AWS D1.1-D1.1M-2015 - Structural Welding Code-Steel Sample Form Report

AWS D1.1/D1.
1M:2015 ANNEX M
Blank Sample PQR Form (GTAW & SMAW page 1)

PROCEDURE QUALIFICATION RECORD (PQR)
Company Name PQR No. Rev. No. Date
Typ AWS
BASE METALS Specificatio e or Group No. Thickness Size Schedul Diameter
Base Material n Gra (NPS) e
Welded To
Backing Material
Other
JOINT DETAILS
Groove Type
Groove Angle
Root Opening
Root Face
Backgouging
Method
POSTWELD HEAT TREATMENT

Temperature
Time at Temperature
Other
JOINT DETAILS (Sketch)
PROCEDURE
Weld Layer(s)
Weld Pass(es)
Process
Type (Manual, Mechanized, etc.)
Position
Vertical Progression
Filler Metal (AWS Spec.)
AWS Classification
Diameter
Manufacturer/Trade Name
Shielding Gas Compos. (GTAW)
Flow Rate (GTAW)
Nozzle Size (GTAW)
Preheat Temperature
Interpass Temperature
Electrical Characteristics
Electrode Diameter (GTAW)
Current Type & Polarity
Amps
1
ANNEX M AWS D1.1/D1.1M:2015
Volts
Cold or Hot Wire Feed (GTAW)
Travel Speed
Maximum Heat Input
Technique
Stringer or Weave
Multi or Single Pass (per side)
Oscillation (GTAW Mech./Auto.)
Traverse Length
Traverse Speed
Dwell Time
Peening
Interpass Cleaning
Other
Form M-1 (Front) (See http://go.aws.org/D1forms)
2
Blank Sample PQR Form (GMAW & FCAW page 1)
Typ AWS
Welded To
Backing Material
Other
JOINT DETAILS
Groove Type
Groove Angle
Root Opening
Root Face
Backgouging
Method

Temperature
Time at Temperature
Other
PROCEDURE
Weld Layer(s)
Weld Pass(es)
Process
Type (Semiautomatic, Mechanized,
etc.)
Position
AWS Classification
Diameter
Shielding Gas Composition
Flow Rate
Nozzle Size
Preheat Temperature
Transfer Mode (GMAW)
Power Source Type (cc, cv, etc.)
Amps
Volts
Wire Feed Speed
Travel Speed
Maximum Heat Input
Technique
Stringer or Weave
Oscillation (Mechanized/Automatic)
Traverse Length
Traverse Speed
Dwell Time
Number of Electrodes
Contact Tube to Work Dist.
Peening
Interpass Cleaning
Other
Blank Sample PQR Form (SAW page 1)
Typ AWS
Welded To
Backing Material
Other
JOINT DETAILS
Groove Type
Groove Angle
Root Opening
Root Face
Backgouging
Method

Temperature
Time at Temperature
Other
PROCEDURE
Weld Layer(s)
Weld Pass(es)
Process SAW
etc.)
Position
AWS Classification
Electrode Diameter
Electrode/Flux Classification
Supplemental Filler Metal
Preheat Temperature
Amps
Volts
Wire Feed Speed
Travel Speed
Maximum Heat Input
Technique
Stringer or Weave
39
1
Longitudinal Spacing of Arcs
Lateral Spacing of Arcs
Angle of Parallel Electrodes
Angle of Electrode (Mech./Auto.)
Normal To Direction of Travel
Traverse Length
Traverse Speed
Dwell Time
Peening
Interpass Cleaning
Other
Form M-1 (Back)

(See http://go.aws.org/D1forms)
39
2
Blank Sample PQR Form (Test Results page 2)
PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS
PQR No. Rev. No.

TESTS
Type of Tests Clause/Figure(s) Acceptance Result Remarks
Visual Inspection Reference
4.9.1 Criteria
4.9.1
Radiographic Examination 4.9.2.1 4.9.2.2
Ultrasonic Testing 4.9.2.1 4.9.2.2
2 Transverse Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Transverse Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Longitudinal Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Longitudinal Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
4 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
2 Tensile Tests 4.9.3.4/Fig. 4.10 4.9.3.5
All-Weld-Metal Tensions 4.9.3.6/Figs. 4.14 and 4.18 4.14.1.3(b)
3 Macroetch 4.9.4 4.9.4.1
4 Macroetch 4.9.4 4.9.4.1
CVN Tests 4 Part D/Fig. 4.28 4.30 and Table 4.14
TENSILE TEST DETAILS

Specim Ultimat Ultima Type of
en Width Thickness Area e Tensile te Unit Failure and
Numb Load Stress Location
TOUGHNESS TEST DETAILS

Specim Not Specim Test Absor Perc Later
en ch en Temperat bed ent al Average
Numb Locat Size ure Ener Sh Expansi
CERTIFICATION
Welders Name ID Number Stamp Number
Tests Conducted by
Laboratory
Test Number
File Number
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( ) Structural Welding CodeSteel.
(year)
Title
Name Signature
Date
Example PQR (GMAW & FCAW page 1)
Red Inc. 231 0 01/18/20
Company Name PQR No. Rev. 15 Date
No.
Typ AWS
Base Material nASTM Gra
A I 1 in (NPS)
e
Welded To A131
ASTM A I 1 in
Backing Material A131
ASTM A I 1/4 in
Other A131
JOINT DETAILS
Groove Type Single V Groove Butt Joint
Groove Angle 35 included
Root Opening 1/4 in
Root Face
Backgouging None
Method

Temperature
Time at Temperature
Other
PROCEDURE
Weld Layer(s)
Weld Pass(es) 1 28 911 1215 16
Process FCA FCA FCA FCA FCA
Type W
Semi- W
Semi- W
Semi- W
Semi- W
Semi-
(Semiautomatic, Mechanized, etc.) automati automati automati automati automati
Position 4Gc 4Gc 4Gc 4Gc 4Gc
Filler Metal (AWS Spec.) A5.20 A5.20 A5.20 A5.20 A5.20
AWS Classification E71T- E71T- E71T- E71T- E71T-
Diameter 1C
0.045 1C
0.045 1C
0.045 1C
0.045 1C
0.045
Manufacturer/Trade Name in in in in in
Shielding Gas Composition 100% 100% 100% 100% 100%
Flow Rate CO2
4555 CO2
4555 CO2
4555 CO2
4555 CO2
4555
Nozzle Size cfh#4 cfh#4 cfh#4 cfh#4 cfh#4
Preheat Temperature 75 75 75 75 75
Interpass Temperature min.
75 min.
75 min.
75 min.
75 min.
75
Electrical Characteristics 350
350
350
350
350

Current Type & Polarity DCEP DCEP DCEP DCEP DCEP
Transfer Mode (GMAW)
Amps 180 200 200 200 200
Volts 26 27 27 27 27
Wire Feed Speed (Amps (Amps (Amps (Amps (Amps
Travel Speed ) 8 ipm )10 )11 )9 )11
Maximum Heat Input ipm
ipm
ipm
ipm

Technique
Stringer or Weave Stringe Stringe Stringe Stringe Stringe
Multi or Single Pass (per side) r
Multipa r
Multipa r
Multipa r
Multipa r
Multipa
Oscillation (Mechanized/Automatic) ss ss ss ss ss
Number of Electrodes 1 1 1 1 1
Contact Tube to Work Dist. 3/41 3/41 3/41 3/41 3/41
Peening inNone inNone inNone inNone inNone
Interpass Cleaning Wire Wire Wire Wire Wire
Other Brush Brush Brush Brush Brush
Example PQR (GMAW & FCAW page 2)
PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS
231 0
PQR No. Rev. No.
TESTS
Type of Tests Clause/Figure(s) Acceptance Result Remarks
Visual Inspection Reference
4.9.1 Criteria
4.9.1 Acceptable
Radiographic Examination 4.9.2.1 4.9.2.2 Acceptable
Ultrasonic Testing 4.9.2.1 4.9.2.2
2 Transverse Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Transverse Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Longitudinal Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Longitudinal Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
4 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3 Acceptable < 1/16 in Opening
2 Tensile Tests 4.9.3.1/Fig. 4.10 4.9.3.5 Acceptable
All-Weld-Metal Tensions 4.9.3.1/Figs. 4.14 and 4.18 4.14.1.3(b) Acceptable *See Note
3 Macroetch 4.9.4 4.9.4.1
4 Macroetch 4.9.4 4.9.4.1
CVN Tests 4 Part D/Fig 4.28 4.30 and Table 4.14
Notes: *All-Weld-Metal Tension: T/Y: 83 100/72 600 psi, Elongation in 2 in: 28%, Laboratory Test No. PW 231
TENSILE TEST DETAILS

Specim Ultimat Ultima Type of
en Width Thickness Area e Tensile te Unit Failure and
Numb
231-1 0.75 in 100 in 0.75 in2 Load
52 500 lb Stress
70 000 psi Location
Ductile/Weld Metal
231-2 0.75 in 100 in 0.75 in2 52 275 lb 69 700 psi Ductile/Weld Metal
TOUGHNESS TEST DETAILS

Specim Not Specim Test Absor Perc Later
en ch en Temperat bed ent al Average
Numb
231-7 Locat
BM Size
10 10 ure 20F Enerftlb
126 Sh
50% Expansi
45 mils
231-8 BM mm
10 10 20F 124 ftlb 50% 45 mils
231-9 BM mm10
10 20F 125 ftlb 50% 45 mils 125/50/45
mm
231-10 HAZ 10 10 20F 86 ftlb 50% 45 mils

231-11 HAZ mm10
10 20F 84 ftlb 50% 45 mils 85 ftlb
231-12 HAZ mm
10 10 20F 85 ftlb 50% 45 mils 50%
mm 45 mils
231-13 WM 10 10 20F 27 ftlb 50% 45 mils

231-14 WM mm
10 10 20F 29 ftlb 50% 45 mils 28 ftlb
231-14 WM mm10
10 20F 28 ftlb 50% 45 mils 50%
mm 45 mils
CERTIFICATION
Welders Name ID Number Stamp Number
W. T. Williams 261
Tests Conducted by
Laboratory Red Inc. & ABC Testing
Test Number PQR 231 (per D. Miller)
File Number WeldingForms/PQR231.pdf
accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( ) Structural Welding CodeSteel.
(year)
Title
Q.C. Mgr.
Name Signature
R. M. Boncrack
Date
12/15/2015
Blank Sample WPS Form (GTAW & SMAW)
WELDING PROCEDURE SPECIFICATION (WPS)
Company Name WPS No. Rev. No. Date
Authorized by Date Supporting PQR(s) CVN Report
Typ AWS
BASE METALS Specificatio e or Group No.
Base Material n Gra
Welded To
Backing Material
Other
BASE
METAL As-Welded With
THICKNES
CJP Groove Welds PWHT
CJP Groove w/CVN
PJP Groove Welds
Fillet Welds
DIAMETER
JOINT DETAILS
Groove Type
Groove Angle
Root Opening
Root Face
Backgouging
Method

Temperature
Time at Temperature
Other
PROCEDURE
Weld Layer(s)
Weld Pass(es)
Process
Type (Manual, Mechanized, etc.)
Position
AWS Classification
Diameter
Shielding Gas Compos. (GTAW)
Flow Rate (GTAW)
Nozzle Size (GTAW)
Preheat Temperature
Electrode Diameter (GTAW)
Amps
Volts
Cold or Hot Wire Feed (GTAW)
Travel Speed
Maximum Heat Input
Technique
Stringer or Weave
Oscillation (GTAW Mech./Auto.)
Traverse Length
Traverse Speed
Dwell Time
Peening
Interpass Cleaning
Other
Form M-2 (See http://go.aws.org/D1forms)
Blank Sample WPS Form (GMAW & FCAW)
Typ AWS
Base Material n Gra
Welded To
Backing Material
Other
BASE
THICKNES
CJP Groove w/CVN
PJP Groove Welds
Fillet Welds
DIAMETER
JOINT DETAILS
Groove Type
Groove Angle
Root Opening
Root Face
Backgouging
Method

Temperature
Time at Temperature
Other
PROCEDURE
Weld Layer(s)
Weld Pass(es)
Process
etc.)
Position
AWS Classification
Diameter
Shielding Gas (Composition)
Flow Rate
39
6
Nozzle Size
Preheat Temperature
Transfer Mode
Amps
Volts
Wire Feed Speed
Travel Speed
Maximum Heat Input
Technique
Stringer or Weave
Traverse Length
Traverse Speed
Dwell Time
Contact Tube to Work Distance
Peening
Interpass Cleaning
Other
39
7
Blank Sample WPS Form (SAW)
Typ AWS
Base Material n Gra
Welded To
Backing Material
Other
BASE
THICKNES
CJP Groove w/CVN
PJP Groove Welds
Fillet Welds
DIAMETER
JOINT DETAILS
Groove Type
Groove Angle
Root Opening
Root Face
Backgouging
Method

Temperature
Time at Temperature
Other
PROCEDURE
Weld Layer(s)
Weld Pass(es)
Process SAW
etc.)
Position
AWS Classification
Electrode Diameter
Electrode/Flux Classification
Supplemental Filler Metal
Preheat Temperature
Amps
Volts
Wire Feed Speed
Travel Speed
Maximum Heat Input
Technique
Stringer or Weave
Angle of Electrode (Mech./Auto.)
Normal To Direction of Travel
Traverse Length
Traverse Speed
Dwell Time
Peening
Interpass Cleaning
Other
Example WPS (Prequalified)
LECO W2081 2
Company Name WPS No. Rev.01/03/2015
No. Date
C. W. Hayes None (Prequalified) No
Typ AWS
Base Material nASTM A36 Gra
II
Welded To ASTM A36 II
Backing Material ASTM A36
Other
BASE
THICKNES
CJP Groove Welds > 3/42.5 PWHT

CJP Groove w/CVN in
PJP Groove Welds
Fillet Welds
DIAMETER
JOINT DETAILS
Groove Angle 20
Root Opening 5/8 in
Root Face
Backgouging None
Method

Temperature N.A.
Time at Temperature
Other
PROCEDURE
Weld Layer(s) All
Weld Pass(es) All
Process SAW
Type (Semiautomatic, Mechanized, Mechanize
etc.)
Position d F
Filler Metal (AWS Spec.) A5.17
AWS Classification EM12K
Electrode Diameter 5/32 in
Electrode/Flux Classification F7A2-
Manufacturer/Trade Name EM12K
(Flux
Supplemental Filler Metal XYZ)
Preheat Temperature 150F
Interpass Temperature min.
500F
Electrical Characteristics max.
Current Type & Polarity DCEP
Amps 500600
Volts 2630
Wire Feed Speed
Travel Speed 2025
Maximum Heat Input ipm
Technique
Stringer or Weave Stringer
Multi or Single Pass (per side) Multipass
Number of Electrodes 1
Angle of Electrode (Mech./Auto.) 5 2
Normal To Direction of Travel 90 2
Oscillation (Mechanized/Automatic) None
Traverse Length
Traverse Speed
Dwell Time
Peening None
Interpass Cleaning Slag
Other Removed

Example WPS (Single-Process)
RED Inc. 2010 0
Company Name WPS No. Rev.12/01/2015
No. Date
J. Jones 231 No
Typ AWS
Base Material nASTM Gra
A I
Welded To A131
ASTM A I
Backing Material A131
ASTM A I
Other A131
BASE
THICKNES
CJP Groove Welds 3/41-1/2 PWHT

CJP Groove w/CVN in
PJP Groove Welds
Fillet Welds
DIAMETER
JOINT DETAILS
Groove Angle 35 included
Root Opening 1/4 in
Root Face
Backgouging None
Method

Temperature None
Time at Temperature
Other
PROCEDURE
Weld Layer(s) All
Weld Pass(es) All
Process FCAW
Type (Semiautomatic, Mechanized, Semiauto
etc.)
Position OH
Filler Metal (AWS Spec.) A5.20
AWS Classification E71T-1C
Diameter 0.045 in
Shielding Gas (Composition) 100%
Flow Rate CO
4555
2
cfh
Nozzle Size #4
Preheat Temperature 60 min.
Interpass Temperature 60350
Current Type & Polarity DCEP
Transfer Mode
Power Source Type (cc, cv, etc.) CV
Amps 180220
Volts 2526
Wire Feed Speed (Amps)
Travel Speed 812 ipm
Maximum Heat Input
Technique
Stringer or Weave Stringer
Multi or Single Pass (per side) Multipass
Oscillation (Mechanized,
Automatic)
Number of Electrodes 1
Contact Tube to Work Dist. 1/21 in
Peening None
Interpass Cleaning Wire
Other Brush

WPS QUALIFICATION TEST RECORD FOR
ELECTROSLAG AND ELECTROGAS WELDING
PROCEDURE SPECIFICATION TEST RESULTS

Material specification Reduced-section tensile test
Welding process
Tensile strength, psi
Position of
welding 1.
Filler metal 2.
specification
Filler metal
classification
Filler metal All-weld-metal tension test
Flux Tensile strength, psi
Shielding gas Yield point/strength, psi
Flow rate
Gas dew point Elongation in 2 in, %
Thickness range this
test qualifies Single or
multiple pass
Single or multiple arc Side-bend tests
Welding current
Preheat temperature
Postheat temperature
Welders name 1. 3.
4.
Guide tube flex
2.
Guide tube composition
Guide tube diameter
Vertical rise speed

Traverse length Radiographic-ultrasonic examination
Traverse speed RT report no.
UT report no.
Dwell
Type of molding shoe
VISUAL INSPECTION (Table 6.1, Cyclically loaded

Impact tests
limitations)
Size of specimen Test temp
Appearance
Undercut Ftlb: 1. 2. 3. 4.
Piping porosity 5. 6. Avg.
Test date High Low

Witnessed by Laboratory test no.
WELDING PROCEDURE
Welding Current
P Electro
a de Amperes Volts Joint Detail
s Size
40
0
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded,
and tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( ) Structural Welding CodeSteel.
(year)
Procedure no.
Manufacturer or Contractor
Revision no.
Authorized by
Form M-3 Date

40
1
Sample Welder Qualification Blank Form (Single-
Process) WELDER, WELDING OPERATOR, OR TACK
WELDER PERFORMANCE QUALIFICATION TEST
RECORD
Name Test Date Rev.

ID Number Record No.
OPTION
Stamp No. Std. Test No.
AL
Company PHOTO WPS No.
Division ID Qualified To
Typ AWS
BASE METALS Specificatio e or Group No. Size Schedul Thicknes Diameter
Base Material n Gra (NPS) e s
Welded To
VARIABLES Actual Values RANGE QUALIFIED

Type of Weld Joint
Base Metal
Groove Fillet Groove Fillet

Plate Thickness
Pipe/Tube Thickness
Pipe Diameter
Welding Process
Type (Manual, Semiautomatic,
Mechanized, Automatic)
Backing
AWS Classification
F-Number
Position
Groove Plate & Pipe 24 in
Groove Pipe < 24 in
Fillet Plate & Pipe 24 in
Fillet Pipe < 24 in
Progression
GMAW Transfer Mode
Single or Multiple Electrodes
Gas/Flux Type
TEST RESULTS
Acceptan
Type of Test ce Results Remarks
Criteri
CERTIFICATION
Test Conducted by
Laboratory
Test Number
File Number
accordance with the requirements of Clause 4 of AWS D1.1/D1.1M ( ) Structural Welding CodeSteel.
(year)
Manufacturer or Contractor Authorized by
Date

Example Welder Qualification (Single-Process)
WELDER, WELDING OPERATOR, OR TACK WELDER
PERFORMANCE QUALIFICATION TEST RECORD
Name Z. W. Elder Test Date 12/12/2015 Rev.

ID Number 00-001-ZWE Record No. WPQ-001 0
OPTION
Stamp No. ZWE-1 Std. Test No. ST-001 0
AL
Company RED Inc. PHOTO WPS No. WPS-001 0
Division ID Qualified To AWS D1.1
Typ AWS
Base Material nASTM A36 UNSGra I (NPS)
e s 3/8 in
Welded To ASTM A36 K02600
UNS I 3/8 in
K02600
Groove, Fillet, Plug, and Slot Welds
Type of Weld Joint Plate Groove (Fig. 4.31) with Backing
(T-, Y-, K-Groove PJP only)
Base Metal Group I to Group I Any AWS D1.1 Qualified Base Metal

Plate Thickness 3/8 in 1/8 in 3/4 in 1/8 in min.
Pipe/Tube Thickness 1/8 in 3/4 in Unlimited
Pipe Diameter 24 in min. Unlimited
Welding Process GMAW GMAW

Semiautomatic Semiautomatic, Mechanized, Automatic
Backing With With (incl. Backgouging and
Filler Metal (AWS Spec.) A5.18 Backwelding) A5.xx
AWS Classification ER70S-6 All
F-Number
Position 2G, 3G, and 4G
Groove Plate and Pipe 24 in All
Groove Pipe < 24 in
Fillet Plate and Pipe 24 in All
Fillet Pipe < 24 in All
Progression Vertical Up Vertical Up
GMAW Transfer Mode Globular Spray, Pulsed, Globular
Single or Multiple Electrodes Single Single
Gas/Flux Type A5.32 SG-C A5.xx Approved
TEST RESULTS
Acceptan
Visual Examination per 4.9.1 Criteri
4.9.1 Acceptable
Each Position: 1 Root Bend per 4.8.3.1 and Fig. 4.8 4.9.3.3 Acceptable
Each Position: 1 Race Bend per 4.9.3.1 and Fig. 4.8 4.9.3.3 Acceptable 3G: Small (<1/16 in)
Opening
CERTIFICATION
Test Conducted by
Laboratory Welding Forms Lab
Test Number Fictitious Test XYZ
File Number Welding Forms/Sample-WPQ-for-GMAW.pdf
(year)
Red Inc. Authorized by E. M. Ployee (Q.C. Mgr.)
12/12/2015
Date
40
2
40
3
Sample Welder Qualification Blank Form (Multi-Process)
Name Test Date Rev.

ID Number Record No.
OPTION
Stamp No. Std. Test No.
AL
Company PHOTO WPS No.
Division ID Qualified To
Typ AWS
Base Material n Gra (NPS) e s
Welded To

Type of Weld Joint
Base Metal

Plate Thickness
Pipe/Tube Thickness
Pipe Diameter
Welding Process
Backing
AWS Classification
F-Number
Position
Groove Plate and Pipe 24 in
Groove Pipe < 24 in
Fillet Plate and Pipe 24 in
Fillet Pipe < 24 in
Progression
GMAW Transfer Mode
Single or Multiple Electrodes
Gas/Flux Type
TEST RESULTS
Acceptan
Criteri
CERTIFICATION
Test Conducted by
Laboratory
Test Number
File Number
(year)
Manufacturer or Contractor Authorized by
Date

Example Welder Qualification (Multi-Process)
Name Z. W. Elder Test Date 12/12/2015 Rev.

ID Number 00-001-ZWE Record No. WPQ-003 0
OPTION
Stamp No. ZWE-01 Std. Test No. ST-003 0
AL
Company RED Inc. PHOTO WPS No. WPS-003 0
Division ID Qualified To AWS D1.1
Typ AWS
Base Material nASTM A36 UNSGra II (NPS)
e s 1 in
Welded To ASTM A36 K02600
UNS II 1 in
K02600
Groove, Fillet, Plug, and Slot Welds
Type of Weld Joint Plate Groove (Fig. 4.31) with Backing
(T-, Y-, K-Groove PJP only)
Base Metal Group II to Group II Any AWS D1.1 Qualified Base Metal

Plate Thickness 1 in 1/8 in min. 1/8 in min.
Pipe/Tube Thickness 1/8 in min. Unlimited
Pipe Diameter 24 in min. Unlimited
Welding Process GTAW SMAW FCAW GTAW SMAW FCAW

Type (Manual, Semiautomatic, Man/Mech/ Semi/Mech/
Manual Manual Semiauto Manual
Mechanized, Automatic) Auto Auto
Backing With With With With With With
Filler Metal (AWS Spec.) A5.18 A5.1 A5.20 A5.xx A5.xx A5.xx
AWS Classification ER70S-2 E7018 E70T-6 All All All
F-Number 4 1 thru 4
Position 1G 1G 1G
Groove Plate and Pipe 24 in F F F
Groove Pipe < 24 in
Fillet Plate and Pipe 24 in F, H F, H F, H
Fillet Pipe < 24 in F, H F, H F, H
Progression
GMAW Transfer Mode
Single or Multiple Electrodes Single Single Single Single
A5.xx A5.xx
Gas/Flux Type A5.32 SG- None
Approved Approved
A
TEST RESULTS
Acceptan
Visual Examination per 4.9.1 Criteri
4.9.1 Acceptable
2 Transverse Side Bends per 4.9.3.1 and Fig. 4.9 4.9.3.3 Acceptable
CERTIFICATION
Test Conducted by
Laboratory Welding Forms Lab
Test Number Fictitious Test XYZ
File Number Welding Forms/Sample-WPQ-for-GTAW-SMAW-FCAW.pdf
conformance with the requirements of Clause 4 of AWS D1.1/D1.1M ( ) Structural Welding CodeSteel.
(year)
Manufacturer or Contractor Red Inc.
Date 12/12/2015
40
4
Authorized by E. M. Ployee (Q.C. Mgr.)
40
5
REPORT OF RADIOGRAPHIC EXAMINATION OF WELDS
Project
Quality requirementssection no.
Reported to
WELD LOCATION AND IDENTIFICATION SKETCH
Technique
Source
Film to source
Exposure time
Screens
Film type
(Describe length, width, and thickness of all joints radiographed)
Interpretation Repairs
Dat Weld identification Are Accep Rejec Accep Rejec Remarks
e a t. t t. t
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested
in conformance with the requirements of AWS D1.1/D1.1M, ( ) Structural Welding CodeSteel.
(year)
Radiographer(s) Manufacturer or Contractor

Interpreter Authorized by
Test date Date

REPORT OF MAGNETIC-PARTICLE EXAMINATION OF WELDS
Project
Quality requirementsSection No.
Reported to
WELD LOCATION AND IDENTIFICATION SKETCH
Quantity: Total Accepted: Total Rejected:
Area Examined Interpretation Repairs

Dat Weld Entir Specif Accep Rejec Accep Rejec Remarks
e identification e ic t. t t. t
PRE-EXAMINATION
Surface Preparation:
EQUIPMENT
Instrument Make: Model: S. No.:
METHOD OF INSPECTION
Dry Wet Visible Fluorescent
How Media Applied:
Residual Continuous True-
AC DC Continuous
Half-Wave
Prods Yoke Cable Wrap Other
Direction for Circular Longitudinal
Field:
Strength of Field:
(Ampere turns, field density, magnetizing force, number, and duration of force application.)
POST EXAMINATION
Demagnetizing Technique (if required):
Cleaning (if required):

Marking Method:
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested
in conformance with the requirements of AWS D1.1/D1.1M, ( ) Structural Welding CodeSteel.
(year)
Inspector
Test Date
Level
40
7
Date
Authorized By
406
STUD WELDING APPLICATION QUALIFICATION TEST DATA FORM PER SUBCLAUSE 7.6 Yes
PRE-PRODUCTION TEST PER SUBCLAUSE 7.7.1 (WPS) Yes
OR PROCEDURE QUALIFICATION RECORD (PQR) Yes
OR WELDER QUALIFICATION RECORD (WQR) Yes
Company name
Operator name
Test number
Weld stud material

Weld stud size and PN#/Manufacturer
Base Material Stud Base Sketch/Application Detail
Specification
Alloy and temper
Surface condition HR CR
Coating
Cleaning method
Decking gage
Shape of Base Material
Fla Round Tube
t
An Inside Outside Inside
gle
Thickness radius
Ferrule
Part No./Manufacturer
Ferrule description
Equipment Data
Application Settings, Current, and Time Settings
Make Model
Stud gun: Make Model
Weld time (seconds)
Current (amperage)
Polarity: DCEN DCEP
Lift
Plunge (protrusion)
Weld cable size
Length
Number of grounds (workpiece leads)
Welding Position
Flat (Down hand) Horizontal (Side hand) Angulardegrees from normal Overhead
Shielding Gas
Shielding gas(es)/Composition
Flow rate
WELD TEST RESULTS
Stud Visual Acceptance Option #1 Bend Test Option #2 Tension Test Option #3 Torque Test*
No.
1
2
3
4
5
6
7
8
9
10
*Note: Torque test optional for threaded fasteners only. Date
Mechanical tests conducted by
(Company)
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded,
and tested in conformance with the requirements of Clause 7 of AWS D1.1/D1.1M, ( ) Structural Welding CodeSteel.
(year)
Signed by Title Date
(Contractor/Applicator/Other)
Form M-8 Company

AWS D1.1-D1.1M-2015 - Structural Welding Code-Steel Sample Form Report

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AWS D1.1-D1.1M-2015 - Structural Welding Code-Steel Sample Form Report

Enviado por

Direitos autorais:

Formatos disponíveis

AWS D1.1/D1.

Blank Sample PQR Form (GTAW & SMAW page 1)

Company Name PQR No. Rev. No. Date

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

Company Name PQR No. Rev. No. Date

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

Company Name PQR No. Rev. No. Date

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

Form M-1 (Back)

PQR No. Rev. No.

TENSILE TEST DETAILS

TOUGHNESS TEST DETAILS

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

TENSILE TEST DETAILS

TOUGHNESS TEST DETAILS

231-10 HAZ 10 10 20F 86 ftlb 50% 45 mils

231-13 WM 10 10 20F 27 ftlb 50% 45 mils

Company Name WPS No. Rev. No. Date

Authorized by Date Supporting PQR(s) CVN Report

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

Company Name WPS No. Rev. No. Date

Authorized by Date Supporting PQR(s) CVN Report

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

Company Name WPS No. Rev. No. Date

Authorized by Date Supporting PQR(s) CVN Report

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

POSTWELD HEAT TREATMENT

JOINT DETAILS (Sketch)

PROCEDURE SPECIFICATION TEST RESULTS

Vertical rise speed

VISUAL INSPECTION (Table 6.1, Cyclically loaded

Piping porosity 5. 6. Avg.

Test date High Low

Form M-3 Date

Name Test Date Rev.

VARIABLES Actual Values RANGE QUALIFIED

Groove Fillet Groove Fillet

Manufacturer or Contractor Authorized by

Form M-4 (See http://go.aws.org/D1forms)

Name Z. W. Elder Test Date 12/12/2015 Rev.

Groove Fillet Groove Fillet

Welding Process GMAW GMAW

Form M-4 (See http://go.aws.org/D1forms)

Name Test Date Rev.

VARIABLES Actual Values RANGE QUALIFIED

Groove Fillet Groove Fillet

Manufacturer or Contractor Authorized by

Form M-5 (See http://go.aws.org/D1forms)

Name Z. W. Elder Test Date 12/12/2015 Rev.

Groove Fillet Groove Fillet

Welding Process GTAW SMAW FCAW GTAW SMAW FCAW

Manufacturer or Contractor Red Inc.

Form M-5 (See http://go.aws.org/D1forms)

WELD LOCATION AND IDENTIFICATION SKETCH