VANE PUMP TYPE V3/25 WK

409 073
04.1999r.
Size 25 up to 10MPa 25 dm3/min

Vane pumps type PV serve to generate an oil flow in hy-

draulic systems.

ADVANTAGES

- easy commissioning by automatic air bleeding

- low noise level
- hydrodynamically lubricated bearings for long bearing life
- good sliding characteristics of control discs due to bronze
coating and semi-fluid friction.

DESCRIPTION OF OPERATION

Hydraulic pumps type V3 are vane pumps with variable
displacement and pressure control. Pumps type V3/25 are
composed of a housing 1, rotor 2 with simple vanes 3,
stator 4, pressure regulator 5, volume screw 6, valve for
automatic air bleed 7 and control discs 9.
Suction and delivery
Two vanes 3, the rotor 2, the stator 4 and the discs 9 form
the chambers for the transport of the fluid. By moving the
rotor 2 to the right the chambers 8 increase, starting from
the suction channel and they fill up with fluid. When these
chambers have reached their maximum volume they are
separated from the suction side by means of the control
discs. When the rotor further turns to the right the cham-
bers are connected to the pressure side.
They decrease their volume and thus fluid is pushed to the
pressure channel P and into the system. Volume setting
screw 6 is designed for limiting the maximum flow of the
pump.
Pressure setting
The circular stator ring is kept in an eccentric position by
means of the spring 10. Maximum working pressure re-
quired in the system is adjusted by the spring 10. On
reaching the set pressure the stator 4 ( overcoming resis-
tance of the spring 10 ) moves out of its eccentric position.
The eccentricity decreases till the minimum flow replac-
ing the leakage oil is obtained. After a pressure drop in the
systam the stator 4 returns to the eccentric position and
the pump delivers the full value of the set output flow.

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 Installation Pipelines

Vane pumps type V3 can be installed in any desired posi-
tion.
The pump may be connected to hydraulic systems only by
means of flexible lines.
Drive
The pump may be connected to motor only by means of a
flexible
coupling. All the coaxial conditions formulated by the cou-
pling manufacturer must be maintained.
The shaft ends of both pump and motor may not transmit
any longitudinal or radial forces.
The suction line should be designed so that the gives
values of inlet pressure are not exceeded. The leakage
lines should be fitted minimum 100 mm above the suction
line and should be formed so that the leakages do not get
immediately sucked back into the pump.
The suction lines and the leakage lines should be at least
200 mm apart. The pipe ends should be cut at a 45O angle
and should not reach within 50 mm of the tank bottom.
All pipelines even at the minimum oil level in the tank
must be dipped minimum 50 mm in order to avoid the
build-up of foam.

Oil tank

The tank capacity must be properly selected so that the

working temperature of oil do not exceed recommenda-
tions. If that is impossible a cooler must be installed.

TECHNICAL DATA
Hydraul i c fl ui d Mi neral oi l , p hos p hate es ter

N omi nal outp ut fl ow dm3/ mi n 13 a t n = 1450 m i n - 1 p = 1 MPa

Inl et p res s ure MPa - 0,02 to + 0,5

Outl et p res s ure MPa max. 10

Leakag e p res s ure MPa max. 0,2

Torque ( dri ve s haft ) Nm m a x 61,8

Revol uti on p er mi nute mi n - 1 1000 do 1800

N omi nal vi s cos i ty rang e

- at p zero s troke < 6.3 MPa m m 2/ s 16 to 160
- at p zero s troke > 6.3 MPa m m 2/ s 25 to 160

Worki ng temp erature ( fl ui d i n a tank ) K 313 - 328

Fl ui d temp erature rang e K 2 6 3 - 3 43

Fi l trati on m 16 (recommended 10 for l ong worki ng l i fe)

Pres s ure rang e rel ated to s p ri ng force MPa C 25 from 1,2 to 2,5
C 40 from 2,0 to 4,0
C 63 from 3,0 to 6,3
C100 from 5,0 to 10,0

Mounti ng method fl ang e mounti ng

D i recti on ri g ht

Pi p e connecti ons threaded connecti ons

Shaft l oadi ng radi al or axi al l oads can not b e trans ferred

Wei g ht kg 6,25

WK 409 073 2
OVERALL AND MOUNTING DIMENSIONS
Pump for subplate mounting - overall dimensions in mm

Admissible surface rough-

ness and flatness devia-
tion for a subplate

9. Accessories (against special order and agreed with

1. Flow rate setting
- rotation to the right decreases flow rate
- rotation to the left increases flow rate
2. Pressure setting
- rotation to the right increases operating pressure
- rotation to the left decreases operating pressure
3. Flow rate setting ( by means of screw A )
4. Pressure setting ( by means of screw C )
5. Pressure port
6. Leakage port
7. Suction port
8. Drive shaft for model with right rotation.
the manufacturer). Setting by means of hand wheel fitted
on square end setting
10. Flow rate setting by means of external square end ( H )
11. Pressure setting by means of external square end ( H )
12. Flow rate setting locked by key ( S )
13. Pressure setting locked by key ( S )
14. Key length 43 mm
15. Interface
16. Drive shaft for model with left rotation
17. 2-nd shaft end for model 1 PV...V3...D
18. O-ring 23.5 2.6
19. O-ring 12.4 2.6

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 OVERALL AND MOUNTING DIMENSIONS
Pump for flange mounting - overall dimensions in mm
1. Flow rate setting
- rotation to the right decreases flow rate
- rotation to the left increases flow rate
2. Pressure setting
- rotation to the right increases operating pressure
- rotation to the left decreases operating pressure
3. Flow rate setting ( by means of screw A )
4. Pressure setting ( by means of screw C )
5. Pressure port
6. Leakage port
7. Suction port
WK 409 073
8. Drive shaft for model with right rotation
9. Accessories (against special order and agreed with the
manufacturer). Setting by means of hand wheel fitted
on square end setting
10. Flow rate setting by means of external square end ( H )
11. Pressure setting by means of external square end ( H )
12. Flow rate setting locked by key ( S )
13. Pressure setting locked by key ( S )
14. Key length 43 mm
15. 2-nd shaft end for model 1 PV...V3...D
4
PERFORMANCE CURVES : measured at = 41 mm 2/s and T = 323 K and n = 1450 min-1

Flow - operating pressure - drive power curves for delivering and zero stroke.

28 28

24 4 24 4
C25 C40
20 20
Q (dm3/ min)

Q (dm3/ min)
3 3
16 16

P (kW)

P (kW)
KLJHHHHJJGLJJOPLPLLK
12 2 12 2
czy
8 roboc
zy
8
robo
1 1
4 jaow y 4 jaow y

0 0,5 1 1,5 2 2,5 0 1 2 3 4

p (MPa) p (MPa)

28 28

24 6 24 6

20
C63 20
C100
5 5
Q (dm3/ min)

Q (dm / min)
P (kW)

P (kW)
16 4 16 zy 4
oc
3

12 3 12 rob 3
y
ocz
8 rob 2 8 2

4 jaow y 1 4 jaow y 1

0 1 2 3 4 5 6 7 0 2 4 6 8 10
p (MPa) p (MPa)

Leakage - operating pressure curve Noise level - operating pressure curves at zero stroke and
delivering, measured at distance of 1 m from pump.

1
2,5 66
2
L (dm3/ min)

2
62
(dBA)

1,5
1
58
0,5
51
2 4 6 8 10 2 4 6 8 10
p (MPa) p (MPa)

1 - noise level when delivering

2 - noise level at zero stroke

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 OVERALL AND CONNECTION DIMENSIONS FOR BRACKETS
Single - flange bracket - overall dimensions in mm

1. Pump side

Overall dimensions for single-flange mounting bracket related to motor size.

D ri ve p ower
B1 B2 B3 0.2
D1 D2 D3 H1 H20.2 H3 H4 L1 L20.2 L30.2 Wei g ht
in kW

1,1 ... 1,5 35 210 185 9 15 6+0,1 15 80 90 157 93 48 55 2,5 k g

2,2 ... 3 35 210 185 9 15 6+0,1 25 80 100 167 93 48 55 3,7 k g

4 35 210 185 9 15 6+0,1 37 80 112 179 93 48 55 4 kg

5,5 ... 7,5 46 276 230 14 20 8+0,1 15 128 132 212 113 58 80 6,4 k g

WK 409 073 6
Subplate - overall dimensions in mm

1 - drive shaft of pump

Drive power in kW H10.1 H2 Mass

1.1...1.5 36 90 2 kg

2.2...5.5 46 100 2.2 kg

Two-flanged bracket

1. Pump flange
2. Motor flange

Drive
power B10.2 B2 D1H10 D20.2 D3 D4 D5 D6 H10.2 H2 L10.2 L2 L3 Weight
in kW
0.55...1.5 180 210 130 165 200 M10 11 18 112 14 102 60 15 2.8 kg

2.2...4 220 250 180 215 250 M12 14 20 132 14 112 60 20 4 kg

5.5...7.5 260 290 230 265 304 M12 14 20 160 14 132 80 20 5.5 kg

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HOW TO ORDER
Orders coded in the way showed below should be forwarded to the manufacturer.

1 PV V3 25 1 *

Mounting method
Flange = 2
Subplate = 6

Series number
30 = 30
(30 - 39) - Installation and connection
dimensions unchanged

Rotation direction :
Right = R
Left = L
Model with double shaft = D

Connection method
Threaded connections =1
Subplate =8

Sealing
For fluids on mineral oil base = M
For fluids on phosphate ester base = V

Pressure setting
With hexagon end screw = C
With square end screw = H
Lockable pressure regulator = S

Zero stroke pressure range

10 MPa zero stroke pressure = 100
6.3 MPa zero stroke pressure = 63
4.0 MPa zero stroke pressure = 40
2.5 MPa zero stroke pressure = 25

Flow setting
With hexagon end screw = A
With square end screw = H
Lockable flow regulator = S

Air bleed valve 1

Additional requirements in clear text ( to be agreed with the manufacturer )

Coding example : 1PV2V3-20/25 R1MC100A1

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