Escolar Documentos
Profissional Documentos
Cultura Documentos
Project
**************
ELECTRICAL
Training Module
(8 Chapters)
SUMMARY
- Nature of Operations
- Authorisation of Personnel
- Electrical Environment Areas
We will come back in the Chapter 3 on the contents and main rules of this Publication.
We will see the different types of Operations, which require the certification of the Electrical
or non-Electrical personnel who will carry-out the relevant tasks at different levels.
The objective of this one day training session is mainly to highlight the
dangers of electricity and corresponding safety measures regards of the
personnel and regards of the equipment.
CE02-1-page 3
CE02
Divider CE02
HAND-OUT CE 02
2.1) GENERALITIES:
Electricity helps in many ways to improve daily life for all of us, at home and at work.
However, electricity is dangerous and causes many accidents which kill around 200 people
every year in France only.
While qualified electricians would seem to be the ones most exposed to these dangers,
many serious accidents involve non-electricians personnel such as: painters, bricklayers,
joiners, cleaners, etc
USE VIDEO CASSETTE FROM ALSTOM AND HAVE GROUP SESSION EXERCISE
(Analyse the cause of the accident, the consequences, the remedies).
FOR ELECTRICIANS
Case 1: Insulation Fault on a Switchboard
Case 2: Working on a cable tray near live non-protected cables
Case 3: Repairing a Protection (replacing a fuse)
Case 4: Use of non-insulated tools during operation with voltage
FOR NON-ELECTRICIANS
The objective of this exercise is to identify the risks connected with non-electrical works in an
electrical environment.
Electrification is an electric shock that does not kill, whereas electrocution is fatal.
Electrical current passing through the human body causes contractions and internal or
superficial burns which increase with the voltage.
Electrocution
CPW: CONSTRUCTION
PUBLIC
WORK
CE02-2-page 7
C18-510 Non-electrician
For all
Safety
Risks
Plans of underground
cable lines
Risks of contact :
Example : contact between digger and cable.
Provisions to take :
Preparation of work : read the pans of underground cable lines and check
the depth. Digger should be earthed. In case of contact, the current will be
evacuated to the earth.
A work supervisor is present (2 in case of HV). He watches that tigger does
not pass the MDA and supervises respect of safety distances in the air and
underground.
CE02-2-page 8
HAND-OUT CE 02
A short circuit is generally the result of a metal part coming into contact with two bare live
conductive components.
The consequences increase in seriousness with the power of the supply source.
Electricity can involve other dangers such as ill-timed starts of machines, fire, explosions,
etc
If the current applied is very low (a few volts) you feel a tingling sensation (i.e. a 4.5 volts
battery on the tongue).
With voltage of tens of volts, the intensity of the current increases and reaches a point called
the non-release threshold. The person loses control of his muscles, which contract. The
body may then be either ejected or bonded. If the current does not exceed a few hundred
volts, the brain will normally regain control of the muscles once the current is off.
If the current reaches thousands of volts, as well as the phenomena described above,
internal burns will irreversibly destroy body tissue.
If an electrical current passes through the skull or the chest, breathing may stop.
But once the current is off, breathing does not systematically restart. It is therefore
necessary to intervene very quickly to help the person in distress by administering artificial
respiration while waiting for aid.
" Even relatively low voltages may stop breathing. An example in abattoirs, animals are
stunned (make unconscious) before to be killed for their meat with a voltage of around 90
volts.
The Heart. In an electrical accident, cardiac arrest may occur in the following
circumstances:
- If breathing stops:
" the heart will stop beating after a few minutes through a lack of oxigen.
The probability of a fatal outcome after brief contact with bare live components is the
same as that of Russian roulette.
This is a contact with active conductors or conductive components, which are normally live.
Example:
- touching a set of bars in a switchboard
- touching a power line with a carbon fibre fishing rod
The safety regulations oblige us to use one of the following measures to avoid the risk of
direct contact in normal working circumstances:
- distance
- functional insulation.
Indirect contact is a contact with an exposed conductive part which has accidentally been
live by faulty insulation.
Example:
- contact with the cover plate of a drill which is live because of an internal insulation
fault.
The regulations provide for many ways of protecting workers and users against this type of
risk.
" Fixed installations are governed by standards, thereby ensuring safety for the user.
" The problem with portable equipment is different, because depending on the way they
are used and connected up, it is much easier to damage or remove built-in safety
features and open the way for an electric shock if there is a fault.
Anyone who uses portable equipment must therefore know a minimum of rules governing
the choice, connection and use of this equipment in order to be able to work in complete
safety.
Suspended
Live metallic
element___
Metallic
gangway
CE02-2-page 11
C18-510 Introduction
For all
- eyes
- kidneys
- brain
CE02-2-page 12
C18-510 Introduction
For all
CE02-2-page 13
C18-510 Introduction
For all
CE02-2-page 14
C18-510 Introduction
For all
Consequences on material
Destruction of material
Destruction of tools
Destruction of instruments
Destruction of machines, motors, etc
CE02-2-page 15
C18-510 Introduction
For all
Consequences on installation
Destruction of installations :
Workshop, factory
Compensation to clients.
CE02-2-page 16
CE02-2-page 17.doc
CE02-2-page 18.doc
CE02
Divider CE02
HAND-OUT CE 02
a) Work:
- Electrical work:
This involves the operating parts of the equipment or installation and requires at least
elementary training in electricity.
- Non-electrical work:
This involves the parts of the facility not directly concerned in electrical operation (painting,
cleaning, wall drilling,).
In general, this work is carried-out in the vicinity of electrical facilities.
b) Interventions:
These are short operations aimed at correcting a fault in the shorter time. This generally
involves breakdown repair work by qualified, authorised electricians.
3.2.1) General:
Having authorisation means having your employers recognition that you are competent to
carry-out the jobs assigned to you in complete safety.
In order to be authorised, the personnel member has to have had some training on the
prevention of electrical risks be aware of the instructions which will enable him to take care
of his own safety and that of the personnel under his control.
Authorisation does not mean that holder is authorised to carry-out on his own initiative the
operations for which he has been authorised. He still has to be designated to carry-out
these operations by his immediate hierarchy.
The authorisation certificate is a document signed by the holder and the employer.
A receipt must be signed when the certificate and regulations book are handed-over to the
person.
CE02-3-page 22
C18-510 Procedure
For all
Types of voltage
Up to From 50 V Over
50 V to 1000 V 1000 V
VLV LV HV
L H
HVA HVA
1000 V 1500 V
LVB LVB
500 V 750 V
LVA LVA
50 V 120 V
VLV VLV
0V 0V
CE02-3-page 23
C18-510 Procedure
For all
The non-electrician:
The electrician:
He carries out low voltage works by order.
He should ensure his own safety.
CE02-3-page 24
C18-510 Procedure
For all
Cleaning personnel:
They carry out cleaning jobs on live equipment.
Non-Electrician
Person in charge of works
Electrician
CE02-3-page 25
C18-510 Procedure
For all
Nature of operations
Are:
Live
Major works Dead
Low voltage or high voltage
Live
Interventions in low voltage Dead
Lock off
Manoeuvres Operation
Emergency
Test
Others Measurement
CE02-3-page 26
C18-510 Procedure
For all
CE02-3-page 27
HAND-OUT CE 02
He directs the work. He takes the necessary measures to ensure his own safety and that of
the personnel under his control.
- takes care of his own safety and that of the personnel under his control,
- makes sure that safety measures are complied with and supervises the personnel
under his control.
This person acts on verbal instructions and has to take care of his own safety. He can:
The electrician is part of a team led by a work supervisor. He can work ALONE in LV
environments already made safe, once he has received full instructions from his works
supervisor or interventions supervisor.
If he has to approach live parts and enter into the proximity area, he will have L0V and/or
H0V authorisation.
Taking appliances out of services means carrying out the operations required to:
3.2.5.3) Isolation
This is a basic safety function. As work and repairs have to be carried-out with the
current off, it is mandatory and vital to know that the equipment has been properly cut
off from its power supply. Electrical apparatus should have an in-built isolation function to
guarentee separation. The function is provided by devices such as:
Authorisations LO and HO
Level "O" allows work in a situation where electrical risks have been
eliminated.
CE02-3-page 30
C18-510 Non-electrician
For all
HO
HO HOV
Repairing a skab
Locked-off
L0
CE02-3-page 31
C18-510 Procedure
For all
1) IT is personal
H
L
Types of voltage
2
1
0
Level of operations N
V
T
R
C
Nature of operations
CE02-3-page 32
C18-510 Procedure
For all
0 worker :
Electrical risks have been eliminated
1 electrician :
Works by order. He is responsible for his own safety.
2 Person in charge :
Carries out works and tests or has them carried out.
Takes measures to ensure his own and others' safety.
CE02-3-page 33
C18-510 Procedure
For all
LO
L1
LO LOV
CE02-3-page 34
C18-510 Procedure
For all
Non-electrician L0/HO
CE02-3-page 35
HAND-OUT CE 02
Note: The emergency stop devices made compulsory by the regulations for certain types of
machines do not carry out control or isolation functions. Emergency stop devices can
be used by authorised or non-authorised personnel as part of emergency operations
procedures.
In order to avoid errors or mistakes, the equipment on which a personnel member will be
called upon to work must be clearly identified and marked (tag number). This information
should appear on diagrams when such documents are given to the personnel member in
question.
General:
- AUTHORISATION is the employers RECOGNITION of a persons ABILITY to carry-
out his assigned duties SAFELY.
In Industrial installations, workers frequently come close to bare live parts, for instance when
they enter an area containing bare live parts on a chassis.
- An area 1 extending from 30 cm to the walls of the room: Access to this area is
restricted to authorised personnel.
In high voltage environment there is a risk of a discharge even if the bare live parts are not
touched.
This is why there is a minimum approach distance forming the border of area 3 into which
it is strictly forbidden to go.
- there is an area 2, called the proximity area, extending from 0.60 m to 2 m. Access
to this area is restricted to personnel with authorisation to work in bare live parts
proximity.
- beyond this area, as far as the walls of the room, access is restricted to authorised
personnel (area 1).
Contact
MDA = Minimum Distance of Approach
LDP = Limited Distance of Proximity
Environment = Defined Zone (premises or access area reserved for electricians only)
MDA
Minimum distance
Of approach
Exposed
live
eternent
LDP
MDA
Limited distance of proximity
LD
Environment Environment
Defined zone
(premises or access area
reserved for electricians only)
Contact
(switchboard with voltage)
CE02-3-page 40
C18-510 Procedure
For all
HV LV
Environment HV wire Contact
Above 3 or 5 metres Distance < MDA
from exposed live elements
Proximity
In the proximity zone
between MDA (0.60m -
2.50m) and LDP
(3m or 5m) for CPW
HV
CE02-3-page 41
C18-510 Introduction
For all
Contact
30 cms
MDA = LDP
They define the areas of works and interventions, which are said to be in
the proximity.
They are determined according to voltage.
They concern work carried out by an enabled persons supervised by
an enabled persons
CE02-3-page 42
C18-510 Introduction
For all
MDA LDP
Examples
20 kV
MDA LDP
400 kV
CE02-3-page 43
CE02
Divider CE02
HAND-OUT CE 02
4) Work Organisation
Examples:
- inspection staff on their rounds
- personnel taking readings in technical rooms
- outside craftmen
The person concerned must be designated and authorised. He will take care of his own
safety in compliance with the regulations.
Before starting any non-electrical work, you must make sure the board doors are firmly
closed.
You may find that doors or covers have been left open, in domestic installations.
During the work, do not put any tools on the cabinets. They may be forgotten and fall onto
bare live parts when an electrician opens the door or remove the cover.
If the doors have to stay open (for example, if an electrician is at work), you must pay
particular attention to:
- very long objects
- metallic measuring tape
- stray tools,
and stay more than 30cm away from any bare live parts.
During work such as arc welding or grinding, adequate safety measures should be taken
against flying particles in fusion.
Water and electricity form a dangerous mixture, so if the work involves high pressure
cleaning, do not spray water directly onto electrical equipment.
the cabinets must not be used for storing tools or other equipment.
The batteries terminals are not always covered. There is therefore a risk of direct contact
and short circuits.
Also, gaseous emissions may make the atmosphere explosive (case of Nicad batteries), if
the room is badly ventilated. It is therefore forbidden to enter while smoking, or with an
electrical equipment that may cause sparks.
You should be very careful of acid splashes which may cause serious accidents, particularly
to the eyes.
Do not go into the room with very long or metallic objects.
- Prevent risks
- Protection: the equipment
- Protection: the material
- Insulation categories
- Mechanical protection (IP)
- Cordoning off risk areas
- Earth leakage protection
- lock-off procedure
respect
enabling earthing
training
procedures device
Equipment
spectacles
helmet shoes gloves
Material
CE02-4-page 47
C18-510 Introduction
For all
When necessary :
work clothing
helmet (with chin strap)
spectacles
gloves
protective shoes
protective auditory device
CE02-4-page 48
C18-510 Introduction
For all
Use adapted
material
Check material
before and after
use
Do not forget that it is important to point out defective material to the person
in charge of the site, in order to have it removed from circulation.
CE02-4-page 49
C18-510 Introduction
For all
Category II
Category I
Symbol :
Category III
III
damp areas
CE02-4-page 50
C18-510 Introduction
For all
Category I or II
floodlight preferable
Category II
trouble light This is category III
situation
(1 machine
Category 1 or 2
per isolation
Isolation transformer
transformer)
CE02-4-page 51
C18-510 Introduction
For all
Mechanical shock
Penetration of solid Penetration of liquids
0 : unprotected
matter 0 : unprotected
1 : 0.225 joules
0 : unprotected 1 : vertically
2 : 0.375 joules
1 : 50 mm 2 : at 15
3 : 0.5 joules
2 : 12 mm 3 : at 60
5 : 2 joules
3 : 2.5 mm 4 : against projections
7 : 6 joules
4 : 1 mm 5 : against spray
9 : 20 joules
5 : dust 6 : against waves
6 : airtight 7 : against immersion
8 : against soaking
When one of the protections is not specified there is an "x" in its place.
CE02-4-page 52
C18-510 Introduction
For all
Wood
Streamer
Notice/sign
Flood lights
Cords
Grills
Standards
CE02-4-page 53
C18-510 Introduction
For all
Ia Ia
If
G D G D
Ia Ir
Ia = Ir
Ia = If + Ir
CE02-4-page 54
C18-510 Electrician
Confirmed
st
1
case Isolation Identification
LC or HC L2 or H2
Verification of
absence of VAV
Locking off voltage ED,
device earthing and SC
short circuiting
Person in charge Person in charge and cordoning
of lock off of work off
nd
2 Isolation
case Attestation of
lock off
Locking off procedure for
LC or HC
device authorised
works
Identification
Lock out
st Remove ED
1 case
and SC and
perhaps also Remove the
VAV devices locking off
Removal of devices
L2 or H2 LC or HC
tools, shields Hand over
and barriers. Advice end job to
Assemble the of works person in
personnel charge of
exploitation
Identification
Resume
working order
Person in Person in
charge of charge of lock
works (or of off
lock off)
2nd case
Remove ED and SC devices
Person in
charge of lock Resume working order
off
CE02-4-page 56
CE02
Divider CE02
HAND-OUT CE 02
Personnel with L1 or L1V authorisation and specific authorisation for particular equipment
must only be authorised to carry-out very specific and limited operations, in compliance
with the WRITTEN SAFETY INSTRUCTIONS of the company. The instructions are
compulsory as the person will in principle be working alone.
- process operations,
- resetting overload protective relays,
- adjusting automatic control sensors,
- adjusting time delay relays,
- replacing fuses,
- replacing lamps,
- replacing lighting accessories,
- checking the electrolyte in battery elements
- etc
People working in areas restricted to electricians are likely to run the risk of:
- DIRECT CONTACT
- SHORT CIRCUITS, possibly with the projection of matter in fusion.
- only do work on equipment that has first been switched off and that has isolation
protection provided by the appropriate device,
- make sure the equipment cannot be switched back on by decommissioning it (lock-
off procedure),
- protect against bare live parts by using LV insulating gloves,
- only use suitable tools or insulated or insulating tools,
- only use known test or measurement equipment that is suited to the job and in good
working condition (valid calibration certificate),
- do not carry out any operations that is not clearly defined in the safety
instructions.
- if in doubt, always call in a qualified electrician.
If an accident occurs:
Divider CE02
HAND-OUT CE 02
Measuring is an operation that poses a real risk of direct contact. This is why these
operations must only be carried-out by personnel with at least L1V authorisation for the
following two reasons:
- the operator is always obliged to work in areas restricted to electricians,
- the operator must be qualified, having the theoretical and practical knowledge
required for the type of measurements he has been asked to take.
Also, as he is looking after his own safety, the technician must evaluate the level
of risk for each measuring operation. To minimise the risks, he will use individual
protection such as insulating gloves, insulating mats, goggles, etc.
Many leads used in measurements are dangerous, as they are of the male-male type.
There is therefore danger on the measuring apparatus and at the point of measurement.
Measuring equipment manufacturers now take care to eliminate accessible live metal
components. Adapters are available for older apparatus.
In all cases, the authorised NON-Electrician carrying out limited measuring work must
comply with the safety instructions which will set out exactly what measurements are
authorised and what equipment to use.
the following pages explain how to use various pieces of measuring appratus that may be
required.
This is not a piece of measuring equipment. Depending on the model, it simply tests
for the absence of current or continuity in a conductive element. This means that this
type of apparatus works on an ALL OR NOTHING basis.
Example:
'Voltage test', if the 22O V diode lights up, it means that the real voltage is
somewhere between 220 V and 380 V (diode not lit up).
Ohm test', the sound and/or light signal shows that the element tested is
CONDUCTING, and therefore has low resistance (but without indicating the
resistance value)
e.g. the 12 V, 24 V, 48 V and 110 V diodes are lit. The voltage is over
110 V and under 220 V.
CE02-3-page 62.doc
no signal at all may mean that the fuse is broken or that the test circuit
battery is dead,
cheek the internal battery by contact with the two pins.
OHM TEST
Short circuits if the test is carried out Know the test apparatus
with the current on Use apparatus and leads in good
working order
WORK WITH CURRENT OFF by
disconnecting the element to be
tasted.
VOLTAGE TEST
Follow the first two points above
Use LV insulating gloves and safety
goggles
CE02-page 63.doc
OPERATING CONDITIONS MINIMUM AUTHORISATION L1V
CE02-page 64.doc
OPERATING CONDITIONS MINIMUM AUTHORIZATION: l1V
Before measuring:
CE02-page 65.doc
OPERATING CONDITIONS MINIMUM AUTHORISATION: l1V
Before measuring:
set the selector of the multimeter to 'AC current
connect up the clamp-on probe
select the highest intensity rating.
in accordance with the first measurement, once you have removed the clamp
from the circuit, adjust the sensitivity switch to obtain the maximum needle
deviation.
Risk of short circuit with the jaws of Use clamps with well insulated
the clamp when taking jaws.
measurement on a set of bars Wear LV insulating gloves
Risk of electric shocks incase of
contact with neighbouring bare live
parts
CE02-page 66.doc
CE02
Divider CE02
HAND-OUT CE 02
Movable electrical equipment is connected to the mains by flexible cables and plugs, which,
because they are easily damaged are a potentially dangerous source of electric shocks.
Hand-held, portable equipment are the most dangerous because tetanization can prevent
the user from releasing the equipment if there is an insulation fault.
Movable equipment should always be kept in good repair, especially the coating that
protects the power cables.
Users should always check their equipment before use. They should also be inspected
periodically by designated maintenance personnel.
The user must take care to protect himself against direct and indirect contact.
Make sure the tool and its power cable are in good working condition.
Protection against indirect contact involved making sure that no dangerous current get into
metal parts easily accessible by the user.
- the yellow-green earth wires being unbroken and in good state in class I equipment.
To avoid electrocution outside in the rain or in wet areas, you should use:
The movable equipment that can be used in dry or humid areas are:
- class II equipment,
It is recommended in every case only to use extension leads with an earth wire (yellow-
green).
A construction site is generally supplied from a temporary installation fitted with LV and ELV
sockets.
LV sockets should conform to standard and be fitted with an earth pin and a high sensitivity
differential device (30 mA) ELCB.
- class II equipment
ELV sockets must be supplied through safety transformers complying with standard NF EN
60 742.
These can be used, amongst other things, for 24 volts safety lamps.
In small conductive enclosures, only equipment supplied through a safety transformer should
generally be used.
- if it is fixed, must be either class II, or class I with a compulsory earth lead.
A French government decree issued on 07/12/1988 allows the use of hand-held, portable
class II LV tools, as long as they are individually powered through a class II separation
transformer situated outside the enclosure and not in contact with it.
Divider CE02
HAND-OUT CE 02
Follow the instructions for giving first aid to electrical accident victims. The employer will
have a first aid set.
It is most important to be familiar with the notices posted on access doors to premises
containing electrical equipment in live condition.
PROTECT: # Free the victim, taking care not to become a second victim yourself.
ASSIST: # Give first aid while waiting for the emergency services.
Examination of the situation is essential, not only to protect the victim, but also to protect
oneself and ones surroundings.
It is preferable not to rush to the scene, but to think before acting.
If a fire breaks out in or near a live electrical installation, three main risks pose threat to the
fire-fighters:
- the risk of electrocution if there is contact with bare live parts or through the
extinguisher,
- the risk of solid in fusion being projected after short circuits caused by the flames,
- the risk of poisoning due to the various toxic gases emitted by burning insulation.
Steps must be taken to protect against these risks and to apply the safety regulations in
force on site.
*************************************
1 - PROTECT
raised
CE02-8-page 77
C18-510 Introduction
For all
Protect
Examination of the situation is essential, not only to protect the victim, but
also to protect oneself and one's surroundings.
CE02-8-page 78
C18-510 Introduction
For all
Raise the alert by giving the telephone number you are calling from, the
exact location, the nature of the accident (electric shock, road accident...),
the number and condition of the victims, the particular risks (landslide,
fire...)
CE02-8-page 79
C18-510 Introduction
For all
CE02-8-page 80
C18-510 Introduction
For all
3 - Insure respiration
CE02-8-page 81
C18-510 Introduction
For all
CE02-8-page 82
C18-510 Introduction
For all
HV 20kV
<20kV <50kV
CE02-8-page 83
CE02-page 84.doc