pertamina

Pipeline Integrity
Management System

Bangkitkan Energi Negeri

PHE-ONWJ Pipeline Integrity Management Program

Objectives:
Safe & reliable operations
Minimize unplanned shutdown
Sustainability of company business

Issues :
Aging Facilities
Assets Quantity
Wide offshore area
Unplanned shutdown

Scope IM Program:
Pipeline Door to Door
ASSET INFO:
Geographic size : ~ 250 km x 100 km
Number of structures : 222
Manned flow stations : 11 (37 platforms)
NUIs/Remote P/F : >150
Onshore receiving facilities :4
SPMs oil export systems :2
Subsea pipelines : 417 (> 1,600 kms)
Age of facilities in the range of 20 35 years
Design life : Pipelines ( 15 -20 years)
Definition

Door to Door Integrity Management

Producing: Currently Online

Non-Producing: Currently Offline - Leak & No Flow
TBI (To Be Isolated): Currently Offline - Not Active Pipeline

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417 P/L Asset Profile
Pipeline service life OD Distribution (inch)
<5th 5-10 years
4% OD > 24
2% 11-20 years
7% 16 < OD 24 2%
3%

>30th 21-30 years 10 < OD 16 OD 10

58% 29% 41% 54%

<5th 5-10 years 11-20 years 21-30 years >30th OD 10 10 < OD 16 16 < OD 24 OD > 24

Plem End TYPE DISTRIBUTION

1% SST
24%

Ordinary
75%

Notes:
SST = Subsea Tie-in
Ordinary = Single Line
SST Ordinary Plem End
PLEM End = Pipeline Ending Manifold

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 PHE ONWJ PIMS SCHEME
Operation and Pipeline Corrosion Modification Flow Emergency
Safety System Inspection Management Management Assurance Preparedness

Operating Define Impact of

Review Process
Parameters Control External Inspection Modification to Define/Review
Fluids
and Monitoring System

Manage & Execute

Monitor ESD Pigging Facilities
Inhibition & Regular Modification
System and Internal Inspection Operating Envelope
Pigging Repair
Communication

Corrosion
Assessment/
Process Fluid Monitoring Liaison with Flow Regime
Monitoring Tracking of Operation Definition
(CP &
Anomalies
Probe/Coupon)

Equipment Monitor Impact of 3rd Review Monitoring Close-out & As-built Input to Corrosion
Calibration Parties (if any) Results Modification Management

Liaison 3rd Party Identify Possible

Entrant (if any) Failure Modes

Preservation

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 Pipeline Integrity Management
Strategy

Program Plan

- Asset Register
- Risk Ranking Identification
- Schedule Inspection Program

Corrective Action & Repair

Data Acquisition - Inspection
- Riser Repair & Replacement Database
Management - In-Line Inspection, Subsea Inspection, Riser AWL
- Pipeline Sectional & Full Replacement
Inspection
- Pipeline de-rating
- Corrosion Monitoring
- Corrosion Monitoring Improvement
- Chemical Injection Monitoring

Assessment & Recommendation

- Assessment & Recommendation for Inspection

Result
- Register Anomaly
- Planning for Repair & Replacement
- Trend Evaluation
Pipeline IMR Program

- Inspection
+ ILI
+ Riser Survey
+ Seabed Features
+ Corrosion Monitoring
- Maintenance
+ Cleaning Pigging
+ Chemical Injection
- Repair
+ Planned Repair
+ Reactive Repair
+ Preservation

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Pipeline Generic Maintenance Strategy
PIPELINE GROUP
I&M ACTIVITY A B C
( 1000 BOEPD) (500-1000 BOEPD) (< 500 BOEPD)
Metal Loss Inspection Pig Launcher to Pig Launcher to Pig Launcher to
Scope (ILI) Pig Receiver Pig Receiver Pig Receiver
5 - 10 Years or Based on Last Based on Future Development Based on Future Development
Inspection Due
Internal Assessment Support & Last Assessment Support & Last Assessment
Corrosion Monitoring Coupon Retrieval, Bacteria Count & Coupon Retrieval, Bacteria Count & Coupon Retrieval, Bacteria Count &
Scope Fluid Sample Fluid Sample Fluid Sample
Based on Future Development
Inspection Due < 6 Months < 12 Months
Support & Last Assessment
Riser Inspection Scope Above Water Line Section Above Water Line Section Above Water Line Section
1-2 Years based on Last 1-2 Years based on Last 1-2 Years based on Last
Inspection Inspection Due
Assessment Assessment Assessment
Scheme
Cathodic Protection
Subsea Pipeline Section Subsea Pipeline Section Subsea Pipeline Section
Scope
Based on Future Development
Inspection Due 5 Years 10 Years
External Support & Last Assessment
Sonar Side Scan Scope Subsea Pipeline Section Subsea Pipeline Section Subsea Pipeline Section
Based on Future Development
Inspection Due 5 Years 10 Years
Support & Last Assessment
ROV Scope On Anomaly Findings On Anomaly Findings On Anomaly Findings
Based on Future Development
Inspection Due 5 Years 10 Years
Support & Last Assessment
Fitness for Service Assessment After inspection reports are submitted
Pig Launcher to Pig Launcher to Pig Launcher to
Routine Scope (Coverage)
Pig Receiver Pig Receiver Pig Receiver
Pigging
Maintenance Execution Due 30 - 90 Days 30 - 90 Days 30 - 90 Days
Scheme Refer to Chemical Injection Dosage Refer to Chemical Injection Dosage Refer to Chemical Injection Dosage
Chemical Dosage
Recommendation Recommendation Recommendation
Injection
Availability 95% 95% 95%

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Pipeline Integrity Statement
Pipeline Integrity Weight Factor
RISK = Probability of Failure (PoF) x Consequence of Failure (CoF)
NO PARAMETERS WEIGHT FACTOR
1 Year in Services 20%
2 Leak Number 10%
3 Integrity Monitoring 50%
Internal Fluid/Gas Sample
3.1 CO2 And H2S 8%
3.2 SRB/MIC Localized Corrosion Attack 5%
Internal Corrosion Rate
3.3 Corrosion Rate through Monitoring (Coupon/Probe) 8%
Internal Inspection
PoF
3.4 In-Line Inspection Result 8%
Riser External Visual Inspection
3.5 Riser Status (Outgoing & Incoming) 13%
External Visual Inspection (Seabed Features Survey)
3.6 Cathodic Protection Inspection Result 5%
3.7 Free Span 3%
4 Integrity Control 20%
4.1 Inhibitor Injection Performance 10%
4.2 Cleaning Pigging Performance 10%
100%
1 Safety 40%
1.1 Safety to The Operator 15%
1.2 Safety to The Public 15%
CoF
1.3 H2S Exposure 10%
3 Environmental Damage & Pollution 30%
4 Production Loss 30%
100%
TERIMA KASIH