Escolar Documentos
Profissional Documentos
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8043
~'
'\
sented in a later section.
I In Table 1 are given the values of g(x,Z,a) for the
I range in a from 0.0 to 1.0 in increments of 0.1. For
IJ I' R2 --+I eaeh value of a the corresponding range in x is from
I
0.0 to 1.0 in increments of 0.02. Thus, sufficient entries
I
I
of the independent variable x are given to permit the
I construction of accurate graphs relating flow rate and
I pressure drop. In Fig. 2 an example of such a graph is
I given in terms of the reduced variables q and x. It is
I to be noted that the curve for a = 0 corresponds to
I the exact form of the Buckingham-Reiner equation. For
I practical problems the range of a used in Table 1 and
Fig. 2 is entirely adequate.
Although the parameter z is not involved when Table
AXIS
1 or Fig. 2 is used to obtain the relationship between
FIG. I-VELOCITY DISTRIBUTION IN ANNULUS.
flow rate and pressure gradient, numerical values of
radial distance across the plug to the radial distance TABLE I-REDUCED HYDRODYNAMIC CONDUCTANCE, gix, z, a}
across the annulus. That is, x is actually a measure of .300000 .400000
of ,000000 .100000 .200000
the relative size of the plug flow region. Accordingly,
in terms of the reduced plug boundaries defined in Fig. .00
.02
1.000000
.973333
.636053
.619643
. 532222
.516601
.4}.419
.421556
.34056
.330424
.601252 .500991 ,408703 .320298
1, we have .0'
.00
.946666
.92000" .582685 .485406 .395869
.383066
.310186
.300097
.08 .893347 .564557 .469656
x=
/3, /3, (4a)
.10
.12
.14
.866700
.840069
.813461
.546280
.528066
.50992:7
.454352
.438905
.42: 3 5 2: 8
.370301
.357586
.344930
.390040
.26002:2:
.270051
.332341 .260135
1
...
.10 .786885 .491876 .4082:30
.18 .760350 .47392:4 .393025 .319832 .250282:
.20 .733667 .456085 .377::12:2 .307410 .2:40501
The reduced variable z can now be identified as twice .22 .707446
.681106
.436370
.420792
.3-62933
.348070
.333345
.295066
.262869
.270770
.230797
.221161
.211658
.20 .654857 .403364
the arithmetic average of the reduced plug boundaries, .28
.30
.62871.6
.602700
.386096
.369003
.318767
.304350
.258797
.246962
.2:02236
.192926
and /3, are identical and equal to the radius correspond- ,02 .222568 .13024 1 .105152 .084357 .0650449
.64 .202591 .118251 .095312 .076395 .059239
,06 .163249 .106708 .085869 .068756 .053266
ing to maximum velocity (zero stress) in the annulus. .08
.70
.164605
.1046700
.095630
.085037
.076822
.06l;j192
.061453
.054496
.047598
.0042165
.074950 .059995 .0<171;196 .0370504
(For the Bingham plastic the radius of zero stress, /30' is .72
.74
.12:9580
.1132:69 .065390 .052246
.044962
.041667
.035819
.0322:15
.02:7677
.76 .097874 .056378
"
.027187
.023627
.018396
.015983
.010933
.009498 :gg ~! ~ ~ 00 1)52
.001178
.000000
.000000
g(x,Z,a). The Newton-Raphson iterative procedure" was ,
.76 .020290 .013723 .00815)
006 90 1
.00382"
003236
001011
.000856
000000
: "
.017183 011618 .000000
0057.0(6 00(69) 000715
adopted in using the high-speed computer for these op- .S<
~~
.01" )12
011682
.009301
.009674
.007895
.00628 ..
004688
.003731
002196
.0017 .. 8
00058 1
.000.0(6")
000000
000000
.000000
erations. :: ~ .007175
.005312
00.0( 8 .. 7
.003587
.002876
.002128
.0013.0(9
000997
.000697
.000358
.000268
.000187
.000000
000000
...
, " .001617 .000959 .000".0(8 00012 3
In view of the form of Eq. 1 and the nature of the .002397
.001 )58 .000916 .0005.0(3 .000255 .000070
.000000
.000000
,.
,9< .0000) 3
.000608 .000410 .0002 .. 2 00011) 000000
reduced variables q and x, the parameter g (x,z,a) can . 00
.000153
.00000C"
.000103
000000
.000060
000000
000028
000000
000011
000000
000000
000000
317
YO I .. 2 13, 1958
glvmg the relationship between q and F, as is shown
in Figs. 3 and 4.
SIGNIFICANCE OF THE CONDUCTANCE FUNCTION
The reduced hydrodynamic conductance function,
g(x,z,a), provides an extremely valuable way of indicat-
ing the nature of the mathematical expressions relating
flow rate and pressure gradient for various special cases.
For example, flow of a Newtonian fluid in a pipe can
be summarized by the conditions,
a = O,x = 0, (9a)
whence it follows from Eqs. 5 and 6,
z=O (9b)
FIG. 2-PRESSURE GRADIENT VS VOLUME FLUX and
(RWUCED FORM). g(x,Z,a) = g(O,O,O) = 1 (9c)
this quantity should find application in certain funda- Again, for Newtonian flow in an annulus,
mental studies of Bingham plastic flow. For example, x=O (lOa)
it is recalled that, taken together, Z and x define the whence
position and size of the plug flow region. For this rea- /2(1 -- a')
son, in Table 2 are given values of Z for the same ranges Z Zo (lOb)
"' log,( l/a) .
of x and a as are used in Table 1. and
In some studies it may be of interest to determine
the shear rates and shearing stresses at the walls of the g(x,z,a) = g(O,Z"a)
inner and outer pipe. The expressions for these quanti-
ties can be conveniently written in terms of a dimen- (1 - a') }
(lOc)
sionless correlation parameter, F(x,Z,a), as follows, 10g,(1/a)
e (rate of shear) = J!..... F (7a)
The case of a Bingham plastic fluid flowing in a pipe
p. gives
p (shear stress) = ,p(F + 1) (7b) a = 0, (lla)
For the outer and inner walls we have, respectively, whence
1 Z = x. ( l1b)
F,(x,Z,a) = -----,---- {(1 - a)'x' - Z' + and
4(1 a)x
g(x,z,a) g(X,X,O) = 1 4/3 x X 1/3 x' (l1c)
4[1 - (1 - a)x]) (8a)
Yet another limiting case exists for which the flow
1
F,(x,Z,a) = -(1 +a - x(l + a + F,)} (8b) rate-pressure gradient relationship is known in explicit
ax form. This case is that of plane rectilinear flow between
Table 3 gives values of F,(x,Z,a) for the same ranges fixed parallel plates, i.e., slit flow (see Appendix 1).
as are used in Tables 1 and 2. In order to simplify the The flow in an annulus, of course, is approached by this
practical determination of F, from experimental data the case with increasing accuracy as the annular clearance
relationship between q and x (Table 1 and Fig. 2) may is decreased. For a Newtonian fluid this case can be
be utilized. This permits the construction of a graph represented by
TABLE 2-PLUG POSITION FUNCTION, z
d./~ ,DOODaD .100000 .200000 .:500000 .400000 .SouQOO .600000 .700000 .aooooo .900000 1.000000
----
.00 .OODDOD .927309 1.092226 1.229496 1.354060 1.471066 1.562955 1.691078 1.796280 1.899121 2.000000
.0' .020000 .924523 1.090346 1.228216 1.353209 1.470523 1.582631 1.690908 1.796210 1.699104 2.000000
.0' .040000 .921977 1.088626 1.227045 1.352426 1.470024 1.58233. 1.69075:l 1.796143 1.899088 2.0000DO
.06 .050000 .919679 1.087066 1.225981 1. 351716 1.<469571 1.58206<4 1.690610 1.79608" 1.89907<4 2.000000
.08 .080000 .917630 1.085668 1.1225026 1.351078 1.<469163 1.581822 1.690<482 1.796030 1.899062 2.000000
.10 .100000 .915833 1.08"433 1.224181 1. 350512 1.<468801 1.581606 1.690368 1.795983 1.899050 2.000000
.1' .120000 .91 .. 290 1.083362 1.223444 1.350018 1.468"8<4 1.581<418 1.690269 1.795941 1.8990"1 2.000000
.....
.14 .140000 .'13004 1.082"56 1.222817 1.349597 1. <46821<4 1.581256 1.69018 .. 1.795906 1. 8 99032 2.000000
.16 .160000 .911975 1.081715 1.222300 1.349248 1.467989 1.581122 1.690113 1.795876 1.89902 .. 3.000000
.18 .180000 .911206 1.0811"0 1.221893 1.348971 1.467810 1.581015 1.690057 1.795852 1.899019 2.000000
.0 .200000 .910699 1.080732 1.221597 1.348767 1.467677 1.580936 1.69001<4 1.795835 1.899015 2.000000
.220000 .910453 1.080491 1.221<411 1.348636 1. 467590 1.580883 1.689987 1.795823 1.899012 2.000000
.2 .. 0000 .910<471 1.080417 1.221336 1.348577
1.348591
1.<467550 1.580857 1.689973 1.795817 1.899012 2.000000
.'6 .260000 .910754 1.080512 1.221373 1."67550 1.580857 1.689973 1.795817 1.899012 2.000000
. 8 .280000 .911302 1.080774 1.221520 1.348678 1."67606 1.580888 1.689988 1.795823 1.899013 2.000000
.30 .300000 .912115 1.081205 1.221778 1. 348837 1.467703 1.5809 .... 1.690017 1.79583<4 1.899013 2.000000
,.
.32
.36
.330000 .913195 1.081805 1.323148 1.349070 1.4678"6 1.581037 1.690060 1.795853 1.899019 3.000000
........
.340000 .914541 1.082574 1.222629 1.349375 1.468036 1.581137 1.690117 1.795877 1.899025 2.000000
.360000 .916154 1.083511 1.223221 1.349754 1.468271 1.581275 1.690189 1.795906 1.899032 2.000000
.38 .380000 .918032 1.084618 1.223925 1.350205 1.<468553 1.581440 1.690275 1.7959"2 1.8990"0 2.000000
.0 .400000 .920177 1.085893 1.224741 1.3~0730 1.<468880 1.581632 1.69-0375 179598<4 1.899050 2.000000
.420000 .922586 1.087337 1.225667 1.351327 1.469254 1.581851 1 90 .. 89 1.796032 1.699061 2.000000
.440000
.460000
.925260
.928198
1.086949
1.090730
1.226705
1.227855
1.351997
1.352740
1."6967"
1.4701<40
1.582097
1.582371
1.690618
1.690761
1.796085
1.796145
1.899073
1.899088
2.000000
2.000000
.8 ."80000 .931398 1.092679 1.229115 1.353556 1. 470652 1.582672 1.690918 1.796210 1.899103 2.000000
.50 .500000 .934859 1.094795 1.230486 1.354445 1.471209 1.583000 1.691090 1.796282 1.899120 2.00-0000
.520000 .938581 1.097079 1.231969 1.355407 1.47181" 1.583355 1.691276 1.796359 1.699139 2.000000
.5' 1.472464 1.. 583738 1.691476 1.796"43 1.899158 2.000000
.5' .540000 .942542 1.099530 1.233562 1.356441 1.584147 1.691690 1.796532 1.899179 2.000000
.56 .560000 .946775 1.102146 1.235265 1.357548 1.473159
.58 .580000 .951262 1.104928 1.237079 1.358727 1. 473901 1.564584 1.691919 1.796627 1.899201 2.000000
.60 .600000 .956002 1.107876 1.239003 1. 359979 1.474689 1.585048 1.692161 1.796729 1.899223 2.000000
.620000 .960992 1.110987 1.241036 1.361303 1.475523 1.585539 1.692418 1.796836 1.89924' 2.000000
.6' 1.476402 1.586057 1.692689 1.796948 1.899275 2.000000
.6' .640000 .966230 1.114263 1.243179 1.362700-
.66 .660000 .971714 1.117685 1.245432 1.364169 1.477327 1.586602 1.692975 1.797068 1.899306 2.000000
.680000 .977442 1.121282 1.247792 1.365710 1.478299 1.587175 1.693275 1.797192 1.89933<4 2.000000
.68 1.587774 1.693589 1.79732<4 1.699364 2.000000
.70 .700000 .983411 1.125041 1.250262 1.367322 1.479315
1.480377 1.588401 1.693917 1.797460 1. 8 99398 2.000000
.7' .720000 .989618 1.128959 1.252840 1.369006 1. 481486 1.589054 1.694259 1.797604 1.899<428 2.000000
.74 .740000 .996060 1.133036 1.255526 1.370762 1.589735 1.694616 1.797751 1.899<463 2.000000
1.482639
.76 .760000 1.002736 1.137272 1.258320 1.372589 1.483837 1.590442 1.694987 1.797907 1.899501 2.000000
.78 .78000a 1.009642 1.141664 1. ?, 6 1205 1.374488 1.485082 1.591177 1.695371 1.798066 1.899535 2.000000
.80 .800000 1.016776 1.146212 1.264210 1.376458 1.486372 1.591938 1.695770 1.798236 1.899578 2.000000
.8' .820000 1.024134 1.150914 1.267320 1.378499 1.467708 1.592727 1.696183 1.798<407 1.899618 2.000000
.8' .840000 1.031714 1.155770 1.270536 1.380611 1.48908B 1.593541 1.696612 1.79858<4 1.899658 2.000000
.86 .660000 1.039514 1.160779 1.27385!:l 1.382781 1.490514 1.594384 1.69705<4 1.798771 1.899695 2.000000
.88 .880000 1.047530 1.165938 1.277283 1.385033 1.491986 1.595253 1.697511 1.798962 1.8997<45 2.000000
.90 .900000 1.0557~9 1.171248 1.280!:l12 1.387353 1.49349" 1.596151 1.697'980 1.799160 1.899783 2.000000
.9' .920000 1.064201 1.176706 1.284445 1.389745 1.495053 1.597072 1.698"63 1.799356 1.899831 2.000000
.9' .940000 1.072859 1.182312 1.?8!:l1t1n 1.392?O6 1.899869 2.000000
1.1Ba06!:l 1.292018 1.394734 1.496659 1.598014 1.698967 1.799573
.96 .960000 1.081695 1.498304 1.598985 1.699<477 1.799783 1.899887 2.000000
.98 .960000 1.090749 1.193960 1.295960 1.3973 J 9 1.500000 1.600000 1.700000 1.800000 1.900000 2.000000
1.00 1 000000 1 . 00000 1.200000 1.3000110 1.400000
......
.10 6.142857 5.31"067 5.3"1138 5 1~081 5.50,,880
.16 5.250000 ",536510 ~.5591.21 ~.621696 ".699843
.18 ... 555,555 3.9)2006 3.951163 ".00565" ... 073912
0 4.000000 3 ..... 8636
3.0S))71
3."65015 3.513017 3.573375 tion provides in this case.
3.5450454 3.067"85 3.110162 3.16~015
0 3.166666 2.724176 2.736"06 2.77"6~2 2.823038
2.8"6153 2 ..... 5811 2."56~30 2 . 90892 2.534663
. 8 2.571426 2.207371 2.216629 2.2~7831 2.a87633 NORMALIZATION OF THE CONDUCTANCE FUNCTION
) 0 2.333333 2.000870 2.0089"7 2.037321 2.073652
)2
)4
2.125000
1.941176
1.820)21
1.66114'
1.827373
1.667288
1.853258
1.690987
1.886549
1.7a1568 The close agreement between the curves of Fig. 5
1.777777 1.519776 1.525121 1.5.6855 1.575011
......
.54 .851851
.5. .785714 .665~91 .666277 .675880 .688950
.58 .7241)7 .612825 .613372 .622210 .634310
. 0 .666666 .563726 .56~067 .57218~ .583368
.612903 .517853 .51800. .525"" 9 .535772
.4 .562500
.515151
."7~900
.~3~595
.~7.882
'''3~~50
81696
"0660
... 91210
.""9400
8 . 70S8e .396711 .396 3 02090 .410110
.....,.
.10 .428571 .361031 360660 .365785 .373107
.1. .)88886 .327376 .326918 .3315"7 .338217
.14 .351351 .29557~ .29505~ .299213 .305259
.1. .315789 .265"86 .26~913 .268632 a7"08~
.282051 . .2 36 97.2 . 236366 .2396S .a .... 551
. 0 .250000 .209916 .209292 .212218 .a16541
.84
.219512
.190476
.18~.210
.1597$5
.183586
.1591"0
.186136
.1613" 3
.189939
.16~6~2
.8. .162790 .136 .. 59 .135875 1 3 7 7 .. 0 .1 .. 0586
.136363 .11 .. 2 .. 8 .113707 .115259 .1176~a
..
.90
.9.
.94
1.00
.111111
.086956
.0')829
.041666
.020408
000000
.0930 .. 6
.072780
.05339.2
.03" 8" 6
.017057
.000000
.092559
.072367
.053071
.0).606
.016935
.000000
.093813
.0733.2
.053780
.035070
.017157
.000000
.095763
.07~86'
.O$~89'
.03580a
.017508
.000000
...
. 0
.00
. S
..... 9 .. 1250
21.992750
1".3"3833
10.519687
"5.729375
22.3823'"
1".600,,16
10.7098.)
.6.535833 ~7.352500
22.781250 23.185312
1".86')3) 15.129583
10.90"583 11.101875
48.175000
23.591875
15.397916
11.JU0625
,.
.1.
6.225600 8.375750 8.529583 8.665500 8.8"2500 FIG.3-CORRELATION PARAMETER VS REDUCED VOLUME FLUX.
........,.
6.696"58 6.819895 6.9"6388 7.074583 7.203750
.14 5.60""28 5.708750 5.8156!:> .. 5.92"107 6.03)392
.1. ".785625 ~.8755"6 ~. 967760 5.061328 5.155625
" . 1" 6 97 2 ".227673 4.308"25 ".390277 .c." 7 2 916
3.639800
3.2233.0
3.709500
3.265653
3.781000
3.3,,9583
3.853562
3 . 1 ~"8 8
3.926625
3 79886
.4 2 676"37
2 583057
2.932552
2.63.389"
2.990173
2.686121
3.0466.5
2.7) 91 J ..
3.107500
2.792500
.28 2. )31660 2.377968 2 . 25565 2." 7 3 88 J 2.522589
.30 2 113900 2.156210 2.199833 2.2".0"1 2.286750
)2 1 .923"68 1.962363 2.002369 2 .0,,2968 2.0-83906
1 .755529 1.791J~1 1.828186 1.865588 1.90)306
......,.
.H
)6 1 .6063 .. 7 1.639409 1.673"25 1.707986 1.7"26"7
1 ... 72960 1.503536
1.381296
1.535000
1 . 10" 79
1.566973
1 . "0093
1.599216
1."70000
.40 1 352975
1 2 ... 511 1.270773 1.297837 1.325357 1.35 J 15 '"
1 . 1" 5 96 5 1.170369 1.195511 1.221051 1.2046675
1.056065 1.078736 1.102101 1.125869 1.1" 98 J 6
.4. .973729 .99" 8 0" 1.016527 1.0366"5 1.060969
.50 .8980<40 .917625 9 37 8:;' 0 .958 .. 00 .979200
.5' .828230 8"6""2 .8652"0 .86" 37 5 .903701
.54 .763646 .780578 .798070 .815656 .8338"2
......
.56
.5.
. 0
.4
.703750
.648025
.596075
.5"'52"
.50205"
.459393
.419286
719 .. 75
.662616
.60960"
.5600.0
513623
47u056
429090
.7 )571"
6 77 701
.623597
.572997
.525598
.461098
.39252
.75225"
.693060
.637833
.5661 tJ 9
.537792
. "92346
.... 9613
.768973
.708571
.652250
.599556
.550156
.503750
_,,60110
.10 .Hll!>1" .390508 .399821 ." 0 9 321 ." 1896"
.1' .,"StJ8S 35"097 .362615 .371302 .380069
..
.14 312222 .319695 .3 27.32 .335331 .3.3,78
.7.
.7.
.28<1381 .287129 .29.1. " .301299
.269006
.308585
...4
. 250205 .25627 .26257" .2755" "
.221575 .226992 2 3261" .2383.3 . 2"" 25 0
.19"38" .199169 .20 .. 136 .209207 .21~J90
.......
.168523 .172700 .1770"3 .181 .. 73 .186011
.1"3901 .1" 7 5 00 .151220 .1550"3 .158982
. .8
90
.120431
.096038
.123465
. 100527
.126609
.103101
.129815
.105736
.1332'8
.108500
.076666 078-61 .. .0806") .082703 .085000 FIG. 4---CORRELATION PARAMETER VS REDUCED VOLUME FLUX
.94 .056226 .057666 . 059166 .06070 .062420
.036671 .037630 .038585 .039583 .040911
.020"8~
1.00
017948
.000000
.018"31
000000
.018886
.000000
.019375
.000000 .000000 1.0r---------------------,
0.9
lim
2 (12a)
a--:>I Z
and
lim
a --:> 1 g(x,z,a) g(0,2,I) 2/3 (1 + a) (1 - a)'
(12b)
For a Bingham plastic fluid the same geometry gives 9
lim
z=2 (I3a)
a--:>I
and
lim
g(x,z,a) g(x,2, I) = 0.2
a--:>I
2/3(1 + a) (1 - a)2(l 3/2 x + V2 x 3 ) (13b)
0.1
The latter case has been discussed by Prager".
It is an extremely important fact for the subsequent
1.0
development of practical procedures that for Newtonian a
flow in an annulus the conductance function g(O,Zo,a) FIG. 5-REDUCED HYDRODYNAMIC CONDUCTANCE FUNCTIONS
approaches that of a narrow annulus to a high degree FROM LAMB AND NARROW ANNULUS EQUATIONS.
~"
I,"
'0-":.'0"'-0--------',,,,:- -----:-,,:-;-,-------'":-;0'.---'-:-----,~o.;--------.J'o'
y Re---'--- Re
REYNOLDS NUMBER I
Equating the expression for the Bingham number given It seems desirable to summarize briefly the pertinent
by this result with that of Eq. 24, it is found that points which form the basis of the practical procedures
given in detail in Appendix 3. The first point is that the
24
f = ----, (29) narrow annulus equation is used for calculating Bing-
yR, ham plastic and Newtonian friction losses where the
while for the special cases, Eqs. 25 and 26 yield conduit is an annular space. Both Figs. 6 and 7 showed
16 (. that the case of a = 0.10 deviated only slightly from
f = - - pIpe) (30a) that for the case of a = 1.0. Accordingly, Fig. 8 shows
YoR,
only the two limiting cases of a = 0 and a = 1.0. The
and
second point is the use of Yo and y, to relate the fric-
24 tion factor to the Reynolds number for viscous flow in
f = - R (narrow annulus) (30b)
y, , pipes and annuli, respectively. Fig. 7 shows that these
It should be noted that Eqs. 29 and 30 are alternatively functions are fractional coefficients, each having a
obtainable directly from the definitions of t, R" y, Yo> maximum limiting value of 1.0, i.e., the Newtonian
and y" case. From this it is easy to see that YoR, (Eq. 30a) or
In Fig. 8 are given plots of Eqs. 30a and 30b for y,R" (Eq. 30b) is a modified Reynolds number when
the range of values of YoR, or y,R, up to 2,000. the flowing material is a Bingham plastic and the con-
Beyond this point the Stanton-Pannell type of plot for ventional Reynolds number when the material is a
turbulent flow is shown. In view of the excellent esti- Newtonian liquid. An obvious advantage here of the
mate for y which is provided by the y, vs Bi plot of normalized hydrodynamic conductance is that the famil-
Fig. 7, the y, curve of Fig. 8 will of course give very iar concept of the friction factor-Reynolds number
nearly correct values for the friction factor. The pro- diagram for viscous flow is preserved. The third point
cedure which is recommended for using Figs. 7 and concerns the handling of the turbulent region. Since
tl is discussed in a later section and in Appendix 3. there are appreciable uncertainties and inconsistencies
surrounding the turbulent behavior of Newtonian liquids
INITIATION OF FLOW in annuli17 - 20 and little fundamental information about
the behavior of the Bingham plastic in turbulent flow,
When certain drilling fluids remain in a quiescent an assumption must be introduced. For want of better
state a gel structure develops. The strength of this information we assume, as in the case of flow in a
VOL. 2] 3, 1953
pipe, that turbulent flow predominates in the case of Bi - (39.9) (2.875) (17) _
Newtonian flow in an annulus when R.> 2,000; for - (38) (9.34) - 5.49
the turbulent region we further assume that the Stan-
Yo = 0.535 (from Fig. 7 and ex = 0)
ton-Pannell correlation for turbulent flow within smooth
commercial pipes provides satisfactory approximate {oR, = (0.535) [(927.7L(2.875) (9.3'L~!~-'-~]
values for annular friction losses in turbulence. In the (38)
case of the Bingham plastic we assume that turbulence = 3,718
occurs in an annulus or pipe when the modified Rey- YoRe > 2,000
nolds numbers, y,R, and YoR" exceed 2,000, and that R, = 6,950
in fully developed turbulent flow the Stanton-Pannell f = 0.0083 (from Fig. 8 and Stanton-Pannell
correlation provides satisfactory approximate values for curve)
Bingham plastic friction losses. Furthermore, in fully
uP (0.0083) (9.34)' (10.6) ..
developed turbulent flow the Reynolds number for the ----y;- = (25.81) (2.865) = 0.1033 pSI/it
Bingham plastic is calculated using the plastic viscosity,
following the suggestion of Hedstrom'.
The uncertainties just discussed and the possible Friction Loss in the Annulus Between
effects of factors such as pipe rotation and eccentricity, Drill Pipe and Hole
and downhole changes in rheological properties must ex = 3.5/6.5 = 0.5385
be kept in mind when comparing friction losses cal-
culated according to the following procedures with
V = (17.16) (4.5) __
(6.5)' [1 - (0.5385)'] -- 2.57 ft/sec
those observed in actual field practice. Although the
results must be viewed with unavoidable reservations Bi = (39.9)(6.51)(1 - 0.5385)(17) = 20.83
the procedures will provide reasonably reliable esti- (38) (2.57)
mates of tubing and annulus friction losses. y, = 0.295 (from Fig. 7 and ex = 1.0)
The groups described in the preceding sections are y,R e =
based on a consistent set of force and dimensional
(927.7)(6.5) (1 - 0.5385) (2.57) (10.6) (0.295)
units. However, it is often impractical to adhere strictly = 588
to any particular scheme since working data are often (38)
gathered from a variety of sources and terminology YIRe < 2,000
is governed by the dictates of local customs. The sug- f = 0.0410 (from Fig. 8 and ex = 1.0)
gested system of units described in Table 4 was devel- ::"P (0.0410) (2.57), (10.6) ..
oped with these limitations in mind. ---y;- = (25.81) (6.5) (1-0.5385) = 0.0371 pSI/ft
SAMPLE CALCULATIONS
The following examples illustrate the methods out- Over-all Friction Loss in Pipe and Annulus
lined in Appendix 3 for estimating dynamic and static 5,000 (0.1033 + 0.0371) = 702 psi
friction losses in tubing and annuli for Bingham plastics.
Note that the system of units described in Table 4 is
FRICTION LOSS IN ANNULUS (CEMENT)
used exclusively in these samples.
Dimensions of pipe and hole and circulating rate are
OVER-ALL FRICTION LOSSES (DRILLING MUD)
as follows:
Hole diameter (0::1 9 in.
Dimensions of pipe and hole and circulating rate are 00 of casing (01)
;c;::
= 7 in.
as follows. Depth (L) = 1,300 It
Hole diameter C02) ';". 6.5 in. Circulation rate (Q) = 2 bbl/min
00 01 drill pipe (0,) = 3.5 in. Cement properties are as follows:
1001 drill pipe (D) = 2.875 in. Portland (type 1) cement
Depth (L, = 5000 It Plastic viscosity (.u) = 370 cp
Circulation rate (Q) = 4.5 bbl/min Yield point (9' = lie Ib/IOO fI'
Mud properties are as follows: Density (Il) = 14 Ib/gal
Plastic viscosity fll) = 38 cp
Yield point (1)) 0' 17 Ib/l00 It'
Friction Loss Due to Flow
Density (p) = 10.6 Ib/gal
+
18. Rothfus, R. R., Monrad, C. C. and Senecal, V. E.: Ind.
Engr. Chem. (1950) 42, 2511.
19. Nootbaar, R. F. and Kintner, R. c.: Bull. Ohio State U.
Engr. Exp. Sta. (1952) No. 149. . [ (1 - a) (1 + a') - (l - a') ] ,
20. Prengle, R. S. and Rothfus. R. R.: Ind. Engr. Chem.
(]955) 47,379. . where
_ 3 ( _, { 1 2 (1 - a') }
APPENDIX 1 YN - 2 1 - a) +a - log, (1/a) .
SUMMARY OF FUNDAMENTAL Grodde':
FLOW EQUATIONS y=l-x'
NEWTONIAN FLUIDS Laird (approximate solution)':
Pipe (Poiseuille equation): y = y,(l - 2x) + 3x(1 +a)-1(1 - a)-2
4
Slit:
Q = r.D t::..P.
128pL [(1 + a) (1 + a')- ~ (1 + a') - 2t2
Q=
WD~t::..P
---:-~,- {1 + a' - 32 (1 - a)'YN }3/'] .
12pL
where W is length of slit and D, is width of slit.
Annulus (Lamb equation) : APPENDIX 3
4
r.D t::..P [ (1 - a') ]
Q = 12~,uL (1 - a') 1 + a' log, (l/a) . STEPS IN CALCULATION OF FRICTION LOSSES
Narrow Annulus (same as slit case):
FRICTION LOSSES IN PIP!' (BINGHAM PLASTIC)
W = ; D,(1 + a) D, = D; a =0
1 Step (a)
D, =2 D, (1 - a) .
Calculate,