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IBU Vehicle Selection & Maintenance Procedure


Revised 10 December 2009
Version 1.0.1.1

2.6. Keselamatan Ban Halam # 4


Ban adalah fitur keselamatan penting yang memerluk
pemilihan yang cermat, dan driver / operator harus dipan
sesuai rekomendasi pabrikan. Tekanan angin Ban harus be
dan dipertahankan pada tekanan operasi yang benar, tekan
ban yang direkomendasikan harus ditampilkan pa
kendaraan dan pengemudi harus diberikan sarana un
memeriksa ban. Driver harus bertanggung jawab un
memeriksa kondisi ban selama pemeriksaan dan melapork
setiap kekurangan angin.

Tapak ban memberikan mencengkeram dan traksi un


mencegah kendaraan Anda tidak tergelincir atau ges
terutama ketika jalan basah. Secara umum, ban tidak am
dan harus diganti bila tapak tinggal 1.6mm. Ban te
dilengkapi indikator treadwear yang memungkinkan An
tahu kapan saatnya untuk mengganti ban tersebut. Indika
indikator initerletak di bagian bawah alur tapak. Kapan
muncul "bahkan" pada tapak luar, itulah saatnya un
mengganti ban Anda. Ban vulkanisir tidak diperbolehk
untuk semua kendaraan, termasuk kendaraan berat.

2.6 Tire Safety - Page # 4.


Tires are an important safety feature requiring care
selection, and drivers/operators should be guided
manufacturers recommendations. Tires need to
maintained at the correct operating pressure, the tire press
recommended should be displayed on vehicles and driv
should be given the means to check them. Drivers sho
responsible for checking tire condition during inspection a
reporting any deficiencies.
maintained at the correct operating pressure, the tire press
recommended should be displayed on vehicles and driv
should be given the means to check them. Drivers sho
responsible for checking tire condition during inspection a
reporting any deficiencies.

The tire tread provides the gripping action and traction t


prevent your vehicle from slipping or sliding, especially wh
the road is wet. In general, tires are not safe and should
replaced when the tread is worn down to 1/16 of an inch. Ti
have built-in treadwear indicators that let you know when i
time to replace your tires. These indicators are raised sectio
spaced intermittently in the bottom of the tread groov
When they appear "even" with the outside of the tread, i
time to replace your tires. Vulcanized tires are not allow
for all vehicles, including heavy vehicles.
ocedure

ng memerlukan
r harus dipandu
Ban harus benar
benar, tekanan
ampilkan pada
sarana untuk
g jawab untuk
dan melaporkan

n traksi untuk
cir atau geser,
ban tidak aman
mm. Ban telah
ngkinkan Anda
sebut. Indikator-
apak. Kapandia
saatnya untuk
diperbolehkan
raan berat.

quiring careful
be guided by
need to be
he tire pressure
les and drivers
Drivers should
inspection and
he tire pressure
les and drivers
Drivers should
inspection and

nd traction that
especially when
e and should be
of an inch. Tires
know when it is
e raised sections
tread grooves.
the tread, it is
re not allowed
Page 13 of 378

VEHICLE - PRE-MOB INSPECTION


Applies to Sedan, Station Wagon, Minibus, Pi

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

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Documentation Operator and Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 STNK - Vehicle Document Expiry :
8 KEUR - Inspection Book Expiry :
9 Nota Pajak - Tax Expiry :
10 Kartu Kendali - Traffic Police Document Expiry :
11 Riau BM Police Number Plate Front - Rear Expiry :
12 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Sensor Alarm Easy to Hear, Function Test
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
Seat Belts for Driver, Operator, Passenger(s)
4
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
5 All Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
6 Parking Brake Function Test
7 Service Brakes Front and Rear Properly Adjusted, No Air, Vacuum or Fluid Leaks, Test Function
Axle Wheel Bearing Lubrication
8 Front and Rear Axle Hubs to Be Properly Lubricated and No Leaks, No MISSING COVERS / CAPS on
Grease Type Hubs
Power Steering System Check All Steering Linkages, No Loose Ball Joints, Lubricated Properly, Not Loose,
9
No Excess Freeplay, No Loose Mounting Bolts, Function Test
Page 14 of 378

Description to be Checked

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Tire and Wheel Condition No Broken-Missing Lug Nuts, As per TWI, tread Depth Minimum 1.6mm, If TWI
10 unavailable Tread Depth Minimum 3mm, No Recaps / Retreads / Vulcanized Tires, Correct Rotation,
Recommend Front and Rear Tread "All-Terrain" Pattern
11 Head Lights High-Low Beam Function Correctly
12 Interior Lights Adequate Illumination, Function Test
13 Rear Combination Lights Adequate Illumination, Function Test
14 Front Combination Lights Adequate Illumination, Function Test
15 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Side mounted Left and Right Door Mounted Rear View Mirrors
16
Not Loose, Clear Unobstructed Vision, Functions Properly
Internal Centrally Mounted Rear View Mirror
17
Not Loose, Clear Unobstructed Vision, Functions Properly
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
18
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
19 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
20 Doors, Door Locks, Door Handles, Left - Right, Outside and Inner Function Test
21 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher Mounted on a Proper Bracket, Easily demounted, Accessible. Current and Valid
22 Quarterly Inspection Sticker with a valid Inspection Cycle Tag. Size Kg to 1Kg

23 First Aid Kit Clean, Tidy, Completely Full


Safety Guards and Covers
24
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
25 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Cabin and Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators Gauges For Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure,
2
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly.
3 Steering Wheel Not Loose, Controls Vehicle Properly, Function Test
4 Combination Switch, Light Switch, Switches, Knobs Test Function
5 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
6 Cabin Air Conditioner, Fan Function Test

Main Frame and Main Chassis


1 Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
2 Front and Rear Bumper Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted
3 Springs, Front and Rear, Suspension System Straight, Not Bent, No Loose Pins or Bushings
Page 15 of 378

Description to be Checked

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4 Fuel Tank No Loose Mounts, Filler Cap, Properly Secured, No Leaks

General Hydraulics, Fluids, Fuel Lines, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Power Steering Hoses and Hydraulic Lines Properly Secured, No Leaks
Power Steering Pump and Tank
3
No Loose Mount Bolts, No Loose Belt(s), No Leaks, No Excess Noise, Filler Cap Properly Secured
4 Fuel Tank No Loose Mounts, No Leaks, Proper Filler Cap

Engine - Transmission
1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting
3 Battery Terminals Clean, Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-
Terminals, Battery Hold-Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System Radiator, Water Pump and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipe, Muffler, No leaks, Not Loose
9 Transmission PTO and Auxiliary Transmisson No Leaks, Observe a Function Test
Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
10
Properly Greased, No Leaks, All Mountings Tight, No Loose Components
11 Clutch No Smoke or Slipping, Observe a Function Test
12 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments
Vehicle Accpeted

Inspected by: Checked by Acknowledged by CPI


Page 16 of 378

Description to be Checked

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RW CEM

C822444-COR-CEM-CKL-0001 Rev 1 (17 Nov 2014)


Page 17 of 378

INSPECTION REPORT
on, Minibus, Pick Up and Canopy

Model : Brand :

Service Date : Police No.

Location : Owner :
d
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Remarks
/A
G

N
o
N
Page 18 of 378

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Remarks

/A
G

N
o
N
Page 19 of 378

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Remarks

/A
G

N
o
N

Good = Good condition, able to be operated in all CPI areas


No Good = Broken, Malfunction, Repair or Replace
N/A = Not Applicable
dged by CPI The undersigned hereby accept and agree that this
equipment is "OK" and safe for operation. Menerima dan
Menyetujui bahwa Alat ini sudah "OK" dan aman untuk
dioperasikan.
Page 20 of 378

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Remarks

/A
The undersigned hereby accept and agree that this

N
o
N
equipment is "OK" and safe for operation. Menerima dan
Menyetujui bahwa Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's Name
Page 21 of 378

VEHICLE - PRE-MOB INSPECTIO


Applies to Micro Bus and B

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

d
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Documentation Operator and Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 STNK - Vehicle Document Expiry :
8 KEUR - Inspection Book Expiry :
9 Nota Pajak - Tax Expiry :
10 Izin Penumpang - Traffic Police Document Expiry :
11 Riau BM Police Number Plate Front - Rear Expiry :
12 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
Seat Belts for Driver, Operator, Passenger(s)
4
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
5 All Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
6 Parking Brake Function Test
7 Service Brakes Front and Rear Properly Adjusted, No Air, Vacuum or Fluid Leaks, Test Function

8 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

9 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed
10 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed
Page 22 of 378

VEHICLE - PRE-MOB INSPECTIO


Applies to Micro Bus and B

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

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Axle Wheel Bearing Lubrication
11 Front and Rear Axle Hubs to Be Properly Lubricated and No Leaks, No MISSING COVERS / CAPS on
Grease Type Hubs
Power Steering System Check All Steering Linkages, No Loose Ball Joints, Lubricated Properly, Not Loose,
12
No Excess Freeplay, No Loose Mounting Bolts, Function Test
Bus and Microbus Tire and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No
13 Recap / Retread / Vulcanized Tires, Correct Rotation, Front Tread Highway Pattern, Recommend Rear
Tread "All-Terrain" Pattern
14 Head Lights High-Low Beam Function Correctly
15 Interior Lights Adequate Illumination, Function Test
16 Rear Combination Lights Adequate Illumination, Function Test
17 Front Combination Lights Adequate Illumination, Function Test
18 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Side mounted Left and Right Door Mounted Rear View Mirrors
19
Not Loose, Clear Unobstructed Vision, Functions Properly
Internal Centrally Mounted Rear View Mirror
20
Not Loose, Clear Unobstructed Vision, Functions Properly
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
21
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
22 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
23 Doors, Door Locks, Door Handles, Left - Right, Outside and Inner Function Test
24 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
25 Bus Wheel Chocks Two Units, Properly Constructed

Fire Extinguisher Properly Mounted and Accessible. Current and Valid Inspection Tag.
26 Microbus Minimum 4kg,
Bus Minimum 8kg,

27 First Aid Kit Clean, Tidy, Completely Full


Safety Guards and Covers
28
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
29 Driver Monitoring System Refer to CPI Contract, Perform Function Test
Page 23 of 378

VEHICLE - PRE-MOB INSPECTIO


Applies to Micro Bus and B

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

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Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Cabin and Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators Gauges For Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure,
2
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly.
3 Steering Wheel Not Loose, Controls Vehicle Properly, Function Test
4 Combination Switch, Light Switch, Switches, Knobs Test Function
5 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
6 Cabin Air Conditioner, Fan Function Test

Main Frame and Main Chassis


1 Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs

2 Sub Chassis, Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs

3 Front and Rear Bumper Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted
4 Springs, Front and Rear, Suspension System Straight, Not Bent, No Loose Pins or Bushings
5 Fuel Tank No Loose Mounts, Filler Cap, Properly Secured, No Leaks

General Hydraulics, Fluids, Fuel Lines, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Power Steering Hoses and Hydraulic Lines Properly Secured, No Leaks
Power Steering Pump and Tank
3
No Loose Mount Bolts, No Loose Belt(s), No Leaks, No Excess Noise, Filler Cap Properly Secured
4 Fuel Tank No Loose Mounts, No Leaks, Proper Filler Cap
5 Air Tank(s) No Leaks, No loose Mounts

Engine - Transmission
1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance
Page 24 of 378

VEHICLE - PRE-MOB INSPECTIO


Applies to Micro Bus and B

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

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2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting
3 Battery Terminals Clean, Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-
Terminals, Battery Hold-Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System Radiator, Water Pump and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipe, Muffler, No leaks, Not Loose
9 Transmission PTO and Auxiliary Transmisson No Leaks, Observe a Function Test
Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
10
Properly Greased, No Leaks, All Mountings Tight, No Loose Components
11 Clutch No Smoke or Slipping, Observe a Function Test
12 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI


Page 25 of 378

VEHICLE - PRE-MOB INSPECTIO


Applies to Micro Bus and B

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

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RW CEM

C822444-COR-CEM-CKL-0002 Rev 2 (2 Jan. 2016)


Page 26 of 378

INSPECTION REPORT
ro Bus and Bus

Model : Brand :

Service Date : Police No.

Location : Owner :
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Remarks
/A
G

N
o
N
Page 27 of 378

INSPECTION REPORT
ro Bus and Bus

Model : Brand :

Service Date : Police No.

Location : Owner :
d
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Remarks
/A
G

N
o
N
Page 28 of 378

INSPECTION REPORT
ro Bus and Bus

Model : Brand :

Service Date : Police No.

Location : Owner :
d
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Remarks
/A
G

N
o
N
Page 29 of 378

INSPECTION REPORT
ro Bus and Bus

Model : Brand :

Service Date : Police No.

Location : Owner :
d
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Remarks
/A
G

N
o
N

Good = Good condition, able to be operated in all CPI areas


No Good = Broken, Malfunction, Repair or Replace
N/A = Not Applicable
ed by CPI The undersigned hereby accept and agree that this equipment is
"OK" and safe for operation. Menerima dan Menyetujui bahwa Alat
ini sudah "OK" dan aman untuk dioperasikan.
Page 30 of 378

INSPECTION REPORT
ro Bus and Bus

Model : Brand :

Service Date : Police No.

Location : Owner :
The undersigned hereby accept and agree that this equipment is
"OK" and safe for operation. Menerima dan Menyetujui bahwa Alat
d
oo

Remarks
ini sudah "OK" dan aman untuk dioperasikan.
/A
G

N
o
N

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's Name
Page 31 of 378

FORKLIFT EQUIPMENT PRE-MOB INSPECTIO


Applies to Warehouse Industrial Fork Lift Truck u
and CAT 950 / CAT 980 Log Fork

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter :


Service Date :

Inspected by : Date : Location :

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Description to be Checked

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Documentation Operator and Equipment

Original Manufacturer Name Plate with Serial


1 Year of Manufacture:
Number
2 Original or a Copy of Operation Manual Book Matches Unit Type and Series
3 Operator/Driver Government Driving Licence Expired :
4 Operator K3 Lisence from Depnaker Expired :
5 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
6 Company Operator/Driver Permit Expired :
7 STNK - Vehicle Document Expired :
8 KEUR - Inspection Book Expired :
9 K3/P3A2 - Depnaker Certification Expired :
10 MIGAS SILO for Forklift Expired :
11 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back up Alarm, Travel Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
4 Windshield Wipers-Washer Wiper Blades Not Perished, Windshield Washer, Test Function
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
5
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
6 Doors, Door Locks, Door Handles, Left - Right, Outside and Inner Function Test
7 Seat Belts for Operator Good Condition, Properly, Mounted with OEM Hi Tensile Bolts
Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open
8
or Dilapidated
Rear Power Steering System Industrial Fork Lift Truck Smooth and Controlled, No Loose Worn
9
Out Ball Joints, Lubricated Properly, No Excess Freeplay, No Loose Mounting Bolts
Page 32 of 378

FORKLIFT EQUIPMENT PRE-MOB INSPECTIO


Applies to Warehouse Industrial Fork Lift Truck u
and CAT 950 / CAT 980 Log Fork

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter :


Service Date :

Inspected by : Date : Location :

d
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Description to be Checked

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G

o
N
Articulated Steering System Log Forklift Smooth and Controlled No Loose Worn Out Ball Joints,
10
Lubricated Properly, No Excess Freeplay, No Worn Out Pins, No Loose Mounting Bolts
11 Parking Brake System Function Test
12 Service Brake System Properly Adjusted, No Air or Fluid Leaks, Function Test
13 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
14 Rear Combination Lights Adequate Illumination, Function Test
15 Front Combination Lights Adequate Illumination, Function Test
16 Electrical Wiring Condition Fuse Block, All Splices Insulated, No Bare Wires

17 Centrally Mounted Rear View Mirror Not Loose, Clear Unobstructed Vision, Functions Properly

Side mounted Left / Right Rear View Mirrors Not Loose, Clear Unobstructed Vision, Functions
18
Properly,
19 Safety Red Cone Two Units In Good Condition, Reflective So As Visible at Night
20 Warehouse Industrial Fork Lift Truck Wheel Chocks Two Units, Properly Constructed
Fire Extinguisher
21
Minimum 4kg, Properly Mounted and Accessible. Current and Valid Inspection Tag.
22 First Aid Kit Clean, Tidy, Completely Full
Safety Guards and Covers All In Place, Not Loose, None Missing, Not Modified, Remain within
23
OEM Specs
Axle Wheel Bearing Lubrication
24 Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type
Hubs
Tire and Wheel Condition Warehouse Fork Lift Truck No Broken-Missing Lug Nuts Front and
Rear, Tread Depth Minimum 3mm or Check Manufacture Wear Indicator, Recap / Retread/
25
Vulcanized Tires Permitted, All-Terrain Pattern on Rear Steer Axle, All-Terrain Pattern on Front
Drive Axle, Correct Rotation
Tire and Wheel Condition CAT 950 / 980 Log Fork No Broken-Missing Lug Nuts Front and Rear,
26 Tread Depth Minimum 3mm or Check Manufacture Wear Indicator, No Recaps / Retreads /
Vulcanized Permitted, Correct Rotation, Tread Mud-Grip Pattern
ROPS Meets OSHA Structural Standards, Minimum Two (2) but Better With Four (4) Full One-
27
Piece Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof
28 Driver Monitoring System Refer to CPI Contract, Perform Function Test
Page 33 of 378

FORKLIFT EQUIPMENT PRE-MOB INSPECTIO


Applies to Warehouse Industrial Fork Lift Truck u
and CAT 950 / CAT 980 Log Fork

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter :


Service Date :

Inspected by : Date : Location :

d
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Description to be Checked

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Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Cabin and Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Combination Switch, Light Switch, Switches, Knobs Test Function
4 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
5 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Function Test
6 Cabin Air Conditioner or Fan Test Function
7 Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis


Main Chassis Good Frame Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
1
Repairs
Sub Chassis - Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified
2
Welding Repairs
3 Front and Rear Axle Mounts Straight, Not Bent, No Loose Bolts or Brackets

Forks, Mast, Fork Carriage Frame, Tines


1 Forks-Tines Not Too Thin or Worn Out, Not Bent, No Signs of Fatigue Cracks
Forklift Mast-Carriage, Lifting Chains, Tines No Excessively Loose or Worn Pins or Slides, No
2 Badly Worn Lift Chains, Alternately Raise and Lower Forks, Look for Any Fatigue Cracks, Any
improper Bending,Twisting, or Jamming
Tilt Linkages for Forklift Mast-Carriage Frame Any Excessively Worn Pins/Bushings, All Pins
3
Properly Secured ith Split Cotter Pins and/or Bolted End Plates
Hydraulic Tilt-Cylinders Lift-Cylinders Any Leaks or Excessively Worn Pins/Bushings, All Pins
4
Properly Secured with Split Cotter Pins and/or Bolted End Plates
5 CAT 950 / 980 Wheel Log Fork "Self-Leveling" System is Functioning
Page 34 of 378

FORKLIFT EQUIPMENT PRE-MOB INSPECTIO


Applies to Warehouse Industrial Fork Lift Truck u
and CAT 950 / CAT 980 Log Fork

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter :


Service Date :

Inspected by : Date : Location :

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Description to be Checked

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Hydraulics, General Hydraulics, Fluids, Fuel, Hoses
1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function

Engine - Transmission

1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance


2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
3 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts

6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Inspect Pipe and Muffler, No leaks, Not Loose
9 Transmission No Leaks, Observe a Function Test
10 Clutch No Smoke or Slipping, Observe a Function Test
11 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose
Page 35 of 378

FORKLIFT EQUIPMENT PRE-MOB INSPECTIO


Applies to Warehouse Industrial Fork Lift Truck u
and CAT 950 / CAT 980 Log Fork

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter :


Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
12
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0003 Rev 3 (4 Jan. 2016)


Page 36 of 378

RE-MOB INSPECTION REPORT


trial Fork Lift Truck up to 10 ton
/ CAT 980 Log Fork

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N

Dipindahkan keatas mungkin lebih baik ?

Pindah kebawah

Pindah ke atas
Page 37 of 378

RE-MOB INSPECTION REPORT


trial Fork Lift Truck up to 10 ton
/ CAT 980 Log Fork

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 38 of 378

RE-MOB INSPECTION REPORT


trial Fork Lift Truck up to 10 ton
/ CAT 980 Log Fork

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 39 of 378

RE-MOB INSPECTION REPORT


trial Fork Lift Truck up to 10 ton
/ CAT 980 Log Fork

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 40 of 378

RE-MOB INSPECTION REPORT


trial Fork Lift Truck up to 10 ton
/ CAT 980 Log Fork

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N

Good = Good condition, able to be operated in all CPI


areas

No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree that this
equipment is "OK" and safe for operation. Menerima
dan Menyetujui bahwa Alat ini sudah "OK" dan aman
untuk dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Name
Page 41 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Bulldozer, Track Loader, Trenche

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
Documentation Operator and Equipment

1 Today's Pre-Trip Inspection Original Copy Available on Unit


Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expired :
6 Operator K3 Lisence from Depnaker Expired :
7 K3/P3A2 - Depnaker Certification Expired :
8 Company Operator/Driver Permit Expired :
9 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
4 Windshield Wipers and Washer Wiper Blades Not Perished, Function Test
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
5
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
6 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
7 Seat Belts for Driver, Operator Good Condition, Properly Mounted with OEM Hi Tensile Bolts
8 Track Unit Maneuvering and Steering Systems Smooth and Controlled
9 Travel Service Brake System Properly Adjusted, No Leaks, Function Test
10 Parking Brake System Properly Adjusted, Function Test
Crawler Track Links / Track Shoes
11
No Excessively Loose or Worn Pins or Segments, No Badly Worn Drive Teeth
Crawler Track Rollers, Upper Carrier Rollers
12
No Excess Misalignment, No Leaks, No Flat Spots, No Badly Worn or Loose Bushings
Page 42 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Bulldozer, Track Loader, Trenche

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
13 Crawler Idlers No Excess Misalignment, No Leaks, No Flat Spots, Loose Bushings
14 Crawler Track Sprockets No Excess Misalignment, No Excessively Worn Teeth
15 Crawler Hydraulic Drive Motors No Leaks, No Loose Mounting Bolts
16 Belly Guards Good Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
17 Rear Drawbar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted
18 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
19 Rear Combination Lights Adequate Illumination, Function Test
20 Front Combination Lights Adequate Illumination, Function Test
21 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Internal Centrally Mounted Rear View Mirror(s)
22
Not Loose, Clear Unobstructed Vision, Functions Properly
Side mounted Left and Right Mounted Rear View Mirrors
23
Not Loose, Clear Unobstructed Vision, Functions Properly,
Fire Extinguisher
24
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
25 First Aid Kit Clean, Tidy, Completely Full
26 Dozer Winch If Equipped with Winch Must Have Rear Safety Guard Screen Behind Operator
Safety Guards and Covers
27
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
ROPS Meets OSHA Structural Standards, Minimum Two (2) but Recommend Four (4) Full One-
28
Piece Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof
29 Final Drive Lubrication Properly Filled and No Leaks, No MISSING COVERS / CAPS

30 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Good Condition, Good Paint and General Appearance, No Excess Damage, No Rust

Cabin and Interior


Page 43 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Bulldozer, Track Loader, Trenche

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Track Unit Unit Steering System Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open
6
or Dilapidated
7 Control Linkages and Levers Test Function
8 Cabin Tilt and Safey Lockout System Test Function

Main Frame
Main Frame
1
Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs

Blade, Bucket, Digging Chain


Blade Cutting Edges-End Bits, Digging Chain Teeth-Side Cutters
1
Not Worn Out, Tight, No Loose Bolts
Hydraulic Cylinders No Leaks or Excessively Worn Pins/Bushings, All Pins Properly
2
Secured with Split Cotter Pins and/or Bolted End Plates
Blade Linkages No Excessively Worn Pins/Bushings, All Pins Properly Secured with Split Cotter
3
Pins and/or Bolted End Plates
Trencher Digging Chain and Digging Chain Teeth
4
No Excessively Loose or Worn Out Links, Pins, or Cutters
Lock Pins, Pins and Bushings in Dozer Arm, Linkages for All Implements
5
All Pins Properly Secured with Split Cotter Pins and/or Bolted End Plates
Blade, Bucket, Digging Chain Frame Alternately Raise, Lower and Extend, Look for Any Fatigue
6
Cracks, Any improper Bending,Twisting
Page 44 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Bulldozer, Track Loader, Trenche

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
Dozer Winch, Hook and Winch Cable Condition
7
Mechanically Spliced Cable, Cable Not Deformed or Bent, No Excess Broken Wire Strands
8 Track Loader Bucket "Self-Leveling" System is Functioning

Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Pilot Valves and Hydraulic Cylinders No Leaks
6 Hydraulic Pumps and Motors No Leaks, No Excess Noise
7 All Hydraulic Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
1 Main Engine Clean Appearance, No Defective Mounts, No Leaks, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
3 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts,
5
No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipes and Muffler, No leaks, Not Loose
9 Transmission No Leaks, Observe a Function Test
10 Clutch No Smoke or Slipping, Observe a Function Test
Page 45 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Bulldozer, Track Loader, Trenche

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
11 Bevel Gear Case No Leaks, All Mountings Tight, Nothing Loose
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
12
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0004 Rev 3 (2 Jan. 2016)


Page 46 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Bulldozer, Track Loader, Trenche

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
Page 47 of 378

T PRE-MOB INSPECTION REPORT

, Track Loader, Trencher

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 48 of 378

T PRE-MOB INSPECTION REPORT

, Track Loader, Trencher

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 49 of 378

T PRE-MOB INSPECTION REPORT

, Track Loader, Trencher

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 50 of 378

T PRE-MOB INSPECTION REPORT

, Track Loader, Trencher

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 51 of 378

T PRE-MOB INSPECTION REPORT

, Track Loader, Trencher

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Name
Page 52 of 378

T PRE-MOB INSPECTION REPORT

, Track Loader, Trencher

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 53 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI


Applies to Compactor
Smooth Drum Vibratory, Pad Foot Vibratory, CAT Sh

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
Documentation Operator and Equipment

1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expired :
6 Company Operator/Driver Permit Expired :
7 Operator K3 Lisence from Depnaker Expired :
8 K3/P3A2 - Depnaker Certification Expired :
9 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
4 Windshield Wipers and Washer Wiper Blades Not Perished, Function Test
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
5
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
6 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
7 Seat Belts for Driver, Operator Good Condition, Properly Mounted with OEM Hi Tensile Bolts
8 Wheeled Unit Steering Systems Smooth and Controlled, No Worn Out Loose Ball Joints
9 Articulated Unit Steering Systems Smooth and Controlled, No Worn Pins Bushings
10 Articulate Steering LOCK-OUT SAFETY BAR Easy Access, No Lost Pins
Service Brake System, Front and Rear
11
Properly Adjusted, No Air Leaks, Function Test
12 Parking Brake System Properly Adjusted, Test Function
13 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
14 Rear Combination Lights Adequate Illumination, Function Test
Page 54 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI


Applies to Compactor
Smooth Drum Vibratory, Pad Foot Vibratory, CAT Sh

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
15 Front Combination Lights Adequate Illumination, Function Test
16 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Internal Centrally Mounted Rear View Mirror(s)
17
Not Loose, Clear Unobstructed Vision, Functions Properly
Side mounted Left and Right Mounted Rear View Mirrors
18
Not Loose, Clear Unobstructed Vision, Functions Properly,
Fire Extinguisher
19
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
20 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
21
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Safety Guards and Covers
22
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
ROPS OEM Structural Standards, Minimum Two (2) but Recommend Four (4) Full One-Piece
23
Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof
Axle Wheel Bearing Lubrication
24 Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type
Hubs
Tires S/D and P/F Unit Rear Tire and Wheel Condition No Broken-Missing Lug Nuts, Tread
25 Depth Minimum 3mm or Check Manufacture Wear Indicator, No Recaps / Retreads / Vulcanized
Permitted, Correct Rotation, All-Terrain Mud Grip Tread Pattern
Sheepfoot Wheel Condition
26
No Broken-Missing Lug Nuts, No Broken - Missing Pads, No Cracks
Vibratory System on Drum - S/D and P/F Unit No Broken Nuts / Bolts on Hydraulic Motor, No
27
Leaking Hoses, All Hoses Scure with Clamps, Adequate Power from Vibration System.
Smooth Drum
28
Condition is Smooth, Proper Thickness, No Broken-Missing Bolts / Nuts, No Cracks
Padfoot Drum
29
Condition is Good, No Broken or Missing Pads, Adequate Pad Thickness, No Cracks
30 Wheel Chocks Two Units, Properly Constructed

Driver Monitoring System Refer to CPI Contract, Perform Function Test


33

Body
1 Body Good Condition, Good Paint and General Appearance, No Excess Damage, No Rust
Page 55 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI


Applies to Compactor
Smooth Drum Vibratory, Pad Foot Vibratory, CAT Sh

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
2 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly

3 Wheel Unit Steering Wheel, Steering Column Controls Levers and Switches Test Function

4 S/D and P/F Unit Unit Steering System Controls Levers and Switches Test Function
5 All Switches and Knobs on Dashboard Test Function
6 Cabin Air Conditioner or Fan Test Function
Seats, Cushions
7
Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
8 Control Linkages and Levers Test Function

Main Frame / Main Chassis / Articulated Steering


Main Chassis Good Frame Condition, Straight, Not Bent, No Cracks, No Uncertified
1
Welding Repairs
Drum and Wheel Mounts Front / Rear
2
Straight Not Bent, No Loose Pins / Bolts / Nuts
Articulated Bearing (Swivel) Condition
3
Properly Lubricated, Not Loose, No Loose Mounting Bolts
Articulated Steering Linkages No Loose Ball Joints, Lubricated Properly, No Loose Pins, Not
4
Worn Out, No Loose Mounting Bolts
5 Rear Bumper Bar No Cracks, Not Loose, Properly Mounted
Lock Pins, Pins and Bushings in Steering Linkages
6 All Pins Properly Secured with Split Cotter Pins and/or Bolted End Plates

Blade, Hydraulic Cylinders


1 Dozer Blade Cutting Edge - End Bits Not Worn Out, Tight, No Loose Bolts
Blade Linkages and All Implements No Excessively Worn Pins/Bushings, All Pins Properly
2
Secured with Split Cotter Pins and/or Bolted End Plates
Page 56 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI


Applies to Compactor
Smooth Drum Vibratory, Pad Foot Vibratory, CAT Sh

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
Hydraulic Cylinders No Leaks or Excessively Worn Pins/Bushings, All Pins Properly
3
Secured with Split Cotter Pins and/or Bolted End Plates

Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Hydraulic Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
1 Main Engine Clean Appearance, No Defective Mounts, No Leaks, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
3 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts,
5
No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipes and Muffler, No leaks, Not Loose
9 Transmission No Leaks, Observe a Function Test
10 Clutch No Smoke or Slipping, Observe a Function Test
11 S/D and P/F Rear Differential / Reduction Gear No Leaks, All Mountings Tight, Nothing Loose
12 Sheepfoot Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose
Page 57 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI


Applies to Compactor
Smooth Drum Vibratory, Pad Foot Vibratory, CAT Sh

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
Description to be Checked

d
oo

G
G

o
N
S/D and P/F Hydrostatic Drive, Transmisson, PTO, Drive Shafts, U-Joints, Center Bearing
13
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0006 Rev 3 (2 Jan. 2016)


Page 58 of 378

T PRE-MOB INSPECTION REPORT


o Compactor
d Foot Vibratory, CAT Sheepfoot

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N

Dipindahkan keatas mungkin lebih baik ?


Page 59 of 378

T PRE-MOB INSPECTION REPORT


o Compactor
d Foot Vibratory, CAT Sheepfoot

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 60 of 378

T PRE-MOB INSPECTION REPORT


o Compactor
d Foot Vibratory, CAT Sheepfoot

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 61 of 378

T PRE-MOB INSPECTION REPORT


o Compactor
d Foot Vibratory, CAT Sheepfoot

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 62 of 378

T PRE-MOB INSPECTION REPORT


o Compactor
d Foot Vibratory, CAT Sheepfoot

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Name
Page 63 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Mobile Excavator, Gradall and Badg

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
d
Description to be Checked

oo

G
G

o
N
Documentation Operator and Equipment

1 Today's Pre-Trip Inspection Original Copy Available on Unit


Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expired :
6 Company Operator/Driver Permit Expired :
7 Operator K3 Lisence from Depnaker Expired :
8 STNK - Vehicle Document Expired :
9 KEUR - Inspection Book Expired :
10 Nota Pajak - Tax Expired :
11 Kartu Kendali - Traffic Police Document Expired :
12 Police Number Plate - Front and Rear Expired :
13 K3/P3A2 - Depnaker Certification Expired :
14 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Swing Alarm Easy to Hear
3 Back-Up Light Adequate Illumination, Function Test
4 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
5 Windshield Wipers and Washer Wiper Blades Not Perished, Function Test
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
6
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
7 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
8 Seat Belts for Driver, Operator Good Condition, Properly Mounted with OEM Hi Tensile Bolts
9 Main Steering System Smooth and Controlled, No Worn Out Loose Ball Joints
10 Remote Steering Systems Smooth and Controlled, No Worn Pins Bushings
Page 64 of 378

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11 Service Brake System, Front and Rear Properly Adjusted, No Air Leaks, Function Test
12 Parking Brake System Properly Adjusted, Test Function

13 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

14 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed
15 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed
16 Automatic Hydraulic Swing Brake Witness a Function Test
17 Swing Lock Witness a Function Test
18 Hydraulic Total System Safety Lock Out Witness a Function Test
19 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
20 Rear Combination Lights Adequate Illumination, Function Test
21 Amber Rotary Light Adequate Illumination, Function Test
22 Front Combination Lights Adequate Illumination, Function Test
23 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Internal Centrally Mounted Rear View Mirror(s)
24
Not Loose, Clear Unobstructed Vision, Functions Properly
Side mounted Left and Right Mounted Rear View Mirrors
25
Not Loose, Clear Unobstructed Vision, Functions Properly,
26 Wheels Wheel Chocks, Two Units, Properly Constructed
27 Safety Red Cone Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
28
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
29 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
30
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Safety Guards and Covers
31
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
ROPS Meets OSHA Structural Standards, Minimum Two (2) but Recommend Four (4) Full One-
32
Piece Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof
Axle Wheel Bearing Lubrication
33
Oil-Hubs to Be Properly Filled and No Leaks, No Missing Covers, Caps on Grease Type Hubs

Tire and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No
34
Recap / Retread / Vulcanized Tires, All-Terrain Tread Mud-Grip Pattern, Correct Rotation

35 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Good Condition, Good Paint and General Appearance, No Excess Damage, No Rust
2 Spare Wheel / Tire Assy If Available Must Be in Good Condition and Properly Mounted
3 Mud Flaps Properly Mounted, Not a Falling Hazard to Following Motorists
4 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted
Page 65 of 378

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Cabin and Interior
1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Steering Wheel, Steering Column Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open
6
or Dilapidated
7 Control Linkages and Levers Test Function

Carrier Main Frame, Main Chassis,


Main Chassis Good Frame Condition, Straight, Not Bent, No Cracks, No Uncertified
1
Welding Repairs
Sub Chassis, Sub Frame Good Condition Straight, Not Bent, No Cracks, No Uncertified Welding
2
Repairs
Carrier Springs, Suspension System, Front / Rear
3
Straight Not Bent, No Loose Shackle Pins
Swing Bearing (Swivel) Condition
4
Properly Lubricated, Not Loose, No Loose Mounting Bolts
Steering Box, Steering Linkages No Loose Ball Joints, Lubricated Properly, No Loose Pins, Not
5
Worn Out, No Loose Mounting Bolts
Carrier Remote Control Steering System
6
No Loose Mountings, No Leaks, Test Function

Bucket - Telescopic Boom - Bucket Digging Linkages


Bucket Cutting Edges-End Bits, Bucket-Teeth-Side Cutters
1
Not Worn Out, Tight, No Loose Bolts
Hydraulic Cylinders No Leaks or Excessively Worn Pins/Bushings, All Pins Properly
2
Secured with Split Cotter Pins and/or Bolted End Plates
Bucket and Blade Linkages No Excessively Worn Pins/Bushings, All Pins Properly Secured with
3
Split Cotter Pins and/or Bolted End Plates
Lock Pins, Pins and Bushings in Stick, Boom, Arm, Linkages for All Implements
4
All Pins Properly Secured with Split Cotter Pins and/or Bolted End Plates
Telescopic Boom Alternately Raise, Lower / Extend Boom Sections and Rotate, Any Fatigue
5 Cracks, Any Improper Bending,Twisting, Kinking, Excess Wear to Internal Slide Rollers and
Rotation Motor / Gears

Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
Page 66 of 378

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3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Hydraulic Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
Upper Engine Clean Appearance, No Defective Mounts, No Leaks,
1
Observe Performance

3 Lower Main Engine Clean Appearance, No Defective Mounts, No Leaks, Observe Performance

4 Engine Dipstick Easy to read, Oil Level Adequate


Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
5 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
6 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts,
7
No Loose Belts
8 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
9 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
10 Exhaust System Check Pipes and Muffler, No leaks, Not Loose
11 Transmission No Leaks, Observe a Function Test
12 Clutch No Smoke or Slipping, Observe a Function Test
13 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
14
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments
Page 67 of 378

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Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0007 Rev 3 (2 Jan. 2016)


Page 68 of 378

T PRE-MOB INSPECTION REPORT

avator, Gradall and Badger

Model : Brand :

Service Date : BM Plate No. :

Location : Owner :

Remarks
/A
N
Page 69 of 378

Remarks

/A
N
Page 70 of 378

Remarks

/A
N
Page 71 of 378

Remarks

/A
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas
Page 72 of 378

Remarks

/A
N
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Name
Page 73 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Excavator Track/Amphibious

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

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Documentation Operator and Equipment

1 Today's Pre-Trip Inspection Original Copy Available on Unit


Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expired :
6 Company Operator/Driver Permit Expired :
7 Operator K3 Lisence from Depnaker Expired :
8 K3/P3A2 - Depnaker Certification Expired :
9 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Travel Alarm Operates Both Ways, Easy to Hear, 97 Decibles Minimum
2 Swing Alarm Easy to Hear
3 Swing Lights Flashing Okay, Easy to See
4 Horn Easily Operated From Inside Operator's Cabin, Easy to Hear
5 Windshield Wipers and Washer Wiper Blades Not Perished, Function Test
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
6
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
7 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
8 Seat Belts for Driver, Operator Good Condition, Properly Mounted with OEM Hi Tensile Bolts
9 Maneuvering and Steering Systems Smooth and Controlled
10 Travel Service Brake System Properly Adjusted, No Leaks, Function Test
11 Parking Brake System Properly Adjusted, Function Test
12 Automatic Hydraulic Swing Brake Witness a Function Test
13 Swing Lock Witness a Function Test
14 Hydraulic Total System Safety Lock Out Witness a Function Test
Page 74 of 378

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Crawler Hydraulic Drive Motors Lubrication Reduction Gear to Be Properly Filled and No Leaks,
15
No Mising Covers / Caps, or Grease Fittings, No Excess Noise
Crawler Track Links / Track Cleats
16
No Excessively Loose or Worn Pins or chain link and pads.
Pontoons
17
No Leak, No damage/defect and no weld cracks
Crawler Track Links / Track Shoes
18
No Excessively Loose or Worn Pins or Segments, No Badly Worn Drive Teeth
Crawler Track Rollers, Upper Carrier Rollers
19
No Excess Misalignment, No Leaks, No Flat Spots, No Badly Worn or Loose Bushings
20 Crawler Idlers No Excess Misalignment, No Leaks, No Flat Spots, Loose Bushings
21 Crawler Track Sprockets No Excess Misalignment, No Excessively Worn Teeth
22 Crawler Track Drive Chain Well Lubricated, No Broken or Stretched Links
23 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
24 Front Combination Lights Adequate Illumination, Function Test
25 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Internal Centrally Mounted Rear View Mirror(s)
26
Not Loose, Clear Unobstructed Vision, Functions Properly
Side mounted Left and Right Mounted Rear View Mirrors
27
Not Loose, Clear Unobstructed Vision, Functions Properly,
Fire Extinguisher
28
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
29
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
30 First Aid Kit Clean, Tidy, Completely Full
Safety Guards and Covers
31
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
ROPS Meets OSHA Structural Standards, Minimum Two (2) but Recommend Four (4) Full One-
32
Piece Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof

33 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Good Condition, Good Paint and General Appearance, No Excess Damage, No Rust
2 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Steering Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
Page 75 of 378

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Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open
6
or Dilapidated
7 Control Linkages and Levers Test Function

Main Frame, Main Chassis


Main Chassis Good Frame Condition, Straight, Not Bent, No Cracks, No Uncertified
1
Welding Repairs
Swing Bearing (Swivel) Condition
2
Properly Lubricated, Not Loose, No Loose Mounting Bolts

Bucket - Boom - Stick - Digging Arm


Bucket Cutting Edges-End Bits, Bucket-Teeth-Side Cutters
1
Not Worn Out, Tight, No Loose Bolts
Hydraulic Cylinders No Leaks or Excessively Worn Pins/Bushings, All Pins Properly
2
Secured with Split Cotter Pins and/or Bolted End Plates
Bucket and Boom Linkages No Excessively Worn Pins/Bushings, All Pins Properly Secured with
3
Split Cotter Pins and/or Bolted End Plates
Lock Pins, Pins and Bushings in Stick, Boom, Arm, Linkages for All Implements
4
All Pins Properly Secured with Split Cotter Pins and/or Bolted End Plates
Excavator Boom, Digging Stick Alternately Raise, Lower and Extend All Boom Sections, Look for
5
Any Fatigue Cracks, Any improper Bending,Twisting, or Kinking,

Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Hydraulic Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
1 Main Engine Clean Appearance, No Defective Mounts, No Leaks, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
3 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Page 76 of 378

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Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts,
5
No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipes and Muffler, No leaks, Not Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0008 Rev 3 (2 Jan 2016)


Page 77 of 378

T PRE-MOB INSPECTION REPORT

ator Track/Amphibious

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 78 of 378

Remarks

/A
N

If equipped
Page 79 of 378

Remarks

/A
N
Page 80 of 378

Remarks

/A
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Name
Page 81 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTION

Applies to Motor Grader

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
d
Description to be Checked

/A
oo

N
G

o
N
Documentation Operator and Equipment

1 Today's Pre-Trip Inspection Original Copy Available on Unit


Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expired :
6 Company Operator/Driver Permit Expired :
7 Operator K3 Lisence from Depnaker Expired :
8 K3/P3A2 - Depnaker Certification Expired :
9 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
4 Windshield Wipers and Washer Wiper Blades Not Perished, Function Test
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
5
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
6 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
7 Seat Belts for Driver, Operator Good Condition, Properly Mounted with OEM Hi Tensile Bolts
8 Articulated Unit System Smooth and Controlled, No Worn Pins Bushings
9 Articulated Unit LOCK-OUT SAFETY BAR Easy Access, No Lost Pins
10 Service Brake System Properly Adjusted, No Leaks, Function Test
11 Parking Brake System Properly Adjusted, Function Test
12 Steering System Smooth and Controlled, No Worn Out Pins, No Loose Ball Joints
Page 82 of 378

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/A
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N
G

o
N
13 Wheel Lean System Properly Adjusted, No Leaks, Test Function
14 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
15 Rear Combination Lights Adequate Illumination, Function Test
16 Amber Rotary Light Adequate Illumination, Function Test
17 Front Combination Lights Adequate Illumination, Function Test
18 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Internal Centrally Mounted Rear View Mirror(s)
19
Not Loose, Clear Unobstructed Vision, Functions Properly
Side mounted Left and Right Mounted Rear View Mirrors
20
Not Loose, Clear Unobstructed Vision, Functions Properly,
21 Safety Red Cone Two Units In Good Condition, Reflective So As Visible at Night
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
22
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Fire Extinguisher
23
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
24 First Aid Kit Clean, Tidy, Completely Full
Safety Guards and Covers
25
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
ROPS Meets OSHA Structural Standards, Minimum Two (2) but Recommend Four (4) Full One-
26
Piece Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof
Front Axle Wheel Bearing Lubrication
27 Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type
Hubs
Tires and Wheel Condition No Broken-Missing Lug Nuts Front and Rear, Tread Depth Minimum
28 3mm or Check Manufacture Wear Indicator, No Recaps / Retreads / Vulcanized Permitted,
Correct Rotation, Tread Mud-Grip Pattern
29 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Good Condition, Good Paint and General Appearance, No Excess Damage, No Rust
2 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Steering Wheel, Steering Column Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
Page 83 of 378

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/A
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N
G

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N
5 Cabin Air Conditioner or Fan Test Function
Seats, Cushions
6
Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
7 Control Linkages and Levers Test Function

Main Chassis, Main Implement Frame, Tandem Final Drives


Main Chassis Good
1
Frame Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
Implement Frame
2
Good Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
3 Tandem Final Drives No Excess Misalignment, No Leaks, No Cracks, Loose Bushings
4 Tandem Final Drive Chains No Excess Wear on Excess Noise
5 Circle Hydraulic Drive Motors No Leaks, No Loose Mounting Bolts, Function Test
Steering Box, Steering Linkages No Loose Ball Joints, Lubricated Properly, No Loose Pins, Not
6
Worn Out, No Loose Mounting Bolts
Articulate Control and System
7
No Loose Mountings, No Leaks, Test Function

Blade -Scarifier - Ripper


1 Cutting Edges, End Bits, Scarifier and Ripper Teeth Not Worn Out, Tight, No Loose Mounts
Hydraulic Cylinders No Leaks or Excessively Worn Pins/Bushings, All Pins Properly
2
Secured with Split Cotter Pins and/or Bolted End Plates
Scarifier and Ripper Linkages No Excessively Worn Pins/Bushings, All Pins Properly Secured
3
with Split Cotter Pins, Adequate Lubrication
Blade Scarifier and Ripper Alternately Raise, Lower and Extend Blade Verticaly, Look for Any
4
Fatigue Cracks, Any improper Bending,Twisting, or Kinking, Adequate Lubrication
Lock Pins, Pins and Bushings in All Implements
5
All Pins Properly Secured with Split Cotter Pins, No Excess Wear, Adequate Lubrication
Blade Side Shift Wear Strips in Good Condition, Not Excessively Worn or Loose, Side Shift
6
Actuator Hydraulic Cylinder No Leaks, Function Test Side Shift System

Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
Page 84 of 378

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Description to be Checked

/A
oo

N
G

o
N
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Hydraulic Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
1 Main Engine Clean Appearance, No Defective Mounts, No Leaks, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
3 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts,
5
No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipes and Muffler, No leaks, Not Loose
9 Transmission No Leaks, Observe a Function Test
10 Differential Rear No Leaks, All Mountings Tight, Nothing Loose
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
11
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI


Page 85 of 378

d
oo
Description to be Checked

/A
oo

N
G

o
N
RW CEM

C822444-COR-CEM-CKL-0009 Rev 3 (2 Jan 2016)


Page 86 of 378

PRE-MOB INSPECTION REPORT

Motor Grader

Model : Brand :

Service Date :

Location : Owner :

Remarks
Page 87 of 378

Remarks
Page 88 of 378

Remarks
Page 89 of 378

Remarks

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Page 90 of 378

The undersigned hereby accept and agree


Remarks
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Name
Page 91 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Wheel Loader, Backhoe

Equip No : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

d
oo
d
Description to be Checked

oo

G
G

o
N
Documentation Operator and Equipment

1 Today's Pre-Trip Inspection Original Copy Available on Unit


Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expired :
6 Company Operator/Driver Permit Expired :
7 Operator K3 Lisence from Depnaker Expired :
8 K3/P3A2 - Depnaker Certification Expired :
9 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
4 Windshield Wipers and Washer Wiper Blades Not Perished, Function Test
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
5
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
6 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
7 Seat Belts for Driver, Operator Good Condition, Properly Mounted with OEM Hi Tensile Bolts
8 Backhoe Steering System Smooth and Controlled
9 Wheel loader Articulated Steering System Smooth and Controlled, No Worn Pins Bushings
10 Wheel loader Articulate Steering LOCK-OUT SAFETY BAR Easy Access, No Lost Pins
11 Service Brake System Properly Adjusted, No Leaks, Function Test
12 Parking Brake System Properly Adjusted, Function Test
13 Hydraulic Total System Safety Lock Out Witness a Function Test
14 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
15 Rear Combination Lights Adequate Illumination, Function Test
Page 92 of 378

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16 Amber Rotary Light Adequate Illumination, Function Test
17 Front Combination Lights Adequate Illumination, Function Test
18 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Internal Centrally Mounted Rear View Mirror(s)
19
Not Loose, Clear Unobstructed Vision, Functions Properly
Side mounted Left and Right Mounted Rear View Mirrors
20
Not Loose, Clear Unobstructed Vision, Functions Properly,
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
21
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Fire Extinguisher
22
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
23 First Aid Kit Clean, Tidy, Completely Full
Safety Guards and Covers
24
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
ROPS Meets OSHA Structural Standards, Minimum Two (2) but Recommend Four (4) Full One-
25
Piece Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof
Backhoe Front Axle Wheel Bearing Lubrication
26
Oil-Hubs to Be Properly Filled and No Leaks, No Missing Covers / Caps on Grease Type Hubs
Tire and Wheel Condition No Broken-Missing Lug Nuts Front and Rear, Tread Depth Minimum
27 3mm or Check Manufacture Wear Indicator, No Recaps / Retreads / Vulcanized Permitted,
Correct Rotation, All-Terrain Tread Mud-Grip Pattern
28 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Good Condition, Good Paint and General Appearance, No Excess Damage, No Rust
2 Backhoe Mud Flaps Properly Mounted, Not a Falling Hazard to Following Motorists
3 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Steering Wheel, Steering Column Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open
6
or Dilapidated
7 Control Linkages and Levers Test Function

Main Frame, Main Chassis, Backhoe Side Shift Frame


Page 93 of 378

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Main Chassis Good Frame Condition, Straight, Not Bent, No Cracks, No Uncertified
1
Welding Repairs
Backhoe Side Shift System Frame Good Condition Straight, Not Bent, No Cracks, Hydraulic
2
Lock System Function Test, No Uncertified Welding Repairs
Wheel Loader Articulate Center Bearing
3
No Excessively Loose or Worn Pins or Bushings, Adequate Lubrication
Axle Mounts, Axle Pivot System, Front / Rear
4
Straight Not Bent, No Loose Pins / Bushings, Adequate Lubrication
Backhoe Swing Bearing (Swivel) Condition
5
Properly Lubricated, Not Loose, No Loose Mounting Bolts, Adequate Lubrication
Backhoe Steering Box, Steering Linkages, No Loose Ball Joints, Lubricated Properly, No Loose
6
Pins, Not Worn Out, No Loose Mounting Bolts
Wheel Loader Articulated Steering System
7
No Loose Ball Joints, Lubricated Properly, No Loose Mountings, No Leaks, Test Function

Bucket - Boom - Stick - Digging Arm


Bucket Cutting Edges-End Bits, Bucket-Teeth-Side Cutters
1
Not Worn Out, Tight, No Loose Bolts
Hydraulic Lift Cylinders No Leaks or Excessively Worn Pins/Bushings, All Pins Properly
2
Secured with Split Cotter Pins and/or Bolted End Plates
Bucket Linkages No Excessively Worn Pins/Bushings, All Pins Properly Secured with Split Cotter
3
Pins and/or Bolted End Plates, Adequate Lubrication
Backhoe Boom and Outrigger Linkages No Excessively Worn Pins/Bushings, All Pins Properly
4
Secured with Split Cotter Pins and/or Bolted End Plates, Adequate Lubrication
Lock Pins, Pins and Bushings in Stick, Boom, Arm, Linkages for All Implements
5
All Pins Properly Secured with Split Cotter Pins and/or Bolted End Plates
Backhoe Digging Stick Alternately Raise, Lower and Extend All Boom Sections, Look for Any
6
Fatigue Cracks, Any improper Bending,Twisting, Kinking, Adequate Lubrication
7 Front End Loader Bucket "Self-Leveling" System is Functioning

Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Hydraulic Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
1 Main Engine Clean Appearance, No Defective Mounts, No Leaks, Observe Performance
Page 94 of 378

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2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
3 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts,
5
No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipes and Muffler, No leaks, Not Loose
9 Transmission No Leaks, Observe a Function Test
10 Clutch No Smoke or Slipping, Observe a Function Test
11 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
12
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0010 Rev 3 (2 Jan 2016)


Page 95 of 378

T PRE-MOB INSPECTION REPORT

el Loader, Backhoe

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 96 of 378

Remarks

/A
N
Page 97 of 378

Remarks

/A
N
Page 98 of 378

Remarks

/A
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Name
Page 99 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Soil Stabilizer

Equip No : Type : Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

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Documentation Operator and Equipment

1 Today's Pre-Trip Inspection Original Copy Available on Unit


Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expired :
6 Company Operator/Driver Permit Expired :
7 Operator K3 Lisence from Depnaker Expired :
8 K3/P3A2 - Depnaker Certification Expired :
9 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Travel Alarm Operates Both Ways, Easy to Hear, 97 Decibles Minimum
3 Back-Up Light Adequate Illumination, Function Test
4 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
5 Windshield Wipers and Washer Wiper Blades Not Perished, Function Test
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
6
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
7 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
8 Seat Belts for Driver, Operator Good Condition, Properly Mounted with OEM Hi Tensile Bolts
9 Steering System Smooth and Controlled, No Worn Out Loose Ball Joints

10 Service Air Brake System, Front and Rear Properly Adjusted, No Air Leaks, Function Test

11 Mechanical Parking Brake System Properly Adjusted, Test Function


12 Automatic Hydraulically Activated Parking Brake System Properly Adjusted, Test Function
13 Hydraulic Total System Lock Out Witness a Function Test
14 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
15 Rear Combination Lights Adequate Illumination, Function Test
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16 Front Combination Lights Adequate Illumination, Function Test
17 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Internal Centrally Mounted Rear View Mirror(s)
18
Not Loose, Clear Unobstructed Vision, Functions Properly
Side mounted Left and Right Mounted Rear View Mirrors
19
Not Loose, Clear Unobstructed Vision, Functions Properly,
20 Wheel Chocks Two Units, Properly Constructed
21 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
22
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
23 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
24
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Safety Guards and Covers
25
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
ROPS Meets OSHA Structural Standards, Minimum Two (2) but Recommend Four (4) Full One-
26
Piece Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof
Front Axle Wheel Bearing Lubrication
27
Oil-Hubs to Be Properly Filled and No Leaks, No Missing Covers / Caps on Grease Type Hubs
Tire and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm,
28 No Recap / Retread / Vulcanized Tire, All-Terrain Pattern on Rear, Correct Rotation, Highway
Tread Pattern on Front

Driver Monitoring System Refer to CPI Contract, Perform Function Test


29

Body
1 Body Good Condition, Good Paint and General Appearance, No Excess Damage, No Rust
2 Mud Flaps Properly Mounted, Not a Falling Hazard to Following Motorists
3 Front Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Steering Wheel, Steering Column Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open
6
or Dilapidated
7 Control Linkages and Levers Test Function

Main Chassis, Main Frame


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Main Chassis and Frame Components Good Condition, Straight, Not Bent, No Cracks, No
1
Uncertified Welding Repairs
2 Springs, Front Suspension System Straight Not Bent, No Loose Shackle Pins
Steering Box, Steering Linkages No Loose Ball Joints, Lubricated Properly, No Loose Pins, Not
3
Worn Out, No Loose Mounting Bolts

Rotor - Rotor Housing


Rotor Teeth Cutters
1
Not Worn Out, Tight, No Loose Mount Bolts
Hydraulic Cylinders No Leaks or Excessively Worn Pins/Bushings, All Pins Properly
2
Secured with Split Cotter Pins and/or Bolted End Plates
Rotor Housing Lifting Arms Linkages No Excessively Worn Pins/Bushings, All Pins Properly
3
Secured with Split Cotter Pins and/or Bolted End Plates

Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Rotor Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Hydraulic Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
1 Main Engine Clean Appearance, No Defective Mounts, No Leaks, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
3 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts,
5
No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipes and Muffler, No leaks, Not Loose
9 Hydrostatic Transmission No Leaks, Observe a Function Test
10 Master Clutch No Smoke or Slipping, Observe a Function Test
11 Rear Differential No Leaks, All Mountings Tight, Nothing Loose
Page 102 of 378

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Hydrostatic Transmisson, PTO, Drive Shafts, Propeller Shafts, U-Joints, Carrier Bearing Properly
12
Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0011 Rev 3 (2 Jan 2016)


Page 103 of 378

T PRE-MOB INSPECTION REPORT

Soil Stabilizer

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 104 of 378

Remarks

/A
N
Page 105 of 378

Remarks

/A
N
Page 106 of 378

Remarks

/A
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Name
Page : 107 of 378

TELESCOPIC BOOM PRE-MOB INSPECTION RE

Applies to Mobile Crane Telescopic Boom

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service Date :


Inspected by : Date : Location :

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Documentation Operator and Equipment :
1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series

4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book

5 Operator/Driver Government Driving Licence Expiry :


6 Company Operator/Driver Permit Expiry :
7 Operator SIO from Migas/Depnaker Expiry :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Offcial Police Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
Correct Size, Minimum 15 Cm Height,
14 Company ID Number, Company Logo Visible
15 MIGAS SILO Certificate Matches Unit Type -Series Expiry :

16 K3/P3A2 - Depnaker Certification Expired :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
Special for Foco - Horn for Operator When Outside of Cabin
4
Easily Operated from Button next to Crane Controls
5 Original Factory Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa
6 Boom Angle Indicator Affixed to Boom and Functioning Properly
7 Sight Level Bubble Indicator and Functioning Properly
Boom Hoist Automatic Limit Switch
8
Witness a Function Test, Must Shut Off Boom Hoist Control at Maximum 78
Page : 108 of 378

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Boom Backstop System
9
Witness a Function Test, Must Shut Off Boom Hoist Controlt
10 Safety Pawls for Hoist Drums Function Test, Easily Engaged / Disengaged by Operator
11 Anti Two Block Alarm Test its Function

Operator's Electronic Operational Aids Lifting Units Must be Equipped With this Function.
If a Load Rate Indicator, Rated Capacity Indicator, Must Witness a Function Test.
12 If an Automatic Moment Limiter or Rated Capacity Load Limiter or Load Moment Limiter,
Must Witness a Function Test, Must Shut Off Boom Hoist at Maximum 78,
Must Shut Off Boom-Down Overload and Hoist-Up Overload.

13 Safety Device Emergency Switch as per OEM Check and Function Test

14 Positive-Free-Fall Lockout System Witness a Function Test


Hook Block Sheaves, Pins, Bushings
15
Good Condition, Adequate Lubrication, Sheaves No Flat Spots
Boom Point Sheaves, Pins, Bushings
16
Good Condition, Adequate Lubrication, Sheaves No Flat Spots

Gantry No Fatigue Cracks


Gantry Sheaves, Pins, Bushings
17
Good Condition, Adequate Lubrication,
Sheaves No Flat Spots

18 Safety Latch in Hook Block and Headache Ball Not Bent, Positive Closing Action
Both Hooks Swivel Bearing Assys Good Condition, Not Loose, Properly Lubricated,
Both Hooks Main Nut Above Swivel Bearing
19
Not Loose, Locked in Place By Proper and Safe SPLIT Cotter Pin
Can NOT become Undone
20 Main and Auxiliary Hoist Cable Condition No Excess of Broken Wire Strands

Telescopic Boom
21 Fully Extend All Telescopic Boom Section and Boom Down, Look for Fatigue Cracks, Excessive
Bending, Excessive Twisting, Exessive Kinking, Excess Wear on Sliding Surfaces

Folding Jib Look for Cracks, Bent Chords, Bent Lacings.


Maximum Bend Main Chord 1mm per 1meter.
22 Maximum Bend Lacing 3mm per 1meter.
Maximum Depth of Corrosion Pitting 0.8mm.
Maximum Depth of Dent, Score, Scratch 1mm.

23 Boom Mount Connecting PINS All Must Be Secured by Proper and Safe SPLIT Cotter Pins
24 Hoisting and Lowering Brakes Function Test, All Brake Actions Smooth and Controlled
25 Carrier Power Steering Systems Function Test, Smooth and Controlled, Easy Maneuvering
Carrier Steering Box, Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated
26
Properly, No Worn Out Pins, No Loose Mounting Bolts, Function Test
Rough Terrain Carrier Steering Systems Smooth and Controlled, No Excess Freeplay,
27 Function Test Rear Steering Lock Out, No Loose Ball Joints, Lubricated Properly,
No Worn Out Pins, No Loose Mounting Bolts
Carrier Axle Wheel Bearing Lubrication
28 Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type
Hubs
Page : 109 of 378

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TIRES Carrier Tire and Wheel Condition No Broken-Missing Lug Nuts,Tread Depth Minimum
29 3mm, No Recap / Retread / Vulcanized Tires, Correct Rotation,Tread Mud-Grip Pattern on Rear,
Tread Highway Pattern on Front (All Terrain).
TIRES Rough Terrain Tire and Wheel Condition
No Broken-Missing Lug Nuts Front and Rear, Tread Depth Minimum 3mm or Check
30
Manufacture Wear Indicator, No Recaps / Retreads / Vulcanized Permitted, Correct Rotation,
Tread Mud-Grip Pattern
Seat Belts Driver, Operator, Passenger,
31
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
Seats, Cushions
32 Securely Mounted, Ergonomically Good Condition, Not Torn Open
or Dilapidated
33 Carrier Parking Brake System Function Test
34 Carrier Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Test Function
35 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed
36 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed
37 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed
38 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
39 Rear Combination Lights Adequate Illumination, Function Test

40 Front Combination Lights Adequate Illumination, Function Test

41 Amber Rotary Light Adequate Illumination, Function Test


42 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires

43 All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.

44 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function

45 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
46
Not Loose Clear Unobstructed Vision, Functions Properly
Internal Centrally Mounted Rear View Mirror
47
Not Loose, Clear Unobstructed Vision, Functions Properly
48 Wheeled Units Wheel Chocks, Two Units, Properly Constructed

49 Safety Red Cone Two Units In Good Condition, Reflective So As Visible at Night

Fire Extinguisher
50
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
51 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
52
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Safety Guards and Covers
53
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
54 Swing Bearing (Swivel) Clean Condition, Lubricated, Not Loose, No Loose Mounting Bolts

55 Hook Rollers and Roller Circle Face Lubricated, Not Loose, No Loose Mounting Bolts

56 Swing System Function Test, Must Be Smooth and Controlled


Page : 110 of 378

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57 Swing Parking Brake Must Be Positive Action, Witness a Function Test
Swing Operating Brake ~ Automatic Hydraulic
58
Must Be Positive Action, Witness a Function Test
59 Swing Lock Must Be Positive Action, Witness a Function Test
60 Red Flag Lihat Atas dan Anda Selamat
61 Load Test Witness a Test a Load-Test at 100% of MIGAS Certified SWL capacity
62 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Crane Cabin and Carrier Cabin Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Combination Switch, Light Switch, Switches, Knobs Test Function

4 Cabin Air Conditioner or Fan Test Function

5 Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis


Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
1
Repairs
Sub Chassis, Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified
2
Welding Repairs
3 Carrier Springs, Suspension System Front / Rear, Straight, Not Bent, No Loose Pins
4 Carrier Axle Mounts, Front and Rear All U-Bolts Tight, No Cracks

5 Carrier Outrigger Extension and Retraction Cylinders Test Function, No Leaks

6 Carrier Outrigger Vertical Jack Cylinders No Loose Mountings, Test Function


7 Carrier Outrigger PADS Proper and Safe, No Cracks, No Excess Distortion
Carrier Outrigger Remote Control System Levers
8
No Loose Mountings, Loose Pins,Test Function
9 Electrical Wiring Condition, Fuse Block All Splices Properly Insulated, No Bare Wires
10 Counterweight Mountings All Holding Bolts / Pins are Safe, Tight, No Loose Mountings

11 Front / Rear Bumper Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Crane Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


Page : 111 of 378

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/A
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1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
4 Fuel Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
5 Air Tank(s) No Leaks, No loose Mounts
6 Hydraulic Pilot Valves No Leaks

7 Hydraulic Pumps and Motors No Leaks, No Excess Noise

8 All Controls and Hydraulic Control Valves No Leaks, Test Function


Hydraulic Cylinders Any Leaks or Excessively Worn Pins/Bushings, All Pins Properly Secured
9
with Split Cotter Pins and/or Bolted End Plates

10 Remote Control System Levers for Outriggers No Loose Mountings, Loose Pins, Test Function

Engine(s) - Transmission(s)

Upper Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,


1
No Smoke

Lower Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,


2
No Smoke

3 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals


4 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals,
Battery Hold-Downs in Place, Clean Battery Box, No Loose Mounts
5 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No
6
Loose Belts
7 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses

8 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked

9 Exhaust System Check Pipe and Muffler, No leaks, Not Loose


10 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
11
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
12 Carrier Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
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Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0012 Rev 3 (2 Jan 2016)


Page : 113 of 378

MOB INSPECTION REPORT

Crane Telescopic Boom

Model : Brand :

Service Date : Police No. :

Location : Owner :

Remarks
Page : 114 of 378

Remarks
Page : 115 of 378

Remarks
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Remarks
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Remarks
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Remarks

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace
N/A = Not Applicable
The undersigned hereby accept and agree
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub- Sub-
Sub-Con.
Con. Con.

Contractor's
Name
Page : 119 of 378

TELESCOPIC BOOM PRE-MOB INSPECTION RE


Applies to Rough Terrain Crane Telescopic B

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service Date :


Inspected by : Date : Location :

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Documentation Operator and Equipment :
1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series

4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book

5 Operator/Driver Government Driving Licence Expiry :


6 Company Operator/Driver Permit Expiry :
7 Operator SIO from Migas/Depnaker Expiry :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Offcial Police Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
Correct Size, Minimum 15 Cm Height,
14 Company ID Number, Company Logo Visible

15 K3/P3A2 - Depnaker Certification Expired :

16 MIGAS SILO Certificate Matches Unit Type -Series Expiry :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
Special for Foco - Horn for Operator When Outside of Cabin
4
Easily Operated from Button next to Crane Controls
5 Original Factory Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa
6 Boom Angle Indicator Affixed to Boom and Functioning Properly
7 Sight Level Bubble Indicator and Functioning Properly
Boom Hoist Automatic Limit Switch
8
Witness a Function Test, Must Shut Off Boom Hoist Control at Maximum 78
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Boom Backstop System
9
Witness a Function Test, Must Shut Off Boom Hoist Controlt
10 Safety Pawls for Hoist Drums Function Test, Easily Engaged / Disengaged by Operator
11 Anti Two Block Alarm Test its Function

Operator's Electronic Operational Aids Lifting Units Must be Equipped With this Function.
If a Load Rate Indicator, Rated Capacity Indicator, Must Witness a Function Test.
12 If an Automatic Moment Limiter or Rated Capacity Load Limiter or Load Moment Limiter,
Must Witness a Function Test, Must Shut Off Boom Hoist at Maximum 78,
Must Shut Off Boom-Down Overload and Hoist-Up Overload.

13 Safety Device Emergency Switch as per OEM Check and Function Test

14 Positive-Free-Fall Lockout System Witness a Function Test


Hook Block Sheaves, Pins, Bushings
15
Good Condition, Adequate Lubrication, Sheaves No Flat Spots
Boom Point Sheaves, Pins, Bushings
16
Good Condition, Adequate Lubrication, Sheaves No Flat Spots

Gantry No Fatigue Cracks


Gantry Sheaves, Pins, Bushings
17
Good Condition, Adequate Lubrication,
Sheaves No Flat Spots

18 Safety Latch in Hook Block and Headache Ball Not Bent, Positive Closing Action
Both Hooks Swivel Bearing Assys Good Condition, Not Loose, Properly Lubricated,
Both Hooks Main Nut Above Swivel Bearing
19
Not Loose, Locked in Place By Proper and Safe SPLIT Cotter Pin
Can NOT become Undone
20 Main and Auxiliary Hoist Cable Condition No Excess of Broken Wire Strands

Telescopic Boom
21 Fully Extend All Telescopic Boom Section and Boom Down, Look for Fatigue Cracks, Excessive
Bending, Excessive Twisting, Exessive Kinking, Excess Wear on Sliding Surfaces

Folding Jib Look for Cracks, Bent Chords, Bent Lacings.


Maximum Bend Main Chord 1mm per 1meter.
22 Maximum Bend Lacing 3mm per 1meter.
Maximum Depth of Corrosion Pitting 0.8mm.
Maximum Depth of Dent, Score, Scratch 1mm.

23 Boom Mount Connecting PINS All Must Be Secured by Proper and Safe SPLIT Cotter Pins
24 Hoisting and Lowering Brakes Function Test, All Brake Actions Smooth and Controlled
25 Carrier Power Steering Systems Function Test, Smooth and Controlled, Easy Maneuvering
Carrier Steering Box, Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated
26
Properly, No Worn Out Pins, No Loose Mounting Bolts, Function Test
Rough Terrain Carrier Steering Systems Smooth and Controlled, No Excess Freeplay,
27 Function Test Rear Steering Lock Out, No Loose Ball Joints, Lubricated Properly,
No Worn Out Pins, No Loose Mounting Bolts
Carrier Axle Wheel Bearing Lubrication
28 Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type
Hubs
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TIRES Carrier Tire and Wheel Condition No Broken-Missing Lug Nuts,Tread Depth Minimum
29 3mm, No Recap / Retread / Vulcanized Tires, Correct Rotation,Tread Mud-Grip Pattern (All
Terrain).
TIRES Rough Terrain Tire and Wheel Condition
No Broken-Missing Lug Nuts Front and Rear, Tread Depth Minimum 3mm or Check
30
Manufacture Wear Indicator, No Recaps / Retreads / Vulcanized Permitted, Correct Rotation,
Tread Mud-Grip Pattern
Seat Belts Driver, Operator, Passenger,
31
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
Seats, Cushions
32 Securely Mounted, Ergonomically Good Condition, Not Torn Open
or Dilapidated
33 Carrier Parking Brake System Function Test
34 Carrier Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Test Function
35 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed
36 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed
37 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed
38 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
39 Rear Combination Lights Adequate Illumination, Function Test

40 Front Combination Lights Adequate Illumination, Function Test

41 Amber Rotary Light Adequate Illumination, Function Test


42 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires

43 All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.

44 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function

45 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
46
Not Loose Clear Unobstructed Vision, Functions Properly
Internal Centrally Mounted Rear View Mirror
47
Not Loose, Clear Unobstructed Vision, Functions Properly
48 Wheeled Units Wheel Chocks, Two Units, Properly Constructed

49 Safety Red Cone Two Units In Good Condition, Reflective So As Visible at Night

Fire Extinguisher
50
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
51 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
52
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Safety Guards and Covers
53
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
54 Swing Bearing (Swivel) Clean Condition, Lubricated, Not Loose, No Loose Mounting Bolts

55 Hook Rollers and Roller Circle Face Lubricated, Not Loose, No Loose Mounting Bolts

56 Swing System Function Test, Must Be Smooth and Controlled


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57 Swing Parking Brake Must Be Positive Action, Witness a Function Test
Swing Operating Brake ~ Automatic Hydraulic
58
Must Be Positive Action, Witness a Function Test
59 Swing Lock Must Be Positive Action, Witness a Function Test
60 Red Flag Lihat Atas dan Anda Selamat
61 Load Test Witness a Test a Load-Test at 100% of MIGAS Certified SWL capacity
62 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Crane Cabin and Carrier Cabin Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Combination Switch, Light Switch, Switches, Knobs Test Function

4 Cabin Air Conditioner or Fan Test Function

5 Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis


Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
1
Repairs
Sub Chassis, Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified
2
Welding Repairs
3 Carrier Springs, Suspension System Front / Rear, Straight, Not Bent, No Loose Pins
4 Carrier Axle Mounts, Front and Rear All U-Bolts Tight, No Cracks

5 Carrier Outrigger Extension and Retraction Cylinders Test Function, No Leaks

6 Carrier Outrigger Vertical Jack Cylinders No Loose Mountings, Test Function


7 Carrier Outrigger PADS Proper and Safe, No Cracks, No Excess Distortion
Carrier Outrigger Remote Control System Levers
8
No Loose Mountings, Loose Pins,Test Function
9 Electrical Wiring Condition, Fuse Block All Splices Properly Insulated, No Bare Wires
10 Counterweight Mountings All Holding Bolts / Pins are Safe, Tight, No Loose Mountings

11 Front / Rear Bumper Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Crane Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


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1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
4 Fuel Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
5 Air Tank(s) No Leaks, No loose Mounts
6 Hydraulic Pilot Valves No Leaks

7 Hydraulic Pumps and Motors No Leaks, No Excess Noise

8 All Controls and Hydraulic Control Valves No Leaks, Test Function


Hydraulic Cylinders Any Leaks or Excessively Worn Pins/Bushings, All Pins Properly Secured
9
with Split Cotter Pins and/or Bolted End Plates

10 Remote Control System Levers for Outriggers No Loose Mountings, Loose Pins, Test Function

Engine(s) - Transmission(s)

Upper Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,


1
No Smoke

Lower Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,


2
No Smoke

3 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals


4 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals,
Battery Hold-Downs in Place, Clean Battery Box, No Loose Mounts
5 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No
6
Loose Belts
7 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses

8 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked

9 Exhaust System Check Pipe and Muffler, No leaks, Not Loose


10 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
11
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
12 Carrier Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
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Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0012A Rev 1 (2 Jan 2016)


Page : 125 of 378

MOB INSPECTION REPORT


in Crane Telescopic Boom

Model : Brand :

Service Date : Police No. :

Location : Owner :

Remarks
Page : 126 of 378

Remarks
Page : 127 of 378

Remarks
Page : 128 of 378

Remarks

Ditambahkan
Page : 129 of 378

Remarks
Page : 130 of 378

Remarks

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace
N/A = Not Applicable
The undersigned hereby accept and agree
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub- Sub-
Sub-Con.
Con. Con.

Contractor's
Name
Page 131 of 378

LATTICE BOOM PRE-MOB INSPECTION R


Applies to Mobile Crane with Lattice Boom

Equip. No. : Type : Model :


Serial No. : Km/Hourmeter : Service Date :
Inspected by : Date : Location :

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Documentation Operator and Equipment :
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator SIO from Migas/Depnaker Expiry :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Offcial Police Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
14 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

15 MIGAS SILO Certificate Matches Unit Type-Series Expiry :


16 K3/P3A2 - Depnaker Certification Expired :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Swing Alarm Easy to Hear
3 Swing Lights Flashing Okay, Easy to See
4 Carrier Back-Up Light Adequate Illumination, Function Test
5 Horn Easily Operated From Inside Operator's Cabin, Easy to Hear
Special for Mobile Crane - Horn for Operator When Outside of Cabin
6
Easily Operated from Button next to Crane Controls
7 Original Factory Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa
8 Boom Angle Indicator Affixed to Boom and Functioning Properly
9 Sight Level Bubble Level Indicator Visible and Functioning Properly
Boom Hoist Automatic Limit Switch
10
Witness a Function Test, Must Shut Off Boom Hoist Control at Maximum 78
11 Anti Two Block Alarm Test its Function
12 Safety Pawls for Hoist Drums Function Test, Easily Engaged / Disengaged by Operator
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Boom Backstops
13
Not Bent, No Excessively Worn "Oval", Sliding "Telescoping" Freely In and Out
Operator's Electronic Operational Aids Lifting Units Must be Equipped With this Function.
If a Load Rate Indicator, Rated Capacity Indicator, Must Witness a Function Test.
If an Automatic Moment Limiter or Rated Capacity Load Limiter or Load Moment Limiter,
14
Must Witness a Function Test, Must Shut Off Boom Hoist at Maximum 78
Must Shut Off Boom-Down Overload and Hoist-Up Overload.
Not Mandatory For Units Assigned To Pile Driving Operations

15 Safety Device Emergency Switch as per OEM Check and Function Test
16 Positive-Free-Fall Lockout System Witness a Function Test
Hook Block, Sheaves, Pins, Bushings
17
Good Condition, Adequate Lubrication, Sheaves No Flat Spots
Boom Point Sheaves, Pins, Bushings
18 Good Condition, Adequate Lubrication, Sheaves No
Flat Spots
Gantry No Fatigue Cracks
19 Gantry Sheaves, Pins, Bushings
Good Condition, Adequate Lubrication, Sheaves No Flat Spots
20 Safety Latch in Hook Block and Headache Ball Not Bent, Positive Closing Action
Both Hooks Swivel Bearing Assys Good Condition, Not Loose, Properly Lubricated,
Both Hooks Main Nut Above Swivel Bearing
21
Not Loose, Locked in Place By Proper and Safe SPLIT Cotter Pin
Can NOT become Undone
Boom Pendants Cables Pin Condition Good, Pins held by Proper and Safe SPLIT Cotter Pins,
22 Rope Sockets Not Deformed or Bent, No Excess of Broken Wire Strands, Measure Cable
Diameter with Calipers to Ensure No Excess Shrinkage, No Intenal Rust or Corrosuion.
Boom Hoist Cable Condition Rope Socket Ends Swaged, No Hand Spliced Ends, Socket Ends
23 Not Deformed or Bent, Wire Rope Cable Not Deformed, Not Bent, No Kinks, Not Crushed, No
Excess of Broken Wire Strands
Main and Auxiliary Hoist Cable Rope Socket Ends Swaged, No Hand Spliced Ends, Socket
24 Ends Not Deformed or Bent, Wire Rope Cable Not Deformed, Not Bent, No Kinks, Not Crushed,
No Excess of Broken Wire Strands

All Boom Sections, including Jib


Boom down for Inspection
Examine for Cracks, Bent Chords, Bent Lacings, Dents, Corrosion
25 Maximum Bend Main Chord 1mm per 1meter.
Maximum Bend Lacing 3mm per 1meter.
Maximum Depth of Corrosion Pitting 0.8mm.
Maximum Depth of Dent, Score, Scratch 1mm.

26 Boom Connecting PINS All Must Be Secured by Proper and Safe SPLIT Cotter Pins
27 Hoisting and Lowering Brakes Function Test, All Brake Actions Smooth and Controlled
Carrier Steering Box, Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated
28
Properly, No Worn Out Pins, No Loose Mounting Bolts, Function Test
Seat Belts for Driver, Operator, Passenger
29
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
Seats, Cushions
30
Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
31 Carrier Brakes Front and Rear Check Properly Adjusted, No Air or Fluid Leaks, Test Function
Page 133 of 378

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32 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

33 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed

34 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed

35 Carrier Parking Brake System Function Test


Carrier Front Axle Wheel Bearing Lubrication
36
Oil-Hubs to Be Properly Filled and No Leaks, No Missing Covers / Caps on Grease Type Hubs
Carrier Tire and Wheel Condition No Broken-Missing Lug Nuts,Tread Depth Minimum 3mm, No
37 Recap / Retread / Vulcanized Tires, All Terrain Tread Mud-Grip Tread Pattern on Rear, Tread
Highway Pattern on Front, Correct Rotation
38 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
39 Rear Combination Lights Adequate Illumination, Function Test
40 Front Combination Lights Adequate Illumination, Function Test
41 Electrical Wiring Condition, Fuse Block All Splices Properly Insulated, No Bare Wires
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
42
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
43 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
44 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
Side mounted Left and Right Door Mounted Rear View Mirrors
45
Not Loose, Clear Unobstructed Vision, Functions Properly
Internal Centrally Mounted Rear View Mirror
46
Not Loose, Clear Unobstructed Vision, Functions Properly
47 Wheel Chocks Two Units, Properly Constructed
48 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
49
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
50 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
51
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
All Safety Guards and Covers
52
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
53 Swing System All Systems Function Test, Must Be Smooth and Controlled
54 Swing Parking Brake Must Be Positive Action, Witness a Function Test
Swing Operating Brake ~ Automatic Hydraulic
55
Must Be Positive Action, Witness a Function Test
56 Swing Lock Must Be Positive ACtion, Witness a Function Test
57 Red Flag Lihat Atas dan Anda Selamat
58 Load Test Witness a Test a Load-Test at 100% of MIGAS Certified SWL capacity
59 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
Crane Cabin and Carrier Cabin Interior
Page 134 of 378

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1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
4 Cabin Air Conditioner or Fan Test Function
5 Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis


Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
1
Repairs
Sub Chassis, Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
2
Repairs
3 Carrier Axle Mounts, Front and Rear All U-Bolts Tight, No Cracks
4 Carrier Springs, Suspension System, Front and Rear Straight, Not Bent, No Loose Pins
5 Carrier Outrigger Extension and Retraction Cylinders Test Function, No Leaks
6 Carrier Outrigger Vertical Jack Cylinders No Loose Mountings, Test Function
7 Carrier Outrigger PADS Proper and Safe, No Cracks, No Excess Distortion
Carrier Outrigger Remote Control System Levers
8
No Loose Mountings, Loose Pins,Test Function
9 Swing Bearing (Swivel) Clean Condition, Lubricated, Not Loose, No Loose Mounting Bolts
10 Hook Rollers and Roller Circle Face Lubricated, Not Loose, No Loose Mounting Bolts
11 Counterweight Mountings Inspect All Holding Bolts - Pins, Safe, Tight, No Loose Mountings
12 Front - Rear Bumper Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Crane Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
4 Fuel Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
Upper Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,
1
No Smoke
Lower Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,
2
No Smoke
3 Engine Dipstick Easy to read, Oil Level Adequate
Page 135 of 378

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Battery, Battery Covers, Battery Mounting, Battery Terminals
4 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals,
Battery Hold-Downs in Place, Clean Battery Box, No Loose Mounts
5 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No
6
Loose Belts
7 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
8 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
9 Exhaust System Check Pipe and Muffler, No leaks, Not Loose
10 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
11
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
12 Clutch No Smoke or Slipping, Observe a Function Test
13 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0013 Rev 3 (2 Jan 2016)


Page 136 of 378

MOB INSPECTION REPORT


rane with Lattice Boom

Model : Brand :
Service Date : BM Plate No. :
Location : Owner :

Remarks
/A
N
Page 137 of 378

Remarks

/A
N
Page 138 of 378

Remarks

/A
N
Page 139 of 378

Remarks

/A
N
Page 140 of 378

Remarks

/A
N

Good = Good condition, able to be operated in all CPI


areas

No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

cknowledged by CPI The undersigned hereby accept and agree that this
equipment is "OK" and safe for operation.
Menerima dan Menyetujui bahwa Alat ini sudah
"OK" dan aman untuk dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con. Sub-
Con. Con.

Contractor's
Name
Page 141 of 378

LATTICE BOOM PRE-MOB INSPECTI


Applies to Crawler Crane with Lattice

Equip. No. : Type : Model :


Serial No. : Km/Hourmeter : Service Date :
Inspected by : Date : Location :

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Description to be Checked

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Documentation Operator and Equipment :
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator SIO from Migas/Depnaker Expiry :
8 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

9 K3/P3A2 - Depnaker Certification Expired :


10 MIGAS SILO Certificate Matches Unit Type-Series Expiry :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Swing Alarm Easy to Hear
3 Swing Lights Flashing Okay, Easy to See
4 Horn Easily Operated From Inside Operator's Cabin, Easy to Hear
5 Original Factory Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa
6 Boom Angle Indicator Affixed to Boom and Functioning Properly
7 Sight Level Bubble Level Indicator Visible and Functioning Properly
Boom Hoist Automatic Limit Switch
8
Witness a Function Test, Must Shut Off Boom Hoist Control at Maximum 78
9 Anti Two Block Alarm Test its Function
10 Safety Pawls for Hoist Drums Function Test, Easily Engaged / Disengaged by Operator
Boom Backstops
11
Not Bent, No Excessively Worn "Oval", Sliding "Telescoping" Freely In and Out

Operator's Electronic Operational Aids Lifting Units Must be Equipped With this Function.
12 If a Load Rate Indicator, Rated Capacity Indicator, Must Witness a Function Test.
If an Automatic Moment Limiter or Rated Capacity Load Limiter or Load Moment Limit

13 Safety Device Emergency Switch as per OEM Check and Function Test
14 Positive-Free-Fall Lockout System Witness a Function Test
Hook Block, Sheaves, Pins, Bushings
15
Good Condition, Adequate Lubrication, Sheaves No Flat Spots
Page 142 of 378

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Description to be Checked

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Boom Point Sheaves, Pins, Bushings
16 Good Condition, Adequate Lubrication, Sheaves No
Flat Spots
Gantry No Fatigue Cracks
17 Gantry Sheaves, Pins, Bushings
Good Condition, Adequate Lubrication, Sheaves No Flat Spots
18 Safety Latch in Hook Block and Headache Ball Not Bent, Positive Closing Action
Both Hooks Swivel Bearing Assys Good Condition, Not Loose, Properly Lubricated,
Both Hooks Main Nut Above Swivel Bearing
19
Not Loose, Locked in Place By Proper and Safe SPLIT Cotter Pin
Can NOT become Undone
Boom Pendants Cables Pin Condition Good, Pins held by Proper and Safe SPLIT Cotter Pins,
20
Rope Sockets Not Deformed or Bent, No Excess of Broken Wire Strands
Boom Hoist Cable Condition Rope Socket Ends Swaged, No Hand Spliced Ends, Socket Ends
21 Not Deformed or Bent, Wire Rope Cable Not Deformed, Not Bent, No Kinks, Not Crushed, No
Excess of Broken Wire Strands
Main and Auxiliary Hoist Cable Rope Socket Ends Swaged, No Hand Spliced Ends, Socket
22 Ends Not Deformed or Bent, Wire Rope Cable Not Deformed, Not Bent, No Kinks, Not Crushed,
No Excess of Broken Wire Strands

All Boom Sections, including Jib


Boom down for Inspection
Examine for Cracks, Bent Chords, Bent Lacings, Dents, Corrosion
23 Maximum Bend Main Chord 1mm per 1meter.
Maximum Bend Lacing 3mm per 1meter.
Maximum Depth of Corrosion Pitting 0.8mm.
Maximum Depth of Dent, Score, Scratch 1mm.

24 Boom Connecting PINS All Must Be Secured by Proper and Safe SPLIT Cotter Pins
25 Brakes for Hoisting and Lowering Function Test, All Brake Actions Smooth and Controlled
Crawler Walking, Travel Brakes and Steering System
26
Function Test, Must Be Smooth and Controlled
Automatic Crawler Parking Brake System
27
Check Properly Adjusted, No Air or Fluid Leaks, Test Function
Seat Belts for Operator
28
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
Seats, Cushions
29
Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
30 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
31 Rear Combination Lights Adequate Illumination, Function Test
32 Front Combination Lights Adequate Illumination, Function Test
33 Electrical Wiring Condition, Fuse Block All Splices Properly Insulated, No Bare Wires
34 Battery Disconnect Switch No Loose Wires or Battery Cable Connections, Function Test
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
35
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
36 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function

37 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
Page 143 of 378

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Description to be Checked

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o
N
Side mounted Left and Right Door Mounted Rear View Mirrors
38
Not Loose, Clear Unobstructed Vision, Functions Properly
Internal Centrally Mounted Rear View Mirror
39
Not Loose, Clear Unobstructed Vision, Functions Properly
Fire Extinguisher
40
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.

41 First Aid Kit Clean, Tidy, Completely Full

Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
42
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
All Safety Guards and Covers
43
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
44 Swing System All Systems Function Test, Must Be Smooth and Controlled

45 Swing Parking Brake ~ Mechanical Must Be Positive Action, Witness a Function Test

Swing Operating Brake ~ Automatic Hydraulic


46
Must Be Positive Action, Witness a Function Test
47 Swing Lock Must Be Positive ACtion, Witness a Function Test
48 Red Flag Lihat Atas dan Anda Selamat
49 Load Test Witness a Test a Load-Test at 100% of MIGAS Certified SWL capacity
50 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Crane Cabin and Carrier Cabin Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Cabin Air Conditioner or Fan Test Function
4 Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis


Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
1
Repairs
Crawler Track Links / Track Shoes
2
No Excessively Loose or Worn Pins or Segments, No Badly Worn Drive Teeth
Crawler Track Rollers, Upper Carrier Rollers
3
No Excess Misalignment, No Leaks, No Flat Spots, No Badly Worn or Loose Bushings
4 Crawler Idlers No Excess Misalignment, No Leaks, No Flat Spots, Loose Bushings
5 Crawler Track Sprockets No Excess Misalignment, No Excessively Worn Teeth
6 Crawler Track Drive Chain Well Lubricated, No Broken or Stretched Links
7 Crawler Hydraulic Drive Motors No Leaks, No Loose Mounting Bolts
Page 144 of 378

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Description to be Checked

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Crawler Track Frame Extension System
8 Test Function and Operation of Hydraulics, No Leaks, No Loose Mounting Bolts, Carefully
Witness Function Test
Crawler Self Jacking Hydraulic System
9 Test Function and Operation of Hydraulics, No Leaks, No Loose Mounting Bolts, Carefully
Witness Function Test
Page 145 of 378

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Description to be Checked

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Swing Bearing (Single Swivel Bearing type Fully Enclosed) Clean Condition, Properly Lubricated,
10
Not Loose, No Loose Mounting Bolts
Swing Hook Rollers and Swing Roller Circle Face Properly Lubricated, Properly Adjusted,
11
Not Loose, No Loose Mounting Bolts
12 Counterweight Mountings Inspect All Holding Bolts - Pins, Safe, Tight, No Loose Mountings

Crane Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
4 Fuel Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
5 Pilot Valves and Hydraulic Cylinders No Leaks
6 Hydraulic Pumps and Motors No Leaks, No Excess Noise
7 All Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)
Main Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,
1
No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals,
Battery Hold-Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No
5
Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipe and Muffler, No leaks, Not Loose
9 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
PTO, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
10
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
11 Master Clutch No Smoke or Slipping, Observe a Function Test

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
Page 146 of 378

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Description to be Checked

d
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G
G

o
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3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0014 Rev 3 (2 Jan 2016)


Page 147 of 378
Sub-Con.
MOB INSPECTION REPORT
Crane with Lattice Boom

Model : Brand :
Service Date :
Location : Owner :

Remarks
/A
N
Page 148 of 378

Remarks

/A
N
Page 149 of 378

Remarks

/A
N
Page 150 of 378

Remarks

/A
N
Page 151 of 378

Remarks

/A
N
Page 152 of 378

Remarks

/A
N

Good = Good condition, able to be operated in all CPI areas

No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

dged by CPI The undersigned hereby accept and agree that this equipment is
"OK" and safe for operation. Menerima dan Menyetujui bahwa Alat
ini sudah "OK" dan aman untuk dioperasikan.

SIGNATURE, Date
Sub-Con. Sub-
Sub-
Con. Con.

Contractor's
Name
Page 153 of 378

LATTICE BOOM PRE-MOB INSPECTION REP


Applies to Side Boom

Equip. No. : Type : Model :


Serial No. : Km/Hourmeter : Service Date :
Inspected by : Date : Location :

Description to be Checked

d
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G

G
o
N
Documentation Operator and Equipment :
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Operator SIO from Migas/Depnaker Expiry :
7 Company Operator/Driver Permit Expiry :
8 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

9 K3/P3A2 - Depnaker Certification Expired :


10 MIGAS SILO Certificate Matches Unit Type-Series Expiry :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum

2 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear

3 Original Factory Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa

4 Boom Angle Indicator Affixed to Boom and Functioning Properly

Boom Hoist Automatic Limit Switch


5
Witness a Function Test, Must Shut Off Boom Hoist Control at Maximum 78

6 Safety Pawls for Hoist Drums Function Test, Easily Engaged / Disengaged by Operator

Boom Backstops
7
Not Bent, No Excessively Worn "Oval", Sliding "Telescoping" Freely In and Out
Hook Block, Sheaves, Pins, Bushings
8
Good
Boom Condition, Adequate
Point Sheaves, Pins,Lubrication,
Bushings Sheaves No Flat Spots
9 Good Condition, Adequate Lubrication, Sheaves No
Flat Spots
10 Safety Latch in Hook Blocks Not Bent, Positive Closing Action
Both Hooks Swivel Bearing Assys Good Condition, Not Loose, Properly Lubricated,
Both Hooks Main Nut Above Swivel Bearing
11
Not Loose, Locked in Place By Proper and Safe SPLIT Cotter Pin
Can
BoomNOT become
Pendants Undone
Cables Pin Condition Good, Pins held by Proper and Safe SPLIT Cotter Pins,
12
Rope Sockets Not Deformed or Bent, No Excess of Broken Wire Strands
Boom Hoist Cable Condition
13
Rope Sockets Not Deformed or Bent, No Kinks, No Excess of Broken Wire Strands
Page 154 of 378

Description to be Checked

d
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G

G
o
N
14 Main
Boomand Auxiliary Hoist Cable Good Condition, No Kinks, No Excess of Broken Wire Strands
Section
Boom down for Inspection
15 Examine for Cracks, Bends, Dents, Corrosion
Maximum Bend Main Boom 1mm per 1meter.
16 Maximum Depth ofPINS
Boom Connecting Corrosion Pitting
All Must 0.8mm. by Proper and Safe SPLIT Cotter Pins
Be Secured

17 Hoisting and Lowering Brakes Function Test, All Brake Actions Smooth and Controlled

Crawler Walking, Travel Brakes and Steering System


18
Function Test, Must Be Smooth and Controlled
Seat Belt Operator
19
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
Seats, Cushions
20
Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated

21 Working Lights-Flood Lights Adequate Illumination, Function Test

22 Electrical Wiring Condition, Fuse Block All Splices Properly Insulated, No Bare Wires

23 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night

Fire Extinguisher
24
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.

25 First Aid Kit Clean, Tidy, Completely Full

All Safety Guards and Covers


26
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs

27 Red Flag Lihat Atas dan Anda Selamat

28 Load Test Witness a Test a Load-Test at 100% of MIGAS Certified SWL capacity

29 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body

1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Crane Cabin and Carrier Cabin Interior


Dashboard Indicators, Engine EMS (Electronic Monitoring System)
1 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure,
Alternator, Battery Voltmeter, Battery Charging System, etc, All Operating Properly
2 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires

3 Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis


Page 155 of 378

Description to be Checked

d
oo

oo
G

G
o
N
Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
1
Repairs
Sub Chassis, Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
2
Repairs
Crawler Track Frames
3
No Loose Mounting Bolts, No Cracks
Crawler Track Links / Track Shoes
4
No Excessively Loose or Worn Pins or Segments, No Badly Worn Drive Teeth
Crawler Track Rollers, Upper Carrier Rollers
5
No Excess Misalignment, No Leaks, No Flat Spots, No Badly Worn or Loose Bushings

6 Crawler Idlers No Excess Misalignment, No Leaks, No Flat Spots, Loose Bushings

7 Crawler Track Sprockets No Excess Misalignment, No Excessively Worn Teeth

8 Crawler Hydraulic Drive Motors No Leaks, No Loose Mounting Bolts

9 Counterweight Mountings Inspect All Holding Bolts - Pins, Safe, Tight, No Loose Mountings

10 Front - Rear Push Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

General Hydraulics, Fluids, Fuel, Hoses

1 All Fuel Hoses and Lines Properly Secured, No leaks

2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks

3 Hydraulic Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured

4 Fuel Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured

6 Pilot Valves and Hydraulic Cylinders No Leaks

7 Hydraulic Pumps and Motors No Leaks, No Excess Noise

8 All Controls and Hydraulic Control Valves No Leaks, Test Function

Engine(s) - Transmission(s)

Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,


1
No Smoke

2 Engine Dipstick Easy to read, Oil Level Adequate


Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals,
Battery Hold-Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No


5
Loose Belts
Page 156 of 378

Description to be Checked

d
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G

G
o
N
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses

7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked

8 Exhaust System Check Pipe and Muffler, No leaks, Not Loose

9 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test

PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
10
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

11 Master Clutch No Smoke or Slipping, Observe a Function Test

12 Final Drives No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance

1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0015 Rev 3 (2 Jan 2016)


Page 157 of 378

MOB INSPECTION REPORT


to Side Boom

Model : Brand :
Service Date :
Location : Owner :

Remarks
/A
N

Dipindahkan keatas mungkin lebih baik ?


Page 158 of 378

Remarks

/A
N
Page 159 of 378

Remarks

/A
N
Page 160 of 378

Remarks

/A
N

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace
N/A = Not Applicable
Acknowledged by CPI The undersigned hereby accept and agree
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-Con. Sub-
Sub-
Con. Con.

Contractor's
Name
Page : 161 of 378

TELESCOPIC BOOM CRANE PRE-MOB INSPECT


Applies to Hydraulic Boom Crane truck, Foco

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Locatio

Description to be Checked

d
oo
G
Documentation Operator and Equipment :
1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator SIO from Migas/Depnaker Expiry :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Offcial Police Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :

14 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

15 K3/P3A2 - Depnaker Certification Expired :

16 MIGAS SKPP Certificate Matches Unit Type -Series Expiry :

Upper Structure attachment


1 Manufacture
2 Model
3 Capacity
4 Serial Number
5 Year Made

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
Page : 162 of 378

Description to be Checked

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G
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
Horn for Operator When Outside of Cabin
4
Easily Operated from Button next to Crane Controls
5 Original Factory Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa
6 Boom Angle Indicator Affixed to Boom and Functioning Properly
7 Sight Level Bubble Indicator and Function Properly
8 Safety Pawls for Hoist Drums Function Test, Easily Engaged / Disengaged by Operator
9 Safety device for Overwinding/Anti Two Block swich Alarm as per OEM Check, Test Function
10 Anti Two Block Alarm Test its Function
Operator's Operational Aid Hydraulic System Load Pressure Gauge
11
Visible, Operating and Indicating Properly, Mounted Properly
12 Hoist Winch Automatic Brake System Free-Fall Lockout Witness and Record Load Test
13 Swing Bearing (Swivel) Clean Condition, Lubricated, Not Loose, No Loose Mounting Bolts
14 Swing System Function Test, Must Be Smooth and Controlled
15 Automatic Swing Brake Must Be Positive Action, Witness a Function Test
Hook Block Sheaves, Pins, Bushings
16
Good Condition, Adequate Lubrication, Sheaves No Flat Spots
Boom Point Sheaves, Pins, Bushings
17
Good Condition, Adequate Lubrication, Sheaves No Flat Spots

18 Vertical Boom Support Section No Fatigue Cracks Pins, Bushings Good Condition, Adequate Lubrication

19 Safety Latch in Hook Block Not Bent, Positive Closing Action

Hook Swivel Bearing Assys Good Condition, Not Loose, Properly Lubricated
20 Main Nut Above Swivel Bearing
Not Loose, Locked in Place By Proper and Safe SPLIT Cotter Pin, Can NOT become Loose and Undone

Main Hoist Cable Condition No Excess of Broken Wire Strands, ensure the length of wire rope and size as
21
per OEM recommended and function test, refer to ASME B30.07

Special for PROPER and SAFE mounting of Crane Column Base onto Truck Chassis
Must use only genuine OEM supplied hardware, i.e., Brackets, U-Bolts, long straight Bolts, Clamp Plates
and Spacers.
A total of eight (8) long straight Bolts or four (4) U-Bolts per crane.
All U-Bolts, Bolts, and Nuts, must be made of Hi-Tensile 120,000 psi (Grade 8) Steel.
All Spacers, Fastening Plates must have been formed by use of a Milling machine.
22
All holes in Clamp plates must have been drilled by a Drilling Machine.
Nothing, no parts, no holes, nothing is allowed to have been cut or formed by using an Oxy/Acetylene
Cutting Torch.
No holes are allowed to be drilled in the truck chassis RAILS.
No welding is allowed to be done to the truck Chassis RAILS.
Fastening Clamp Plates which are BENT are too thin and therefore are not permitted.

Telescopic Boom
Fully Extend all Sections, Look for Cracks, Bends, Excessively Worn Sliding Guide Strips.
23 Maximum Bend 1mm per 1meter.
Maximum Depth of Corrosion Pitting 0.8mm.
Maximum Depth of Dent, Score, Scratch 1mm.
Page : 163 of 378

Description to be Checked

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24 Boom Mount Connecting Pins All Must Be Secured by Proper and Safe SPLIT Cotter Pins
25 Truck Power Steering Systems Function Test, Smooth and Controlled, Easy Maneuvering
Truck Steering Box, Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated Properly, No
26
Worn Out Pins, No Loose Mounting Bolts, Function Test

Front Axle Wheel Bearing Lubrication


27
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized tire
28
not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all axles
must be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)
Seat Belts Driver, Operator, Passenger,
29
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
Seats, Cushions
30 Securely Mounted, Ergonomically Good Condition, Not Torn Open
or Dilapidated
31 Truck Parking Brake System Function Test
Truck Service Air / Hydraulic Brakes Front and Rear
32
Properly Adjusted, No Air or Fluid Leaks, Test Function
33 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

34 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed

35 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed

36 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test


37 Rear Combination Lights Adequate Illumination, Function Test
38 Front Combination Lights Adequate Illumination, Function Test
39 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
40
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
41 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
42 Door and Door Locks, Door Handles, Left - Right, Outside and Inner Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
43
Not Loose Clear Unobstructed Vision, Functions Properly
Internal Centrally Mounted Rear View Mirror
44
Not Loose, Clear Unobstructed Vision, Functions Properly
45 Wheel Chocks Two Units, Properly Constructed
46 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
47
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
48 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked, Not
49
Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners

50 Red Flag Lihat Atas dan Anda Selamat

Safety Guards and Covers


51
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
Page : 164 of 378

Description to be Checked

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52 Driver Monitoring System Refer to CPI Contract, Perform Function Test
Load Test Perform Load Test at 100% of the crane 's capacity as per its OEM Load Chart and record the
53 results on special separate sheet witness signed by all concerned parties

54 Load Test Witness a Test a Load-Test at 110% of MIGAS Certified SWL capacity

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Crane Cabin and Carrier Cabin Interior


1 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Dashboard Indicators, Engine EMS (Electronic Monitoring System)
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator,
Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Combination Switch, Light Switch, Switches, Knobs Test Function
4 Cabin Air Conditioner or Fan Test Function
5 Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis

1 Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs

2 Sub Chassis, Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs

3 Truck Springs, Suspension System Front / Rear, Straight, Not Bent, No Loose Pins
4 Truck Axle Mounts, Front and Rear All U-Bolts Tight, No Cracks
5 Truck Outrigger Extension and Retraction Cylinders Test Function, No Leaks
6 Beam Outrigger Extension Lock Pin Test Function.
7 Truck Outrigger Vertical Jack Cylinders No Loose Mountings, Test Function
8 Truck Outrigger PADS Proper and Safe, No Cracks, No Excess Distortion
Truck Outrigger Remote Control System Levers
9
No Loose Mountings, Loose Pins,Test Function
10 Electrical Wiring Condition, Fuse Block All Splices Properly Insulated, No Bare Wires
11 Counterweight Mountings All Holding Bolts / Pins are Safe, Tight, No Loose Mountings

12 Front / Rear Bumper Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

13 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

Crane Hydraulics, General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
4 Fuel Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
Page : 165 of 378

Description to be Checked

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5 Air Tank(s) No Leaks, No loose Mounts
6 Hydraulic Pilot Valves No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function
Hydraulic Cylinders Any Leaks or Excessively Worn Pins/Bushings, All Pins Properly Secured with Split
9
Cotter Pins and/or Bolted End Plates

10 Left and Right Control System Levers for Outriggers No Loose Mountings, Loose Pins, Test Function

Engine(s) - Transmission(s)
Truck Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,
1
No Smoke
2 Truck Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-
Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

5 Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts

6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipe and Muffler, No leaks, Not Loose
9 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
10
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
11 Truck Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments
Page : 166 of 378

Description to be Checked

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Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0016 Rev 5 (2 Jan 2016)


Page : 167 of 378

PRE-MOB INSPECTION REPORT


om Crane truck, Foco, Unic.

Model : Brand :

Service Date : Police No.

Location : oo
d
Owner :

Remarks
/A
G

N
o
N
Page : 168 of 378

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N
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N
Page : 169 of 378

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N
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N
Page : 170 of 378

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N
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N
Page : 171 of 378

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N
o
N

Good = Good condition, able to be


operated in all CPI areas
No Good = Broken, Malfunction, Repair or
Replace
N/A = Not Applicable
Page : 172 of 378

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N
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N
Acknowledged by CPI
The undersigned hereby accept and
agree that this equipment is "OK" and
safe for operation. Menerima dan
Menyetujui bahwa Alat ini sudah "OK"
dan aman untuk dioperasikan.

SIGNATURE, Date
Sub-
Con.

Contractor's Name
Page 173 of 378

VEHICLE PRE-MOB INSPECTION REPO


Applies to A-Frame Truck

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service D

Inspected by : Date : Location

Description to be Checked

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Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Operator SIO from Migas/Depnaker Expiry :
7 Company Operator/Driver Permit Expiry :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Official SAMSAT Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
14 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

15 K3/P3A2 - Depnaker Certification Expired :


16 MIGAS SILO Certificate Matches Unit Type-Series Expiry :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Carrier Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
4 Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa
A-Frame, and Back Stop Condition Fully Lower A-Frame, Look for Fatigue Cracks, Excessive Bending,
5
Excessive Twisting, Exessive Kinking, Excess Wear on Lower Pins
Sheave - Snatch Block on Uppermost Point of A-Frame Arrange a Suitably High and Safe Platform for
6 Inspection. Inspect Very Carefully to Ensure Properly Greased Bearings, No Excess Wear on Pin, No
Excess Wear on Shackle, No Excess Wear on Sheave Groove.

Sheave - Snatch Block on Top of Truck Steel Deck Arrange Suitable Rigging to Lift Snatch Block UP to
7 an Exposed Position for Inspection. Inspect Very Carefully to Ensure Properly Greased Bearings, No
Excess Wear on Pin, No Excess Wear on Shackle, No Excess Wear on Sheave Groove.
Page 174 of 378

Description to be Checked

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Truck Seat Belts for Driver, Operator, Passenger
8
Good Condition, Properly, Mounted with OEM Hi Tensile Bolts
Seats, Cushions
9
Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
10 Truck Parking Brake Function Test
11 Truck Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Function Test

12 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

13 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed

14 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed

Axle Wheel Bearing Lubrication


15
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized
16
tire not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all
axles must be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)

Truck Power Steering System, Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated
17
Properly, No Loose Pins, No Loose Mounting Bolts, Function Test
18 Truck Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
19 Truck Rear Combination Lights Adequate Illumination, Function Test
20 Truck Front Combination Lights Adequate Illumination, Function Test
21 All Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Truck Internal Centrally Mounted Rear View Mirrors
22
Not Loose Clear Unobstructed Vision, Functions Properly
Truck Side mounted Left and Right or Door mounted Rear View Mirrors
23
Not Loose, Clear Unobstructed Vision, Functions Properly
24 Carrier Windshield Wipers Wiper Blades Not Perished, Windshield Washer, Test Function
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
25
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
26 Door and Door Locks, Door Handles Left - Right, Outside and Inner, Test Function
Safety Guards and Covers
27
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
28 Wheel Chocks Two Units, Properly Constructed
29 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked,
30
Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Fire Extinguisher
31
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
32 First Aid Kit Clean Tidy, Completely Full
33 Load Test Witness a Test a Load-Test at 110% of MIGAS Certified SWL capacity
34 Driver Monitoring System Refer to CPI Contract, Perform Function Test
Page 175 of 378

Description to be Checked

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Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Cabin Interior
1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator,
Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Steering System Controls Test Function
4 Combination Switch Light Switch, Switches Knobs Test Function
5 Cabin Air Conditioner or Fan Test Function
6 All Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis

1 Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs

Sub Chassis, Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
2
Repairs
3 Carrier Springs, Suspension System Front / Rear, Straight, Not Bent, No Loose Shackle Pins
4 Carrier Axle Mounts, Front and Rear All U-Bolts Tight, No Cracks
5 Counterweight Mountings All Holding Bolts / Pins are Safe, Tight, No Loose Mountings
6 Front / Rear Bumper Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted
7 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
4 Fuel Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function
Hydraulic Cylinders Any Leaks or Excessively Worn Pins/Bushings, All Pins Properly Secured with Split
9
Cotter Pins and/or Bolted End Plates

Winch
Winch Winch Must Have a Solid Rear Safety Guard Screen Behind Operator,
1
Perform Function Load Test, Observe Winch Brake System, No Creeping Down
Winch, Hook and Winch Cable Condition
2
Mechanically Spliced Cable, Cable Not Deformed or Bent, No Excess Broken Wire Strands
Page 176 of 378

Description to be Checked

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Hoist Cable Condition
3 Rope Socket Ends Swaged, No Hand Splices Ends, Socket Ends Not Deformed or Bent, Wire Rope
Cable Not Deformed, Not Bent, No Kinks, Not Crushed, No Excess of Broken Wire Strands

Boom Pendants Cables Pin Condition Good, Pins held by Proper and Safe SPLIT Cotter Pins, Rope
4
Sockets Not Deformed or Bent, No Excess of Broken Wire Strands

Engine - Transmission - Differentials


1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts

6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipe and Muffler, No leaks, Not Loose
9 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
10
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
11 Carrier Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI


Page 177 of 378

Description to be Checked

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RW CEM

C822444-COR-CEM-CKL-0017 Rev 4 (2 Jan 2016)


Page 178 of 378

INSPECTION REPORT
A-Frame Truck

Model : Brand :

Service Date : Police No:

Location : Owner :
d
oo

/A Remarks
G

N
o
N
Page 179 of 378

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G

N
o
N
Page 180 of 378

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/A
G

N
o
N
Page 181 of 378

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/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
Page 182 of 378
The undersigned hereby accept and agree
that this equipment is "OK" and safe for

d
oo
Remarks
operation. Menerima dan Menyetujui bahwa

/A
G

N
o
Alat ini sudah "OK" dan aman untuk

N
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con. Sub-
Con. Con.

Contractor's Name
Page 183 of 378

AUTOMOTIVE TYPE TRUCK PRE-MOB INSPE


Applies to Flatbed Truck, Oxy-Acetylene Truck
Equip No. Type :

Serial No : Km/Hourmeter :

Inspected by : Date :

Description to be Checked
Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit

Original Manufacturer Name Plate with Serial


2 Number Year of Manufacture:

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator K3 Lisence from Depnaker Expired :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Official SAMSAT Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
14 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

15 K3/P3A2 - Depnaker Certification Expired :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
Seat Belts Driver, Swamper, Center Passenger, Good Condition, Properly Mounted with OEM
4
Hi-Tensile Bolts
5 Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
6 Parking Brake Function Test
7 Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Function Test

8 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

9 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed
Page 184 of 378

Description to be Checked

10 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed

Power Steering System Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated Properly,
11
No Loose Pins, No Loose Mounting Bolts, Function Test

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized tire
12
not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all axles must
be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)

Axle Wheel Bearing Lubrication


13
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs
14 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
15 Rear Combination Lights Adequate Illumination, Function Test
16 Front Combination Lights Adequate Illumination, Function Test
17 All Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
18
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
19 Door and Door Locks, Door Handles Left - Right, Outside and Inner, Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
20
Not Loose, Clear Vision, Unobstructed, Functions Properly
Internal Centrally Mounted Rear View Mirrors
21
Not Loose, Clear Unobstructed Vision, Functions Properly
22 Wheel Chocks Two Units, Properly Constructed
23 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
24
Minimum 4kg, Welding Truck 8 Kg, Properly Mounted and Accessible. Current Valid Inspection Tag.
25 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked, Not
26
Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners

27 Safety Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs

28 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
29 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Spare Wheel / Tire Assy If Available Must Be in Good Condition and Properly Mounted
3 Mud Flaps Properly Mounted, Not a Falling Hazard to Following Motorists
4 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Page 185 of 378

Description to be Checked
Dashboard Indicators
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator, Battery
Voltmeter, Battery Charging System, etc, All Operating Properly
3 Wheel Unit Steering Wheel, Steering Column Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
6 All Control Linkages and Levers Test Function
7 Cabin Tilt and Safey Lockout System Test Function

Main Frame and Main Carrier Chassis


1 Main Chassis, Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
2 Sub Chassis, Sub Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
3 Front and Bumper Bars Straight, Not Bent, No Cracks, No Sharp Edges
4 Axle Mounts Front and Rear, All U-Bolts Tight, No Cracks
5 Suspension System Springs Front / Rear, Straight, Not Bent, No Loose Shackle Pins
6 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function

Rear Flatbed

Steel Deck Made of Chequered Plate


1 Wooden Decks No Dangerous Holes, No Rotten Wood, No Broken Splintered Sharp Wood
Side Posts No Bent Side Posts, No Bent Side Stanchions - Side Posts Easily Adjustable

Bottle Storage Racks


Oxy-Acetylene Truck Bottle Racks Rigid, No Fatigue Cracks, Proper Locking Brackets to Secure Bottles
1
Positively, Securely Safely

Engine - Transmission - Differentials


Page 186 of 378

Description to be Checked
1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-
Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
8
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
9 Exhaust System Inspect Pipe, Muffler, No leaks, Not Loose
10 Automatic Transmission No Leaks, Observe a Function Test of Shifting Sequence
11 Main Mechanical Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
12 Clutch No Smoke or Slipping, Observe a Function Test
13 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM
Page 187 of 378

Description to be Checked
C822444-COR-CEM-CKL-0018 Rev 4 (2 Jan 2016)
Page 188 of 378

PRE-MOB INSPECTION REPORT


xy-Acetylene Truck, Cargo Truck
Model : Brand :

Service Date :
Police No:
Location : Owner :

d
oo

Remarks
d

/A
oo

N
G

o
N
Page 189 of 378

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Remarks

/A
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N
G

o
N
Page 190 of 378

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/A
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N
G

o
N
Page 191 of 378

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N
G

o
N

Sub-Con.

Good = Good condition, able to be operated in all


CPI areas

No Good = Broken, Malfunction, Repair or


Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree that


this equipment is "OK" and safe for operation.
Menerima dan Menyetujui bahwa Alat ini sudah
"OK" dan aman untuk dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Sub-
Con. Con.

Contractor's Name
Page 192 of 378

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N
G

o
N
Page 193 of 378

AUTOMOTIVE TYPE TRUCK PRE-MOB INSPECT


Applies to Prime Movers, 6x4 and 6x6
Equip No. Type : Model :

Serial No : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

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oo
G
Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit
Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator K3 Lisence from Depnaker Expired :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Official SAMSAT Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
14 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

15 K3/P3A2 - Depnaker Certification Expired :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
Seat Belts Driver, Swamper, Center Passenger, Good Condition, Properly Mounted with OEM
4
Hi-Tensile Bolts
5 Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
6 Parking Brake Function Test
7 Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Function Test

8 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

9 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed

10 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed
Page 194 of 378

Description to be Checked

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Power Steering System Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated
11
Properly, No Loose Pins, No Loose Mounting Bolts, Function Test

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip Pattern on Rear, Tread Highway Pattern on Front, Correct
12
Rotation (Vulcanized tire not allowed for all vehicles, including heavy vehicles), see IBU-VSMP - page : 4
and all rear tires on all axles must be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug.

Axle Wheel Bearing Lubrication


13
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs
14 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
15 Rear Combination Lights Adequate Illumination, Function Test
16 Front Combination Lights Adequate Illumination, Function Test
17 All Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
18
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
19 Door and Door Locks, Door Handles Left - Right, Outside and Inner, Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
20
Not Loose, Clear Vision, Unobstructed, Functions Properly
Internal Centrally Mounted Rear View Mirrors
21
Not Loose, Clear Unobstructed Vision, Functions Properly
22 Wheel Chocks Two Units, Properly Constructed
23 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
24
Minimum 4kg, Welding Truck 8 Kg, Properly Mounted and Accessible. Current Valid Inspection Tag.
25 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked, Not
26
Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
27 Safety Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
28 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
29 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Spare Wheel / Tire Assy If Available Must Be in Good Condition and Properly Mounted
3 Mud Flaps Properly Mounted, Not a Falling Hazard to Following Motorists
4 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator,
Battery Voltmeter, Battery Charging System, etc, All Operating Properly
Page 195 of 378

Description to be Checked

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3 Wheel Unit Steering Wheel, Steering Column Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
6 All Control Linkages and Levers Test Function
7 Cabin Tilt and Safey Lockout System Test Function

Main Frame and Main Carrier Chassis


1 Main Chassis, Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
2 Sub Chassis, Sub Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
3 Front and Bumper Bars Straight, Not Bent, No Cracks, No Sharp Edges
4 Axle Mounts Front and Rear, All U-Bolts Tight, No Cracks
5 Suspension System Springs Front / Rear, Straight, Not Bent, No Loose Shackle Pins
6 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function

Prime Mover 5th Wheel ,


5th Wheel To Be Completely Washed, Inspect Both Jaws for Excess Wear, No Excess Oval Shape, No
1
Excessively Loose Pins / Bushings
5th Wheel Lock System Test by Using a Pry Bar to Open and Close Jaws Manually, Make Sure Jaws
2 Close Strongly and Positively to a FULL LOCK Position, No Bent Release Lever, Springs on Sliding Lock
are NOT Weak
Truck to Trailer Air Brake Supply System, Glad Hand Seals No Leaks from Glad Hand Seals
3 Trailer Hose Color Coding is Red Emergency on Left Side and is Yellow or Blue Service on Right Side
Check Hose Correct Color and No Leaks, No Lines / Pipes Hanging Loo

Winch
1 Winch If Equipped with Winch Must Have Rear Safety Guard Screen Behind Operator
Winch, Hook and Winch Cable Condition
2
Mechanically Spliced Cable, Cable Not Deformed or Bent, No Excess Broken Wire Strands
Page 196 of 378

Description to be Checked

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Engine - Transmission - Differentials
1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-
Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
8
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
9 Exhaust System Inspect Pipe, Muffler, No leaks, Not Loose
10 Automatic Transmission No Leaks, Observe a Function Test of Shifting Sequence
11 Main Mechanical Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
12 Clutch No Smoke or Slipping, Observe a Function Test
13 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI


Page 197 of 378

Description to be Checked

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RW CEM

C822444-COR-CEM-CKL-0019 Rev 3 (2 Jan 2016)


Page 198 of 378

PRE-MOB INSPECTION REPORT


Movers, 6x4 and 6x6
Model : Brand :

Service Date :
Police No:
Location : Owner :
d

Remarks
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/A
G

N
o
N

Dipindahkan keatas mungkin lebih baik ?


Page 199 of 378

d
Remarks

oo

/A
G

N
o
N
Page 200 of 378

d
Remarks

oo

/A
G

N
o
N
Page 201 of 378

d
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/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace
N/A = Not Applicable

owledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Page 202 of 378

d
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/A
G

N
o
N
Contractor's Name
Page 203 of 378

AUTOMOTIVE TYPE TRUCK PRE-MOB INSPECT


Applies to Amr Roll Truck
Equip No. Type : Model :

Serial No : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

d
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Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit
Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator K3 Lisence from Depnaker Expired :
7 STNK - Vehicle Document Expiry :
8 KEUR - Inspection Book Expiry :
9 Nota Pajak - Tax Expiry :
10 Kartu Kendali - Traffic Police Document Expiry :
11 Official SAMSAT Letter for Non BM Plate Expiry :
12 Police Number Plate Front - Rear Expiry :
13 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible
14 K3/P3A2 - Depnaker Certification Expired :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
Seat Belts Driver, Swamper, Center Passenger, Good Condition, Properly Mounted with OEM
4
Hi-Tensile Bolts
5 Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
6 Parking Brake Function Test
7 Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Function Test

8 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

9 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed

10 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed
Page 204 of 378

Description to be Checked

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Power Steering System Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated
11
Properly, No Loose Pins, No Loose Mounting Bolts, Function Test

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized
12
tire not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all
axles must be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)

Axle Wheel Bearing Lubrication


13
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs
14 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
15 Rear Combination Lights Adequate Illumination, Function Test
16 Front Combination Lights Adequate Illumination, Function Test
17 All Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
18
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
19 Door and Door Locks, Door Handles Left - Right, Outside and Inner, Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
20
Not Loose, Clear Vision, Unobstructed, Functions Properly
Internal Centrally Mounted Rear View Mirrors
21
Not Loose, Clear Unobstructed Vision, Functions Properly
22 Wheel Chocks Two Units, Properly Constructed
23 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
24
Minimum 4kg, Welding Truck 8 Kg, Properly Mounted and Accessible. Current Valid Inspection Tag.
25 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked, Not
26
Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
27 Safety Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
28 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
29 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Spare Wheel / Tire Assy If Available Must Be in Good Condition and Properly Mounted
3 Mud Flaps Properly Mounted, Not a Falling Hazard to Following Motorists
4 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator,
Battery Voltmeter, Battery Charging System, etc, All Operating Properly
Page 205 of 378

Description to be Checked

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3 Wheel Unit Steering Wheel, Steering Column Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
6 All Control Linkages and Levers Test Function
7 Cabin Tilt and Safey Lockout System Test Function

Main Frame and Main Carrier Chassis


1 Main Chassis, Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
2 Sub Chassis, Sub Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
3 Front and Bumper Bars Straight, Not Bent, No Cracks, No Sharp Edges
4 Axle Mounts Front and Rear, All U-Bolts Tight, No Cracks
5 Suspension System Springs Front / Rear, Straight, Not Bent, No Loose Shackle Pins
6 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Air & Hydraulic Control Valves No Leaks, Test Function

Rear Arm Roll


Lifting Arm and Hook. Good Paint, No Rust, No Fatigue Cracks, No Excessive Bending or Twisting,
1
Clean, No Deformed or Loose Hinge Pins, Levers, Function Test
2 Rear End Roller Not Bent, Function Test Closing / Opening Action
Stabilizer jack, Not Bent, No Leak, Function Test To Lock and Unlock (during loading and unloading)
3
Hyd. Cylinders, Not Bent, No Leak, Function Test
4

Engine - Transmission - Differentials


1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-
Downs in Place, Clean Battery Box, No Loose Mounts
Page 206 of 378

Description to be Checked

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4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
8
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
9 Exhaust System Inspect Pipe, Muffler, No leaks, Not Loose
10 Automatic Transmission No Leaks, Observe a Function Test of Shifting Sequence
11 Main Mechanical Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
12 Clutch No Smoke or Slipping, Observe a Function Test
13 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0020 Rev 4 (2 Jan 2016)


Page 207 of 378

PRE-MOB INSPECTION REPORT


Amr Roll Truck
Model : Brand :

Service Date :
Police No:
Location : Owner :
d

Remarks
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/A
G

N
o
N
Page 208 of 378

d
Remarks

oo

/A
G

N
o
N
Page 209 of 378

d
Remarks

oo

/A
G

N
o
N
Page 210 of 378

d
Remarks

oo

/A
G

N
o
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace
N/A = Not Applicable

owledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date

Contractor's Name
Page 211 of 378

AUTOMOTIVE TYPE TRUCK PRE-MOB INSPECT


Applies to Dump Truck
Equip No : Type : Truck Dump Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit
Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator K3 Lisence from Depnaker Expired :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Official SAMSAT Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
14 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible
15 K3/P3A2 - Depnaker Certification Expired :

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
Seat Belts Driver, Swamper, Center Passenger, Good Condition, Properly Mounted with OEM
4
Hi-Tensile Bolts
5 Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
6 Parking Brake Function Test
7 Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Function Test

8 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

9 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed
Page 212 of 378

Description to be Checked

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10 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed

Power Steering System Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated
11
Properly, No Loose Pins, No Loose Mounting Bolts, Function Test

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized
12
tire not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all
axles must be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)

Axle Wheel Bearing Lubrication


13
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs
14 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
15 Rear Combination Lights Adequate Illumination, Function Test
16 Front Combination Lights Adequate Illumination, Function Test
17 All Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
18
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
19 Door and Door Locks, Door Handles Left - Right, Outside and Inner, Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
20
Not Loose, Clear Vision, Unobstructed, Functions Properly
Internal Centrally Mounted Rear View Mirrors
21
Not Loose, Clear Unobstructed Vision, Functions Properly
22 Wheel Chocks Two Units, Properly Constructed
23 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
24
Minimum 4kg, Welding Truck 8 Kg, Properly Mounted and Accessible. Current Valid Inspection Tag.
25 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked, Not
26
Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
27 Safety Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
28 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
29 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Spare Wheel / Tire Assy If Available Must Be in Good Condition and Properly Mounted
3 Mud Flaps Properly Mounted, Not a Falling Hazard to Following Motorists
4 Front-Rear Bumper Bar All Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted

Cabin and Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Page 213 of 378

Description to be Checked

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Dashboard Indicators
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator,
Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Wheel Unit Steering Wheel, Steering Column Controls Levers and Switches Test Function
4 All Switches and Knobs on Dashboard Test Function
5 Cabin Air Conditioner or Fan Test Function
6 All Control Linkages and Levers Test Function
7 Cabin Tilt and Safey Lockout System Test Function

Main Frame and Main Carrier Chassis


1 Main Chassis, Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
2 Sub Chassis, Sub Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
3 Front and Bumper Bars Straight, Not Bent, No Cracks, No Sharp Edges
4 Axle Mounts Front and Rear, All U-Bolts Tight, No Cracks
5 Suspension System Springs Front / Rear, Straight, Not Bent, No Loose Shackle Pins
6 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function

Rear Dump Body Tray


Dump Tray Good Paint, No Rust, No Fatigue Cracks, No Excessive Bending or Twisting, Clean,
1
No Deformed or Loose Tailgate Hinge Pins, No Worn Out Dump Lift Levers, Function Test
2 Dump Tray Tailgate Locks Not Bent, Function Test Closing / Opening Action
Dump Tray Safety Lockouts for Raised Position while Servicing
3 Not Bent, Function Test To Lock and Unlock

Engine - Transmission - Differentials


Page 214 of 378

Description to be Checked

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1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-
Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
8
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
9 Exhaust System Inspect Pipe, Muffler, No leaks, Not Loose
10 Automatic Transmission No Leaks, Observe a Function Test of Shifting Sequence
11 Main Mechanical Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
12 Clutch No Smoke or Slipping, Observe a Function Test
13 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM
Page 215 of 378

Description to be Checked

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C822444-COR-CEM-CKL-0021 Rev 5 (2 Jan 2016)
Page 216 of 378

PRE-MOB INSPECTION REPORT


Dump Truck
Model : Brand :

Service Date : Police No:

Location : d
Owner :

Remarks
oo

/A
G

N
o
N
Page 217 of 378

d
Remarks

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/A
G

N
o
N
Page 218 of 378

d
Remarks

oo

/A
G

N
o
N
Page 219 of 378

d
Remarks

oo

/A
G

N
o
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace
N/A = Not Applicable

owledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date

Contractor's Name
Page 220 of 378

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Page 221 of 378

TANK TRUCKS PRE-MOB INSPECTION


Applies to Water Truck, Fuel Truck, Vacuum Truc
Equip. No. : Type :
Serial No. : Km/Hourmeter :
Inspected by : Date :

Description to be Checked
Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator K3 Lisence from Depnaker Expired :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Official SAMSAT Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
Keterangan Tera from Badan Meteorologi (Specially for
14
Fuel Tank Truck)
15 K3/P3A2 - Depnaker Certification Expired :
16 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
Special for Vacuum Truck Before Performance of a Suction and Discharge Test, Tank Must Be Flushed Out
2
and Totally Free of OIL or CONTAMINANTS
3 Back-Up Light Adequate Illumination, Function Test
4 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
5 Seat Belts Driver, Operator, Passenger, Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
6 Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
7 Parking Brake Function Test
8 Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Function Test

9 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

10 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed
Page 222 of 378

Description to be Checked

11 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed

Power Steering System Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated Properly,
12
No Loose Pins, No Loose Mounting Bolts, Function Test
Axle Wheel Bearing Lubrication
13
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized tire
14
not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all axles must
be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)

15 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test


16 Rear Combination Lights Adequate Illumination, Function Test
17 Front Combination Lights Adequate Illumination, Function Test
18 All Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
19
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
20 Door and Door Locks, Door Handles Left - Right, Outside and Inner, Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
21
Not Loose, Clear Vision, Unobstructed, Functions Properly
Internal Centrally Mounted Rear View Mirrors
22
Not Loose, Clear Unobstructed Vision, Functions Properly
23 Wheeled Units Wheel Chocks, Two Units, Properly Constructed
24 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
25
Truck Minimum 4kg, Properly Mounted and Accessible. Current and Valid Inspection Tag.
26 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked, Not
27
Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
28 Safety Guards Covers All in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
Tank Clean Paint, Washed Free All Extrernal Grease Dirt, Look for Excessive Deformed or Bent Sides, Leak
29
Test by Filling
30 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
31 Driver Monitoring System Refer to CPI Contract, Perform Function Test
32 Grounding Cable for Fuel Tank Truck Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Cabin and Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator,
Battery Voltmeter, Battery Charging System, etc, All Operating Properly
Page 223 of 378

Description to be Checked
3 Steering System Controls Test Function
4 Combination Switch, Light Switch, Switches Knobs Test Function
5 Cabin Air Conditioner or Fan Test Function
6 All Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis


1 Main Chassis, Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
2 Sub Chassis, Sub Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
3 Front and Rear Bumper Bars Straight, Not Bent, No Cracks, No Sharp Edges
4 Axle Mounts Front and Rear, All U-Bolts Tight, No Cracks
5 Suspension System Front / Rear, Straight, Not Bent, No Loose Pins
6 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function
9 Pipes, Lines, Hoses,Fittings Properly Secured, No Leaks

Special for Vacuum Tank and Pump


Vacuum Pump - Thompson or Other Manufacturers
1
Clean Appearance, No Leaks, Test, Observe and Record Performance

Special for Water Truck


Water Pump - Robin, Honda or Other Manufacturer
1
Clean Appearance, No Leaks, Test, Observe and Record Performance

Special for Asphalt Truck


1 Asphalt Pump PTO Driven Clean Appearance, No Leaks, Test, Observe and Record Performance

Special for Fuel Truck


Page 224 of 378

Description to be Checked
No Gasoline or Diesel "Auxiliary" Engine is Permitted For Fuel Truck
1
Fuel Truck Must Be PTO Driven Only, NO Auxiliary Engine Allowed
Fuel Pump PTO Driven Proper Safety Guard(s) Covering Drive Belts, Clean Appearance, No Leaks, Test,
2
Observe and Record Performance
3 Fuel Dispensation Meter System Clean Appearance, No Leaks, Test, Observe and Record Performance
4 Pipes, Lines, Hoses, Filling Gun with Nozzle Fittings Properly Secured, No Leaks

Engine - Transmission
1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect Switch, Test
3 Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts

4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

5 Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts

6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
8
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
9 Exhaust System, Pipe, Muffler No leaks, Not Loose
10 TransmissionTransmission and Auxiliary Transmisson No Leaks, Observe a Function Test
11 Clutch No Smoke or Slipping, Observe a Function Test
12 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
13
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments
Page 225 of 378

Description to be Checked

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0022 Rev 4 (2 Jan 2016)


Page 226 of 378

MOB INSPECTION REPORT


Truck, Vacuum Truck, Asphalt Truck
Model : Brand :
Service Date : Police No:
Location : Owner :

d
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/A
oo

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Page 227 of 378

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/A
oo

N
G

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N
Page 228 of 378

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/A
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N
G

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Page 229 of 378

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/A
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G

o
N

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace
Page 230 of 378

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/A
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N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-Con.

Contractor's Name
Page 231 of 378

BUCKET AND AUGER VEHICLE PRE-MOB INSPEC


Applies to Bucket Truck, Polecat Truck

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Location

Description to be Checked

d
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Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit
Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator K3 Lisence from Depnaker Expired :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Official SAMSAT Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
14 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

15 K3/P3A2 - Depnaker Certification Expired :


16 MIGAS SILO Certificate Matches Unit Type-Series Expiry :

Mandatory Safety Inspections and Devices


1 Back Up Alarm Easy to Hear, 97 Decibles Minimum
2 Carrier Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
4 Original Factory Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa
5 Boom Angle Indicator Affixed to Boom and Functioning Properly
6 Sight Level Bubble Indicator and Functioning Properly

Boom, Lift Arm, and Back Stop Condition Fully Raise All Boom Sections, Look for Fatigue Cracks,
7
Excessive Bending, Excessive Twisting, Exessive Kinking, Excess Wear on Sliding Surfaces

Boom Hoist Automatic Limit Switch


8
Witness a Function Test, Must Shut Off Boom Hoist Control
Page 232 of 378

Description to be Checked

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Operator's Electronic Operational Aids AML- Load Rate Indicator - Rated Capacity Indicator
Witness an Operational Function Test
9
If fitted with an Automatic Moment Limiter or Rated Capacity Load Limiter, Witness a Function Test, If
Overloaded Must Shut Off Boom Arm Hoist Control
10 Positive-Free-Fall Lockout System Witness a Function Test
Bucket Leveling System Cable Has No Excess of Broken Strands, Pins and Bushings in Sheaves Not
11
Loose, Sheaves No Flat Spots, All Good Condition and Lubricated
Boom Swivel Bearing Condition
12 No loose Mounting Bolts, Bearing Not Loose,
Properly Lubricated
13 Boom and Lift Arm Folding Action Smooth and Controlled, Function Test
Man Bucket General Condition No Fatigue Cracks, No Excess Bending or Deformation, No Excessive
14
Twisting, No Exessive Kinking
15 Swing System All Actions Smooth and Controlled
16 Swing Brake Must Be Positive ACtion, Witness a Function Test
17 Swing Lock Must Be Positive ACtion, Witness a Function Test
18 Carrier Maneuvering and Steering Systems Smooth and Controlled
Carrier Seat Belts for Driver, Operator, Passenger
19
Good Condition, Properly, Mounted with OEM Hi Tensile Bolts
Seats, Cushions
20
Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
21 Carrier Parking Brake Function Test
22 Carrier Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Function Test

23 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

24 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed

25 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed

Axle Wheel Bearing Lubrication


26
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized
27
tire not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all
axles must be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)

Carrier Power Steering System, Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated
28
Properly, No Loose Pins, No Loose Mounting Bolts, Function Test
29 Carrier Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
30 Carrier Rear Combination Lights Adequate Illumination, Function Test
31 Carrier Front Combination Lights Adequate Illumination, Function Test
32 All Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Carrier Internal Centrally Mounted Rear View Mirrors
33
Not Loose Clear Unobstructed Vision, Functions Properly
Carrier Side mounted Left and Right or Door mounted Rear View Mirrors
34
Not Loose, Clear Unobstructed Vision, Functions Properly
Page 233 of 378

Description to be Checked

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35 Carrier Windshield Wipers Wiper Blades Not Perished, Windshield Washer, Test Function
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
36
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
37 Door and Door Locks, Door Handles Left - Right, Outside and Inner, Test Function
Safety Guards and Covers
38
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
39 Wheeled Units Wheel Chocks, Two Units, Properly Constructed
40 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked,
41
Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Fire Extinguisher
42
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
43 First Aid Kit Clean Tidy, Completely Full
44 Load Test Witness a Test a Load-Test at 110% of MIGAS Certified SWL capacity
45 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Cabin Interior
1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator,
Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Steering System Controls Test Function
4 Combination Switch Light Switch, Switches Knobs Test Function
5 Cabin Air Conditioner or Fan Test Function
6 All Control Linkages and Levers Test Function

Main Frame and Main Carrier Chassis

1 Main Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs

Sub Chassis, Sub Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding
2
Repairs
3 Carrier Springs, Suspension System Front / Rear, Straight, Not Bent, No Loose Shackle Pins
4 Carrier Axle Mounts, Front and Rear All U-Bolts Tight, No Cracks
5 Carrier Outrigger Extension and Retraction Cylinders Test Function, No Leaks
6 Carrier Outrigger Vertical Jack Cylinders No Loose Mountings, Test Function
7 Carrier Outrigger PADS Proper and Safe, No Cracks, No Excess Distortion

8 Carrier Outrigger Remote Control System Levers No Loose Mountings, Loose Pins,Test Function

9 Counterweight Mountings All Holding Bolts / Pins are Safe, Tight, No Loose Mountings
Page 234 of 378

Description to be Checked

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10 Front / Rear Bumper Bars Rounded Corners, No Sharp Edges, Not Loose, Properly Mounted
11 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
4 Fuel Tank(s) Tight Mounts, No Leaks, Filler Cap Properly Secured
5 Air Tank(s) No Leaks, No loose Mounts
6 Pilot Valves No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function
Hydraulic Cylinders Any Leaks or Excessively Worn Pins/Bushings, All Pins Properly Secured with Split
9
Cotter Pins and/or Bolted End Plates

Engine - Transmission - Differentials


1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose
5
Belts

6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipe and Muffler, No leaks, Not Loose
9 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
10
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
11 Carrier Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
Page 235 of 378

Description to be Checked

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3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0023 Rev 3 (2 Jan 2016)


Page 236 of 378

E PRE-MOB INSPECTION REPORT


Truck, Polecat Truck

Model : Brand :

Service Date : Police No:

Location : Owner :
d
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Page 237 of 378

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/A
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N
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N
Page 238 of 378

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/A
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N
o
N
Page 239 of 378

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N
o
N
Page 240 of 378

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/A
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N
o
N
Good = Good condition, able to be operated in
all CPI areas

No Good = Broken, Malfunction, Repair or


Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con. Sub-
Con. Con.

Contractor's Name
Page 241 of 378

CONCRETE MIXER TRUCK PRE-MOB INSPE


Applies to Concrete Mixer Truck
Equip. No. : Type :
Serial No. : Km/Hourmeter :
Inspected by : Date :

Description to be Checked
Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expiry :
6 Company Operator/Driver Permit Expiry :
7 Operator K3 Lisence from Depnaker Expired :
8 STNK - Vehicle Document Expiry :
9 KEUR - Inspection Book Expiry :
10 Nota Pajak - Tax Expiry :
11 Kartu Kendali - Traffic Police Document Expiry :
12 Official SAMSAT Letter for Non BM Plate Expiry :
13 Police Number Plate Front - Rear Expiry :
14 K3/P3A2 - Depnaker Certification Expired :
15 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back Up Alarm Easy to Hear, 97 Decibles Minimum
2 Back-Up Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
4 Seat Belts Driver, Operator, Passenger, Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
5 Seats, Cushions Securely Mounted, Ergonomically Good Condition, Not Torn Open or Dilapidated
6 Parking Brake Function Test
7 Brakes Front and Rear Properly Adjusted, No Air or Fluid Leaks, Function Test

8 Brake Pedal, Pin & Lock Pin Condition Good condition and preporly installed

9 Clutch Pedal, Pin & Lock Pin Condition Good condition and preporly installed

10 Acelerator Pedal, Bolt, Pin & Lock Pin Good condition and properly installed

Power Steering System Steering Linkages No Excess Freeplay, No Loose Ball Joints, Lubricated Properly,
11
No Loose Pins, No Loose Mounting Bolts, Function Test
Page 242 of 378

Description to be Checked
Axle Wheel Bearing Lubrication
12
Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type Hubs

TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized tire
13
not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all axles must
be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)

14 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test


15 Rear Combination Lights Adequate Illumination, Function Test
16 Front Combination Lights Adequate Illumination, Function Test
17 All Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
All Window Glass / Windshield Glass Totally Clear, No Film or Stickers Blocking Vision.
18
Units with OEM Window Tint Will Require Approval by Relevant CPI Authorities.
19 Door and Door Locks, Door Handles Left - Right, Outside and Inner, Test Function
Side mounted Left and Right or Door mounted Rear View Mirrors
20
Not Loose, Clear Vision, Unobstructed, Functions Properly
Internal Centrally Mounted Rear View Mirrors
21
Not Loose, Clear Unobstructed Vision, Functions Properly
22 Wheel Chocks Two Units, Properly Constructed
23 Safety Triangles Two Units In Good Condition, Reflective So As Visible at Night
Fire Extinguisher
24
Truck Minimum 4kg, Properly Mounted and Accessible. Current and Valid Inspection Tag.
25 First Aid Kit Clean, Tidy, Completely Full
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not Cracked, Not
26
Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
27 Safety Guards Covers All in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
28 Windshield Wipers and Washer Wiper Blades Not Perished, Test Function
29 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

Cabin and Interior


1 Cabin Interior Condition Clean, No Rubbish, Good Housekeeping
Dashboard Indicators
2 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Brake Air Pressure, Hyd Pressure, Alternator,
Battery Voltmeter, Battery Charging System, etc, All Operating Properly
3 Steering System Controls Test Function
4 Combination Switch, Light Switch, Switches Knobs Test Function
5 Cabin Air Conditioner or Fan Test Function
6 All Control Linkages and Levers Test Function
Page 243 of 378

Description to be Checked
Main Frame and Main Carrier Chassis
1 Main Chassis, Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
2 Sub Chassis, Sub Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
3 Front and Rear Bumper Bars Straight, Not Bent, No Cracks, No Sharp Edges
4 Axle Mounts Front and Rear, All U-Bolts Tight, No Cracks
5 Suspension System Front / Rear, Straight, Not Bent, No Loose Pins
6 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight

General Hydraulics, Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks
3 Hydraulic Tanks Mounts, Leaks, and Filler Cap Properly Secured, No Leaks
4 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
5 Air Tank No Leaks, No loose Mounts
6 Pilot Valves and Hydraulic Cylinders No Leaks
7 Hydraulic Pumps and Motors No Leaks, No Excess Noise
8 All Controls and Hydraulic Control Valves No Leaks, Test Function
9 Pipes, Lines, Hoses, Fittings Properly Secured, No Leaks

Special for Concrete Mixer System

1 Main Hydraulic Pump Clean Appearance, No Leaks, Test, Observe Performance


Pump PTO Drive Shaft Clean Appearance, No Loose Coupling, No Excess Vibration, Test, Observe
2
Performance
3 PTO System Proper Safety Guard(s) Covering Drive Belts, Clean Appearance, No Loose Covers
Water Flushing Pump Clean Appearance, No Loose Coupling, No Excess Vibration, Test, Observe
4
Performance
5 Water Flushing System Good Hoses, No Leaks, Test, Observe Performance

6 Water Pipes, Lines, Hoses, Flushing Hose Nozzle Fittings Properly Secured, No Leaks

7 Mixer Drum Agitators and Mixing Baffles not Broken, Not Loose or Cracked, Not Excessively Deformed
Mixer Drum Bearings Upper and Lower Properly Lubricated, Not Broken, Not Loose or Cracked, No
8
Excessive Noise, No Excess Vibration, Test, Observe Performance
Mixer Drum Drive Chain or Drive Gears Properly Lubricated, Not Broken, Not Loose or Cracked, No
9
Excessive Noise, No Excess Vibration, Test, Observe Performance
Discharge Shute System Swing Hinges and Pivots not Broken, Not Loose or Cracked, Not Excessively
10
Deformed, Hydraulic Lift and Lower System Functions Properly, Traveling Lock Functions Properly

Engine - Transmission and Auxiliary Engine if Equipped


Page 244 of 378

Description to be Checked
1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect Switch, Test
3 Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts

4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

5 Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts

6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
8
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
9 Exhaust System, Pipe, Muffler No leaks, Not Loose
10 TransmissionTransmission and Auxiliary Transmisson No Leaks, Observe a Function Test
11 Clutch No Smoke or Slipping, Observe a Function Test
12 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
13
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI


Page 245 of 378

Description to be Checked
RW CEM

C822444-COR-CEM-CKL-0024 Rev 4 (2 Jan 2016)


Page 246 of 378

PRE-MOB INSPECTION REPORT


ncrete Mixer Truck
Model : Brand :
Service Date : Police No:
Location : Owner :

d
Remarks
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/A
oo

N
G

o
N
Page 247 of 378

d
Remarks

oo
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/A
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N
G

o
N
Page 248 of 378

d
Remarks

oo
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/A
oo

N
G

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N
Page 249 of 378

d
Remarks

oo
d

/A
oo

N
G

o
N

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace
N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Page 250 of 378

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/A
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Contractor's Name
Page 251 of 378

TRAILERS PRE-MOB INSPECTION REP


Applies to Hi Boy and Lowboy Trailers

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service Date

Inspected by : Date : Location :

Description to be Checked

d
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G

o
N
Documentation Operator & Equipment :
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate on Chassis Year of Manufacture:
3 Original Manufacture Nameplate on Landing Legs Clearly and Visible on Frame
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Original or a Copy of Operation Manual Book Matches Unit Type and Series
6 Maximum Load Stenciled Clearly and Visible on Frame
7 KEUR - Inspection Book Expired :
8 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible
9 Nota Pajak - TAX Expiry :
Police Number Plate
10 Expiry :
Rear Same Number as Prime Mover

11 K3/P3A2 - Depnaker Certification Expired :

12 Official SAMSAT Letter for Non BM Plate Expiry :

Mandatory Safety Inspections and Devices


King Pin and Bearing Plate To Be Totally Washed Clean of All Grease, Look for Excessively
1 Worn or Deformed Kingpin, Bent, Excessive Wear to Kingpin Shoulder, Measure Wear with
Calipers or Go-NoGo Gauge if Required

Tires and Wheels No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm,
2
No Recap / Retread / Vulcanized Tires, Recommend Highway Tread Pattern, Correct Rotation

Axles and Wheel Bearing Lubrication


3 Oil-Hubs to Be Properly Filled and No Leaks, No MISSING COVERS / CAPS on Grease Type
Hubs
Suspension System No Loose Axle Mount Bolts, No Worn Out Bushings and Pins in Walking
4
Beams or Rocker Arms, All U-Bolts Tight, No Cracks
Flatbed Steel Deck
To be Chequered Plate, No Dangerous Holes, No Fatigue Cracks, No Sharp Edges
Flatbed Wooden Deck
5 Wooden Floor Good Condition, No Rotten Wood, No Dangerous Holes, No Broken Splintered
Sharp Wood
Side Posts, Side Stanchions, Cargo Tie Down Rails
No Bent Side Posts, No Bent Side Stanchions - Side Posts Easily Adjustable
Page 252 of 378

Description to be Checked

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6 Light Connection Electrical Cable, Inspect Male Plug and Female Socket, No Bare Wires
7 All Electrical Wiring Condition, Fuse Block, All Splices Insulated, No Bare Wires
8 Air Brake Hose Connection Glad Hand Fittings, Rubber Seals, No Air Leaks
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition,
9
Not Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Air Brake System Visually Check Air Brake Adjustment, Watch Slack Adjuster for Excess Travel,
10
Not Out of Adjustment
11 Air Brake System Conduct a "Stall Test" of Brake Function
Truck to Trailer Air Brake Supply System
12 Check both Glad Hand Seals, Check all Hoses, Lines, Pipes, Not Hanging Loose, NO Glad Hand
Rubbers or Hose Leaks.

Truck to Trailer Air Brake Supply System


Trailer Hose and Glad Hand Color Coding:
13 Red Emergency on Left Side and is Yellow or Blue Service on Right Side
Check Hose Correct Color and No Leaks, Lines / Pipes Not Hanging Loose
No Leaks from Glad Hand Rubber Seals

14 For Parking When Disconnected from PM Two Wheel Chocks


Landing Gear - Landing Legs
15 Record Manufacture Label for Rated Capacity, Not To Be Overloaded as per Manufacture Label,
No Loose Diagonal Braces, No Loose Mounting Bolts, Test Function
Low Boy Gooseneck
16
Straight, Not Bent, No Cracks, No Uncertified Welding Repairs, No Fatigue Cracks
17 Main Chassis, Frame Condition Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
18
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
All Safety Guards Covers in Place, Not Loose, None Missing, Not Modified, Remain within
19
OEM Specs
Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent,
20
Straight

Accessories
Working Lights-Flood Lights Adequate Illumination, Properly Mounted, Not a Falling Hazard to
1
Following Motorists, Function Test
Rear Combination Lights Adequate Illumination, Properly Mounted, Not a Falling Hazard to
2
Following Motorists, Function Test
Back-Up Light Adequate Illumination, Properly Mounted, Not a Falling Hazard to Following
3
Motorists, Function Test
4 Mud Flaps Properly Mounted, Not a Falling Hazard to Following Motorists

5 Under Run Protection Properly Mounted

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
Page 253 of 378

Description to be Checked

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1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0025 Rev 3 (2 Jan 2015)


Page 254 of 378

OB INSPECTION REPORT
oy and Lowboy Trailers

Model : Brand :

Service Date :

Location : Owner :
d
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N
o
N
Page 255 of 378

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Remarks

/A
G

N
o
N
Page 256 of 378

d
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Remarks

/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace

N/A = Not Applicable

cknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Con.

Contractor's Name
Page 257 of 378

WELDING MACHINE PRE-MOB INSPECTION


Applies to Welding Machine Diesel Powe

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service


Inspected by : Date : Location

Description to be Checked

d
oo
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Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Copper Grounding Cable and Connections Properly Connected Using Correct Hardware
2 Circuit Breaker Clean Undamaged by Weather
3 Auxiliary Electrical Connection for Power Tools Good Proper Waterproof Receptacle Cover
Welding Leads - Electrode Holder - Ground Clamp
4
Proper Splices, No Twisted Wire Joins, Properly Connected Using Correct Hardware

5 Welding Current Control Rheostats Clean, Readable, Undamaged by Weather

6 Electrical Wiring Condition Fuse Block, All Splices Properly Insulated, No Bare Wires
7 Trailer Towing Ring -Towing Connecting Devices Not Bent, No Fatigue Cracks
Trailer Wheels and Tires, Wheel Condition, No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No
8
Recap / Retread / Vulcanized Tires Allowed
Trailer Suspension System, Springs
9
No Loose Axle Mount Bolts, No Worn Out Spring Bushings and Pins All U-Bolts Tight, No Cracks
Brass Stud Bolts Welding Output
10 Proper Insulation on Cable Connection, Good General Condition, Tight, Good Color, Not Burnt, Not
Overheated, Not Loose
Engine Protection Covers All Covers in Place, Not Loose, None Missing, Not Modified, Remain
11
within OEM Specs
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
12
within OEM Specs
13 Ground Fault Circuit Interrupter (GFCI) Properly Connected, Function Test

14 Tralier Safety Stand Leg Not Bent, Not Unsafe or in Danger of Collapsing

Front Panel
Indicators
1 Engine Oil Pressure Gauge, Engine Temperature, Fuel Gauge, Hourmeter, Battery Voltmeter, Battery
Charging System, etc, All Operating Properly
Page 258 of 378

Description to be Checked

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2 Engine Controls Easy to Use, Test Function

Frame and Body


1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Engine
1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals


3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-
Downs in Place, Clean Battery Box, No Loose Mounts

4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Inspect Pipe, Muffler, No leaks, Not Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM
Page 259 of 378

Description to be Checked

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C822444-COR-CEM-CKL-0026 Rev 1 (12 Feb 2015)
Page 260 of 378

MOB INSPECTION REPORT


Machine Diesel Power

Model : Brand :

Service Date :
Location : Owner :

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/A
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N
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N
Page 261 of 378

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N
o
N

Good = Good condition, able to be operated in


all CPI areas

No Good = Broken, Malfunction, Repair or


Replace
N/A = Not Applicable
nowledged by CPI The undersigned hereby accept and agree
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Con.

Contractor's Name
Page 262 of 378

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Remarks

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/A
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N
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N
Page 263 of 378

ELECTRIC WELDING MACHINE PRE-MOB INSPEC


Applies to Welding Machine AC/DC Electric P

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Copper Grounding Cable and Connections Properly Connected Using Correct Hardware
2 Circuit Breaker Clean Undamaged by Weather
3 Auxiliary Electrical Connection for Power Tools Good Proper Waterproof Receptacle Cover
Welding Leads - Electrode Holder - Ground Clamp Proper Splices, No Twisted Wire Joins, Properly
4
Connected Using Correct Hardware
5 Welding Current Control Rheostats Clean, Readable, Undamaged by Weather
Brass Stud Bolts Welding Output
6 Proper Insulation on Cable Connection, Good General Condition, Tight, Good Color, Not Burnt, Not
Overheated, Not Loose
Special Unit Protection Covers
7
All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
8 Ground Fault Circuit Interrupter (GFCI) Properly Connected, Function Test
9 Electrical Wiring Condition Fuse Block, All Splices Properly Insulated, No Bare Wires

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers
3 Stand Legs Not Bent, Not Unsafe or in Danger of Collapsing

Front Panel :
1 A/C Power Connection Properly Connected Using Correct Hardware
2 Transformer Not Burnt or Overheating, Properly Connected Using Correct Hardware
Internal Electrical Components
3
Clean General Condition, Good Color, Not Burnt, Not Overheated, Tight, Not Loose
Page 264 of 378

ELECTRIC WELDING MACHINE PRE-MOB INSPEC


Applies to Welding Machine AC/DC Electric P

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service D

Inspected by : Date : Location :

Description to be Checked

d
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Cooling Fan Clear Condition, Airflow Path IN and OUT Not Blocked by Leaves, Dirt, Plastic Bags,
4
Observe Function

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0027 Rev 0 (17 Nov 2014)


Page 265 of 378

E PRE-MOB INSPECTION REPORT


chine AC/DC Electric Power

Model : Brand :

Service Date :

Location : Owner :
d
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/A
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Page 266 of 378

E PRE-MOB INSPECTION REPORT


chine AC/DC Electric Power

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Con.

Contractor's Name
Page 267 of 378

AIR COMPRESSOR PRE-MOB INSPECTION R


Applies to Air Compressors - Wheeled and Stationary, Diesel

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service D


Inspected by : Date : Location :

Description to be Checked

d
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G
Equipment Documentation

1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate Year of Manufacture

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series

4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book

5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Air Receiver Tank Original Manufacturer Name Plate Intact Not Modified and Certified with ASME or
6
Equivalent Genuine Reference Number

Mandatory Safety Inspections and Devices

1 Automatic Overpressure Safety Release Valve Test Function

2 Quick Change Air Hose Couplers Connector and Clamps must be SAFETY WIRED

3 Air Manifold Discharge Check Valve Test Function

4 Trailer Towing Ring -Towing Connecting Devices Not Bent, No Fatigue Cracks
Trailer Wheels and Tires, Wheel Condition, No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm,
5
Recap / Retread / Vulcanized Tires Allowed
Trailer Suspension System, Springs, Brakes
6 No Loose Axle Mount Bolts, No Worn Out Spring Bushings and Pins All U-Bolts Tight, No Cracks,
Parking Brake Functional
7 Electrical Wiring Condition Fuse Block, All Splices Properly Insulated, No Bare Wires
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
8
within OEM Specs
Fire Extinguisher Minimum 2kg, Properly Mounted and Accessible. Current and Valid Inspection
9
Tag. Two Safety Triangles
10 Safety Stand Leg Not Bent, Not Unsafe or in Danger of Collapsing

Engine and Main Compressor Unit

1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance


Page 268 of 378

Description to be Checked

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2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System, Radiator, Hoses No Leaks, No Perished Hoses

7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked

8 Exhaust System, Pipe, Muffler No leaks, Not Loose

9 Air-Oil Separator Tank-Filters Clean Appearance, No Leaks, Observe Performance

10 A/C Powered Unit Power Connected Properly Connected Using Correct Hardware

11 Hose and Pipes Properly Secured, No Leaks

Frame, Carrier and Body

1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Servicing and Maintenance

1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI


Page 269 of 378

Description to be Checked

d
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RW CEM

C822444-COR-CEM-CKL-0028 Rev 0 (17 Nov 2014)


Page 270 of 378

-MOB INSPECTION REPORT


and Stationary, Diesel and Electric Powered

Model : Brand :

Service Date :
Location : Owner :

d
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/A
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N
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N
Page 271 of 378

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/A
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N
o
N

Good = Good condition, able to be operated


in all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

knowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui
bahwa Alat ini sudah "OK" dan aman
untuk dioperasikan.

SIGNATURE, Date
Page 272 of 378

d
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Remarks

/A
G

N
o
N
Sub-
Con.

Contractor's Name
Page 273 of 378

PILE HAMMER PRE-MOB INSPECTION RE


Applies to Diesel Pile Hammer

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Lifting Trip Lock System Check Function, Not Worn Out, Not Damaged or Bent
2 Pile Hammer Leads Clamps Not Worn Out, Good General Condition, No Cracks, Good Lubrication
Shackle and Pin Correct Size, Safety Pin Installed, Can not Fall Off or Wind Undone, Can
3
Not Release by Itself
Hammer Head Buffer Wood
4
Made of Suitable Shock Absorbing Hard Wood Material, Suitably Sacrificial
Safety Covers and Guards
5
All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs

Main Units :
1 Cylinder Housing Good Clean General Condition, Good Lubrication
2 Hammer Piston Good Clean General Condition, Good Lubrication
3 Fuel Pump No Leaks, Test Function
4 Fuel Line Condition Properly Secured, No Leaks, Test Function
5 Tag Line Made of Good Rope, Good Clean General Condition

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments
Page 274 of 378

PILE HAMMER PRE-MOB INSPECTION RE


Applies to Diesel Pile Hammer

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0029 Rev 0 (17 Nov 2014)


Page 275 of 378

OB INSPECTION REPORT
esel Pile Hammer

Model : Brand :

Service Date :

Location : Owner :
d

Remarks
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/A
G

N
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N
Page 276 of 378

OB INSPECTION REPORT
esel Pile Hammer

Model : Brand :

Service Date :

Location : Owner :
d

Remarks
oo

/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Con.

Contractor's Name
Page 277 of 378

PILE EXTRACTOR PRE-MOB INSPECTION R


Applies to Pile Extractor Machine

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices

1 Hydraulic Coupler Connections Good General Condition, Proper Clamps

2 Electrical Wiring Condition Fuse Block, All Splices Properly Insulated, No Bare Wires

3 Vibrating Clamp Good General Condition, Test Clamp Function

4 Emergency Stop Undamaged by Weather, Function Test

Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
5
within OEM Specs

Engine and Main Pumping Unit

1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance

2 Engine Controls Control Linkages and Levers, Test Function

3 Engine Dipstick Easy to read, Oil Level Adequate

4 Hydraulic Pump Controls Control Linkages and Levers, Test Function

Battery, Battery Covers, Battery Mounting, Battery Terminals


5 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts

6 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

Alternator
7
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
Page 278 of 378

Description to be Checked

d
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G
8 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses

9 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked

10 Exhaust System Inspect Pipe, Muffler, No leaks, Not Loose

11 Hydraulic Filters Clean Appearance, No Leaks, Observe Condition Indicator

12 A/C Powered Unit Power Connected Properly Connected Using Correct Hardware

13 Hose and Pipes Properly Secured, No Leaks

Manifold-Pipes-lines for Pressured Hydraulic Oil Distribution


14
All Hydraulic Hoses and Hydraulic Lines, Properly Secured, No Leaks

15 Hydraulic Tank No Loose Mounts, No Leaks, Filler Cap Properly Secured, No Leaks

16 Hydraulic Pumps and Motors No Leaks, No Excess Noise

Fire Extinguisher Minimum 2kg, Properly Mounted and Accessible. Current and Valid Inspection
17
Tag. Two Safety Triangles

Frame and Body


1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI


Page 279 of 378

Description to be Checked

d
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G
RW CEM

C822444-COR-CEM-CKL-0030 Rev 0 (17 Nov 2014)


Page 280 of 378

MOB INSPECTION REPORT


Extractor Machine

Model : Brand :

Service Date :

Location : Owner :
d

Remarks
oo

/A
G

N
o
N
Page 281 of 378

d
Remarks

oo

/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace
N/A = Not Applicable
knowledged by CPI The undersigned hereby accept and agree
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.
Page 282 of 378
The undersigned hereby accept and agree
that this equipment is "OK" and safe for

d
Remarks

oo
operation. Menerima dan Menyetujui bahwa

/A
G

N
o
Alat ini sudah "OK" dan aman untuk

N
dioperasikan.

SIGNATURE, Date
Sub-
Con.

Contractor's Name
Page 283 of 378

PORTABLE CONCRETE MIXER PRE-MOB INSP


Applies to Portable Concrete Mixe
Equip. No. : Type :
Serial No. : hourmeter :
Inspected by : Date :

Description to be Checked
Documentation Operator & Equipment
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Trailer Towing Ring -Towing Connecting Devices Not Bent, No Fatigue Cracks
2 Trailer Wheels and Tires, Wheel Condition, No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm
Trailer Suspension System, Springs, Brakes No Loose Axle Mount Bolts, No Worn Out Spring Bushings and
3
Pins All U-Bolts Tight, No Cracks, Parking Brake Functional
4 Safety Stand Leg Not Bent, Not Unsafe or in Danger of Collapsing
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
5
within OEM Specs
6

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers
3

Main Frame and Mixer Drum


1 Main Chassis, Frame Condition Straight, Not Bent, No Cracks
2 Mixer Drum, Not Bent, No Cracks, No Improper Welding Repairs
3 Mixer Drum Baffles Bars. Straight, Not Bent, No Cracks, No Sharp Edges
4 Mixer Drum Mounts Front and Rear, All Bolts Tight, No Cracks
Mixer Drum Bearings Upper and Lower Properly Lubricated, Not Broken, Not Loose or Cracked, No
5
Excessive Noise, No Excess Vibration, Test, Observe Performance
Mixer Drum Drive Chain or Drive Gears Properly Lubricated, Not Broken, Not Loose or Cracked, No
6
Excessive Noise, No Excess Vibration, Test, Observe Performance
Page 284 of 378

Description to be Checked

7 Mixer Drum Wheel, Not Broken, Not Loose or Cracked, Test, Observe Performance

Discharge Shute System Hinges and Pivots not Broken, Not Loose or Cracked, Not Excessively Deformed,
8
Lift and Lower System Functions Properly, Traveling Lock Functions Properly
Water Flushing Pump Clean Appearance, No Loose Coupling, No Excess Vibration, Test, Observe
9
Performance
10 Water Flushing System Good Hoses, No Leaks, Test, Observe Performance
11 Water Pipes, Lines, Hoses, Flushing Hose Nozzle Fittings Properly Secured, No Leaks

General Fluids, Fuel, Hoses


1 All Fuel Hoses and Lines Properly Secured, No leaks
2 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
3 Pipes, Lines, Hoses,Fittings Properly Secured, No Leaks

Gasoline or Diesel "Auxiliary" Engine - Transmission


1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance, No Smoke
2 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect Switch, Test
3 Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts

4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

5 Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts

6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


7 V-Belts Not Loose, Not Squealing, Not Cracked
Engine PTO and Transmisson, Drive Shafts, Bearing
8
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
9 Exhaust System, Pipe, Muffler No leaks, Not Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments
Page 285 of 378

Description to be Checked

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0031 Rev 0 (17 Nov 2014)


Page 286 of 378

R PRE-MOB INSPECTION REPORT


able Concrete Mixer
Model : Brand :
Service Date :
Location : Owner :

d
Remarks
oo
d

/A
oo

N
G

o
N
Page 287 of 378

d
Remarks

oo
d

/A
oo

N
G

o
N
Page 288 of 378

d
Remarks

oo
d

/A
oo

N
G

o
N
Good = Good condition, able to be operated in
all CPI areas

No Good = Broken, Malfunction, Repair or


Replace
N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's Name
Page 289 of 378

PORTABLE GENERATOR PRE-MOB INSPECTI


Applies to Portable Genset

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices

1 Copper Grounding Cable and Connections Properly Connected Using Correct Hardware

2 Circuit Breaker Clean Undamaged by Weather

3 Auxiliary Electrical Connection for Power Tools Good Proper Waterproof Receptacle Cover

Special Electrical Receptacle Protection Covers


4
All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs

Safety Covers and Guards


5
All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs

6 Trailer Towing Ring -Towing Connecting Devices Not Bent, No Fatigue Cracks

7 Trailer Wheels and Tires, Wheel Condition, No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm

Trailer Suspension System, Springs, Brakes No Loose Axle Mount Bolts, No Worn Out Spring
8
Bushings and Pins All U-Bolts Tight, No Cracks, Parking Brake Functional

Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
9
within OEM Specs

10 Safety Stand Leg Not Bent, Not Unsafe or in Danger of Collapsing

Body
Page 290 of 378

Description to be Checked

d
oo
G
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Front Panel :

1 A/C Power Connection Properly Connected Using Correct Hardware

2 Transformer Not Burnt or Overheating, Properly Connected Using Correct Hardware

Internal Electrical Components


3
Clean General Condition, Good Color, Not Burnt, Not Overheated, Tight, Not Loose

Air Cooling Clear Condition, Airflow Path IN and OUT Not Blocked by Leaves, Dirt, Plastic Bags,
4
Observe Function

Engine

1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance

2 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals


3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts

4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts

6 Cooling System, Radiator, Hoses No Leaks, No Perished Hoses

7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked

8 Exhaust System, Pipe, Muffler No leaks, Not Loose

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
Page 291 of 378

Description to be Checked

d
oo
G
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0032 Rev 0 (17 Nov 2014)


Page 292 of 378

RE-MOB INSPECTION REPORT


Portable Genset

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N
Page 293 of 378

d
oo
Remarks

/A
G

N
o
N
Page 294 of 378

d
oo
Remarks

/A
G

N
o
N Good = Good condition, able to be operated in
all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
Page 295 of 378

HYDROSTATIC TEST PUMP PRE-MOB INSPECTI


Applies to HydrostaticTest Pump

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service D


Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices

1 Automatic Overpressure Safety Release Valve Test Function

2 Quick Change Hose Couplers Connector and Clamps must be SAFETY WIRED

3 Pressure Manifold Discharge Check Valve Test Function

4 Trailer Towing Ring -Towing Connecting Devices Not Bent, No Fatigue Cracks

5 Trailer Wheels and Tires, Wheel Condition, No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm

Trailer Suspension System, Springs, Brakes


6 No Loose Axle Mount Bolts, No Worn Out Spring Bushings and Pins All U-Bolts Tight, No Cracks,
Parking Brake Functional
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
7
within OEM Specs

8 Safety Stand Leg Not Bent, Not Unsafe or in Danger of Collapsing

Engine and Main Pumping Unit

1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance

2 Engine Dipstick Easy to read, Oil Level Adequate


Battery, Battery Covers, Battery Mounting, Battery Terminals
3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Page 296 of 378

Description to be Checked

d
oo
G
Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System, Radiator, Hoses No Leaks, No Perished Hoses

7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked

8 Exhaust System, Pipe, Muffler No leaks, Not Loose

9 Hose and Pipes Properly Secured, No Leaks

Frame and Body

1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust

2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Servicing and Maintenance

1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0033 Rev 0 (17 Nov 2014)


Page 297 of 378

PRE-MOB INSPECTION REPORT


rostaticTest Pump

Model : Brand :

Service Date :
Location : Owner :
d
oo

/A Remarks
G

N
o
N
Page 298 of 378

d
oo
Remarks

/A
G

N
o
N

Good = Good condition, able to be operated


in all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

knowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui
bahwa Alat ini sudah "OK" dan aman
untuk dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
Page 299 of 378

WATER PUMP PRE-MOB INSPECTION RE


Applies to Water Pump

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service D


Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation

1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate Year of Manufacture

3 Original or a Copy of Operation Manual Book Matches Unit Type and Series

4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book

5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices

1 Trailer Towing Ring -Towing Connecting Devices Not Bent, No Fatigue Cracks

2 Trailer Wheels and Tires, Wheel Condition, No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm,

Trailer Suspension System, Springs, Brakes


3 No Loose Axle Mount Bolts, No Worn Out Spring Bushings and Pins All U-Bolts Tight, No Cracks,
Parking Brake Functional
4 Electrical Wiring Condition Fuse Block, All Splices Properly Insulated, No Bare Wires
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
5
within OEM Specs
6 Safety Stand Leg Not Bent, Not Unsafe or in Danger of Collapsing

Engine and Main Pump Unit

1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance

2 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals


3 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts

4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating

Alternator
5
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
6 Cooling System, Radiator, Hoses No Leaks, No Perished Hoses
Page 300 of 378

Description to be Checked

d
oo
G
7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked

8 Exhaust System, Pipe, Muffler No leaks, Not Loose

9 Hose and Pipes Properly Secured, No Leaks

10 Pump Housing No Cracks, No leaks

11 Flexible Drive Coupling between Pump and Engine No Loose Bolts, No Excess Misalignment

12 Pump Mounting No Cracks, No Loose Mount Bolts

Frame and Body


1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0034 Rev 0 (17 Nov 2014)


Page 301 of 378

OB INSPECTION REPORT
o Water Pump

Model : Brand :

Service Date :
Location : Owner :

d
oo Remarks

/A
G

N
o
N
Page 302 of 378

d
oo
Remarks

/A
G

N
o
N

Good = Good condition, able to be operated


in all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

knowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui
bahwa Alat ini sudah "OK" dan aman
untuk dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
Page 303 of 378

CONCRETE VIBRATOR PRE-MOB INSPECTION


Applies to Concrete Vibrator Mechanical, Air, El

Equip. No. : Type : Model :

Serial No. : Service D


Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Coupler and Rubber All Connection in good condition no damage (Air Type)
2 Plug and Cable Ensure the cable and plug in good condtion
3 Vibrator Head Ensure no damage and in good condtion
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
4
within OEM Specs
5
6

Engine Unit and Vibratory Head


1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
3 Recoil Starter Rope Test Function, Adequate Strength, No Frayed Places
4 Exhaust System, Pipe, Muffler No leaks, Not Loose
5 Vibratory Head Test and Observe Performance
6 Cable Drive Properly Secured, No Binding, Spins Freely

Frame, Carrier and Body


1 General Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Covers Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available
Page 304 of 378

CONCRETE VIBRATOR PRE-MOB INSPECTION


Applies to Concrete Vibrator Mechanical, Air, El

Equip. No. : Type : Model :

Serial No. : Service D


Inspected by : Date : Location :

Description to be Checked

d
oo
G
Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0035 Rev 0 (17 Nov 2014)


Page 305 of 378

RE-MOB INSPECTION REPORT


tor Mechanical, Air, Electrical

Model : Brand :

Service Date :
Location : Owner :

d
oo Remarks

/A
G

N
o
N
Page 306 of 378

RE-MOB INSPECTION REPORT


tor Mechanical, Air, Electrical

Model : Brand :

Service Date :
Location : Owner :

d
oo Remarks

/A
G

N
o
N

Good = Good condition, able to be operated


in all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

knowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui
bahwa Alat ini sudah "OK" dan aman
untuk dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
Page 307 of 378

SANDBLASTER PRE-MOB INSPECTION RE


Applies to Sand Blasting Equipment

Equip. No. : Type : Model :

Serial No. : Service D


Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible
Air Receiver Tank Original Manufacturer Name Plate Intact Not Modified and Certified with ASME or
6
Equivalent Genuine Reference Number

Mandatory Safety Inspections and Devices


1 Automatic Overpressure Safety Release Valve Test Function
2 Quick Change Air Hose Couplers Connector and Clamps must be SAFETY WIRED
3 Air Manifold Discharge Check Valve Test Function
4 Trailer Towing Ring -Towing Connecting Devices Not Bent, No Fatigue Cracks

5 Trailer Wheels and Tires, Wheel Condition, No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm

Trailer Suspension System, Springs, Brakes


6 No Loose Axle Mount Bolts, No Worn Out Spring Bushings and Pins All U-Bolts Tight, No Cracks,
Parking Brake Functional
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
8
within OEM Specs

9 Safety Stand Legs Not Bent, Not Unsafe or in Danger of Collapsing

10 Safety Cable or hose connector No rust good condition, function test

Main Unit
1 Sand Pot
2 Coupler and Hose All Coupler and hose in good condition no damage
3 Connection and Extentension All Connection in good condition no damage
4 Fitting and Clamps All Fitting and Clamp in good condition no damage

5 Valve All valves in good condition no damage

Frame and Body


1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
Page 308 of 378

SANDBLASTER PRE-MOB INSPECTION RE


Applies to Sand Blasting Equipment

Equip. No. : Type : Model :

Serial No. : Service D


Inspected by : Date : Location :

Description to be Checked

d
oo
G
2 Covers Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0036 Rev 0 (17 Nov 2014)


Page 309 of 378

MOB INSPECTION REPORT


Blasting Equipment

Model : Brand :

Service Date :
Location : Owner :

d
oo Remarks

/A
G

N
o
N
Page 310 of 378

MOB INSPECTION REPORT


Blasting Equipment

Model : Brand :

Service Date :
Location : Owner :

d
oo Remarks

/A
G

N
o
N

Good = Good condition, able to be operated


in all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

knowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui
bahwa Alat ini sudah "OK" dan aman
untuk dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
Page 311 of 378

ASPHALT and CONCRETE CUTTING MACHINE PRE-MOB


Applies to Concrete - Asphalt Cutter and Br

Equip. No. : Type : Model :

Serial No. : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Handle Good General Condition, Proper instalation
2 Emergency Stop Undamaged by Weather, Function Test
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
3
within OEM Specs
4 Ensure the cutter wheel in good condition no damage

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Engine Unit and Cutter Head


1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
4 Recoil Starter Rope Test Function, Adequate Strength, No Frayed Places
8 Exhaust System, Pipe, Muffler No leaks, Not Loose
11 Cutter Drive Properly Secured, No Binding, Spins Freely

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available
Page 312 of 378

ASPHALT and CONCRETE CUTTING MACHINE PRE-MOB


Applies to Concrete - Asphalt Cutter and Br

Equip. No. : Type : Model :

Serial No. : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0037 Rev 0 (17 Nov 2014)


Page 313 of 378

MACHINE PRE-MOB INSPECTION REPORT


Asphalt Cutter and Breaker

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N
Page 314 of 378

MACHINE PRE-MOB INSPECTION REPORT


Asphalt Cutter and Breaker

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
Page 315 of 378

HAND PLATE COMPACTOR PRE-MOB INSPECT


Applies to Hand Plate Compactor

Equip. No. : Type : Model :

Serial No. : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Handle Good General Condition, Proper instalation
2 Emergency Stop Undamaged by Weather, Function Test
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
3
within OEM Specs

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers
3 Vibrator Plate Inspect the Vibrator Plate in good condition and no damage

Engine Unit and Vibratory System


1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
4 Recoil Starter Rope Test Function, Adequate Strength, No Frayed Places
8 Exhaust System, Pipe, Muffler No leaks, Not Loose
11 Vibratory System Properly Secured, No Binding, Spins Freely
12 Ensure the V-Belt Check the v-belt in good condition no damage
13
14
Page 316 of 378

HAND PLATE COMPACTOR PRE-MOB INSPECT


Applies to Hand Plate Compactor

Equip. No. : Type : Model :

Serial No. : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
15
Servicing and Maintenance
1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0038 Rev 0 (17 Nov 2014)


Page 317 of 378

PRE-MOB INSPECTION REPORT


d Plate Compactor

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N
Page 318 of 378

PRE-MOB INSPECTION REPORT


d Plate Compactor

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
Page 319 of 378

HAND COMPACTOR ROLLER PRE-MOB INSPECT


Applies to Hand Compactor Roller

Equip. No. : Type : Model :

Serial No. : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Handle Good General Condition, Proper instalation

2 Emergency Stop Undamaged by Weather, Function Test

Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
3
within OEM Specs

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Engine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers
3 Safety Stand Legs Not Bent, Not Unsafe or in Danger of Collapsing
4 Ensure all hoses Check the hose no leaks

Engine Unit and Vibratory System


1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
4 Recoil Starter Rope Test Function, Adequate Strength, No Frayed Places
8 Exhaust System, Pipe, Muffler No leaks, Not Loose
11 Roller & Vibratory System Properly Secured, No Binding, Spins Freely
12 Ensure the V-Belt Check the v-belt in good condition no damage
13 Ensure the Control Check all control lever in good condition no damage

Servicing and Maintenance


Page 320 of 378

HAND COMPACTOR ROLLER PRE-MOB INSPECT


Applies to Hand Compactor Roller

Equip. No. : Type : Model :

Serial No. : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0039 Rev 0 (17 Nov 2014)


Page 321 of 378

PRE-MOB INSPECTION REPORT


d Compactor Roller

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N
Page 322 of 378

PRE-MOB INSPECTION REPORT


d Compactor Roller

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
MISCELLANEOUS EQUIPMENT IN OUT INSPECT
Applies to Miscellaneous

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G

N
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book

5 Correct Size, Minimum 10 Cm Height, Visible Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Appearance and machine safe to operate / test Paint, rust, stains, cleanliness
2 Hydraulic fluid tank and cap contamination, fluid level, instalation, leak.
3 Hoses and fittings cracked, bent, broken, instalation, leaks, wear, frayed, cut
4 Hydraulic system operation
5 Hydraulic valves, cylincers etc instalation, wear, frayed, cut, operation.
6 Gearbox planeraty fluid level, instalation, operation.
7 Sheet metal and guards cracked, bent, broken, fluid level, operation
Wheels, / tires, lugs inflation cracked, bend, broken, instalation, leaks, torqued properly, wear,
8
frayed,cut
9 Towing / parking components cracked, bent, broken, instalation, operation
10 Unit cooling system cleanliness, contamination, instalation, leaks
11 Electrical wiring instalation, operation, wear, frayed, cut
12 Panel control cracked, instalation, all componen operation
13 Shut down / override system instalation, operation
14 Aux power output opertion
15 GFCI / circuit protection instalation, operation
16 Lifting, fixtures, tower etc cracked, bent, broken, instalation, operation
17 Electrical components cracked, bent, broken, instalation, wear, frayed, cut
18 Sweeper, scrubber brushes adjustment, instalation, operation, wear, frayed, cut
19 Sweeper, scrubber brushes vaccums system adjustment, instalation, operation, leaks

Page 323 of 378


Description to be Checked

d
oo
G

N
20 Scrubber water reclamation adjustment, cracked, bent, broken, instalation, operation, leaks
21 Load / output test adjustment, operation
22 All function checkout adjustment, operation

Engine
1 Fuel tank and cap contamination, fluid level, instalation, leak.
2 Engine oil contamination, fluid level, leaks
3 Battery, cables and charge instalation, leaks, operation, wear, frayer, cut
4 Exhaust system cracked, bent, broken, instalation, leaks, operation
5 Engine ferformance operation
6 Fuel system adjustment, instalation, leaks, operation
7 Air intake system cracked, bent, broken, instalation, leaks
8 Starting system operation
9 Alternator Operation
10 Belts adjustment, instalation, wear, frayed, cut

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

Page 324 of 378


Description to be Checked

d
oo
G

N
RW CEM

C822444-COR-CEM-CKL-0040 Rev 0 (17 Nov 2014)

Page 325 of 378


NT IN OUT INSPECTION REPORT
Miscellaneous

Model : Brand :

Service Date :

Location : Owner :
d
Remarks
oo

/A
G

N
o
N

Beberapa item dihilangkan

Page 326 of 378


d
Remarks

oo

/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date

Page 327 of 378


d
Remarks

oo

/A
G

N
o
N
Sub-
Sub-Con.
Con.

Contractor's Name

Page 328 of 378


MISCELLANEOUS EQUIPMENT IN OUT INSPECT
Applies to Pipe Hanger

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G

N
Equipment Documentation
1 Company ID Number, Company Logo
2 Original Manufacturer Name Plate if Any
3 Original or a Copy of Operation Manual Book if Any
4 SOP - Standard Operating Procedure
5 Original Copy Available of Test Load
6 Size of Pipe Hanger
7 Year of Manufacture:
8
9

10

Mandatory Safety Inspections and Devices


1 Appearance and pipe hanger safe to operate / test Paint, rust, stains, cleanliness
2 Ensure no Welding Craked no rusty, instalation.
3 Ensure No Bent check, bent, broken, instalation.
4 Ensure Color Code Still Valid check color and date.
5
6
7

9
10
11
12
13
14

Page 329 of 378


Description to be Checked

d
oo
G

N
15

Servicing and Maintenance


1 Maintenance Schedule - Inspection Quarterly Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0041 Rev 0 (17 Nov. 2014)

Page 330 of 378


NT IN OUT INSPECTION REPORT
o Pipe Hanger

Model : Brand :

Service Date :

Location : Owner :
d
Remarks
oo

/A
G

N
o
N

Page 331 of 378


d
Remarks

oo

/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's Name

Page 332 of 378


MISCELLANEOUS EQUIPMENT IN OUT INSPECT
Applies to Drop Hammer

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G

N
Equipment Documentation
1 Company ID Number, Company Logo
2 Original Manufacturer Name Plate if Any
3 Original or a Copy of Operation Manual Book if Any
4 SOP - Standard Operating Procedure
5 Original Copy Available of Test Load
6 Size of Pipe Hanger
7 Year of Manufacture:
8
9

10

Mandatory Safety Inspections and Devices


1 Appearance and drop hammer safe to operate / test Paint, rust, stains, cleanliness
2 Ensure no Welding Craked no rusty, instalation.
3 Ensure No Bent check, bent, broken, instalation.
4 Ensure Color Code Still Valid check color and date.
5
6
7

9
10
11
12
13
14

Page 333 of 378


Description to be Checked

d
oo
G

N
15

Servicing and Maintenance


1 Maintenance Schedule - Inspection Quarterly Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0042 Rev 0 (17 Nov. 2014)

Page 334 of 378


NT IN OUT INSPECTION REPORT
o Drop Hammer

Model : Brand :

Service Date :

Location : Owner :
d
Remarks
oo

/A
G

N
o
N

Page 335 of 378


d
Remarks

oo

/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's Name

Page 336 of 378


MISCELLANEOUS TOOLS IN OUT INSPECTION
Applies to Hand Tools

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Date :

Inspected by : Date : Location :

d
Description to be Checked

oo
d
oo

G
G

o
N
Equipment Documentation
1 Company ID Number, Company Logo (Box)
2 Original Manufacturer Name Plate if Any
3 Original or a Copy of Operation Manual Book if Any
4 SOP - Standard Operating Procedure
5 Original Copy Available of Cestificate
6 Year of Manufacture:
7

Description Of Tools Size Quantity


Appearance and Tools safe to operate / test Paint, rust, stains,
1
no local made, and cleanliness
2 Ensure Color Code Still Valid check color and date.

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Page 337 of 378


d
Description to be Checked

oo
d
oo

G
G

o
N
19
20
21
22
23
24
Servicing and Maintenance
1 Maintenance Schedule - Inspection Quarterly Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0043 Rev 0 (17 Nov. 2014)

Page 338 of 378


IN OUT INSPECTION REPORT
o Hand Tools

Model : Brand :

Service Date :

Location : Owner :

N
/A
Remarks

Page 339 of 378


Remarks

/A
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable


The undersigned hereby accept and agree
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name

Page 340 of 378


ASPHAT FINISHER EQUIPMENT IN OUT INSPEC
Applies to Asphalt Finsher

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G

N
Equipment Documentation
1 Today's Pre-Trip Inspection
2 Original Manufacturer Name Plate
3 Original or a Copy of Operation Manual Book
4 SOP - Standard Operating Procedure
5 Company ID Number, Company Logo
6 Original Copy Available on Unit
7 Year of Manufacture:
8 Matches Unit Type and Series
9 Based on OEM Operation Manual Book

10 Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Appearance and machine safe to operate / test Paint, rust, stains, cleanliness
2 Crawler Track Links No Excessively Loose or Worn Pins or chain link
3 Oscillating Axle No Excessively Loose and nor leaks
4 Oscillating Push Roller No damage and properly working order
5 Hopper and Feeders No damage, properly working order and no leak of the cylinder
6 Spreading Screws No speriral damage, properly working order
7 Controls Joistick steering No speriral damage, properly working order, no leaks and test
8 Tamper Drive No damage and properly working order
9 Tamper Bars No damage and properly working order
10 Screed Plate Screed plate no damage and properly working order
11 Crown Control Screed plate hinge at center no damage and properly working order
12 Hydraulic fluid tank and cap contamination, fluid level, instalation, leak.
13 Hoses and fittings cracked, bent, broken, instalation, leaks, wear, frayed, cut
14 Hydraulic system operation

Page 341 of 378


Description to be Checked

d
oo
G

N
15 Hydraulic valves, cylincers etc instalation, wear, frayed, cut, operation.
16 Gearbox planeraty fluid level, instalation, operation.
17 Sheet metal and guards cracked, bent, broken, fluid level, operation
Wheels, / tires, lugs inflation cracked, bend, broken, instalation, leaks, torqued properly, wear,
18
frayed,cut
19 Towing / parking components cracked, bent, broken, instalation, operation
20 Unit cooling system cleanliness, contamination, instalation, leaks
21 Electrical wiring instalation, operation, wear, frayed, cut
22 Panel control cracked, instalation, all componen operation
23 Shut down / override system instalation, operation
24 Aux power output opertion
25 Lifting, fixtures, tower etc cracked, bent, broken, instalation, operation
26 Electrical components cracked, bent, broken, instalation, wear, frayed, cut
27 Sweeper, scrubber brushes adjustment, instalation, operation, wear, frayed, cut
28 Scrubber water reclamation adjustment, cracked, bent, broken, instalation, operation, leaks
29 Load / output test adjustment, operation
30 All function checkout adjustment, operation

Engine
1 Fuel tank and cap contamination, fluid level, instalation, leak.
2 Engine oil contamination, fluid level, leaks
3 Battery, cables and charge instalation, leaks, operation, wear, frayer, cut
4 Exhaust system cracked, bent, broken, instalation, leaks, operation
5 Engine ferformance operation
6 Fuel system adjustment, instalation, leaks, operation
7 Air intake system cracked, bent, broken, instalation, leaks
8 Starting system operation
9 Alternator Operation
10 Belts adjustment, instalation, wear, frayed, cut

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others

Page 342 of 378


Description to be Checked

d
oo
G

N
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0044 Rev 0 (17 Nov. 2014)

Page 343 of 378


NT IN OUT INSPECTION REPORT
Asphalt Finsher

Model : Brand :

Service Date :

Location : Owner :
d
Remarks
oo

/A
G

N
o
N

Page 344 of 378


d
Remarks

oo

/A
G

N
o
N

Page 345 of 378


d
Remarks

oo

/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's Name

Page 346 of 378


HYDRAULIC POWER PACK PRE-MOB INSPECTI
Applies to Hydraulic Power Pack

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Hydraulic Coupler Connections Good General Condition, Proper Clamps
2 Electrical Wiring Condition Fuse Block, All Splices Properly Insulated, No Bare Wires
3 Emergency Stop Undamaged by Weather, Function Test
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
4
within OEM Specs

Engine Unit
1 Engine Clean Appearance, No Leaks, No Defective Mounts, Observe Performance
2 Engine Controls Control Linkages and Levers, Test Function
3 Engine Dipstick Easy to read, Oil Level Adequate

Battery, Battery Covers, Battery Mounting, Battery Terminals


4 Optional Battery Disconnect Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery
Hold-Downs in Place, Clean Battery Box, No Loose Mounts

5 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator
6
Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts, No Loose Belts
7 D/C Powered Unit Power Connected Properly Connected Using Correct Hardware

Engine Indicators
8 Gauges for Fuel, Hours, Kms, Odometer, Temperature, Battery Voltmeter, Battery Charging System,
etc, All Operating Properly

9 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


10 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
11 Exhaust System Inspect Pipe, Muffler, No leaks, Not Loose
12 All Filters, Fuel, Oil. Air Inspect Condition, No Bad Condition
13 Hose and Pipes Properly Secured, No Leaks
Manifold-Pipes-lines
14
Properly Secured, No Leaks
15 Fuel Tank Mounts, Leaks, and Filler Cap No Leaks, No loose Mounts
Fire Extinguisher Minimum 4kg, Properly Mounted and Accessible. Current and Valid Inspection
16
Tag. Two Safety Triangles

Power Pack Unit


1 Hydraulic Pumps and Motors No Leaks, No Excess Noise
2 Hydraulic Pump Controls Control Linkages and Levers, Test Function
3 Pilot Valves and Hydraulic Cylinders No Leaks
4 Hydraulic Filters Clean Appearance, No Leaks, Observe Condition Indicator
5 Hydraulic Tank No Loose Mounts, No Leaks, Filler Cap Properly Secured, No Leaks
6 All Controls and Hydraulic Control Valves No Leaks, Test Function
Manifold-Pipes-lines for Pressured Hydraulic, Coupler, fitting, Oil Distribution
7
All Hydraulic Hoses and Hydraulic Lines, Properly Secured, No Leaks
8 Hydraulic Oil Cooler No Leaks, Test Function
Hydraulic Oil Cooler Lines
9
All Hydraulic Hoses and Hydraulic Lines, Properly Secured, No Leaks
10 D/C Powered Unit Power Connected Properly Connected Using Correct Hardware

Hydraulic Indicators
11
Gauges for Pressure, Hours, etc, All Operating Properly

Frame and Body


1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
2 Machine Cover Hinges Inspect Latches for Safety Holding Brackets, Can NOT Pinch Fingers

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments
Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0045 Rev 0 (27 June 2014)


ECTION REPORT
k

del : Brand :

vice Date :

ation : Owner :
d

Remarks
oo

/A
G

N
o
N
Good = Good condition, able to be operated in
all CPI areas
No Good = Broken, Malfunction, Repair or
Replace
N/A = Not Applicable
The undersigned hereby accept and agree
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Con.

Contractor's Name
PILE HAMMER PRE-MOB INSPECTION REPO
Applies to Hydraulic Pile Hammer

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Date :

Inspected by : Date : Location :

d
Description to be Checked

oo
d
oo

N
G

o
N
Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Hammer Leads Clamps Not Worn Out, Good General Condition
2 Mounting Eye Assembly Check Function, Not Worn Out, Not Damaged or Bent
3 Lifting Trip Lock System Check Function, Not Worn Out, Not Damaged or Bent
Hammer Head
4
Made of Suitable Shock Absorbing Hard Wood Material, Suitably Sacrificial
5 Hammer Construction Not Worn Out, Not Damaged or Bent, Manufacturer
Safety Covers and Guards
6
All Covers in Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
Shackle and Pin Correct Size, Safety Pin Installed, Can not Fall Off or Wind Undone, Can
7
Not Release by Itself
8 Tag Line Made of Good Rope, Good Clean General Condition

Main Units :

1 Top Cover Assembly Check Function, Not Worn Out, Not Damaged or Bent
2 Cylinder Assembly Check Function, Not Worn Out, Not Damaged or Bent
3 Cylinder Housing Assembly Check Function, Not Worn Out, Not Damaged or Bent
4 Piston Rod Assembly Check Function, Not Worn Out, Not Damaged or Bent
5 Connecting Rod Assembly Check Function, Not Worn Out, Not Damaged or Bent
6 Ram Housing Assembly Check Function, Not Worn Out, Not Damaged or Bent
7 Ram Assembly Check Function, Not Worn Out, Not Damaged or Bent
8 Cap Housing Assembly Check Function, Not Worn Out, Not Damaged or Bent
9 Drive Cap Assembly Check Function, Not Worn Out, Not Damaged or Bent
10 Pile Cap Assembly Check Function, Not Worn Out, Not Damaged or Bent
11 Leader Guide Assembly Check Function, Not Worn Out, Not Damaged or Bent
12 Tag Line Made of Good Rope, Good Clean General Condition

Hydraulic Units :
1 Hydraulic Cylinder Check Function, Not Worn Out, Not Damaged or Bent, Not Leaks.
2 Hydraulic Accumulator Check Function, Not Worn Out, Not Damaged or Bent, Not Leaks.
3 Accumulator Bladder Check Function, Not Worn Out, Not Damaged or Bent, Not Leaks.
4 All Controls and Hydraulic Control Valves No Leaks, Test Function
5 All Hydraulic Hoses and Hydraulic Lines Properly Secured, No Leaks

Elelctrical Units :
1 Electrical Wiring Condition All Splices Insulated, No Bare Wires
2 Remote Control Check Function, All Splices Insulated, No Bare Wires

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0046 Rev 0 (27 June 2014)


EPORT

Brand :

Owner :

Remarks
/A
N
Good = Good condition, able to be operated in
all CPI areas
No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable


The undersigned hereby accept and agree
that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Con.

Contractor's Name
MISCELLANEOUS EQUIPMENT IN OUT INSPECT
Applies to GFCI

Equip. No. : Type : Model :

Serial No. : Hourmeter : Service Da

Inspected by : Date : Location :

Description to be Checked

d
oo
G

N
Equipment Documentation
1 Today's Pre-Trip Inspection
2 Original Manufacturer Name Plate
3 Original or a Copy of Operation Manual Book
4 SOP - Standard Operating Procedure
5 Company ID Number, Company Logo
6 Year of Manufacture:

7 Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Copper Grouding Cable and Connections Property Connected Using Correct Hardware
2 GFCI Anti Contact Automatic switch

3 Auxiliary Electrical Connectiong for Power Tolls Good Proper Waterfroof Receptacle Cover

Brass Stud Bolts Out Put Proper Insulation on cable Connection Good General Condition, tight, good
4
color, not bumt, not overheated
Safety Covers and guards all covers in place, not loose, none missing, not modified remind within
5
LOTO and TAG.
6 Electrical wiring condition fuse block, all splices property insulated, no bare wires
7 Safety Stand Leg not bent, not unsafe or in danger of collapsing

Front Panel
1 Switch control easy to use, test function
2 Indicator easy to read, function when operation

Frame and Body


1 Body condition good paint and general appearance, not excess damage, not rust
2 Electric Cover Hinges inspect latches for safety holding brackets can NOT pinch fingers

Engine
1 Circuit clean appearance, no leaks, observed performance

Page 357 of 378


Description to be Checked

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N
2 Switch test function, adequate cranking strength, no bad noises of overheating, easy to use
3 Cooling System
4 Output System inspect cable, conection, covers

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0047 Rev 0 (13 Jan 2015).

Page 358 of 378


NT IN OUT INSPECTION REPORT
es to GFCI

Model : Brand :

Service Date :

Location : Owner :

d
Remarks
oo

/A
G

N
o
N

Page 359 of 378


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Remarks

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/A
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N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's Name

Page 360 of 378


Page 361 of 378

EARTH MOVING, EQUIPMENT PRE-MOB INSPECTI

Applies to Tractor and Rotavator Attachmen

Equip No : Type: Model :

Serial No : Km/Hourmeter : Service Date :

Inspected by : Date : Location :

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Description to be Checked

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G

o
N
Documentation Operator and Equipment

1 Today's Pre-Trip Inspection Original Copy Available on Unit


Original Manufacturer Name Plate with Serial
2 Year of Manufacture:
Number
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Operator/Driver Government Driving Licence Expired :
6 Company Operator/Driver Permit Expired :
7 Operator K3 Lisence from Depnaker Expired :
8 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Back-Up Alarm Easy to Hear, 97 Decibles Minimum
2 Horn Easily Operated From Inside Driver's Cabin, Easy to Hear
3 Seat Belts for Driver, Operator Good Condition, Properly Mounted with OEM Hi Tensile Bolts
4 Steering System Smooth and Controlled
5 Service Brake System Properly Adjusted, No Leaks, Function Test
6 Parking Brake System Properly Adjusted, Function Test
7 Head Lights-Working Lights-Flood Lights Adequate Illumination, Function Test
8 Amber Rotary Light Adequate Illumination, Function Test
9 Rear and Front Combination Lights Adequate Illumination, Function Test
10 Electrical Wiring Condition, Fuse Block All Splices Insulated, No Bare Wires
Internal Centrally Mounted Rear View Mirror(s)
11
Not Loose, Clear Unobstructed Vision, Functions Properly
Side mounted Left and Right Mounted Rear View Mirrors
12
Not Loose, Clear Unobstructed Vision, Functions Properly,
13 Safety Red Cone Two Units In Good Condition, Reflective So As Visible at Night
Access Ladder Steps Handrails Securely Mounted, Ergonomic Design, Good Condition, Not
14
Cracked, Not Bent, Not Dilapidated, No Sharp Edges, No Sharp Corners
Page 362 of 378

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Description to be Checked

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Fire Extinguisher
15
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
16 First Aid Kit Clean, Tidy, Completely Full
Safety Guards and Covers
17
All In Place, Not Loose, None Missing, Not Modified, Remain within OEM Specs
ROPS Meets OSHA Structural Standards, Minimum Two (2) but Recommend Four (4) Full One-
18
Piece Steel Beams Over the Operator, Mandatory Steel Roof, No Fiberglass Roof
Tractor Front Axle Wheel Bearing Lubrication
19 Oil-Hubs to Be Properly Filled and No Leaks, No Missing Covers / Caps on Grease Type Hubs

Tire and Wheel Condition No Broken-Missing Lug Nuts Front and Rear, Tread Depth Minimum
20 3mm or Check Manufacture Wear Indicator, No Recaps / Retreads / Vulcanized Permitted,
Correct Rotation, All-Terrain Tread Mud-Grip Pattern
21 Wheeled Units Wheel Chocks, Two Units, Properly Constructed
22 Driver Monitoring System Refer to CPI Contract, Perform Function Test

Body
1 Body Good Condition, Good Paint and General Appearance, No Excess Damage, No Rust

Main Frame, Main Chassis, Backhoe Side Shift Frame


Main Chassis Good Frame Condition, Straight, Not Bent, No Cracks, No Uncertified
1
Welding Repairs

Engine(s) - Transmission(s)
1 Main Engine Clean Appearance, No Defective Mounts, No Leaks, Observe Performance
2 Engine Dipstick Easy to read, Oil Level Adequate
Battery, Battery Covers, Battery Mounting, Battery Terminals Optional Battery Disconnect
3 Switch, Test Function, No Loose or Corroded Cables-Terminals, Battery Hold-Downs in Place,
Clean Battery Box, No Loose Mounts
4 Starter Motor Test Function, Adequate Cranking Strength, No Bad Noises or Overheating
Alternator Observe Charging Function, No Bad Noises or Overheating, No Loose Mounts,
5 No Loose Belts

6 Cooling System Inspect Radiator and Hoses, No Leaks, No Perished Hoses


7 V-Belts or Serpentine Belts Not Loose, Not Squealing, Not Cracked
8 Exhaust System Check Pipes and Muffler, No leaks, Not Loose
9 Transmission No Leaks, Observe a Function Test
10 Clutch No Smoke or Slipping, Observe a Function Test
11 Differentials Front and Rear No Leaks, All Mountings Tight, Nothing Loose
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
12
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
13 Different lock unit.No leaks,all mountings tight, no loose,Observe a function test
Page 363 of 378

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Description to be Checked

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14 Four wheel drive system .Observe a function test

Attachment Tractor-towed recycle and stabilizers


Drive Shaft Line, Propeller Shafts, U-Joints, Center Carrier Bearing
1
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
2 Drive Rotor Properly Installed, and All Mountings Tight, No Loose

3 Drive Gear Properly Installed, and Function Test

4 Recycle Cover Properly Installed, and All Mountings Tight, No Loose


Rotor Housing Lifting Arms Linkages No Excessively Worn Pins/Bushings, All Pins Properly
5
Secured with Split Cotter Pins and/or Bolted End Plates
6 Tip, Teeth, Adapter Properly Installed, and Function Test and Working order

7 Linked Couplers Properly Installed, and Function Test and Working order

8 Hyd. Cylinder Properly Installed, and Fucntion test and working order
9 Pilot Valves and Hydraulic Cylinders No Leaks
10 Hydraulic Pumps and Motors No Leaks, No Excess Noise
11 All Hydraulic Controls and Hydraulic Control Valves No Leaks, Test Function

Servicing and Maintenance


1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM
Page 364 of 378

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Description to be Checked

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o
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C822444-COR-CEM-CKL-0048 Rev 1 (2 Jan 2016)
Page 365 of 378

T PRE-MOB INSPECTION REPORT

nd Rotavator Attachment

Model : Brand :

Service Date :

Location : Owner :

Remarks
/A
N
Page 366 of 378

Remarks

/A
N
Page 367 of 378

Remarks

/A
N

Sub-Con.

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

Acknowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-
Sub-Con.
Con.

Contractor's
Page 368 of 378

Remarks

/A
N
Page 369 of 378

ASPHALT and CONCRETE BREAKER PRE-MOB INS


Applies to Concrete/Asphalt Breaker

Equip. No. : Type : Model :

Serial No. : Service D

Inspected by : Date : Location :

Description to be Checked

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Equipment Documentation
1 Today's Pre-Trip Inspection Original Copy Available on Unit
2 Original Manufacturer Name Plate Year of Manufacture:
3 Original or a Copy of Operation Manual Book Matches Unit Type and Series
4 SOP - Standard Operating Procedure Based on OEM Operation Manual Book
5 Company ID Number, Company Logo Correct Size, Minimum 10 Cm Height, Visible

Mandatory Safety Inspections and Devices


1 Handle Good General Condition, Proper instalation
2 Emergency Stop Undamaged by Weather, Function Test
Safety Covers and Guards All Covers in Place, Not Loose, None Missing, Not Modified, Remain
3
within OEM Specs
4 Ensure the cutter wheel in good condition no damage

Body
1 Body Condition Good Paint and General Appearance, No Excess Damage, No Rust
1 Switch Trigger Clean Appearance, working order and test function
2 Side Handle No damage
4 Cap Cover No damage
8 Handle and Cover No damage.
11 Electrical cable cord and Plug Properly installed, Secured, No damage
12 Chisel, Point, Cutter and scoop
14
16
18
20
22
24

Servicing and Maintenance


Page 370 of 378

ASPHALT and CONCRETE BREAKER PRE-MOB INS


Applies to Concrete/Asphalt Breaker

Equip. No. : Type : Model :

Serial No. : Service D

Inspected by : Date : Location :

Description to be Checked

d
oo
G
1 Maintenance Schedule - PM and PdM Service Records Available

Others
1
2
3

Comments

Inspected by: Checked by Acknowledged by CPI

RW CEM

C822444-COR-CEM-CKL-0049 Rev 0 (2 Mar 2015)


Page 371 of 378

KER PRE-MOB INSPECTION REPORT


rete/Asphalt Breaker

Model : Brand :

Service Date :

Location : Owner :
d
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Remarks
/A
G

N
o
N
Page 372 of 378

KER PRE-MOB INSPECTION REPORT


rete/Asphalt Breaker

Model : Brand :

Service Date :

Location : Owner :
d
oo

Remarks
/A
G

N
o
N

Good = Good condition, able to be operated in


all CPI areas
No Good = Broken, Malfunction, Repair or
Replace

N/A = Not Applicable

nowledged by CPI The undersigned hereby accept and agree


that this equipment is "OK" and safe for
operation. Menerima dan Menyetujui bahwa
Alat ini sudah "OK" dan aman untuk
dioperasikan.

SIGNATURE, Date
Sub-Con.
Sub-
Con.

Contractor's Name
Page : 373 of 378

ROADSIDE INSPECTIONS FOR SAFET

CHECKLIST

Equip. No. : Type : Model :

Serial No. : Km/Hourmeter : Service

Inspected by : Date : Locatio

Description to be Checked

d
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Documentation Operator and Equipment :
1 Today's Pre-Trip Inspection Original Copy Available on Unit

2 Original Manufacturer Name Plate with Serial Number Year of Manufacture:

3 SOP - Standard Operating Procedure Based on OEM Operation Manual Book

4 Operator/Driver Government Driving Licence Expiry :


5 Company Operator/Driver Permit Expiry :
6 Operator SIO from Migas/Depnaker Expiry :
7 STNK - Vehicle Document Expiry :
8 KEUR - Inspection Book Expiry :
9 Nota Pajak - Tax Expiry :
10 Kartu Kendali - Traffic Police Document Expiry :
11 Offcial Police Letter for Non BM Plate Expiry :
12 Police Number Plate Front - Rear Expiry :

13 Company ID Number, Company Logo Correct Size, Minimum 15 Cm Height, Visible

14 MIGAS SKPP Certificate Matches Unit Type -Series Expiry :

Safety Inspections and Devices


1 Back Up Alarm Easy to Hear, 97 Decibles Minimum
2 All Light Adequate Illumination, Function Test
3 Horn Controlled, Easily Operated From Inside Operator's Cabin, Easy to Hear
4 Original Factory Load Chart Visible, Affixed to Cabin Wall, in English or Bahasa
5 Anti Two Block Alarm Test its Function

Wire Rope No Excess of Broken Wire Strands, ensure the length of wire rope and size as per OEM
6
recommended and function test, refer to ASME B30.07
Page : 374 of 378

Description to be Checked

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Special for PROPER and SAFE mounting of Crane Column Base onto Truck Chassis for Foco Truck
Must use only genuine OEM supplied hardware, i.e., Brackets, U-Bolts, long straight Bolts, Clamp Plates
and Spacers.
A total of eight (8) long straight Bolts or four (4) U-Bolts per crane.
All U-Bolts, Bolts, and Nuts, must be made of Hi-Tensile 120,000 psi (Grade 8) Steel.
All Spacers, Fastening Plates must have been formed by use of a Milling machine.
7
All holes in Clamp plates must have been drilled by a Drilling Machine.
Nothing, no parts, no holes, nothing is allowed to have been cut or formed by using an Oxy/Acetylene
Cutting Torch.
No holes are allowed to be drilled in the truck chassis RAILS.
No welding is allowed to be done to the truck Chassis RAILS.
Fastening Clamp Plates which are BENT are too thin and therefore are not permitted.

8 Steering Systems Function Test, Smooth and Controlled, Easy Maneuvering


Bushings in Stick, Boom, Arm, Linkages for All Implements
9 All Pins Properly Secured with Split Cotter Pins and/or Bolted End Plates, Not Worn Out, Tight, No Loose
Bolts
Dump, Blade , No Fatigue Cracks, No Excessive Bending or Twisting,
10
No Deformed or Loose Pins, Function Test
TIRES and Wheel Condition No Broken-Missing Lug Nuts, Tread Depth Minimum 3mm, No Recap /
Retread / Vulcanized Tires, Tread Mud-Grip (All Terrain) on rear and front, Correct Rotation (Vulcanized tire
11
not allowed for all vehicles, including heavy vehicles), see IBU-MVS - page : 4. all rear tires on all axles
must be same Tread (V-Lug or S-Lug, or U-Lug and Rib-Lug)
Seat Belts Driver, Operator, Passenger,
12
Good Condition, Properly, Mounted with OEM Hi-Tensile Bolts
Seats, Cushions
13 Securely Mounted, Ergonomically Good Condition, Not Torn Open
or Dilapidated
Side mounted Left and Right or Door mounted Rear View Mirrors
14
Not Loose Clear Unobstructed Vision, Functions Properly
15 Wheel Chocks Two Units, Properly Constructed
Fire Extinguisher
16
Minimum 4kg, Current and Valid Inspection Tag, Properly Mounted and Accessible.
17 First Aid Kit Clean, Tidy, Completely Full
18 Driver Monitoring System Refer to CPI Contract, Perform Function Test
Body & Chassis Condition Good Paint and General Appearance, No Excess Damage, No Rust, Main
19
Chassis, Frame Good Condition, Straight, Not Bent, No Cracks, No Uncertified Welding Repairs
20 Cabin Interior Good Condition, Clean, No Rubbish, Good Housekeeping
Under carriage group Good Condition, Straight, Not Bent, No Cracks, No Excess Misalignment, No Leaks,
21
No Flat Spots, No Badly Worn or Loose Bushings, No Uncertified Welding Repairs
22 Underrun protection as appropriate Ensure No Loose, No Crack, No Sharp Edges, No Bent, Straight
23 Hydraulic system Properly Secured, No Leaks
Engine Group Clean Appearance, No Leaks, No Defective Mounts, Observe Performance,
24
No Smoke
25 Transmission and Auxiliary Transmisson No Leaks, Observe a Function Test
PTO and Transmisson, Drive Shafts, Propeller Shafts, U-Joints, Center Carrier Bearing
26
Properly Greased, No Leaks, All Mountings Tight, Nothing Loose
27 Electric System
28 Accessories
Page : 375 of 378

Description to be Checked

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29 SMO HE PROCEDURE
Others
1
2
3

Comments

Inspected by: The undersigned hereby accept and a


Menerima dan Menyetujui bahwa

RW CEM - COORDINATOR

C822444-COR-CEM-CKL-0050 Rev.0 (4 Sept. 2015)


Page : 376 of 378

CTIONS FOR SAFETY

CKLIST

Model : Brand :

Service Date : Police No.

Location : oo
d
Owner :

Remarks
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N
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N
Page : 377 of 378

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N
o
N
Page : 378 of 378

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/A
G

N
o
N

Good = Good condition, able to be


operated in all CPI areas
No Good = Broken, Malfunction, Repair or
Replace
N/A = Not Applicable
ersigned hereby accept and agree that this equipment is "OK" and safe for operation.
nerima dan Menyetujui bahwa Alat ini sudah "OK" dan aman untuk dioperasikan.

Sub-
Con.

OPERATOR

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