Escolar Documentos
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Operator Interface
Pushbuttons and LEDs
3 2 1 4
5
15
9
10
16
11
12 14 13 7 18 8 17
Pushbuttons:
1. MODE Cycle forward through gen-set operation modes OFF -> MAN -> AUT.
2. MODE Cycle backward through gen-set operation modes AUT -> MAN -> OFF.
3. HORN RESET Deactivates the HORN.
4. FAULT RESET Acknowledges faults and alarms.
5. START Starts the gen-set in MAN mode.
6. STOP Stops the gen-set in MAN mode.
7. MCB ON/OFF Not active in SPM applications.
8. GCB ON/OFF When in MAN mode, opens and closes the GCB.
9. PAGE Cycles through the display screens MEASUREMENT->ADJUSTEMENT->HISTORY.
10. Select the set point, select the screen or increase set point value.
11. Select the set point, select the screen or decrease set point value.
12. ENTER Confirm set point value.
LEDs
13. MAINS PRESENT: Not active in SPM applications.
14. MAINS FAILURE: Not active in SPM applications.
15. GEN VOLTAGE PRESENT: GREEN LED is on, if gen. voltage is present and within limits
16. GEN-SET FAILURE: RED LED starts flashing when gen-set failure occurs. After FAULT RESET
button is pressed, goes to steady light (if an alarm is still active) or is off (if no alarm is active).
17. GCB ON: GREEN LED is on, if GCB is closed.
18. MCB ON: Not active in SPM applications.
Display menus
There are 3 display menus available: MEASUREMENT, ADJUSTMENT and HISTORY
Each menu consists of several screens. Pressing the PAGE button repeatedly will scroll the user
through the menu screens.
Hint:
Only in MEASUREMENT menu
1 2
3
OFF MAN AUT TEST
Ready 4
Mains Oper
cos 0.00 7
RPM 0
Tim er 0
5
8
6
Generator screen
Earth fault Curr
Gen freq
Gen V1-2, V2-3, V3-1 ph-ph
Gen V1, V2, V3 ph-N (triple barograph)
Gen I1, I2, I3 (triple barograph)
Hint:
IG-IOM, IGS-PTM binary inputs are visible only when is IG-IOM, IGS-PTM is configured.
Statistic
Kilowatt-hours kWh Active energy total
Reactive power hours kVArh Reactive energy total
Run hours
Number of starts
NextServTime
Alarm list
Page
PAGE
12345h
GEN PROTECT
Screen
MAINS FAIL
586 kW 14:23:15
IG-SPM-SPM+IOM-6.0.PDF
PAGE ENTER
GEAR TEETH OF
150 150 -
NOM RPM
Next 1500 1500 RPM
START RPM LE Y
30 30%
Flow Chart of pushbutton Operation
ENTER
57
PAGE
..... TO MEASURE SCREEN
DAAB629313 -
DAAB629313 -
History Screens
Next Screen
Engine Basic
Engine Prot
Gen Basic
Gen Protect
Mains Fail
Gear Teeth
Nom RPM
Start RPM
Crank Time
Parameter setting
Set cursor by - buttons
Press - to editing mode
Adjust parameter by - buttons
Press - to write parameter into memory
Press - to cancel of editing mode
Table of history
To measure screen
Mode description
There are three modes of the gen-set: OFF - MAN - AUT.
To select the mode press MODE or MODE
OFF mode
Genset cannot be started. If START,STOP,GCB ON/OFF buttons is pressed the iG will not respond.
Outputs STARTER, GCB CLOSE/OPEN and FUEL SOLENOID are not energized.
MAN mode
1. To start the gen-set: press START.
2. When the generator voltage is within limits (adjusted in the set point group Generator
protections) press GCB ON/OFF to close the GCB. If the generator voltage is out of the
limits, InteliGen does not respond to the GCB ON/OFF.
3. To open the GCB press GCB ON/OFF .
4. To stop the gen-set press STOP.
a) When running loaded, opens GCB, goes into cooling state and stops the engine.
b) When running unloaded activates cooling sequence and then stops the engine.
c) During cooling state causes immediate engine stop.
Hint:
InteliGen does not respond to the REMOTE START/STOP input
The genset is permitted to run unloaded for an unlimited amount of time.
AUT mode
1) To start the gen-set close the Binary input REMOTE START/STOP.
When the gen-set speed reaches Underspeed level and the generator voltage (adjust in the set point
group Generator protections) is within limits InteliGen closes the GCB. If the generator voltage is out
of the limits for MaxStabil time, InteliGen alarms the failure and stops the gen-set.
To open the GCB and subsequently stop the gen-set open the Binary input REMOTE START/STOP
Hint:
InteliGen does not respond to GCB ON/OFF , START and STOP buttons.
For safety reasons the InteliGen is automatically switched to MAN mode:
When STOP is pressed and REM START/STOP is closed
When Binary input REM START/STOP is closed, engine can start automatically without warning when
pressing FAULT RESET after shut down alarm !!!
Load shedding
G en-set power
Ld shed level
closed
BO Load shed 1
closed
BO Load shed 2
closed
BO Load shed 3
Ld recon level
Ld recon level G en -s et po w
er
Load shedding:
Vg Ld shed level [%]
Ig Ld shed delay [s] Load shed 1
Ld recon level [%] Load shed 2
Ld recon del [s]
Load shed 3
AutoLd recon
Man load recon [ ENABLED /
DISABLED ]
Alarm management
Following alarms are available:
Binary alarms Analog alarms
No protection None
Warning Sensor fail
Shutdown Wrn+shut down
Slow stop Wrn+Slow stop
El.protection Wrn+El.protection
Off load Cylinder
Mains failure
Hint:
The alarm can be configured for any IG-CU and IG-IOM, IGS-PTM binary input.
When warning comes up it is displayed on the Alarm list screen and the selected entries are written to
the History record.
Detection of each binary input alarm is fix 1 sec time delayed.
Alarms detected on IG-CU or IG-IOM, IGS-PTM analog inputs are two levels (e.g. wrn and sd).
Use WinEdit to modify binary or analog inputs.
Sensor fail does not activate binary input common Alarm.
Warning
When warning comes up, only alarm outputs are closed.
Possible warnings:
Binary inputs configured as Warning (alarms are displayed and stored under configured name)
Analog inputs configured as Warning (alarms are displayed and stored under configured
name)
Battery voltage alarm level
MCB failure (when is difference between output and feedback signal)Unload
Unload
When the generator protection comes up, InteliGen opens the output GCB CLOSE/OPEN
In MAN and AUT mode engine is cooled and stopped.
Slow stop
When the slow stop alarm comes up InteliGen unloads gen-set, opens output GCB CLOSE/OPEN,
waits for Cooling time and opens FUEL SOLENOID output.
Binary inputs configured as Slow stop (alarms are displayed and stored under configured name)
Analog inputs configured as Slow stop (alarms are displayed and stored under configured
name)
Shut down
When a shutdown occurs, InteliGen opens outputs GCB CLOSE/OPEN, FUEL SOLENOID,
STARTER and PRESTART.
Underspeed
Protection
delay Engine running only, SD, Slow stop, Wrn
All the time & Overspeed protections & Ig IDMT, Ig unbal, IG short
Mains>V, Mains<V, Mains>f, Mains<f, MVolt unbal
Ready
RPM=0 Cranking Starting Running Loaded Loaded
GCB opened
Max Stab time
GCB closed
Starter OFF
Cooling
Start
Idle
Stop
or
Hint:
Phase sequence detection is active when voltage in all three phases is >50VAC and all phases angles
are in the range 120 20.
Phase sequence alarm detection is 1 sec delayed to avoid transient effects.
B (=BUS) alarms are detected in MINT, MEXT applications instead M. (=MAINS) alarms.
When the BO GCB close/open in steady state and GCB feedback is changed the GCB fail is detected
immediately (no delay).
closed
BO G CB close/open opened BO G CB close/open
closed
BI G CB feedback BI G CB feedback opened
active active
Alarm: G CB fail Alarm: G CB fail
Alarm detection: Alarm detection:
immediatelly immediatelly
When BO GCB close/open (MCB close/open) opens there is 5 sec delay for the breaker to respond
before a GCB fail will be detected.
BO GCB close/open opened
When BO GCB close/open closes, there is 5 sec delay for the breaker to respond before a GCB fail
will be detected.
closed
BO G CB close/open
active
Alarm: GCB fail
R1
R2
R3
R4
R5
Gen-set states:
Mains Oper Mains is present
MainsFlt Mains cut off
Valid Flt Mains cut off
IslOper Island operation
MainsRet Mains recover
Brks Off GCB, MCB opened
Synchro Synchronizing
ParalOper Parallel operation
UnlProt Unload protection
MultiOper Island, Mains operation
RevSync
BrksOffW
Start-stop sequence
MODE = MAN
Hint:
Gen-set stops immediately when button STOP is pressed during Cooling procedure.
Unsuccessful start
Crank attempts=3
State Closed outputs Condition of next transition
Ready Start request
Prestart PRESTART Prestart time
Cranking PRESTART,STARTER,FUEL SOLENOID MaxCrank time
Crank PRESTART CrankFail paus
pause
Cranking PRESTART,STARTER,FUEL SOLENOID MaxCrank time
Crank PRESTART CrankFail paus
pause
Cranking PRESTART,STARTER,FUEL SOLENOID MaxCrank time
Stop HORN, GENERAL FAULT FAULT RESET
Ready >>>>
PC software - WinEdit
On the PC (for direct or modem connection) has to be installed the ComAps software package
WinEdit. (based on Windows 95 or newer platform)
WinEdit enables:
read the quantities,
adjust all set points,
read the history,
control the engine,
configure the controller,
select software configuration,
modify alarm inputs and outputs,
modify password, commands protections,
direct or modem communication,
receive active calls,
History file
InteliGen stores a record of an each important event into the history file. The history file seats 117
records. When the history file is full, the oldest records are removed.
Hint:
To force history download in WinEdit (direct or modem) open History window and select History |
Read history command.
Record structure
Abbreviation Historical Value
No. Number of historical event
Reason Event specification
Date Date of historical event in format DD/MM/YY
Time Time of historical event in format HH:MM:SS
Pwr Generator active power
PF Generator PF
LChr Character of the load
Spd Engine speed
Gfrq Generator frequency
Vg1 Generator voltage L1
Vg2 Generator voltage L2
Vg3 Generator voltage L3
Ig1 Generator current L1
Ig2 Generator current L2
Ig3 Generator current L3
EFC Mains current L3
Batt Battery voltage
OilP IG-CU Analog input 1 value ( default Oil pressure)
Wtmp IG-CU Analog input 2 value ( default Water temperature)
Flev IG-CU Analog input 3 value ( default Fuel level)
AIM1 IG-IOM, IGS-PTM Analog input 1 value (when configured
IG-IOM, IGS-PTM)
Generator voltage unbalance Unl Vgen Unbal Unl Vgen Unbal unl
Generator overload warning Wrn Overload Wrn Overload 0
Generator overload UnlGen Overload UnlGen Overload unl
Earth fault protection Unl EarthFltC Unl EarthFltC Unl
Failure of generator circuit breaker GCB fail GCB fail unl
Generator short current protection Unl Short Igen Unl Short Igen unl
Generator IDMT protection Unl IDMT Unl IDMT unl
Generator current unbalance Unl Igen Unbal Unl Igen Unbal unl
System info
Wrong params checksum 0 Wrong params 0
Watchdog reset 0 Watchdog rst 0
Application loaded 0 Appl.loaded 0
Firmware loaded 0 Firmw.loaded 0
IG-IOM, IGS-PTM module fail Sd IOM fail Sd IOM fail sd
Warning RA15 external module fail Wrn RA15 fail Wrn RA15 fail wrn
Modem
RS232 control command 0 RemControlUART 0
MODEM control command 0 RemControlMOD 0
SMS control command 0 RemControlSMS 0
CAN bus control command 0 RemControlCAN 0
ActCallCH1-OK 0 ActCallCH1-OK 0
ActCallCH2-OK 0 ActCallCH2-OK 0
ActCallCH3-OK 0 ActCallCH3-OK 0
ActCallCH1-Fail ActCallCH1-Fail ActCallCH1-Fail 0
ActCallCH2-Fail ActCallCH2-Fail ActCallCH2-Fail 0
ActCallCH3-Fail ActCallCH3-Fail ActCallCH3-Fail 0
Phase sequence
Inverted polarity of gen phase L1 GEN L1 neg 0 0
Inverted polarity of gen phase L2 GEN L2 neg 0 0
Inverted polarity of gen phase L3 GEN L3 neg 0 0
Bad gen phase sequence G ph opposed 0 0
Bad gen phase sequence and polarity L1 G ph + L1 neg 0 0
Bad gen phase sequence and polarity L2 G ph + L2 neg 0 0
Bad gen phase sequence and polarity L3 G ph + L3 neg 0 0
Hint:
Binary and analog inputs alarm events are recorded and displayed under a user name.
Modem Bridge (MB) is IG-MU connected to modem.
Local Bridge (LB) is IG-MU connected to PC.