Fw4570 r4.2 Installation and Test Manual

FTDG-H751-D610
FLASHWAVE 4570 RELEASE 4.2

INSTALLATION AND
TEST MANUAL (ITMN)
ISSUE 1, JANUARY 2011
FUJITSU LIMITED
Before You Begin
Proprietary Rights Notice
All product or service names mentioned in this document are trademarks or registered trademarks of their
respective companies.
This document and its contents are provided by FUJITSU Limited (FUJITSU) for guidance purposes only. This document is
provided as is with no warranties or representations whatsoever, either express or implied, including without limitation the
implied warranties of merchantability and fitness for purpose. FUJITSU does not warrant or represent that the contents of
this document are error free. Furthermore, the contents of this document are subject to update and change at any time
without notice by FUJITSU, since FUJITSU reserves the right, without notice, to make changes in equipment design or
components as progress in engineering methods may warrant. No part of the contents of this document may be copied,
modified, or otherwise reproduced without the express written consent of FUJITSU.
Unpublished work and only distributed under restriction.

Copyright FUJITSU LIMITED. All Rights Reserved.
FLASHWAVE 4570 Release 4.2 FTDT-H751-D610

FUJITSU and FUJITSU Customer Use Only
Installation and Test Manual Issue 1, January 2011
Before You Begin
BEFORE YOU BEGIN

Read through this manual set carefully and familiarize yourself with the FLASHWAVE
4570 equipment before configuring, installing, turning up, performing operation and
maintenance of, and troubleshooting the equipment.
Keep the manual set at hand so that you can refer to it at any time.
Observe the notices and instructions provided in this manual set for your proper and
safety installation, use and maintenance of the equipment.
FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

FUJITSU and FUJITSU Customer Use Only i
Issue 1, January 2011 Installation and Test Manual
Before You Begin
! Important Notice on Product Safety
Elevated voltages are inevitably present at specific points in this electrical equipment.
Some of the parts may also have elevated operating temperatures. Systems with
forced ventilation have rotating items.
Non-observance of these conditions and the safety instructions can result in personal
injury or in property damage.
The system complies with the standard EN 60950-1 / IEC 60950-1. All equipment
connected has to comply with the applicable safety standards.
Mount the systems in areas with restricted access only. Only trained and qualified
personnel may install, operate, and maintain the systems.

ii FUJITSU and FUJITSU Customer Use Only
Contents
Contents
CHAPTER 1 Preface .......................................................................................................... 1-1

1.1 Intended Audience .................................................................................................. 1-2
1.2 Structure of this Document...................................................................................... 1-2
1.3 Symbols and Conventions ...................................................................................... 1-3
1.3.1 Symbols for Warnings ............................................................................................. 1-3
1.3.2 Symbols for Notes .................................................................................................. 1-4
1.3.3 Conventions Used .................................................................................................. 1-4
1.4 History of Changes ................................................................................................. 1-4
1.5 Prerequisites .......................................................................................................... 1-5
1.5.1 Required Tools and Equipment ............................................................................... 1-5
1.5.2 Staff Requirements ................................................................................................. 1-5
1.5.3 Documentation/Hardware Requirements ................................................................. 1-6
CHAPTER 2 Unpacking and Inspection .............................................................................. 2-1
CHAPTER 3 Overview of Hardware Components ............................................................... 3-1

3.1 Racks ..................................................................................................................... 3-2
3.2 Shelf ....................................................................................................................... 3-4
3.3 Cards ..................................................................................................................... 3-7
3.4 Additional Equipment Units ..................................................................................... 3-8
CHAPTER 4 Rack Installation ............................................................................................. 4-1
4.1 Installing and Grounding of Racks........................................................................... 4-2
4.2 Establishing Power Connections ............................................................................. 4-2
CHAPTER 5 Shelf Installation ............................................................................................. 5-1
5.1 Installing ETSI Shelf Bracket................................................................................... 5-2
5.2 Installing/Removing and Grounding of Shelves ....................................................... 5-3
5.2.1 Installing Shelves.................................................................................................... 5-3
5.2.2 Removing Shelves .................................................................................................. 5-5
5.2.3 Grounding Shelves ................................................................................................. 5-6
5.3 Establishing Power Connections ............................................................................. 5-6
5.3.1 Establishing Power Connections ............................................................................. 5-6
5.3.2 Disconnecting Power Connections .......................................................................... 5-8
CHAPTER 6 Installing Cards in Shelf .................................................................................. 6-1
6.1 Installing Module Cards .......................................................................................... 6-3
6.2 Removing Module Cards......................................................................................... 6-4
CHAPTER 7 Installing Additional Equipment ....................................................................... 7-1
7.1 Fiber/Cable Duct..................................................................................................... 7-2
7.2 Electrical Cable Routing Tray .................................................................................. 7-2
7.3 Ethernet Splitter Panel ............................................................................................ 7-2
7.4 Filler Panel ............................................................................................................. 7-3
7.5 SFP/XFP Modules .................................................................................................. 7-4
7.5.1 Installing SFP/XFP Transceiver Module .................................................................. 7-5
7.5.2 Removing SFP/XFP Transceiver Module ................................................................ 7-5
7.5.3 Installing Heat Sink ................................................................................................. 7-6
7.5.4 Removing Heat Sink ............................................................................................... 7-7
7.6 Fan Unit.................................................................................................................. 7-7

FUJITSU and FUJITSU Customer Use Only iii
Contents
7.6.1 Installing Fan Unit ................................................................................................... 7-8

7.6.2 Replacing Fan Unit ................................................................................................. 7-8
7.7 Air Filter .................................................................................................................. 7-8
7.8 CF Card.................................................................................................................. 7-8
7.8.1 Inserting CF Card ................................................................................................... 7-9
7.8.2 Removing CF Card ............................................................................................... 7-10
CHAPTER 8 Establishing Cable Connections ..................................................................... 8-1
8.1 Client Signal Cable Connections ............................................................................. 8-2
8.1.1 Optical Fiber ........................................................................................................... 8-2
8.1.2 E1 Cable ................................................................................................................ 8-4
8.1.3 STM-1E and E3/DS3 Cable .................................................................................... 8-5
8.1.4 Ethernet Cable........................................................................................................ 8-6
8.2 Controller Cards Connections ................................................................................. 8-8
8.2.1 SC Card ................................................................................................................. 8-9
8.2.2 SI/SI-E Card ........................................................................................................... 8-9
CHAPTER 9 Abbreviations ................................................................................................. 9-1

iv FUJITSU and FUJITSU Customer Use Only
Contents
List of Illustrations
Figure 3-1 FLASHWAVE 4570 Shelf in ETSI rack ............................................................... 3-3
Figure 3-2 Front View of a FLASHWAVE 4570 Shelf Assembly........................................... 3-4
Figure 3-3 Shelf Slot Layout ................................................................................................ 3-5
Figure 4-1 Fuse Panel Power Connection ........................................................................... 4-3
Figure 5-1 Shelf Bracket Mounting Hole Position ................................................................. 5-3
Figure 5-2 Shelf Support Bracket with Rack ........................................................................ 5-4
Figure 5-3 FLASHWAVE 4570 Shelf with ETSI Rack .......................................................... 5-5
Figure 5-4 Power Connection between Rack and Shelf ....................................................... 5-6
Figure 5-5 Power Connection on Fuse Panel ...................................................................... 5-7
Figure 5-6 Connections for Voltage Measurement ............................................................... 5-8
Figure 6-1 Side and Front View of a Module Card (8 x STM-4/1) ......................................... 6-3
Figure 6-2 0.6 NM torque .................................................................................................... 6-3
Figure 6-3 0.4 NM torque .................................................................................................... 6-4
Figure 7-1 Electrical Cable Routing Tray ............................................................................. 7-2
Figure 7-2 Ethernet Splitter Converter ................................................................................. 7-3
Figure 7-3 Ethernet Splitter Panel ....................................................................................... 7-3
Figure 7-4 SFP Transceiver Module .................................................................................... 7-4
Figure 7-5 XFP Transceiver Module .................................................................................... 7-5
Figure 7-6 Heat Sink Installation ......................................................................................... 7-6
Figure 7-7 SFP Cage with Heat Sink Installed ..................................................................... 7-7
Figure 7-8 CF Card Slot Position......................................................................................... 7-9
Figure 8-1 Fiber Protection Wiring ....................................................................................... 8-4
Figure 8-2 2 mm 75 Ohm E1 Cable Connector .................................................................... 8-4
Figure 8-3 2-mm E1 Cable Connector Pin Assignment ........................................................ 8-5
Figure 8-4 CC4 Connector .................................................................................................. 8-6
Figure 8-5 RJ 45 Male Connector........................................................................................ 8-7
Figure 8-6 SC Faceplate ..................................................................................................... 8-8
Figure 8-7 SI-E Faceplate ................................................................................................... 8-8

FUJITSU and FUJITSU Customer Use Only v
Contents
List of Tables
Table 1-1 Installation Sequence .......................................................................................... 1-2
Table 1-2 Overview of Document Structure ......................................................................... 1-3
Table 1-3 List of Used Conventions..................................................................................... 1-4
Table 1-4 Document History................................................................................................ 1-4
Table 1-5 Installation Equipment ......................................................................................... 1-5
Table 1-6 Environmental Requirements .............................................................................. 1-5
Table 1-7 FLASHWAVE 4570 Installation Tasks ................................................................. 1-6
Table 3-1 FLASHWAVE 4570 Shelf Slot Arrangement ........................................................ 3-6
Table 3-2 FLASHWAVE 4570 Shelf Supported Cards ......................................................... 3-7
Table 3-3 STM-1E Card Paring and EPG Slot Assignment .................................................. 3-8
Table 3-4 E3/DS3 Card Paring and EPG Slot Assignment................................................... 3-8
Table 3-5 E1 Card Paring and EPG Slot Assignment .......................................................... 3-8
Table 3-6 Additional Equipment Units of FLASHWAVE 4570............................................... 3-9
Table 7-1 Filler Panel Slot Arrangement .............................................................................. 7-3
Table 8-1 Ethernet Cable RJ 45 Connector Pin Assignment ................................................ 8-7
Table 8-2 Category 6 Twisted Pair Color Code Standard..................................................... 8-7

vi FUJITSU and FUJITSU Customer Use Only
CHAPTER 1
Preface
CHAPTER 1
Preface

FUJITSU and FUJITSU Customer Use Only 1-1
CHAPTER 1
Preface
The Installation and Test Manual (ITMN) provides instructions for installing and cabling the
FLASHWAVE 4570 equipment. This includes the procedures of unpacking, assembling,
mounting, and plug-in of all equipment parts.
The ITMN also provides the necessary information for post-installation of FLASHWAVE 4570
equipment. This might be required for system upgrades or hardware replacement. Additional
technical background information is also provided. All chapters described in this document
must be completed in the displayed sequence in Table 1-2.
For detailed information on technical specifications and an overview of the FLASHWAVE
4570 system, refer to the Technical Description (TED) manual.
For detailed information on Network Element (NE) drawings and cabling, refer to the
Interconnect, Cabling and Mechanical Assembly (ICMA) manual.
For detailed information on the initial hardware and software commissioning of the
FLASHWAVE 4570 system, refer to the Commissioning Manual (COMN).
For detailed information regarding troubleshooting and remedy of alarm events, refer to the
Troubleshooting Manual (TSMN).
Some features described in this document might not be available. In order to identify the
features released for your project, please refer to the Release Notes delivered with the
product.
1.1 Intended Audience
The ITMN is intended for field technicians and operations center staff from Fujitsu, or third
parties, who have to install and test a FLASHWAVE 4570 system.
To use this document, one should be familiar with Fujitsu or equivalent optical transmission
and telecommunication hardware, and preferably have experience with installation and
testing procedures as a telecommunications technician.
1.2 Structure of this Document
An overview of the whole customer documentation for FLASHWAVE 4570 is also given in
the Documentation Guide, which is available on the CD-ROM delivered with the product.
To fully install a FLASHWAVE 4570 NE, it is necessary to complete the commissioning
phases listed in Table 1-1.
It is mandatory that these phases are completed in the displayed order. If a phase is skipped,
or not performed, the NE installation process cannot be completed.
Commissioning phase Documents Performed

Installation Installation and Test Manual (ITMN) On site
Interconnect, Configuration and
Mechanical Assembly (ICMA) manual
NE commissioning Commissioning Manual (COMN) On site
Table 1-1 Installation Sequence
FLASHWAVE 4570 Release 4.1 FTDG-H750-D610

1-2 FUJITSU and FUJITSU Customer Use Only
Installation And Test Manual Issue 1, August 2008
CHAPTER 1
Preface
The ITMN contains the following chapters:
Chapter Title Subject

Chapter 1 Preface Provides an introduction and overview of this
document.
Chapter 2 Unpacking and Provides the necessary information to correctly
inspection unpack and inspect a FLASHWAVE 4570 system.
Chapter 3 Overview of system Provides an overview of the hardware components
components for the FLASHWAVE 4570 system.
Chapter 4 Rack installation Provides information for installing and grounding of
rack and establishing rack power connections.
Chapter 5 Shelf installation Provides information for mounting and grounding of
shelf and establishing shelf power connections.
Chapter 6 Installing cards in Provides information for installing module cards.
shelf
Chapter 7 Installing additional Provides information for installing additional
equipment hardware for the NEs.
Chapter 8 Establishing cable Provides information for establishing cable
connections connections.
Chapter 9 Abbreviations Provides a list of abbreviations used in this manual.
Table 1-2 Overview of Document Structure
After completion of the installation tasks described in the ITMN, the system NEs can be
commissioned.
1.3 Symbols and Conventions
The following symbols and conventions are used in this document:
1.3.1 Symbols for Warnings
Danger
This symbol identifies notes which, if ignored, can result in bodily harm.
!
Warning
This symbol identifies notes which, if ignored, can result in damage to the equipment.
!
Caution
This symbol identifies notes which, if ignored, can result in service interruption.
!

CHAPTER 1
Preface
1.3.2 Symbols for Notes
i Information which extends beyond the immediate context.
Cross reference to other chapters in this manual or reference to other manuals.
Help Refer to the online help system of the Element Manager software.
1.3.3 Conventions Used
Representation Meaning
Inverted commas Window or wizard titles are represented in inverted commas.
Example: Open the Help and Support Center window. The New
Connection wizard is displayed.
Bold Any field or text in the GUI is represented in bold type.
Example: Click Shutdown and then click OK to turn off the
computer.
Italic Variables and file extensions are represented in italic.
Example: Enter 192.168.0.1 in the IP address field. Click OK to
produce a .pdf rendition.
Courier Commands, screen output, file names and paths are represented
in courier.
Example: # ping-t 192.168.0.1
<Angle brackets> Used for keyboard actions or place holders for concrete names or
values are represented in <angle brackets>. If used for a filename
the courier font must be used also.
Example: The naming convention for the log files is
<NEname>.txt, where <NEName> is the name of the NE sending
the messages. Press <CTRL>+<ALT><DEL> to open the task
manager.
> Used for menu sequences.
Example: Click File > Print... to print the document.
Table 1-3 List of Used Conventions
1.4 History of Changes
Issue Issue date Remarks

1 January 2011 Initial version
Table 1-4 Document History

CHAPTER 1
Preface
1.5 Prerequisites
1.5.1 Required Tools and Equipment
Table 1-5 lists the required tools and equipment to complete the installation.
Device Comments
Multimeter
Optical power meter
Crosstip screwdriver Type: Pozidriv PZ0 or equivalent
Internal Torx Screwdriver Type: Wrenching form, M3
ESD wrist strap
Fiber cleaning kit Dry cleaning kit
Crimp tool Type: Tyco hand crimp tool 169341-1 or
equivalent
Table 1-5 Installation Equipment
Environmental Requirements
FLASHWAVE 4570 only supports indoor installation and all FLASHWAVE 4570 components
should only be installed in a location that meets the environmental requirements according to
ETSI requirements (ETS 300 019), listed in Table 1-6.
Parameter Unit Normal operation

Air temperature C -5 to +45
Relative humidity % 5 to 90
Temperature change K/min 0.5
Air pressure kPa 63 to 102 (equivalent 4000 m
to -60 m)
Table 1-6 Environmental Requirements
Components should not be located in dusty environments or near equipment with strong
magnetic characteristics, since external interferences can affect the normal operation.
1.5.2 Staff Requirements
Personnel involved in installation and testing, must meet the following requirements:
Must be fully aware of laser safety rules and regulations (see the Safety Instructions
manual).

CHAPTER 1
Preface
Experience as a service engineer or similar level of training in telecommunications

technology.
Good basic knowledge in transmission systems and telecommunications center design.
Suitable, device-related training to impart the knowledge of the devices and systems
required for the planned activity.
Knowledge of PCs and additional basic knowledge of MS Windows.
Knowledge of the system features as explained in the Technical Description (TED)
manual.
Basic knowledge of testing and operating test instruments.
1.5.3 Documentation/Hardware Requirements
Installing and securing the racks should be done in accordance with the office floor plan and
job specifications. A floor plan is desirable to ensure the most efficient use of floor space,
and to ensure adequate maintenance area.
To start FLASHWAVE 4570 NE installation, complete the tasks listed in Table 1-7.
Phase Task Source

Pre-installation 1. Keep job specification ready Customer document
2. Keep office floor plan ready Customer document
3. Read safety instructions Safety Instructions
manual
4. Read preface ITMN
5. Read information on overview of ITMN
hardware components
Hardware 1. Place installation equipment ready Installer
Installation 2. Perform installation procedures ITMN
beginning with chapter "Unpacking
and inspection"
3. Refer to electrical and fiber cabling ICMA
plans, construction drawings of
racks, shelves, etc.
Table 1-7 FLASHWAVE 4570 Installation Tasks

CHAPTER 2
Unpacking and Inspection
CHAPTER 2

CHAPTER 2
Warning Cards are packed in special anti-static bags to prevent Electrostatic Discharge (ESD)
damage to their circuitry. It is best to keep such devices in the special bags until they are
! ready to be installed in the shelf. Save the anti-static bags so that they may be used if a card
needs to be returned for repair or replacement.
Warning When handling cards, always wear a wrist strap which is connected to safety ground (earth).
! All FLASHWAVE 4570 shelves feature a clearly labeled connector to attach a wrist strap.
This connector can be used only after the rack and the shelf have been installed and
properly grounded.
For each delivered container, perform the following:

1. Before unpacking, inspect each container for signs of shipping damage before signing
for the delivery. Any damage should be noted and claims filed with the carrier using their
published procedures.
2. Unpack and check the contents of the equipment from each container against the
packing list to ensure that all items are present.
3. Verify that all parts of the system assembly are in good condition and not bent, broken,
or damaged otherwise.
4. Check that all rack/shelf specific ordered features were performed as ordered (e.g.
welded rack/shelf etc.).
End of procedure.

CHAPTER 3
Overview of Hardware Components
CHAPTER 3

CHAPTER 3
This chapter provides an overview of FLASHWAVE 4570 hardware components.

The mechanical design is based on requirements such as:
minimum space consumption
cabling
electromagnetic shielding
power dissipation
fire resistance and combustion
earthquake protection
temperature operation range
The hardware components can be subdivided into the following main components:
racks
shelves
cards
additional equipment units
3.1 Racks
A rack is the unit which the FLASHWAVE 4570 is installed into. It houses all system devices
in a determined arrangement.
Figure 3-1 shows and mounting example of the FLASHWAVE 4570 in the standard ETSI
rack.

CHAPTER 3
Power Panel
Electrical Cable Tray
FLASHWAVE 4570 Shelf
Figure 3-1 FLASHWAVE 4570 Shelf in ETSI rack
The ETSI racks meet the ETS 300 119-2 requirements. Maximum outer dimensions are
2200 mm height, 600 mm width, and 300 mm depth. These dimensions include all
mechanical parts of the rack, fuse panel with power circuit breakers, shelves, rack front door,
electrical cables, Ethernet cables, and the optical fibers, connected to the front of the cards.

CHAPTER 3
3.2 Shelf
The FLASHWAVE 4570 shelf is available with various types of brackets for different
applications. The shelf mechanical concept consists of plug-in technique, front access of
cards, and cable connections.
Each shelf consists of:
Power supply
Double rows of card slots for installing 33 cards (15 upper row slots and 18 lower row
slots)
Cable duct for orderly routing of the cables to and from the cards
Fiber duct for orderly routing of the fibers to and from the cards
Two fan units with six fans in total to cool the system
Backplane with Electro Magnetic Interference (EMI) filter
Air filter to protect the electronics and optics from dust and other contaminants
Connector for the grounding of wrist straps
! Displays the Front View of a FLASHWAVE 4570 Shelf.
EBP
Grounding Point
Figure 3-2 Front View of a FLASHWAVE 4570 Shelf Assembly
! Illustrates the FLASHWAVE 4570 Shelf Slot Layout.

CHAPTER 3
PWR IO
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
HS slot: High speed card
HS/E1
HS/E1
HS/E1
HS/E1
HS/E1
HS/LOCC slot: High speed & LOCC
IO 1
IO 2
IO 3
IO 4
IO 5
IO 6
IO 7
IO 8
IO 9
SI
(Low-order cross-connect) card
HS/E slot: High speed and DS3/STM-1E card
HS/E1slot: High speed and E/STM-1E card
Cable Duct IO slot: Input/output card
PWR slot: Power
HOCC slot: High-order cross-connect card
HOCC (W)
HOCC (P)
HS/LOCC
HS/LOCC
HS/LOCC
HS/LOCC
SC slot: System Controller card

HS/E
HS/E
HS/E
HS/E
HS/E
HS
HS
HS
HS
HS
SC
SC
SI slot: System Interface card
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Fiber Duct Note: Slot 18 is not supported by Release 4.1.
FAN
FAN
AIR FILTER
: Interface Slot with 10 Gbps Bakplane

: Interface Slot with 20 Gbps Bakplane
: IO Slot
: Common Slot
Figure 3-3 Shelf Slot Layout

CHAPTER 3
Masimum no. of
Slot
HS/E1 24 to 27
HOCC 9 to 10
HS/E 13 to 14
HS/E 16 to 17
HS 11 to 12
HS 2 to 3
HS 5 to 8
HS/E1 28
IO 1 to 9
HS/E 15
module
SI 23
SC 1
HS 4
Cards
SC 1
SI 1
SI-E 1
HOCC 2
LOCC 1) 4
2 x STM-64 / 2 x STM-64 M 2) 19
8 x STM-16 3) 19
8 x STM-4/1 19
16 x STM-4/1 19
8 x STM-1E (W/P) 4) 5) 10
8 x STM-1E IO 6) 8
12 x E3/DS3 (W/P) 7) 5
12 x E3/DS3 IO 8) 4
126 x E1 /R (W/P) 9) 5
63 x E1 IO 10) 8
1 x 10 GE+ 10 x GE/L2 11) 11) 11) 4
1 x 10 GE/T 19
8 x GE/T 19
6 x GE + 4 x FEGE/A 4
2 x GE + 12 x FE/RPR 19
2 x OTU-2 12) 19
OA 19
Table 3-1 FLASHWAVE 4570 Shelf Slot Arrangement
1) Slot HS 6 and HS 7 can be used for 20 G LOCC 1+1 EPG.

2) Only Port 2 can be used because the backplane supports 10 Gbps only for these slots.
3) Only Ports 5, 6, 7, and 8 can be used because the backplane supports 10 Gbps only for these slots.
4) Slot HS/E1 7 is used for the protection card.
6) Slot IO 1, 2, 3, 4, 6, 7, 8, 9 can be used.
7) Slot HS/E 15 is used for the protection card.
8) Slot IO 6, 7, 8, 9 can be used.
10) Slot IO 1, 2, 3, 4, 5, 6, 7, 8 can be used.
11) This card occupies two slots. HS 5/6, 6/7, 8/9, 11/12, 12/13, and 13/14 can be used. Up to four cards can
be accommodated in a shelf.
12) Only Port 1 can be used because the backplane supports 10 Gbps only for these slots

CHAPTER 3
3.3 Cards
Cards comprise all devices (printed circuit boards) which can be installed by a simple plug-in
procedure. Each card will be fixed with captive screws on the top and bottom card levers.
Table 3-2 lists the cards supported in the FLASHWAVE 4570 shelf.
Card type Card name Description

SC System control card for NE configuration
SI System interface card for NE management
Controller
SI-E System interface card for NE management (with
built in EOW function)
Cross HOCC High order cross connection card for switch fabric
connection LOCC Low order cross connection card for switch fabric
2 x STM-64
2 x STM-64 M
8 x STM-16 Optical interface card
SDH 8 x STM-4/1
16 x STM-4/1 M
8 x STM-1E (W/P)
Electrical interface card
8 x STM-1E IO
12 x E3/DS3 (W/P)
12 x E3/DS3 IO
PDH Electrical interface card
126 x E1 /R (W/P)
63 x E1 IO
1 x 10 GE/T
Transparent Ethernet interface card
8 x GE/T
Ethernet 1 x 10 GE + 10 x
GE/L2
Layer 2 Ethernet interface card
6 x GE + 4 x
FEGE/A
2 x GE + 12 x
RPR RPR Ethernet interface card
FE/RPR
OTN 2 x OTU-2 OTN interface card
POA (20 dB) Pre-amplifier card
BOA (13 dBm)
Amplifier
BOA (15 dBm) Boost amplifier card
BOA (18 dBm)
Table 3-2 FLASHWAVE 4570 Shelf Supported Cards
Table 3-3, Table 3-4 and Table 3-5 lists the corresponding relationship between IO cards
and function cards for STM-1E, E3/DS3 and E1 interfaces respectively, in terms of slot
arrangement during installation.

CHAPTER 3
1 : N EPG 8xSTM-1E Slot 8xSTM-1E IO Slot

Group 1 HS/E 13 IO 6 (30)
HS/E 14 IO 7 (31)
HS/E 15 IO 8 (32)
HS/E 16 IO 9 (33)
HS/E 17 (Protection) -
HS/E 25 IO 2 (20)
HS/E 26 IO 3 (21)
HS/E 27 IO 4 (22)
Table 3-3 STM-1E Card Paring and EPG Slot Assignment

HS/E 14 IO 7 (31)
HS/E 16 IO 8 (32)
HS/E 17 IO 9 (33)
Table 3-4 E3/DS3 Card Paring and EPG Slot Assignment

Group 1 HS/E 24 IO 1/2 (19/20)
HS/E 25 IO 3/4 (21/22)
HS/E 27 IO 5/6 (29/30)
HS/E 28 IO 7/8 (31/32)
Table 3-5 E1 Card Paring and EPG Slot Assignment
3.4 Additional Equipment Units
Table 3-6 lists the additional equipment units and the places in which they will be installed.

CHAPTER 3
Unit name Unit used in Description

Electrical cable Racks Cabling guide for Ethernet cables and electrical
routing tray cables running from one side to the opposite side of
the rack
Shelf support Racks Assistant tool for shelf mounting
bracket
SFP module Interface 1.0 Gbps Ethernet or 155 Mbps to 2.5 Gbps hot-
cards pluggable transceiver; used on Interface cards
XFP module Interface 10 Gbps hot-pluggable transceiver; used on Interface
cards cards
Fan unit Shelf Fan unit for cooling the shelf electronics; each fan unit
consists of three fan packs and an air filter. An alarm
LED will light up in case of a fault.
Filter unit Shelf Air filter unit for protecting the shelf from
environmental dust and other contaminants
Filler panel Shelf Fills empty slots in a shelf
ETSI shelf Shelf Shelf bracket used for FLASHWAVE 4570 shelf when
bracket installed in the standard ETSI rack only. Four
additional internal Torx screws are also enclosed.
Table 3-6 Additional Equipment Units of FLASHWAVE 4570

CHAPTER 4
Rack Installation
CHAPTER 4
Rack Installation

CHAPTER 4
Rack Installation
This chapter provides the necessary procedures for installing, grounding, and establishing
power connections for an ETSI rack.
The complete details of the rack installation (how many racks are required, how they are
anchored to the floor, whether a raised or a concrete floor is used, ancillary devices such as
cable guides, overhead cable supports, etc.) should be described by the customer job
specifications, floor plans, and standard procedure documents.
For information regarding NE rack arrangement, explanations, and detailed

connection diagrams, please refer to the Interconnect, Cabling and Mechanical
Assembly (ICMA) manual.
4.1 Installing and Grounding of Racks
This procedure describes the necessary steps to properly install and ground a FLASHWAVE
4570 rack.
To install and ground the racks, complete the following steps:
1 Confirm that the correct number of ETSI racks are at the installation site according to
local requirements. Align each rack in an upright position by adjusting the four bolts on
the bottom plate.
Each rack has to be fixed with the ladder rack available on customer site.
2 One fuse panel must be installed at the top of each ETSI rack.
Use the 4 crosshead screws (M6 x 12 mm) provided to fix the fuse panel on both sides
of the rack.
3 Due to the large number of different grounding methods that can be employed by
customers, specific grounding instructions are not contained in this document. The
various job-specific and site-specific documents should describe the exact method used
to ground the racks at the specific installation site.
All racks must be grounded according to applicable standards, local requirements, and
customer specific installation practices. An antioxidant coating is mandatory for all
grounding connections.
4 The ETSI rack installations do not require additional grounding of the fuse panel.
End of procedure.
4.2 Establishing Power Connections
This procedure contains the necessary information for proper installation of DC power and
cables to the FLASHWAVE 4570 racks.
Keep in mind the following warnings when installing power connections:
Shut off the power from the power source before beginning to establish power
connections.
This equipment must be grounded. Always establish the ground connection before
installing or replacing a rack, and ensure that is established during normal use
When receiving the NE with pre-configured rack and shelf, verify that the supply voltage
is -48 V/-60 V for ETSI racks.
The nominal supply voltage for an ETSI system is -48 V/-60 V DC.

CHAPTER 4
Rack Installation
The fuse panel, which employs circuit breakers for ETSI installations, should already be
mounted on top of the rack. Four circuit breakers are used for each shelf in the rack (two
circuit breakers for working power supply and two circuit breakers for protection power
supply).
Figure 4-1 shows the power connections between the station battery/station AC/DC
converter and the FLASHWAVE 4570 fuse panel of an ETSI rack.
The procedure to establish DC power connection to the fuse panel (or power
i distribution panel) installed on top of the rack differs depending on the type of fuse
panel (power distribution panel). The following sections give the procedure
exemplifying a certain type of the panel.
Figure 4-1 Fuse Panel Power Connection
The function of the fuse panel is:

to provide separate circuit breakers for each shelf (see Chapter 5.2).
to process the inputs from the circuit breakers (current overload protection).
to provide full front access for external and internal power connections.
To connect power to an ETSI rack, complete the following steps:
1 Set all circuit breakers OFF by flipping the switches down to the labels indicating
OFF.
2 Connect the supply voltage cable L1 (+) from feeder A by fixing the power lugs to the
(N)+ interface on the first set of fuse panel terminals.
3 Connect the supply voltage cable L1 (-) from feeder A by fixing the power lugs to the (L)-
interface on the first set of fuse panel terminals.
4 Connect the supply voltage cable L2 (+) from feeder A by fixing the power lugs to the
(N)+ interface on the first set of fuse panel terminals.
5 Connect the supply voltage cable L2 (-) from feeder A by fixing the power lugs to the (L)-
interface on the first set of fuse panel terminals.
End of procedure.

CHAPTER 5
Shelf Installation
CHAPTER 5
Shelf Installation

CHAPTER 5
Shelf Installation
This chapter provides the necessary procedures for installing/removing, grounding, and
establishing power connection to the shelf.
This chapter is only performed if one of the following conditions is verified:
The NE is not shipped in rack and shelf pre-configuration delivery format.
Replacing faulty shelves.
Establishing a power connection to a main shelf.
All racks and ancillary equipment (e.g. power distribution devices, grounding facilities, fiber
management devices, etc.) are installed according to local site plan.

5.1 Installing ETSI Shelf Bracket
To install the ETSI shelf bracket, complete the following steps:

1 Remove the shelf bracket from the right side of the shelf by removing the five internal
Torx screws used for mounting the shelf bracket, and keep the five screws for later use.
For the screw hole positions, please see Figure 5-1.
2 Mount the standard ETSI shelf bracket by tightening internal Torx screws.
Seven internal Torx screws are needed for one standard ETSI shelf bracket installation.
Use the five screws removed from the Fujitsu shelf bracket and additional two screws
which can be found in the equipment accessory package.
For the screw hole positions, please see Figure 5-1.
3 Repeat step 1 to step 2 for installing another standard ETSI shelf bracket on the left side
of the self.
Figure 5-1 illustrates the shelf bracket mounting hole positions for the ETSI racks.

CHAPTER 5
Shelf Installation
Figure 5-1 Shelf Bracket Mounting Hole Position
5.2 Installing/Removing and Grounding of Shelves
This procedure describes the necessary steps to properly install, or remove, and ground a
FLASHWAVE 4570 shelf.
Warning
The FLASHWAVE 4570 shelf is rack mounted equipment, and it can not be used as floor
! standing equipment.
5.2.1 Installing Shelves
To install a shelf, complete the following steps:

1 Mount the mounting nuts on the ETSI racks.
The mounting nut positions for the FLASHWAVE 4570 shelf are the 3rd, 13th,
15th, 17th, 19th, 21st, 23rd, and 25th mounting bolt hole counting from the
bottom of the rack (see Figure 5-3).
If another shelf is needed to be installed in the same rack, the mounting nut
positions which should be reserved for the extension shelf are the 52nd, 54th,
56th, 58th, 60th, 62nd, 64th, 66th, 68th, and 70th mounting bolt hole counting
from the bottom of the rack.

CHAPTER 5
Shelf Installation
2 Mount the shelf support bracket to the ETSI rack by tightening all M6 screws. Make sure
they are not over tightened. They will be removed after installing the shelf.
The mounting position of the shelf support bracket is on the 3rd mounting bolt hole
counting from the bottom of the rack.
Figure 5-2 illustrates the shelf support bracket mounted on the rack.
Figure 5-2 Shelf Support Bracket with Rack
3 Remove the front cover of the shelf to be installed (if applicable).

4 Remove the fan units from the shelf if the fan units are pre-installed in the shelf.
Please refer to Chapter 7.5 for removing the fan units.
5 Slide the shelf into the rack, and place the shelf onto the shelf support bracket.
6 Mount the shelf in the required rack by tightening all M6 screws, and make sure they are
not over tightened.
The lowest shelf support bracket bolt hole should be mounted on the 13th mounting bolt
hole of the rack.
7 Re-install the fan units to the shelf.
Please refer to Chapter 7.5 for installing the fan units.
8 Re-install the front cover and bolt it securely (if applicable).
9 Remove the shelf support bracket by removing the screws used for tightening the shelf
support bracket to the rack and pulling out the shelf support bracket.

CHAPTER 5
Shelf Installation
Figure 5-3 shows a FLASHWAVE 4570 main shelf example mounted on the ETSI rack.
Figure 5-3 FLASHWAVE 4570 Shelf with ETSI Rack
End of procedure.
5.2.2 Removing Shelves
To remove a shelf from the rack, complete the following steps:

1 Remove the front cover of the shelf (if applicable).
2 Disconnect power supply from the fuse panel to the main shelf by removing the circuit
breakers.
3 Remove the screws used for tightening the shelf to the rack.
4 Carefully remove the shelf from the rack.
End of procedure.

CHAPTER 5
Shelf Installation
5.2.3 Grounding Shelves
Use 12 AWG or larger size of the protective grounding cable to ground main shelves.
5.3 Establishing Power Connections
This procedure describes the necessary steps to properly install and uninstall DC power and
cabling to the FLASHWAVE 4570 shelf.
The procedure to connect and disconnect DC power connection between the

i FLASHWAVE 4570 shelf and the fuse panel (or power distribution panel) installed on
top of the rack differs depending on the type of fuse panel (power distribution panel).
The following sections give the procedure exemplifying a certain type of the panel.
5.3.1 Establishing Power Connections
Keep in mind the following warnings when installing power connections:

Shut off the power from the power source before beginning to establish power
connections.
This equipment must be grounded. Always establish the ground connection before
installing or replacing a main shelf, and ensure that it is established during normal use.
When receiving the NE with pre-configured rack and main shelf, verify that the supply
voltage is -48V/-60 V for the ETSI racks.
Two electrical cables are needed for the power connection of each shelf (working and
protection). Each cable is 2 m long and has a 5-pin female connector (D-Sub 5W5) on one
end and two T-Faston terminals at the other end.
Figure 5-4 shows the power connections between the fuse panel of the rack and a shelf.
Figure 5-4 Power Connection between Rack and Shelf

CHAPTER 5
Shelf Installation
Before starting the power connection procedure, verify that:

All power connections to the shelf are protected with 20 A breakers (disconnect devices)
using dedicated power feeding cables in working/protection path.
The power cable in the installation kits should be used to establish the electrical
connections.
To connect power to a shelf, complete the following steps:
1 Ensure that all circuit breakers on the fuse panel are open (flipping the switches down to
the labels indicating OFF).
2 Take the end with the two T-Faston terminals of the first cable and insert both
connectors in the appropriate female, working path, connectors of the corresponding
two circuit breakers for the shelf (Feeder A1) on the fuse panel as shown in Figure 5-5.
3 Take the end with the two T-Faston terminals of the second cable and insert both
connectors in the appropriate female, protection path, connectors of the corresponding
two circuit breakers for the shelf (Feeder B1) on the fuse panel as shown in Figure 5-5.
Figure 5-5 displays the power connections on the fuse panel.
Figure 5-5 Power Connection on Fuse Panel
Repeat steps 1 to 3 for shelves 2 (A2/B2) and 3 (A3/B3) if necessary.

4 Close the circuit breakers on the fuse panel (flipping the switches up to the labels
indicating ON).
5 Take the first power cable (working path) end with 5-pin female D-Sub connector and
connect the red test lead of the voltmeter (positive voltmeter connector) to the left pin of
the cable connector (A1). Connect the black test lead (negative voltmeter connector) to
the right pin (A2) of the D-Sub connector.
Figure 5-6 displays the connections from the voltmeter to the D-Sub connector.

CHAPTER 5
Shelf Installation
Figure 5-6 Connections for Voltage Measurement
Measure the voltage and verify that the voltmeter reads between -40 V DC to -72 V DC.
Repeat the measurement with the red test lead connected to the pin A5 and black test
lead connected to the pin A4.
6 Take the second power cable (protection path) end with the 5-pin female D-Sub
connector and connect the red test lead of the voltmeter (positive voltmeter connector)
to the left pin of the cable connector (A1). Connect the black test lead (negative
voltmeter connector) to the right pin (A2) of the D-Sub connector (see Figure 5-6).
Measure the voltage and verify that the voltmeter reads between -40 V DC to -72 V DC.
Repeat the measurement with the red test lead connected to the pin A5 and black test
lead connected to the pin A4.
Repeat step 1, and proceed to step 7.
7 Neatly route the two power cables from the fuse panel to the connector panel, forming a
strain-relief.
8 Connect the first power cable to the male D-Sub connector on the connector panel
labeled POWER A, close its two circuit breakers, and verify that the fan unit is working.
Afterwards, open the two circuit breakers again.
9 Connect the second power cable to the male D-Sub connector on the connector panel
labeled POWER B, close its two circuit breakers, and verify that the fan unit is working.
Afterwards, open the two circuit breakers again.
Repeat steps 1 to 9 for additional shelves in the same rack (only if applicable), and
leave all circuit breakers open until instructed otherwise (flipping the switches down to
the labels indicating OFF).
End of procedure.
5.3.2 Disconnecting Power Connections
To disconnect the power from a shelf, complete the following steps:
Warning
Strictly follow the procedures below to prevent damaging the NE, and never pull out the
! power cable without opening the circuit breakers on the fuse panel.
1 Open the circuit breakers on the fuse panel (flipping the switches down to the labels
indicating OFF).

CHAPTER 5
Shelf Installation
2 Pull out the first power cable connector from the male D-Sub connector on the
connector panel labeled POWER A.
3 Pull out the second power cable connector from the male D-Sub connector on the
connector panel labeled POWER B.
End of procedure.

CHAPTER 6
Installing Cards in Shelf
CHAPTER 6

CHAPTER 6
This chapter provides the necessary information to install cards in a FLASHWAVE 4570
shelf.

For an overview of the different types of cards available, please refer to the
Technical Description (TED) manual.
For information regarding cards locations in shelves, please refer to Chapter 3
for relevant information.
Warning
Before installing module cards, keep in mind the following warnings:
! Switch shelf power OFF before installing module cards (deactivate circuit breakers).
Always use an ESD wristband when installing module cards. Plug the wristband cable
into the Electronic Bonding Point (EBP) jack located on the left side of the cable duct
level and ensure the shelf assembly is properly grounded.
All module cards must be inserted slowly and carefully to avoid damage. All cards are
fitted with insertion and removal aids by two levers. To ensure proper positioning of the
card and as a protection against ESD, two captive crosshead screws on the top and
bottom card levers have to be tightened. Specific characteristics of the cards (geometry,
mechanical coding, backplane connectors) guaranty easy plugging of the cards, and
shall prevent any damage.
Always tighten the two captive crosshead screws before inserting the next card.
Always insert one card at a time. Never attempt to simultaneously insert two or more
cards into the shelf.
When inserting a card, make sure both levers on the card are unlocked and open. Never
attempt to insert a card with a closed lever.
Never apply excessive force when installing a card, otherwise severe damage can occur
to the card and the shelf:
If a card seems to require unusual effort to insert, do not force the entry.
If anything is physically interfering with card insertion do not force the entry.
If a card is not correctly engaging the shelf guide rails or backplane connector do
not force the entry.
Carefully close and lock the card levers only after the card is fully inserted and properly
seated in the backplane connector. Close both levers at the same time.
A filler panel must be installed for any empty slot in a shelf.
Figure 6-1 shows a module card example in a side and front view.

CHAPTER 6
Figure 6-1 Side and Front View of a Module Card (8 x STM-4/1)
It is mandatory that a plugged card is immediately fixed to the shelf with the supplied screws.
The Compact Flash (CF) card should be installed in the SC card before installing
i the SC card in a shelf. Please refer to Chapter 7.7 for CF card installation.
6.1 Installing Module Cards
To install a module card, identify the correct slot location in the shelf and complete the
following steps:
1 Open and unlock the levers on the card.
2 Carefully slide-in the module card, and make sure each card mates properly with its
backplane connector.
Carefully close both levers at the same time, and ensure that the levers are secure.
3 To fix the card position mechanically and to ensure ESD shielding, use the appropriate
cross-tip screwdriver to tighten the captive crosshead screws on the upper and the
lower end of the faceplate. The torque is 0.6 NM for the item in Figure 6-2 and 0.4 NM
for the item in Figure 6-3.
Figure 6-2 0.6 NM torque

CHAPTER 6
Figure 6-3 0.4 NM torque
End of procedure.
For LOCC cards in 1 + 1 Equipment Protection Group, the working card should
i be inserted before the protection card.
6.2 Removing Module Cards
To remove a module card, complete the following steps:

1 Use the appropriate cross-tip screwdriver to unscrew the captive crosshead screws on
the upper and the lower end of the faceplate.
2 Open and unlock the levers on the card.
3 Carefully remove the module card without applying excessive force.
End of procedure.
For more information on the detailed LOCC downgrade procedure, please refer
to the Commissioning Manual (COMN).

CHAPTER 7
Installing Additional Equipment
CHAPTER 7

CHAPTER 7
This chapter provides the necessary procedures for installing additional hardware for the
FLASHWAVE 4570 NE.
For detailed information on the NE, please refer to the FLASHWAVE 4570 Technical
Description (TED) manual.
For the procedure to install ETSI shelf bracket, refer to Chapter 5.1 of this manual.
7.1 Fiber/Cable Duct
The fiber duct is an optical fiber guiding device for fiber connections and external fibers. One
fiber duct for each frame is required. The fiber duct is pre-equipped with the FLASHWAVE
4570 shelf; no additional installation is needed.
The cable duct is an Ethernet cable and optical fiber guiding device for cable connections
and external cables. One cable duct for each frame is required. The fiber duct is pre-
equipped with the FLASHWAVE 4570 shelf; no additional installation is needed.
For fiber duct and cable duct mounting position, please refer to Figure 3-2.
7.2 Electrical Cable Routing Tray
The electrical cable routing tray is intended for slack management of the system and
external cables. One electrical cable routing tray for each main shelf is required. The tray
has to be fixed with 4 crosshead screws (6M x 12 mm) on both sides of the rack.
Figure 7-1 illustrates the electrical cable routing tray.
Figure 7-1 Electrical Cable Routing Tray
Mount the mounting nuts before mounting the electrical cable routing tray. The mounting
positions are on the 45th mounting bolt holes counting from the bottom of the ETSI racks.
7.3 Ethernet Splitter Panel
Ethernet splitter panel is an adapter panel with Ethernet splitter converters (see Figure 7-2).
For each converter, one side has one port called the EQ port which is connected to
FLASHWAVE 4570 Fast Ethernet (FE) port, and the other side has two ports, i.e., port
A and port B, which are connected to customers equipment. The EQ port should be put
at the back side of the Ethernet splitter panel.

CHAPTER 7
Figure 7-2 Ethernet Splitter Converter
Install the Ethernet splitter into the Ethernet splitter panel. There are up to 16 splitters
for each panel (see Figure 7-3).
Figure 7-3 Ethernet Splitter Panel

th
The mounting positions for the Ethernet splitter panels are on the 73rd and 74th, or 75 and
76th mounting bolt holes counting from the bottom of the ETSI rack (see Figure 5-3).
7.4 Filler Panel
Filler panels have to be installed in all empty slots of a shelf. This ensures electromagnetic
shielding and defined cooling air flow.
There are three types of filler panels used in the FLASHWAVE 4570 shelf. Table 7-1 lists the
filler panel slot arrangement. For slot layout, please see Figure 3-3.
Filler panel Name Slot arrangement

LC Slot 1 to 8, 11 to 17, 24 to 28
HOCC Slot 9, 10
IO Slot 19 to 22, 29 to 33
Table 7-1 Filler Panel Slot Arrangement

CHAPTER 7
Each filler panel has to be fixed with captive crosshead screws on the upper and the lower
end of the faceplate and has to be tightened with the appropriate cross-tip screwdriver.
In order to remove a filler panel, loosen both crosshead screws and pull the panel by using
the panel front grip.
7.5 SFP/XFP Modules
This procedure describes the necessary steps for installing and removing SFP and XFP
transceiver modules in the appropriate interface cards.
For information on the appropriate interface card and cable/fiber routing, please refer to the
FLASHWAVE 4570 Interconnect, Configuration and Mechanical Assembly (ICMA) manual.
Before installing SFP/XFP transceiver modules keep in mind the following warnings:
Warning
Always use an ESD wristband when installing SFP/XFP transceiver modules. Plug the
! wristband cable into the EBP jack located on the left side of the cable duct level and
ensure the main shelf assembly is properly grounded.
All transceiver modules must be inserted slowly and carefully to avoid damage.
Never apply excessive force when installing an SFP/XFP transceiver module; otherwise
severe damage can occur to the module and to the card:
If an SFP/XFP module seems to require unusual effort to insert, do not force the
entry.
If anything is physically interfering with the SFP/XFP module insertion, do not force
the entry.
If an SFP/XFP module is not correctly engaging the card, do not force the entry.
Verify that the card is fully inserted and properly seated in the backplane connector with
both lock levers closed.
Figure 7-4 displays the SFP transceiver module.
Figure 7-4 SFP Transceiver Module
Figure 7-5 displays the XFP transceiver module.

CHAPTER 7
Figure 7-5 XFP Transceiver Module
i The SFP and XFP transceiver modules are hot pluggable. Main shelf power shutdown
or removing of the appropriate interface card is not required.
7.5.1 Installing SFP/XFP Transceiver Module
Prior to installing the SFP/XFP modules, determine the slot location of the transponder card
position in the corresponding main shelf.
Caution For thermal insurance, before installing the 2.5 Gbps DWDM SFP or STM-64 XFP, make
! sure the heat sink has been installed in the SFP/XFP cage (see Figure 7-7). If not, follow the
procedure in the Installing heat sink section to complete the heat sink installation.
Additionally, make sure that the locking bracket is not positioned beside the module chassis.
To install an SFP/XFP module, and complete the following steps:
1 Align the module to be inserted.
SFPs/XFPs are locked to prevent incorrect installation.
2 Insert the SFP/XFP module into the desired front slot of the appropriate interface card.
Make sure the locking mechanism has snapped in.
End of procedure.
7.5.2 Removing SFP/XFP Transceiver Module
To remove an SFP/XFP transceiver module, complete the following steps:

1 Remove the optical fibers connected to the transceiver module.
2 Turn bracket until it is positioned on the right side of the module chassis. This releases
the locking mechanism on the module.
3 Slowly remove the module by pulling it slowly out of the interface card slot. Using the
locking bracket as a grip eases this procedure.

CHAPTER 7
If it is not possible to take the locking bracket by hand, carefully use a small blade
screwdriver to pull the bracket.
End of procedure.
7.5.3 Installing Heat Sink
The heat sink is used for absorbing and dissipating heat from the SFP cage.
To install the heat sink, place the heat sink onto the SFP cage and secure the cage
assembly by using the clip. After the heat sink and clip are installed, the following
requirements must be applied (see Figure 7-6):
the perimeter of the heat sink must be flush with the top of the frame of the cage
assembly
the raised boss must be centered in the cavity of the cage assembly
the clip locking windows must be fully latched onto the attachment latches of the cage
assembly
Any heat sink used must be flush with and securely attached to the cage assembly.
Figure 7-6 Heat Sink Installation
Figure 7-7 illustrates the SFP cage with the heat sink installed.

CHAPTER 7
Figure 7-7 SFP Cage with Heat Sink Installed
7.5.4 Removing Heat Sink
To remove the heat sink, complete the following steps:

1 Insert the tip of the tool (such as a small screwdriver) behind either release aperture of
the clip, and rotate the tool until the corresponding locking windows are released from
the attachment latches of the cage assembly. Repeat this step for the remaining release
aperture (see Figure 7-7).
2 Lift the clip and heat sink from the cage assembly.
End of procedure.
7.6 Fan Unit
The fan units provide a continuous air flow to cool the main shelfs electronic equipment.
Warning Before installing fan units keep in mind the following warnings:
! All fan units must be inserted slowly and carefully to avoid damage.
Always tighten the two captive crosshead screws before inserting the next fan unit.
Always insert one fan unit at a time. Never attempt to simultaneously insert two of fan
units into the main shelf.
When inserting a fan unit, make sure both levers on the card are unlocked and open.
Never attempt to insert a fan unit with a closed lever.
Never apply excessive force when installing a tray unit; otherwise severe damage can
occur to the module and to the card:
If a fan unit seems to require unusual effort to insert, do not force the entry.
If anything is physically interfering with the fan unit insertion, do not force the entry.
If a fan unit is not correctly engaging the shelf guide rails or backplane connector,
do not force the entry.
Carefully close and lock the fan unit levers only after the unit is fully inserted and
properly seated in the backplane connector. Close both levers at the same time.

CHAPTER 7
For fan unit mounting position, please refer to Figure 3-2.
Caution
The FLASHWAVE 4570 should be always equipped with two fan units. Otherwise, the
! equipment may be damaged. The single fan unit operation is allowed only for 16 hours.
Caution
It is strongly recommended that the failed fan unit should remain seated in the shelf until the
! replacement. The fan unit replacement should be done by the skilled personnel and finished
within 2 minutes. Otherwise, the equipment may be damaged
7.6.1 Installing Fan Unit
To install a fan unit, complete the following steps:

1 Open and unlock the levers on the fan unit.
2 Carefully slide-in fan unit, and make sure the fan unit engages properly with its
backplane connector.
3 Carefully close both levers at the same time, and ensure that the levers are secure.
End of procedure.
7.6.2 Replacing Fan Unit
To replace a fan unit, complete the following steps:

1 Open and unlock the levers on the fan unit.
2 Carefully remove the fan unit without applying excessive force.
3 Install a replacement fan unit.
End of procedure.
7.7 Air Filter
Due to high air flow rates, an air filter is required to protect the main shelf from environmental
dust and other contaminants.
Caution
An excessively dirty air filter will reduce cooling airflow. The user should clear the filter and
! fan regularly as routine work for maintenance. It is recommended that the air filter should be
replaced every 3 months or more frequently if environmental conditions warrant.
The action of the air replacement must be finished within 10 minutes.
7.8 CF Card
The pluggable Compact Flash (CF) memory card is equipped in the SC card. The NE
database, Management Information Base (MIB), system software, and configurations are
stored in this nonvolatile memory card, which supports quick recovery in the event of power
failure, node failure, or unit replacement.

CHAPTER 7
Warning Before installing module cards, keep in mind the following warnings:
Always use an ESD wristband when installing the CF card into an SC card. Plug the
!
wristband cable into the EBP jack located on the left side of the cable duct level and
Never apply excessive force when installing a CF card, otherwise severe damage can
occur to the CF card and SC card.
If a CF card seems to require unusual effort to insert, do not force the entry.
If anything is physically interfering with card insertion, do not force the entry.
If a CF card is not correctly engaging the CF card slot or backplane connector, do
not force the entry.
Figure 7-8 displays the CF card slot position on the SC card.
Figure 7-8 CF Card Slot Position
Caution Only CF cards validated and provided by Fujitsu should be used. Use of any CF card from
another supply channel is forbidden and might cause system failure.
!
7.8.1 Inserting CF Card
To insert the CF card, complete the following steps:

1 Locate the CF card slot on the SC card (see Figure 7-8).
2 Make sure the CF card release latch is not popped out. If the latch is ejected, push it
back inside.
3 Insert a CF card into the CF card slot with the printed side facing the back of the SC
card, and make sure the CF card engages properly with the backplane connector.
The CF card is locked to prevent incorrect installation.
End of procedure.

CHAPTER 7
7.8.2 Removing CF Card
To remove the CF card, complete the following steps:

1 Press the CF card release latch one time to eject the button.
2 Press the CF card release latch again to pop out the CF card.
3 Take the CF card out of the card slot.
Do not attempt to pull out the CF card without using the card release latch.
End of procedure.

CHAPTER 8
Establishing Cable Connections
CHAPTER 8

CHAPTER 8
This chapter contains the necessary information for establishing cable connections.

For information on safety and handling, please refer to the Safety Instructions
manual.
In order to avoid cable damage when routing the cable connections, the following cable
guiding parts of the system have to be used:
Fiber duct: Supports safe fiber routing from rack to rack. The fiber duct system is
mounted on bottom of the shelf.
Cable duct: Supports safe Ethernet cable routing from rack to rack. The cable duct
system is mounted on middle of the shelf.
Electrical cable routing tray: Supports safe electrical cable routing from rack to rack. The
electrical cable routing tray is mounted over the FLASHWAVE 4570 shelf.
Since the NE normally requires a lot of internal cable connections, it is reasonable to
complete a cabling assembly sequence as follows:
1 Shelf internal cabling
2 Rack internal cabling
3 Rack external cabling
8.1 Client Signal Cable Connections
The FLASHWAVE 4570 client signal cables include the following four cable types:
Optical fiber
E1 cable
STM-1E and E3/DS3 cable
Ethernet cable
For more information, please see the corresponding section below.
8.1.1 Optical Fiber
Fujitsu has several lengths of fiber patch-cords available for optical connections. Both ends
of these patch-cords are terminated with an LC type fiber connectors. The recommended
patch-cord lengths are listed in the ICMA manual.
In any case, such customer-supplied fiber cables must be terminated with the same type and
quality of fiber connector as used on Fujitsu cables and cards. Using different optical
connectors will result in unacceptable optical performance. All optical connectors have to be
LC type only.
Warning
Before establishing optical fiber connections, keep in mind the following warnings:
!

CHAPTER 8
Always use an ESD wristband when establishing fiber connections. Plug the wristband
cable into the EBP jack located on the left side of the cable duct level and ensure the
main shelf assembly is properly grounded.
Use extreme caution when connecting or disconnecting fiber, since high optical power
levels can be present at card connectors or fiber ends. Never look directly into the end
of a fiber, patch-cord, fiber pigtail, or card connector until sure that no light is present.
Never make any fiber connections with dirty connectors.
The use of dirty connectors will most likely result in irreversible damage to fiber end
faces and/or connector and unacceptable optical performance.
If the faces of the optical connectors are dirty, it may cause attenuation and
reflections which impair transmission quality severely.
For information on optical connector cleaning instruction, please refer to Chapter
6 in the FLASHWAVE 4570 Troubleshooting Manual (TSMN).
Always fit unused optical fiber connectors with protective caps to guard against
mechanical damage and contamination. The protective dust caps should only be
removed immediately prior to installation.
Always use fiber protection wiring for safe fiber routing, please refer to Fiber protection
wiring section for more details.
To remove fiber connection, always pull the connectors. Never pull the fibers.
FLASHWAVE 4570 uses LC connectors (SFP/XFP transceiver modules) to establish fiber
connections. Each LC connector can be connected to two fiber connectors that are stacked
on top of each other, the upper fiber and the lower fiber.
To install or remove the fiber connections, complete one of the following tasks:
Establishing Fiber Connection

To establish fiber connections, complete the following steps:
1 Connect the upper fiber connector to the upper slot in the LC connector in the interface
card.
Assure that the clicking sound is heard.
2 Connect the lower fiber connector to the lower slot in the LC connector in the interface
card.
3 Assure that the clicking sound is heard.
End of procedure.
Removing Fiber Connection

To remove the fiber connections, complete the following steps:
1 Press the lever of the upper fiber connector to release the fiber.
If it is not possible to press the lever by hand, carefully use a small blade screwdriver
with one hand to press the lever, and pull the connector with the other hand.
2 Press the lever of the lower fiber connector to release the fiber.
If it is not possible to press the lever by hand, carefully use a small blade screwdriver
with one hand to press the lever, and pull the connector with the other hand.
End of procedure.

CHAPTER 8
Fiber Protection Wiring

Fiber protection wiring is used for protecting fibers routed in the rack against fiber damage.
One fiber protection wiring can hold up to twenty fibers.
Figure 8-1 shows a bunch of fibers surrounded by the fiber protection wiring.
Figure 8-1 Fiber Protection Wiring
8.1.2 E1 Cable
FLASHWAVE 4570 supports 2-mm 75-ohm connectors for 75-ohm impedance E1 port
interfaces and 2-mm 120-ohm connectors for 120-ohm impedance E1 port interfaces. Both
connectors can be used at one end of the coaxial-cable, and the other end of the coaxial-
cable is free for all kinds of connector to adapt the Digital Distribution Frame (DDF).
Warning
Before establishing E1 cable connections, keep in mind the following warnings:
!
Always use an ESD wristband when establishing E1 cable connections. Plug the
To remove E1 cable connection, always pull the connectors. Never pull the cables.
Figure 8-2 shows the 2-mm 75/120-ohm E1 cable connector used for E1 interface.
Figure 8-2 2 mm 75 Ohm E1 Cable Connector

CHAPTER 8
Figure 8-3 shows the pin assignment of E1 cable connectors.
Figure 8-3 2-mm E1 Cable Connector Pin Assignment
For more information on 2-mm 75/120-ohm E1 cable connector pin assignment, please refer
to the Interconnect, Cabling and Mechanical Assembly (ICMA) manual.
Establish E1 Cable Connection:

1 Define the routing path of the E1 cable connection.
2 Select the connection coaxial-cable of appropriate type and length.
3 Plug the 2 mm 75 Ohm or 2 mm 120 Ohm connector into the corresponding E1 interface
gently.
4 Connect the other end of the coaxial-cable to the customer equipment.
End of procedure.
Removing E1 Cable Connection

To remove the E1 cable connection, pull out the 2 mm 75 Ohm or 2 mm 120 Ohm connector
out of the E1 interface gently.
8.1.3 STM-1E and E3/DS3 Cable
Fujitsu offers coaxial-cables with CC4 connectors for the interfaces on STM-1E and 12 x
E3/DS3 port interfaces. One CC4 connector is used at one end of the coaxial-cable, and the
other end of the coaxial-cable is free for other connectors based on users various
applications.
Figure 8-4 shows the CC4 connector.

CHAPTER 8
Figure 8-4 CC4 Connector
Establish STM-1E or E3/DS3 Cable Connection:

1 Define the routing path of the STM-1E or E3/DS3 cable connection.
2 Select the connection coaxial-cable of appropriate type and length.
3 Plug the CC4 connector into the corresponding STM-1E or E3/DS3 interface gently.
4 Connect the other end of the coaxial-cable to the customer equipment.
End of procedure.
Removing STM-1E or E3/DS3 Cable Connection

To remove the STM-1E or E3/DS3 cable connection, pull out the CC4 connector out of the
STM-1E or E3/DS3 interface gently.
8.1.4 Ethernet Cable
FLASHWAVE 4570 uses Category 6 (CAT 6) Ethernet cable with RJ 45 connectors to

establish electrical Ethernet connections. If the transmission distance is over 10 meters, use
the pin arrangement recommended in Table 8-2.
Warning
Before establishing Ethernet cable connections, keep in mind the following warnings:
!
Always use an ESD wristband when establishing Ethernet cable connections. Plug the
To remove Ethernet cable connection, always pull the connectors. Never pull the cables.
Figure 8-5 shows the RJ 45 male connector.

CHAPTER 8
Figure 8-5 RJ 45 Male Connector
Table 8-1 lists the pin assignment of RJ 45 male connector.
PIN Number Signal Name

1 Twisted-pair, Tx+
2 Twisted-pair, Tx-
3 Twisted-pair, Rx+
4 Not Connected
5 Not Connected
6 Twisted-pair, Rx-
7 Not Connected
8 Not Connected
Table 8-1 Ethernet Cable RJ 45 Connector Pin Assignment
Table 8-2 lists the CAT 6 Ethernet cable color code for wiring RJ 45 connector.
1 2 3 4 5 6 7 8
White White White White
Orange Blue Green Brown
Orange Green Blue Brown
Table 8-2 Category 6 Twisted Pair Color Code Standard
To install or remove the Ethernet cable connections, complete one of the following tasks:
Establishing Ethernet Cable Connection

To establish Ethernet cable connections, complete the following steps:
1 Determine the routing path of the Ethernet cable connection.
2 Cut the connection cable to the appropriate length and add RJ 45 male connectors to
the cable ends.

CHAPTER 8
3 Plug one RJ 45 male connector of the patch-cord into the corresponding Ethernet
interface.
The clicking sound indicates the RJ 45 connector has engaged and the connection is
secure.
4 Plug the RJ 45 male connector of the opposite end of the path-cord to the
corresponding Ethernet interface.
The clicking sound indicates the RJ 45 connector has engaged and the connection is
secure.
End of procedure.
Removing Ethernet Cable Connection

To remove the Ethernet cable connection, press the lever of the RJ 45 male connector to
release the cable.
Connecting Ethernet Splitter Cable

To establish Ethernet splitter cable connections, complete the following steps:
1 Put on the antistatic strap and connect one end to the ESD grounding jack.
2 Connect the Ethernet cables from FE card to Ethernet splitter panel EQ ports.
3 Connect the Ethernet cables from Ethernet splitter panel A and B ports to Customer
Premise Equipment (CPE).
End of procedure.
8.2 Controller Cards Connections
The FLASHWAVE 4570 controller cards include the following three types:
System Controller (SC) card
Figure 8-6 displays the faceplate of the SC card.
Figure 8-6 SC Faceplate
System Interface (SI/SI-E) card

Figure 8-7 displays the faceplate of the SI-E card.
Figure 8-7 SI-E Faceplate
SI and SI-E cards appear physically identical. However the SI card does not
i have an RJ 45 defined for EOW use.

CHAPTER 8
For detailed information on controller card faceplate interfaces, pinning, cabling,

and routing, please refer to the FLASHWAVE 4570 Interconnect, Configuration
and Mechanical Assembly (ICMA) manual.
For detailed information on the controller cards, please refer to the FLASHWAVE
4570 Technical Description (TED) manual.
Warning Before establishing controller card connections, always connect the grounding wrist wrap
! strap to the ground jack on the main shelf connector panel. This prevents static discharge
from damaging the equipment.
8.2.1 SC Card
The SC card provides one CONSOLE interface (RS 232) for NE initialization access. The
Console cable uses DB9 connectors at each end.
To establish the console cable connection, complete the following steps:
1 Connect one end of the console cable to the console interface on the SC card and
tighten the captive crosshead screws on both ends of the DB9 connector.
The console cable is provided in the FLASHWAVE 4570 installation kit.
2 Connect the other end of the console cable to the COM port on the PC, and tighten the
captive crosshead screws on both end of the DB9 connector.
End of procedure.
8.2.2 SI/SI-E Card
The SI/SI-E card provides the following interfaces:

Timing interfaces (T3-1, T3-2, T4-1, T4-2)
Alarm interface (ALM)
Extended user channel interfaces (HCOC-1, HCOC-2)
Engineering Order Wire (EOW) interface (only available with the SI-E card)
The EOW interface can be used to establish conference and selective calls from one NE
to other NEs via an EOW handset using a 2-wire RJ 45 handset interface on the SI-E
card faceplate.
Warning
To reduce the risk of fire, use No.26 AWG or larger telecommunication line cord only.
!
Management interfaces (MGT-1, MGT-2)
The management interfaces provide external controller card access. Specifically its
used for connections to Network Management System (NMS) and Local Craft Terminal
(LCT) simultaneously.
Connections are established via two RJ 45 connectors on the faceplate of the SI-E card.
Caution
It is forbidden to loop the two management (MGT-1 and MGT-2) ports or connect them
! to the same hub, since both management ports are used to send management packets.
This may cause interference between the two management ports and effect system
performance.

CHAPTER 8
Extension shelf interfaces (EXT-1, EXT-2, EXT-3, EXT-4)

The extension shelf interfaces provide four 100 Mbps Ethernet channels for
communication between the main shelf and extension shelves.
i The extension shelf interfaces are reserved for a future product release.
F1 user channel interfaces (F1-1, F1-2)

MDO interfaces (MDO1-4, MDO5-8)
MDI interfaces (MDI1-4, MDI5-8)
Warning
The voltage of MDI is -48 V. The MDI cable only can be inserted into the MDI interface.
! Inserting MDI cable into other interfaces might cause damage to the SI/SI-E card.
CAT 6 Ethernet cable with RJ 45 connectors is used for all interface connections.
i For pin assignments, please refer to the FLASHWAVE 4570 Interconnect,
Configuration and Mechanical Assembly (ICMA) manual.

CHAPTER 9
Abbreviations
CHAPTER 9
Abbreviations
FTDG-H750-D610 FLASHWAVE 4570 Release 4.1

Issue 1, August 2008 Installation And Test Manual
CHAPTER 9
Abbreviations
ACO Alarm Cut Off

ACT Active
AWG American Wire Gauge
BOA Booster Optical Amplifier
CAT Category
CF Compact Flash
DC Direct Current
DCN Data Communication Network
EBP Earth Bonding Point
EMI Electromagnetic Interference
EOW Engineering Order Wire
ESD Electrostatically Sensitive Device
ETSI European Telecommunications Standards Institute
EXT Extension
GND Ground
HOCC High Order Cross Connection
ICMA Interconnect, Cabling and Mechanical Assembly manual
ID Identifier
IO Input Output
ITMN Installation and Test Manual
LC Lucent Connector
LCT Local Craft Terminal
LED Light Emitting Diode
LOCC Low Order Cross Connection
LOM List Of Material
MAC Media Access Control
MDI Miscellaneous Discrete Input
MDO Miscellaneous Discrete Output
MGT Management
MIB Management Information Base
NE Network Element
PC Personal Computer
PDH Plesiochronous Digital Hierarchy
POA Pre-Optical Amplifier
PWR Power
RPR Resilient Packet Ring
SC System Controller
SDH Synchronous Digital Hierarchy

CHAPTER 9
Abbreviations
SFP Small Form-Factor Pluggable

SI System Interface
SI-E System Interface with Engineering Order Wire
SU System Unit (1 SU = 25 mm)
SUP Suppress
TED Technical Description manual
TNMS Telecommunication Network Management System
TSMN Troubleshooting Manual
XFP 10 Gbps Small Form-Factor Pluggable
FTDG-H750-D610 FLASHWAVE 4570 Release 4.1

Issue 1, August 2008 Installation And Test Manual

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FTDG-H751-D610

FLASHWAVE 4570 RELEASE 4.2

ISSUE 1, JANUARY 2011

Proprietary Rights Notice

Unpublished work and only distributed under restriction.

FLASHWAVE 4570 Release 4.2 FTDT-H751-D610

BEFORE YOU BEGIN

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

! Important Notice on Product Safety

FLASHWAVE 4570 Release 4.2 FTDT-H751-D610

CHAPTER 1 Preface .......................................................................................................... 1-1

CHAPTER 3 Overview of Hardware Components ............................................................... 3-1

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

7.6.1 Installing Fan Unit ................................................................................................... 7-8

FLASHWAVE 4570 Release 4.2 FTDT-H751-D610

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

FLASHWAVE 4570 Release 4.2 FTDT-H751-D610

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

1.1 Intended Audience

1.2 Structure of this Document

Commissioning phase Documents Performed

Table 1-1 Installation Sequence

FLASHWAVE 4570 Release 4.1 FTDG-H750-D610

The ITMN contains the following chapters:

Chapter Title Subject

Table 1-2 Overview of Document Structure

1.3 Symbols and Conventions

The following symbols and conventions are used in this document:

1.3.1 Symbols for Warnings

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

1.3.2 Symbols for Notes

i Information which extends beyond the immediate context.

Cross reference to other chapters in this manual or reference to other manuals.

1.3.3 Conventions Used

Table 1-3 List of Used Conventions

1.4 History of Changes

Issue Issue date Remarks

Table 1-4 Document History

FLASHWAVE 4570 Release 4.1 FTDG-H750-D610

1.5.1 Required Tools and Equipment

Table 1-5 Installation Equipment

Parameter Unit Normal operation

Table 1-6 Environmental Requirements

1.5.2 Staff Requirements

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

Experience as a service engineer or similar level of training in telecommunications

1.5.3 Documentation/Hardware Requirements

Phase Task Source

Table 1-7 FLASHWAVE 4570 Installation Tasks

FLASHWAVE 4570 Release 4.1 FTDG-H750-D610

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

For each delivered container, perform the following:

FLASHWAVE 4570 Release 4.1 FTDG-H750-D610

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

This chapter provides an overview of FLASHWAVE 4570 hardware components.

FLASHWAVE 4570 Release 4.1 FTDG-H750-D610

Electrical Cable Tray

FLASHWAVE 4570 Shelf

Figure 3-1 FLASHWAVE 4570 Shelf in ETSI rack

FTDT-H751-D610 FLASHWAVE 4570 Release 4.2

! Displays the Front View of a FLASHWAVE 4570 Shelf.

Figure 3-2 Front View of a FLASHWAVE 4570 Shelf Assembly

! Illustrates the FLASHWAVE 4570 Shelf Slot Layout.

FLASHWAVE 4570 Release 4.1 FTDG-H750-D610