Master Hazards Risks Register

Solas Marine Services Co. L.L.
Doc. Ref. : HSEP 01.02

HSE MANAGEMENT SYSTEM
Revision / Issue.: 05/06
HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14
RISK RATING RISK RATING WITH CONTROL MEASURES

SL.
ACTIVITIES HAZARDS RISK CONTROL CONDITION HOC
NO
PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
1 Working with gas Release of gas from Physical illness, Fire (Central
cylinders (oxygen, joints/fittings. nervous System , Irritate
N 1 2 10 1 20 Low AC 1 2 10 1 20 Low
Acetylene, propane,H2S :Eyes, Nose , Thoart,Breathing
Difficulties) D AN Awareness to Personnel by conducting Mock Drill
E Monitoring &, Supervision of the activity
N Training on Fire Evacuation
ID AN PPE
E Coverall, Apron, Face shield

Explosion of cylinders Physical Injury, Property
N EC
damage
D AN Usage of Flashback Arrestor
E 2 10 1 1 20 Low Visual Inspection by competent personnel 2 10 1 1 20 Low
N AC
ID AN Provide forced ventilation
E
Presence of naked Fire, Explosion, Property
N AC
lights/smoking in storage Damage/Loss, Fatal Injuries.
area. D AN 2 10 0.5 10 100 High Warning Signs 2 10 0.5 1 10 Low
Emergency Preparedness and Response Plan in
E
place
N Awareness to Personnel
ID AN Fire Protection system in place
E
Improper labeling Fire, Explosion
N AC
D AN 1 10 1 10 100 High Manufactures Recommendations instructions 1 10 0.5 1 5 Low
E Training to the Personnel
N Monitoring
ID AN
place
E Awareness to users
1 of 113
Solas Marine Services Co. L.L.C


SL.
NO
Use of damage cylinder Fire, Explosion, Property

N EL
Damage/Loss, Fatal
D AN 1 10 1 1 10 Low Pre-inspection of the cylinder 1 10 1 1 10 Low
E AC
N Examination & Testing of cylinder
ID AN Awareness on Cylinder Safety
E Adherence to Work Instruction/OCP

Non use of PPEs Physical Injury
N AC
D AN 1 1 5 1 5 Low Awareness & Training to the users 1 1 1 1 1 Low
Warning and Fine system in place in case of
E
violation
N Monitoring
ID AN Inspection by supervisiors
E Warning signs
Loding / Unloading , Ergonomically Physical Injury
N 1 2 5 10 100 High EC 1 2 5 1 10 Low
movintg the cylinders one ( Back pain, Stress,Arm string,
place to other place. Twisting of Legs ankle or Knee D AN Use the trally instead of Manual
joins)
E AC
N Monitoring the activity by Supervisor
ID AN Proper Handling training regularly.
E Awareness signs around the Facility.

2 Gas cutting / Flashback and back fire Sever Burn Injury, Property
N EC
Preheating/Gas Damage
gauging/Gas welding D AN 1 2 5 10 100 High Usage of Flashback Arrestor 1 2 5 1 10 Low
E Inspection & Testing Equipments
N Use of Pressurized Guage
ID AN Secured Storage of cyclinders
E Inspection & Testing equipments
2 of 113

2 Gas cutting / HSE MANAGEMENT SYSTEM
Preheating/Gas
gauging/Gas welding Revision / Issue.: 05/06

SL.
NO
Fire and Explosion Fatal, Physical Injury,

N AC
Asphyxiation, Property
Damage/Loss
Stop the activity immediately
D AN
Display of Warning signs and evacaution signs
E 2 10 5 10 1000 Unacceptable Supervision of the activity 2 10 1 1 20 Low
N Monitoring of the activity

Training to the users on usage of fire protection
ID AN
systems
E
place
Oxygen Enrichment Fire, Explosion, Asphyxiation
N AC
D AN 1 10 1 10 100 High Awareness to Personnel 1 10 5 1 50 Med
E Monitoring of the Area
N Isolating the activity

AN
place
ID
PPE
E Respirators shall be provided

Ultraviolet Radiations Arc eye, Temporary blindness,
N 1 2 10 10 200 High AC 1 2 5 1 10 Low
Eye cataract
D AN Awareness to Personnel
E Supervision of the activity
PPE
ID
AN Faceshield to the users
E Welding googles shall be provided to helpers

Generation Toxic Fumes Asphyxiation
N 1 2 10 1 20 Low AC 1 2 10 1 20 Low
D AN Monitoring of the activity
3 of 113

Generation Toxic Fumes Asphyxiation

SL.
NO
N Awareness & Provision of warning signs
AN Isolating the activity

ID
PPE
E Respirators shall be provided

Slip / Trips / Fall Physical Injury
N EL
Remove slip, trip, fall on the same level at planning
D AN 1 1 5 10 50 Medium 1 1 5 1 5 Low
and design stage
E SS
N Resurface the floor
ID AN AC
E Proper Housekeeping & Cleanliness practices

Hot Flying particles Eye Injury, Physical Injury, Fire
N 1 1 10 10 100 High AC, PPE 1 1 10 1 10 Low
D AN Display of Warning Signs
E Monitoring of the area
N Isolation of the activity
ID AN Faceshield to the users

Use of damage fittings, Fire, Explosion
N EL
cutting equipments.
Stop the activity immediately
D
AN 1 10 5 10 500 Unacceptable Replacing of damaged fitting/cutting equipments 1 10 1 1 10 Low
E AC
N Preventitve maintenance
ID AN Training & Awareness to personnel
E Monitoring & Supervision of the acitivity

Non use of Personal Physical Injury
N AC
Protective Equipments
D
4 of 113


SL.
NO
Non use of Personal Physical Injury PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
D AN 1 2 5 10 100 High Awareness & Training to the users 1 2 5 1 10 Low
E
violation
N Monitoring
E Warnings signs
3 Grinding and Polishing use of damage power cables Electric shock/ Electrocution
N EL
with portable / hoses
equipment / Grinding Stop the activity immediately and
with bench/ Pedestal D elimainate the damaged cables from
grinder, Cutting angle AN 1 10 5 10 500 Unacceptable Pre-inspection to remove damaged cables 1 10 5 1 50 Med
grinder (Abrasive disc),
liner horning machines E AC, PPE
(electrical and
Pneumatically operated) N Awareness to the users
ID AN Coverall, gauntlet gloves
E
Improper selection and use Breakage of Grinding Wheel,
N SS
of grinding wheel Physical Injury
D AN 1 2 5 10 100 High Replacement of grinding wheel 1 2 1 1 2 Low
E AC
ID AN Supervision by competent personnel
E Monitoring by competent personnel

Fire and Explosion Fatal, Physical Injury,
N EC
Asphyxiation, Property
Damage/Loss D AN Fixing of Guards
E 1 10 5 10 500 Unacceptable Testing & Inspection equipment 2 10 1 1 20 Low
N AC
ID AN Awareness & Training on Emergency Evacuation
E Fire Protection systems in place
5 of 113


SL.
NO
Flying hot particles / Eye Injury, Asphyxiation, Skin

N 1 1 10 10 100 High AC 1 1 10 1 10 Low
Grinding Dust Irritation
PPE
ID

Contact with moving wheel Physical Injury
N EC
D AN 1 2 10 10 200 High Fixed Guards by manufactures 1 2 10 1 20 Low
E AC, PPE
N Display of Warning Signs
ID AN Monitoring by competent personnel
E Testing & Inspection of the equipment

N EL
D AN 1 1 5 10 50 Medium 1 1 5 1 5 Low
and design stage
E SS
ID AN AC

N AC
D AN 1 1 5 10 50 Medium Awareness & Training to the users 1 1 1 1 1 Low
E
violation
N Monitoring
6 of 113

Non use of Personal Physical Injury Revision / Issue.: 05/06
Protective Equipments HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID
E Warnings signs
Contact with hot particles Burn Injury
N EC
D AN 1 1 5 10 50 Medium Fixed Guards by manufactures 1 1 1 1 1 Low
E AC
E Supervision by competent personnel

Long term working with a Back pain, Arm string, leg
N EC
position of Standing or joints or Knee strain, Body
Improper sitting and stress, Resteless. Neck strain. Buddy system for Long term work, provision of
D AN 1 1 5 10 50 Medium 1 1 1 1 1 Low
Holding the Machine with Mechanical stand for machine placement during
On / Off position E AC
Display of Awareness Signs around the work
N
environment
ID AN Proper Ergonomically training for employees.

4 Circular / Band saw Use of damage power Fatal , Physical injury, Fire
N EL
cutting cables
D AN 1 10 5 10 500 Unacceptable Pre-inspection to remove damaged cables 1 10 5 1 50 Med
E AC
N Awareness to the users
PPE
ID
AN Coverall, gauntlet gloves
E
Breaking of cutting blade Physical Injury
N SS
due to improper feed,
speed, selection and fitting D AN 1 1 10 10 100 High Replacement of grinding wheel 1 1 5 1 5 Low
of blade
E AC
ID
7 of 113
4 Circular / Band saw
cutting

Breaking of cutting blade Physical Injury
due to improper feed,
speed, selection and fitting
of blade
SL.
NO
ID AN Supervision by competent personnel

leak / spill of coolant / oil Physical Injury
N EC
D AN 1 1 1 10 10 Low Construct Dike 1 1 5 1 5 Low
E AC
N Awareness & Monitoring of the activity
ID AN Isolation of the activity

E
place
Improper clamping of Physical injury . Property
N AC
object, Flying of object Damage, Loss
D AN 1 1 10 10 100 High Inspection by supervisiors 1 1 10 1 10 Low
E Monitoring shall done by competent personnel
N Maintenance of the equipment
AN Preventive Testing by the users

ID
PPE
E Coverall, Safety Shoe, hand gloves

Fall of object Physical Injury
N EC
D AN 1 1 5 10 50 Medium Preventive maintenance & Testing of the machine 1 1 5 1 5 Low
E Manufacturer recommendations shall be adhered
N No removal of Guards
ID AN AC
E Monitoring of the activity

Improper handling Physical Injury
N AC
D AN 1 2 5 10 100 High Work Instructions shall be adhered 1 2 5 1 10 Low
E Supervision & Monitoring of the activity
8 of 113


SL.
NO
N Awareness & Training on handling
AN Warning signage
ID
PPE
E Safety shoes
N AC
E
violation
N Monitoring
E Warning signages
Using the saw in the Spinal cord stress or pain,
N AC
position of bend the upper Numbness of Hands, Head
body, improper sitting, long pain, Thigh blood blockage. D AN 1 2 5 10 100 High Awareness & Training to the users 1 2 5 1 10 Low
term standing, long term
holding pressure by hands. E Frequent rest during the activity
N Buddy system for Long term work.
E stretch exercise for when free from activity

5 Working with Shearing Use of damage power cable Electric shock/ Electrocution
N EL
M/C, Rolling M/C,
Bending M/C and Thin D AN 1 10 5 10 500 Unacceptable Pre-inspection to remove damaged cables 1 10 5 1 50 Med
sheet cutting machine
E SS
N Replacement of damaged cables with sound cables
ID AN AC

Improper clamping of Physical Injury/ Property
N AC
object, Flying of object Damage/ Loss
D AN 1 5 5 10 250 Unacceptable Inspection by supervisiors 1 5 5 1 25 Low
9 of 113
5 Working with Shearing

M/C, Rolling M/C,
Bending M/C and Thin
sheet cutting machine

SL. Improper HAZARDS
clamping of Physical Injury/ Property
ACTIVITIES RISK CONTROL CONDITION HOC
NO object, Flying of object Damage/ Loss
D

ID
PPE
E Coverall, Safety Shoe, hand gloves

Use of over thickness plate Damage of blade
N EL
D AN 1 1 5 10 50 Medium Pre-inspection to remove over thickness plate 1 1 5 1 5 Low
E SS
N Replacement with proper plate
ID AN AC
E Awareness & Monitoring

Contact with moving parts/ Physical Injury
N EC
objects
D AN 1 2 5 10 100 High Fixed Guards by manufactures 1 2 5 1 10 Low
E AC
N Display of Warning Signages

Improper material handling Physical Injury
N AC
D AN 1 1 5 10 50 Medium Training and Awareness 1 1 5 1 5 Low
E Supervision
ID AN Best working practices to be adopted
E Work Instructions/signs
N AC
D
10 of 113


SL.
NO
Non use of Personal Physical Injury PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
D AN 1 1 5 10 50 Medium Manufactures Recommendations instructions 1 1 5 1 5 Low

N
violation
ID AN Monitoring by supervisiors
E Display of Warning Signages

Spillage / leakage Physical Injury
N EC
D AN 1 1 5 10 50 Medium Construct Dike 1 1 5 1 5 Low
E AC

E
place
N EC
Improper sitting and stress, Resteless. Neck strain. Buddy system for Long term work, provision of
D AN 1 1 5 10 50 Medium 1 1 1 1 1 Low
Holding the Machine with Mechanical stand for machine placement during
On / Off position E AC
N
environment

6 Arc welding (SMAW, Fire and Explosion Fatal, Physical Injury,
N AC
GTAW, MIG) - Electrical, Asphyxiation, Property
Arc gauging, Brazing Damage/Loss D AN Display of Warning signs and evacaution signs
E 1 10 5 10 500 Unacceptable Supervision of the activity 1 10 1 1 10 Low

ID AN
systems
E
place
Release of Toxic fumes Asphyxiation
N 1 1 10 10 100 High AC 1 1 10 1 10 Low
11 of 113
6 Arc welding (SMAW,

GTAW, MIG) - Electrical,
Arc gauging, Brazing HSE MANAGEMENT SYSTEM

SL.
NO
Release of Toxic fumes Asphyxiation PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE

Preventive maintenance & Testing of the
N
equipment
Isolating the activity & provision of forced
AN
ventilation
ID
PPE
E Provision of respirators
N 1 2 10 10 200 Unacceptable AC 1 2 5 1 10 Low
Eye cataract
PPE
ID

Heat Dehydration, Unconscious,
Burn Injury
D AN Provision of Water
E Provision of First Aid Kits
N Provision of Breaks
ID AN Awareness to Personnel
E Provsion of resting area

Use of damage power Electric shock/ Electrocution
N EL
cable/ Loose connections
D AN 1 10 5 10 500 Unacceptable Replacing of damaged fitting/cutting equipments 1 10 5 1 50 Med
E AC
N Preventitve maintenance
ID AN Training & Awareness to personnel
12 of 113

Use of damage power Electric shock/ Electrocution Revision / Issue.: 05/06
cable/ Loose connections HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID

N EL
D AN 1 1 5 10 50 Medium 1 1 5 1 5 Low
and design stage
E SS
ID AN AC

Contact with hot objects & Burn Injury
N EC
electrode stubs
D AN 1 1 5 10 50 Medium Insulation of electrodes 1 1 5 1 5 Low
E AC

Hot Flying particles / Eye Injury, Physical Injury, Fire
Spatters
PPE
ID

Improper welding cable Fire, Burn
N EL
joints and Earthing
D AN 1 2 5 10 100 High Removal of welding cable 1 2 5 1 10 Low
E SS
N Replacement of the cable
ID
13 of 113

joints and Earthing
SL.
NO
ID AN AC
E Provide forced ventilation

Improper handling of Gas Fire, Explosion, Physical
N AC
cylinder Injury, Property Damage/ Loss
Authorized & Competent Personnel to perform the
D AN 1 10 5 10 500 Unacceptable 1 10 5 1 50 Med
activity
E Awareness & Training
N Supervision of the Activity

ID AN
place
N AC
E
violation
N Monitoring
E Warning signs
Noise while Arc gauging Hearing Loss
N 1 1 10 10 100 High EL 1 1 10 1 10 Low
D AN Remove the defective equipment
E AC
N Rotation of personnel to limit exposure
AN Awareness to the users

ID
PPE
E Provision of Ear Protection (Ear muffs, Ear plugs)

N EC
Improper sitting and stress, Resteless. Neck strain. Buddy system for Long term work. Frequent strech
D AN 1 1 5 10 50 Medium 1 1 1 1 1 Low
Holding the Welding torch Heat numbness of Hands and and relaxation rest during activity.
or holder . body. E AC
14 of 113


sitting and stress, Resteless.
ACTIVITIES RISKNeck strain. CONTROL CONDITION HOC
NO Holding the Welding torch Heat numbness of Hands and
or holder . body. PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE

N
environment

7 Welding with diesel Fire and Explosion Fatal, Physical Injury,
N EC
generator welding Asphyxiation, Property
machine Damage/Loss D AN Plastic and fiber insulation to electrode holder
E 2 10 5 10 1000 Unacceptable Fix extraction system & gauges 2 10 1 1 20 Low
N AC
AN Warning Signs
ID
PPE
E Provision of air blowers

Release of Toxic fumes Asphyxiation
N 1 1 10 10 100 High AC 1 1 10 1 10 Low

Preventive maintenance & Testing of the
N
equipment
Isolating the activity & provision of forced
AN
ventilation
ID
PPE
E Provision of respirators
N 1 1 10 10 100 High AC 1 1 5 1 5 Low
Eye cataract
E Monitoring & Supervision of the activity
PPE
ID
E Hand-held UV protected face shield, Apron
15 of 113


SL.
NO
Heat Dehydration, Unconscious,

N 1 1 10 10 100 High AC 1 1 5 1 5 Low
Burn Injury
D AN Ventilation system
E Provision of water
ID AN Provision of First Aid Kits
E Provision of resting area

Noise & Vibration Hearing Loss/ Vibration
N 1 1 10 10 100 High EL 1 1 10 1 10 Low
induced white finger
D AN Remove the defective equipment
E EC
N Sound shields, rubber pads
ID AN PPE

N EL
D AN 1 1 5 10 50 Medium Remove the objects causing slip, trip & fall 1 1 5 1 5 Low
E SS
ID AN AC

Contact with hot objects & Burn Injury
N AC
electrode stubs
D AN 1 1 5 10 50 Medium Awareness to Personnel 1 1 5 1 5 Low
E Monitoring of the Activity
PPE
N Coveralls, Aprons, Face Shield, gloves
ID AN
16 of 113

Contact with hot objects & Burn Injury HSE MANAGEMENT SYSTEM
electrode stubs

SL.
NO
ID
E
Hot Flying particles / Eye Injury, Physical Injury, Fire
N 1 2 10 10 200 Unacceptable EC 1 2 10 1 20 Low
Spatters
N Testing & Inspection of the equipment
AN Fire Protection systems in place

ID
PPE
E Coveralls, Aprons, Face Shield, gloves

N SS
joints and Earthing
D AN 1 2 5 10 100 High Replace welding cable 1 2 5 1 10 Low
E AC

Preventive Maintenance/Inspection of the
ID AN
equipment
E Awareness to the users
Improper handling of diesel Fire, Explosion, Physical Injury
N AC
storage tank / Drums
Authorized & Competent Personnel to perform the
D AN 2 10 1 10 200 Unacceptable 2 10 1 1 20 Low
activity
E Awareness & Training

ID AN
place
N AC
E
violation
N Monitoring
ID
17 of 113

SL.
NO
E Warning signs
8 Working with Fibre Glass Contact Flying particles & Skin irritation , Asphyxiation,
Dust Eye Injury,ASTHMA,
Generation of fumes while BRONCHITIS, Upper D AN Fixed Guards
mixing pigments Respiratory disesses
E AC
AN Monitoring & Supervision by competent personnel

ID
PPE
E Coveralls, goggles, hand gloves & Safety shoes

Noise Hearing Loss
N 1 1 10 10 100 High EC 1 1 10 1 10 Low
D AN Sound shields, rubber pads
AC
AN Awareness to Personnel
ID
PPE

N EL
D AN 1 1 10 10 100 Low Pre-inspection to remove the slip, trip, fall 1 1 10 1 10 Low
E AC
ID AN Monitoring of the area

Poor visibility and physical Injury, Fall,
N 1 1 10 10 100 High AC 1 1 10 1 10 Low
ventilation Asphyxiation
D
18 of 113


SL.
NO
Poor visibility and physical Injury, Fall, PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
D AN Provision of illumination and ventilation
E Provision of forced ventilation
N Monitoring of the Activity
ID AN
E
Non use of Personal Physical Injury/Irritation
N AC
E
violation
N Monitoring
E Warning signs
9 Hydrotesting Contact with High pressure Physical Injury
N EC
jet
D AN 1 10 1 10 100 High Monitoring system 1 10 1 1 10 Low
E Performed under Enclosed system
N AC
E Competent Personnel to perform activity

Contact flying particles & Physical Injury
N 1 1 10 10 100 High EC 1 1 10 1 10 Low
Dust mist
D AN Performed under Enclosed system
E Metal Barricaton provided to the area
N AC
ID AN Restricted to unauthorized personnel
E Isolation of the activity

Bursting of Air Hoses Physical Injury
N EC
D
19 of 113
9 Hydrotesting


SL.
NO
Bursting of Air Hoses Physical Injury PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
D AN 1 2 5 10 100 High Monitoring system 1 2 5 1 10 Low
N AC

N EL
D AN 1 1 5 10 50 Medium Pre-inspection to remove the slip, trip, fall 1 1 5 1 5 Low
E AC
N Monitoring of the area
AN Proper Housekeeping & Cleanliness practices

ID
PPE
E Hard Hats, Coverall, Safety Shoes

N EC
D AN 1 5 10 10 500 Unacceptable Provision of illumination and ventilation 1 5 5 1 25 Low
E Provision of forced ventilation
N AC
pre inspection in the work environment
ID AN
periodicallly.
Leak / Spill of water Physical Injury
N 1 1 5 10 50 Medium EC 1 1 5 1 5 Low
D AN Construct Dike
E AC

E
place
20 of 113


SL.
NO
Damage Electrical Cable Fatal, Electric Shock, burn

N EC
Injury
D AN 1 10 1 10 100 High Pre-inspection to remove the damaged cable 1 10 1 1 10 Low
E Testing of the equipment
N AC
ID AN Display of Warning signs

N AC
E
violation
N Monitoring
E Warning signs
Use the Hand tools, Moving Hand strain, Wrist or ankle
N EC
the cylinder by manually, pain, Knee joints pain, Hip
Using the EOT crane pain, Arm string. Use the EOT crane instead of manually whereever
D AN 1 1 5 10 50 Medium 1 1 5 1 5 Low
remote ,Long term standing, possible.
use the trally instead of Manual for moving the
E
cylinders.
N AC
Proper Training shall be provided and monitor the
ID AN
same by authorised personnel.
E Warning & Awareness signs in the place.
10 Manual Handling Fall of Object Physical Injury, Property
N AC,
damage
D AN 1 2 10 10 200 Unacceptable Training and Awareness 1 2 10 1 20 Low
E Supervision & Monitoring of the Activity
N Best working practices to be adopted
AN Work Instructions/signs
ID
PPE
21 of 113

10 Manual Handling Fall of Object Physical Injury, Property HSE MANAGEMENT SYSTEM
damage

SL.
NO
ID
E Coverall, Safety Shoe, Gloves & Hard Hat

Stress/Strain while lifting Back Pain
Use of Mechanical equipment & distribution of
D AN
loads
E Use of Forklift for heavy loads
N AC
ID AN Work Instructions/signs
Training & Awareness on Kinetic techniques to
E
personnel
Twisting of body joints Back Pain
N EC
under load
D AN 1 2 5 10 100 High Use of handling aids such as shoulder pads 1 2 5 1 10 Low
E AC
N Work Instructions/signs
Training & Awareness on Kinetic techniques to
AN
personnel
ID
PPE
E Coverall, Hard Hat & Safety Shoe

N EL
Pre-inspection to remove the objects causing slip,
trip & fall
E SS
N Resurfacing of the floor
ID AN AC

11 Working with Exposure to Radio active Physical Illness
radioactive material material
Maintenance of radiation exposure in controlled
D AN
areas
E Confinement of Radio Active
N Design and Physical controls
ID
22 of 113

11 Working with Exposure to Radio active Physical Illness
radioactive material material
SL.
NO
ID AN AC
E Awareness & Training to personnel on handling

Improper handling Fatal , Physical injury, High
N AC
exposure of radioactive
materials. Training to personnel working with radioactive
D AN
material
E Authrorized Personnel to work inside
N 2 5 5 10 500 Unacceptable Awareness to Personnel on Handling 2 5 1 1 10 Low
ID AN
E
12 Pallet Lift Spillage / leakage Physical Injury
N EL
D AN 1 1 5 10 50 Medium No use of equipment unless maintenance is carried 1 1 5 1 5 Low
E AC
N Inspection by competent personnel
ID AN Periodic Preventive Maintenance
E Awareness to Personnel
Improper Loading of Object Physical Injury
N AC
D AN 1 2 5 10 100 High Work Instructions/signs 1 2 5 1 10 Low
E Adoption of best working practices
AN Effective Monitoring by supervisors

ID
PPE

Toppling of Trolley /Object Physical Injury
N AC
D AN 1 2 5 10 100 High Warning Signs 1 2 5 1 10 Low
E Work Instructions
23 of 113

Toppling of Trolley /Object Physical Injury

SL.
NO
N Isolation
ID AN Proper Housekeeping & Cleanliness practices
E
Stress/Strain----- (Including Back Pain
N AC
rough/uneven surface)
D AN 1 2 5 10 100 High General Awareness on lifting method 1 2 5 1 10 Low
E Warning Signs
N Adoption of best working practices
ID AN Supervision of the Activity
E
Handling on slope/Ramp Physical Injury
D AN Personnel assigned shall be instructed
N Trained Personnel to perform the activity
ID AN Adoption of best working practices
E
13 Painting (Spray & Fire and Explosion Fatal, Physical Injury,
N EC
Brush/Roller) Asphyxiation, Property
Damage/Loss D AN 2 10 5 10 1000 Unacceptable Provision of Local Exhaust Ventilation 2 10 1 1 20 Low
N Provision of designated storage facilities
ID AN Competent Personnel
E Isolation & Awareness

Skin Contact with paint / Skin irritation, Burn
N 1 1 10 10 100 High AC 1 1 10 1 10 Low
Thinner
D AN Awareness & Educate the Personnel
E Provision of First Aid
24 of 113
13 Painting (Spray &

Brush/Roller)

Skin Contact with paint / Skin irritation, Burn

Thinner
SL.
NO
N Competent Personnel to handle chemicals
AN Adoption of best working practices

ID
PPE
E Apron, Faceshield, Coverall & paint resistant Shoe

Leak / Spill of paint / Physical Injury
N EC
Thinner
D AN 1 1 5 10 50 Medium Designated workplace for Storage of chemicals 1 1 5 1 5 Low
E AC
N Immediate Mop up/Housekeeping practices
ID AN Storage facilities
E Isolation of the area

N 1 2 5 10 100 High EC 1 2 5 1 10 Low
D AN Monitoring system
N AC

Inhalation of painting Asphyxiation, LUNG
N EC
fumes/Vapors DISORDERS, Irritate Eyes,
Nose Throat, D AN 1 2 10 10 200 Unacceptable Pre-inspection by competent personnel 1 2 10 1 20 Low
E VOC & Extraction sytem in place
N AC
AN Provision of Showers
nspection by supervisiors prior to work

proper first aid system in the place in case
ID
emergency.
PPE
25 of 113
Inhalation of painting Asphyxiation, LUNG

fumes/Vapors DISORDERS, Irritate Eyes,
Nose Throat,

SL.
ACTIVITIES HAZARDS RISK CONTROL
ID CONDITION HOC
NO
Approved painter hood with full face sheild.
E Breathing cascadesystem if required.

N EC
D AN 1 1 1 10 10 Low Extraction system and forced ventilation 1 1 10 1 10 Low
E Lighting system in place
N AC
AN Rotation of personnel to limit exposure

ID
PPE
E Coverall, Face Mask, Safety shoes

N AC
E
violation
N Monitoring
E Warning signs
N EL
D AN 1 1 1 10 10 Low Pre-inspection to remove the slip, trip, fall 1 1 1 1 1 Low
E AC

Manual handling of Physical Injury
N AC
paints/equipments
26 of 113

Manual handling of Physical Injury

paints/equipments
SL.
NO
N Best working practices to be adopted
AN Work Instructions/signs
ID
PPE
E Coverall, Safety Shoe, Gauntlet gloves

Improper handling of empty Fire, Explosion, Physical Injury
N 1 10 5 10 500 Unacceptable AC 1 10 5 1 50 Med
paint container / can
D AN Inspection by supervisiors

ID
PPE
E Coverall, Safety Shoe, Rubber gloves

14 Working with ACID/ Fire and Explosion Fatal, Physical Injury,
N EC
CHEMICAL Asphyxiation, Property
Damage/Loss D AN 2 10 5 10 1000 Unacceptable Provision of Local Exhaust Ventilation 2 10 1 1 20 Low
E Designated workplace for Storage of chemicals
AC
Authorized & Competent Personnel to handle
N
acids/chemical
ID AN Competent Personnel to perform activity

Skin contact with chemical Skin irritation, Burn
N AC
D AN 1 2 5 10 100 High Provision of First Aider and First Aid Kits 1 2 5 1 10 Low
E Provision of Showers
PPE
N Coverall, Face Mask, hand gloves
ID AN
27 of 113
14 Working with ACID/
CHEMICAL

Skin contact with chemical Skin irritation, Burn HSE MANAGEMENT SYSTEM

SL.
NO
ID
E
Toxic / Corrosive Skin Irritation, Asphyxiation
N AC
D AN 1 5 5 10 250 Unacceptable Provision of First Aid Kits 1 5 5 1 25 Low
PPE
ID AN
E
N EC
D AN 1 1 5 10 50 Medium Spill kits 1 1 5 1 5 Low
E AC

E
place
Generation of chemical Asphyxiation, Skin Irritation,
N EC
fumes Eye Injury, Chemical Burn,
Lung DISORDERS, Breathing D AN 1 5 5 10 250 Unacceptable Local Exhaust Ventilation 1 5 5 1 25 Low
disorders, Lose of Life
E AC
N Awareness to users

ID
PPE
E Apron, Faceshield, Coverall & Acid resistant Shoe

Improper handling of empty Physical Injury, Skin Irritation,
N AC
paint container / Burn Injury
cans/containers D AN 1 2 5 10 100 High Authorized Personnel to handle chemicals 1 2 5 1 10 Low
28 of 113

Improper handling of empty Physical Injury, Skin Irritation,

paint container / Burn Injury
SL. cans/containers
NO
First Aid & Emergency Preparedness Response in

N
place
ID AN Monitoring of the activity by supervisiors
E
N AC
E
violation
N Monitoring by supervisor
ID AN Inspection by competent personnel

15 Working with EOTcrane Contact with electrical live Fatal, Electrical Shock, Burn
N EC
wires Injury
D AN 1 10 1 10 100 High Insulation of electrical equipments 1 10 5 1 50 Med
E Installation of rubber mats
N AC
AN Preventive Maintenance of electrical equipments

ID
PPE
E Rubber gloves & Safety Shoe

Use of damage lifting Physical Injury, Equipment
N EL
tackles/Improper rigging Damage
method D AN 1 5 5 10 250 Unacceptable Pre-inspection to remove damaged lifting tackles 1 5 5 1 25 Low
E AC
E Training and Adoption of best working practices

Impact due to hitting the Structural Deformities, Noise,
N AC
crane on stoppers Physical Injury
D AN 1 1 5 10 50 Medium Display of Warning Signs 1 1 5 1 5 Low
29 of 113


SL. Impact due to hitting the Structural Deformities, Noise,
NO crane on stoppers Physical Injury
D
ID AN
E
Swinging of hoist / Pendent Physical Injury . Property
Damage, Loss
D AN Competent Personnel
E Supervision of the Activity
N Preventive Maintenance of hoists/pendents
ID AN Provision of Fall arrest
E Isolation/Barricading the area

N EC
D AN 1 5 5 10 250 Unacceptable Barriers 1 5 5 1 25 Low
E AC
N Preventive Maintenance
ID AN Emergency Shutdown Procedures
E Monitoring of the activity by supervisiors

Overloading / Jerking Physical Injury/ Property
N AC
Damage
D AN 1 2 5 10 100 High Display of SWL 1 2 5 1 10 Low
E Work Instructions
N Competent Personnel
ID AN Supervision and Monitoring of the activity
Absence of Safety latch Fall of Object
N 1 10 5 10 500 Unacceptable EL 1 10 5 1 50 Med
D AN Pre-inspection by competent personnel
30 of 113


SL. Absence of Safety latch Fall of ObjectRISK
ACTIVITIES HAZARDS CONTROL CONDITION HOC
NO
D
E AC
N Testing by competent personnel
ID AN Supervision & Monitoring of the Activity
Fall of Object Physical Injury, Property
N EC
damage
D AN 1 10 5 10 500 Unacceptable Loading testing 1 10 5 1 50 Med
E AC
N Isolation of the area
ID AN Display of Warning Signages

Communication and Awareness to all working near
E
the area
Operting the EOT crane in Joints pain, Leg numbness,
N EC
the Standing position (Long Body ache,
term) Fixed remote and control system instead of
Hanging in the physical height.
E AC
Traing shall be provided regards to activity
N
ergonomically.
ID AN Display of Warning Signages
E
16 Working with Mobile Fall of Object / Personnel Fatal, Physical Injury,
crane Asphyxiation, Property
Damage/Loss D AN Tests, Examination & Inspection
E Operation by Authorized & Competent personnel
N Isolation of the area

Communication and Awareness to all working near
ID AN
the area
E Monitoring and Superivsion of the activity
Overloading and jerking on Physical Injury/ Equipment
N AC
crane / Sling Damage
D AN 1 5 5 10 250 Unacceptable SWL to be practiced 1 5 5 1 25 Low
31 of 113
16 Working with Mobile

crane


SL. Overloading and jerking on Physical Injury/ Equipment
NO crane / Sling Damage
D
Visual Inspection & Certification by competent

E
authority
N Awareness to operators
E Periodic examination & re-testing

Collision of boom/ Counter Physical Injury, Property
N AC
weight while moving damage
Safe Operating Instruction of Manufacturer shall be
followed
E Load ratings shall be adhered
N Inspection & Testing by competent personnel
E SWL
Improper Physical Injury . Property
N AC
signals/Communications Damage, Loss
D AN 1 5 5 10 250 Unacceptable Competent Operator 1 5 5 1 25 Low
Audible and discernible voice communication with
E
Operators
Signal system familiar to both the operator and the
N
assistor
E Training & Awareness to both operator and assistor

Bursting of tires Physical Injury, Property
N EL
damage
D AN 1 5 5 10 250 Unacceptable Removal of tires with cuts or bulges 1 5 5 1 25 Low
E AC
ID AN Preventive Maintenance
E Manufacturers Recommendations & SWL

Failure of Brakes Physical Injury, Property
N AC
damage
D AN 1 5 1 10 50 Medium Brake Testing Certficates from competent authority 1 5 5 1 25 Low
32 of 113


SL. Failure of HAZARDS
Brakes Physical Injury, Property
NO damage
D
E Pre-Inspection & testing
N Scheduled preventive Maintenance
ID AN Periodic examination & re-testing
E
Swinging of hoist / Object Physical Injury, Property
N AC
damage, Loss
D AN 1 5 5 10 250 Unacceptable Load ratings shall be adhered 1 5 5 1 25 Low
E Practice of SWL
ID AN Testing & Examination by the competent authrority
E
Extended Leg supporting on Toppling of Vehicle, Physical
N AC
soft soils Injury, Property Damage/Loss
D AN 1 5 1 10 50 Medium Crane Load Stability Testing 1 5 1 1 5 Low
E Operation by Authorized & Competent personnel
N Load ratings shall be adhered

Monitoring of operating speed, ground conditions,
ID AN
tire condition
E Supervision of the operation, boom lengths
Spillage / Leakage Physical Injury
N AC
Tests, Examination & Inspection by competent
D AN 1 1 5 10 50 Medium 1 1 5 1 5 Low
authority
E Preventive maintenance
N Periodic Inspection
E
Heat Stress Dehydration, Unconscious,
N AC
D AN Provision of Ventilation system
33 of 113


SL. Heat Stress Dehydration, RISK
Unconscious,
NO
D
E Provision of Drinking water
N 1 1 5 10 50 Medium Communication with assistor 1 1 5 1 5 Low
ID AN Rotation of personnel to limit exposure
E Provision of Cotton Coverall

Absence of safety latch Fall of Object
N 1 10 1 10 100 High EL 1 10 1 1 10 Low
D AN Pre-inspection by competent personnel
E AC
Noise Hearing Loss
N EC
D AN 1 1 5 10 50 Medium Fixing of guards 1 1 10 1 10 Low
E AC
N Preventive Maintenance/Inspection
AN Periodic examination & re-testing

ID
PPE

Use of damage lifting Physical Injury, Equipment
N EL
tackles / Improper rigging Damage
method D AN 1 5 5 10 250 Unacceptable Pre-inspection of lifting tackles 1 1 5 1 5 Low
E AC
N Work Instructions
ID AN Training & Awareness

Operating the Crane Long Back Pain , Stress .
N EC
term and improper working
position, D
34 of 113


SL.
NO
Operating the Crane Long Back Pain , Stress . PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
term and improper working
position, D AN 1 5 5 10 250 Unacceptable Buddy system (two operators for Long term) 1 1 5 1 5 Low
E AC
N Work Instructions
E Short Rest in the activity duration

17 Working with forklift Fall of object Physical Injury, Property
N EC
Damage
D AN 1 10 1 10 100 High Advanced Hydraulic System 1 10 1 1 10 Low
Advanced angle handling and steering angle
E
indicative sensor
N Advanced gear shift lever action
ID AN AC

Over loading / Jerking Physical Injury/ Equipment
N AC
Damage
E Display of SWL
N Work Instructions
Counter weight while Physical Injury, Property
N AC
moving Damage
Safe Operating Instruction of Manufacturer shall be
followed
E SWL
Over turning of forklift Physical Injury/ Equipment
N 1 10 1 10 100 High AC 1 10 1 1 10 Low
Damage
D
35 of 113


SL.
NO
Over turning of forklift Physical Injury/ Equipment PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
Damage
D AN Speed Limit shall be specified and shall be adhered
E Maintenance of Indicative and Signal system
N No stunt/rash driving
ID AN Work Instructions shall be adhered

Keep alert of hazards, wet floors, holes or uneven
E
surfaces
Bursting of tires for tire Physical Injury/ Equipment
N EL
mounted Damage
D AN 1 2 10 1 20 Low Pre-inspection of tires 1 2 5 1 10 Low
E AC
N Testing & Examination by authorized personnel
ID AN Periodic Maintenance
E Manufactures Recommendations & SWL

Failure of Brakes Physical Injury, Property
N AC
Damage
D AN 1 10 1 10 100 High Brake Testing Certficates from competent authority 1 10 1 1 10 Low
E Pre-Inspection & testing
N Scheduled preventive Maintenance

Prior to startup, check all brakes are in good
E
condition
N 1 1 1 10 10 Low EL 1 1 10 1 10 Low
D AN No use of equipment unless maintenance is carried
E AC
N Pre-Inspection & Testing by competent personnel
E Examination of the vehicle prioring to starting

N AC
D
36 of 113


SL.
NO
Heat Stress Dehydration, Unconscious, PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
N 1 1 1 10 10 Low Provision of Drinking water 1 1 1 1 1 Low
ID AN Provision of cotton coverall
E Rotation of personnel to limit exposure

Noise Hearing Loss
N EC
D AN 1 1 5 10 50 Medium Fixing of Sound shields, rubber pads 1 1 5 1 5 Low
E AC
N Periodic Preventive Maintenance/Inspection
ID
PPE

Improper Loading of Object Physical Injury
N AC,
D AN 1 5 1 10 50 Medium Supervision of the Activity 1 5 1 1 5 Low
N Effective Monitoring by supervisors
ID AN Training & Awareness to users

Overspeeding Loss of Control, Accident
N AC
D AN 1 10 1 10 100 High Speed Limit shall be specified and shall be adhered 1 10 1 1 10 Low
E Authorized Personnel to operate forklift
N Stunt/rash driving not allowed
ID AN Awareness & Training
E Fine sytem in case of overspeeding
37 of 113


SL.
NO
Operating the Fork Lift Long Back Pain , Stress .

N EC
term or imprepor working
procedure. D AN 1 5 5 10 250 Unacceptable Buddy system (two operators for Long term) 1 1 5 1 5 Low
E AC
N Work Instructions
E Short Rest in the activity duration

18 Working with chain Overloading and jerk Fall of Equipment, Physical
N AC
blocks, Cam log, Air Injury
hoist, Tripod and D AN 1 5 5 10 250 Unacceptable Awareness to operators 1 5 5 1 25 Low
Monorail
E Communication system
N Pre-Inspection by competent personnel
ID AN SWL shall be practiced

Swinging of load Physical Injury / Property
N AC
Damage/ Loss
D AN 1 5 5 10 250 Unacceptable SWL shall be practiced 1 5 5 1 25 Low
N Pre-Inspection by competent personnel
ID AN SWL shall be practiced
E Awareness & Competent Personnel to operate

Missing of safety latch Physical Injury/ Property
N EL
Damage/loss
D AN 1 5 5 10 250 Unacceptable Pre-inspection by competent personnel 1 5 5 1 25 Low
E AC
38 of 113


SL.
NO
Inadequate/ Absence of Physical Injury, Property

N 1 5 5 10 250 Unacceptable EL 1 5 5 1 25 Low
Stopper on beams ( while Damage
using onorails) Work shall not commence unless Stopper on
D AN
beams
E AC
N Visual Examination by competent personnel
E
Inadequate welding on Pad Physical Injury, Property
N EL
eye / Lifting Lug Damage
Work shall not commence unless adequater
D AN 1 5 1 10 50 Medium 1 5 1 1 5 Low
welding on pad eye
E AC
N Visual Examination by supervisiors
ID AN Awareness to the users
E
Stress while pulling Back Pain
N AC
D AN 1 1 5 10 50 Medium Deployment of Team to pull 1 1 5 1 5 Low
E Lighten the load
N Reduction of friction to pull
PPE
ID
AN Hand gloves, Safety shoes
E
Slipping of tripod legs Physical Injury
N AC
D AN 1 5 5 10 250 Unacceptable Inspection of surface prior to fixing the tripod legs 1 5 5 1 25 Low
E Stablize the tripod legs

Examination of the equipment by competent
N
personnel
39 of 113

Slipping of tripod legs Physical Injury Revision / Issue.: 05/06

SL.
NO
ID
E
19 Pressure test (Air, Accidental release/contact Physical Injury,
N EC
Water, Hydraulic) of Pressurized media (Air,
Water, Oil) D AN 1 10 5 10 500 Unacceptable Monitoring system 1 5 5 1 25 Low
N AC
E Authorized Personnel to perform activity

Leakage, spillage of Physical Injury
N EC
Water/Oil
D AN 1 1 5 10 50 Medium Barriers 1 1 5 1 5 Med
E Pre-inspection & Testing System
N AC
ID AN Restricted to unauthorized personnel

N EL
D AN 1 1 5 10 50 Medium Pre-inspection to remove slip, trip, fall 1 1 5 1 5 Low
E AC
N Proper Housekeeping & Cleanliness practices
ID AN Monitoring & Supervision by the supervisiors

N AC
E
violation
N Monitoring
40 of 113


SL.
NO
ID
E Warning signs
Improper handling of Physical Injury
N AC
pumps
D AN 1 2 1 10 20 Low Supervision of the Activity 1 2 1 1 2 Low
E Awareness & Education to the personnel
N Training
ID AN Authorized Personnel to perform activity
E
20 Material movement with Vehicle Accident / Physical Injury/ Equipment
N AC
vehicles (Pick-up, Trucks, Breakdown Damage
Trailers, Service Boat) D AN 2 10 5 10 1000 Unacceptable Periodic examination & testing of vehicle 2 10 1 1 20 Low
Routine inspection of vehilces by authorized
E
personnel
N Safe layout for vehicle movement
ID AN Sign boards and warning signs shall be displayed
E Speed Limit shall be specified and adhered

Bursting of tyres Physical Injury, Property
N EL
Damage
Pre-inspection & Testing to remove tires with cuts
or bulges
E AC
N Visual Examination by competent personnel
E Awareness to Drivers
N AC
D AN 2 10 5 10 1000 Unacceptable Speed Limit shall be specified and adhered 2 10 1 1 20 Low
E Stunt/rash driving not allowed
N Authorized Personnel to operate vehicle
41 of 113

Overspeeding Loss of Control, Accident Revision / Issue.: 05/06

SL.
NO
ID
E Fine sytem in case of overspeeding or violation

Driving under the influence Breach of Law, Physical Injury,
N AC
of Alcohol, Drugs Property Damage/Loss
Strict warning to personnel under the influence of
alcohol, drugs
E Fine sytem in case of violation
N Awareness & Training to personnel
ID AN Communication of Company Policy against smoking
E Issuance of Memo
Overloading of Material Loss of Control, Vehicle
N AC
damage, Overturning
D AN 1 10 5 10 500 Unacceptable Display of SWL 1 10 5 1 50 Med
Work Instructions / operational controls shall be
E
adhered
N Visual Examination by the authorized personnel
Rough Weather (Rough Sea, Slip, Trip, Fall, Physical Injury
N AC
Sand Strom, Rain, Heavy
wind) D AN Mechanical sound vehicle with proper inspection
E 2 10 1 10 200 Unacceptable Provsion of breakdown maintenance kits 2 5 1 1 10 Low
N Provision of First Aid in the vehicle
ID AN Provision of Emergency contact numbers
E Awareness on Disaster Management

Improper packing and Fall of Object, Physical Injury
N 1 1 5 10 50 Medium AC 1 1 5 1 5 Low
Securing of Material
Awareness to drivers on Packing & Securing of
D AN
material
E Supervision by authorized personnel while packing
N Provision of quality ropes for packing
ID AN
42 of 113

Improper packing and Fall of Object, Physical Injury Revision / Issue.: 05/06
Securing of Material HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID
E
Improper handling and Fall of Object, Physical Injury
N AC
Loading on Vehicle
D AN 2 2 5 10 200 Unacceptable Awareness to Personnel 2 2 5 1 20 Low
E Supervision while handling
21 Employee transfer by Vehicle Accident / Physical Injury
N AC
vehicles (Bus, Pickup, Breakdown
Service Boat) D AN 2 10 5 10 1000 Unacceptable Awareness to Personnel 2 10 1 1 20 Low
E Entry to Qualified and Authorized Personnel
ID AN
E
Bursting of tire Physical Injury, Property
N EL
Damage
D AN 2 10 5 10 1000 Unacceptable Pre-Inspection to remove tires with cuts or bulges 2 10 1 1 20 Low
E AC
E Manufacturers Recommendations & SWL

N AC
D AN 2 10 5 10 1000 Unacceptable Speed Limit shall be specified 2 10 1 1 20 Low
E No stunt/rash driving
N Authorized Personnel to operate forklift
43 of 113

Overspeeding Loss of Control, Accident Revision / Issue.: 05/06

SL.
NO
ID
E Fine sytem in case of overspeeding

Excess People inside vehicle Physical Injury / Breach of
N AC
Law
E Authorized Personnel to monitor the hazard
N Warning system in place
ID AN Fine system in place
E
Smoking Inside Vehicle Health Hazards to co
N AC
passengers
D AN 2 1 5 10 100 High 2 1 5 1 10 Low
alcohol, drugs
N Display of No Smoking Sign inside the vehicle
E Issuance of Memo
Use of Mobile while driving Accident
N AC
alcohol, drugs
E Issuance of Memo
Man overboard (Boat Fatal, Drowning,Sea
N AC
Service) sickness,Vomitting
D AN 1 10 2 10 200 Unacceptable Manufacturers Recommendations & SWL 2 10 1 1 20 Low
N Strict warning to personnel carry out the driving
ID AN Fine system in place
44 of 113

Man overboard (Boat Fatal, Drowning,Sea Revision / Issue.: 05/06
Service) sickness,Vomitting HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID
E Display of Signage
Rolling of Service boat Sea Sickness, Vomitting,
N AC
Physical Injury, fatal
Specialized Training and Awareness to the
D AN
Personnel
N
place
Entry to Qualified, Authorized & Competent
ID AN 1 10 5 10 500 Unacceptable 1 10 5 1 50 Medium
Personnel
E Training on Emergency Evacuation procedures
N AC
wind) D AN 2 10 1 10 200 Unacceptable Training & Awareness on Disaster Management 2 10 1 1 20 Low
E
place
Effective Communication with external emergency
N
organization
Provision of sufficient supplies like water, food &
ID AN
salt tablets
E
Driving under the influence Breach of Law, Physical Injury,
N AC
of Alcohol, Drugs Property Damage/Loss
alcohol, drugs

Communication of Company Policy against Alchol
ID AN
& Drugs
E Issuance of Memo
Horseplay Physical Injury
N AC
D AN 2 10 1 10 200 Unacceptable Strict warning to personnel 2 2 5 1 20 Low
ID AN Warning system in place
45 of 113

Horseplay Physical Injury Revision / Issue.: 05/06

SL.
NO
ID
E Issuance of Memo
Excess noise due to music Hearing Loss
N AC
system
D AN 2 1 5 10 100 High Warning to personnel 2 1 10 1 20 Low
ID AN Issuance of Memo
E
22 Erect and Dismantling Improper handling of Physical Injury
N AC
Staging / Scaffolding Material
Erection & Dismantling shall done by qualified &
D AN 1 5 1 10 50 Medium 1 10 1 1 10 Low
Competent personnel
ID AN Effective Monitoring by supervisors
E
N AC
Inspection of surface prior to fixing the
staging/scaffolding
E Stablize surface
Examination of the scaffolding by competent
N
personnel

Use of damage scaffolding Physical Injury, Collapse of
N EL
material Staging
Pre-inspection of material prior to
erection/dismantling
E Rejection of material by competent department
Selection of scaffolding material by authorized
N
personnel
ID AN AC
46 of 113

Use of damage scaffolding Physical Injury, Collapse of Revision / Issue.: 05/06
material Staging HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID
E Awarness to users
Unskilled Scaffolder Fatal, Physical Injury
N EL
Personnel competence evaluated prior to
commencing of the work
Examination of the scaffolders carried by
E
competent personnel
N SS
ID AN Qualified personnel shall be replaced
E
Improper clamping Physical Injury/ Property
N EC
Damage/loss
Pre-inspection carried to prevent improper
clamping
E AC
N Supervision by the authorized personnel
ID AN Inspection of scaffolding carried by supervisors
E
N AC
D AN 1 10 5 10 500 Unacceptable Awareness & Training to the users 1 10 1 1 10 Low
E
violation
N Monitoring
E Display of Warning signs

N EL
wind) During rough weather, activity shall not be
D AN
performed
E 1 10 5 10 500 Unacceptable AC 1 10 5 1 50 Med
N Mechanical sound Scaffoding material

Periodic Inspection of scaffolding carried by
ID AN
supervisors
47 of 113

Rough Weather (Rough Sea, Slip, Trip, Fall, Physical Injury Revision / Issue.: 05/06
Sand Strom, Rain, Heavy HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14
wind)

SL.
NO
ID
E Supervising of the activity

Unstable base / Structure Collapse of Staging, Fatal,
N AC
Physical Injury
Foundation of Scaffolding inspected by competent
D AN 1 10 1 10 100 High 1 10 1 1 10 Low
department
E Authorization to work by Competent Personnel
N Permit to work system followed
ID AN
E
Erect or dismantaling in the Body ache, strain, Joints pain,
N AC
extreme wheather Neck pain.
condition, Manual loading Instead of working in the extreme wheather try to
D AN 1 10 1 10 100 High 1 10 1 1 10 Low
of materials, Imprepor work work feasible wheather.
position. E Frequent short rest during the activity.
N Permit to work system followed
ID AN
E
23 Working at height/ Fall of object / Personnel Fatal, Physical Injury,
N EC
Platform / Mobile Property Damage/Loss
Staging D AN 1 10 5 10 500 Unacceptable Permit to work system followed 1 10 5 1 50 Med
N Regular Inspection by competent personnel

Authorization to work at height above 2m shall be
ID AN
adhered
N AC
D AN 1 10 5 10 500 Unacceptable Awareness & Training to the users 1 10 5 1 50 Med
E
violation
N Monitoring
48 of 113
23 Working at height/
Platform / Mobile
Staging


SL.
NO
ID
E Warning signs
Unstable Health condition Fatal, Physical Injury
N AC
(Height Phobia, Blood
Pressure, Vision etc.) Emergency Preparedness and Response Plan in
D AN 1 10 1 10 100 High 1 10 1 1 10 Low
place
Effective Communication with external medical
E
organization
N Immediate medication to the personnel
ID AN Employees restricted from work while being sick
E HSE Management System Policy

N EL
wind) Height work carried while the weather is
D AN
rough+M1086
E 1 10 5 10 500 Unacceptable Awareness to Personnel 1 10 5 1 50 Med
Competent personnel to examine & monitor the
N
condition
ID AN HSE Management System Policy
E
Removal of Handrails, Toe Fall of person / Material,
N EC
boards, Planks, Clamps Physical Injury, Fatal
All handrails, toe boards, planks & clamp shall be
pre-inspected
E AC
N Testing & Examination by competent personnel
ID AN Fall Arrest System
E Fall protectiun system

Overloading Physical Injury, Collapse of
N 1 10 1 10 100 High EC 1 10 5 1 50 Med
Staging
D AN Sound construction of working platoform
E AC
N SWL shall be practiced
49 of 113

Overloading Physical Injury, Collapse of Revision / Issue.: 05/06
Staging HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID

Poor lighting / No lighting Physical Injury, Fall
N EL
D AN 1 2 5 10 100 High Work at height shall be with proper illumination 1 2 5 1 10 Low
E AC
N Proper illumination shall be provided

ID AN
condition
E Warning to personnel carry out the operation
Improper Access Physical Injury
N EC
D AN 1 5 5 10 250 Unacceptable Safe Access/egress 1 5 5 1 25 Low
E Use of Ladders , Guard rails, Hand rails
N AC
Monitoring & Examining of condition by authorized
E
personnel
N EC
D AN 1 5 5 10 250 Unacceptable Safe Access/egress 1 5 5 1 25 Low
N AC
E
personnel
24 Electrical Installations Contact with live wires/ Electric shock/ Electrocution,
N EC
object Burn Injury
D AN 1 10 5 10 500 Unacceptable Lockout/Tag out shall be adhered 1 10 5 1 50 Med
E Insulation of electrical equipments/guards
N AC
Only Authorized Personnel to perform electrical
ID AN
task
50 of 113

24 Electrical Installations Contact with live wires/ Electric shock/ Electrocution, Revision / Issue.: 05/06
object Burn Injury HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID

E
place
N EL
D AN 1 2 1 10 20 Low 1 2 1 1 2 Low
and design stage
E EC
N Lockout/Tag out the area
ID AN AC
E Isolating/Barricading the area

Short Circuit Fire, Burn Injury
N EL
D AN 1 5 5 10 250 Unacceptable Lockout/Tag out 1 5 5 1 25 Low
E Insulation of electrical equipments
N AC
ID AN
task
E
place
Fire Burn Injury / Physical Injury/
N AC
Property Damage/Loss
D AN 1 5 5 10 250 Unacceptable Fire Protection system 1 5 5 1 25 Low
E
place
Communication with external emergency
N
organization
ID AN Warning Signs
E Mock Drill Training

Fragmentation of insulation Skin Irritation
N EL
material
D AN 1 2 5 10 100 High Provision of ELCB 1 2 5 1 10 Low
E Earthing
N AC
AN Monitoring
ID
51 of 113

Fragmentation of insulation Skin Irritation Revision / Issue.: 05/06
material HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID
PPE
E Coverall, Safety Shoe, Gloves

N AC
D AN 1 2 10 10 200 Unacceptable Provision of Ventilation system 1 2 5 1 10 Low
N Communication with assistor
ID AN Provision of cotton coverall to reduce heat stress

Contact with Hot objects Burn Injury
N EC
D AN 1 5 5 10 250 Unacceptable Provision of Guards 1 5 5 1 25 Low
E AC
AN Monitoring of the Activity

ID
PPE
E Coveralls, gloves, Safety Shoe

25 Working with Electricity Voltage Fluctuation Short circuit, Fire,
N EC
(24V, Electrocution, Electric Shock
110V,230V,380V,440V,6 D AN Lockout/Tag out
60V,3.3KV), Electrical
Service & Maintenance E Equipment ground/Insulation
N AC
ID AN 1 5 5 10 250 Unacceptable 1 5 5 1 25 Low
task
E
place
Improper Selection of Short circuit, Fire,
N EL
cables/electrical Electrocution, Electric Shock
D AN 1 10 5 10 500 Unacceptable Removal of improper electrical cables 1 10 5 1 50 Med
E SS
52 of 113
25 Working with Electricity

(24V,
110V,230V,380V,440V,6
60V,3.3KV), Electrical
Service & Maintenance
Short circuit, Fire,

Electrocution, Electric Shock
SL.
NO
Replace the cable with high quality high resistant

N
cables
ID AN AC
Loose connections/joints Fire
N EL
D AN Eliminate all loose connections/joints
E 1 5 5 10 250 Unacceptable AC 1 5 5 1 25 Low
N Competent personnel to perform the task
ID AN Awareness & Physical Monitoring
E Warning signs
Absence of circuit breakers Fatal, Electric shock/
N EL
(MCB, ELCB, RCCB) Electrocution, Fire, Property
damage/loss Shutdown of electrical operations in absence of
Circuit breakers
E AC
N
condition
E
place
Overloading of rated power Fire, Explosion, Property
N EC
Damage
D AN 1 10 5 10 500 Unacceptable Lockout/Tag out 1 10 5 1 50 Med
E Insulation of electrical equipments/guard
N AC
ID AN
task
E
place
Improper / Absence of Electric shock/ Electrocution,
N EL
Earthing
Shutdown of electrical operations in absence of
Circuit breakers
E AC
53 of 113

Improper / Absence of Electric shock/ Electrocution,

Earthing
SL.
NO

N
condition
E
place
N EL
and design stage
E EC
N Lockout/Tag out the area
ID AN AC
E Isolating/Barricading the area

Repair with live wires Electric Shock, Electrocution
N EC
D AN 1 10 10 10 1000 Unacceptable Lockout/Tag out the area 1 10 5 1 50 Med
E AC
N Isolating/Barricading the area
ID AN Deenergize the electrical line

Operational control procedures for electrical
E
maintenance
N AC
D AN 1 10 5 10 500 Unacceptable Manufactures Recommendations instructions 1 10 5 1 50 Med
N Monitoring
ID AN PPE
E Coveralls, Hand Gloves, Safety Shoes

26 Use of Hand Tools ( Contact with sharp edges Physical Injury
N EC
Spanners, Hammers,
Pliers, Screw Driver, D AN 1 2 5 10 100 High Guarding the moving wheel 1 2 10 1 20 Low
Torque Wrench etc..)
E AC
54 of 113

26 Use of Hand Tools ( Contact with sharp edges Physical Injury

Spanners, Hammers,
SL. Pliers, Screw Driver,
NO Torque Wrench etc..)

ID
PPE

Slips, Fall of tools Physical Injury
N AC
Housekeeping & Cleanliness practices shall be
D AN 1 2 5 10 100 High 1 2 5 1 10 Low
adhered
E Provision of Tool Box & Tool Board
N Awareness on Housekeeping
ID AN
E
Hammering Physical Injury
N EL
Pre-inspection of the hand tools by Competent
D AN 1 2 10 10 200 High 1 2 5 1 10 Low
Authority
E AC
Operational control procedures for hand tools shall
N
be adhered
PPE
ID
AN Ear Plugs, Ear Muffs
E
Breakage of tool Physical Injury
N EL
D AN 1 1 5 10 50 Medium Removal of damaged tool 1 1 5 1 5 Low
E SS
N Replace the defective tool with high standard tool
ID AN AC
E Provision of excess tools in case of damage

Improper selection/ use of Physical Injury / Damage of
N 1 1 5 10 50 Medium EL 1 1 5 1 5 Low
tools tools
D
55 of 113


SL.
NO
Improper selection/ use of Physical Injury / Damage of PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
tools tools
No activity to be performed until proper tools are
D AN
provided
E SS
N Replace the tool with proper quality tool
ID AN AC
E
be adhered
N AC
D AN 1 2 5 10 100 High Awareness to Personnel 1 2 5 1 10 Low
E Supervision and Monitoring
Fine sytem in case of violation
N PPE
ID AN Coverall, Safety Shoe
E
Noise Hearing Loss
N EC
D AN 1 1 5 10 50 Medium Fixing of guards 1 1 5 1 5 Low
E AC
ID
PPE

27 Working with Air Noise Hearing Loss
N 1 1 10 10 100 High EC 1 1 10 1 10 Low
Compressor/Diesel
Generator D AN Fixing of guards
E AC
AN Periodic examination & re-testing

ID
56 of 113

27 Working with Air Noise Hearing Loss Revision / Issue.: 05/06
Compressor/Diesel HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14
Generator

SL.
NO
ID
PPE

N AC
D AN Awareness to Personnel by conducting Mock Drill
E 1 5 1 10 50 Medium Monitoring &, Supervision of the activity 1 5 1 1 5 Low
N Training on Fire Evacuation
ID AN PPE
E Coverall, Apron, Face shield

Oil Spillage Physical Injury
N EC
D AN 1 1 1 10 10 Low Construct Dike 1 1 1 1 1 Low
E AC

E
place
Contact with moving parts / Physical Injury, Burn Injury
N 1 5 1 10 50 Medium AC 1 5 1 1 5 Low
Hot objects
D AN Display of Warning Signages

Testing, Inspection & Certification of the
N
equipment
ID AN Awareness on Work Instructions
E
Vibration Vibration Induced white
N 1 1 5 10 50 Medium EC 1 1 5 1 5 Low
Finger
E AC
ID
57 of 113

Finger
SL.
NO

ID
PPE

Emission of Fumes Asphyxiation
N 1 1 10 10 100 High EC 1 1 10 1 10 Low
Pre-inspection & Calibration of the equipment by
D AN
competent authority
E Testing & Examination by the competent authrority
ID AN PPE
E Respirators or Cartridge mask

Bursting of Pressure Physical Injury/ Property
tank/fittings Damage/loss
Pre-inspection & Calibration of the equipment by
D AN
competent authority
E Testing & Examination by the competent authrority
ID AN
E
28 Use of Power Tools Contact with live wires Electric shock/ Electrocution,
N EC
(Electrical & Pneumatic / Burn Injury
Hydraulic) D AN 1 10 5 10 500 Unacceptable Pre-inspection 1 10 5 1 50 Med
E AC

ID
PPE
E Coveralls, Gloves, Eye Protection

N AC
D AN Fire Protection system
58 of 113
28 Use of Power Tools

(Electrical & Pneumatic /
Hydraulic)


SL. Fire Burn Injury / RISK
Physical Injury/
NO Property Damage/Loss
D

E 1 5 5 10 250 Unacceptable 1 5 5 1 25 Low
place
Communication with external emergency
N
organization
ID AN Warning Signs
E Mock Drill Training

N EL
D AN 1 2 1 10 20 Low Pre-inspection 1 2 1 1 2 Low
E AC
E Warning Signs
N EC
Finger
D AN 1 1 10 10 100 High Provision of low vibration power hand tools 1 1 10 1 10 Low
E Blades & cutting edges shall be sharp
N AC
ID AN Proper maintenance of power hand tools

Noise Hearing Loss
N 1 1 5 10 50 Medium EC 1 1 5 1 5 Low
E AC
ID
PPE

N 1 1 5 10 50 Medium EL 1 1 5 1 5 Low
59 of 113


SL.
NO
Slip / Trips / Fall Physical Injury PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
Pre- inspection to remove slip, trip, fall on the

D AN
same level
E SS
ID AN AC

Loose connections/joints Fire
N 1 5 5 10 250 Unacceptable EL 1 5 5 1 25 Low
D AN Abandon the loose connections
E SS
N Replace the damaged cables
ID AN AC
Flying Object, particles, Dust Eye Injury, Physical Injury
N AC
D AN 1 5 10 10 500 Unacceptable Warning Signs 1 5 5 1 25 Low
N Competent Personnel
ID
PPE
Adequate use of PPE shall be enforced by in cahrge
E
and monitoring the same.
N AC
N PPE
ID AN Coverall, Safety Shoe
60 of 113


SL.
NO
Improper Selection, Use and Physical Injury, Damage of

N EL
Handling of tools Equipment
D AN 1 5 5 10 250 High Removal of improper power hand tools 1 5 5 1 25 Low
E SS
N Subsitute the equipment
ID AN AC
29 Entry into Confined Presence of Toxic and Fire , Explosion, Property
space Flammable gases Damage/ Loss, Fatal Injuries
D AN Inspection of condition entry into confined space
E Permit to work system
N Authorized personnel to enter Confined space

Supervision and Monitoring of the confined space
ID AN
activity
Fire Protection system shall be carried into
E
confined space
Lack of Ventilation Asphyxiation, Heat Stress
N 1 10 10 10 1000 Unacceptable AC 1 10 5 1 50 Med
D AN Inspection of condition entry into confined space
E Permit to work system
N Authorized personnel to enter Confined space

Supervision and Monitoring of the confined space
AN
activity
ID
PPE
E Self Contained Breathing Apparatus

Poor Lighting / No lighting Physical Injury, Fall
N EL
No work at height shall be without proper
illumination
E AC
N Proper illumination shall be provided

ID AN
condition
61 of 113

Poor Lighting / No lighting Physical Injury, Fall Revision / Issue.: 05/06

SL.
NO
ID
E Warning to personnel carry out the operation

Obstruction at access and Physical Injury,
N EC
ingress
D AN 1 2 5 10 100 High Safe Access/egress 1 2 5 1 10 Low
N AC
E
personnel
N AC
N Fine sytem in case of violation
ID AN PPE
Coverall, Safety Shoe, Self Contained Breathing
E
Apparatus
Communication Delay in Emergency Response
N AC
/ help
D AN 1 5 5 10 250 Unacceptable No Isolation of work is encouraged 1 5 5 1 25 Low
N Provision of first aid and first aider
ID AN
E
Lack of Rescue aids (e.g. Fatal
N AC
Tank rescue aids, Breathing
Apparatus) Emergency Preparedness and Response Plan in
D AN
place
E Provision of first aid and first aider
ID AN 1 10 2 10 200 Unacceptable 1 10 1 1 10 Low
62 of 113

Lack of Rescue aids (e.g. Fatal Revision / Issue.: 05/06
Tank rescue aids, Breathing HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14
Apparatus)

SL.
NO
ID
E
Unstable Health condition ( Fatal, Physical Injury
N AC
Blood Pressure, Vision etc.)
D AN 1 2 5 10 100 High 1 2 5 1 10 Low
place
Effective Communication with external medical
E
organization
N Immediate medication to the personnel
ID AN
E
N AC
E Provision of cotton coverall
N Limit exposure in Confined space
ID AN
E
Noise Hearing Loss
N EC
D AN 1 1 10 10 100 High Sound shields, rubber pads 1 1 10 1 10 Low
E AC
ID
PPE

30 Machining (lathe drilling, Contact with moving parts/ Physical Injury, Property
N EC
Milling (V/H), Balancing, Flying Objects / Sharp edges Damage/ Loss
Grinding) / Dust D AN 1 5 10 10 500 Unacceptable Guarding the moving wheel 1 5 5 1 25 Low
E AC
ID
63 of 113

30 Machining (lathe drilling, Contact with moving parts/ Physical Injury, Property
Milling (V/H), Balancing, Flying Objects / Sharp edges Damage/ Loss
Grinding) / Dust
SL.
NO

ID
PPE

Contact with Live wire / Electric shock/ Electrocution,
N EC
Improper Earthing Burn Injury
D AN 1 10 1 10 100 High Insulation of electrical equipments 1 10 1 1 10 Low
E Installation of rubber mats
N AC
AN Preventive Maintenance of electrical equipments

ID
PPE
E Rubber gloves & Safety Shoe

Contact with Hot objects Burn Injury
N AC
PPE
N Coverall, Safety Shoe, hand gloves
ID AN
E
Breakage of tool Physical Injury
N SS
D AN 1 2 5 10 100 High Remove & Replace the tool 1 2 5 1 10 Low
E AC
ID AN Monitoring of the Activity

N EC
D
64 of 113


SL.
NO
Oil Spillage Physical Injury PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
D AN 1 1 5 10 50 Medium Fix guards 1 1 5 1 5 Low
E Barriers to protect leak
N AC
ID AN Warning signs
E Inspection/Maintenance
Improper Clamping Physical Injury/ Property
N 1 2 5 10 100 High AC 1 2 5 1 10 Low
Damage/loss
E Monitoring
PPE
ID
AN Coverall, Safety Shoe, hand gloves
E
Unskilled Operator Physical Injury, Damage of
N EL
Equipment
D AN 1 5 5 10 250 Unacceptable Operator shall not perform the activity 1 5 5 1 25 Low
E SS
N Competent Personnel shall perform the activity
ID AN AC
E Training & Awareness to the operator

Fumes and odour of coolant Asphyxiation
N AC
E Isolation/Barricading the area
N Warning signs
PPE
ID
AN Respirators & Breathing Appartus
65 of 113

Fumes and odour of coolant Asphyxiation HSE MANAGEMENT SYSTEM

SL.
NO
ID
E
Contact with coolant Skin irritation, Asphyxiation,
N AC
Eye Injury
D AN 1 1 5 10 50 Medium Provision of showers 1 1 5 1 5 Low
ID AN
E
Absence of machine guards Physical Injury
N EL
D AN 1 5 1 10 50 Medium No work shall begin without machine guardds 1 5 5 1 25 Low
E AC
Improper Handling of object Physical Injury
N AC
D AN 1 2 5 10 100 High Training and Awareness 1 2 5 1 10 Low
E Supervision
31 Breathing Air Filling Unit Contact with Waste Physical Injury
N 1 5 1 10 50 Medium AC 1 5 5 1 25 Low
Materials
D AN Maintenance of the equipment
E Emergency Shutdown Procedures
N Annual Health Checkup for operators

Authorized personnel to enter Breathing Air Filling
ID AN
Unit
66 of 113

31 Breathing Air Filling Unit Contact with Waste Physical Injury Revision / Issue.: 05/06
Materials HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID
E Awareness on Cylinder Safety

Improper Handling Physical Injury/Property
N AC
Damage
D AN 1 2 5 10 100 High 1 2 10 1 20 Low
Unit
Trainning & Awareness shall be provided to
E
personnel
N Adherence to Work Instruction/OCP
ID AN Display of Work Instructions/OCP

Leak / spillage Physical Injury
N EC
D AN 1 1 1 10 10 Low Pre-inspection of the equipment 1 1 1 1 1 Low
E AC
N Shutdown Procedures

Inspection & Calibration of the equipment by
E
Competent Authority
32 CO2 cartridge filling unit. Contact with flying object Physical Injury
N 1 2 5 10 100 High AC 1 2 10 1 20 Low
D AN Maintenance of the equipment
E Emergency Shutdown Procedures
ID AN
Unit
E Awareness & Training on handling
Improper Handling Physical Injury,Breathing
N AC
Difficulties, Arm Numbness,
Freezing Authorized personnel to enter CO2 Catridge Filling
D AN 1 2 5 10 100 High 1 2 5 1 10 Low
Unit
Trainning & Awareness shall be provided to
E
personnel
ID AN Display of Work Instructions/OCP
67 of 113
32 CO2 cartridge filling unit.

Improper Handling Physical Injury,Breathing Revision / Issue.: 05/06
HAZARDS
Difficulties, Arm Numbness, IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14
Freezing

SL.
NO
ID

Exposure to Hot Heat Stress, Dehydration,
N AC
Environment Burn Injury
D AN 1 1 10 10 100 High Provision of Water 1 1 10 1 10 Low
E Provision of First Aid Kits
N Provision of Breaks
E Provsion of resting area

N AC
D AN Fire Protection system in place
E 1 5 5 10 250 Unacceptable Awareness on Handling 1 5 5 1 25 Low
N Emergency Shutdown Procedures
ID AN Display of Work Instructions/signs
E
Improper handling of CO2 Explosion, Physical Injury,
N EC
cylinders Property Damage/ Loss
D AN 2 10 5 10 1000 Unacceptable Enclosed System 2 10 1 1 20 Low
E Awareness on Cylinder Safety
N AC
E Adherence to Work Instruction/OCP

33 Varnishing Spillage of Varnish/Xylene Physical Injury
N 1 2 5 10 100 High EC 1 2 5 1 10 Low
D AN Spill Kits
E AC
68 of 113

33 Varnishing Spillage of Varnish/Xylene Physical Injury Revision / Issue.: 05/06

SL.
NO
ID

E
place
Contact with Hot Skin irritation, Asphyxiation,
N AC
Liquid/Xylene Eye Injury, Burn Injury
D AN 1 2 5 10 100 High Awareness & Monitoring of the activity 1 2 5 1 10 Low
E First Aid Kits

N
place
PPE
ID
AN Coveralls, Gauntlet gloves & Face mask

N AC
D AN Awareness to Personnel by conducting Mock Drill
E 1 10 10 10 1000 High Training on Fire Evacaution 1 10 5 1 50 Med
E Fire Protection system in place

Improper Handling of object Physical Injury
N AC
ID AN Authorized Personnel to perform activity
N AC
cylinders Injury, Property Damage/ Loss
D AN 1 2 5 10 100 High Awareness to Personnel by conducting Mock Drill 1 2 5 1 10 Low
E Awareness & Training on Emergency Evacaution
ID
69 of 113

cylinders Injury, Property Damage/ Loss
SL.
NO

Toxic Fumes Skin Irritation, Asphyxiation
N AC
D AN 1 2 10 10 200 High Display of Warning Signs 1 2 10 1 20 Low
PPE
ID
AN Faceshield to the personnel
E
34 Servicing of Lifeboats Contact with Hot Object Burn Injury
and Lferafts.
N 1 2 5 10 100 High AC 1 2 10 1 20 Low
TO ADD PAINTING
ACTIVITY IN THIS
E Qualified Personnel to perform activity
N Provision of First Aid Kits & First Aider
PPE
ID
AN Coveralls, Cotton Gloves
E
Improper Handling Physical Injury
N 1 2 5 10 100 High AC 1 2 5 1 10 Low
Specialized Training and Awareness to the

D AN
Personnel
E Qualified Personnel to perform activity
N Manufacturer Recommendations shall be adhered
AN Adherence to Work Instruction/OCP

ID
PPE
E Coverall, Safety Shoes, Gloves

Generation of Toxic Fumes Asphyxiation, BREATHIN
N AC
DISORDERS< LUNG
DISORDERS
D
70 of 113


SL.
NO
Generation of Toxic Fumes Asphyxiation, BREATHIN PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
DISORDERS< LUNG
DISORDERS
D AN 1 1 10 10 100 High Display of Warning signs and evacaution signs 1 1 10 1 10 Low

ID AN
systems
E
place
Contact with sharp edges Physical Injury
N EC
D AN 1 2 5 10 100 High Guards/Insulation of sharp edges 1 2 10 1 20 Low
E AC
ID AN Awareness to personnel nearby
E Supervison by the competent personnel

Fall of Object Physical Injury, Property
Damage N 1 2 5 10 100 High EC 1 2 5 1 10 Low
D
AN Preventive maintenance & Testing of the machine
N No removal of Guards
ID AN AC

Contact with Moving Parts Physical Injury
N EC
while.
D AN 1 1 10 10 100 High Guards/barriers 1 1 10 1 10 Low
E AC
N Emergency Shutdown Procedures
ID AN Adherence to Work Instruction/OCP
71 of 113

Contact with Moving Parts Physical Injury
while. Revision / Issue.: 05/06

SL.
NO
ID

N EL
D AN 1 1 5 10 50 Medium Pre-inspection of the equipment 1 1 5 1 5 Low
E AC
Power tools shall be examined and inspected by
N
competent personnel
ID AN Awareness to personnel on Power Tool usage
E
35 ELECTRICAL Contact with live cables Electric shock/ Electrocution,
N EL
Burn Injury
D AN 1 10 10 10 1000 High Pre-Inspection 1 10 5 1 50 Med
E AC
N Training & Awareness to personnel
AN Monitoring & Supervision of the acitivity

ID
PPE
E Coverall, Gauntlet Gloves

Short Circuit / Fire Burn, Physical Injury
N 1 5 5 10 250 High EL 1 5 5 1 25 Low
D AN Lockout/Tag out
N AC
ID AN
task
E
place
N AC
Specialized Manufacturer Training and Awareness
D AN 1 5 5 10 250 High 1 5 5 1 25 Low
to the Personnel
72 of 113


SL.
NO
N Work Instructions shall be adhered
ID AN Supervision & Monitoring of the activity

N EL
Finger
D AN 1 1 5 10 50 Medium Pre-Inspection & Certification of the equipment 1 1 5 1 5 Low
E EC
N Rubber pads
ID AN PPE

N EC
D AN 1 2 5 10 100 High Pre-inspection to remove the slip, trip, fall 1 2 5 1 10 Low
E AC

Contact with moving parts Physical Injury
N AC
D AN 1 5 5 10 250 Unacceptable Display of Warning Signages 1 5 5 1 25 Low

Testing, Inspection & Certification of the
N
equipment
ID AN Awareness on Work Instructions
E
36 Soldering Contact with hot object Burn Injury
N AC
D AN 1 1 5 10 50 Medium Display of Warning Signages 1 1 5 1 5 Low
73 of 113

36 Soldering Contact with hot object Burn Injury

SL.
NO
N Hand Gloves
ID AN
E
Contact with Live Wire Electric shock/ Electrocution,
N EC
Burn Injury
D AN 1 10 1 10 100 High Designated Dry area for the activity 1 10 1 1 10 Low
E AC
N Enclosure work shall be carried
ID AN Inpsection of the area by Competent Personnel
E Personnel Protection Hand Gloves, Coverall

N AC
E 1 5 1 10 50 Medium Training on Fire Evacaution 1 5 5 1 25 Low
ID AN Awareness to Personnel by conducting Mock Drill

Generation of Fumes Asphyxiation
N 1 1 10 10 100 High AC 1 1 10 1 10 Low
E Monitoring & Supervision by competent personnel
PPE
Coveralls, goggles, hand gloves & Safety shoes &
N
catridge mask
ID AN
E
37 Carpentry / Wood Contact with moving parts Physical Injury
N 1 5 10 10 500 Unacceptable EC 1 10 5 1 50 Med
working ; nailing,
Planning machine, Table D AN Fixed Guards by manufactures
saw, Strapping etc.
74 of 113


SL. Carpentry / Wood
37 Contact with moving parts Physical InjuryRISK
NO working ; nailing,
Planning machine, Table PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
D
saw, Strapping etc.
E AC

Contact with Sharp Edges Physical Injury
D AN Guarding the moving wheel
E AC

ID
PPE

Generation of Dust / Fumes Eye Injury, Physical Injury,
N 1 2 5 10 100 High EC 1 2 10 1 20 Low
Asphyxiation
D AN Fixed Guards
E AC
AN Monitoring & Supervision by competent personnel

ID
PPE
Coveralls, goggles, hand gloves & Safety shoes,
E
Mask
N EC
Finger
D AN 1 1 10 10 100 High Sound shields, rubber pads 1 1 10 1 10 Low
E AC

ID
, PPE
75 of 113

Vibration Vibration Induced white HSE MANAGEMENT SYSTEM
Finger

SL.
NO
ID

Flying objects/ particles Eye Injury, Physical Injury
N AC
ID AN Faceshield to the users
E
N 1 1 5 10 50 Medium EL 1 1 5 1 5 Low
D AN
and design stage
E SS
ID AN AC

Contact with Chemicals Skin irritation, Asphyxiation,
N AC
(Varnish, Adhesive) Eye Injury
D AN 1 1 10 10 100 High Warning signs 1 1 10 1 10 Low
E Work Instructions
N Provision of showers
ID AN Provision of first aid and first aider

E
place
N EL
Pre-inspection of the hand tools by Competent
D AN 1 1 5 10 50 Medium 1 1 5 1 5 Low
Authority
E AC
N
be adhered
PPE
ID
76 of 113

Hammering Physical Injury Revision / Issue.: 05/06

SL.
NO
ID
AN Ear Plugs, Ear Muffs
E
Improper handling / Storage Physical Injury
N 1 1 5 10 50 Medium AC 1 1 5 1 5 Low
D AN Work Instructions shall be adhered
ID AN Warning signage
E Safety shoes
Contact with Live Cables Electric shock/ Electrocution,
N EL
Burn Injury
D AN 1 10 5 10 500 High Pre-Inspection 1 10 5 1 50 Med
E AC

ID
PPE

38 Auto Maintenance / Working under the Vehicle Head Injury, Physical Injury
N AC
Repair
D AN 1 10 5 10 500 High Competent Personnel to peform the activity 1 5 5 1 25 Low
E Inspection by Supervisor
N Awareness & Training to Personnel
ID AN Monitoring of the Activity
E
Improper jacking / Supports Physical Injury
N AC
D AN 1 10 5 10 500 High Competent Personnel to peform the activity 1 10 5 1 50 Med
77 of 113
38 Auto Maintenance /
Repair

Improper jacking / Supports Physical Injury

SL.
NO
N Inspection by Supervisor
ID AN Awareness & Training to Personnel
E
N 1 1 10 10 100 High EC 1 1 10 1 10 Low
D AN Pre-inspection
E AC

E
place
N AC
E 1 5 5 10 250 High Training on Fire Evacaution 1 5 5 1 25 Low
ID AN Awareness to Personnel by conducting Mock Drill

Generation of Fumes Asphyxiation
N AC
E Monitoring & Supervision by competent personnel
PPE
N Coveralls, goggles, hand gloves & Safety shoes
ID AN
E
Hot Objects Burn Injury
N EC
D AN 1 2 5 10 100 High Insulation of electrodes 1 2 5 1 10 Low
78 of 113


SL. Hot Objects Burn Injury RISK
NO
D
E AC

N AC
D AN 1 1 5 10 50 Medium Work Instructions shall be adhered 1 1 5 1 5 Low
ID AN Warning signage
E Safety shoes
N AC
Eye Injury
D AN 1 10 5 10 500 High Provision of First Aider and First Aid Kits 1 10 5 1 50 Med
PPE
ID AN
E
Flying particles, Dust Eye Injury, Physical Injury
N AC
D AN 1 1 5 10 50 Medium Display of Warning Signs 1 1 5 1 5 Low
PPE
ID
79 of 113


SL.
NO

N 1 1 5 10 50 Medium EL 1 1 5 1 5 Low
D AN Pre-inspection
E AC
E Warning Signs
Contact with live wires Electric shock/ Electrocution,
N EC
Burn Injury
D AN 1 10 5 10 500 Unacceptable Pre-inspection 1 5 5 1 25 Low
E AC

ID
PPE
E Coveralls, Gloves, Eye Protection

Contact with sharp edges Physical Injury
N EC
D AN 1 1 5 10 50 Medium Guarding the moving wheel 1 1 5 1 5 Low
E AC

ID
PPE

Contact with Moving parts Physical Injury
N EC
D AN 1 5 5 10 250 Unacceptable Fixed Guards by manufactures 1 5 5 1 25 Low
E AC
ID
80 of 113

Contact with Moving parts Physical Injury

SL.
NO

39 Storage of Chemical Leak / Spillage Physical Injury
N EC
D AN 1 2 5 10 100 High Dike/Construct barrier 1 2 5 1 10 low
E AC
ID AN Cleanup of spill/leak
Emergency Preparedness and Response plan in
E
place
Fire / Explosion Burn Injury / Physical Injury/
N AC
D AN Warning Signs
place
E
Eye Injury
D AN Warning signs
E Work Instructions
N Provision of showers
ID AN Provision of first aid and first aider

E
place
N AC
E Supervision
ID
81 of 113


SL.
NO
Generation of Toxic Fumes Asphyxiation, Fatal
N AC
D AN 1 1 5 10 50 Medium Warning Signs 1 1 5 1 5 Low
ID AN Training to the Personnel

E
place
Incompatible chemical Fire, Explosion, Property
N AC
storage Damage
D AN Warning Signs
E 2 5 5 10 500 Unacceptable 2 5 5 1 50 Med
place
E Training on Mock drill

40 Storage of Diesel Fire / Explosion Burn Injury / Physical Injury/
N AC
D AN Warning Signs
place

Leak/ spillage Physical Injury
N EC
D AN 1 5 5 10 250 Unacceptable Dike/Construct barrier 1 5 5 1 25 Low
E AC
ID
82 of 113
40 Storage of Diesel


SL.
NO
E
place
Smoking / hot work near Fire , Explosion, Property
N AC
storage area Damage/ Loss, Fatal Injuries
D AN Warning Signs
E 2 10 1 10 200 Unacceptable 2 10 1 1 20 low
place

N AC
D AN Training and Awareness
E 1 5 5 10 250 Unacceptable Supervision 1 5 5 1 25 Low
Use of mobile phones / Fire, Explosion
N AC
Naked lights
D AN
alcohol, drugs
E 1 10 1 10 100 High Fine sytem in case of violation 1 5 1 1 5 Low
E Issuance of Memo
41 Dry Chemical Powder Contact with Chemical Skin irritation, Asphyxiation,
Filling Unit Powder Eye Injury,
D AN Filters
E AC
N Authorized Personnel to work inside DCP filling unit
ID
83 of 113

41 Dry Chemical Powder Contact with Chemical Skin irritation, Asphyxiation,
Filling Unit Powder Eye Injury,
SL.
NO
AN Work Instructions/OCP shall be adhered

ID
PPE
E Coverall, Respirators & showers

N AC
E
place

Improper disposal of wastes Fire, Explosion, Physical Injury
N AC
and cotton rags
E Provision of waste bins
N Fire Protection system in place

ID AN
place
E
Generation of dust / Fumes Asphyxiation, Lung Disorders,
N 1 1 10 10 100 High EC 1 1 10 1 10 Low
Breathing Difficulties
D AN Filters
E AC
N Air Quality Monitoring
AN Testing & Examination by Competent Authority

ID
PPE
E Coverall, Respirators & showers

42 Xerox (Photocopy Electrical Short circuit / Electric shock/ Electrocution,
N AC
Machine) Contact with live wires Burn Injury / Fire
84 of 113


SL. Xerox (Photocopy
42 Electrical Short circuit / Electric shock/ Electrocution,
NO Machine) Contact with live wires Burn Injury / Fire
D
E Warning Signs

ID AN
place
Ultraviolet Radiations Arc Eye
N AC
D AN 1 2 1 10 20 Low Training to the Personnel 1 2 1 1 2 Low
E Warning Signs
ID AN
E
FIRE Burn Injury / Physical Injury/
N AC
E 1 5 1 10 50 Medium Warning Signs 1 5 1 1 5 Low

ID AN
place
Carbon Dust while Asphyxiation
N AC
maintenance
D AN 1 2 1 10 20 Low Warning Signs 1 2 1 1 2 Low
E
place
ID AN
E
43 Printing / Plotting Electrical Short circuit / Electric shock/ Electrocution,
N EL
Contact with live wires Burn Injury / Fire
D AN 1 5 1 10 50 Medium Lockout/Tag out 1 5 1 1 5 Low
85 of 113


SL.
43 PrintingACTIVITIES
/ Plotting Electrical Short circuit / Electric shock/ Electrocution,
HAZARDS RISK CONTROL CONDITION HOC
NO Contact with live wires Burn Injury / Fire
D
N AC
ID AN
task
E
place
N AC
D AN Warning Signs
E 1 5 1 10 50 Medium 1 5 1 1 5 Low
place
E
44 Use of Computers Ergonomics Back Pain
D AN Provision of rest room
ID AN
E
Radiations Exposure Arc eye, Temporary Blindness,
Eye cataract
D AN Training to the Personnel
E Warning Signs
N Isolation
ID AN
E
Electrical Short circuit / Electric shock/ Electrocution,
N EL
86 of 113


SL. Electrical Short circuit / Electric shock/ Electrocution,
D
N AC
ID AN
task
E
place
45 Filing / Storage Improper Storage Physical Injury/ Fire
N EL
D AN 1 1 5 10 50 Medium Lockout/Tag out 1 1 5 1 5 Low
E AC
N Only Authorized Personnel to enter storage facility

ID AN
place
N AC
E Supervision
46 Pantry / Water Contact with hot water Burn Injury
N AC
Dispenser
E Warning Signs
ID AN
E
Electrical Short circuit / Electric shock/ Electrocution,
N EL
D AN 1 10 1 10 100 High Lockout/Tag out 1 10 1 1 10 Low
87 of 113
46 Pantry / Water
Dispenser


SL. Electrical Short circuit / Electric shock/ Electrocution,
D
N AC
ID AN
task
E
place
N EC
N AC
ID AN Designated area for storage/Warning signs
Improper Disposal of waste Bad Aroma, Viral Sickness
N AC
N Waste Management
ID AN
E
47 Use of Pump Contact with Live Cables Fatal, Electric Shock, Burn
N EL
(Submersible, Injury
Diaphragm, Centrifugal) D AN 1 10 5 10 500 Unacceptable Pre-Inspection 1 10 5 1 50 Med
E AC, PPE
ID AN Monitoring & Supervision of the acitivity

Bursting of Hoses Physical Injury
N EC
D AN 1 5 5 10 250 Unacceptable Monitoring system 1 5 5 1 25 Low
88 of 113
47 Use of Pump
(Submersible,
Diaphragm, Centrifugal)

SL. Bursting of Hoses Physical InjuryRISK
NO
D
N AC

N EC
D AN 1 1 5 10 50 Medium Construct Dike 1 1 5 1 5 Low
E AC, PPE

E
place
N EL
E AC

48 Working with Aerosol Fire / Explosion Burn Injury / Physical Injury/
N EL
Cans Property Damage/Loss
D AN Lockout/Tag out
E 1 10 5 10 500 Unacceptable Insulation of electrical equipments 1 10 5 1 50 Med
N AC
ID AN
task
E
place
Improper Disposal of used Fire, Explosion, Physical Injury
N EL
cans
89 of 113
48 Working with Aerosol

Cans


Disposal of used Fire, Explosion, Physical Injury
NO cans
D
N AC
ID AN
task
E
place
Generation of fumes / Asphyxiation
Vapors
N Warning Signs
ID AN Respirators & Breathing Appartus
E
Non use of Personal Skin irritation, Asphyxiation,
N AC
Protective Equipments Eye Injury
N Fine sytem in case of violation
ID AN PPE
E Coverall, Safety Shoe

49 Calibration of pressure Improper Handling Physical Injury
N AC
and temperature
measuring equipment / D AN 1 1 5 10 50 Medium Awareness to users 1 1 5 1 5 Low
Instruments (Gas
Analyzer, Transmitter, E Display of signages
Level Gauges, Switches)
N Only Authorized Personnel to operate equipments
ID AN
E
Use of Chemical / Gases Burn, Asphyxiation
Operational controls shall be displayed and
D AN
adhered
90 of 113
49 Calibration of pressure
and temperature
measuring equipment /
Instruments (Gas
Analyzer, Transmitter, HSE MANAGEMENT SYSTEM
Level Gauges, Switches)

SL. Use of Chemical / Gases Burn, Asphyxiation
NO
D
First Aid Kits & Emergency Preparedness Response
N
in place
ID AN
E
N AC
N 1 5 5 10 250 Unacceptable Communication with assistor 1 5 1 1 5 Low
ID AN Rotation of personnel to limit exposure
E Provision of Cotton Coverall

Electrical Short circuit / Fatal, Burn, Fire
N AC
Contact with live wires

ID AN
place
50 Load Testing of Chain Fall of object / Personnel Fatal, Physical Injury
N EC
Blocks
D AN 1 10 5 10 500 Unacceptable Metal Barriers 1 10 5 1 50 Med
E Monitoring system
N AC
E Monitoring and Supervision of the activity

Overload Physical Injury, Damage of
N AC
Equipment
91 of 113
50 Load Testing of Chain

Blocks


SL. Overload HAZARDS Physical Injury, Damage of
NO Equipment
D
E SWL shall be practiced
N Display of SWL
ID AN Work Instructions
E Supervision and Monitoring of the activity

N EL
D AN 1 1 5 10 50 Medium Pre-inspection to remove the slip, trip, fall 1 1 5 1 5 Low
E AC

Improper maintenance of Fall of object
N AC
chain blocks
D AN 1 5 1 10 50 Medium Pre-inspection of Chain Blocks 1 5 1 1 5 Low
E Calibration & Certification by Competent Authority
N Periodic Preventive Maintenance
ID AN Visual Examination by Authorized Personnel
E SWL shall be practiced

N AC
Work Activity shall be examined by competent
E
personnel
ID AN Monitoring by Authorized Personnel
E Display of Safe Procedures

51 Buffing Contact with live cables Electric shock/ Electrocution,
N EL
Burn Injury
D AN 1 10 10 10 1000 Unacceptable Pre-Inspection of the cables 1 1 5 1 5 Low
92 of 113


SL. Buffing
51 Contact with live cables Electric shock/ Electrocution,
NO Burn Injury
D
E AC
AN Monitoring of the acitivity

ID
PPE

N EL
D AN 1 5 5 10 250 Unacceptable Insulation of electrical equipments 1 5 5 1 25 Low
E AC
N
place
ID AN Usage of certified electrical equipments

D AN Specialized Manufacturer Training to the Personnel

Authorized and trained personnel to perform the
E
activity
N 1 1 5 10 50 High EL 1 1 5 1 5 Low
Finger
D AN Pre-Inspection & Certification of the equipment
E AC
ID AN
E
N EC
D
93 of 113


SL.
NO
Slip / Trips / Fall Physical Injury PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
E AC
N Awareness to Personnel on slip, trip & fall hazard
ID AN Proper Housekeeping & Cleanliness practices
E
Contact with moving parts Physical Injury
N AC
activity
Monitoring and supervision by competent
N
personnel
ID AN Awareness to Personnel on Pinch Point
E Emergency Shutdown
52 Swaging & Crimping Fire / Explosion Burn Injury / Physical Injury/
N AC
D AN Warning Signs
place
E Mock drill training

N EC
D AN 1 5 5 10 250 Unacceptable Dike/Construct barrier 1 1 5 1 5 Low
E AC
E
place
Contact with moving parts Pinch Point Injury
94 of 113
52 Swaging & Crimping


SL.
NO
Contact with moving parts Pinch Point Injury PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
D AN Enclosed Operation
E AC
N Training to the Personnel
ID AN Warning Signs
E
Contact with live cables Electric shock/ Electrocution,
N EL
Burn Injury
D AN 1 10 10 10 1000 Unacceptable Pre-Inspection of the cables 1 10 1 1 10 Low
E AC
AN Monitoring and supervision of the acitivity

ID
, PPE
E Coverall, Gloves (Rubber), Safety shoes

N EL
E AC
N
place
ID AN Usage of certified electrical equipments

53 Crimping Contact with live cables Electric shock/ Electrocution,
D N EL
Burn Injury
AN 1 10 10 10 1000 Unacceptable Pre-Inspection of the cables 1 1 5 1 5 Low
E AC
ID N Training & Awareness to personnel
PPE
95 of 113

53 Crimping Contact with live cables Electric shock/ Electrocution, HSE MANAGEMENT SYSTEM
Burn Injury

SL.
NO

N EL
E AC
N Emergency Shutdown
ID AN
task
E
place
N AC
to the Personnel

54 Hand Crimping Improper Handling Physical Injury
N AC
to the Personnel

Stress Back Pain
N 1 5 1 10 50 Medium AC 1 5 1 1 5 Low
D AN Rotation of personnel to limit exposure
N Competent Supervision of the actitivity
ID AN Tool Box Talks on Skiving safety
96 of 113
54 Hand Crimping

Stress Back Pain Revision / Issue.: 05/06

SL.
NO
ID
E Hand Gloves
55 Vice (Skiving) Contact with sharp edges Physical injury
N AC
Authorized and skilled personnel to perform the
D AN 1 5 1 10 50 Medium 1 5 1 1 5 Low
activity
AN Tool Box Talks on Skiving safety

ID
PPE
E Hand Gloves, Safety shoes , coverall, goggles.

Stress Back Pain
N 1 5 1 10 50 High AC 1 5 1 1 5 Low
D AN Rotation of personnel to limit exposure
N Competent Supervision of the actitivity
ID AN Tool Box Talks on Skiving safety
E Hand Gloves
56 Central Lathe Electrical Short circuit / Electric shock/ Electrocution,
N AC
D AN 1 10 1 10 100 High 1 10 1 1 10 Low
activity
E
N Awarness to personnel/Warning Signs

E
place
D AN Training to the Personnel
E Warning Signs
ID
97 of 113
56 Central Lathe


SL.
NO
ID AN
E
Contact with sharp edges Physical injury
N EL
D AN 1 10 5 10 500 Unacceptable Lockout/Tag out 1 10 1 1 10 Low
N AC
ID AN
task
E
place
Contact with chemicals Burns
N EC
D AN 1 10 5 10 500 Unacceptable Barriers 1 10 1 1 10 Low
N AC
ID AN
task
E
place
N EC
Improper position and stress, Resteless. Neck strain. Buddy system for Long term work, provision of
D AN 1 1 5 10 50 Medium 1 1 1 1 1 Low
Handling the Machine . Mechanical stand for machine placement during
E AC
N
environment
57 Brazing Fire / Explosion Physical Injury/ Fire

N EC
D AN 1 10 5 10 500 Unacceptable Tested and examination of the cylinder 1 1 5 1 5 Low
E AC
98 of 113

57 Brazing Fire / Explosion Physical Injury/ Fire

SL.
NO
N Only Authorized Personnel to enter storage facility

ID AN
place
N AC
E Supervision
58 Hose Cutting Electrical Short circuit / Electric shock/ Electrocution,
N EL
D AN 1 10 1 10 100 High Insulation of electrical equipments 1 10 1 1 10 Low
E AC
N
task
ID AN
place
E
N EC
N AC
ID AN Designated area for storage/Warning signs
N AC
99 of 113


SL.
NO
ID AN
E
N 1 2 5 10 100 High AC 1 2 5 1 10 Low
D AN Training and Awareness to the Personnel
E Authorized Personnel to supervise the activity
N Manufacturer Recommendations shall be adhered
AN Adherence to Work Instruction/OCP

ID
PPE
E Coverall, Gloves, Safety Shoes

Use of batteries Burns, Physical Injury
N AC
Training and awareness to Personnel on usage of
D AN 1 1 10 10 100 High 1 1 10 1 10 Low
batteries
E Authorized Personnel to supervise the activity
PPE
N Coverall, Gloves
ID
AN
59 Hose Testing Bursting of Hoses Physical Injury, Fatality
N EC
D AN 1 2 10 10 200 Unacceptable Monitoring system 1 1 5 1 5 Low
N AC

N EC
D AN Enclosed Operation
100 of 113
59 Hose Testing


SL. Fire / Explosion Burn Injury / RISK
Physical Injury/
NO Property Damage/Loss
D
E 1 10 5 10 500 Unacceptable AC 1 1 5 1 5 Low
N Competent Personnel to supervise the activity

ID AN
task
E
place
BA CASCADE SYSTEM FABRICATION TESTING AND COMMISSIONING & H2S DETECTION
61 Fabrication of Container Improper Equipment Use Physical Injury, Fatality N 1 10 5 10 500 Unacceptable EC 1 10 1 1 10 low
/ Racks (Welding, grinding M/C Providing proper equipment to perform the
AN
etc) D activity.
E Regular Inspection by competent personnel
Periodical Preventive maintenance has to be
carried by competent personnel.
Pre inspection shall be carried and recorded the
same for evidence by authorised personnel
Provision of adequate Fire prevention system in
the place.
Training shall be provided as per SOLAS HRAR

activity No : 2, 3, 6, 7,
N AC
AN Isolation of the activity
ID Permit system in the place, permit shall be
provided by authorised personnel only.
PPE
Provision of adequate PPE for employee.

Property Damage/Loss, N 2 10 1 10 200 Unacceptable EC 1 10 1 1 10 Low
Fatality
AN
the place.
E Trained Fire fighters availablity in the area.

D
Activity shall be carried qualified professional only.
101 of 113

Property Damage/Loss,
Fatality

SL.
NO
D PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
Activity shall be carried in the isolated place
E AC
Work permit system shall be followed.

N Competent Personnel to supervise the activity
AN
ID task
E
place
Improper handling of iron Physical Injury N AC
materials
D AN Competent Personnel to supervise the activity
E 1 5 5 10 250 Unacceptable Only Authorized Personnel to perform the task 1 5 1 1 5 Low
N Buddy system in the place effectively.
ID AN Storage facility controled by qualified professional
E
Improper house keeping in Physical injury, Fire N 1 5 5 10 250 Unacceptable AC 1 5 1 1 5 Low
the work environment (Slip,
trip, fall from top, edge, AN House keeping importenance signs shall be posted.
D
Hitting in the body organ.
Etc) Regular inspection by competent or Authorised
E
personnel.
Training to employee for housekeeping
N
importence.
ID AN Safety default notice system in the [place.
Hazardous substances shall be isolated from hot
E
work area.
Improper hand tools using Physical injury( loss og organs) N 1 10 5 10 500 Unacceptable EC 1 10 1 1 10 Low
for the activity(Hammer, Fatality Hand tools shall be pre inspected by competent
AN
Spanner, Welding Torch, D personnel regularly.
Grinding wheel, Drill pit Damaged or Un suitable hand tools shall be
etc.) E
eliminated from activivty immediately.
Training to employee for Use of hand tools and
N
maintenance of the same.
E Hand tools hazard risk safety signs in the place.
102 of 113

Improper hand tools using Physical injury( loss og organs)
for the activity(Hammer, Fatality Revision / Issue.: 05/06
Spanner, Welding Torch, HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14
Grinding wheel, Drill pit
etc.)

SL.
NO
Training shall be provided for employee as per

solas HRAR activity no : 26
Improper Installation of Physical injury( loss og organs) N SS
racks in the Container Fatality Instead of employee shall be used fork lift for lifting
D AN
the racks in to the container.
E 1 10 1 10 100 Unacceptable EC 1 10 0.5 1 5 Low
Rack lifting Fork lift shall be tested periodically by
N
3 rd party.
Slings or lifiting wire shall be inspected by
ID AN
competent personnel
E Task shall be carried by competent personnal only.
Operater shall be aware of fork lift SWL

N
procedure and racks weight
D
AN AC
E Safety Barrication & Safety Signs in the place.

Tool box training by competent personnel
N
regularly.
Slings or lifiting wire shall be inspected by
ID AN
competent personnel
Task shall be monitored by competent personnel
E
regularly.
N 1 2 5 10 100 High EC 1 2 5 1 10 Low
movintg the ( Back pain, Stress,Arm string,
container,Fabrication Twisting of Legs ankle or Knee D AN Use the trally instead of Manual
materials , Hammering one joins)
place to other place. E AC

62 Inter looping Cylinders Improper crimping, bending Burst , physical injury
N AC
BY SS TUBES & , cutting of tubes
PRESSURE TESTING Trained personnel only allowed to perform the
AN
activity.
Activity shall be carried under supervision of
competent personnel
Periodical Preventive maintenance has to be
carried by competent personnel for all tools and
D
equipemnetns.
E Pre inspection shall be carried and recorded the
1 5 5 10 250 Unacceptable 1 5 1 1 5 Low
same for evidence by authorised personnel
103 of 113

62 Inter looping Cylinders Improper crimping, bending Burst , physical injury HSE MANAGEMENT SYSTEM
BY SS TUBES & , cutting of tubes
PRESSURE TESTING

SL. D
NO
E PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE

the place.
activity No : 52,53,54,58,59.
Proper PPE provision and monitor the
N
employee activity regularly.
ID
Permit system in the place, permit shall be
PPE

Non use of PPE Physical Injury
N 1 5 1 10 50 Medium AC 1 5 1 1 5 Low
AN Provision of adequate PPE in the place.
D E Training shall be provided for USE of PPE
Activity shall be monitor by authorised person

regularly.
Safety Default Notice system in the place
effectively.
Improper Illumination, Physical injury, Accident
Ventillation N EC
Provision of Adequate Illumination, Ventillation
shall be provided.
Before activity start illumination and Ventillation
E
shall be monitored by competent personnel.
N AC
ID
E Health & Safety initial review system regularly.
Improper hand tools using Physical injury( loss og organs) N EC
for the activity( hand Fatality Hand tools shall be pre inspected by competent
D AN
crimping equpment, personnel regularly.
Spanner.) Damaged or Un suitable hand tools shall be
eliminated from activivty immediately.
Training to employee for Use of hand tools and
N
maintenance of the same.
104 of 113

Improper hand tools using Physical injury( loss og organs) Revision / Issue.: 05/06
for the activity( hand Fatality HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14
crimping equpment,
Spanner.)
SL.
NO
Training shall be provided for employee as per

solas HRAR activity no : 26
Playing with tools / Horse Physical injury( loss og organs) D N AC
playing in the activity area. Fatality
AN 1 10 5 10 500 Unacceptable Awareness training shall be provided to employee. 1 10 1 1 10 Low
E Safety Barrication & Safety Signs in the place.
Tool box training by competent personnel
N
regularly.
Employee activity shall be inspected by competent
ID AN
personnel
Task shall be monitored by competent personnel
E
regularly.
63 Integrated and Testing Exposure to hazardous Fatality, Physical illness
N EC
of Gas detection System Gases
Buddy system for Long term work, provision of
AN 1 1 5 10 50 Medium 1 1 1 1 1 Low
Mechanical stand for machine placement during
E AC
N
D environment
AN Proper Ergonomically training for employees.

Trained personnel only allowed to perform the
AN
activity.
Activity shall be carried under supervision of
E
competent personnel
Proper PPE provision and monitor the employee
activity regularly.
Pre inspection shall be carried by authorised
personnel
Provision of adequate Ventilation and Exhaust
system in the place.
ID N
activity No : 1

Permit system in the place, permit shall be
Periodical Medical test shall be carried to activity

performing emplyee.
PPE
105 of 113
63 Integrated and Testing
of Gas detection System


SL.
NO
Non use of PPE Physical Injury

N AC
AN 1 5 1 10 50 Medium Provision of adequate PPE in the place. 1 5 1 1 5 Low

D
E Training shall be provided for USE of PPE
Activity shall be monitor by authorised person
regularly.
Safety Default Notice system in the place
effectively.
Improper Illumination, Physical injury, Accident
N EC
Ventillation
Provision of Adequate Illumination, Ventillation
AN 1 5 5 10 250 Unacceptable 1 5 1 1 5 Low
D shall be provided.
Before activity start illumination and Ventillation
E
shall be monitored by competent personnel.
N AC
ID
106 of 113

Improper Illumination, HAZARDS
Physical injury, Accident IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14
Ventillation

SL.
NO
ID
E Health & Safety initial review system regularly.
Unskilled employee allow to Physical illness,Fatality
perform the activivty
N AC
Skilled and trained employee shall be allowed to
D AN
perform the activity.
Periodical refresh course related to Hazardous
gases handling by competente personnel.
Pre inspection of employees competency related to

N
specific activity by competent person.
ID
AN Safety default notice system in the [place.

N 1 2 5 10 100 High EC 1 2 5 1 10 Low
movintg the cylinders one ( Back pain, Stress,Arm string,
place to other place. Twisting of Legs ankle or Knee D AN Use the trally instead of Manual
joins)
E AC

64 Training Room activity Electrical Short circuit / Electric shock/ Electrocution,
N AC
D AN 1 10 1 10 100 High 1 10 1 1 10 Low
activity
E
N Awarness to personnel/Warning Signs

E
place
Improper seat Physical injuty, Body ache
N 1 2 5 10 100 High AC 1 2 10 1 20 Low
arrangements
D AN Provision of proper seat for training room
Arrangement of seats shall be provided according
E
to the room capacity, exit acces.
N Periodical interval for trainees.
ID
107 of 113
64 Training Room activity

Improper seat Physical injuty, Body ache
arrangements
SL.
NO
ID AN Proper cap between seats
E
Improper Illumination, Physical injury, Eye
N EC
Ventillation irrittion,Suffocation
D AN 1 5 1 10 50 Low Proper illumination provision 1 10 1 1 10 Low
E Proper ventillation provision
N AC
ID AN Awareness signs around the training room
E Periodical inspection by training authourity

Exposure of intensive light Retinas loss, eye
N EC
from over head projector irrritation,Head
ache,pshycological effect. D AN 1 5 2 10 100 High Over haed projectors placed back of the trainees. 1 5 1 1 5 Low
E Proper ventillation and illumination provision.
N AC
AN Periodical interval for trainees.

ID
Eye wash lotion in the location.
Awareness and warning signs display around the
E
training room.
Long term sitting and Back pain, Arm string, leg
N EC
standing in the training joints or Knee strain, Body
stress, Resteless. Neck strain. D AN 1 5 2 10 100 High Provision of proepr work environmnet. 1 5 1 1 5 Low
E AC
N
environment
ID AN Proper rest and little physical relaxation training.
E l
65 Working with FM200 Inhaling of high Temporary nervous system
N EC
(CH3CHFCF3) concentration depression,Anesthetic,
dizziness, headache
Ensure all the volves and joints are proper tight by
D AN 1 10 1 10 100 High 1 10 1 1 10 Low
competent personnel before start activity
108 of 113

65 Working with FM200 Inhaling of high Temporary nervous system RISK RATING RISK RATING WITH CONTROL MEASURES
SL. (CH3CHFCF3) concentration depression,Anesthetic,
ACTIVITIES HAZARDS RISK
dizziness, headache CONTROL CONDITION HOC
NO
D PC SE LO LR RRS RISK TYPE PC SE LO LR RRS RISK TYPE
E AC
N
activity
ID AN Regular training to personnel - MSDS, OCP
E Use of PPE procedures effectively

Conduct with Skin or eye Freeze of Skin , Eye
N AC
(liquid form)
D AN Employee activity monitoring system
E 1 5 1 10 50 Medium Use of PPE procedures effectively 1 5 1 1 5 Low

N
activity
ID AN First aid provision on the place
E Use luke worm water instead of hot or cold

Spill or leaks Displace of oxygen,
N EC
Suffocation
Ensur all volves and joints are properly tight and
D AN 1 5 1 10 50 Low 1 10 1 1 10 Low
enclosed.
E Proviion of proper adapter or joint materials
109 of 113

Spill or leaks Displace of oxygen,

Suffocation
SL.
NO
N AC

Non use of PPE Suffocation, Physical injury
N Proper spill kit provision on the place
D AN 1 5 2 10 100 High AC 1 5 1 1 5 Low
E Safety default notice system
N Provision of proper PPE
AN Traing to use of PPE

ID
Monitoring the employee acitivty
E PPE replacement system

Handling of cylinders Physical injury
N EC
D AN Provision of lifting equipment where it's appilicable
E 1 5 2 10 100 High AC 1 5 1 1 5 Low
N Buddy system where it's appilicable
ID AN Proper handling procedure training
E Safety measures provision
Use of PPE procedures effectively
CALIBRATION DEPARTMENT
66 Tempreture calibration Inhaling of smoke Lung disorders, cancer
N EC
bath & Dry well (Block)
D AN 1 5 2 10 100 High Provision of proper chimeney or exhaust systems. 1 5 1 1 5 Low
E AC
N
activity
AN Regular training to personnel - MSDS, OCP
ID
110 of 113

66 Tempreture calibration Inhaling of smoke Lung disorders, cancer HSE MANAGEMENT SYSTEM
bath & Dry well (Block)

SL.
NO
ID
Periodical medical examintion for emeployee

Conduct with Skin or eye Burn injury, eye loss
N AC
D AN 1 5 1 10 50 Medium Employee activity monitoring system 1 5 1 1 5 Low

N
activity

Improper electrical Electrocutions, fire
N EC
arrengements(cable &
circuit) D AN 1 5 1 10 50 Low Provision of proper electrcial arrengements 1 10 1 1 10 Low
E Provisons of adequate fire prvention system
N AC
Pre inspection of the equipment and electrical
ID AN
connetions
Non use of PPE Burn injury, Physical injury
N
D AN 1 5 2 10 100 High AC 1 5 1 1 5 Low

ID

Improper temprature Physical injury, fire
N AC
maintenance
D AN
activity
E 1 5 2 10 100 High Awareness and warnings display 1 5 1 1 5 Low
111 of 113

Improper temprature Physical injury, fire

maintenance
SL.
NO
N Supervision of activity.
ID AN Proper handling procedure training
E Safety measures provision

67 Working with Hydraulic Improper loadiing of wieght Physical injury
N AC
dead weight tester

D AN 1 5 1 10 50 Medium 1 5 1 1 5 Low
activity
N Safe distance has to be followed
AN Awareness and warnings signs display

ID
E
One step pressure apply Physical injury
N AC
Test pressure shall be applied as per
D AN 1 5 1 10 50 Medium 1 5 1 1 5 Low
recommandations
N
activity
ID AN Warning and Awareness signs around the location

In appropriate work Physical injury
N EC
station(illumination, A/C)
D AN Provision of suitable work location 0
E 1 5 1 10 50 Medium Provisons of adequate illumination system 1 5 1 1 5 Low
N AC
ID AN Awarenes and warning signs
112 of 113
67 Working with Hydraulic
dead weight tester

In appropriate work Physical injury Revision / Issue.: 05/06
station(illumination, A/C) HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTER Date : 07.04.14

SL.
NO
ID

Non use of PPE Physical injury
N
D AN 1 5 2 10 100 High AC 1 5 1 1 5 Low

ID

D- Direct, ID- Indirect, N- Normal, AN- Abnormal, E- Emergency, PC- Public Concern , SE-Severity, LO- Likelihood of Occurrence, LR- Legal Requirement,
RRS- Risk Rating Score, L- Low, M- Medium, H- High, HOC - Hierarchy of Controls, HSEMP - HSE Management Program
113 of 113

Master Hazards Risks Register

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Master Hazards Risks Register

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Solas Marine Services Co. L.L.

Doc. Ref. : HSEP 01.02

RISK RATING RISK RATING WITH CONTROL MEASURES

E Monitoring &, Supervision of the activity

N Training on Fire Evacuation

E Coverall, Apron, Face shield

E 2 10 1 1 20 Low Visual Inspection by competent personnel 2 10 1 1 20 Low

ID AN Fire Protection system in place

E Training to the Personnel

Doc. Ref. : HSEP 01.02

RISK RATING RISK RATING WITH CONTROL MEASURES

Use of damage cylinder Fire, Explosion, Property

N Examination & Testing of cylinder

ID AN Awareness on Cylinder Safety

E Adherence to Work Instruction/OCP

N Monitoring the activity by Supervisor

ID AN Proper Handling training regularly.

E Awareness signs around the Facility.

E Inspection & Testing Equipments

N Use of Pressurized Guage

ID AN Secured Storage of cyclinders

E Inspection & Testing equipments

Doc. Ref. : HSEP 01.02

RISK RATING RISK RATING WITH CONTROL MEASURES

Fire and Explosion Fatal, Physical Injury,

E 2 10 5 10 1000 Unacceptable Supervision of the activity 2 10 1 1 20 Low

N Monitoring of the activity

E Monitoring of the Area

N Isolating the activity

E Respirators shall be provided

E Supervision of the activity

N Monitoring of the activity

E Welding googles shall be provided to helpers

D AN Monitoring of the activity

E Supervision of the activity

Doc. Ref. : HSEP 01.02

Generation Toxic Fumes Asphyxiation

N Awareness & Provision of warning signs

AN Isolating the activity

E Respirators shall be provided

N Resurface the floor

E Proper Housekeeping & Cleanliness practices

D AN Display of Warning Signs

E Monitoring of the area

N Isolation of the activity

ID AN Faceshield to the users

E Welding googles shall be provided to helpers

ID AN Training & Awareness to personnel

E Monitoring & Supervision of the acitivity

Doc. Ref. : HSEP 01.02

RISK RATING RISK RATING WITH CONTROL MEASURES

ID AN Coverall, gauntlet gloves

ID AN Supervision by competent personnel

E Monitoring by competent personnel

E 1 10 5 10 500 Unacceptable Testing & Inspection equipment 2 10 1 1 20 Low

E Fire Protection systems in place

Doc. Ref. : HSEP 01.02

RISK RATING RISK RATING WITH CONTROL MEASURES

Flying hot particles / Eye Injury, Asphyxiation, Skin

E Monitoring of the area

N Isolation of the activity

E Welding googles shall be provided to helpers

N Display of Warning Signs