ZXSDR R8862A

()_R1.0_CH_EN

ZXSDR R8862AQuick Installation Guide

(for Indonesias Sinar Mas) _R1.0_CH_EN
 Contents

:R1.0

FDDLTE20150212R8862A
:20151-02-12 1 Overview .......................................................................................................... 3
:CL 1.1 Physical Indices ................................................................................ 3
1.2 Mounting Manners.......................................................................... 3
Version No.: R1.0 2 Installation Tools..................................................................................... 5
Document No.: 3.R8862A R8862A Installation ............................................................................ 6
FDDLTE20150212R8862A 3.1 Installing a R8862A on a Wall ........................................................ 6
Release date: 20151-02-12 3.2 1~2 R8862A Installing 1-2 R8862As on a Pole ....... 7
Produced by: 3.3 3 R8862A Installing 3 R8862As on a Pole ....... 10
CL Product Support Team
3.4 R8862A Installing a R8862A on a Gantry ......................... 11
4 Cable Connection ................................................................................. 14
4.1 R8862A R8862A Ports ............................................................. 14
4.2 Connecting Cables of R8862A ......................................................... 15
4.3ODCPD1/PIMAC Installing ODCPD1/PIMAC ............................................. 20
5 Waterproofing Outdoor Cables ........................... 24
5.1 RRU Installing Cold-Shrinkable Tube on the ANT
Port ......................................................................................................................... 24
5.2 1+3+3 1+3+3 Waterproofing Method..................................... 26
5.3 Selecting Positions for Grounding
Clamps .................................................................................................................... 28
6 Installation Check ................................................................................. 29
 1 Overview
1.1 Physical Indices

Item Specifications

Dimensions (Height * 425 mm 220 mm 133 mm
Width * Depth)
Weight < 15 kg
Typical
220 W (1.8G) 215W(2.1G)
Power Consumption

48 VDC (-37 V DC - -60V DC)
Rated Input Voltage

Operating -40 - +55
Temperature

5% - 100%
Operating Humidity

1.2 Mounting Manners

Wall-mounting One-on-One
Pole-mounting
 Three-on-One
Two-on-One Pole-mounting
Pole-mounting

RRU Gantry-mounting
 2 Installation Tools

Electrical punch drill Earth resistance tester Multimeter
Vacuum cleaner

Screwdriver Hex key wrench
Coaxial cable stripper
Power Strip

Hydraulic Crimper Wrench Cutter
Claw hammer

Pliers Spirit Level
Steel tape Crimper

Slip-proof glove Hacksaw
Safety helmet
Ladder
 3.R8862A R8862A Installation
3.1 Installing a R8862A on a Wall
2 2
4
In most cases, two expansion bolts are enough to fasten the mounting bracket, which should pass through the upper
two screw holes on the face of the bracket. However, if the R8862A is installed along a high-speed railway, in a tunnel
or in an earthquake prone zone, four expansion bolts are required.

2. 2 M10x100

1. 2~4
2. Place the mounting bracket on the wall. Then use two
1. Use an electrical punch drill to drill 2 or 4 holes on a M10x100 expansion bolts to pass through the upper
wall. And then fix the expansion bolts into the holes. two screw holes on the bracket and screw up the nuts
Use a vacuum cleaner to clean the dust while you to fasten the bracket on the wall, In placing the
are drilling holes bracket, make sure the arrow logo up.

4. RRU RRU
4. Fit the hangers of the RRU support into the grooves of
the mounting bracket.
3. 4 M6 RRU
R8862A
3. Use four M6 hexagon socket head bolts, with spring
washers and flat washers on, to fix the RRU support
on the back of R8862A.
5.

R8862A

5. Tighten the bolts on the RRU support.

The R8862A is mounted on the wall.

3.2 1~2 R8862A Installing 1-2 R8862As on a Pole

1 60
120mm90mm

90mm
2.
60mm~100mm
63mm~100mm

Note:
1. The range of the pole
diameter is 60 120
mm. If the diameter
90mm, use the pad on
the bolt; otherwise,
remove the pad.
2. The angle steel should
range from 60 mm to
100 mm; and the
channel steel should
range from 63 mm to
100 mm.

1.
1. Put the bolts of the mounting brackets through the
round installation holes of two mounting brackets.
2.

2. Place the two mounting brackets on a pole in a
back-to-back manner and put the fixed bolts into the
bolt grooves on the opposite brackets.

3. 90mm
Diameter > 90 mm
3.Tighten the bolts to fasten the mounting brackets on
the pole.

90mm
Diameter 90 mm
 5.
4. RRU RRU
4.Fit the hangers of the RRU support into the grooves of R8862
the mounting bracket.
5.Tighten the bolts on the RRU support.

The R8862A is mounted on the pole.

6. R8862A
6. This installation method allows one R8862A or two R8862As to be installed on one pole.
3.3 3 R8862A Installing 3 R8862As on a Pole

1. 3 R8862A 1 RRU
2. RRU 4 M6
1. To install three R8862As, one joined bracket is needed. a joined RRU R8862A
bracket is fastened on a pole in the same way as a mounting 2. Use four M6 hexagon socket head
bracket. bolts, with spring washers and flat
washers on, to fasten the RRU support
on one side of a R8862A.

Three R8862As are installed on one pole
3.4 R8862A Installing a R8862A on a Gantry
3.4.1 Assembling and Fastening a Gantry

1.
2.
3.
4. 1. 6
5. 1. Fasten a post on one side of the base with six screws,
3 and the other post on the opposite side.
1. Base
2. Post
3. Support
Plate 2 2
4. Beam
5. Screw

2. 4
2. Fasten the beam on the tops of the two posts with four
screws.

4.
3. 6 4 2
4. Fasten the copper ground strip on a lower place of 3. Fasten a support plate on each side of a post with six
one post with screws. screws.
5.

5. If the floor is made of cement, install the gantry on it

with four expansion bolts.

6. 4
6. If the floor is made of wood, install the gantry on it with
four wood screws.
The gantry is assembled and installed.
3.6.2 R8862A Installing a R8862A on the Gantry

1. 4 M8 2. 4 M10

1. Use four M8 bolts, with spring washers and flat 2. Use four M10 bolts, with spring washers and flat
washers on, to fasten two adapter plates on the washers on, to fasten the mounting bracket on the
gantry. adapter plates.

3. RRU RRU
3. Fit the hangers of the RRU support into the grooves
of the mounting bracket.

R8862A
The R8862A is installed on the gantry.

4.

4. Tighten the bolts on the RRU support.

 4 Cable Connection
4.1 R8862A R8862A Ports

AISG/MON PE
OPT1
OPT2
PWR

ANT1 ANT2 ANT3 ANT4

TX/RX RX RX TX/RX

/
Label Port Connector Type Purpose
-48V -48VDC
PWR 2-core connector
-48V DC Power Input Port Providing -48 V DC power supply
/
RRUBBU


Optical signal / electric signal LCIEC 874
OPT Providing physical connection for
port. It includes a pair of LC optical port (IEC 874)
the signals between the RRU and
transmitting and receiving
the BBU
channels
M6
PE
Protective Earthing Port M6 grounding screw Providing grounding connection
AISG
/RS485
AISG 15
AISG/MON
AISG Device Port 15-core socket
Providing AISG signal connection
for a RET antenna
/ DIN
ANT
Main/diversity RF signal port DIN type connector Transmitting RF signals
4.2 Connecting Cables of R8862A
4.2.1 Overview

3 1

5
2 2 2 2
Cables and their connections:
Connection
SN Cable Name A End A B End B
R8862A PE
1
Grounding wire Outdoor grounding busbar R8862A PE port
R8862A ANT
2
Main feeder Feeder port of the antenna R8862A ANT port
AISG/MON AISG / R8862A AISG/ MON
3
AISG/MON cable AISG port of the RET antenna R8862A AISG/ MON port
BBU BBU BPL/FS TX RX
R8862A OPT1
4 Optical fiber connecting to the TX/RX port on the BPL/FS board of the
R8862A OPT1 port
BBU BBU
R8862A R8862A PWR
5
R8862A power input cable DC output port of the power supply device R8862A PWR port
4.2.2 Grounding Wire
1 R8862A
2

1. Connect one end of the grounding wire to

the PE port at the bottom of the R8862A.
2. Connect the other end of the grounding
wire to the nearest outdoor grounding
busbar.
Note: When you connect cables, you should
connect the grounding wire first and the
power cable last. And when you
disconnect cables, you should disconnect
the power cable first and the grounding
wire last.
4.2.3 Feeder/Jumper

1.2T4RANT1~ANT4

2.2T2R ANT1 ANT4

1. In the case of 2T4R, connect the RF

jumpers to the four ports (ANT1 ANT4)
of the R8862A.
2. In the case of 2T2R, connect the RF
jumpers to the ANT1 and ANT4 ports of
the R8862A.
ANT1 ANT2 ANT3 ANT4
TX/RX RX RX TX/RX

4.2.4 AISG AISG Cable

AISG

AISG R8862A AISG

Connect the AISG cable to the AISG/MON
port of the R8862A.
 4.2.5 Optical Fiber and Power Cable

1. R8862A
2.
1. Loosen the retaining screw on each handle of the
maintenance window that is on the right of the R8862A.
2. Pull the handles outwards to open the maintenance
window.

3.
3. Loosen the clips that are used to fasten the optical fiber
and the power cable. The clips are at the bottom of the
maintenance window.

4. BBU OPT1 OPT2

5.
3. 6.OPT1 OPT2
PWR

7. 5

4. Insert the optical fiber that connects to the BBU into the
OPT1 port, and the optical fiber that is used for
cascading to the OPT2 port.
Note that if only one optical fiber is connected, the idle
optical port should be covered with a rubber plug.
5. Insert the power cable connector to the PWR port.
6. Fasten the optical fiber(s) and the power cable with
clips that are marked with OPT1 OPT2 and PWR
respectively. Note that the clip should be in good 6
contact with the insulation layer of the power cable.
7. The idle ports in the maintenance window should be
covered with rubber plugs so as to prevent water vapor
into the window.

1. OPT R8862A 7

2.
Note:
1. The optical fiber connected to the OPT port in the
maintenance window is different from that connected to
a R8862A.
2. The AC power connector and DC power connector are
different, and they cannot be confused. 8
 RRU

Note: If a RRU with AC power supply is used,

the ground wire of the power cable
should be connected to the grounding
point in the maintenance window.

8.

8. Upon connection, close the maintenance

window, turn the handles to their original
positions, and screw up the retaining
screws on the handles.
4.2.6 Making and Installing a Power Cable
10mm2
4mm2 6mm2
2.5mm2

2./
1. .
1. Handle the one end of the power cable according to 2. Select a tube terminal according to the cross-section
the drawing inside the maintenance window cover. area of the power cable. Too small a tube terminal
may make the installation of the power cable difficult;
while too large a tube terminal may lead to an
unreliable connection.

0.5~1mm

4.

4. Use pliers to crimp the terminal. After crimping, there
are grooves on the tube terminal.
3.
0.5~1mm .
3. Insert the wires of the power cable into the selected
tube terminal, ensuring 0.5 - 1 mm to be exposed at Note: Special pliers must be used to crimp the
the other end of the tube terminal. terminal; otherwise, the connection of the power
cable may be unreliable.
5.1
2

5. Use a minus screwdriver to press

down the buttons on the power
connector, marked with 1 and 2
respectively. After the buttons are
pressed down, the power clips
under the buttons are opened and
the red and blue buttons on the
back of the power connector rise.
6.

6. Insert the power wires with tube

terminals into the power
connector. Then press the red and
blue buttons on the back of the
power connector until a click is
heard. In this case, the power
clips locks the power wires tightly.

Note: The power wires should be

inserted their correct positions.

4.3ODCPD1/PIMAC Installing ODCPD1/PIMAC

4.3.1ODCPD1/PIMAC Installing ODCPD1/PIMAC
RRU
The relationship between the distance and the specification of the RRU power cable to be used is listed in the table
below.

Lm mm2
SN Distance (m) Power Cable Specification (mm2)
1 L 50 4
2 50 < L 80 6
3 80 < L 140 10

1. 2x6 mm2 2x10 mm2 ODCPD1 2x10 mm2

2x4 mm2
2. RRU PIMAC
Note:
1. The maximum diameters of the power cables that can pass through the power outlet of the maintenance
window are 2x6 mm2. As a result, if the power cables are 2x10 mm2, use one ODCPD1 to connect the power
cable 2x10 mm2, and then lead the 2x4 mm2 power cables out of the ODCPD1 and connect them to the PWR
port in the maintenance window.
2. In the case of RRU with AC power supply, it is required to install one PIMAC before the AC power cable is
led into the maintenance window so as to provide lightning protection.
 2. ODCPD1/PIMAC ODCDP1
1. ODCPD1/PIMAC RRU

2. Use the two screws that are provided with the

1. Use four screws to fasten the ODCPD1/PIMAC
ODCPD1/PIMAC to fasten the ODCDP1/PIMAC on
mounting plate on the front of the RRU.
the mounting plate.

4.3.2ODCPD1 Connecting Power Cable to ODCPD1

1. ODCPD1

1. Open the cover of the ODCPD1, process the power

cable according to the drawings inside the ODCPD1
cover, and crimp lugs onto the ends of power wires.
 3.-48V

4. -48VGND

5. ODCPD1 6
2. ODCPD1 R8862A
6. 2x6 mm2 RRU 4.2.5
2
3. Fasten the blue wires of the two power cables on the
ODCPD1 -48V terminal with screws.
2. Use a short grounding wire to connect the grounding 4. Fasten the black wires of the two power cable on the
point of the ODCPD1 and that of the R8862A, and -48VGND terminal with screws.
then use a long grounding wire (less than 2 m) to 5. Close the ODCPD1 cover and fasten it with six
connect the grounding point of the ODCPD1 to the screws.
nearest outdoor grounding busbar. 6. For the connection of the 2x6 mm2 power cables with
the R8862A, refer to Section 4.2.5.
4.3.3 PIMAC Connecting Cables to PIMAC

A
RRU /

APIMAC / B
BRRU
CRRU
Connectors of the power/monitor cable for the RRU with
AC power supply C
End A: connects to the PWR/MON port on the PIMAC
End B: connects to the PWR port of the RRU
End C: connects to the MON port of the RRU
1. PIMAC 4.3.2
2. / A PIMAC
L N
PE

3. / B RRU 4.2.5
4. / C RRU 4.2.4
5. PIMAC
L N PE
1. Connect the grounding wire of the PIMAC, as
described in Section 4.3.2.
2. Connect end A of the power/MON cable to the Device
Side of the PIMAC: the brown wire to the L port, the
blue wire to the N port, and the blue-white wire to the
Alarm port.
3. Connect end B of the power/MON cable to the RRU,
as described in Section 4.2.5
4. Connect end C of the power/MON cable to the RRU,
as described in Section 4.2.4
5. Connect the AC power cable to the Input Side of the
PIMAC: the brown wire to the L port, the blue wire to
the N port, and the yellow green wire to the PE port.

PIMAC
Note: The clip in the PIMAC should be in good conact
with the metal shielding layer of the input
power cable.

6. PIMAC
6
PIMAC
6. After the cables are connected in the PIMAC, check
the waterproof rubber ring round the cover of the
PIMAC carefully, ensuring the ring is in proper
position. Then close the cover and fasten it with six
screws.
 5 Waterproofing Outdoor
Cables
5.1 RRU Installing Cold-Shrinkable Tube on the
ANT Port

1.
R8862A

1. Put the RF jumper through

the cold shrinkable tube
and connects it to the ANT
port of the R8862A. Pay
special attention to the
direction of the arrow on
the tube.

2. 32
2. Tight the connector of the RF jumper onto the port with a
32 spanner.

3. 18-19mm

60-70mm
4. 50mm 1.65mm 80-100mm
150-160mm

40-60mm

3.Spiral-wrap the connector and the RF jumper with

18-19mm-wide insulating adhesive tape, starting from the
connector. During the wrapping, apply certain force to
extend the tape and use fingers to press the tape to make
the tap closely adhered to the connector or the jumper. The
wrapping length should be 60 - 70 mm.
4.Spiral-wrap the connector and the RF jumper with
waterproof adhesive tape (width: 50 mm, thickness: 1.65 mm,
length: 80 - 100 mm), starting from the connector. During the
wrapping, apply certain force to extend the tape to 150 - 160
mm and use fingers to press the tape to make the tap
closely adhered to the connector or the jumper. The
wrapping length should be 40 - 60 mm and the connector
should be covered.
5. RRU 130mm 50mm 1.65mm 180-200mm
3

5.Spiral-wrap the RF jumper with waterproof adhesive tape (width: 50

mm, thickness: 1.65 mm, length: 180 - 200 mm), starting from the 130 mm
away from the RRU root. The tape should be wrapped evenly for three
layers. During the wrapping, use fingers to press the tape to make the
tap closely adhered to the jumper.

Note: The wrapping is for enlarging the diameter only. As a result, do not
extend the tape.

6. RRU
RRU

1 RRU
6mm
2

6. Push the cold shrinkable tube upward. Meanwhile pull the core of the tube
downward in a spiral way round the jumper. When the tube reaches the
root of the RRU, pull out the core along the direction of the arrow
carefully.

Note:
1) The top of the cold shrinkable tube should be no more than 6 mm
away from the root of the jumper connector.
2Do not pull the core forcedly. The core should be pulled along the
direction of the arrow and round the jumper.
6mm

The ANT port that is not used should be covered with the
protection cap and wrapped with two layers of ultraviolet proof
adhersive tape, and the tape is then bound with black
The cold shrinkable tube is installed. ultraviolet proof cable tie.
 5.2 1+3+3 1+3+3 Waterproofing Method
1. 1+3+3
2. the feeder (or jumper) should be waterproofed with the 1+3+3 waterproofing method
3. 1.
10 mm
1.Spiral-wrap one layer of insulating adhesive tape: After the feeder is connected, spiral-wrap one-layer insulating
adhesive tape around the connector with 50% overlapping, ensuring that an excess of 10 mm insulating adhesive tape
is reserved at the tail of the connector. Remember that you must apply proper force while spiral-wrapping the insulating
adhesive tape.

2. 50cm
/

2.Spiral-wrap three layers of waterproof adhesive tape: Stretch the waterproof adhesive tape two times as long as its
original length. Use approximately 50 cm waterproof adhesive tape for each connector. Spiral-wrap three-layer
waterproof adhesive tape around the connector in the direction that you tighten the feeder. This can protect the feeder
from being loosened during the spiral-wrapping process. Smooth over the waterproof adhesive tape by applying proper
force to secure it on the feeder.

20 mm
Note: You must spiral-wrap the first layer from bottom up, the second layer from top down, and the third layer from
bottom up with one third overlapping. This can protect the connector against rain and moist. Do not cut off the
waterproof adhesive tape during the spiral-wrapping. Ensure that an excess length of 20 mm waterproof
adhesive tape is reserved at the tail of the feeder.
 4. 4.
3. 3
3mm
1/2

10 mm 4.Tighten both ends of the adhesive tape using black
ultraviolet-proof cable ties in order to keep them adhesive.
3.Spiral-wrap three-layer ultraviolet-proof adhesive tape Cut off the excess length of the cable tie using diagonal
pliers. To avoid being loosened in high temperatures,
around the connector in the same way as the waterproof reserve an excess length of 3 mm on the cable tie.
adhesive tape, with 50% overlapping. Ensure that an
excess length of 10 mm ultraviolet-proof adhesive tape is
reserved at the tail of the waterproof adhesive tape.
Smooth over the ultraviolet-proof adhesive tape by
applying proper force to secure it on the waterproof
adhesive tape.
5.3 Selecting Positions for Grounding
Clamps
5.3.1 Grounding Clamps for Antenna Feeders
1. RRU
1.1 5m
1.2 5m 20m RRU

2. RRU 20m
2.1 RRU
2.2
2.3 RRU 10m
60m

3. RRU
3.1
3.2
3.3 10m
60m
1. When the RRU is installed close to the antenna,
1.1 Grounding is not required if the feeder or jumper is less than 5 m.
1.2 You should ground the feeder on the RRU side if the feeder is greater than 5 m but less than 20 m.

2. When the RRU is installed outdoors and far away from the antenna (greater than 20 m, and main feeder is used),
2.1 You should ground the feeder on the RRU side.
2.2 You should ground the feeder on the antenna side.
2.3 If the feeder is laid on an iron tower, you should ground the feeder before it leaves the tower. If the distance
from the tower to the RRU is less than 10 m, grounding is not required for the feeder before it leaves the tower.
If the length of the feeder on the tower is greater than 60 m, you should ground the feeder at the middle
position of the tower.

3. When the RRU is installed indoors,

3.1 You should ground the feeder at the very position before it goes through the feeder window of the equipment
room.
3.2 You should ground the feeder on the antenna side.
3.3 If the feeder is laid on an iron tower, you should ground the feeder before it leaves the tower. If the distance
from the tower to the feeder window is less than 10 m, grounding is not required for the feeder before it leaves
the tower. If the length of the feeder on the tower is greater than 60 m, you should ground the feeder at the
middle position of the tower.
5.3.2 Grounding Clamps for Power Cables
1.
2
1-3-31 -3 -3
2.
1-3-31 -3 -3

1. Outdoor shielded DC power cables must be grounded near the feeder window of the equipment room, and the
grounding clamps must be connected to an outdoor grounding busbar. If the cable is grounded after it enters the
equipment room through the feeder window, the cable where a grounding clip is applied must be wrapped with two
layers of insulating tape. If the cable is grounded before it goes through the feeder window, the position of a cable
where a grounding clamp is applied must be processed with the 1-3-3 water-proof measure, that is, one-layer
insulating adhesive tape, three-layer waterproof adhesive tape, and three-layer ultraviolet-proof adhesive tape.
2. Outdoor shielded DC power cables must be grounded before they enter an outdoor cabinet, and the grounding
clamps must be connected to an outdoor grounding busbar. The position of a cable where a grounding clamp is
applied must be processed with the 1-3-3 water-proof measure, that is, one-layer insulating adhesive tape,
three-layer waterproof adhesive tape, and three-layer ultraviolet-proof adhesive tape.
 6 Installation Check

SN Checking Items Result
Pass
1 The protective grounding wires of the equipment are properly installed to the nearest Fail
copper grounding busbar.
Pass
2 Before connecting protective grounding wires, rust or dust should be removed from the Fail
surface of the grounding terminal to ensure reliable connections.
Pass
Fail
3 The naked wires and the copper lugs of power cables or grounding wires should be
covered with a tube or wrapped with insulating tape. The size of the copper lug should
match the cable.
Pass
Fail
4 The power cable should be connected correctly in terms of polarity. The power cables and
grounding wires should be correctly and firmly connected. When the copper lug of a cable
is connected to a terminal, flat washer and spring washer should be used and the spring
washer should be pressed flat.
Pass
Fail
5 The extra part of the grounding wires or power cables should be smoothly cut off rather
than coiled. A whole cable segment with good insulating layer should be used. Do not join
two or more cables.
5cm Pass
6 All cables (power cables, signal cables and pigtails) should be bound and laid by Fail
classification, with a minimum parallel distance of 5 cm.
Pass
7
The bending radius of a cable should meet the requirements. Fail
DIN N Pass
8 The connectors of all cables should be properly and firmly connected. No DIN or N type of Fail
connector is connected in a staggered way.
Pass
3-5 3-5mm)() Fail
9 The black and white ties should not mix up. The white ties are used indoors, and its end
should be smoothly cut off; while the black ties are used outdoors and 3 mm to 5 mm
should be reserved at the end.
, Pass
Fail
10 All cable labels should face the same direction. The formats of cable labels should meet the
requirements. If the customer has special requirements, the formats should be consistent
with those specified in the documentation provided by the customer.
 CL

518057
http://dms.zte.com.cn
075526770800 800-830-1118
075526770801
* * * *
Planned by: CL Product Support Team
Prepared by: Zhang Mao
Translated by: Huang Daowen

ZTE Corporation
Address: ZTE Plaza, Keji Road South, Hi-Tech Industrial Park, Nanshan District, Shenzhen, P. R. China
Post code: 518057
Technical support website: http://dms.zte.com.cn
Hotline: 86-755-26770800 or 800-830-1118
Fax No.: 86-755-26770801