FMEA

Process

Type/Model/Fabrication/Load: Item Code:

Beer making (based on Indian Pale Ale) 5% IPA
Revision State:

FMEA/Process Step: Item Code:

Complete beer brewing process
Revision State:

Effects S C Failure Mode Causes

Process Element: Sterilisation
Function: Sterilise all of the equipment and then rinse with clean water and allo
[5% Indian Pale Ale Beer] 8 Equipment is [Instructions]
40 pints of beer is scapped
not sterilised Ambiguous
methodolo-
[5% Indian Pale Ale Beer] 9 gy
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 7
Beer taste has a bitterness
to it
[5% Indian Pale Ale Beer] 9 [Instructions]
Beer is too gaseous (bad) Metric / imperial

[5% Indian Pale Ale Beer] 9 weights and

volumes
Beer aroma is poor (e.g. not specified
(including
vinegary) U.S. imperial)
[5% Indian Pale Ale Beer] 8
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 7
 7
Beer is cloudy/hazy

[Brewer]
Fails to sterilise
container

used to carry
water

[Brewer]
Does not wash
hands
beforehand
[Instructions]
Insufficient
detail about
alternative
ingredients
(does & don'ts)

[Steriliser]
insufficent
concentra-
tion / ratios

[Home]
Poor air quality
(micro
organisms
present)
[Brewer]
Washes out
sterilising flu-
id too early
 [Water]
Domestic
supply quality
is contaminated
(micro

organisms
present)

[5% Indian Pale Ale Beer] 8 Steriliser not [Brewer]

ful-
Beer tastes of detergent ly rinsed Does not rinse
from equip-
[5% Indian Pale Ale Beer] 8 equipment ment properly
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 8 [Brewer]
40 pints of beer is scapped Forgets to rinse
equip-
ment properly

Process Element: Preparing the Wort

Characteristics: Place Malt & Hops container into warm water for a time of >= 5
[5% Indian Pale Ale Beer] 6 Malt & Hops [Instructions]
Brewing process takes not warmed Ambiguous
methodolo-
longer than required sufficiently gy
[5% Indian Pale Ale Beer] 7
Beer is watery

[5% Indian Pale Ale Beer] 6

Alcohol content is not as
 6

per product description [Kettle]

Thermostat
failure
[Brewer]
Impatientience /
care-
lessness or
inexperience

Characteristics: Add boiling water to the fermentation bucket = 5 litres +1

[5% Indian Pale Ale Beer] 6 Excessive [Instructions]
boil-
Brewing process takes ing water Metric / imperial

longer than required added weights and

volumes
not specified
(including
U.S. imperial)

[Fermentation
Bucket &
lid]
Volume
measurements
are illegible

[5% Indian Pale Ale Beer] 6 Insufficient [Instructions]

boil-
 6

Brewing process takes ing water Metric / imperial

longer than required added weights and

volumes
not specified
(including
U.S. imperial)

[Fermentation
Bucket &
lid]
Volume
measurements
are illegible

[Brewer]
Impatientience /
care-
lessness or
inexperience

[5% Indian Pale Ale Beer] 7 Water added [Brewer]

Beer taste has a bitterness is not at boil- Impatientience /

care-
to it ing point lessness or
inexperience
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7
Beer is cloudy/hazy

[5% Indian Pale Ale Beer] 8

Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8 [Brewer]
40 pints of beer is scapped Omits a stage

Characteristics: Add the ingredients to the fermentation bucket = 1 kg beer enh

1.8kg Malt & Hops
[5% Indian Pale Ale Beer] 5 Excessive [Scales]
Beer is too gaseous quantity of Batteries are
sug- flat
[5% Indian Pale Ale Beer] 7 ar
Beer tastes yeasty

[5% Indian Pale Ale Beer] 7 [Instructions]

Beer is cloudy/hazy Ambiguous
methodolo-
[5% Indian Pale Ale Beer] 6 gy
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer] 4
Beer is too sweet
[5% Indian Pale Ale Beer] 6 [Brewer]
Party goers are inebriat- Adds more
sugar than
ed to early in the night required

[Instructions]
Insufficient
detail about
alternative
ingredients
(does & don'ts)

[Brewer]
Incorrect type
of sugar
used (e.g.
brown sugar /
Muscovado)

[Scales]
Out of
calibration

[Instructions]
Metric / imperial

weights and
volumes
not specified
(including
U.S. imperial)

[Brewer]
 Impatientience /
care-
lessness or
inexperience

[5% Indian Pale Ale Beer] 6 Incorrect [Brewer]

ingre-
Beer tastes caramelly/ dients added Incorrect type
of sugar
malty used (e.g.
brown sugar /
[5% Indian Pale Ale Beer] 7 Muscovado)
Beer is cloudy/hazy

[5% Indian Pale Ale Beer] 5

Beer is too gaseous

[5% Indian Pale Ale Beer] 6

Alcohol content is not as
per product description
[5% Indian Pale Ale Beer] 4 [Instructions]
Beer is too sweet Insufficient
detail about
[5% Indian Pale Ale Beer] 6 alternative
ingredients
Brewing process takes (does & don'ts)

longer than required

[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped
[5% Indian Pale Ale Beer] 8 [Brewer]
Beer is not ready for Impatientience /
care-
 8

Gavin's 40th birthday party lessness or

inexperience

[Brewer]
Experimentatio
n with
process (Brewer
has a
'good' idea!)

[5% Indian Pale Ale Beer] 6 Insufficient [Instructions]

Alcohol content is not as quantity of Ambiguous
methodolo-
per product description Malt & Hops gy
[5% Indian Pale Ale Beer] 7
Beer is watery

[Brewer]
 Fails to rinse
out Malt &
Hops container

[Brewer]
Impatientience /
care-
lessness or
inexperience

[5% Indian Pale Ale Beer] 6 Insufficient [Instructions]

Beer is flat quantity of Ambiguous
sug- methodolo-
[5% Indian Pale Ale Beer] 7 ar gy
Beer is watery

[5% Indian Pale Ale Beer] 6

Insufficient alcoholic bev-
erages for the party goers [Scales]
Batteries are
flat

[Brewer]
Incorrect type
of sugar
used (e.g.
brown sugar /
Muscovado)
 [Scales]
Out of
calibration

[Instructions]
Metric / imperial

weights and
volumes
not specified
(including
U.S. imperial)

[Brewer]
Impatientience /
care-
lessness or
inexperience

[5% Indian Pale Ale Beer] 8 Sugar [Brewer]

Beer is not ready for omitted Omits a stage
Gavin's 40th birthday party
 omitted

[5% Indian Pale Ale Beer] 7 Wort is [Brewer]

contami-
Beer taste has a bitterness nation Fails to cover
the wort
to it
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Instructions]
Beer is cloudy/hazy Ambiguous
methodolo-
[5% Indian Pale Ale Beer] 8 gy
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 9 [Fermentation
Bucket &
Beer is too gaseous (bad) lid]
Bacterial
contamination
[5% Indian Pale Ale Beer] 8 present
40 pints of beer is scapped
[Malt & Hops]
Bacterial
contamination
present

[Scales]
Bacterial
contamination
present

[Brewer]
Does not wash
hands
beforehand
[Home]
Poor air quality
(micro
organisms
present)
[Sugar]
Bacterial
contamination
present

[Brewer]
Washes out
sterilising flu-
id too early

[Brewer]
Impatientience /
care-
lessness or
inexperience

[Spoon]
Bacterial
contamination
present
 [Malt & Hops]
Poor quality
product /
batch

Function: Mix contents until ingredients are dissolved

[5% Indian Pale Ale Beer] 6 Ingredients [Brewer]
Beer is flat mixing not Impatientience /
care-
[5% Indian Pale Ale Beer] 6 mixed to a lessness or
solu- inexperience
Brewing process takes ble state
longer than required
[5% Indian Pale Ale Beer] 7
Beer is watery

[Spoon]
Insufficient
length

[Brewer]
Omits a stage

[5% Indian Pale Ale Beer] 7 Wort is [Brewer]

contami-
Beer taste has a bitterness nation Does not wash
hands
 7

to it beforehand
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Instructions]
Beer is cloudy/hazy Ambiguous
methodolo-
[5% Indian Pale Ale Beer] 8 gy
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 9 [Home]
Beer is too gaseous (bad) Poor air quality
(micro
[5% Indian Pale Ale Beer] 8 organisms
present)
40 pints of beer is scapped [Spoon]
Bacterial
contamination
present

Characteristics: Fill the fermentation bucket to the correct volume = 40 pints

[5% Indian Pale Ale Beer]
Insufficient alcoholic bev-
erages for the party goers
[5% Indian Pale Ale Beer]
Beer is too gaseous
6 Insufficient [Brewer]
water added Experimentatio
n with
process (Brewer
has a
5 'good' idea!)

[5% Indian Pale Ale Beer] 6

Party goers are inebriat-
ed to early in the night

[5% Indian Pale Ale Beer] 4

Beer is too sweet
[5% Indian Pale Ale Beer] 6
Beer tastes caramelly/
 6

malty

[Fermentation
Bucket &
lid]
Volume
measurements
are illegible

[Instructions]
Metric / imperial

weights and
volumes
not specified
(including
U.S. imperial)

[Brewer]
Impatientience /
care-
lessness or
inexperience

[Fermentation
Bucket &
lid]
 Insufficient
capacity

[5% Indian Pale Ale Beer] 7 Wort is [Instructions]

contami-
Beer taste has a bitterness nation Ambiguous
methodolo-
to it gy
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7
Beer is cloudy/hazy
[5% Indian Pale Ale Beer] 8 [Brewer]
Beer is not ready for Fails to sterilise
container

Gavin's 40th birthday party used to carry

water
[5% Indian Pale Ale Beer] 9
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 9 [Brewer]
Beer is too gaseous (bad) Does not wash
hands
[5% Indian Pale Ale Beer] 8 beforehand
40 pints of beer is scapped [Home]
Poor air quality
(micro
organisms
present)
[Water]
Domestic
supply quality
is contaminated
(micro

organisms
present)
 [Brewer]
Impatientience /
care-
lessness or
inexperience

Function: Cover fermentation bucket and insert airlock whilst temperature settl
[5% Indian Pale Ale Beer] 7 Wort is [Fermentation
contami- Bucket &
Beer taste has a bitterness nation lid]
to it Bacterial
contamination
[5% Indian Pale Ale Beer] 9 present
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Airlock]
Beer is cloudy/hazy Airlock or fluid
content is
[5% Indian Pale Ale Beer] 8 contaminated
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9 [Brewer]
Beer makes the party Impatientience /
care-
goers unwell lessness or
inexperience
[5% Indian Pale Ale Beer] 9
 9
Beer is too gaseous (bad)

[5% Indian Pale Ale Beer] 8

40 pints of beer is scapped

[Fermentation
Bucket &
lid]
Plastic fatigue
(cracks /
orange peel)

[Brewer]
Omits a stage

[Thermometer]
Bacterial
contamination
present

Process Element: Add yeast

Characteristics: Mix the yeast into the wort at a specified temperature = 22 Cen
[5% Indian Pale Ale Beer] 8 Yeast omitted [Brewer]
Beer is not ready for Impatientience /
care-
Gavin's 40th birthday party lessness or
inexperience
[5% Indian Pale Ale Beer] 6
Brewing process takes
longer than required
 [Brewer]
Omits a stage

[5% Indian Pale Ale Beer] 7 Yeast added [Instructions]

Beer is watery when wort is Ambiguous

methodolo-
[5% Indian Pale Ale Beer] 6 too hot gy
Beer is flat

[5% Indian Pale Ale Beer] 6

Brewing process takes
longer than required
[5% Indian Pale Ale Beer] 6 [Instructions]
Alcohol content is not as Metric / imperial

per product description weights and

volumes
[5% Indian Pale Ale Beer] 8 not specified
(including
40 pints of beer is scapped U.S. imperial)
[5% Indian Pale Ale Beer] 8
Airlock does not bubble
during the fermentation
[5% Indian Pale Ale Beer] 8
yeast is killed

[Brewer]
Impatientience /
care-
lessness or
inexperience
 [Thermometer]
Out of
calibration

[5% Indian Pale Ale Beer] 6 Yeat not [Instructions]

Brewing process takes mixed to a Ambiguous
solu- methodolo-
longer than required ble state gy

[Brewer]
Omits a stage

[Brewer]
Impatientience /
care-
lessness or
inexperience

[5% Indian Pale Ale Beer] 6 Yeast added [Brewer]

 6

Brewing process takes when wort is Impatientience /

care-
longer than required too cold lessness or
inexperience

[5% Indian Pale Ale Beer] 7 Wort is [Spoon]

contami-
Beer taste has a bitterness nation Bacterial
contamination
to it present
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Home]
Beer is cloudy/hazy Poor air quality
(micro
[5% Indian Pale Ale Beer] 8 organisms
present)
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9 [Thermometer]
Beer makes the party Bacterial
contamination
goers unwell present
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8 [Brewer]
40 pints of beer is scapped Does not wash
hands
beforehand
Function: Cover fermentation bucket and insert airlock
[5% Indian Pale Ale Beer] 7 Airlock is not [Brewer]
 7

Beer taste has a bitterness inserted into Impatientience /

lid care-
to it lessness or
inexperience
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7
Beer is cloudy/hazy

[5% Indian Pale Ale Beer] 8

Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8 [Brewer]
40 pints of beer is scapped Omits a stage
[5% Indian Pale Ale Beer] 8
Airlock does not bubble
during the fermentation

[5% Indian Pale Ale Beer] 7 Beer is [Airlock]

contami-
Beer taste has a bitterness nated Airlock or fluid
content is
to it contaminated
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Fermentation
Bucket &
Beer is cloudy/hazy lid]
Bacterial
contamination
[5% Indian Pale Ale Beer] 8 present
Beer is not ready for
 8

Gavin's 40th birthday party

[5% Indian Pale Ale Beer] 9 [Brewer]
Beer makes the party Does not wash
hands
goers unwell beforehand
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped
[5% Indian Pale Ale Beer] 8 Lid is not [Brewer]
fully
Airlock does not bubble sealed / Impatientience /
care-
during the fermentation pushed home lessness or
inexperience

Process Element: Primary Fermentation

Characteristics: Beer is allowed to ferment for = 6 days 2
[5% Indian Pale Ale Beer] 7 Beer is [Fermentation
contami- Bucket &
Beer taste has a bitterness nated lid]
to it Plastic fatigue
(cracks /
[5% Indian Pale Ale Beer] 9 orange peel)
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Airlock]
Beer is cloudy/hazy Airlock or fluid
content is
[5% Indian Pale Ale Beer] 8 contaminated
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9
 9
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped
[5% Indian Pale Ale Beer] 6 Beer leakage [Fermentation
Bucket &
Insufficient alcoholic bev- lid]
erages for the party goers Plastic fatigue
(cracks /
[5% Indian Pale Ale Beer] 8 orange peel)
40 pints of beer is scapped
[Home]
Shelf strength
in airing
cupboard is
inadequate
[5% Indian Pale Ale Beer] 8 Fermentation [Brewer]

Beer is not ready for does not Uses only

boiling water
Gavin's 40th birthday party occur (no when preparing
bub- the wort

[5% Indian Pale Ale Beer] 8 bles exit air-

40 pints of beer is scapped lock)

[Water]
Domestic
supply quality
is contaminated
(micro

organisms
present)
[Water]
Domestic
supply quality
is contaminated
(chlo-

rine content)

[Home]
Ambient
temperature is
too low /
incorrect prox-
imity to heat
source

[Home]
Ambient
temperature is
too high /
incorrect prox-
imity to heat
source

[Yeast]
 Past best before
date

[5% Indian Pale Ale Beer] 6 Fermentation [Instructions]

Alcohol content is not as process Ambiguous

methodolo-
per product description stopped too gy
[5% Indian Pale Ale Beer] 7 early
Beer is cloudy/hazy

[5% Indian Pale Ale Beer] 6

Beer tastes caramelly/
malty
[5% Indian Pale Ale Beer]
Beer tastes yeasty
[5% Indian Pale Ale Beer]
Beer is too sweet
7 [Brewer]
Impatientience /
care-
4 lessness or
inexperience

[5% Indian Pale Ale Beer] 5

Beer is too gaseous

Characteristics: Beer is allowed to ferment in constistent temperature of = 20-2

[5% Indian Pale Ale Beer] 6 Temperature [Home]

Beer is flat fluctuations Location is

close to
[5% Indian Pale Ale Beer] 4 draughts / UV
light source
Beer is too sweet
[5% Indian Pale Ale Beer] 7
Beer taste has a bitterness
to it
[5% Indian Pale Ale Beer] 6
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer] 8 [Instructions]
40 pints of beer is scapped Ambiguous
methodolo-
[5% Indian Pale Ale Beer] 8 gy
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 8
yeast is killed
[5% Indian Pale Ale Beer] 8 Temperature [Home]
is
Beer is not ready for too high Ambient
temperature is
Gavin's 40th birthday party too high /
incorrect prox-
[5% Indian Pale Ale Beer] 8 imity to heat
source
40 pints of beer is scapped
[5% Indian Pale Ale Beer] 8
yeast is killed

[Instructions]
Ambiguous
methodolo-
 gy

[5% Indian Pale Ale Beer] 6 Temperature [Home]

is
Brewing process takes too low Ambient
temperature is
longer than required too low /
incorrect prox-
[5% Indian Pale Ale Beer] 8 imity to heat
source
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 8
Airlock does not bubble
during the fermentation

[Instructions]
Ambiguous
methodolo-
gy

Process Element: Keg Fermentation

Function: Syphon the fermenting beer into a keg avoiding the sediment
[5% Indian Pale Ale Beer] 7 Beer is [Syphon]
contami-
Beer taste has a bitterness nated Bacterial
contamination
to it present
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Home]
Beer is cloudy/hazy Poor air quality
(micro
[5% Indian Pale Ale Beer] 8 organisms
present)
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9 [Brewer]
Beer makes the party Does not wash
hands
goers unwell beforehand
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8 [Keg]
40 pints of beer is scapped Plastic fatigue
(cracks /
orange peel)

[Keg]
Bacterial
contamination
present

[5% Indian Pale Ale Beer] 6 Beer spillage [Brewer]

Insufficient alcoholic bev- Impatientience /
care-
erages for the party goers lessness or
inexperience
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped

[Syphon]
Insufficient
length
 [Syphon]
Multi-section
product
[Keg]
Insufficient
capacity

[5% Indian Pale Ale Beer] 7 Excess sedi- [Brewer]

Beer is cloudy/hazy ment Impatientience /
decanted care-
[5% Indian Pale Ale Beer] 4 lessness or
inexperience
Party goers have 'wind'
the next day

[Instructions]
Ambiguous
methodolo-
gy

Characteristics: Add additional ingredients = 150 g 30g

[5% Indian Pale Ale Beer] 7 Beer is [Keg]
contami-
Beer taste has a bitterness nated Bacterial
contamination
to it present
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
 9

vinegary)
[5% Indian Pale Ale Beer] 7 [Scales]
Beer is cloudy/hazy Bacterial
contamination
[5% Indian Pale Ale Beer] 8 present
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9 [Sugar]
Beer makes the party Bacterial
contamination
goers unwell present
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped

[Spoon]
Bacterial
contamination
present

[Brewer]
Does not wash
hands
beforehand
[5% Indian Pale Ale Beer] 5 Excessive [Instructions]
Beer is too gaseous quantity of Metric / imperial
sug-
[5% Indian Pale Ale Beer] 6 ar weights and
volumes
Alcohol content is not as not specified
(including
per product description U.S. imperial)
[5% Indian Pale Ale Beer] 4
Beer is too sweet
[5% Indian Pale Ale Beer] 6
Party goers are inebriat-
ed to early in the night
[5% Indian Pale Ale Beer] 7 [Brewer]
Beer is cloudy/hazy Impatientience /
care-
[5% Indian Pale Ale Beer] 6 lessness or
inexperience
Brewing process takes
longer than required

[Brewer]
Adds more
sugar than
required

[Instructions]
Ambiguous
methodolo-
gy

[Scales]
Out of
calibration

[Scales]
Batteries are
flat
[5% Indian Pale Ale Beer] 5 Incorrect [Brewer]
ingre-
Beer is too gaseous dients added Incorrect type
of sugar
[5% Indian Pale Ale Beer] 6 used (e.g.
brown sugar /
Alcohol content is not as Muscovado)
per product description
[5% Indian Pale Ale Beer] 4
Beer is too sweet

[5% Indian Pale Ale Beer] 6

Beer tastes caramelly/
malty
[5% Indian Pale Ale Beer] 6
Party goers are inebriat-
ed to early in the night
[5% Indian Pale Ale Beer] 6 Insufficient [Brewer]
Beer is flat quantity of Experimentatio
sug- n with
[5% Indian Pale Ale Beer] 6 ar process (Brewer
has a
Alcohol content is not as 'good' idea!)
per product description
[5% Indian Pale Ale Beer] 7
Beer is watery

[Brewer]
Omits a stage
[Instructions]
Metric / imperial

weights and
volumes
not specified
(including
U.S. imperial)

[Brewer]
Impatientience /
care-
lessness or
inexperience

[Instructions]
Insufficient
detail about
alternative
ingredients
(does & don'ts)

[Instructions]
Ambiguous
methodolo-
gy
[5% Indian Pale Ale Beer] 6 Sugar [Brewer]
Beer is flat omitted Impatientience /
care-
[5% Indian Pale Ale Beer] 7 lessness or
inexperience
Beer is watery

[5% Indian Pale Ale Beer] 6

Alcohol content is not as
per product description

Characteristics: Beer is allowed to ferment for = 7 days +6

[5% Indian Pale Ale Beer] 7 Beer is [Keg]
contami-
Beer taste has a bitterness nated Bacterial
contamination
to it present
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7
Beer is cloudy/hazy
[5% Indian Pale Ale Beer] 8
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped
[5% Indian Pale Ale Beer] 6 Beer leakage [Keg]
 6 Beer leakage
Insufficient alcoholic bev- Plastic fatigue
(cracks /
erages for the party goers orange peel)
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped
[Keg]
Insufficient
capacity

[5% Indian Pale Ale Beer] 7 Fermentation [Brewer]

Beer is cloudy/hazy process Impatientience /

care-
[5% Indian Pale Ale Beer] 6 stopped too lessness or
inexperience
Alcohol content is not as early
per product description
[5% Indian Pale Ale Beer] 4
Beer is too sweet

[5% Indian Pale Ale Beer] 7

Beer tastes yeasty
[5% Indian Pale Ale Beer] 4
Party goers have 'wind'
the next day
[Instructions]
Ambiguous
methodolo-
gy

[Brewer]
Experimentatio
n with
process (Brewer
has a
 'good' idea!)

[Yeast]
Insufficient
resistance to
high alcohol
content

Characteristics: Beer is allowed to ferment in constistent temperature of = 20-2

[5% Indian Pale Ale Beer] 7 Temperature [Home]
is
Beer is cloudy/hazy too low Ambient
temperature is
[5% Indian Pale Ale Beer] 6 too low /
incorrect prox-
Alcohol content is not as imity to heat
source
per product description
[5% Indian Pale Ale Beer] 4
Beer is too sweet

[5% Indian Pale Ale Beer] 7

Beer tastes yeasty
[5% Indian Pale Ale Beer] 4
Party goers have 'wind'
 4

the next day

[5% Indian Pale Ale Beer] 4 Temperature [Instructions]
is
Beer is too sweet too high Metric / imperial

[5% Indian Pale Ale Beer] 6 weights and

volumes
Alcohol content is not as not specified
(including
per product description U.S. imperial)
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped
[5% Indian Pale Ale Beer] 7
Beer is cloudy/hazy

[5% Indian Pale Ale Beer] 8 [Home]

yeast is killed Ambient
temperature is
too high /
incorrect prox-
imity to heat
source

[Instructions]
Ambiguous
methodolo-
gy

[5% Indian Pale Ale Beer] 6 Temperature [Brewer]

Beer is flat fluctuations Impatientience /

care-
[5% Indian Pale Ale Beer] 4 lessness or
inexperience
Beer is too sweet

[5% Indian Pale Ale Beer] 7

Beer taste has a bitterness
to it

[5% Indian Pale Ale Beer] 6

Alcohol content is not as
per product description
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped
[5% Indian Pale Ale Beer] 8
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 8 [Home]
yeast is killed Excessive
variations in
the ambient
temperature

[Instructions]
Ambiguous
methodolo-
gy
 FMEA
Process

Responsible:

Company:

Responsible:

Company:

Preventive Action O Detection Action D RPN

h clean water and allow to dry

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 54

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 36

ingredients and re-read at

each stage of the

Shop owner / supplier brewing process
advice

Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013

Instructions clearly express 3 none 10 270

that all equipment needs to

be sterilised
Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 5 90

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Quantity is specified in the 3 Sterilising solution 4 108

instructions has a strong smell

Instructions specify imperial
and metric weights and vol-
umes
Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Instructions clearly express 3 Sterilising solution 2 54

that all equipment needs to has a strong smell
 3 2 54

be sterilised
Initial State: 13/03/2013
Water quality is assured by 2 none 10 180

water board

Revision State: 20/03/2013

2 Beer clarity and 8 {144

smell are checked }
during the sec-
onadary fermenta-
tion stage

Initial State: 13/03/2013

Instructions clearly express 3 Sterilising solution 2 48

that all equipment needs to has a strong smell
be sterilised
Initial State: 13/03/2013
Instructions clearly express 2 Sterilising solution 2 32

that all equipment needs to has a strong smell

be sterilised
Past experiences with simi-
lar brew kits that are being
drank with gusto!

ater for a time of >= 5 mins +5

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
 Initial State: 13/03/2013
TPM on all devices 2 Visual inspection 1 14

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

cket = 5 litres +1
Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 24

ingredients and re-read at

Shop owner / supplier each stage of the

advice brewing process
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 2 12

chased (JIT)
Initial State: 13/03/2013
Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 24

ingredients and re-read at

Shop owner / supplier each stage of the

advice brewing process
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 2 12

chased (JIT)
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 180

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {90}
the instructions

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

lar brew kits that are being
drank with gusto!
 3 none 10 270

Instructions supplied with

each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

3 Regular referal to 5 {135

the instructions }

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 189
lar brew kits that are being will be affected
drank with gusto! (detection post
process)
bucket = 1 kg beer enhancer (sugar)

Initial State: 13/03/2013

Alternative scales available 4 Scales clearly dis- 1 28

play a battery lev-
el symbol
Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013

Ingredients and quantities 5 Electronic scales 1 35

are specified in the instruc- within accurate to
tions 0.25g
Initial State: 13/03/2013
Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 5 70

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Ingredients and quantities 2 Sugar packaging 1 14

are specified in the instruc- is clearly labelled

tions
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013
TPM on all devices 3 1 standard bag of 3 63

white cane sugar

should weigh
approx. 1kg (Gold
Digital scales used sample)
Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 28

ingredients and re-read at

Shop owner / supplier each stage of the

advice brewing process
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

Initial State: 13/03/2013

Ingredients and quantities 2 Sugar packaging 1 16

are specified in the instruc- is clearly labelled
tions
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Shop owner / supplier
advice

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 5 80

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {120
the instructions }

Initial State: 13/03/2013

Past experiences with simi- 5 none 10 400

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
5 Smell & clarity 6 {240
checks - small }
glass poured
before 6 days into
final fermentation
process

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Initial State: 13/03/2013

Instructions include special 2 Visual inspection 2 28

care points
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Alternative scales available 4 Scales clearly dis- 1 28

play a battery lev-

el symbol
Initial State: 13/03/2013
Ingredients and quantities 2 Sugar packaging 1 14

are specified in the instruc- is clearly labelled

tions
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013
TPM on all devices 3 1 standard bag of 3 63

white cane sugar

should weigh
approx. 1kg (Gold
Digital scales used sample)
Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 28

ingredients and re-read at

Shop owner / supplier each stage of the

advice brewing process
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 168

lar brew kits that are being will be affected
drank with gusto! (detection post
 3 7 168

process)
Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 54

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points
Initial State: 13/03/2013
Shop owner / supplier 2 none 10 180

advice
Use of good quality brew kit
ingredients
Basic hygiene practice
Mixed with boiling water to
ensure sterility
Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points
Initial State: 13/03/2013
Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Shop owner / supplier 2 none 10 180

advice
Use of good quality brew kit
ingredients
Mixed with boiling water to
ensure sterility
Basic hygiene practice
Initial State: 13/03/2013

Instructions clearly express 3 Sterilising solution 2 54

that all equipment needs to has a strong smell
be sterilised
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 270

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {135
the instructions }

Initial State: 13/03/2013

Instructions include special 2 none 10 180

 2 none 10 180
care points
Initial State: 13/03/2013
Shop owner / supplier 2 none 10 180

advice
Use of good quality brew kit
ingredients
Past experiences with simi-
lar brew kits that are being
drank with gusto!

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

Initial State: 13/03/2013

Shop owner / supplier 1 Cannot complete 1 7

advice and move on to

next operation
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 147
lar brew kits that are being will be affected
drank with gusto! (detection post
process)
Initial State: 13/03/2013
 Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 54

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points
t volume = 40 pints
Initial State: 13/03/2013

Past experiences with simi- 5 none 10 300

lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

5 Smell & clarity 6 {180

checks - small }
 5 6 {180
}
glass poured
before 6 days into
final fermentation
process

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 2 12

chased (JIT)
Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 24

ingredients and re-read at

Shop owner / supplier each stage of the

advice brewing process
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 180

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {90}
the instructions

Initial State: 13/03/2013

Past experiences with simi- 2 Visual inspection 1 12

 2 Visual inspection 1 12
lar brew kits that are being

drank with gusto!

Shop owner / supplier
advice
Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 54

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013

Instructions clearly express 3 none 10 270

that all equipment needs to
be sterilised
Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Water quality is assured by 2 none 10 180

water board

Revision State: 20/03/2013

 2 Beer clarity and 8 {144
smell are checked }
during the sec-
onadary fermenta-
tion stage

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {135
the instructions }

hilst temperature settles

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Instructions include special 2 Visual inspection 5 90

care points

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

 3 none 10 270
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {135
the instructions }

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 45

chased (JIT)
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 189
lar brew kits that are being will be affected
drank with gusto! (detection post
process)
Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

temperature = 22 Centigrade 5C
Initial State: 13/03/2013

Past experiences with simi- 3 none 10 240

lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {120
the instructions }

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 168
lar brew kits that are being will be affected
drank with gusto! (detection post
process)
Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 32

ingredients and re-read at

Shop owner / supplier each stage of the
advice brewing process

Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {120
the instructions }

Initial State: 13/03/2013

Mechanical thermometer 2 Visual inspection 3 48

used
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 36

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 126
lar brew kits that are being will be affected
drank with gusto! (detection post
process)
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 180

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {90}
the instructions

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 180

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {90}
the instructions

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points
Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

3 Regular referal to 5 {135

the instructions }

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 189

lar brew kits that are being will be affected
drank with gusto! (detection post
process)
Initial State: 13/03/2013

Instructions include special 2 Visual inspection 5 90

care points

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points
 2 none 10 180

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {120
the instructions }

2
Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 45

chased (JIT)

Initial State: 13/03/2013

Instructions include special 2 Visual inspection 5 90

care points
 2 Visual inspection 5 90

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 40

chased (JIT)
Initial State: 13/03/2013

Office floor used instead 1 none 1 8

Initial State: 13/03/2013

Cost and time limitations 1 Primary fermenta- 7 56

tion will be imped-
ed / airlock does
not bubble
Initial State: 13/03/2013
Water quality is assured by 2 none 10 160

water board

Revision State: 20/03/2013

2 Beer clarity and 8 {128

smell are checked }
during the sec-
onadary fermenta-
 2 8 {128
}

tion stage

Initial State: 13/03/2013

Water quality is assured by 2 Water Chlorination 2 32

water board can be smelt from
the tap (US
tap=faucet)
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
teenage son want
Home is in the UK, which is to shower)
unlikely to lead to excessive-
ly high temperatures
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
teenage son want
Warm floor space in office to shower)
has been assigned (loca-
tion where the cat usually
sleeps!)
Initial State: 13/03/2013
 Use of good quality brew kit 2 none 10 160

ingredients
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Revision State: 20/03/2013
2 Visual inspection 2 32
Audible sounds of
bubbles exiting the
airlock expected
within 24 hours
Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

temperature of = 20-25C
Initial State: 13/03/2013

Home is double glazed 1 Climate supervisor 3 24

(wife)
Controlled environment

fermentation bucket is cov-

ered

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi-
lar brew kits that are being
drank with gusto!
Warm floor space in office
has been assigned (loca-
tion where the cat usually
sleeps!)
Initial State: 13/03/2013
Use of good quality brew kit
Lack of hot domes-
tic water supply (dis-
covered when
teenage son want
to shower)
2 Instructions are 3 48
 2 3 48

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
teenage son want
Home is in the UK, which is to shower)
unlikely to lead to excessive-
ly high temperatures
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice

the sediment
Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 45

chased (JIT)
Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points
Initial State: 13/03/2013

Past experiences with simi- 3 none 10 240

lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {120
the instructions }

Initial State: 13/03/2013

Shop owner / supplier 1 Cannot complete 1 8

advice and move on to

next operation
Initial State: 13/03/2013
Compression fit at joint 3 Visual inspection 2 48

Initial State: 13/03/2013

Past experiences with simi- 2 Visual inspection 1 16

lar brew kits that are being

drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points
 2 none 10 180

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Shop owner / supplier 2 none 10 180

advice
Use of good quality brew kit
ingredients
Mixed with boiling water to
ensure sterility
Basic hygiene practice
Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points
Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 28

ingredients and re-read at

each stage of the

Shop owner / supplier brewing process
advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

Initial State: 13/03/2013

Ingredients and quantities 5 Electronic scales 1 35

are specified in the instruc- within accurate to
tions 0.25g
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
TPM on all devices 3 1 standard bag of 3 63

white cane sugar

should weigh
approx. 1kg (Gold
Digital scales used sample)
Initial State: 13/03/2013
Alternative scales available 4 Scales clearly dis- 1 28

play a battery lev-

el symbol
Initial State: 13/03/2013

Ingredients and quantities 2 Sugar packaging 1 12

are specified in the instruc- is clearly labelled

tions
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Shop owner / supplier
advice

Initial State: 13/03/2013

Past experiences with simi- 5 none 10 350

lar brew kits that are being

drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
5 Smell & clarity 6 {210
checks - small }
glass poured
before 6 days into
final fermentation
process

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 147
lar brew kits that are being will be affected
drank with gusto! (detection post
 3 7 147

process)
Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 28

ingredients and re-read at

Shop owner / supplier each stage of the

advice brewing process
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 5 70

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly

 2 3 42

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5 {105
the instructions }

6
Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 40

chased (JIT)
Initial State: 13/03/2013
Past experiences with simi- 2 Visual inspection 1 16

lar brew kits that are being

drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

3 Regular referal to 5 {105

the instructions }

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Past experiences with simi- 5 none 10 350

lar brew kits that are being

 5 none 10 350

drank with gusto!

Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
5 Smell & clarity 6 {210
checks - small }
glass poured
before 6 days into
final fermentation
process

Initial State: 13/03/2013

Shop owner / supplier 3 none 10 210

advice

Use of good quality brew kit

ingredients
Past experiences with simi-
lar brew kits that are being
drank with gusto!
temperature of = 20-25C
Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 42

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
Home is in the UK, which is teenage son want
unlikely to lead to excessive- to shower)
ly high temperatures
Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 32

ingredients and re-read at

each stage of the

Shop owner / supplier brewing process
advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
teenage son want
Warm floor space in office to shower)
has been assigned (loca-
tion where the cat usually
sleeps!)
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

3 Regular referal to 5 {120

the instructions }

Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Lack of hot domes-

tic water supply (dis-
covered when
teenage son want
to shower)
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughly

before commenc-
Shop owner / supplier ing brewing
advice
 Number:1.1
Page:

Created:13/03/2013

Created:13/03/2013

Modified:13/03/2013

R/D
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

3/22/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

3/27/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

3/27/2013
in revision

Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

3/22/2013
in revision

Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
3/22/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
3/15/2013
completed

Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

3/27/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

3/27/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer

4/3/2013
in revision