Escolar Documentos
Profissional Documentos
Cultura Documentos
(three) and sei (achieve) used in the original name of the company, Sanseisha, when it was
first founded by Teijiro Inoue in 1909. Use of the original symbol continued even after the
successor company, Rengo Shiki K.K., was established, since it was considered to be
graphically representative of the characters for ren (continuous) and go (putting together) in
the context of corrugated materials. The Rengo corporate logo is thus a symbol of our history
and identity.
1
Growing beyond Packaging through Innovation
General Packaging Industry (GPI) Rengo
Since manufacturing the first corrugated board in Japan in Not only do we maintain strict controls with respect to air and
1909, the Rengo Group has striven to respond to the needs water pollution, but we also proactively seek to use energy
of customers for value-added packaging, as well as and resources as efficiently as possible while giving
contribute to society by helping to optimize the flow of c o n s i d e ra t i o n a t a l l t i m e s t o t h e m i n i m i z a t i o n o f
products through the distribution process. environmental impact and reduction of CO2 emissions.
Recent years have seen packaging requirements become Over time, in addition to their fundamental functions of
more diversified and demanding as the lifestyles of people product packaging and protection, corrugated board and
change and their environmental awareness increases. Based other packaging materials have incorporated decoration and
on a wide-ranging product lineup, a highly refined service printed information on their surfaces. As such, they have the
network, and a wealth of packaging technologies built up potential for further advances in the future as tools enabling
over the years, the Rengo Group has continued to study the people to communicate with one another.
most efficient, optimal forms of packaging for our customers.
The Rengo Group defines itself as a General Packaging
We employ a reliable, fully integrated production system, Industry that creates new value in packaging in a wider
from paperboard to corrugated packaging. Our business range of fields and actively proposes solutions to fulfill all the
domains cover folding cartons, flexible packaging and other packaging needs of various industries through continual
forms of packaging for consumers, as well as heavy duty changes in thinking and innovation. With our eyes on further
packaging used in a wide variety of different industries, and enhancement of our overseas operations in the light of
even extend to cater to overseas markets. This structure advancing globalization, Rengo will continually commit to
allows us to achieve substantial synergistic effects and being active and taking on new challenges, both in Japan
deliver diverse packaging solutions. and worldwide, thus promoting the sustainable development
of the economy and society and enriching more comfortable
Intrinsically suited to recycling, corrugated board primarily lifestyles.
utilizes recovered paper, which is recyclable and
eco-friendly, as its raw material. As the birthplace of
corrugated board in Japan, the Rengo Group considers the
c o n c e p t o f a l way s c a r i n g a b o u t p e o p l e a n d t h e
environment as the cornerstone of our business activities.
Kiyoshi Otsubo
2 3
We are a comprehensive packaging
provider that actively proposes
solutions to fulfill all the packaging Group Network
needs of various industries Our production network is expanding both domestically and overseas. Our sales representatives positioned
throughout the network gauge customer needs in their respective regions and provide reliable responses.
The Rengo Group has provided optimized solutions to packaging needs through comprehensive capabilities that employ the Domestic Network (directly managed plants)
Paper mill 5 Folding carton plant 3
groups packaging technology and expertise accumulated over many years. Today, the Rengo Group is conducting diverse Corrugated plant 25 Other 2
business in six core fields: paperboard, corrugated packaging, folding cartons, flexible packaging, heavy duty packaging, and
Rengo Group Companies in Japan
overseas business. Paper / Paperboard Marusan Paper Mfg. Co., Ltd. / Osaka Paper Co., Ltd.
Corrugated packaging / Yamato Shiki Co., Ltd. / Settsu Carton Co., Ltd. / Tokai Shiki Co., Ltd. / Hinode Shiki Kogyo Co., Ltd.
By acting as an accomplished packaging partner, the Rengo Group seeks to become a packaging provider that proposes Folding cartons and 35 other companies
comprehensive solutions to fulfill all the packaging needs of various industries through continual changes in thinking and Flexible packaging Howa Sangyo Co., Ltd. and one other company
Heavy duty packaging Nihon Matai Co., Ltd. and one other company
innovation. In order to achieve this goal, Rengo is defining itself as a General Packaging Industry, and as such we are Other businesses Rengo Logistics Co., Ltd. / Rengo Nonwoven Products Co., Ltd. and 17 other companies
committed to staying one step ahead of the times so we can create meaningful packaging with true value that is friendly to Rengo Group Companies Overseas
China / Thailand / Singapore / Indonesia / Malaysia / Vietnam / U.S.
people and the environment. Total of 55 plants and 8 representative offices / sales companies
Product Lineup
Makes it possible to propose a wide range of products to customers, including not only
corrugated boxes, but everything from folding cartons to film packaging that directly
wraps individual products.
Group Network
Containerboard General-purpose cartons Heavy-duty polyethylene bags Viscopearl beads
Boxboard Gift packaging Kraft paper bags Wasaveil, WaSAAce
Tube board Multi-packs Flexible container bags Cellgaia
Folding
Freshness retaining /
Insect repelling corrugated packaging Cleantainer Case/tray erectors hot-melt adhesive
Operation
to meet the packaging needs of customers, while taking into consideration sales promotion
benefits and overall cost.
Central Laboratory
Conducts research on materials and production methods for paperboard and corrugated board, and develops new functions and new products.
4 5
Standing Side by Side with Our Customers,
Offering Attentive Service Kitami Sales Office
Asahikawa Plant
From Hokkaido in the north to Kyushu in the south, Rengo directly operates 35 manufacturing plants throughout Japan.
Asahikawa Sales Office
These plants form the core of the Rengo Group network, which includes diverse member companies providing Kushiro Sales Office
locally-oriented services. We also have 55 plants and 8 representative offices / sales companies throughout China, Eniwa Plant
Thailand, Singapore, Indonesia, Malaysia, Vietnam, and the United States offering comprehensive support to the global Obihiro Sales Office
Hawaii
6 7
RENGO Network
Birds-eye view of the Shin-Nagoya Plant Photovoltaic panels on the plant building roof
8 9
RENGO Network
Top containerboard production volume in Japan Flagship plant for corrugated packaging
Yashio Mill Tokyo Plant
The Yashio Mill is a highly efficient mill located in the Tokyo The Tokyo Plant, which is located within the greater Tokyo
metropolitan area that provides a wide range of products for this metropolitan area, the primary region of demand within Japan, is our
massive market, including corrugating medium, linerboard, tube flagship plant for corrugated packaging, equipped with one of the
board, and chipboard. This is the number one mill in Japan in terms largest corrugators in Japan. With a veritably long history among our
of the production volume of paperboard, with some 800,000 tons manufacturing facilities, the Tokyo Plant brings together outstanding
produced annually. Most of the raw material for the paperboard engineering and know-how to meet the diverse needs of the Tokyo
comes from recovered paper collected in the metropolitan area. The metropolitan market. All of the processesfrom receiving the paper
mill is also considerate to the local environment, having undertaken roll to corrugating, converting, and shipmentare uniformly
such measures as a major reduction in CO2 emissions through the managed under an integrated production management system
introduction of energy-efficient facilities that generate electricity such called COMETS, increasing productivity and thoroughly ensuring
as biomass boiler and other methods. improved quality and service.
Location 5-14-8 Ryoke, Kawaguchi-shi, Saitama Prefecture, Japan 332-0004
Location 330 Nishibukuro, Yashio-shi, Saitama Prefecture, Japan 340-0833 Tel: +81-48-225-7111, Fax: +81-48-223-7163
Tel: +81-48-922-1131, Fax: +81-48-924-8639
Operations commencement February 1937
Operations commencement April 1964
Stock tank
Thickener Felt-lined Press
High Wire part Calender
Pulper Head box
Consistency Stock box
Cleaner Reel
Screen Refiner
Dryer BM sensor Rewinder
Pulper chest Thickener chest Machine chest Screen White water tank
10 11
RENGO Network
Corrugating Process
Single facer Paper roll and reel stand Glue machine Double facer Slitter scorer Cutoff machine
Corrugator
Stacker
Bridge
Splicer
Glue machine Slitter scorer
Stacker
Paper roll Mill roll stand Double facer Cutoff machine Corrugated board
Single facer Single facer
12 13
RENGO Network
Operations commencement
April 1999
Operations commencement
April 2008
Converting Process
Die cutter Flexo folder gluer
Printer
Slotter unit
Platen unit (cutting)
Delivery unit
Stacker Slotter unit
Printing unit Slotter unit Die-cutter unit
Printing unit Folding unit Squaring unit
At the same time, cooperation within the group is also crucial to the effective
development of non-corrugated businesses such as folding cartons, flexible Corrugated Packaging / Folding Cartons
packaging and heavy duty packaging. An extensive network of locally-oriented Kyowa Shigyo Yamato Shiki Co., Ltd. Tokai Shiki Co., Ltd.
Location Location
group enterprises in Japan, each having its own technology and expertise, is Ibaraki-shi, Osaka Prefecture Tel: +81-72-624-1101, Fax: +81-72-621-0954 Nagoya-shi, Aichi Prefecture Tel: +81-52-691-3121, Fax: +81-52-692-7521
what supports the comprehensive capabilities of the Rengo Group. Main products Main products
Corrugated packaging, fiber containers Corrugated packaging
Other
16 17
Rengo Group Companies Overseas
Contributions to Development in Asia by Group Enterprises Overseas
Rengo Group Companies Overseas
Thai Containers Rayong Co., Ltd.
As our customers production locations are expanding throughout Asia, Paperboard Flexible packaging
Thai Containers KhonKaen Co., Ltd.
requirements are also expanding for local availability of high quality corrugated China
Tawana Container Co., Ltd.
China
Zhongshan Rengo Hung Hing Paper Jiangsu Zhongjin Matai Medicinal
materials. Rengos response to these overseas requirements has been to Dyna Packs Co., Ltd.
Manufacturing Co., Ltd. Packaging Co., Ltd.
expand our packaging solutions network overseas in a similar way to how we Orient Containers Co., Ltd.
Sichuan Zhongjin Medicinal Packaging
have expanded our network in Japan. Leveraging our time-tested, first class D-In Pack Co., Ltd.
Co., Ltd.
packaging technology, we are working to meet our customers requirements Vietnam
overseas while contributing to economic development and packaging in Asia. Vina Kraft Paper Co., Ltd.
Singapore
TCG Rengo (S) Ltd.
Japan Corrugated packaging /
Dalian Folding cartons
China Malaysia
Tianjin Yantai
Dalian Rengo Packaging Co., Ltd.
Rengo Packaging Malaysia Sdn. Bhd. Thailand
Paperboard
Qingdao Dalian Guoli Packaging Co., Ltd.
TC Flexible Packaging Co., Ltd.
Corrugated packaging Tianjin Rengo Packaging Co., Ltd.
Lianyungang Prepack Thailand Co., Ltd.
Folding cartons Qingdao Rengo Packaging Co., Ltd. Indonesia
Samutsongkram Factory
Wuxi Rengo Packaging Co., Ltd. PT Surya Rengo Containers
Flexible packaging Wuxi Shanghai Office / Sinsakhon Factory
Shanghai Packaging Technical Center Shanghai Rengo Packaging Co., Ltd. Head Office/Karawang Factory
Heavy duty packaging Shanghai Guangdong Rengo Packaging Co., Ltd. Jakarta Factory
Other
China
Hung Hing Printing Group Limited Surabaya Factory Vietnam
Dujiangyan Taipei Semarang Factory Tin Thanh Packing Joint Stock Company
(BATICO)
Foshan Shenzhen
Heshan
Singapore Other
Indonesia China
Navanakorn Plant
Samutprakarn Plant Rengo Co., Ltd. Shanghai Office/
Bekasi Karawang Ratchaburi Plant Shanghai Packaging Technical Center
Jakarta Surabaya Howa (Shanghai) Co., Ltd.
Prachinburi Plant
U.S. Shanghai Matai Trading Co., Ltd.;
Semarang Chonburi Plant
Rengo Packaging, Inc. Lianyungang Benyi Chemicals Co., Ltd.
Patumthani Plant
U.S. Hawaii Dalian Marsol Trading Co., Ltd.;
Songkhla Plant
Yantai Marsol Co., Ltd.
Saraburi Plant Wuxi RNP Trading Co., Ltd.
Kamphaengphet Plant
Taipei
Howa Sangyo Co., Ltd. Taiwan Branch
Thailand
Pal Tech (ASIA) Co., Ltd.
Yamoto-Shiki (Thailand) Co., Ltd.
18 19
Main Products
20 21
Main Products
High Dispo Stacked Otor 8 Zigzag cut cushion Suspended trays to protect strawberries from impact
HIGH NEW RENCOAT RECYCOOL Damp-proof COSREN The High Value Package is a corrugated outer packaging for a
new era that creates high value at every stage, from packaging
Fire-retardant corrugated Antirust corrugated packaging Conductive corrugated Insect-resistant corrugated
all the way to storage, transportation, and retail spaces. Made
board GASTORD, SAVINDE packaging packaging by using dedicated machinery to apply blank sheet to a special
RAFEP Corrugated packaging with AS Black BUGLESS form known as a mandrel, the resulting increase in corner
Corrugated board that cannot special coating to prevent rust This conductive corrugated A special mixture of ink and surfaces not only has advantages in sales promotion, it also
be easily ignited, and ensures on metallic surfaces. Ideal for packaging is ideal for varnish coating on corrugated has superior environmental performance and realizes cost
flames do not spread. inhibiting rust formation on protecting electronic compo- boards repels insects, discour- savings through its reduction in used sheet material.
electronic components, silverware, nents from potential damage aging them from entering the
and other metallic items. by electrostatic discharge. box.
Compact design side/back cushion RakuPPa! easy-to-assemble trays
Packaging Storage Transportation Stores
Series
Regular
corrugated board
22 23
Main Products
Beautifully wrapped; superior protection Heavy-duty polyethylene bags Kraft paper bags Flexible container bag
Flexible Packaging
We offer a lineup of flexible packaging, including film wraps, cellophane, and molded packaging, which covers
items attractively and offers outstanding protection.
Making life more comfortable
Film wraps and labels Centered around Howa Sangyo Molded packaging Can be used for individual Functional Materials
Co., Ltd., we offer various types of flexible packaging and a compartments for trays, cups, and gift sets; available in a
wide range of labels and stretch film perfect for PET and glass variety of different materials. As exemplified by the development of cellulose, Rengo constantly works to develop new functional materials
bottles. utilizing the manufacturing know-how we have built up over many years. By combining packaging types, we
Cleantainer bag-in-box Strong, protective "bag-in-box"
Cellophane An old standard, this transparent wrapping is a containers consist of an inner plastic bag with a corrugated are not only achieving higher functionality but are also contributing to making life a little easier.
cellulose film manufactured from wood pulp. Cellophane is outer box. Select from various materials and configurations to
readily biodegradable and is friendly to the environment, suit the contents and usage conditions. We offer a full Viscopearl (porous cellulose beads) These cellulose Wasaveil and WaSAAce (natural anti-bacterial/anti-mold
emitting no noxious gases even when burned. It remains an package processing system, including filling machines. beads, manufactured from wood pulp, offer excellent porosity agents) Employing wasabi and mustard constituents, these
ideal wrapping for food items and pharmaceuticals. and can provide gradual-release action for medicines and products are used as anti-bacterial and anti-mold agents.
other such products. Used for enclosing other functional When processed into a film, in addition to prolonging the shelf
materials such as aromatic agents and activated carbon. life of foods, they can be placed in shoes and bags to prevent
mold.
Cellgaia A tightly integrated mixture of two natural
substances: biodegradable cellulose fibers and the mineral Water-absorbent mats and sheets These spunbond
zeolite. The material has outstanding properties in terms of materials, produced by thermally binding fibers using heat
absorbing gas, preventing mold, and absorbing/retaining rollers or hot air, are used as surface materials for
water, and it is used with non-woven fabric in various types of sanitary-related products, primarily diapers, as well as in other
filters and diapers, etc. materials to retain freshness by absorbing the water or dew
from fruit and vegetables, fish, and the like.
Film wraps Labels Cleantainer Viscose-processed Paper (SAFLON) Processed paper
coated with viscose obtainable from high-grade cellulose pulp Tinted film Sunlight-inhibiting film used for automobiles
such as paper and nonwovens. Offers controlled air and building windows. Available in dark tint, light tint, and a
Packaging line has become automated and energy efficient permeability, excellent resistance to hot water, and remains variety that blocks ultraviolet light.
strong even when damp, making it ideal for packaging such
Packaging Machinery items as insecticides, medicines, and foodstuffs.
24 25
Research & Development
Support 1
Offering Solutions to Packaging Issues
Packaging Technology Support
through a 3-pronged Support Framework
Packaging Technical Department
Packaging serves multilateral functions. It must protect products, present them attractively, convey
information, and not have an adverse impact on people or the environment. Packaging is constantly
Packaging sales specialists collaborate with the Packaging Technical Department
evolving as a medium that links our customers to the end user. Rengo helps provide solutions to all
in providing support on packaging technology issues
manner of packaging-related issues from three perspectives: packaging technology, design marketing, For a customers product to arrive safely in the packaging engineers with the Packaging
and research and development. The wealth of packaging technology we have accumulated forms the hands of consumers, the right packaging needs Technical Department as its hub. It is our job to
base of our total solutions to our customers for every scenario in the creation of a product, from product to be selected in terms of type, dimensions and submit proposals for safe packaging and we also
material in accordance with product suggest optimal designs that take into account
development, packaging and distribution to store sales promotions.
characteristics and distribution conditions such the ability to recycle, ease-of-use, transportation
as transportation and storage. Rengo offers efficiency and cost performance. Additionally, we
in-depth support on packaging technology issues implement material and package tests. We are
through close coordination between sales also engaged in the development of new
personnel, who also hold professional packaging packaging technologies and impart timely
Packaging Technology Support Design and Marketing Support Features of packaging design
qualifications, and our nationwide network of information on packaging and distribution. The Packaging Technical Department
Packaging Technical Department Design and Marketing Support develops optimal specifications for the
customer through a combination of
dimension design, used to determine
the best dimensions to match the
Support Support contents and the shape of the box,
strength design, for determining
1 2 appropriate material properties for the
specific distribution conditions, and
package testing, for checking for faults
in the designed packaging.
Support
3
Packaging-related technological
development
Types, techniques and systems, etc.
Provision of information on
packaging technology
Proposals for new corrugated
cushioning materials
A wealth of know-how relating to
corrugated packaging design that has
been developed over the years is tapped
in order to come up with new cushioning
products made from corrugated board as
opposed to polystyrene.
26 27
Research & Development
Support 2 Support 3
To create top-selling products, the Design and Marketing Center provides As a pioneer in corrugated packaging, Rengo creates new products through
support ranging from product planning, package design to store sales promotions research and development of raw materials and manufacturing methods
Rengos Design and Marketing Center (DMC) inner boxes, as simply a medium for Rengo was the first company in Japan to become moisture prevention and freshness retention, to Central Laboratorys Cellgaia
functional material
is a team specializing in the consultation and transportation, and embrace it for its value in involved in the corrugated business and has been the development of environmentally friendly
the proposal of designs as a partner of in-store promotions. Through packaging, the successful in making one innovative product after products and new functional materials such as
customers. It provides real time DMC makes proposals that cover everything another. The driving force behind this is Rengos Cellgaia. The laboratory also undertakes
marketing-based consulting and proposals in from customers product development to sales research and development structure led by the development of energy-saving and
a wide variety of areas. While they of course promotions in order to explore and realize the Central Laboratory. The Central Laboratory resource-efficient manufacturing methods and
handle topics such as product planning and latent possibilities for better selling products. carries out research and development in a broad waste recycling technology, as well as research
packaging design, they also look beyond outer range of fields that deal with Rengos main involving chemical analysis relating to product
packaging, such as corrugated boxes and products. The research covers an extremely safety and quality and environmental analysis
Cellgaia
varied field from the realization of a wide range of aimed at protecting the environment. The adhesion rate of zeolite has been dramatically
enhanced compared to earlier methods
packaging functions, such as water resistance,
Products that use Cellgaia
Support organization Support provided Support service Support organization Support provided Support service
Full Guard Cloth Pro antibacterial cloth with
no odor
Provision of marketing information R&D relating to paper manufacture
Consumption trends, market surveys and Development of paper recycling technology
analysis, etc. Development of environmentally friendly natural
strengthening agents
Design and Design and Research and
Marketing Formulation of product plans marketing Central development
support Laboratory R&D relating to corrugated packaging
Center Product concepts, brand image development, etc.
Improvement of functional properties such as support
strength and printability
Development of functional properties such as water
Shofuku Yokan, a design that won the resistance, moisture prevention, freshness
retention and insect repelling
Bronze Award in the Pentawards 2014 Packaging design Gaiaphoton, a phosphor that does not
Graphic design, configuration, etc. contain any rare earth element
Planning products that lead
directly to sales R&D relating to folding cartons and Major products developed by the Central Laboratory
flexible packaging
The Design and Marketing Center utilizes Retail sales activation planning Research relating to function-enhancing coatings Recyclable corrugated packaging
the survey findings in the formulation of Corrugated packaging, POP advertisements, etc., and film composites, etc. ULTRA RENCOAT Water-resistant corrugated packaging
product proposals that will capture the for use in sales promotions Damp-proof Moisture-proof corrugated packaging
interest of consumers. Plans cover user COSREN Low friction corrugated packaging
settings, naming, packaging design, store R&D relating to new functional SAVINDE Corrugated packaging with antirust protection
displays as well as brand strategy for materials RECYCOOL Corrugated packaging for chill and freshness retention
ongoing development of the products. Cellgaia zeolite and cellulose fiber composite, etc.
Molded corrugated products
FLUTEPRESS 100% paper molded product made by
Overall project management thermoforming corrugated board
Analysis
Chemical analysis relating to product safety and Cellulose beads
quality Viscopearl Porous cellulose beads
Chemical analysis relating to environmental
protection High-function fiber
Cellgaia Highly functional fiber combining zeolite with
cellulose fiber
28 29
Less Weight, Less Carbon Eco-friendly Production SystemsLess Weight, Less Carbon
Having cultivated an entire business around corrugated packaging, the global environment. In addition to the and sorting machines have also been installed.
Environment
Customer Environmentally-friendly C-flute Corrugated Recycles symbol
Satisfaction
and Delta Flute The Corrugated Recycles symbol is a mark used
The flute height of C-flute and Delta Flute is about worldwide as designated by the International
1 mm thinner than conventional corrugated Corrugated Case Association. The Rengo Group Rengos social
boards. The corrugated board is thinner and is actively involved in promotion and education contribution activities
therefore improves load efficiency and saves on
Support to the
relating to the symbol and has proposed that
Antarctica Expedition
storage space. Along with the synergetic effects recyclable products should display the symbol in Rengo has been supporting
of lightweight Less Caliper & Carbon (LCC) order to encourage the proper reveling of used scientific research by the Antarctica
Expedition since its inauguration,
containerboard, it greatly reduces CO2 corrugated boxes. As a result of these efforts, providing corrugated boxes for
emissions. Rengo is working on research, domestic recovery rate of corrugated packaging packing materials and goods.
development and design of eco-friendly products has reached 96.7%* as of 2014. Support for the Orchestra
based on a policy of Reduce, Reuse, Recycle. *Corrugated Packaging Recycling Council Ensemble Kanazawa
The Orchestra Ensemble
Kanazawa is constantly breathing
new life into Japans classical music
circles as an orchestra of
international standing. Rengo offers
ongoing support, for example by
lending a Stradivarius violin to the
orchestra and sponsoring concerts.
Tonegawa Summer
Evening Festival
The Tonegawa Division invites
members of the local community to
its annual Summer Evening
Festival. Nearly 3,000 people turn
Dawn breaks over the Fukushima-Yabuki Plant up each year to take part.
30 31
The path Re ng o has f o llowe d
Teijiro Inoue, founder of produced and printed upon. On top of construct a modern large plant capable offices, plants and branches, and the combined with the establishment of consumer society, Rengo developed
Rengo, shaped the history of this, it can be folded up and recycled. of producing all productsfrom establishment of affiliated companies. new corrugated plants nationwide it high-precision printing technologies,
corrugated board in Japan Demand for corrugated board instantly containerboard to corrugated boxes The company built up a firm position in further upgraded the companys such as pre-printed CORFLEX
The history of Rengo can be said to grew, replacing wooden boxes and in a streamlined, integrated manner, the industry by meeting growing integrated production system. corrugated boxes that are made using
be synonymous with the history of the other containers, which had been the and completed the Yodogawa Mill, then demand for corrugated packaging as printed paperboard. Along with the
development of corrugated board in mainstream for packaging materials the largest in Asia, in 1936. Meanwhile, Japans exports rose. At the time, Establishing its position as innovative advancement of corrugated
Japan. used in distribution. from the end of the Taisho period Rengo Shiki produced almost all a comprehensive packaging board production technologies,
In 1909, Teijiro Inoue, the founder of In 1920, Inoue established Rengo (191226) to the beginning of the corrugated boxes for marine products, company by meeting specifically the achievement of
Rengo, established Sanseisha Shiki K.K. to begin full-scale production. Showa period (192689), the company particularly frozen fish, and its diversifying packaging needs continuous corrugator operation, these
(predecessor of Rengo), marking the The name meant a company that continually developed and introduced corrugated boxes were used for a wider In 1970, Rengo Shiki, not satisfied printing technologies opened up a new
beginning of commercial production of produced packaging containers by new technologies for production range of products that included with the modernization of production world for corrugated board and other
corrugated board in Japan. The origin employing sheets of paper layered on equipment and systems and created ceramics, canned foods, and fruit. equipment alone, proposed the total packaging materials.
of the corrugated board business can top of one another. In 1923 when the corrugated packaging solutions to pack Amidst the rapid growth in postwar packaging system, which laid the
be traced back to the moment when Great Kanto Earthquake struck the light bulbs, canned foods, bottled beer, demand for corrugated boxes, the foundation for todays Rengo as a
Inoue, after a long and difficult effort, Tokyo area, the company overcame ceramics, clothes, and other products. company imported and introduced a comprehensive packaging company.
completed a layered (dan) corrugated the disaster and established an As a result of these steady efforts, cutting-edge corrugated board The aim was to provide the optimal
cardboard (boru-gami) product that he integrated production system covering Rengo Shikis network of operations manufacturing machine, called the packaging systems by participating in
called danboru. He thought that the the production of containerboard, sites extended to other East Asian corrugator, into its Tokyo Plant I in customers product planning from the
PR
name sounded good and was easy to corrugated board and boxes. Indeed, it countries, paving the way for todays 1953, ahead of other industry players. choice of packaging materials and
remember. could be said that this laid the Rengo Group, which leads the industry In this way, Rengo Shiki led the way in design to the delivery methods.
The advantages of corrugated board foundation for the development of the as the largest manufacturer. expanding and modernizing production In 1972, the company changed its
are that it is light, sturdy, and corrugated board industry in Japan. equipment, while in subsequent years name from Rengo in Chinese
inexpensive, and can be mass- Later, Rengo Shiki began to Promoting the expansion and constantly leading the industry in characters to Rengo in katakana to Corrugator at the Tokyo Plant I
modernization of equipment developing corrugated board create a more approachable and
in line with growing postwar production technologies, including likeable image. This name change
demand for corrugated box high-speed corrugators. indicated the companys intention of
After World War II, Rengo Shiki strove In 1961, the company opened the expanding into new fields, with
to establish a nationwide supply network large Tonegawa Mill to increase the corrugated packaging as its core
centered on the Yodogawa Plant, which production of containerboard to be used business, in order to establish itself as a
had suffered relatively slight damage. The at its own corrugated plants. The paper comprehensive packaging company.
company also pushed forward with mill, equipped with the latest paper As needs for decorative packaging
aggressive business development, machine and other necessary grew along with the maturing of the Advertising in an apple producing region
32 33
The path Re ng o ha s f o llowe d
World War I Teijiro Inoue made up his mind to become an independent self-employed
Establishment of businessman (and later made the day of his decision the company's Foundation
various new Day)
industrial facilities Established Sanseisha in Shinagawa, Tokyo, setting up Japan's first corrugated
Expanding production Indonesia, China, Vietnam, and the These steps taken by Rengo greatly board business
systems for packaging in a United States, and now boasts an helped reform the industry in all three Coining of the Japanese term for corrugated board, "danboru" which is still used today
new age unrivaled network. areasrecovered paper, paperboard, Great Kanto Five companies merged to form Rengo Shiki K.K., capitalized at 2 million
Earthquake Acquired Nippon Seishi and renamed it the Chifune Plant
In the 1980s, as Japan entered the In line with the expansion of its and corrugated packagingand Taisho Democracy The head office, Tokyo Plant and other facilities were destroyed by fire after the
business domains and the discovery of significantly improve its status. earthquake, and the head office was relocated to Osaka
full-fledged information age, Rengo led
Expansion of exports Completed construction of the Yodogawa Plant, which produced all products in
the industry in working to establish larger markets overseas, the company "February 26 Incident" an integrated manner, from containerboard to corrugated board
computerized systems. Rengo also established the Central Laboratory and General Packaging Industry World War II Met a wider range of demand that included home appliances, canned foods,
bottled beer, ceramics, and clothing
branched out into peripheral areas to the Packaging Technical Center in 1990 (GPI) Rengo Established new plants and subsidiaries in China, Taipei and Korea
to improve its research and In 2009, the year of Rengos 100th Formed a capital tie-up with Tokyo Electric (now Toshiba)
meet the increasingly diversified
Pacific War Six domestic plants were destroyed by fire during air raids, and overseas assets
packaging needs of users. Some of the development structure. At the same anniversary, the Rengo Group added as Rengo and Promulgation of the were lost
business areas related to corrugated time, Rengo acquired Fukui Chemical a subsidiary Nihon Matai Co., Ltd, a corrugated packaging Constitution of Japan Resumed production to meet consumer needs and developed new demand for
Outbreak of the Cold War corrugated board used to package frozen whale meat and canned foods
packaging into which the company Industry, a paperboard manufacturer in heavy-duty packaging and synthetic Production to meet military demand Obtained a listing at stock exchange and increased capital to 10 million
1991, and relocated old plants, including under wartime economic control
made inroads were folding cartons resin product manufacturer, and in
San Francisco Peace Corrugated packaging was increasingly used for mandarin oranges, apples, and
(including offset printing); nonwovens, the Osaka (currently located in Sanda) 2013, added Marsol Holdings Co., Ltd. Treaty frozen fish
which were in greater demand plant, installing the latest machinery at (merged with Nihon Matai), "We are no longer in the Developed new corrugator and printing machine models
postwar period." Modernized production equipment to meet growing demand
because of their use in disposable that time. In this way, Rengo steadily complementing its list of existing Home electric appliance Opened Research Laboratory (later, Central Laboratory)
reorganized and upgraded its production productspaperboard, corrugated boom "Ruten" boom as Teijiro Inoue's autobiography was adapted for TV and film
diapers; processed paper, such as
Trade liberalization Built Tonegawa Mill, as well as new corrugated plants
printed paper and aluminum or film structure. packaging, folding cartons, and flexible Tokyo Olympic Games Introduced technology from the United States as the functions of corrugated
laminated paper; flexible packaging packaging, with heavy duty packaging. Japan attains world's boxes diversified
second largest GNP Developed GRAVIAN and other pre-printed corrugated boxes
and multi-packs closer to consumer Bolstering the integrated This addition further enhanced Rengos Technological innovations for production equipment advanced
packaging; and packaging machinery. production system through structure, making it capable of meeting Japan World Exposition Rengo Shiki K.K. renamed Rengo Co., Ltd.
acquisition of Settsu all its customers packaging needs. Plan for the remodeling of Developed CORFLEX five-color pre-printed corrugated box
Furthermore, with the economic the Japanese archipelago Installed No. 4 paper machine at Tonegawa Mill
growth of Southeast Asian countries and In 1999, Rengo acquired Settsu The Rengo Group now defines itself First Oil Crisis Developed continuous running technology for corrugator operation
Second Oil Crisis Developed and commercialized "Fingerless Single Facer"
China, Rengo expanded into overseas Corporation, a major paperboard manu- as a General Packaging Industry that Exported Rengo's technologies for producing paperboard and corrugated board
markets earlier than anyone else in the facturer. This helped Rengo establish creates new value in packaging in a Recession caused by Expanded business to cover nonwovens and other peripheral areas
itself as an integrated manufacturer of wider range of fields and actively the strong yen Opened new office in Singapore for overseas expansion
paper and packaging industries. Starting Prolonged economic boom Established new joint-venture corrugated packaging companies in Malaysia,
in 1990 with the opening of a both paperboard and corrugated board in proposes solutions to fulfill all the Cold War ends with Singapore, and Thailand
collapse of the Berlin Wall
joint-venture corrugated plant in both name and substance. packaging needs of various industries
End of "bubble economy" Opened Packaging Technical Center
Malaysia, the company developed its In acquiring Settsu, the company through continual changes in thinking Multiple recessions Acquired Fukui Chemical Industry, an affiliated company
consolidated the paper machines to and innovation. With our eyes on further Great Hanshin-Awaji Completed an integrated production management system using computers
business in Singapore, Thailand, Earthquake Set up new containerboard and corrugated packaging joint venture companies in
establish a new production structure that enhancement of our overseas Creation of the euro China, Indonesia, and the Philippines
currency Incorporated Howa Sangyo into the Rengo Group to enter the flexible packaging
suited the level of demand, spun off operations in the light of advancing "Lost Decade" and zero business
Settsu's corrugated business unit as globalization of the economy and interest policy Acquired Settsu to reinforce the integrated paper and corrugated board
production system
Settsu Carton Corporation, and society, Rengo will, over the next 100
"No-holds-barred Made Marusan Paper Mfg. Co., Ltd. a group affiliate
reorganized other group companies years, continually commit to being structural reforms" Commenced reforms in the paperboard and corrugated board industries
Terrorist attacks on the Introduced C-flute corrugated board
engaged in the corrugated business, active and taking on new challenges, United States Bolstered energy conservation equipment, including biomass incineration power plant
leading an industry-wide structural reform. both in Japan and worldwide. Massive tsunami off Sumatra All paper mills and corrugated plants acquired ISO 14001 environmental management certification
Beijing 2008 Olympics Installed a photovoltaic power generation system at the Kyoto Plant
Steep rise in the prices of Shin-Kyoto Plant commenced integrated production of corrugated board/boxes and
crude oil and other resources folding cartons after merger of the Kyoto and Katsura plants
Global financial crisis Rengos 100th anniversary
Global recession Made Nihon Matai Co., Ltd. a group affiliate
World Expo 2010 New paper mill, a joint venture in Vietnam, begins full-scale operation
Shanghai Completed construction of the Fukushima-Yabuki Plant that cuts CO2 emissions by 40%,
Great East Japan Earthquake compared to its predecessor
Abenomics Completed construction of the Shin-Sendai Plant in about a year after its predecessor, the
Sendai Plant, suffered extensive damage in the Great East Japan Earthquake
Developed Delta Fulte, a new standard for corrugated board
Made Marsol Holdings Co., Ltd. (merged with Nihon Matai) a group affiliate
Completed construction of the Shin-Nagoya Plantwhich features one of Japans largest
seismically isolated automated warehousesin Kasugai-shi, Aichi Prefecture
Completed PM8 for linerboard production at Marusan Paper Mfg.
34 35
Corporate Profile
Central Laboratory
Central Laboratory (Fukui)
Packaging Technical Department, Tokyo
Packaging Technical Department, Osaka
Shanghai Packaging Technical Center
Paper mills: 2 Corrugated packaging/Folding cartons: 39 Flexible packaging/Heavy duty packaging: 4 Other: 19
Shanghai Office: No. 1111, Jinxiang Road, Jinqiao Export Processing Zone, Shanghai, China 201206 Tel: +86-21-5032-8030
January 2016
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