CURRICULUM OF COMPETENCY UNIT (CoCU)

Sub Sector WELDING TECHNOLOGY AND FABRICATION

Job Area WELDING TECHNOLOGY
Competency Unit Title WELDING DOCUMENT PREPARATION
The person who is competent in this CU shall be able to prepare welding document required, compiled and made
available to all parties in accordance with quality manual

Upon completion of this unit, trainee will be able to:

Learning Outcome Determine various welding forms and documents required

Obtain welding documents requirement
Prepare welding documents
Check completeness of welding documentation

Training Credit
Competency Unit ID MC-024-4:2012-C01 Level 4 144 Hours 15
Duration Values
Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

1. Determine i. Quality manual 12 Lecture, i. Quality manual

various welding ii. Types of welding forms Discussion & reviewed
forms and and documents Presentation ii. Welding forms and
documents Welding Procedure documents
required Specification (WPS) selected.
Fit-up Report iii. Welding documents
Visual Inspection required
(VI) Report confirmed as
Weld Map per the quality
manual
Positive Material
Identification (PMI)
Report

10
 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
Post Weld Heat iv. Required welding
Treatment (PWHT) forms selected
Chart and applied
Hardness Test v. Code and Standard
Report Identified
NDT Request Form
Mill certificate
Code and standard

i. Interpret quality manual 18 Observation

ii. Distinguish the required & Group
welding forms and discussion
documents (WPS, fit-up
&VI, Weld map, PMI,
PWHT, Hardness test
report, NDT and Mill
certificate).
iii. Confirm the welding
documents required
iv. Apply required welding
forms and documents
v. Identify Code and
Standard

Attitude:
i. Cautious in
selecting WPS
ii. Meticulous in
analysing report
iii. Cautious in
applying forms

11
 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

3. Obtain welding i. Document filing and 12 Lecture & i. Welding document,

documents storage system Presentation Code and
requirement ii. Fabrication Drawing Standard
iii. Welding Procedure retrieved.
Specification (WPS) ii. Welding
iv. Fit-up Report documentation
v. Visual Inspection (VI) requirement
Report determined and
vi. Weld Map explained
vii. Positive Material iii. Welding
Identification (PMI) documentation
Report reviewed and
selected
viii. Post Weld Heat
Treatment (PWHT)
Chart
ix. Hardness Test Report
x. NDT Request Form
xi. Mill certificate
xii. Code and standard

i. Locate required 18 Observation

welding documents, & Group
Code and Standard discussion
ii. Distinguish the
required welding
documents (WPS, fit-
up, VI, PMI, PWHT,
Hardness test, weld
map and NDT).
iii. Review welding
documents
requirement.

12
 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

Attitude:
i. Meticulous in
selecting WPS
ii. Knowledgeable
in reviewing fit-
up and Visual
Inspection (VI)
reports
iii. Knowledgeable
in interpreting
weld map
iv. Resourceful in
obtaining
documents

5. Prepare welding i. Types of welding 18 Lecture & i. Welding documents

documents documents Presentation reviewed and
ii. Fabrication Drawing compiled
iii. Welding Procedure i. Code and Standard
Specification (WPS) compiled
iv. Fit-up Report ii. Required welding
v. Visual Inspection (VI) documents
Report verified against
vi. Weld Map quality manual
vii. Positive Material iii. Welding documents
Identification (PMI) required
Report reviewed and
viii. Post Weld Heat compiled
Treatment (PWHT)
Chart
ix. Hardness Test Report
x. NDT Request Form

13
 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
xi. Mill certificate
xii. Code and standard

i. Compile welding 24 Observation

documents ((WPS, fit- group &
up, VI,PMI, PWHT, discussion
Hardness test, weld
map and NDT), Code
and Standard
ii. Confirm welding document
compliance to quality
manual
iii. Review welding document
required

Attitude:
i. Conversant with
understanding of
welding
documents
ii. Meticulous in
collating welding
documents

14
 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

7. Check i. Quality manual 18 Lecture & i. Welding documents

completeness ii. Welding Procedure presentation checked
of welding Specification (WPS) ii. Sufficiency of
documentation iii. Fabrication drawing welding
iv.Welding Inspection report documents
Fit-up Report verified
iii. Welding report
Visual Inspection(VI)
analysed and
Report identified
Weld Map iv. Welding documents
Positive Material compliance
Identification (PMI) verified against
Report quality manual
v. Post Weld Heat v. Welding documents
Treatment (PWHT) validated and
Chart approved
vi. Hardness Test Report
vii. NDT Request Form
viii. Mill certificate
ix. Code and standard

i. Verify welding documents 24 Observation

used group &
ii. Review sufficiency of discussion
welding documents
iii. Analyse welding report
Compliance
Non-conformance
Adherence
iv. Determine quality manual
requirement on welding

15
 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
documentation
v. Confirm completeness of
welding documents

Attitude:
i. Conversant
understanding of
welding
documents
requirement
ii. Meticulous in
reviewing welding
documents
iii. Knowledgeable in
analysing chart
and report

16
Employability Skills

Core Abilities Social Skills

1. Communication skills
04.08 Develop and negotiate staffing plan 2. Interpersonal skills
04.09 Prepare project /work plans 3. Conceptual skill
04.10 Utilize science and technology to achieve goals 4. Learning skill
05.04 Delegate responsibilities and/or authorities
5. Multitasking and prioritizing
05.05 Coordinate contract and tender activities
6. Self-discipline
7. Teamwork
8. Leadership skills

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Quality manual 1:5
2. Fabrication Drawing 1:1
3. Welding Procedure Specification(WPS) 1:1
4. Fit-up &VI report 1:1
1:1
5. PMI report
1:1
6. PWHT chart
1:1
7. Hardness test report 1:1
8. NDT Request form 1:1
9. Welding Inspection report 1:1
10. Mill certificate 1:1
11. Code and standard 1:5

References

17
REFERENCES

1. N.T.Burgess: Quality Assurance of Welded Construction, 2nd Edition, ISBN 0-203-97580-4

2. Roger Timing, Fabrication and Welding Engineering, ISBN: 978-0-7506-6691-6
3. American Institute of Steel Construction Inc, 2nd Edition, Designing with Structural Steel (A Guide for Architect). ISBN 1-56424-052-5
4. American Institute of Steel Construction Inc, A Teaching Guide for Structural Steel Connections
5. AWS D1.1, Structural Welding Code Steel, 2nd Edition (2010)
6. ANSI Z49.1 Safety in Welding & Cutting Published by AWS & Occupational Safety & Health Standard. US Department of Labour
7. Dale H. Besterfield :Quality Control, 7th Edition Published by Pearson Prentice Hall. ISBN 0-13-191135-X

18