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DET NORSKE VERITAS

TYPE APPROVAL CERTIFICATE


CERTIFICATE NO. A-11462
This Certificate consists of 9 pages

This is to certify that the


Generator Automation System
with type designations
SYMAP - BC/X/Y
Manufactured by
Stucke Elektronik GmbH
HAMBURG, Germany
is found to comply with
Det Norske Veritas' Rules for Classification of Ships and High Speed and Light Craft

Application
Location Classes:
Temperature B
Humidity B
Vibration A
EMC A
Enclosure A

Place and date This Certificate is valid until


Hvik, 2009-09-21 2011-12-31
for DET NORSKE VERITAS AS

Odd Magne Nesvg Local Office Poul Tranborg


Head of Section DNV Essen Surveyor

Notice: This Certificate is subject to terms and conditions overleaf. Any significant change in design or construction may render this Certificate invalid.
The validity date relates to the Type Approval Certificate and not to the approval of equipment/systems installed.
If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas, then Det Norske Veritas shall pay compensation to such person for his proved direct loss or damage.
However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2 million.In this provision Det Norske Veritas shall
mean the Foundation Det Norske Veritas as well as all its subsidiaries, directors, officers, employees, agents and any other acting on behalf of Det Norske Veritas.

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 1 of 9
Cert. No.: A-11462
File No.: 851.10
NPS Job No.: 262.1-001642-3

Product description

Generator / feeder protection and controlling units. There are three series of SYMAP
units as follows:

SYMAP -Y Essential cost series Types EC - ENGINE CONTROL, ECG - ENGINE


CONTROL GENERATOR, F - FEEDER , G GENERATOR, M MOTOR, T
TRANSFORMATOR or LD - LINE DIFFERENTIAL

SYMAP -X Basic series, Types X or XG

SYMAP -BC, Types BC or BCG


Basic series expanded to include LED indicators, event data recorder, extended board,
power management, and diesel control

A system may be assembled of the following modules:

Product no. Product Type Description Used for:


CMA190-2 AE 1 Controller PCB BC / BCG
CMA191-1 AE 4 I/O controller BC / BCG
CMA192 AE 3 LED Controller BC / BCG
CMA193 AE 1 Combi sensor module BC / BCG
CMA194 AE 3 Fiber optic module, Profibus interface BC / BCG, X /XG
CMA195 AE 4 Power supply module BC / BCG
CMA198 AE 1 Independent short circuit detection device BC / BCG, X /XG
CMA199-1 AE 1 Analogue measuring inputs for protection BC / BCG
functions
CMA199-2 AE 0 Analogue measuring inputs for protection BC / BCG
functions:
CMA199-3 AE 0 Analogue measuring inputs for protection BC / BCG
functions
CMA199-4 AE 0 Analogue measuring inputs for protection BC / BCG
functions
CMA199-5 AE 0 Analogue measuring inputs for protection BC / BCG
functions
CMA199-6 AE 0 Analogue measuring inputs for protection BC / BCG
functions
CMA199-11 AE 1 Analogue measuring inputs for protection BC / BCG
functions
CMA199-12 AE 0 Analogue measuring inputs for protection BC / BCG
functions
CMA199-14 AE 0 Analogue measuring inputs for protection BC / BCG

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 2 of 9
Cert. No.: A-11462
File No.: 851.10
NPS Job No.: 262.1-001642-3

Product no. Product Type Description Used for:


functions
CMA199-15 AE 0 Analogue measuring inputs for protection BC / BCG
functions
CMA199-16 AE 0 Analogue measuring inputs for protection BC / BCG
functions
CMA210 AE 0 Input module for 16 Pt 100 signals BC / BCG, X /XG
CMA211 AE 1 I/O module, binary: 24 inputs / 24 outputs BC / BCG, X /XG
and 16 Pt 100 inputs

CMA212 AE 1 I/O module, binary: 16 inputs / 18 outputs BC / BCG, X /XG


CMA200-2 AE 1 Controller PCB X / XG
CMA201 AE 1 I/O Controller X / XG
CMA202-1 AE 0 Measuring transducer PCB X / XG
CMA221 AE 1 DC/DC supply module BC / BCG, X /XG

CMA240 Controller PCB EC/ECG/F/G/LD/M/D/T


CMA241 I/O Controller EC/ECG/F/G/LD/M/D/T
CMA243-1 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-2 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-3 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-5 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-7 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-8 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-9 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-10 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-11 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA243-12 Power Supply , Communication Analogue EC/ECG/F/G/LD/M/D/T
I/O's
CMA244 Recording Unit EC/ECG/F/G/LD/M/D/T
CMA245 Voltage adaptation for Binary Inputs EC/ECG/F/G/LD/M/D/T
CMA246 Voltage adaptation for additional Binary EC/ECG/F/G/LD/M/D/T
Inputs
CMA202-1 Analogue measuring inputs for protection EC/ECG/F/G/LD/M/D/T
functions
CMA202-3 Analogue measuring inputs for protection EC/ECG/F/G/LD/M/D/T

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 3 of 9
Cert. No.: A-11462
File No.: 851.10
NPS Job No.: 262.1-001642-3

Product no. Product Type Description Used for:


functions
CMA202-6 Analogue measuring inputs for protection EC/ECG/F/G/LD/M/D/T
functions
CMA202-11 Analogue measuring inputs for protection EC/ECG/F/G/LD/M/D/T
functions
CMA202-16 Analogue measuring inputs for protection EC/ECG/F/G/LD/M/D/T
functions
CMA216 Extended Board All devices
CMA217 Extended Board: 6 x PT-100, add on for All devices
CMA 216
CMA198 Independent short Circuit Device All devices

Depending on device type some or all of the following alarm and protection functions as
defined by ANSI are available:
ANSI no. Function / description
2 Time relay starting or closing
12 Overspeed device
14 Underspeed device
15 Matching device (motorpoti)
24 Overexcitation protection
25/A Automatic synchronizing
27 Undervoltage, instantaneous, definite time
27B Undervoltage, def. time (Bus 1 only)
32 Overload
37 Undercurrent
46 Reverse phase or phase balance current
47 Phase sequence voltage
49 Thermal overload protection
50 Overcurrent, instantaneous
50BF Circuit-breaker failure
50G/N Current earth fault, instantaneous
51 Overcurrent, def. time, iDMT (6 curves)
51G/N Current earth fault, def. time, IDMT (6 curves)
51LR Locked rotor
51VR Voltage restrained Overcurrent
59 Overvoltage, instantaneous, def. time, IDMT
64/59N Ground overvoltage / residual overvoltage
66 Number of starts
67 AC directional Overcurrent, def. time
67GS/GD AC directional earth fault, def. time
78 Vector surge upervision
78S Out of step tripping

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 4 of 9
Cert. No.: A-11462
File No.: 851.10
NPS Job No.: 262.1-001642-3

ANSI no. Function / description


79 Auto reclosing
81 Frequency supervision
81B Bus frequency supervision
86 Electrical lock out
87LD Line differential
87M Motor differential
87T Transformer differential
87G Generator differential
87N Restrict earth fault
94 Trip circuit supervision
95i Inrush blocking.
FF Fuse failure

The SYMAP system may include the following additional features depending on the
actual configuration of the assembled system:

Communication: 1 x RS232, 2 x CAN, 1 x RS422/485 and 1 x Profibus DP


Data recorder for digital and analogue I/O's
Detailed protection function history
Diesel generator control
Event builder with free programmable logic
Five main breaker controls can be activated with interlock logic
Overspeed protection for diesel engine via two independant diverse channels
System run time from detecting overspeed to activate the relay stop output = 150ms
Power management
Recording function for event history

A better overview of available functions etc. is found at the manufacturers web-site:


http://www.stuckegmbh.de/pgs/englisch/produkte/symap_e.htm

Software versions (same in any device):

CU (Control Unit) : 1.10


MU (Measuring Unit) : 1.10
RU (Recording Unit) : 1.10

Standard parameter sets for ECG applications:

StandardParameterSettingNo1.par
StandardParameterSettingNo2.par
StandardParameterSettingNo3.par

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 5 of 9
Cert. No.: A-11462
File No.: 851.10
NPS Job No.: 262.1-001642-3

Electrical ratings:

Main Power supply: 100V 400V AC / 1 A / 5A 50 / 60 Hz


Aux Power supply: 24V AC/DC(12-36), 60V AC/DC(36-72), 230V AC/DC(80-300)

Approval conditions

The Type Approval covers hardware, software and parameters listed under Product
description.

When the type approved software is revised (affecting all future deliveries) DNV is to be
informed by forwarding updated software version documentation. If the changes are judged
to affect functionality for which rule requirements apply a new functional type test may be
required and the certificate may have to be renewed to identify the new software version.

Case-by-case:
For each design where the product is included (typically a switchboard) the following
information related to the SYMAP system is to be submitted for approval:
- Reference to this Type Approval Certificate
- System block diagram
- Power supply arrangement (may be part of the System block diagram)
- List of hardware modules as identified in this Type Approval Certificate
- Functional description, preferably covering all functions of the switchboard
- List of implemented alarm and protection functions (ref. the ANSI lists above) with
proposed limits and time delays
- Test program for test at the product manufacturer or the switchboard maker
- When the system is to be certified, ref. below, test program for test at the product
manufacturer or the switchboard maker
- When system certification is not anticipated, ref. below, information about which of the
three standard parameter sets provided by the maker (Stucke Elektronik GmbH) will be
installed and proposal for commissioning tests

Product certificate
For systems that are based on the ECG module and where the parameters installed at the
time of switchboard certification is one of the standard parameter sets listed above under
product description a product certificate according to Pt.4 Ch.9 Sec.1 A 202 will not be
required. Final test of correct configuration and set up for each delivery is then to be done
during commissioning after installation.
Verification of the installed set of parameters being identical with one of the standard sets
can be done by uploading the parameters to a maintenance PC and sending the parameter
file to the maker (Stucke Electronik GmBh) who in turn will inform possible differences.
Email address mail@stuckegmbh.de is to be used.

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 6 of 9
Cert. No.: A-11462
File No.: 851.10
NPS Job No.: 262.1-001642-3

For all other systems, each delivery of the application system is to be certified according to
Pt.4 Ch.9 Sec.1. The certification test is to be performed before the system is shipped to the
yard, that is, at the manufacturer of the application system or at the switchboard
manufacturer if agreed and adequate system competence and test facilities are available
here. If certified together with the switchboard, a combined control system and switchboard
certificate may be issued. The certificate must identify this Type Approval Certificate plus
the firmware by versions and dates.

After the certification the following clause for application software control will be in force:
All changes in software and parameter settings are to be recorded as long as the system is in
use on board. The records of all changes are to be forwarded to DNV for evaluation and
approval. Major changes in the software are to be approved before being installed in the
computer.

Application/Limitation

Generator Intrumentation:
When SYMAP systems are used for generator protection/control, additional instruments
will be required to be fitted in the switchboard as required in DNV Rules, Pt.4 Ch.8
Electrical Installations.

Overspeed protection
Rule requirements for separate prime mover safety functions (e.g. diesel engine overspeed
protection) are to be observed.

Power Management functions


The Rules may require additional power management functions than those that have been
Type Approved, ref. Pt.4 Ch.8 Sec.12 A603 for electric propulsion vessels and Pt.6 Ch.7
Sec.5 A300 for DYNPOS vessels.

For high speed vessels category B (ref. Pt.4 Ch.8 Sec.2F) the system must be configured so
as to ensure that the power management functions are active for each busbar section when
the bustie breaker is open. Also, the communication network between units for one busbar
section must not be affected by a defective communication network for the other busbar
section.

Type Approval documentation

Tests carried out

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 7 of 9
Cert. No.: A-11462
File No.: 851.10
NPS Job No.: 262.1-001642-3

EMC tests according to GL Additional Rules and Guidelines part 7 chapter 3 edition 2001.
Vibration test according to IEC 60068-2-6 Test Fc
Cold test according to IEC 60068-2-1
Dry heat test according to IEC 60068-2-2
Damp heat test according to IEC 60068-2-30 Test Db
Insulation Resistance test
High Voltage Test
Flamability test according to IEC 60695-2-2
Software test (function test) according to IEC 60255

Function test of a representative three generator system conducted at manufacturer 2007-


12-04.

Marking of product

Stucke Elektronik GmbH product type/ part number

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 8 of 9
Cert. No.: A-11462
File No.: 851.10
NPS Job No.: 262.1-001642-3

Certificate retention survey

The scope of the retention/renewal survey is to verify that the conditions stipulated for the
type are complied with, and that no alterations are made to the product design or choice of
systems, software versions, components and/or materials.
The main elements of the survey are:

Ensure that type approved documentation is available.


Inspection of factory samples, selected at random from the production line (where
practicable)
Review of production and inspection routines, including test records from product
sample tests and control routines.
Ensuring that systems, software versions, components and/or materials used comply
with type approved documents and/or referenced system, software, component and
material specifications.
Review of possible changes in design of systems, software versions, components,
materials and/or performance, and make sure that such changes do not affect the type
approval given.
Ensuring traceability between manufacturers product type marking and the type
approval certificate.

Ensuring that type approved documentation is available.


Survey to be performed at renewal of this certificate
END OF CERTIFICATE

DET NORSKE VERITAS AS VERITASVEIEN 1, 1322 HVIK, NORWAY TEL: (+47) 67 57 99 00 FAX: (+47) 67 57 99 11
Form No.: 20.90a Issue: January 98 Page 9 of 9

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