Escolar Documentos
Profissional Documentos
Cultura Documentos
1M54D-460E1
( )
SX-4
PARTS CATALOGUE
2012 by Yamaha Motor Co., Ltd.
1st edition, August 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
UR Use specified parts number.
UN Use as many as needed.
AP Alternate Parts
LM Locally Made (Parts need to be ordered locally)
F# Frame No. (Applicable machine No.)
O/S Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE110210 CYLINDER HEAD ASSY 1
3 9344010085 .CIRCLIP 2
5 9043006014 .GASKET 1
8 9321013657 O-RING 1
11 9131708045 BOLT 2
16 9046712052 CLIP 2
20 9043006014 GASKET 1
21 9321105471 O-RING 1
24 9321056589 O-RING 2
25 5BPE111F00 PLATE 1
1
FIG. 1 CYLINDER HEAD
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 9011608617 BOLT, STUD 2
2
FIG. 2 CYLINDER
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE131001 CYLINDER 1
2 9321078544 O-RING 1
4 9321013657 O-RING 1
5 9131706065 BOLT 2
3
FIG. 3 CRANKSHAFT & PISTON
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE140010 CRANKSHAFT ASSY 1
2 5BPE141200 .CRANK 1 1
3 5BPE142200 .CRANK 2 1
5 93310530X3 .BEARING 1
10 93306378Y4 BEARING 2
14 9345017044 CIRCLIP 2
16 5BPE147810 COLLAR 1
4
FIG. 4 VALVE
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE211100 VALVE, INTAKE 1
12 9321009894 O-RING 1
14 9017006128 NUT 2
5
FIG. 5 CAMSHAFT & CHAIN
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE217000 CAMSHAFT ASSY 1 1
2 93306252Y0 BEARING 1
3 9321011453 O-RING 1
7 9010910675 BOLT 1
9 94568B3104 CHAIN 1
14 9131706025 BOLT 2
15 9701706014 BOLT 1
6
FIG. 6 OIL PUMP
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE330000 OIL PUMP ASSY 1
3 9900911400 CIRCLIP 1
6 9043006156 GASKET 1
10 93210548A1 O-RING 1
11 9321007896 O-RING 1
16 9043010171 GASKET 2
18 9043008119 GASKET 2
7
FIG. 7 INTAKE
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE358601 JOINT, CARBURETOR 1 1
2 9321035895 O-RING 1
3 9700706020 BOLT 2
4 5BPE357500 BAND 1
7 5BPE443700 DUCT 1
10 5BPE446200 SEAL 1
14 5BPE445200 SEAL 1
17 9046711106 CLIP 2
18 5BPE445800 GUIDE 1
22 5BPE442510 DAMPER 1 1
23 9290704200 WASHER 1
24 5BPE442600 DAMPER 2 1
8
FIG. 8 CARBURETOR
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DE490100 CARBURETOR ASSY 1 1
2 22F1499100 .CAP 1
10 4G01498500 .FLOAT 1
14 2H01414600 .PLATE 1
20 80N1498700 .HOSE 1
26 5BP1498700 .HOSE 1
9
FIG. 8 CARBURETOR
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 5BP1499500 .BRACKET 1
10
FIG. 9 EXHAUST
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE461120 PIPE, EXHAUST 1 1
3 54DE471100 MUFFLER 1 1
6 9048010332 GROMMET 2
8 9048012581 GROMMET 5
9 9038706023 COLLAR 5
22 9017908821 NUT 2
23 5BPE487100 PIPE 1 1
24 9131706016 BOLT 2
25 5BPE481500 GASKET 1
11
FIG. 9 EXHAUST
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 5BPE354200 HOSE, VACUUM SENSING 1 1
29 9046708092 CLIP 1
30 9046708092 CLIP 1
32 9046716800 CLIP 2
34 9046715197 CLIP 2
12
FIG. 10 CRANKCASE
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE515005 CRANKCASE ASSY 1
7 9043006014 GASKET 3
8 9046208225 CLAMP 2
11 9046210215 CLAMP 1
14 4YSE119800 GASKET 1
13
FIG. 11 CRANKCASE COVER 1
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE541103 COVER, CRANKCASE 1 1
3 93210328G3 O-RING 1
5 93210148F8 O-RING 1
11 9046516832 CLAMP 1
12 9131705012 BOLT 1
13 4STE511300 PLATE 1
23 9043006014 GASKET 3
24 5BPE548100 BOLT 1 1
14
FIG. 11 CRANKCASE COVER 1
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 93210198J0 O-RING 1
31 9321074424 O-RING 1
15
FIG. 12 STARTER CLUTCH
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE551200 GEAR, IDLER 1 1
2 93310212X7 BEARING 1
3 5BPE552100 SHAFT 1 1
5 93315112Y8 BEARING 2
6 5BPE314700 SHIM 2
7 5BPE551500 GEAR 3 1
9 93310225X8 BEARING 1
11 9131708016 BOLT 3
16
FIG. 13 STARTER
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BP1566000 KICK AXLE ASSY 1
4 9341020038 CIRCLIP 1
8 9900915400 CIRCLIP 1
11 9056017239 SPACER 1
12 5BPE566800 STOPPER 1
16 5BPE566810 STOPPER 1
20 9900917400 CIRCLIP 2
22 9701708030 BOLT 1
17
FIG. 14 CLUTCH
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE611100 GEAR, PRIMARY DRIVE 1
5 9017016425 NUT 1
17 9290706200 WASHER 1
18 9530706600 NUT 1
20 1KH1638300 SPRING.,CUSHION 1
22 9017014284 NUT 1
24 9014908067 SCREW 1
25 9043008119 GASKET 1
27 9900920500 CIRCLIP 1
18
FIG. 14 CLUTCH
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 9310212862 OIL SEAL 1
29 93315112Y8 BEARING 1
31 9351132017 BALL 1
19
FIG. 15 TRANSMISSION
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE741100 AXLE, MAIN (14T) 1
5 93306204XH BEARING 1
6 93306003Y7 BEARING 1
9 9020923241 WASHER 1
10 9341026829 CIRCLIP 1
11 9341022039 CIRCLIP 1
18 9020918208 WASHER 1
19 9341017037 CIRCLIP 1
20 93306253X0 BEARING 1
21 93306255Y7 BEARING 1
25 9017918552 NUT 1
20
FIG. 16 SHIFT CAM & FORK
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DE854000 SHIFT CAM ASSY 1
21
FIG. 17 SHIFT SHAFT
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPE810100 SHIFT SHAFT ASSY 1
3 9900112600 .CIRCLIP 1
6 90109066G1 BOLT 1
12 9290706200 .WASHER 2
22
FIG. 18 FRAME
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DF111001 FRAME COMP. 1
7 9017910811 NUT 1
9 9017910811 NUT 1
11 9017910811 NUT 1
14 9017910811 NUT 1
15 5BPF112K00 BRACKET 5 1
16 9038706881 COLLAR 2
17 9048014814 GROMMET 2
20 5BPF118W00 STOPPER 1
23
FIG. 19 FENDER
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DF1511001X FENDER, FRONT 1 UR DRMK FOR SMX
3 90387068S1 COLLAR 4
6 5BPF162A00 HOOK 2
10 9038706871 COLLAR 2
11 9038707824 COLLAR 2
12 9048010289 GROMMET 2
13 54DF163900 DAMPER 2 2
15 54DF196U00 TRIM 2 2
24
FIG. 20 SIDE COVER
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DF1711002X COVER, SIDE 1 1 LGB FOR SMX,DRMK
3 9048014808 GROMMET 2
5 9017906897 NUT 2
10 9038707826 COLLAR 2
13 45PF171700 DAMPER 4
14 9048013867 GROMMET 2
17 9048022362 GROMMET 1
21 54DF174G30 GRAPHIC 3 1
22 54DF174H30 GRAPHIC 4 1
23 54DF117G00 PROTECTOR 1
25
FIG. 21 REAR ARM
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPF21100033 REAR ARM COMP. 1 YB FOR SMX,DRMK
2 93317218Y1 BEARING 2
4 5BP2218400 BUSH 1
7 9290712200 WASHER 1
9 9038706500 COLLAR 1
10 9700706016 BOLT 1
16 9038712013 COLLAR 1
17 9010112802 BOLT 1
18 9290712200 WASHER 1
24 9010112801 BOLT 2
25 9290712200 WASHER 2
26
FIG. 22 REAR SUSPENSION
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPF221011 SHOCK ABSORBER ASSY, REAR 1
4 9010112812 BOLT 1
5 9010112801 BOLT 1
7 9290712200 WASHER 1
27
FIG. 23 STEERING
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 93399999Y3 BEARING 1
4 9017925615 NUT 2
10 9020910020 WASHER 1
14 54DF317J00 DAMPER 1 2
15 54DF317K00 DAMPER 2 1
16 54DF317E00 STAY 1 1
28
FIG. 24 FRONT FORK
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DF310200 FRONT FORK ASSY (L.H) 1
10 509F3158L0 .GASKET 1
11 2JKF311400 .GASKET 1
15 5BPF311810 .SPACER 1
16 2N42316800 .PLUG 1
26 509F3158L0 .GASKET 1
27 2JKF311400 .GASKET 1
29
FIG. 24 FRONT FORK
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 5BPF311110 .BOLT, CAP 1
31 5BPF311810 .SPACER 1
32 2N42316800 .PLUG 1
36 2JKF334600 BOLT 1 2
30
FIG. 25 FUEL TANK
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DF410050P0 FUEL TANK ASSY 1 UR FOR SMX
9 9038708827 COLLAR 1
14 3KAF451200 .GASKET 1
15 9014906011 SCREW 2
19 9131205010 BOLT 1
31
FIG. 25 FUEL TANK
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
22 5BPF439800 BAND 1 1
23 5BPF431200 PIPE 2 1
24 9046708003 CLIP 5
30 45PF413B00 EMBLEM 1
35 45PF413B00 EMBLEM 1
41 9014905820 SCREW 2
32
FIG. 25 FUEL TANK
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
43 9017905849 NUT 2
44 9048001558 GROMMET 4
46 54DF452E00 STAY 1
47 54DF454E00 STAY 2 1
50 54DF347200 PROTECTOR 1
51 54DF376R00 PROTECTOR 1
33
FIG. 26 SEAT
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DF473000 DOUBLE SEAT ASSY 1
8 5BPF479200 PLATE 1
11 9046436800 CLAMP 1
34
FIG. 27 FRONT WHEEL
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPF5168000X CAST WHEEL, FRONT 1 YB/DRSC
2 90387158X1 COLLAR 1
3 93306252X7 BEARING 2
11 90387151M3 COLLAR 1
35
FIG. 28 FRONT BRAKE CALIPER
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPF582U00 DISK, BRAKE (RIGHT) 1
7 4TT2593700 .BOOT 2 2
11 9014910803 SCREW 2
36
FIG. 29 REAR WHEEL
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPF5338000X CAST WHEEL, REAR 1 YB/DRSC
2 9056015136 SPACER 1
3 93306252X7 BEARING 2
4 93210418G7 O-RING 1
5 5BPF536400 DAMPER 4
10 5BPF535100 CAMSHAFT 1
12 9010106278 BOLT 1
13 9530706600 NUT 1
16 93306004XC BEARING 1
18 90387158V4 COLLAR 1
25 9010908063 BOLT 1
26 9010908368 BOLT 1
37
FIG. 29 REAR WHEEL
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 5BPF538100 AXLE, WHEEL 1
30 5BPF539F00 PLATE 1 2
31 90387155W2 COLLAR 1
32 9038715811 COLLAR 1
35 5BPF217400 END 1 2
36 9530708600 NUT 4
37 94568F5118 CHAIN 1
38
FIG. 30 STEERING HANDLE & CABLE
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DF611100 HANDLEBAR 1
4 4NSF624100 GRIP 1
13 9131706045 BOLT 2
39
FIG. 31 FRONT MASTER CYLINDER
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 3KAF583T02 MASTER CYLINDER ASSY 1
5 36Y2589H00 .SCREW 2
7 9700706025 BOLT 2
14 9038722660 COLLAR 1
40
FIG. 32 STAND & FOOTREST
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DF731100 STAND, SIDE 1
4 9038710010 COLLAR 1
8 4BP2726100 SHAFT 1
13 9170106018 PIN 1
17 9024912008 PIN 1
20 5BPF741100 FOOTREST 1 1
21 90109103A9 BOLT 1
27 9530706700 NUT 1
41
FIG. 32 STAND & FOOTREST
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 5BPF745100 FOOTREST 2
29 5BPF746100 FOOTREST 2
36 54DF787A00 BRACKET 1 1
37 54DF787E00 BRACKET 2 1
42 9343012809 CIRCLIP 1
42
FIG. 33 GENERATOR
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPH551000 STATOR ASSY 1
3 9131706020 BOLT 3
4 9131706016 BOLT 2
43
FIG. 34 STARTING MOTOR
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPH180001 STARTING MOTOR ASSY 1
3 9321055669 .O-RING 2
4 5BPH182800 .SCREW 2 2
5 9321025711 .O-RING 1
44
FIG. 35 FLASHER LIGHT
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DH331000 FRONT FLASHER LIGHT ASSY 1 1
45
FIG. 35 FLASHER LIGHT
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 9016304800 SCREW, TAPPING 1
46
FIG. 36 METER
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DH350000 METER ASSY 1
4 54DH353L00 .REFLECTOR 1
7 5HHH351310 .DAMPER 3
9 9530605600 .NUT 3
13 5EL8357E00 .CLAMP 1
26 93210148H8 O-RING 1
47
FIG. 37 HEADLIGHT
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DH431000 HEADLIGHT UNIT ASSY 1
5 54DH433500 ..SPRING 1
11 2B5H411V00 .CAP 2
12 54DF196T00 TRIM 1 1
13 9048014023 GROMMET 2
14 90387068D4 COLLAR 2
19 54DF837600 TRIM 2
22 9014906829 SCREW 4
48
FIG. 38 TAILLIGHT
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DH471000 TAILLIGHT UNIT ASSY 1
4 40DF173700 ..EMBLEM 1
6 54DH478100 BRACKET 1 1
9 9048009800 GROMMET 4
10 9017606047 NUT,CAP 2
13 9560205100 NUT, U 1
49
FIG. 39 HANDLE SWITCH & LEVER
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPH291010 LEVER HOLDER ASSY (LEFT) 1
2 3KAH391200 .LEVER 1 1
4 5BPH291700 .SWITCH 1
7 9560206100 .NUT, U 1
9 9017908148 .NUT 1
10 9012308046 .BOLT 1
11 93210108H5 .O-RING 1
12 3KAH392200 LEVER 2 1
13 9014906131 SCREW 1
14 9017006010 NUT 1
15 9010906577 BOLT 1
16 9560206100 NUT, U 1
50
FIG. 40 ELECTRICAL 1
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 54DH196000 RECTIFIER & REGULATOR ASSY 1
4 90445088B0 .HOSE 1
13 54DH252U00 COVER 1
14 9046436800 CLAMP 6
15 5Y91249100 CLAMP 1 3
21 3KAH215101 .FUSE 2
22 3KAH215500 .BAND 1
26 5ERH575700 RETAINER 1
51
FIG. 40 ELECTRICAL 1
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
28 54DH250900 WIRE, SUB LEAD 1
52
FIG. 41 ELECTRICAL 2
REF.
54D3
PART NO. DESCRIPTION REMARKS
NO.
1 5BPH554010 C.D.I. UNIT ASSY 1
2 5BPH554600 BAND 1
7 9046422800 CLAMP 1
8 9043010148 GASKET 1
10 54DH337100 HORN 1
11 3C1H337100 HORN 1
53
NUMERICAL INDEX
54
NUMERICAL INDEX
55
NUMERICAL INDEX
56
NUMERICAL INDEX
9850704006 8 12
9850705016 30 7
9850705030 39 21
9850705040 39 20
39 23
9850705050 39 24
9850706010 10 12
9850706012 8 29
9850706035 6 5
9870703008 39 6
9890706014 26 14
9890706020 20 4
9900112600 17 3
9900911400 6 3
9900915400 13 8
9900917400 13 20
9900920500 14 27
57