Stockton Infrared Thermographic Services, Inc.

Proposal to Perform a Qualitative

Infrared Thermographic Survey
Of Electrical Switchgear

Examples

Prepared for:
Mark Olingy
FINISHING/FM #1 Panel PDP2-E/Overview 11:11:19
FINISHING/FM #1
FINISHING/FM #1 DC Drive Cabinet FM1-2/OV 11:16:10 Ch. Load/Phase
FINISHING/FM #1 B Breaker
FINISHING/FM #1 Cntrl FM1-3/Predryer Oven 11:21:55
FINISHING/FM #1 Cntrl FM1-3/Predryer Main 11:24:04 2
FINISHING/FM #1 Cntrl Pnl FM1-3/Predryers 11:27:50 Check Fuse Clip
FINISHING/FM #1

ge 74K1/Phase A

a
FINISHING/FM #1 Cntrl Pnl FM1-3/Tenters 11:30:02

P
FINISHING/FM #1
FINISHING/FM #1 Cntrl Pnl FM1-1/Main Brkr 11:32:39 Main Panel
FINISHING/FM #1
FINISHING/FM #1
Cntrl Pnl FM1-1/Wash Sctn
Cntrl Pnl FM1-1/Wash Sctn

o g
11:33:15
11:33:54
Door #1
Door #2
FINISHING/FM #1
FINISHING/FM #1
Cntrl Pnl FM1-1/MS-0610

a L 11:36:00 3 Door #2

FINISHING/FM #1
FINISHING/FM #1
a t
Cntrl Pnl FM1-1/Wash Sctn
Cntrl Pnl FM1-1/Brkr MS0610
11:38:29
11:44:38 4
Door #3
Door #3
FINISHING/FM #1
FINISHING/FM #1

e D
Cntrl Pnl FM1-1/Wash Sctn 11:47:33 Door #4
FINISHING/FM #1
FINISHING/FM #1
p l
Cntrl Pnl FM1-1/Wash Sctn 11:47:59 Door #5

m
FINISHING/FM #1 Motor MS 0610/Overview 11:50:04 Trend Temp
FINISHING/FM #1
FINISHING/FM #1
x a Cntrl Pnl/Brusher Cabinet 11:53:29
FINISHING

E
FINISHING/FM #2
FINISHING/FM #2
Cntrl Pnl FM2-3/Brshr Cab. 11:56:04

FINISHING/FM #2 Control Pnl/FM 2 Winder 11:57:00

PRINTING/BATTERY CHRGRS Panel LP-2/Overview 12:44:28

PRINTING/BATTERY CHRGRS Panel LP-2/Circuits 14 & 16 12:48:54 5
PRINTING/BATTERY CHRGRS
PRINTING/BATTERY CHRGRS Panel RP-2/Overview 12:53:33

BOILER RM/115VAC PNL Panel/Overview 13:05:35 Rise On Load

BOILER RM
BOILER RM/PNl PDP1-C-A Panel/Overview 13:09:09
BOILER RM
BOILER RM/AIR CMPRSSRS Starter Pnl/Sullair Cmprssr 13:10:54
BOILER RM/AIR CMPRSSRS
BOILER RM/AIR CMPRSSRS Strtr Pnl/Gard Dnvr Cmprssr 13:12:13
BOILER RM/AIR CMPRSSRS
BOILER RM/AIR CMPRSSRS Strtr Pnl/Ing. Rand Cmprssr 00:00:00 Locked Out
 REPAIR GUIDE- Equipment needing repairs
Example Company, Inc.
WINSTON FACILITIES
WINSTON-SALEM, NC

T# PLANT AREA AREA LOCATION CLASS

1 FLOCKING AREA FLOCK LINE #2 CNTRL RM Control Pnl FL2-J/Main Brkr S
2 FINISHING AREA FINISHING/FM #1 Cntrl FM1-3/Predryer Main A
3 FINISHING AREA FINISHING/FM #1 Cntrl Pnl FM1-1/MS-0610 C
4 FINISHING AREA FINISHING/FM #1 Cntrl Pnl FM1-1/Brkr MS0610 A
5 PRINTING AREA PRINTING/BATTERY CHRGRS Panel LP-2/Circuits 14 & 16 M
6 MAINTENANCE OFFICES MAINT. OFFICES/PNLS Panel RP-15/Circuit #21 A
7 FINISHING AREA FINISHING/PNL LP-8 Panel/Circuit #9 A
8 PRINTING AREA PRINTING/PNL PDP2-G Panel/Breaker #1 C
9 FAN ROOM FAN ROOM/FAN #1 Comb Strtr/Fan #1 C
10 FAN ROOM FAN ROOM/FAN #2 Comb Strtr/Fan #2 A
11 SUBSTATION #2 SUBSTN #2/PNL LP-7 Panel/Circuit #13 A
12 PRINTING AREA PRINTING/PM #4/CNTRLS Main Control Pnl/Main Brkr C
13 SUBSTATION #1 SUBSTN #1/13.2V Main 13.2V Switch/Overview S
14 CUTTING AREA CUTTING/CNTRLS Control Pnl CT3-2/Main Disc A
15 EMBOSSER EMBOSSER/HOT OIL Control Pnl/Relay-Heaters A
16 WASTEWATER AREA WASTEWATER/PUMPS Pump Control Pnl/FU 36 & 38 S
17 3803 WAREHOUSE 3803 WRHSE/PNL PP-4B Panel/Overview S
18 3803 WAREHOUSE 3803 WRHSE/PNL PP3-B Panel/Overview A
19 PRINTING AREA PRINTING/PM #3/PDP2-D Panel/Breaker-PM-3 Cntrls A
20 DYE HOUSE DYE HSE/JETS 1-4 Control Pnl/1-4-Main Brkr S
21 DYE HOUSE DYE HSE/OVEN TENTER Main Breaker/Overview M
22 DYE HOUSE DYE HSE/AIR CMPRSSR #1 Starter Pnl/Overview S
23 DYE HOUSE DYE HSE/BOILER Control Pnl/Blr Blwr Fuses C
24 PRINTING AREA PRINTING/PM #3/CNTRLS Control Pnl 3-5/Main Switch A
25 FLOCKING AREA FLOCK #1 CNTRL RM Cntrl Pnl-Ex. Fans/Fan M17E C
26 FLOCKING AREA FLOCK RANGE #1/DISCS Main Disc #52/Overview S

KEY TO RATINGS
AND TOTALS

(NR) Not Rated = 0

(M) Minor = 2
(A) Alert = 11
(S) Serious = 7
(C) Critical = 6
TOTAL = 26

* Some Connections were Repaired as the Survey Progressed

 Page 1
Contains all location time/date
and component information

THERMOGRAPHIC
REPORT
Report No. 14
T-Report #
BF Goodrich
Textile Performance Chemicals Division
Plant ID
AREA
WASTEWATER
Plant Area
LOCATION
Comb Starter/Aerator #6-South Plant Location
Date 11/10/98
Time 09:09:08
*>89.6F
Time/Date
Ambient temp. 68.1

Reference temp. 75.9 85.0 Temp. Data

80.0
High temp. 97.4 75.0

Temp. rise 21.5

70.0 High Temp.
65.0
60.0
RISE ABOVE IN DEGREES F
55.0
Ambient
***
***
Reference
Adjacent phase
50.0
45.0
How Measured
*** Direct measurement 40.0
AMPERAGES 35.0
A: 22 30.0 Amperage
B: 22 Knife Connection
C: 22
*<25.6F
DESCRIPTION
MAIN DISCONNECT-KNIFE CONNECTION/Phase B, Line Side Description
RECOMMENDATION
Check Knife Connection.
TEMP. RATING TEMP. RISE (in F degrees) CLASSIFICATION Recommendation
Minor 1-18 Routine. Repair during regular maintenance, little chance of physical damage

*** Alert 19-36 Repair within 30 days, watch load and inspect for physical damage.

Serious 37-54 Repair/Replace ASAP. Inspect surrounding components for physical damage.
Classification
CRITICAL >55 IMMEDIATE REPAIR/REPLACE. DANGER EXISTS!
 Page 2
Additional infrared thermographs and
visual photographs that help identify the
component and the problem
*>84.6F *>89.6F

80.0 85.0
75.0 80.0
70.0 75.0
65.0 70.0
65.0
60.0
60.0

Quantitative
55.0
55.0
50.0 50.0
Spot 1
45.0 97.4 45.0

Data
40.0 40.0
35.0 35.0
30.0 30.0

*<28.6F *<25.6F

*>84.6F *>90.4F

90.0
80.0 85.0
75.0
80.0
70.0
65.0 75.0
60.0
55.0
70.0

65.0
Wide-Angle
50.0

Shot of the
Spot 3 Spot 4 Spot 2
Spot 1
60.0 75.9 68.1
45.0 97.4 97.4

40.0 55.0
35.0
30.0
50.0
Entire Panel
*<28.6F *<46.9F

Close-Up
THERMOGRAPHIC
REPORT
Report No. 6
AB CARTER, INC.
GASTONIA, NC
AREA
WIRE BREAKDOWN
LOCATION
Big Breakdown Pnl/Main Brkr

Date 12/11/98
Time 12:26:35

Ambient temp. 95.8

*>218.2F
Reference temp. 107
210.0
High temp. 608 200.0
190.0
Temp. rise 501 180.0
170.0
160.0
RISE ABOVE IN DEGREES F 150.0
Ambient 140.0
*** Reference 130.0
*** Adjacent phase 120.0
*** Direct measurement 110.0
100.0
AMPERAGES
A:Not Read
*<90.9F
B:Not Read
C:Not Read

DESCRIPTION
BREAKER LUG AND WIRE/Phase B, Line Side.

RECOMMENDATION
Replace Breaker & Wiring.

TEMP. RATING TEMP. RISE (in F degrees) CLASSIFICATION

Minor 1-18 Routine. Repair during regular maintenance, little chance of physical damage.

Alert 19-36 Repair w ithin 30 days, w atch load and inspect for physical damage.

Serious 37-54 Repair/Replace ASAP. Inspect surrounding components for physical damage.

*** CRITICAL >55 IMMEDIATE REPAIR/REPLACE. DANGER EXISTS!

*>179.3F *>218.2F

170.0 210.0
160.0 200.0
150.0 190.0
140.0 180.0
130.0 170.0
120.0 160.0
150.0
110.0
140.0
100.0
130.0
90.0
120.0
80.0
110.0
70.0
100.0
60.0

*<56.7F *<90.9F