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USN 1t,ft{855

Fifth Sernester B.E. Degree Exarninatit$ .2t)15/Jan.2015

Manuf,acturing Process * lll
Time: 3 hrs. Iv{ax. Marks:1CI0

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l\ote: Answer FIVE full questions, selecting
at least TWO questions from each part"

PART _ A

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1 a. Define true stress and true strain. Derive expressions showing the relationship betu,een true
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stress and engineering stress as weil as true strain and engineering strain. (10 &{arks)
b. Explain with a neat sketch the hydrostatic pressure in metal working. (05 Marks)

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o c. 't4lrite a not-e on determination of flow stress. (SS &iarks)
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!
io 2 a. Explain the effect of the foliowing on metai workingprocosses (i) ternperature, (ii) ftiction

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and lubrication. (trCI Marks)

b. Write a note on: i) deformation zone geometry, (ii) residual stresses in wrought products.
{10 Marksi

.: c! 3 a.
b.
c. ib
With neat sketches, describe various types of forging processes.
Expiain Cie design parameters in forging, with a neat flgure.
Explain "fiiction hiltr ccncept" and the factors affecting it in forging.
(06 &,{arks}
(08 &(arks)
($5 Marks)
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4 t. Explain with neat sketeh of rolling mill (i) four high roltring inill, (ii) tandem rolling mill.
(tr0 h,E*rks)
b.
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a::
Discuss tlie efflect of front tension and back tension on the rolling process, with neat figures.
(08 Marks)
c. List defbcts in rolling" ({}2 S'tarks)
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PART _ B
5 a. Using neat sketches explain Rod drawing and wire drawing. (08 &!arks)
b.
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o! With neat sketch, briefly explain the different f,eatures of a drawing die. (CI4 Marks)
F:< c. Explain with neat sketches different rnethod of tube drawing. (08 Marks)

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6 a. Give the classification of extrusion processes and explain any two processes with neat
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6!
3o sketch. (tr0 Marksi
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b. Explain the foliowing:
i) Metal flow and deformation during extrusion
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ii) Defects in extrusion (tr0 Marks)
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7 a. With neat sketches, explain combination die and progressirre die. List the type of
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components produced in sheet metal work. (10 Marks)

U< b. Write a note on forming lirnit criteria (Keeler-Goodwin diagram). (s5 Marks)
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^i c. It is required to punch a hole of l0 min dia in a mild steel plate of 10 mrn thickness.
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; Deteruniile vrirether it is feasible or not, taking shear strength, of the plate as 600 N/mrn2 aild
Z compressive strengttr of the punch as 2000 N/mno2. If it is notpossible, what could be tJone
to produce this hole? (85 Marks)
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a*
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I a. What is HERF? Explain explosive fonning, with a neat figure. (SB $,{arks)
b. With a flow chart, expiain in detail the powder metallurgy process. (SB Marksi
c. Explain any two methods of production of metal powder with sketches. (0.4 Marks)
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