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Industrial Robotics
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What is a robot?
industrial definition (RIA = Robotic Institute of America)
re-programmable multi-functional manipulator
designed to move materials, parts, tools, or specialized devices through
variable programmed motions for the performance of a variety of tasks,
which also acquire information from the environment
and move intelligently in response
Robotics 1 2
Robots !!
Spirit Rover
(2002)
Comau H4 Waseda WAM-8
(1995) (1984)
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A bit of history
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Evolution toward industrial robots
computer 1950 mechanical
numerically controlled
telemanipulators
machines (CNC)
robot
manipulators
1970
Unimation PUMA
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The first industrial robot
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Historical pictures and clips
video
video
bimanual remote manipulation
at Oak Ridge Natl Labs Unimate 6-dof robots
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Robot manipulators
Cincinnati
Unimation
Milacron T3
PUMA 560
(1974)
(1979)
first micro-
6R with
computer
human-like
controlled
dexterity
robot
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robots a 50-year journey
robotics research up to 2000
robotics market value in 2015: $11.1 billion (+9% over 2014); robot systems: $35 billion
total worldwide stock at end 2015: 1.6 million units of operational industrial robots (+11%)
year 2015 was once more the highest in robot sales worldwide (>250K, +15%)
China expanded further as the largest market since 2013, now with a 27% share
75% of sales goes to 5 countries: first is China (69K, more than Europe as a whole = 50K),
then Korea (38K, +55% w.r.t. 2014), Japan (35K, +20%), USA (27K, +5%), and Germany
(20K, steady); Italy (6.7K) is the 2nd market in Europe (7th worldwide)
main industrial drivers: automotive (38% of new robots) and electrical/electronics (25%) still
increasing, though both having less % than before; metal and machinery (12%, doubled)
research trends: industry 4.0 (energy efficiency, human-robot collaboration, VR, ease of use)
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Diffusion
Industrial robots in operation worldwide
2005 2019*
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Annual supply
Markets comparison of new industrial robots
China:
largest market since 2014
40% of global supply in 2019
Western EU:
Germany, Italy, Spain, France and UK
have a slow but steady increase
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Density of robots -1
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Industrial robot
and its auxiliary equipments
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ABB IRB 7600
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Industrial applications
manipulation (pick-and-place)
assembly
spray painting and coating
arc welding
spot welding with pneumatic or servo-controlled gun
laser cutting and welding
gluing and sealing
mechanical finishing operations (deburring, grinding)
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A day in the life of an industrial robot
At BMW car production line with ABB robots
pick-and-place
with end-effector
to reorient part
video
video
pick-and-place
with support
to reorient part
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A day in the life of an industrial robot
pick-and-place
heavy parts and
human intervention
video
video
metal cutting
on a supporting
machine with dofs
(video speeded up
at some point)
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A day in the life of an industrial robot
glue deposit
(on fancy paths!)
video
video
cooperation of
multiple robots
for handling and
sealing a car body
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A day in the life of an industrial robot
coating parts
for rust and corrosion
protection
video
video
spray painting
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A day in the life of an industrial robot
hood deburring
with a suspended tool
video
video
test measurements
with assembly on a AGV
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What a robot should do and what cannot do
video video
human-robot collaboration
(co-bots or co-workers)
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Plasma cutting
video
electrode
gas
chamber
nozzle
hot plasma
small KUKA robot used for plasma cutting of a stainless steel toilet
(courtesy of Engenious Solutions Pty)
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Robotized workcells
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3D simulation of robotic tasks
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Welding - 2
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Two cooperating robots in welding
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Palletizing
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Palletizing of cheese forms
video
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Folding
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Deburring
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Deburring center
video
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Safety in robotic cells
Mitsubishi RP Mitsubishi RH
(repeatability 5 micron, (workspace 850 mm, Bosch Turbo
payload 5 kg) velocity 5 m/s)
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Adept Cobra i600
video
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Chocolate packaging with
lightweight parallel robots
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Distribution by robot type
of kinematic configuration
12%
10%
15%
63%
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Robot data sheet
Fanuc
R-2000i/165F
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Workspace
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Visualization of
workspace and mobility
video
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Visualization of
workspace and mobility
video
V-REP simulation of the 7-dof KUKA LWR4+ robot (all revolute joints)
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Robot end-effector sensors and tools
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Calibration of robot kinematics
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Man-machine interface
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Programming and control environment
control modules
and interfaces
(Reis Robotics)
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Motion programming and scaling
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Mobile base robots in industry
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Lifting AGV for warehouses
video by Elettric80
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Kiva Systems
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Intelligent AGV in factories
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