXTRUDING MOL TE
N PL ASTI
C THROUGH A NOZZL,THE PROCESS
E
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THEN CURED BY AN ULTRAVIOL T(
E UV)LASER.THI SPROCE SSISE VEN
MORECOMPARABL ET O AC NCOPERATI ON AS THES LAMACHI NE
REQUIRESAN E XCESSAMOUNTOFPHOT OPOLYME RT O COMPLETETHE
NT. A
PRI N S LA MACHI NE TYPICALLY ST ORES THE E XCESS
PHOT OPOLYME RI NAT ANK BE LOW THE PRI
NT BE D. AS THE PRINT
PROCE SSCONTI NUES,THEBE DI SLOWE REDF URTHERINTO THET ANK
CURI
NGE ACHL AYERCONSE CUTIVELYALONGTHEWAY.
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AYE
RISCOMPLETETHEBE DI SRAISED OUTOFTHET ANK, EXPOSINGTHESOL ID3 D
MODE
L.SLAHASAHIGHE
RRESOLUTION BUTL ONGE RPRINTTI METHAN F DM

SELECTIVELASERS I
NTE NG (
RI SLS)ISA VE RY EXCITI
NG TECHNOLOGY WHICH DI
RECTL
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FUSES PARTI
CLE
ST OGETHERLAYER BY LAYER, THROUGH A HIGH ENE
RGY PULSE L
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SIMI
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ANK F ULLOFBUL K MATERI
AL,BUTTHISTIMEIN
POWDERF ORM. ASTHEPRI NTCONTINUES,
THEBE DL OWE RSITSELFF
ORE ACHNE WLAYERASDONE
N THE S
I LSPROCESS.OVERHANGS ARE NATURALLY SUPPORTED BY THE EXCESS BULK POWDER
MATERI
ALMAKI NG THOSEF E
ATURESMUCH MORESI MPL ET O PRI
NTTHAN USING FDM.THEBULK
MATERIALISTYPICAL
LYHE ATEDTOJUSTUNDERITSTRANSI
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O AL LOW F
ORF ASTE
R
PARTI
CL EFUSI
ON AND PRI NT MOVES.S LSISTHEPRE F
ERRE D-
D RAPI PROTOTYPING METHOD OF
METALSAND E XOTIC MATERI S,
AL HOWE R,
VE THEREAREADDI TI
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ZEDIN THEMATERIALCOST.
e
dAdhe
sion
GETTINGAPRINTTO STI
CKT O YOURBEDCANOF TE
NBEADI F
FICUL
TTASK.NOTONLYDO MANY
MATERIAL
SREQUIREAHE ATE
D BUIL
D PL ,
ATE SOMEEVEN RE
QUI
READDITI
ONALADHE
SIONS.

GLASS BEDS HAVE A VERY SMOOTH SURF ACE


WHICH I
SPRE FERRED OVER ACRYLIC.DUETO THE
SMOOTH THE SURF ACE,ADDI TI
ONAL PRODUCTS ARE RE QUIRE
D F OR
ADHE ON.
SI WEPREFER TO USEHAI RSPRAY.G LUE STICKS AND OTHER
SI
MILAR MIXTURES HAVE BEEN TRIE D,BUT THE SE OF TE
N MAKE THE
PRI
NTSTICKTO THEBE D,CAUSI
NGTHERE MOVALOFTHEPARTT O BEVERYDI
FFICULT.IFYOUDO
NOT HAVE A HEATED BEDI T WILL BE VERY DI
FFICULTT O ONLY USE HAIRSPRAY AND NOT
EXPE
RIENCEANYWARPING ORL ACKOFBE D ADHE ON.I
SI NDIVIDUALSWI L
L
OFTEN USEBLUEPAI
NTERSTAPEASAME ANST O GETTHEPARTT O STI
CKT O
THEBE D.WEHAVEDONETHI SI
N THEPASTBUTTHEBOTT OM SURFACE
QUALITY I
S NEVE
R AS GOOD AS WHE N PRI
NTE D ON GLASS.T HI
S ALSO
REQUIRESTHETAPETO BEREPLACE
DF REQUENTLY.

POLYETHERI
MI PE
DE( I)REQUI
RESNO ADDI
TIONALADHESI
VESSUCH ASGLUE
ORTAPE,BUTDOESRE
QUIREAGLASSBEDTO BEATT
ACHE
DT O.P EII
SAL OW
SURFACE E
NE RGY POL YME R WITH A HI GH GLASS TRANSITI
ON TE MPE RATURE WHICH RE SI
STS
DEFORMATION THROUGHOUTSUCCE SSI
VEHE ATI
NG AND COOL ING CYCLS.
E ITISUSED ASTHET OP
SURFACETO THEBUI L
DPL ATFORM I
NORDE RT OENHANCEADHE RENCET O THEBE DALONGWI THTHE
ABIL
ITYTO COL D RELEASEMANY3 DPRI NTABLEMATERI
ALSWI THOUTRE SORTI NGTO DESTRUCTIVE
METHODS.G LASS FILLEDP EIFURTHER ENHANCES THESE FEATURES BY ADDI NG ADDI TIONAL
RESI
STANCET O STRUCTURALDE F
ORMATI ON DURINGTHEHE ATINGAND COOL INGPHASES.

ABRI
MISA WHE
N THEPRI
NTE
RLAYSL
INE
S
AROUND THE BASE OF THE PRI
NT WHI CH
ESSE
NTI
AL L
Y ACT AS ANCHORS F OR THE
ENTI
REPRINT.THEAMOUNTOFLI NESADDE D
CAN BE CHOSENIN THE SL
ICI
NG SE NGS.
TTI
BRIM CANOFTENBEDIFF
ICULTTO REMOVE,BUTITISNEEDEDFORANYA BSPRINTT O STI
CKTO THE
BED PROPE
RLY AND NOTWARP.S INCEBRI
M OFTEN ADDSLINESTOEVERY PARTOFTHEBOTT OM
L R,
AYE I
NCLUDI
NG HOLESIN THEMIDDLEOFTHEPRI NTTHATARENOTNE EDEDF ORBE D ADHE
SION,
YOUCAN ACTUALLYADD ACL OSE.01MM DI
STANCESKIRTTO ACHI
EVETHESAMEF UNCTION.

OTHER FACTORSTHATCAN HELP BED ADHESI


ON I
SHAVI RZ
NG THEPROPE -
HEI
GHTASWE
LLAS
MAKI
NGSURETHEE NTI
REBEDISL E
VE LBEFOREPRI
NTING.
ool
ing
COOLING I
SAN ESSENTIALPARTFORPRI
NTSTOF I
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L Y DO MOTORS
AND OTHERPARTSNE E
DT O BECOOLEDTO PRE
VENTOVE RHE
ATING,BUTTHEBARRELAND PRI
NT
I
TSE
LFOF TE
N REQUIREACTIVECOOLNG.
I

WHI
LETHE
SEMOTORSAREDE
SI D TO RUN HOT,
GNE THE
REI
SA
LI
MITTO HOW HOTYOUWANTTHE M TO GETFORPROL ONGED
PE ODS.ONE OF THE SI
RI MPL EST WAYS TO COOL YOUR
COMPONE NTS WI
THOUT DISRUPTING THE OPERATI
ON OFTHE
OVERAL
LSYSTE MISTO ADD PASSI VEHE NKS.
ATSI THESEHEAT
SI
NKSWILLINCREASETHEHEATDI SSIPATI
ON OFTHEINDIVI
DUAL
COMPONENTSBYE XPANDINGTHEARE AAVAI
LABLEF
ORCONVE CTI
VEHE
ATTRANSF
ER.

THEMAJORI
TYOFF
DM PRI
NTE
RSWI
LLHAVEAF
AN ON THE
BARRELTO PREVENTHE ATCREEP AND FRUSTRATING NOZZL E
CLOGS.WHEN PLASTICMATE RI
ALI SBEI
NG ME LTED TO EXTRUDETHROUGH THENOZZLE,THATHEAT
WILLOFTEN TRAVELUP THEPL ASTICFI
L AMENT STRIP.T HI
SHE AT WI
LLCAUSETHEF I
LAME NT TO
EXPAND.I FTHISEXPANSION OCCURSI N THEMI DDL EOFTHEBARRE ,THEFI
L LAMENTWILLGE TA
LARGEBULGE,ONETOO L ARGETO PASSINTO THEHOTE NDORTO BEPUL LE
DOUTOFTHEE XTRUDE R.
THISOFTENL E
ADSTO A CL OG THATRE QUIRESTHEDI SASSEMBLY OFTHEEXTRUDER.T O PREVENT
THIS,ABARRELCOOL I
NGF AN I
SNE E D.
DE

ACTI
VECOOL
INGRE
FERSTO AF
AN ACTI
VEL
Y
BLOWI NG ON THE PRINT AS EACH LAYERIS
LAID DOWN.T HI
SPROCE SSISNE E
DE DF OR
HIGHSURFACEQUAL ITYONP LAPRI NTSAND
SIMI
LARMATERIALS.THI SCANACTUAL LYBEA
NEGATIVETO USEON L ARGERA BSPRI NTSDUETO ITSSHRI
NKAGERATES.YOU HAVETO KNOW
WHATMATE RI
ALYOUAREPRI NTINGIN AND WHATSE
TTINGSTHATPARTI
CULARF
ILAMENTPRE
FERS.

ACTIVECOOLNG,
I ANDOF TE
NTHEBARRE AN,
LF WIL
LRE QUI
RETHEFIRMWAREONYOURPRI
NTERTO
BEFLASHE
DWITHCORRECTP IDSETTI
NGS.WITHOUTTHIS,ANACTI
VECOOL I
NGF
ANCANACTUALL
Y
ETO COOL-OF
CAUSETHENOZZL TENENOUGHTO CAUSEAPRINTTO F
AIL.
ualE
xtrus
ion
MANYPRI NTERSCOMEWITHTHEABILITYTO USEMORETHAN ONEEXTRUDERDURI NT.
NGTHEPRI
THISCAN ALLOW PRI
NTSIN MUL
TI-COLOR,ORE VEN DI
SSOL
VABLESUPPORTMATERI
AL.WHILE
THI
SSOUNDSL I
KEA GREATADDITI
ON T OF DM PRI NG,
NTI THE
REAREMANY HEADACHE
SAND
PROBLEMSINVOLVED.

LEVELINGTHENOZZL ESCANBEONEOFTHEMOSTDI F
FICULT
THINGSINVOLVED WITH DUALEXTRUDING.E ACH PRINTER
HASI TSOWN ME THOD OFL E
VELING,AND SOMECAN SE EM
IMPOSSIBLETO PERFCT.L
E ARGERNOZZLED PRINTE
RSWI TH
LARGE RLAYE
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GHTS ARE A BITE
ASIER, BUT A SLIGHT
DI
FFERE
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N THE
IR HEI
GHTS WIL
LL E
AD T
O THE L
OWE R
NOZZELKNOCKI
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N
REQUIRETHEE NTI
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O BEDISASSE
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SLEVEL
ED,AND THE
N HAVI
NGTHE
HOTEND REASSEMBLE
D BE
FOREPRINTI
NGCAN BESUCCE
SSF
ULLYATTE
MPTED.

WHENDUALEXTRUDI NGITISOF TENSUGGE STE


DT O USEH GHI
I MPACTP OLYSTYRE NE( HIPS)FOR
SUPPORTMATE RI
AL.THISISBECAUSEH I
PSI SDI SSOLVABLEINL IMONENE , ACOL ORLESSL I
QUID
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NCE D SOMEDI FFI
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NCREASEYOUR SUPPORT STRUCTUREF IL
LAMOUNT UP T O1 00.THI S
SHOULD REMOVEAL LUGLY UNDERSIDESOFPRI NTSASWE LLASMAKEPOST- PROCE SSING MUCH
EASI
ER.
YOUCAN ALSO PRINTSUPPORTI NP VA( WHICHI SDISSOLVABLEIN WATER),ORI NP LA( WHICH
CAN BEDISSOL
VEDINS ODIUM H YDROXIDE).

HAVING DUAL OR MUL


TIPL
E EXTRUSI
ONS ALSO AL
LOWS FOR
MULTI-
COLORE NTS.A
DPRI NOBJE
CTCANBEDE SI
GNEDWI
THMUL
TIPL
E
COL
ORSORTHE
REAREDE
SIGNSAL
READY AVAI
LABL
EFORDOWNL
OAD
ONLI
NE.

GENERALLY,
WHE
NPRI
NTI
NGWI
THDUALE
XTRUSI ,
ONS PRI
MINGT
OWE
RS
AND OOZESHI
ELDSAREREQUI
REDI
N ORDE
RTO HAVEAPRI
NTWI
TH A
GOOD SURF
ACEQUALITY.
xtrus
ionS
etti
ngs
MAKINGSUREYOURE XTRUSI
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TTI ORE -
STEPS)ARECORRECTI
SMANDAT
ORYTO HAVE
SUCCESSF
UL,CLEAN PRI
NTS.U NDE REXTRUSI
ON CAN L
EAD T
O A PRI
NTTHATDOESN
TFI
NISH
AND OVEREXTRUSION CAN L
EAD T
O VE RYPOORSURFACEQUALTY.
I

UNDER E XTRUDING WIL


L HAVE PRINTS WITH GAPS IN THE T OP LAYE RS,THEY WONT BE
WATERTIGHT,AND THEY WILL NOT BE AS ME CHANICALLY STRONG AS THE Y COULD BE.
OVERHANGSAREALSO VERY DI F
FICULTTO PRINTWHE N UNDERE XTRUDING.H OWEVER,YOU
WIL
L NOT NOTI CE MUCH OF A SURFACE QUALITY PROBL M (
E OTHE R THAN PERHAPS LAYE
R
DEL
AMI NATI .
ON)

OVEREXTRUSI
ON WIL
LCAUSEPRI
NTSTO
BET
OO LARGE,HOLE
ST O BET GHT,
OO TI
SURFACES WIL LLOOK OVE RSTUF
F ED AND
CAUSEL AYERST O BEBUL NGOUT.
GI SINCE
THE PRI NTER I S OVE R F E
EDING THE
FI
LAME NT,E ACH L AYER WILLLIKELY BE
PUSHINGI NTO THEL AYE
RBE L
OW I T.T HI
S
LEADST O VE RY POOR SURFACEQUAL I
TY
NTS.WHI
PRI LETHI
SI ,
STRUE OVE
RHANGSAREMUCHE
ASI
ERT
O PRI
NTWHE
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RE NG.
XTRUDI

E-STEPSREFERSTO THEAMOUNTOFSTEPSTHEMOTORSHOULDMOVE
FORWARDWHE NFEEDI
NGFIL NT,
AME INASTE PS/
MM MEASURE
MENT.IN
ORDERT O CALI S,
BRATETHI YOUWIL
LNE EDTO COMPARETHEAMOUNT
OFF IL
AME NTTHATSHOUL D BEF ED THROUGH YOURE XTRUDE RVSTHE
AMOUNTTHATI SACTUALLYBE INGF D.
E THISINVOLVESME ASURINGOUT
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NGYOURPRI NTERTO
EXTRUDETHAT AMOUNT.Y OU CAN THE N MEASURETHEDI F
FERENCE
BETWE EN WHATSHOUL D HAVEE XTRUDE D VSWHATWASACTUAL LYFED.
USING A SIMPLECALCULATION CAN HE LPYOU F L
ASH YOURF I
RMWARE
WITHTHECORRE CTE-STEPS.

THEREISA VERY HE
LPFULVIDE
O TUTORI
ALON THI
SYOU CAN ACCE
SSBY WAT NG T
CHI HOMAS
SANLADERER
SY OUT UBECHANNEL
i
lame
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Y ST L AAND ABS,BUTTHEREARE
NOW AL
SO THOSETHATPRODUCEMATERI
ALOPTIONSWITHVARYINGPROPERTI
ES.
FDM EXTRUDERS ARE BUILT FOR EITHER 1
.75MM OR 3 MM
DI
AME
TERFIL
AME NTS.THEREISDE BATEONWHI CHISPRE
FERRED.
THEEXTRUDERFOR3
MM F
ILAMENTWI
L LHAVETO TURNITSSTEPPE
RMOTORL ESSTO E XTRUDETHE
SAMEAMOUNTOFMATERI
AL,DUETO THETHICKERDIAMETER.THISCAN LEAD TO LESSGRINDING
OFTHEF I
LAMENTWHI CHWI
LLLEAD TO L
ESSLI
KELI
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LAMENTWIL
LBEGRINDED TO
THEPOINTOFBRE AKING.1
.75MM,ONTHEOTHE RHAND,ISMOREFL
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AND I
SE ASI
ER TO FEED.3MM ALSO HAS A SMALL
ER TOLE
RANCEPERCENT
AGERANGI
NG FROM
2.8MM -2.9MM (1.8%)VS1.75MM OF1 .
7MM -1 .
8MM( 2.
9%)
THE 2 MAIN TYPES OF MATERIALS USED TODAY ARE PL A
(POLYLACTI
C ACID)AND A BS (ACRYLONITRILE BUTADIENE
STYRE
NE )
. WITH VERY MINIMAL SHRINKAGE RATES AND A
CHEAPPRI CETAG, PL AISTHEGO TO FORPARTSTHATDO
NOT REQUI RE STRESS.SINCE THE SHRINKAGE RATE IS SO
LOW, PARTSDO NOTWARP WHI LEPRI NTING PLA.THIS
MAKESP LAEASIER TO PRINTTHAN OTHER FILAMENTSSINCEIT SNOTRE QUI RED TO BEIN AN
ENCLOSEDENVIRONME NTFORL ARGEPARTS.WHILEPL ABOASTSAHIGHTENSILESTRENGTH, ITIS
ALSO MOREBRITTLETHANMOSTOTHE RMATE RIALSWEUSEWI THAVE RYL OW I MPACTRE SI
STANCE.
IT CAN CRACK OR BREAK WHE N DROPPE D AND DOE S NOT HAVE MANY ME CHANICAL USES.
ABSHASAVERYHIGHGLASSTRANSITION TEMPERATURE( 105C)WHICH
MEANSTHATI TRE QUI RESAHE ATED BUI
LD PL
ATEF ORBE D ADHE
SION AND
TO PREVENT WARPI NG AND L AYER DEL
AMINATION. DUETO THEHI GH
SHRINKAGE RATES,L ARGER PRINTS ALSO REQUIRE AN E NCL
OSE D OR
CONTROL EDE NVIRONME NT WITH AMBIENT TE
MPE RATURES OF AROUND
55C. ABSISGREATFORMECHANICALPARTSANDHASTHEABILITYTO BE
ACETONEVAPORF INISHED.

OVER THE PAST COUPL E OF YE ARS,THE F IL


AME NT
OPTIONS F OR F DM PRINTING HAVE EXPANDED TO
I
NCL UDEAN IMME NSEAMOUNTOFCHOI .F
CE ROM F L
E XI
BLE,TO CARBON FIBER
I
NF USED, TO HI
GH HE AT RESISTANT, TO F DAAPPROVED -THERE ARE NOW
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YUNDE RSTANDINGTHE
PREPERATIONS RE QUIRED. H IGH HEAT RE SISTANT MATE RI
ALS REQUIRE AN
ENCLOSED PRINTER.MANYF L EXIBLEMATE RIAL SAND NYL ONSRE QUIREAP VA
WATER SOLUTION BEADDED TO THEBED.SOMEMATERIALS JUST CANNOT
PRINTPARE NTSUPPORTMATE RI
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UNDE RST
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ATI SOMEAMAZI NGTHI NGSCAN BEPRI NTED.
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THEGLASSTRANSI
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MPE TG)
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IS THE TEMPERATURE RE GION WHE RE THE
POL YME R TRANSITIONS F ROM A HARD,
GLASS MATE RIAL T O A SOF T,RUBBE RY
MATE RIAL. PRINTSWI LLOF TEN DEF
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BEDADHE ON.Y
SI OUCANGE TAWAYWI TH
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REQUI REAHE ATED BED.

THERMOPLASTI
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LY WHEN THEY ARE BE
ING
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ARETHEL EADI NG FACTORS THAT L EAD TO PART F AILURES DUET O WARPI NG.T EMPERATURE
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WHE RETHEPRI NTRE MAINSADHE RE DTO THEBE D, BUTI NDIVIDUALL AYE RSABOVETHEH BP
SURFACEBEGINT O WE AKEN AND SE PARATEF ROM E ACH OTHE R. SO I FYOU WANT T O HAVE
STRONGPARTSTHATPRI NTRE LIABLY,AGOOD ST ARTINGPOI NTWOUL D BE
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WITHIN
CE RTAI
N SL ICING PROGRAMS THE
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I
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I

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CHANGE THE QUAL ITY OFYOUR MANUF ACTURED PART.A S MENTIONEDI N
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I

HUMIDITY CAN EFFECTTHEPOLYMER YOU AREUSING TO


THE POINT OF CAUSI NG A F
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RE YOU STORE I
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TY
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THESECAN BEVERYHARD TO NOTICEON ASL I
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UNTILTHEPRINTERHE
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ASEXPLORED I
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ATI THEREARESOMETHINGSTHATAREJ USTNOT
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ozzl
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PID REFERSTO A PROPORTIONALINTEGRALDERIVATIVECONTROLLER


THATISUSEDI N3 DPRINTING TO CONTROLTHETEMPERATUREOFTHE
NOZZLE.WHENTHEPI DSETTINGSAREOFF, AFAN CAN DRASTI
CALLYCHANGETHETEMPE RATURE
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I
WHEN SUPPORTISNEEDED ON AN AREA THATISVERY CLOSETO THEBUILD PLATE,ITCAN BEVERY
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THE AMOUNT OF SUPPORT MATE RIAL NE EDED CAN


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ONOF
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LY WORKS AS
SCAFFOLDING FOR ANY ANGL EMOREE METHAN 4
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THEPRINT QUALITY ITSELFISALSO MUCH BETTER WHEN
ORIENTEDI N THEF ASHI
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ASMENTIONEDABOVE,I
TISBESTTO KEE
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AL.THISSHOULD BETAKEN INTO ACCOUNTWHENEVER
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NTI

THEREAREACOUPLEOFWAYSTO IMPROVETHESURFACEQUALI
TYOFAPRINTAFTE
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LLBEABLETO GIVEI
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THEPARTT O BECOMEMOREWATE RTIGHTAND
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ACETONEVAPORBATH.
TO PROPERLYAPPLYAN ACETONEVAPORBATH, I
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ONEANNOYI NG THING ABOUTPRINTING CAN BETHESI ZELI


MITATI
ONSOFTHEBUI LD AREA.
THE LARGEST STANDARD FDM PRI NTERS FOR SAL GHT AROUND 1F
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ual
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BUTTHEREAREACOUPL EOFOTHERSETTI
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SINCEF DM PRI NTE


RSWORK L AYER BY L
AYER,THESMAL
LER THE
SELAYERSARE,THEMORE
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RE S. MOST ST
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LAYERS, THE LONGER THE PRI
NT IS. A
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UST ABOUT TWI
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ONG AS ONE
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IMITED BYTHENOZZL
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ASMENTIONEDABOVE ,
THENOZZLESIZECANE F
FECTTHEQUAL ITYOFTHEPRINTASWE LL.THE
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ET O CHECK
IFASMALLERNOZZLEWIL
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CER THATWI LLAL SO HE LP WITH THEQUALITY OFTHE
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SLOWING THEE
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R DOWN COUL
D RE
QUI
RESOMETE
MPE
RATURECHANGE
SIN ORDE
RTO
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NTACL OG.

AND ASMENTI
ONEDIN THEPRE
VIOUSCHAPTER,POST-
PROCE
SSI
NG I
SAL
SO ANOTHE
R GRE
AT
WAYTOIMPROVETHEQUALITYOFYOURPRINT.
e
tracti
on
THE EXTRUDER RETRACTS FI
LAMENT I N ORDE
RT O PREVENT EXCE
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NG
BETWEEN SE
CTIONSOFTHEPRI NT.I SSUESCAN ARI
SEON CE RTAI
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NCREASEGRI NG.WHE
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STURNED OFF,PRINTSCAN GE
TAVE RYHAI
RYLOOK
AND WILLLEAVECOBWE BLIKESTRANDSCONNE CTINGSECTIONS.

THESETTINGSINVOL VED WITH RE


TRACTION ARETHESPE ED ATWHI CH THEMATERIALTRAVELS,
MINIMUM DISTANCED TRAVE LED BEFORE RE NG,MI
TRACTI NI
MUM AMOUNT OF MATE RI
AL
EXTRUDED BEFORE RETRACTING,AND ZHOP WHE N RETRACTING. ZH OP REFERS T
O THE
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ALSTHATARE
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NDING AND SNAPPI
NG WIL
LRE
QUI
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OWE
R RE
TRACTI
ON WI
TH MORE
CAUTI
ON APPL
IEDI
NE ACHOFTHEOTHE RAREAS.

TOO LI
TTL
ERE
TRACTI
ON L
EAVE RY,
SHAI COB
WE B LOOKI NG PRI NTS WI TH A L OT OF
CLEANUP AND AN UGL Y SURF ACE QUAL ITY.
THISCAN AL SO L EAD T O VE RY THIN WAL LSI F
THE PRINTE R DOE S NOT E XTRUDE E NOUGH
AFTER RE TRACTI ON.F I
NAL LY,AN E XTRUDE R
MAY OOZE T OO MUCH WHE N HAVING T OO
LI
TTLERE TRACTI ON, LE AVINGUGL YBUL GE S.
TOO MUCH RETRACTI ON CAN CAUSE THE
SURFACEQUAL ITY OFA PRI NT T O DE CREASE
BECAUSE THE E XTRUDE R MAY OVE R
COMPE NSATE WHE N ST ARTING THE PRI NT
AGAIN, LEAVING A SMAL L BUL DGE WHE RE I T
RETURNS. T HE PRI NTE R WI LL THE N HAVE
DIFFI
CULTY MOVI NG OVE R THATSE CTION ON
THE NEXT L AYER. T OO MUCH RE TRACTI
ON CAN AL SO L EAD T O GRI NDE DF I
LAME NT,AS
MENTIONE D ABOVE.
FOLLOWI NG PRINTING GUI
DE SFORSPECI
FICFI
LAME NTS, SUCH ASTHOSEWEPROVI DEON OUR
WEBSI ,ALONG WI
TE TH TRI
ALAND ERRORWI TH YOURSPE CIFI
CPRI NTERE XTRUDE RSETUP, WI L
L
HEL
PYOUT O GE TTHESESETTI
NGSRIGHT.
upport
SUPPORTREFERSTO THESCAFFOLDI
NGMATE RIALTHATBREAKSOF FOFAPRI NTREQUIREDFOR
EXTREMEANGLES.SINCEPRINTSBUILDLAYERBYL AYER,THEFILAMENTNEEDSSOME THI
NG TO
BE LAI
D UPON WITHOUT THE MATERIAL DROOPING. E ACH MATERI
AL REQUI
RESI TS OWN
SUPPORTSETTI
NGSAND HAVETHE I
ROWN ANGL E
STHATCAN BEPRI NTE
D WITHOUTSUPPORT.

ASMENTI ONE DI N THEORI ENTATION OFP RINTSE CTION, SUPPORTMATE RIALI SNE E
DE DF OR
EXTREMEOVE RHANGS.T HEANGL EATWHI CHTHEPRI NTERWI LLGE NERATESUPPORTMATE RIAL
ISCHOSE NWI THINTHESL I NGPROGRAM.
CI THEAMOUNTOFMATERI AL( FIL)
L GENE RATEDINTHE
SUPPORTCAN AL SO BECHOSE N.WHE N USINGDI SSOLVABL ESUPPORTAND DUALE XTRUDE RS,
YOUAREABL ET OT AKETHEANGL EDOWNT O0 ANDFI LLUPT O1 00%, CAUSINGTHEPRI NTE R
TO CRE ATEASOL ID BLOCKOFSUPPORTMATE RIAL.THEHI GHE RTHEPE RCENTAGEAND L OWE R
THEANGL E,THEL ONGE RTHEPRI NTANDMOREMATE RI
ALTHATI SREQUI RED.T HISISWHYI TIS
BENEFICIALTO DE SIGN PARTSTHATRE QUI RETHEL EASTAMOUNTOFSUPPORT.
THEDI STANCEF ROM THEPRI NTI N THEX YAND ZDI RECTIONSRE F
E RT O THEAMOUNTOF
SPACEBE TWEE N THEPRI NT AND THESUPPORT MATE RIAL.THECLOSER THEMATERI ,THE
AL
CLEANE R THEUNDE RSIDEOFTHEOVE RHANG, BUT THEMOREDI FF
ICULT THESUPPORT I ST O
REMOVE .
WHEN PRI NTI NG WI TH A SINGL EE XTRUDE R THESE SETTINGS WI LL HAVE T O BE TWE AKE D
DEPENDI NGON THEMATE RIALUSE D.P LACANHANDLEANGLESASHI GHAS5 5OR6 0AND
ONL Y RE QUIRE SA 1 5% SUPPORT FI L
L,PRI NTING AT A DI STANCE OF . 8 MM I N THE X Y
DIRECTIONSAND. 16MM INTHEZDI RECTION.A BS, ONTHEOTHE RHAND, REQUI RESAHI GHE R
SUPPORTF ILOF2
L 3%ANDI SREQUI REDAT4 5ANDABOVE.THEDI STANCEF ROM THEPRI NT
SHOUL D BE. 7 MM IN THEXYDI RECTION AND . 13MM
IN THE Z. T HESE SETTINGS WI LL BE TWE AKED
DEPENDI NG ON YOUR PRI NTE R AND E XTRUDER.
SOME MATERI ALSJ UST CANNOT PRI NT SUPPORT
AND HAVEA SUCCE SSFULCL E
AN PRI NT,MAKI NG THE
DESI
GN OF THE MODE
L THAT MUCH MORE
I
MPORTANT.

ONE FRUSTRATING PART ABOUT 3 D PRINTI


NG IS SUPPORT
REMOVAL.WI THSETTI
NGSDRASTICALLYCL
OSERANDINAHI GHER
SUPPORTFI
LLTHAN THOSEDE SCRIBE
D ABOVE,YOU WILLOFTEN

VS NE
L
EDTO RE
ABOR.R E
SORTTO SANDI
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D BEF AI
RL
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SAND TI
ASY ON P
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NG

WITH A SE
T OFPL I
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TTI
NGS THE
PRINTWILLBECL E
ANER WITHOUTTHEMARKI NGSOFRE MOVABLE
PARENTSUPPORTMATE RI
AL.
e
mpe
rature
GETTI
NG THETE MPE
RATURERI GHTON YOUR BUILD PL
ATEAND HOTEND ISCRUCI
ALFOR ANY
PRI
NT TO BE SUCCESSFUL.E ACH MATERI
AL RE
QUIRESITS OWN SE
TTI
NGS FOR BOTH.T HE
DEVI
CESUSEDF ORTE MPERATUREREADI
NGARECAL LE
D THERMIST
ORSAND THERMOCOUPL
ES.

THESETTINGSF ORBOTHTHEE XTRUDE RANDTHEHOTE NDCHANGEF ORE ACHMATE RIAL.PL A


ISPRI
NTE D AT1 80-2 20CELCIUS, AND WHI LETHEY DO NOTRE QUI REA HE ATE
D BE D, I
TI S
EXTREMELY RECOMME NDEDT O HE AT YOURS T O AROUND 6 0C( ITS GLASS TRANSITION
TEMPERATURE) T
O PRE VENTWARPI NGANDPRI NTSBEINGKNOCKEDOF .ABS,
F ONTHEOTHE R
HAND, HAST O BEPRI NTE
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AROUND1 1
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NATE.
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TTI OMENYL ONSANDF L EXIBLEMATE RI
ALSRE QUI RE
A COATOFA P VA/ WATERSOL UTION BEL AIDT O A4 5
CBED FORPROPERBED ADHESI ON.
TRIALAND E RROR, ASWE LLASRE SEARCH, AREREQUIREDF OR A SUCCE SSFULPRINTI NE ACH
MATERIAL.

THERMISTORS ARE THE MOST COMMONL Y USED TEMPE


RATURE READING DE
VI N3
CE I D
PRINTI
NG AND COME ST OCK WI TH AL MOST E VERY HOTE ND.
THERMOCOUPLES ARE ABLE TO BE MORE ACCURATE AT HI GHER
TEMPERATURES,BUT REQUIRESPECI
ALTY E L
ECTRONICSTHAT NOT MANY
BOARDSACCE PT.
THERMISTORS ARE VERY THIN AND BRITTLE OBJECTS.
THISISWHYI TISKEYT O BEPRECI
SEANDCARE FULWITH
THE ASSEMBL
Y OF THE THE RMI
STOR TO THE HOTE ND.
MAKESURETO HAVETHECORDSTI ED TIGHTWI THOUT
ANY CHANCE S OF BE ING TUGGE D ON BY ANY
OBSTRUCTI ON MI NT.A
D PRI SAL WAYS,BESURETHAT
NO WI RESORPARTSOFTHETHE RMISTORAREEXPOSED.
SOMETHERMI STOR-HOTEND SETUPSHAVETHEHE AD OF
THE THERMI STOR SMASHE DI NTO THE HOTEND VIAA
SCREW AND WASHE R.B EI
NGAME CHANICALAND F LPART,
RAI THI
SWI L
LE VENTUALLYGI VEYOU
TROUBL ES AND RE QUIRE MAINTENANCE. YOU WI LL SEEA MINT EMPE RROR FOR THE
EXTRUDER WHE N A THERMISTOR IS NOT READING. WE PRE FERT O USE THI RD PARTY
THERMISTORS ON OUR E 3D HOTENDS THAT SCREW I NTO THE HOTEND AND COME WI TH
STRONG I NSUL ON.T
ATI HESE HAVE A MUCH LONGERL IF
E,REQUIRE MUCH L ESS LABOR TO
INSTAL
L ,AND ALLOW YOU TO REMOVE THE HOTEND WI THOUT TWE AKING YOUR WI RE
CONF I
GURATI ON ORRE MOVI NGTHEE NTI
REEXTRUDER.
nde
rst
andi
ngL
imi
tati
ons
3DPRI NTI
NG CAN OFTEN BEPRESE
NTED ASAPL UG AND PLAYSOLUTION T
O CREATEL
IMITLESS
PROTOTYPESAND MODE LS.A L
ONG WI TH MODE LERRORSAND EXTREMEOVERHANGS, THE
RE
ARESTILLOTHERL I
MITATI
ONS THAT SHOUL D BEUNDE OOD.
RST WHILETHETECHNOL OGY IS
REVOL ONARY,
UTI THERE ARE DI
STINCT LI
MITATI
ONS I T,
N THE MARKE SOME OF WHICH MAY
ALWAYSEXIST.

EACH PRI
NTE R AND E XTRUDER SE
T UP CAN HANDL E DI
FFE
RE NT ACCELERATI
ONS AND T OP
SPE
EDS.I FAPRI NTERDOE SNOTHAVEAL ARGEENOUGHBUI LDARE AT O MOVE, THECARRIAGE
MAYNE VE
RRE ACHT OPSPE EDSDUET O ACCELE
RATION AND DE CEL
ERATION TIMES.
THESPEEDATWHI CHAPRI NTERCANEXTRUDEMATE RIALISNOTONL YL I
MITEDBYTHEPRI NTE R,
BUTBY THEMATE RI
ALITSELF.CERTAI
N MATERIALSRE QUIREA COOL ING TIMEBE FORELAYING
THENEXTL AYER.T HISJUSTCANNOTBESPE DUPWI THOUTCHANGI NGTHEPROPE RTI
ESOFTHE
MATERI
ALUSE D.

ONEDI STINCTL I
MTATION ON ANY3 DPRI NTI STHE
BUIL
D ARE A.AS OFNOW,MOST F DM PRI NTERS
YOUCANBUYAREL IMITEDTO UNDER1 CUBICF OOT.
THISME ANSTHATL ARGEPRI NTSARERE QUI REDTO
BEASSEMBL ED AND WE L
DE D POSTPRINT,OR THE Y
ARE JUST NOT PRI NTABLE. AT THI S TIME ANY
CURRENT F DM PRI NTER THAT CAN BUIL
DL ARGER
THANTHI
SWIL
LRE
QUI
REAL
ARGESPACEANDAHI
GH
PRI
CETAG.

THEDI AME TE
R OFTHENOZZL EI S DI
RECTL
Y CORRE L ATE
DT O THET OLERANCEIN THEX Y
DI
RE ON.T
CTI HESMAL L
ER THENOZZL E,THEHI GHER THEQUAL ITY AND THEL OWERL AYER
HEI
GHTSTHATAREPOSSI ET
BL HATBE ING SAID,SMAL LNOZZLESAREF AR MORELIKELYT O
CLOGORE XPERIENCEI
SSUES.. 6MM AND. 8MM ARETWO OFTHEE ASIESTNOZZLESTO WORK
WITH, HAVESTICK TO THEBE D, AND COMPL ETEA F ASTSUCCESSFULPRI NT,BUTANYTHI NG
WITH EXTREMELYTHIN WALLSORPRE CI
SEDE TAI N THEX
LI YDIRE CTI
ON WI LLBETOUGH T O
COMPL ETE.REMEMBERTHATEVERYWALLMUSTBEATLEASTTHETHI CKNESSOFTHEDI AMETER
ON THENOZZL EI
N ORDE RTOE VE N BERECOGNI ZED BYTHEPRINTE R.
E
nti
lati
on
WHI LETHE
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NE XTENSI
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SDONEASOFYE T,
ITI
SINTUI
TIVETHATTHEGAS
AND PARTICLE
S REL
EASED BY THE HEATI
NG OF PL
ASTI OR 3
CS F D PRI
NTING CANNOT BE
HEALTHY.T HI
SISWHYI TISBESTTO HAVEPROPE
RVE NTI
L ON.Y
ATI OUDO NOTWANTT O BE
PRINTI
NGOVE GHT,
RNI EVERYNIGHT,WITHTHEMACHINEON YOURNIGHTSTAND.

WEORI
GINAL
LYWANTE
DTOE
NCL
OSEOURPRI
NTE
R
TO KE EP THE AMBI ENT AI R HOT I N ORDE RT O
PREVENT WARPI NG AND DE LAMINATION. T HI S
TRANSFORME DINT O ADE VICETHATMODE RATESTHE
TEMPERATUREAND CAN BL OW AI R OUTANYWHE RE
THAT IS HOTTE R THAN THEAVE RAGE.THI S AI
RI S
THEN BLOWN OUT OFTHE SPE CI
FICL OCATION OF
THE PRINTER THROUGH A SMAL L CARBON F IL
TE R.
THISNOTONL YHE LPST O PRODUCEACL EAN PRINT,
BUT CAN RE DUCE ANY AMOUNT OF PARTI CULATE S
THATE XI
STI N THEAI RDURI NGTHEPRI NT.
SINCETHE REAREE XTENSIVEPATENTSTHATCURRE NTL YE
XISTF ORE NCLOSE
DPRI NTI
NGDEVI
CES,
WEHADT O GETCRE ATIVETO MAKESUREWEARENOTBRE AKINGANYI NTELL
ECTUALPROPE
RTY
LAWS.APATE NTSUCHASTHI SISNOTONL YPRE VE NG3
NTI RD PARTI
ESFROM EXPANDI
NGTHE
INDUSTRY, BUTCAN AL SO CAUSEHE ALTH PROBL EMSBY L IMITI
NG THEAMOUNTOFPROPE R
PRECAUTIONSAUSE RCAN T AKE.
arpi
ng
WHEN APRI
NTSCORNE
RSAND SI
DESCURVEUPWARDS,
ITI
SRE
FERE
DT NG.I
O ASWARPI TIS
ONEOFTHEMOSTCOMMONPROBL EMSWHE NPRINTINGINMATE RI
AL SWITHAHIGHSHRI
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. AS POLYMERS COOL,THEY SHRI
RATE NK,AND I F THE AMBI
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RATURE I
S NOT
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NKUNE VE Y.E
NL VEN WHEN PARTSARESTUCKT O THEBED
ENTI
RELY,THE
REWI LLOFTE
N BEDELAMINATION OFLAYERSASARE SULTOFWARPING.

ASMENTI ONE DABOVE ,WARPI NGISCAUSEDBYUNE VENCOOL I


NGOFTHEPRI NT.T HELARGER
THEPARTAND THEHI GHE R THEINFI
LL,THEHIGHER THECHANCETHATTHEPRI NTWI LLCOOL
UNEVENLY AND E I
THER DELAMINATEOR WARP, SI
NCETHECE NTER WIL
LBEHOTTE R THAN THE
SURROUNDI NG AREAS.THEMEREFACTTHATTHEBUI LD PLATEISHEATEDT O A TEMPERATURE
HOTTERTHANTHEAMBI ENTAI RWIL
LAL WAYSMAKEWARPI NGAPOSSIBLITY, EVENINE NCLOSED
ENVIRONME NTS.THISISWHYI TISI
MPORANTT O KNOW YOURSURROUNDI NGS: I
FPRINTINGIN
VERYCOL DE NVIRONME NTS, WARPI
NGWI LLBEAMUCHHI GHERPROBABI L
ITY.
THE MATERIAL BEI
NG USE DI S ALSO A HUGE
FACTOR IN THE AMOUNT OF WARPI
NG THAT
CAN OCCUR. P L A HAS A VERY SMALL
SHRI
NKAGE RATE , SO LONG AS THE
TEMPERATURE IS NOT E XTRE
MELY COL D
AROUNDTHEARE A,ANDAHEATEDBUI
LDPLATE
I
SUSE D,THEPRINTSHOUL D NOTWARP.A BSACTUALLY HASA VERY HI
GH SHRI
NKAGERATE ,
AND HIGHGLASSTRANSI TION TEMPE ,
RATURE WHI
CHBOTHME AN ABSI SVERYSUSCE PTI
BLET
O
WARPING.
SOMESPECIAL TY F
ILAME NTSAREE VEN MOREL I
KEL
YT O WARP, MAKING ITVERY CRUCIALT
O
UNDERSTAND THEMATE RIALBE I
NGUSE D.

WARPI NG MAY NOT BE E NTIRELYIDENTIFI


ED UNTIL HOURS AF TER THE PRI
NT HAS ST ARTE D.
UNLIKEANUNL EVELBED,THI SMAYT AKEYOURPRI NTEROF FLI
NEF ORHAL FOFADAYANDWASTE
AL OTOFMATE RIAL.
TAKINGTIPSFROM THEB EDA DHESI
ON SECTION WIL
LGO AL ONGWAY.I FYOUDO NOTHAVE
AE NCL
OSUREF ORYOURPRI NTER,YOUWI LLNE E
DT O UNDERSTANDYOURAL TE
RNATIVE STO HIGH
PROBABILI
TYWARPI NG MATERIALS.T HEREAREMATE RIALSWI TH SI
MILARSTRE NGTH PROPE RTIES
ASA BSSUCHASPE TGANDPE T+,THATDO NOTHAVESUCHAHI GHL I
KLIHOODOFWARPI NG.
THESE CAN OFTEN BE EASIERT O PRINT,THOUGH THE Y HAVE A LOWE R GL ASS TRANSITION
TEMPERATURE
SAND DI FFE
RE NTE LONGATION PROPERTIES.P REPARING YOURBUI L
D PL ATEAND
PLANNINGAHE
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RTIMEAND F ON.
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XYAXI
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F MORECOMMONLYREF
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AR
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AYE

THEREAREQUI
TEAF
EW CAUSE
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AYE
RSHI
F N THEX
TSI
ORYAXI S. ONEEASYTO DI AGNOSECAUSEI SWHEN
THEE XTRUDE RISPRE VENTE DF ROM MOVI NGBYAN
OBSTRUCTI ON.T HEMOSTCOMMON WAY
THISOCCURSI SWHE N THE REI SA T ANGL E
IN THE FI
L AMENT OR I TI S NOT F E
EDING
CORRE CTLY. WEHAVEEXPERI ENCED
BRAND NE W FILAME NT SPOOL S
THAT ARE T ANGLE D STRAI GHT
FROM THEF ACTORY, WHI CH
CAUSE A L AYER SHIF T HOURS I NTO A PRI NT. ITISI MPORTANT TO STORE YOUR FILAMENT
PROPE RLYANDKE EPTHESPOOLTI GHTWI THE I
THERTAPEORPUTTINGTHEE NDTHROUGHAHOL E
ON THESI DETO PRE VE NTTHI S.
OTHERPROBLEMSCANARI SEF ROM UNL UBRICATEDRODSANDSTE PPE
RMOTORMAL FUNCTIONS.
IFTHEBE D OR CARRI AGEHASA STE PPER MOTOR THATI SSTI
FFOR I SHASA PULLEY THATIS
HARNE SSEDL OOSE LY, SKIPPEDSTE PSWI LLOCCUR.S KIPPEDSTEPSINTHEMOTORWI LLAL MOST
ALWAYSCAUSEAL AYE RSHI FT.WHE N APRI NTHASMUL TI
PLELAYERSHIFTSBUTCONTINUE STHE
ENTIREPRI NT,ITISL I
KE LYNOTDUETO AF I
L AMENTTANGLE,BUTRATHE RSTEPPE
RMAL F
UNCTION
ORROUGHNE SSON THERODS.

ASMENTI ONEDI N THEJ OGGINGAND H OMINGSE CTION, LUBRICATINGTHERODSI SEXTREMELY


HELPFULIN PREVENTING LAYER SHIFTS.T HEL I
KELY BESTPRE VENTION ME THOD THATCAN BE
IMPLEMENTEDISHAVI NGPROPE RSTORAGEOFYOURF I
LAMENT.ONCEYOUAREDONEUSI NGA
SPOOL ,YOU SHOULD ALWAYS KEEP EVERYTHI NG AS TIGHT AS POSSIBLEAND MAKESUREI T
CANNOTUNRAVE LORBE COMET ANGL ED.
AS MENTIONE DI N THE FILAMENT OPTI ONS SECTION, 1.75MM FI LAMENT IS MORE FLEXI
BLE
WHILEON THESPOOL ,MAKING FEEDING MUCH E ASIER.WHI LEWEPRE FR3
E .00MM FIL
AME NT
FORITSBE TTE
RTOL ERANCESIN DIAME R,
TE WEHAVEE XPERIENCEDL AYERSHI F
TSWHE N ASPOOL
ISNEARTHEE ND AND I TJUSTDOE SNTF EED PROPERLY.
SINCE STEPPER MOTORS ARE ME CHANICAL PARTS,THE Y WI LLE VENTUAL LY WEAR DOWN.
PERIODICALLY CHECK YOUR BE LTS TO MAKE SURE THE Y ARE TIGHT AND THAT THE STEPPER
PUL
LEYSAREMOVI
NGSMOOTHL
Y
e
arl
yAdvance
ments
ONEAMAZI ACTABOUT3
NG F DPRI NG,
NTI ASWI
TH AL
LTE
CHNOLOGIS,
E I
STHE REAREGI
ANT
ADVANCE
MENTSNEARL
YEVE AR.WEATS
RYYE D3
DAREDOI NGOURBESTTO SPEEDUPTHESE
ADVANCEME
NTSAND HAVESOMETE
CHNOL
OGI
CALI
NNOVATI
ONSTHATAREGOI
NGT
O CHANGE
THEENTI T.
REMARKE

THISEXTRUDERI SA DROP-I
N REPLACE
ME NTF OR ANY E
XISTI
NG
EXTRUDER ASSE
MBL Y MOUNTED TO THE STANDARDIZED GREG
WADE SADAPTER PL .MOSTI
ATE MPORT ANTLY,THEDUALGE AR
CONF IGURATION PROVI DE S TWI CE THE SURF ACE ARE A
DISTRIBUTION LEADING TO A DRASTIC REDUCTION I
NF IL
AMENT
STRIPPING AND MATE RI
ALSL I .THEI
PPAGE NTEGRATE
DE NCODER
ON THE E XTRUDER DRIVE,ALONG WI TH THE FI
LAMENT MONITOR,PROVIDES CLOSEDL OOP
FEEDBACK F OR THEE XTRUSION AXIS THROUGHOUT THEPRINT. THI
S ALSO AL
L OWS PRINTER
MANUF ACTURERSTO CONF IGURETHE I
R BUILDSWITH SL
AVEASSISTDRIVE
SON THEE XTRUSI
ON
AXIS.
THEFILAME
NTMONI TORPROVI DE SA SOLUTI
ON
FOR F
ILAME AMS,MATE
NT J RIAL SHEARI
NG AND
UNDE R/OVERE XTRUSION. PRECI
SION OPTI
CALDI
AMETER MONI
TORI
NG I
S
PROVIDE
DWI THE NHANCEDSIGNALFI
LTE NGONBOARD.
RI THI
SALLOWS
FORCONTI NUOUSF I
LAMENTDI AMETERME ASUREMENTSWI THARE SOLUTI
ON
OF 1 00 MI CRONS.T HESE ME ASUREME NTS ARE USED TO AUTOMATE
EXTRUSI
ON F LOW RATE CHANGE S THROUGHOUT THE PRI NT TO PROVIDE
EXTREMEL
YTI GHTPRINTTOL E
RANCE SAND E NHANCED SURFACEQUAL TY.
I
THE FIL
AMENT MONI TOR ALSO SENSES THE PHYSICAL POSITION OF THE FILAMENT TO
PROVIDECLOSEDLOOPMOTI ONCONTROLF ORTHEE XTRUSIONAXISWHE NUSE DWITHOUR
ENCODED STE
PPER MOTORS. THI
SMONI TOR ALSO PROVI DESFEE
DBACK FOR AUTOMATE D
I
NVENTORYCONTROLSYSTE MS, I
NCL NGOURR
UDI FIDMATERI ALTRACKINGMODUL E.
SD3
DS HEATED BUI L
D
PLATFORM ISMODUL ARAND CAN
BE CONF I
GURED TO MOST ST ANDARDI ZED CONFIGURATI ONS.I T
I
NCL UDE S A PROPRIETARY GRADI ENT FREE HEATED BUI L
D PL ATE
WHICH AL SO CONTRI BUTES TO L OWE R SURFACE L
EVE L WARPING
FORCE S.COMBI NINGTHEPRE CISIONBE DL EVELI
NGANDADVANCE D
HBP STACK MAKE I T POSSI BLE TO NON- DE STRUCTIVELY
AUTO- E
JECT PRINTED PARTS REL I
ABLY.P RI
NTERS CAN NOW BE
CONF I
GURE D TO RUN CONTI NUOUSL Y WITHOUT NE EDING TO BE
MONI TORE D ORSE RVI
CED BYTE CHNICIANSBE TWEEN PRINTS.
-he
ight
THEZ-HEI
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SE XACTLY WHATITSOUNDSLI
KE:THEMOTION OFTHEE XTRUDE
R OR BUI
L D
PL N THEZDI
ATEI RE ON.G
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TTI -
HEI
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MORETI MECONSUMI
NG THAN THOUGHT AND WI
LLAL
MOST AL
WAYS CAUSEMOREHI
CCUPS
THAN I
SSUE
SIN THEXYAXIS.

JUST AS WI
TH L
EVELING THE BUILD PL
ATE ,THE Z-HEI
GHT
NEEDSTO BECORRE CT I
N ORDE RF OR A PRI
NT TO START,
NOT WARP, NOT GET CLOGGED, AND TO OVE RALLFINI
SH
PROPE Y.
RL
WHENUSI NGAPRINTERTHATDOE SNOTHAVEPRE CISEAUTO
BEDL EVELI
NG AND A WAY TO AUTOMATI CALL
YF IND THE
PROPE RZ -HEIGHT, WHICH MOSTDO NOT, YOU WILLNEED
TO TWE AK THEDI STANCEBE TWEEN THEEXTRUDER AND THE
Z- NDSTOP.T
E HI
SCAN BEDONEBY HOMI NG YOURDE VI
CE
ANDTHE NTWE AKI
NGWI THTHESCREW THATCANADJ USTTHE
DISTANCEBE TWEEN THEE XTRUDE
RAND THEE NDSTOP.

WHEN MATERI AL
S ARE HE ATED THEY WILLE XPAND F ROM
THE IRNORMALSI ZE.THI SCAN BESE ENIN BOTHHE ATCRE EP
IN THEB ARRELLC OOL I
NG SECTION ASWE LLASTHEE FFECTS
OFSHRI NKING WHE N COOL I
NG IN THEWARPI NG SECTION.
THE SAME I S TRUE FOR THE GL ASS BUI
LD PLATE YOU ARE
PRI NTINGON.
WHEN HEATI NG A BED TO 1
1 0CELSIUSYOU AREBOUND TO MAKETHEGL ASSE T.
XPAND A BI
THISE XPANSION WILLCAUSETHEBUI L
D PLATETO BESL I
GHTLY CLOSERTO THENOZZL ETHAN
WHE N COLD.T HI
SISWHY I TISBE STTO DE TERMINETHEZ -HEIGHTWHI LETHEBE DISHE ATED
TO THETE MPERATUREYOUE XPECTTO PRI NTAT.ONCETHI SEXPANSION ISRE COGNI D,
ZE YOU
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