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: OPS-PR-RT-011 QP
Revision No. : 00
Issue Date : 20-Feb-2011
Email technical.qa@gismea.com
Document Title
RADIOGRAPHIC EXAMINATION
Document Ref. # OPS-PR-RT-011 QP Rev - 00
Client
Contract #
Project Description
TABLE OF CONTENTS
1.0 SCOPE
7.0 PENETRAMETERS
10.0 SAFETY
12.0 RECORDS
13.0 ATTACHMENT
1.0 SCOPE
Upon instruction from the client, this procedure shall be qualified by submitting
radiographs produced in compliance with this procedure.
2.3 ASTM-Metal Test Methods and Analytical Procedures Vol:-03.03 Nondestructive testing.
2.3.3 ASTM E-1032 Standard Test Method for Radiographic Examination of Weldments
3.1 All radiographic examination personnel shall be qualified and certified to Level II in
accordance with Global Inspection Services (GIS) Written Practice 100-001;
conforming to the latest edition of Recommended Practice No. SNT-TC-1A of ASNT
and with a minimum two years post certification experience.
3.2 The interpretation and evaluation of results shall be performed at least by personnel
qualified to level II.
4.1 Radiation source shall be X-ray whenever possible. Gamma ray source - Ir-192
shall be used subject to prior approval of QP on case by case basis.
4.2 Ir-192 isotope with course strength not more than 25 Ci shall be used or as
specified by QP, to suit site conditions. In this case the technique shall be
qualified using a source side image quality indicator of the wire type.
4.3 Selection of the appropriate source is dependent upon variables regarding the
weld being examined (material composition and thickness). The suitability of the
source shall be demonstrated by attaining the required Image Quality Indicator
(IQI) sensitivity and complying with all other requirements stipulated herein (film
density and area of interest, density tolerances, etc.).
4.4 If an X-ray machine is used it shall have adequate voltage and radiation output.
The focal spot size shall not exceed 2.5 mm x 2.5 mm.
4.5 The Gamma-Ray Isotopes shall have a source size not over 3 x 2 mm. Only Ir-
192 Isotope not greater than 25 Ci shall be used as a source of Gamma-Ray.
4.6 The minimum permissible thickness for which radioactive isotopes may be used
for any radiographic technique shall achieve the density and IQI image
requirements of this procedure.
5.1 Unless otherwise specified by the applicable job order or contract, radiography shall
be performed prior to and/or after heat treatment.
The welds shall be prepared only to the extent necessary that the resulting
radiographic image due to any irregularities shall not mask or be confused with
the image of any discontinuity. The finished surface of all butt-welded joints may
be flush with base material or may have reasonably uniform crowns. If the weld is
ground flush with the adjacent base material, arrows or "V's" shall be placed 1/4
inch away from the edge of weld opposite to the film location markers at the
extremities of the film in the area of examination.
5.4.1 The processing facilities at any time, shall be demonstrated that the
film can be processed using the facilities, to have a fog level of not
more than 0.3.
a. Fogging.
b. Processing defects such as water or chemical marks.
c. Scratches, finger marks, crimps, static smudges or tears.
d. Loss of detail due to poor film contact.
e. False indications due to defective Screens.
5.4.2.1 Preparation-
No more film should be processed than can be
accommodated with a minimum separation of 1/2
in.(12.7mm). Hangers are loaded and solutions stirred
before starting development.
5.4.2.3 Development-
Normal development is 5 to 8 min. at 68F (20C)
5.4.2.4 Agitation-
Shake the film horizontally and vertically, ideally for a few
seconds each minute during development. This will help film
develop evenly.
5.4.2.5 Rinsing-
5.4.2.6 Fixing-
The films must not touch one another in the fixer. Agitate the
hangers vertically for about 10s and again at the end of the
first minute, to ensure uniform and rapid fixation. Keep them in
the fixer until fixation is complete (that is, at least twice the
clearing time), but not more than 15 min. in relatively fresh
fixer. Frequent agitation will shorten the time of fixation.
5.4.2.8 Washing-
Washing is very slow below 60F (16C). When washing at
temperatures above 85F (30C), care should be exercised not
to leave films in the water too long. The films should be
washed in batches without contamination from new film
brought over from the fixer. If pressed for capacity, as more
films are put in the wash, partially washed film should be
moved in the direction of the inlet.
5.4.2.10 Drying-
Take precaution to tighten film on hangers, so that it cannot
touch in the dryer. Too hot a drying temperature at low
humidity can result in uneven drying and should be avoided.
The transmitted film density through the radiographic image adjacent to the
designated wire of the wire penetrameter and the area of interest shall be 2.0
minimum and 3.0 maximum. Composite viewing of multiple film exposures is
not permitted. Either a calibrated densitometer or step wedge comparison film
shall be used for determining the film density. The densitometer shall be
calibrated as per para 6 of SE 1079 by using step wedge film traceable to
national standard step tablet. They shall be calibrated at least every 90 days
A lead symbol "B" with minimum dimension of 1/2 inch in height and 1/16 inch
in thickness shall be attached to the back of each film holder during each
exposure to determine if back scatter radiation is exposing the film. If a light
image of the "B" appears on a darker back ground of the film, the radiograph
is rejectable and shall be reshot after ensuring adequate back-scatter
protection. The appearance of a dark image of letter B shall be disregarded,
unless the dark image could mask or be confused with rejectable weld defects
and is acceptable.
6.1 General
Location markers shall be placed on the part outside the weld area and as shown
by the sketches given by Attachment 1. The radiographic image of the location
markers for the coordination of the part with the area of interest shall appear on the
film without interfering with the area of interest and with such an arrangement that
it is evident that complete coverage was obtained.
6.3 Film Over lap: The minimum film overlap shall be 20mm.
7.0 PENETRAMETERS
7.1 General
IQIs shall be selected from either the same alloy material group or grade as
identified in SE-1025, or SE-747, as applicable, or from an alloy material group or
grade with less radiation absorption than the material being radiographed. The
quality of all levels of radiographic testing shall be determined by a set of wire
penetrameters that confirms to the requirements of method E 747, Article 22 of
Section V or as per BS 3971.
For welds without reinforcement, the required wire size shall be based on the
nominal single wall thickness. Backing rings or strips shall not be considered as
part of the weld thickness in IQI selection.
7.3.1 One IQI shall represent an area within which radiographic densities are not
less than 15% from that measured through the body of the IQI. At least one
IQI shall be present on the radiograph except as noted below.
7.3.2 When film density, in the area of interest, varies by more than minus 15% or
plus 30% from the density adjacent to the designated wire of a wire
penetrameter within the maximum/minimum allowable density ranges
specified in para 5.6, then an additional penetrameter shall be used for each
exceptional area or areas and the radiograph shall be retaken.
7.3.3 At least one penetrameter image shall appear on each radiograph except as
outlined below:
c. When the source is placed in the axis of the circumference and a portion
of that circumference (four or more continuous locations) is
radiographed during a single exposure, at least three (3) IQIs placed
approximately equidistant apart shall be used.
8.2.1 For elliptical projections, where the weld is not superimposed, at least two
views separated by 90 shall be taken. If design or access restrictions prevail
from taking 90 separate views, agreement between the contracting parties
shall specify the necessary weld coverage.
9.1 Direction of central beam of radiation shall be centered perpendicularly toward the
center of the effective area of the film or to a plane tangent to the center of the film,
to the maximum extent possible, except for the double-wall exposure / double-wall
viewing elliptical technique.
9.2 The minimum values of focus to film distance shall be such that the calculated
geometrical unsharpness of the film screen combination, but not in any any case the
unsharpness value exceed 0.2mm for X-ray and 0.4mm for gamma ray radiography.
Unless otherwise specified in the applicable job order or contract, the geometric
unsharpness shall not exceed the following limits:
Final acceptance of radiographs shall be based on the ability to see the designated
penetrameter wire image. The unsharpness may be of less consequence as t/d ratio
increases.
10.0 SAFETY
10.1 General
All classified personnel shall wear a TLD badge and a fully charged pocket dosimeter
whenever in a classified radiation area. In additional they shall always maintain an
operatable survey meter in the radiation area and use it to verify that the area is
safe. They shall perform Radiography in complete accordance with the GIS Radiation
Safety Manual 101-001. Copies of this procedure will be maintained at all sites where
radiography is being performed and where radiographic isotopes are stored.
The area where radiography is being performed shall be cordoned off (or otherwise
barricaded) and signposted in Arabic and English to prevent accidental entry by
unauthorized personnel (See Attachment 2). An operator shall remain in view of the
cranking unit of the exposure device at a safe distance while the exposure is being
made, in order to retract the source in the event of unauthorized entry into the radiation
area.
10.3 Collimators
Detailed safety procedures for the use, handling and storage of radioactive
materials are given in the GIS Radiation Safety manual (Document No. 101-001).
Radiography personnel shall be familiar with this document.
11.1 Radiographic Film Quality:- All radiographs shall be free of mechanical, chemical,
handling-related or other blemishes which could mask or be confused with the
image of any discontinuity in the area of interest on the radiograph. If any doubt
exists as to the true nature of an indication exhibited by the film, the radiograph
shall be rejected and reshot. The required radiographic film sensitivity shall be 2%
and less.
11.2 Radiographs shall be interpreted only in those areas in which penetrameter(s) have
established that a suitable radiographic technique has been used. Acceptance or
rejection of a weld or part shall be below table
12.0 RECORDS
12.2 A radiograph review form providing the following information, as a minimum, shall
be prepared
13.0 ATTACHMENT
TITL
LE: RADIO
OGRAPHIC
C EXAMINA
ATION Page
e 14 of 16
13.2
2 Radiation Warning Sig
gn Board
Procedure No. : OPS-PR-RT-011 QP
Revision No. : 00
Issue Date : 20-Feb-2011