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T. P.

8043

A Practical Utilization of the Theory of Bingham


Plastic Flow in Stationary Pipes and Annuli
J. C. MELROSE
J. G. SAVINS MAGNOLIA PETROLEUM CO.
W. R. FOSTER DAllAS, TEX.
E. R. PARISH

INTRODUCTION which would be involved in providing a complete tabu-


lar or graphical solution to the problem, a high-speed
The practical analysis of the hydrodynamics of the electronic digital computer has been utilized. For this
well bore has long been a subject of interest to engi- purpose the two simultaneous equations were trans-
neers. This paper presents a simplified solution to the formed into more compact expressions by introducing
problem of computing the pressure dro!l for the flow reduced variables. These expressions are given in the
of driiling mud in the annulus of the wellbore. This so- following theoretical section.
lution is, however, an exact and rigorous solution un-
der the assumptions which have been imposed. These A similar procedure in this problem has been de-
assumptions are that the drilling fluid is a Bingham veloped by Fredrickson and BirdlO. Their tabular re-
plastic fluid* and that the annulus is formed by two sults, however, are very incomplete in the range of
concentric, stationary, cylindrical pipes. It is further practical interest for problems of wellbore hydrody-
assumed that the fluid is incompressible and that its namics. We have furthermore been able to express our
motion is isothermal and in a steady state. graphical results in terms of convenient and familiar
dimensionless groups.
This problem under the same assumptions has been
attacked by previous authors. Beck, Nuss and Dunn"
proposed that the equation for the flow of a Bingham THEORETICAL DEVELOPMENT
plastic fluid in a cylindrical pipe could be applied to USE OF REDUCED VARIABLES
an annulus if the pipe radius were replaced in the In terms of reduced variables the two simultaneous
equation by the hydraulic radius. This equation, known
equations just discussed take the following form.
as the Buckingham-Reiner equation' (see Appendix 1), qx=g(x,z,a) (1)
was also used in an approximate form. Van Olphen'
pointed out that even for a simple or Newtonian fluid h(x,Z,a) = 0 (2)
the pipe equation (Poiseuille's law) could not be con- The reduced variables q, x, a and z are defined in terms
verted to the Lamb equation" descriptive of flow in an of the various measured quantities, where Q is volume-
annulus (see Appendix 1) by using the hydraulic ra- tric flow rate, tlP /L is pressure gradient, D, is OD of
dius. Van Olphen further attempted to give a solution inner pipe, D, is ID of outer pipe, p. is plastic viscosity,
for the annular flow of a Bingham plastic fluid by in- and '1> is yield point. Thus, we have a dimensionless
troducing approximations similar to those which have volume flux,
been used in the case of the Buckingham-Reiner equa- 32JLQ
tion. Other attempts to provide approximate or exact q = 71'1>D~-~ (3a)
solutions have been made by Grodde 7 and by Mori and
Ototake". a dimensionless reciprocal pressure gradient,
The present authors some years ago in unpublished x = 41>L , . (3b)
work derived the correct expressions relating the pres- D,(l - a)t:>.P
sure drop and flow rate for this problem. It was found and the ratio of the pipe diameters
that the solution consisted of two simultaneous equa- a = D ,/D, (3c)
tions, one of which contained a logarithmic term. Thus,
Before introducing the fourth reduced variable, z, it
obtaining numerical results for any particular case of
is of interest to consider the physical significance of
interest involves very tedious trial-and-error computa-
the parameter x. As may be seen from the velocity pro-
tions. Very recently Laird" presented the correct deriva-
tion of the two equations which are given in full detail file of Fig. 1 the Bingham plastic fluid has the inter-
esting property that a portion of the stream flows at a
in Appendix 1.
In order to reduce the amount of calculation time uniform velocity without shearing action. This section
of the stream is situated approximately in the center
Original manuscript received in Society of Petroleum Engineer~ of the conduit and is known as the "plug flow" region.
office July 15, 1957. Revised manuscript received Nov. 3, 1958. Papel' Its existence is due to the fact that the shearing stresses
presented at 32nd Annual Fall Meeting of Society of Petroleum En-
idneers in Dallas. Tex . Oct. 6-9. 1957. within the region do not exceed the yield point, which
*On the basis of this model the interpretation of rheological data
obtained with a rotational viscometer has been previously dis- is one of the two flow properties characterizing the fluid.
cussed. 1 ,2.
3References given at end of paper. The parameter x then turns out to be the ratio of the
SPE 876-G
316 PETROLEUM TRANSACTIO~S. AIME
DIRECTION OF FLOW be regarded as a reduced hydrodynamic conductance for
the present problem. It is to be noted that solutions for
I-
RZ the cases of x = 0 and a = 0 were included in the re-
sults obtained from the computer operations. Thus,
RI =aRz
values of g(x,z,a) corresponding to solutions of the
Poiseuille, Lamb, and Buckingham-Reiner equations
have also been tabulated. Explicit forms for the func-
tion g(x,z,a) for these and other special cases are pre-
1J2' R 2

~'
'\
sented in a later section.
I In Table 1 are given the values of g(x,Z,a) for the
I range in a from 0.0 to 1.0 in increments of 0.1. For
IJ I' R2 --+I eaeh value of a the corresponding range in x is from
I
0.0 to 1.0 in increments of 0.02. Thus, sufficient entries
I
I
of the independent variable x are given to permit the
I construction of accurate graphs relating flow rate and
I pressure drop. In Fig. 2 an example of such a graph is
I given in terms of the reduced variables q and x. It is
I to be noted that the curve for a = 0 corresponds to
I the exact form of the Buckingham-Reiner equation. For
I practical problems the range of a used in Table 1 and
Fig. 2 is entirely adequate.
Although the parameter z is not involved when Table
AXIS
1 or Fig. 2 is used to obtain the relationship between
FIG. I-VELOCITY DISTRIBUTION IN ANNULUS.
flow rate and pressure gradient, numerical values of
radial distance across the plug to the radial distance TABLE I-REDUCED HYDRODYNAMIC CONDUCTANCE, gix, z, a}
across the annulus. That is, x is actually a measure of .300000 .400000
of ,000000 .100000 .200000
the relative size of the plug flow region. Accordingly,
in terms of the reduced plug boundaries defined in Fig. .00
.02
1.000000
.973333
.636053
.619643
. 532222
.516601
.4}.419
.421556
.34056
.330424
.601252 .500991 ,408703 .320298
1, we have .0'
.00
.946666
.92000" .582685 .485406 .395869
.383066
.310186
.300097
.08 .893347 .564557 .469656

x=
/3, /3, (4a)
.10
.12
.14
.866700
.840069
.813461
.546280
.528066
.50992:7
.454352
.438905
.42: 3 5 2: 8
.370301
.357586
.344930
.390040
.26002:2:
.270051
.332341 .260135
1
...
.10 .786885 .491876 .4082:30
.18 .760350 .47392:4 .393025 .319832 .250282:
.20 .733667 .456085 .377::12:2 .307410 .2:40501
The reduced variable z can now be identified as twice .22 .707446
.681106
.436370
.420792
.3-62933
.348070
.333345
.295066
.262869
.270770
.230797
.221161
.211658
.20 .654857 .403364
the arithmetic average of the reduced plug boundaries, .28
.30
.62871.6
.602700
.386096
.369003
.318767
.304350
.258797
.246962
.2:02236
.192926

z = /3, + /32 . (4b ) ,32


,
.30
,. .576629
.551121
.525599
.352097
.335390
.316896
.290103
.276040
.262172
.235272
.223740
.212373
.183736
.174670
.165737

Thus, z is a parameter defining the position of the plug


..
.38 .500264 .302627 .246510 .201183 .156946
.475200 .266599 .235067 .190179 .146305
.0 .179371 .139822
,42 .450372 .270623 .221654
in the annulus. In contrast to the variables, q, x and a , .425827
.401592
.255314
.2<10066
.20eJ66<1
.196169
.166770
.156385
.131504
.123361
.0
it is noted that Z is defined in terms of quantities which 8
,50
.377695
.354167
.225155
.210534
.1l;j3721
.1715:' 2
.148227
.138307
.115399
.107627
.196239 .159677 .12: 8 6 3 4 .100053
are usually unobserved. It should be pointed out, how- .52
,54
.331039
.306344 .182296
.166703
.148107
.136606
.119220
.110 07 <I
.092:666
.085534
.26611.5
ever, that in the limiting case of a Newtonian fluid, /3,
.50
.264366 .155<1dS .12:' 9 38 .101208 .078605
.58
,60 .243200 .142658 .115365 .092632 .071907

and /3, are identical and equal to the radius correspond- ,02 .222568 .13024 1 .105152 .084357 .0650449
.64 .202591 .118251 .095312 .076395 .059239
,06 .163249 .106708 .085869 .068756 .053266
ing to maximum velocity (zero stress) in the annulus. .08
.70
.164605
.1046700
.095630
.085037
.076822
.06l;j192
.061453
.054496
.047598
.0042165
.074950 .059995 .0<171;196 .0370504
(For the Bingham plastic the radius of zero stress, /30' is .72
.74
.12:9580
.1132:69 .065390 .052246
.044962
.041667
.035819
.0322:15
.02:7677
.76 .097874 .056378

equal to V /3,/3,). Thus, x = 0, and from the limiting .78


.80
.083364
.069667
.0047938
.0040092
.038158
.031850
.026057
a 30 37 1
.025324
.020695
.0230448
.019537
.015954
.82 .057374 .032664
case of Eq. 2 (see Eq. 6) it is found that ,84
.86
.0<15957
.035669
.026279
.02:0363
.020794
.016080
.016497
.012742
.012:706
.009811
.026565 .015142 .011932 .009444 .007267
.88
z' = 4/3' = 2(1 - a') . (4c) .90
.92
.018700
.012131
.010643
.006894
.008369
.005<110
.006617
.004272
.0050B7
.003262

u 0 loge (l/a) .9'


.90
.006916
.003116
.003924
.001766
.003074
.001379
.002424
.001087
.001B61
.000833
.000769 .000446 .000348 .000274 .000209
.9. .000000
1.00 .000000 .000000 .000000 .000000

METHOD OF SOLUTION AND RESULTS


d-fy. 500000 .600000
The fundamental equations establishing the flow rate-
pressure drop relationship, Eqs. 1 and 2, can now be ,00 .251. 968 171"02 .102215
:g:~~~~
.012668 000000
.000000
: g~ .2 ..........
.236926
.16621"
.1611 .. 9
.099152
.096092 .0" 5159
.012292
.011912 000000
given explicit formulation as follows. o. .229" 20 1560)) 09)0)1
089990
0 .. )722
.0" 2289
0 1153"
0 111 5 5
000000
.000000
00 .221932 1 50929

,.""
.10 21 .... 67 086952 0 .. 0861 .000000
qx = g(x,z,a) = (l + a) (1 + a') - 4/3(1 + a')x
.1"58"1 10778
""
.1'
.2010) )
.199633
.192275
.1 .. 077 )
.1)5730
.1)0716
.083926
.080915
.077921
:8~~6n
03661 3
.010 .. 01
.010030
.009660
.000000
.000000
.000000
1/2 (1 + a){z' - (1 - a)'x'} + 1/3 xz')
.009290 .000000
(5) .18 .. 965
.177707
.12573"
.120788
.07" 9 .. 7
.07199"
03 521"
03 3825 .008921 .000000
.170509 .115883 .069066 .032 .... 8 .008559 .000000
h(x,z,a) = (1 - a') (1 - 2x) + (1 ~ a) xz +
:::
.,.
.163376
.15.6322
1 .. 9328
.111023
.10621"
.101" 52
.066165
.063293
060"52
.03108 ..
.02973"
028398
.008196
007839
007 .. 91
.000000
000000
000000
, 30 .1 .. 2 .. 25 096750 0576 .. 6 027080 007150 000000

{Z-" - " " { log,,(a)


(1 - a)-x-} + log,zz+(1-a)xt
_ (1 _ a)x( = 0 "
, ,.
.135612
.128892
092110
.06753"
.05 .. 677
.0521 .. 5
025777
02 .. 492
006799
.006459
000000
000000
1/2
.,.
"
.122273
.115761
.083027
.07659"
.0 .. 9 .. 57
.0 .. 6812
02 3229
.02198"
.006127
005799
.000000
000000

..... ~ 09 361 0'1 .. 237 .0,,421p .020762 .005 .. 75 .000000


'" .103060 .069962 .0 .. 1662 .019563 .005161 .000000
(6) :!! 096923
.090897
.065773
.061673
.0)9163
.036719
.0183!:19
.0172"0
.00"853
00.0(5" 6
000000
000000
, 085007 .057667 .03 .. 329 .016118 .00 .. 252 .000000
.079259 .05)758 .031999 .015021 .00 )96 2 000000
'0
The procedure used with these equations was first to .52
.S<
.073660
.068216
.0.0(9951
.0 .. 6250
.029729
.027523
.013956
.012919
.003680
.003.0(08
000000
.000000
.56 .062932 .0.0(2660 .025383 .01191" 00)1.0( 2 000000
solve Eq. 6 for selected values of x and a. The values : "~ g
057815
.052872
039183
.035825
.023311
.021311.
0109" 0
.010000
002886
.0026 .. 1
000000
000000
.002 .. 01
of z so obtained were then used, with the assumed :gg~~~:
0.0(8107 .032590 .01938.0( .000000
0.0(3527 .029480 .017532 .002172 000000
~:
:,68 .0391.0(0
.03" 9.0(9
.026503
023660
.015759
01 .. 066
.007393
006599
0019.0(9
0017 .. 1
000000
000000
values of x and a, to solve Eq. 5 for the parameter i~ .030963 .020956 .012"57 0058.0(2 001 5" 3 .000000

"
.027187
.023627
.018396
.015983
.010933
.009498 :gg ~! ~ ~ 00 1)52
.001178
.000000
.000000
g(x,Z,a). The Newton-Raphson iterative procedure" was ,
.76 .020290 .013723 .00815)
006 90 1
.00382"
003236
001011
.000856
000000

: "
.017183 011618 .000000
0057.0(6 00(69) 000715
adopted in using the high-speed computer for these op- .S<
~~
.01" )12
011682
.009301
.009674
.007895
.00628 ..
004688
.003731
002196
.0017 .. 8
00058 1
.000.0(6")
000000
000000
.000000

erations. :: ~ .007175
.005312
00.0( 8 .. 7
.003587
.002876
.002128
.0013.0(9
000997
.000697
.000358
.000268
.000187
.000000
000000

" .003716 .002509 .001.0(88 000000

...
, " .001617 .000959 .000".0(8 00012 3
In view of the form of Eq. 1 and the nature of the .002397
.001 )58 .000916 .0005.0(3 .000255 .000070
.000000
.000000
,.
,9< .0000) 3
.000608 .000410 .0002 .. 2 00011) 000000
reduced variables q and x, the parameter g (x,z,a) can . 00
.000153
.00000C"
.000103
000000
.000060
000000
000028
000000
000011
000000
000000
000000

317
YO I .. 2 13, 1958
glvmg the relationship between q and F, as is shown
in Figs. 3 and 4.
SIGNIFICANCE OF THE CONDUCTANCE FUNCTION
The reduced hydrodynamic conductance function,
g(x,z,a), provides an extremely valuable way of indicat-
ing the nature of the mathematical expressions relating
flow rate and pressure gradient for various special cases.
For example, flow of a Newtonian fluid in a pipe can
be summarized by the conditions,
a = O,x = 0, (9a)
whence it follows from Eqs. 5 and 6,
z=O (9b)
FIG. 2-PRESSURE GRADIENT VS VOLUME FLUX and
(RWUCED FORM). g(x,Z,a) = g(O,O,O) = 1 (9c)
this quantity should find application in certain funda- Again, for Newtonian flow in an annulus,
mental studies of Bingham plastic flow. For example, x=O (lOa)
it is recalled that, taken together, Z and x define the whence
position and size of the plug flow region. For this rea- /2(1 -- a')
son, in Table 2 are given values of Z for the same ranges Z Zo (lOb)
"' log,( l/a) .
of x and a as are used in Table 1. and
In some studies it may be of interest to determine
the shear rates and shearing stresses at the walls of the g(x,z,a) = g(O,Z"a)
inner and outer pipe. The expressions for these quanti-
ties can be conveniently written in terms of a dimen- (1 - a') }
(lOc)
sionless correlation parameter, F(x,Z,a), as follows, 10g,(1/a)
e (rate of shear) = J!..... F (7a)
The case of a Bingham plastic fluid flowing in a pipe
p. gives
p (shear stress) = ,p(F + 1) (7b) a = 0, (lla)
For the outer and inner walls we have, respectively, whence
1 Z = x. ( l1b)
F,(x,Z,a) = -----,---- {(1 - a)'x' - Z' + and
4(1 a)x
g(x,z,a) g(X,X,O) = 1 4/3 x X 1/3 x' (l1c)
4[1 - (1 - a)x]) (8a)
Yet another limiting case exists for which the flow
1
F,(x,Z,a) = -(1 +a - x(l + a + F,)} (8b) rate-pressure gradient relationship is known in explicit
ax form. This case is that of plane rectilinear flow between
Table 3 gives values of F,(x,Z,a) for the same ranges fixed parallel plates, i.e., slit flow (see Appendix 1).
as are used in Tables 1 and 2. In order to simplify the The flow in an annulus, of course, is approached by this
practical determination of F, from experimental data the case with increasing accuracy as the annular clearance
relationship between q and x (Table 1 and Fig. 2) may is decreased. For a Newtonian fluid this case can be
be utilized. This permits the construction of a graph represented by
TABLE 2-PLUG POSITION FUNCTION, z
d./~ ,DOODaD .100000 .200000 .:500000 .400000 .SouQOO .600000 .700000 .aooooo .900000 1.000000
----
.00 .OODDOD .927309 1.092226 1.229496 1.354060 1.471066 1.562955 1.691078 1.796280 1.899121 2.000000
.0' .020000 .924523 1.090346 1.228216 1.353209 1.470523 1.582631 1.690908 1.796210 1.699104 2.000000
.0' .040000 .921977 1.088626 1.227045 1.352426 1.470024 1.58233. 1.69075:l 1.796143 1.899088 2.0000DO
.06 .050000 .919679 1.087066 1.225981 1. 351716 1.<469571 1.58206<4 1.690610 1.79608" 1.89907<4 2.000000
.08 .080000 .917630 1.085668 1.1225026 1.351078 1.<469163 1.581822 1.690<482 1.796030 1.899062 2.000000
.10 .100000 .915833 1.08"433 1.224181 1. 350512 1.<468801 1.581606 1.690368 1.795983 1.899050 2.000000
.1' .120000 .91 .. 290 1.083362 1.223444 1.350018 1.468"8<4 1.581<418 1.690269 1.795941 1.8990"1 2.000000

.....
.14 .140000 .'13004 1.082"56 1.222817 1.349597 1. <46821<4 1.581256 1.69018 .. 1.795906 1. 8 99032 2.000000
.16 .160000 .911975 1.081715 1.222300 1.349248 1.467989 1.581122 1.690113 1.795876 1.89902 .. 3.000000
.18 .180000 .911206 1.0811"0 1.221893 1.348971 1.467810 1.581015 1.690057 1.795852 1.899019 2.000000
.0 .200000 .910699 1.080732 1.221597 1.348767 1.467677 1.580936 1.69001<4 1.795835 1.899015 2.000000
.220000 .910453 1.080491 1.221<411 1.348636 1. 467590 1.580883 1.689987 1.795823 1.899012 2.000000
.2 .. 0000 .910<471 1.080417 1.221336 1.348577
1.348591
1.<467550 1.580857 1.689973 1.795817 1.899012 2.000000
.'6 .260000 .910754 1.080512 1.221373 1."67550 1.580857 1.689973 1.795817 1.899012 2.000000
. 8 .280000 .911302 1.080774 1.221520 1.348678 1."67606 1.580888 1.689988 1.795823 1.899013 2.000000
.30 .300000 .912115 1.081205 1.221778 1. 348837 1.467703 1.5809 .... 1.690017 1.79583<4 1.899013 2.000000

,.
.32
.36
.330000 .913195 1.081805 1.323148 1.349070 1.4678"6 1.581037 1.690060 1.795853 1.899019 3.000000

........
.340000 .914541 1.082574 1.222629 1.349375 1.468036 1.581137 1.690117 1.795877 1.899025 2.000000
.360000 .916154 1.083511 1.223221 1.349754 1.468271 1.581275 1.690189 1.795906 1.899032 2.000000
.38 .380000 .918032 1.084618 1.223925 1.350205 1.<468553 1.581440 1.690275 1.7959"2 1.8990"0 2.000000
.0 .400000 .920177 1.085893 1.224741 1.3~0730 1.<468880 1.581632 1.69-0375 179598<4 1.899050 2.000000
.420000 .922586 1.087337 1.225667 1.351327 1.469254 1.581851 1 90 .. 89 1.796032 1.699061 2.000000
.440000
.460000
.925260
.928198
1.086949
1.090730
1.226705
1.227855
1.351997
1.352740
1."6967"
1.4701<40
1.582097
1.582371
1.690618
1.690761
1.796085
1.796145
1.899073
1.899088
2.000000
2.000000
.8 ."80000 .931398 1.092679 1.229115 1.353556 1. 470652 1.582672 1.690918 1.796210 1.899103 2.000000
.50 .500000 .934859 1.094795 1.230486 1.354445 1.471209 1.583000 1.691090 1.796282 1.899120 2.00-0000
.520000 .938581 1.097079 1.231969 1.355407 1.47181" 1.583355 1.691276 1.796359 1.699139 2.000000
.5' 1.472464 1.. 583738 1.691476 1.796"43 1.899158 2.000000
.5' .540000 .942542 1.099530 1.233562 1.356441 1.584147 1.691690 1.796532 1.899179 2.000000
.56 .560000 .946775 1.102146 1.235265 1.357548 1.473159
.58 .580000 .951262 1.104928 1.237079 1.358727 1. 473901 1.564584 1.691919 1.796627 1.899201 2.000000
.60 .600000 .956002 1.107876 1.239003 1. 359979 1.474689 1.585048 1.692161 1.796729 1.899223 2.000000
.620000 .960992 1.110987 1.241036 1.361303 1.475523 1.585539 1.692418 1.796836 1.89924' 2.000000
.6' 1.476402 1.586057 1.692689 1.796948 1.899275 2.000000
.6' .640000 .966230 1.114263 1.243179 1.362700-
.66 .660000 .971714 1.117685 1.245432 1.364169 1.477327 1.586602 1.692975 1.797068 1.899306 2.000000
.680000 .977442 1.121282 1.247792 1.365710 1.478299 1.587175 1.693275 1.797192 1.89933<4 2.000000
.68 1.587774 1.693589 1.79732<4 1.699364 2.000000
.70 .700000 .983411 1.125041 1.250262 1.367322 1.479315
1.480377 1.588401 1.693917 1.797460 1. 8 99398 2.000000
.7' .720000 .989618 1.128959 1.252840 1.369006 1. 481486 1.589054 1.694259 1.797604 1.899<428 2.000000
.74 .740000 .996060 1.133036 1.255526 1.370762 1.589735 1.694616 1.797751 1.899<463 2.000000
1.482639
.76 .760000 1.002736 1.137272 1.258320 1.372589 1.483837 1.590442 1.694987 1.797907 1.899501 2.000000
.78 .78000a 1.009642 1.141664 1. ?, 6 1205 1.374488 1.485082 1.591177 1.695371 1.798066 1.899535 2.000000
.80 .800000 1.016776 1.146212 1.264210 1.376458 1.486372 1.591938 1.695770 1.798236 1.899578 2.000000
.8' .820000 1.024134 1.150914 1.267320 1.378499 1.467708 1.592727 1.696183 1.798<407 1.899618 2.000000
.8' .840000 1.031714 1.155770 1.270536 1.380611 1.48908B 1.593541 1.696612 1.79858<4 1.899658 2.000000
.86 .660000 1.039514 1.160779 1.27385!:l 1.382781 1.490514 1.594384 1.69705<4 1.798771 1.899695 2.000000
.88 .880000 1.047530 1.165938 1.277283 1.385033 1.491986 1.595253 1.697511 1.798962 1.8997<45 2.000000
.90 .900000 1.0557~9 1.171248 1.280!:l12 1.387353 1.49349" 1.596151 1.697'980 1.799160 1.899783 2.000000
.9' .920000 1.064201 1.176706 1.284445 1.389745 1.495053 1.597072 1.698"63 1.799356 1.899831 2.000000
.9' .940000 1.072859 1.182312 1.?8!:l1t1n 1.392?O6 1.899869 2.000000
1.1Ba06!:l 1.292018 1.394734 1.496659 1.598014 1.698967 1.799573
.96 .960000 1.081695 1.498304 1.598985 1.699<477 1.799783 1.899887 2.000000
.98 .960000 1.090749 1.193960 1.295960 1.3973 J 9 1.500000 1.600000 1.700000 1.800000 1.900000 2.000000
1.00 1 000000 1 . 00000 1.200000 1.3000110 1.400000

:H8 PETROLEUM TRANSACTIONS. AIME


TAIILE 3-CORRElATION PARAMETER. F,(x. z. ,t! of approximation, even at a value of a as low as 0.5.
.000080 .100000 .200000 .300000 . 00000
This fact has been noted in the literature by many
authors, for example Becker", Winkel" and Carpen-
.0. 49.000000 .. 2.688.72 ~~L928125 .3."9"107 ~".186666
.00
.00
24.000000
15.666666
20.883680
13.61620)
20.999296
13.690$72
21.278035
13.873392
21.619895
1~.098a63
ter, et al15. In Fig. 5, the conductance functions defined
.oa 11.500000 9.983090 10.0)6796 10.171607 10.337968
by Eqs. lOe and 12b are plotted 30 as to indicate the
.10
.1. 7.",,3,
9.000000 7.603722
6.351226
7.8~5000
6.38~218
7.951000
6 . 70922
8.082125
6.57857'
high accuracy which the narrow annulus approxima-

......
.10 6.142857 5.31"067 5.3"1138 5 1~081 5.50,,880
.16 5.250000 ",536510 ~.5591.21 ~.621696 ".699843
.18 ... 555,555 3.9)2006 3.951163 ".00565" ... 073912
0 4.000000 3 ..... 8636
3.0S))71
3."65015 3.513017 3.573375 tion provides in this case.
3.5450454 3.067"85 3.110162 3.16~015
0 3.166666 2.724176 2.736"06 2.77"6~2 2.823038
2.8"6153 2 ..... 5811 2."56~30 2 . 90892 2.534663
. 8 2.571426 2.207371 2.216629 2.2~7831 2.a87633 NORMALIZATION OF THE CONDUCTANCE FUNCTION
) 0 2.333333 2.000870 2.0089"7 2.037321 2.073652
)2
)4
2.125000
1.941176
1.820)21
1.66114'
1.827373
1.667288
1.853258
1.690987
1.886549
1.7a1568 The close agreement between the curves of Fig. 5
1.777777 1.519776 1.525121 1.5.6855 1.575011

... suggests that it will be convenient, except for the case of


)6
)8 1.631578 1.393399 1.39803 .. 1.~18007 1. "~3991
.40 1. 500000 1.279,770 1.283773 1.3021.2 1. 3a6166
.4. 1. )80952
1.272727
1.177056
1. 083775
1.180.98
1.086711
1.197"23
1.102313
l.a19652
1.1a2907
(\' = 0, to normalize the general conductance function,
.4. 1.17)91) .998695 1 . 00 117 5 1.015566 1.03~655
.48 1.08"" .920787 .922851 .936138 .95383'
.50 1.000000 .8~9183 .850887 .8631~2 .879558
.5. .92)076 .783162 .7S~S37 .795837 .811065
. 72212~ .723177 .733597 .747716

......
.54 .851851
.5. .785714 .665~91 .666277 .675880 .688950
.58 .7241)7 .612825 .613372 .622210 .634310
. 0 .666666 .563726 .56~067 .57218~ .583368
.612903 .517853 .51800. .525"" 9 .535772
.4 .562500
.515151
."7~900
.~3~595
.~7.882
'''3~~50
81696
"0660
... 91210
.""9400
8 . 70S8e .396711 .396 3 02090 .410110

.....,.
.10 .428571 .361031 360660 .365785 .373107
.1. .)88886 .327376 .326918 .3315"7 .338217
.14 .351351 .29557~ .29505~ .299213 .305259
.1. .315789 .265"86 .26~913 .268632 a7"08~
.282051 . .2 36 97.2 . 236366 .2396S .a .... 551
. 0 .250000 .209916 .209292 .212218 .a16541

.84
.219512
.190476
.18~.210
.1597$5
.183586
.1591"0
.186136
.1613" 3
.189939
.16~6~2
.8. .162790 .136 .. 59 .135875 1 3 7 7 .. 0 .1 .. 0586
.136363 .11 .. 2 .. 8 .113707 .115259 .1176~a

..
.90
.9.
.94


1.00
.111111
.086956
.0')829
.041666
.020408
000000
.0930 .. 6
.072780
.05339.2
.03" 8" 6
.017057
.000000
.092559
.072367
.053071
.0).606
.016935
.000000
.093813
.0733.2
.053780
.035070
.017157
.000000
.095763
.07~86'
.O$~89'
.03580a
.017508
.000000

.500000 .600000 .700000 .800000 .900000

...
. 0
.00
. S
..... 9 .. 1250
21.992750
1".3"3833
10.519687
"5.729375
22.3823'"
1".600,,16
10.7098.)
.6.535833 ~7.352500
22.781250 23.185312
1".86')3) 15.129583
10.90"583 11.101875
48.175000
23.591875
15.397916
11.JU0625

,.
.1.

6.225600 8.375750 8.529583 8.665500 8.8"2500 FIG.3-CORRELATION PARAMETER VS REDUCED VOLUME FLUX.

........,.
6.696"58 6.819895 6.9"6388 7.074583 7.203750
.14 5.60""28 5.708750 5.8156!:> .. 5.92"107 6.03)392
.1. ".785625 ~.8755"6 ~. 967760 5.061328 5.155625
" . 1" 6 97 2 ".227673 4.308"25 ".390277 .c." 7 2 916
3.639800
3.2233.0
3.709500
3.265653
3.781000
3.3,,9583
3.853562
3 . 1 ~"8 8
3.926625
3 79886
.4 2 676"37
2 583057
2.932552
2.63.389"
2.990173
2.686121
3.0466.5
2.7) 91 J ..
3.107500
2.792500
.28 2. )31660 2.377968 2 . 25565 2." 7 3 88 J 2.522589
.30 2 113900 2.156210 2.199833 2.2".0"1 2.286750
)2 1 .923"68 1.962363 2.002369 2 .0,,2968 2.0-83906
1 .755529 1.791J~1 1.828186 1.865588 1.90)306

......,.
.H
)6 1 .6063 .. 7 1.639409 1.673"25 1.707986 1.7"26"7
1 ... 72960 1.503536
1.381296
1.535000
1 . 10" 79
1.566973
1 . "0093
1.599216
1."70000
.40 1 352975
1 2 ... 511 1.270773 1.297837 1.325357 1.35 J 15 '"
1 . 1" 5 96 5 1.170369 1.195511 1.221051 1.2046675
1.056065 1.078736 1.102101 1.125869 1.1" 98 J 6
.4. .973729 .99" 8 0" 1.016527 1.0366"5 1.060969
.50 .8980<40 .917625 9 37 8:;' 0 .958 .. 00 .979200
.5' .828230 8"6""2 .8652"0 .86" 37 5 .903701
.54 .763646 .780578 .798070 .815656 .8338"2

......
.56
.5.
. 0
.4
.703750
.648025
.596075
.5"'52"
.50205"
.459393
.419286
719 .. 75
.662616
.60960"
.5600.0
513623
47u056
429090
.7 )571"
6 77 701
.623597
.572997
.525598
.461098
.39252
.75225"
.693060
.637833
.5661 tJ 9
.537792
. "92346
.... 9613
.768973
.708571
.652250
.599556
.550156
.503750
_,,60110
.10 .Hll!>1" .390508 .399821 ." 0 9 321 ." 1896"
.1' .,"StJ8S 35"097 .362615 .371302 .380069

..
.14 312222 .319695 .3 27.32 .335331 .3.3,78
.7.
.7.
.28<1381 .287129 .29.1. " .301299
.269006
.308585

...4
. 250205 .25627 .26257" .2755" "
.221575 .226992 2 3261" .2383.3 . 2"" 25 0
.19"38" .199169 .20 .. 136 .209207 .21~J90

.......
.168523 .172700 .1770"3 .181 .. 73 .186011
.1"3901 .1" 7 5 00 .151220 .1550"3 .158982
. .8
90
.120431
.096038
.123465
. 100527
.126609
.103101
.129815
.105736
.1332'8
.108500
.076666 078-61 .. .0806") .082703 .085000 FIG. 4---CORRELATION PARAMETER VS REDUCED VOLUME FLUX
.94 .056226 .057666 . 059166 .06070 .062420
.036671 .037630 .038585 .039583 .040911
.020"8~
1.00
017948
.000000
.018"31
000000
.018886
.000000
.019375
.000000 .000000 1.0r---------------------,

0.9
lim
2 (12a)
a--:>I Z
and
lim
a --:> 1 g(x,z,a) g(0,2,I) 2/3 (1 + a) (1 - a)'

(12b)
For a Bingham plastic fluid the same geometry gives 9
lim
z=2 (I3a)
a--:>I
and
lim
g(x,z,a) g(x,2, I) = 0.2
a--:>I
2/3(1 + a) (1 - a)2(l 3/2 x + V2 x 3 ) (13b)
0.1
The latter case has been discussed by Prager".
It is an extremely important fact for the subsequent
1.0
development of practical procedures that for Newtonian a
flow in an annulus the conductance function g(O,Zo,a) FIG. 5-REDUCED HYDRODYNAMIC CONDUCTANCE FUNCTIONS
approaches that of a narrow annulus to a high degree FROM LAMB AND NARROW ANNULUS EQUATIONS.

VOl.. 213. 1951' 319


g(x,z,a), on the basis of the conductance for a New- 10..,....,..-------------------,
tonian fluid in a narrow annulus, g(0,2,1). Carrying
out this procedure we define the normalized conduct-
ance as
g(x,z,a) 3g(x,Z,a)
(14)
y = g(0,2,1) = 2(1 + a) (1 - a)"
Similarly, for the flow of a Bingham plastic fluid in a
pipe, if we normalize on the basis of the flow of a
Newtonian fluid, a form which is actually unchanged
results,
y = g(x,x,O) = 1 - 4/3 x + 1/3 x' (15)
o g(O,O,O)
Finally, it is of interest to obtain the normalized con-
ductance for the case of the narrow annulus,
y, = g(x,2,1) = 1 - 3/2 x + 1/2 x'. (16) y
g(0,2,1)
In order to show that the success of the narrow
annulus approximation for Newtonian fluids also extends
to the case of Bingham plastic fluids, Fig. 6 shows
plots of the normalized conductance functions defined
in Eqs. 14, 15 and 16 vs the reduced variable x. For
the general function, y, a value of a = 0.1 is assumed.
It is of interest that previous proposals";,7,, of approxi-
mate and exact solutions for the present problem can
be compactly represented in terms of the function y.
These forms are given in Appendix 2.

USE OF DIMENSIONLESS GROUPS


For many years engineers engaged in fluid flow
problems involving Newtonian fluids have found it con-
venient to express their flow equations in terms of
certain well-known dimensionless groups. These groups
have been chosen primarily on the basis of their utility FIG. 6-NoRMALIZED HYDRODYNAMIC CONDUCTANCE VALUES
in correlating data on turbulent flow and on the trans- FROM 'EXACT, NARROW ANNULUS AND PIPE SOLUTIONS.
ition from laminar to turbulent flow. However, the
flow equations applicable to laminar flow are also It is of interest that the dimensionless group introduced
conveniently simplified by the use of these groups, by Hedstrom" is equal to the product of the Bingham
which are, for isothermal flow, and Reynolds numbers. For the sake of emphasis we
-_ 4mVp may note that to obtain a numerical value of the Bing-
Re (Reynolds number) (17)
fL ham number for any particular case, the required data
and include only the hydraulic radius, the mean fluid
velocity and the rheological properties of the fluid.
2mtlP
f = --- (friction factor) , (18) In wellbore applications the range of values of Bi which
V'pL
where p is fluid density,
will be encountered can be estimated to be to 100.
Using Eqs. 19 and 20 the expression for the Bingham
number can easily be transformed to
m = -1)2 (1 - a) = hydrauIic radius, (19a)
4 . _ 7T1);(1 + a) (1 - a)'</>
B1 - , (22)
and 4fLQ
4Q which, with Eqs. 3a and 1, gives
V = 7T1);(1 _ a2) = mean fluid velocity (19b)
,
BI=
8(1 + a) (1 - a)'x
. (23)
As yet no reliable information is available on tur- g(x,Z,a)
bulent flow, or the transition to turbulence, for the It is clear that the Bingham number is equally appli-
case of Bingham fluids. Hence, the choice of the dimen- cable to flow in pipes and in annuli. In the latter case
sionless groups has not yet been standardized through Eq. 23 can be simplified by introducing the normalized
usage. One choice, used by several authors since 1947, conductance function, y, which was defined in Eq. 14.
is based on the following dimensional group which This gives
may be termed the characteristic velocity, 12x
Bi = - . , . (24)
4111'" Y
V,.=--~ (20)
fL while for the special case of a narrow annulus,
A dimensionless group, the Bingham number, is then .
defined as
BI = -12x (25)
y,
Bi = V, (21) In the case of pipe flow Eq. 15 defines the normalized
V conductance, whence it is found that

320 PETROLEUM TRANSACTIONS, AIME


,oo,,-________ ,,~----------------------------

~"
I,"

'0-":.'0"'-0--------',,,,:- -----:-,,:-;-,-------'":-;0'.---'-:-----,~o.;--------.J'o'
y Re---'--- Re
REYNOLDS NUMBER I

FIr.. 8--FRICTION FACTOR DIAr.RA:\!.

structure is important since it must be broken before the


Ri = -~~-. (26) system will flow freely. The pressure gradient required
yo
It is now possible to exhibit a rather remarkable
to rupture this structure and initiate flow in annuli
property of the normalized conductance function, y. and pipes can be estimated from Eq. 3b, taking the
When this parameter is plotted against the Bingham value of the parameter x to be unity. For a condition
number, Ri, curves are obtained for various values of a of no flow the yield point, cp, is replaced with the gel
which lie very close to each other, as shown in Fig. 7. strength, S" developed during the quiescent period. For
That is, the Ri vs Y plot is extremely insensitive to the an annulus we obtain
value of a. The usefulness of this result is readily 6..P 4S,
(31a)
apparent in that a very accurate estimate for y, at a L - D,(1 - a)
given value of Ri, is given by y" the normalized con- and for a pipe,
ductance for the narrow annulus. This statement, of 6..P 4S,
course, is restricted to values of a greater than O.l. (31b)
T=D'
A practical method of obtaining friction factors, and
hence of pressure drops, can now be easily developed. where D is ID of inner pipe. Neglecting the difference
By multiplying Eqs. 17 and 18 together another expres- between D and D i.e., the thickness of the inner pipe,
"
sion for Bi results, we can write for the total pressure gradient required to
rupture gel contained in both a pipe and annular section,
Bi= 2cpL
D 2 (1 - a)~P (fR,) , (27) 6..P 4S,
(32)
L D,a(1 - a) .
which, by virtue of Eq. 3b, can be written as

Bi = ~ (fR,) . (28) PRACTICAL APPLICATION

Equating the expression for the Bingham number given It seems desirable to summarize briefly the pertinent
by this result with that of Eq. 24, it is found that points which form the basis of the practical procedures
given in detail in Appendix 3. The first point is that the
24
f = ----, (29) narrow annulus equation is used for calculating Bing-
yR, ham plastic and Newtonian friction losses where the
while for the special cases, Eqs. 25 and 26 yield conduit is an annular space. Both Figs. 6 and 7 showed
16 (. that the case of a = 0.10 deviated only slightly from
f = - - pIpe) (30a) that for the case of a = 1.0. Accordingly, Fig. 8 shows
YoR,
only the two limiting cases of a = 0 and a = 1.0. The
and
second point is the use of Yo and y, to relate the fric-
24 tion factor to the Reynolds number for viscous flow in
f = - R (narrow annulus) (30b)
y, , pipes and annuli, respectively. Fig. 7 shows that these
It should be noted that Eqs. 29 and 30 are alternatively functions are fractional coefficients, each having a
obtainable directly from the definitions of t, R" y, Yo> maximum limiting value of 1.0, i.e., the Newtonian
and y" case. From this it is easy to see that YoR, (Eq. 30a) or
In Fig. 8 are given plots of Eqs. 30a and 30b for y,R" (Eq. 30b) is a modified Reynolds number when
the range of values of YoR, or y,R, up to 2,000. the flowing material is a Bingham plastic and the con-
Beyond this point the Stanton-Pannell type of plot for ventional Reynolds number when the material is a
turbulent flow is shown. In view of the excellent esti- Newtonian liquid. An obvious advantage here of the
mate for y which is provided by the y, vs Bi plot of normalized hydrodynamic conductance is that the famil-
Fig. 7, the y, curve of Fig. 8 will of course give very iar concept of the friction factor-Reynolds number
nearly correct values for the friction factor. The pro- diagram for viscous flow is preserved. The third point
cedure which is recommended for using Figs. 7 and concerns the handling of the turbulent region. Since
tl is discussed in a later section and in Appendix 3. there are appreciable uncertainties and inconsistencies
surrounding the turbulent behavior of Newtonian liquids
INITIATION OF FLOW in annuli17 - 20 and little fundamental information about
the behavior of the Bingham plastic in turbulent flow,
When certain drilling fluids remain in a quiescent an assumption must be introduced. For want of better
state a gel structure develops. The strength of this information we assume, as in the case of flow in a

VOL. 2] 3, 1953
pipe, that turbulent flow predominates in the case of Bi - (39.9) (2.875) (17) _
Newtonian flow in an annulus when R.> 2,000; for - (38) (9.34) - 5.49
the turbulent region we further assume that the Stan-
Yo = 0.535 (from Fig. 7 and ex = 0)
ton-Pannell correlation for turbulent flow within smooth
commercial pipes provides satisfactory approximate {oR, = (0.535) [(927.7L(2.875) (9.3'L~!~-'-~]
values for annular friction losses in turbulence. In the (38)
case of the Bingham plastic we assume that turbulence = 3,718
occurs in an annulus or pipe when the modified Rey- YoRe > 2,000
nolds numbers, y,R, and YoR" exceed 2,000, and that R, = 6,950
in fully developed turbulent flow the Stanton-Pannell f = 0.0083 (from Fig. 8 and Stanton-Pannell
correlation provides satisfactory approximate values for curve)
Bingham plastic friction losses. Furthermore, in fully
uP (0.0083) (9.34)' (10.6) ..
developed turbulent flow the Reynolds number for the ----y;- = (25.81) (2.865) = 0.1033 pSI/it
Bingham plastic is calculated using the plastic viscosity,
following the suggestion of Hedstrom'.
The uncertainties just discussed and the possible Friction Loss in the Annulus Between
effects of factors such as pipe rotation and eccentricity, Drill Pipe and Hole
and downhole changes in rheological properties must ex = 3.5/6.5 = 0.5385
be kept in mind when comparing friction losses cal-
culated according to the following procedures with
V = (17.16) (4.5) __
(6.5)' [1 - (0.5385)'] -- 2.57 ft/sec
those observed in actual field practice. Although the
results must be viewed with unavoidable reservations Bi = (39.9)(6.51)(1 - 0.5385)(17) = 20.83
the procedures will provide reasonably reliable esti- (38) (2.57)
mates of tubing and annulus friction losses. y, = 0.295 (from Fig. 7 and ex = 1.0)
The groups described in the preceding sections are y,R e =
based on a consistent set of force and dimensional
(927.7)(6.5) (1 - 0.5385) (2.57) (10.6) (0.295)
units. However, it is often impractical to adhere strictly = 588
to any particular scheme since working data are often (38)
gathered from a variety of sources and terminology YIRe < 2,000
is governed by the dictates of local customs. The sug- f = 0.0410 (from Fig. 8 and ex = 1.0)
gested system of units described in Table 4 was devel- ::"P (0.0410) (2.57), (10.6) ..
oped with these limitations in mind. ---y;- = (25.81) (6.5) (1-0.5385) = 0.0371 pSI/ft
SAMPLE CALCULATIONS
The following examples illustrate the methods out- Over-all Friction Loss in Pipe and Annulus
lined in Appendix 3 for estimating dynamic and static 5,000 (0.1033 + 0.0371) = 702 psi
friction losses in tubing and annuli for Bingham plastics.
Note that the system of units described in Table 4 is
FRICTION LOSS IN ANNULUS (CEMENT)
used exclusively in these samples.
Dimensions of pipe and hole and circulating rate are
OVER-ALL FRICTION LOSSES (DRILLING MUD)
as follows:
Hole diameter (0::1 9 in.
Dimensions of pipe and hole and circulating rate are 00 of casing (01)
;c;::
= 7 in.
as follows. Depth (L) = 1,300 It
Hole diameter C02) ';". 6.5 in. Circulation rate (Q) = 2 bbl/min
00 01 drill pipe (0,) = 3.5 in. Cement properties are as follows:
1001 drill pipe (D) = 2.875 in. Portland (type 1) cement
Depth (L, = 5000 It Plastic viscosity (.u) = 370 cp
Circulation rate (Q) = 4.5 bbl/min Yield point (9' = lie Ib/IOO fI'
Mud properties are as follows: Density (Il) = 14 Ib/gal
Plastic viscosity fll) = 38 cp
Yield point (1)) 0' 17 Ib/l00 It'
Friction Loss Due to Flow
Density (p) = 10.6 Ib/gal

Friction Loss in the Drill Pipe ex = 7/9 = 0.7777


(17.16) (4.5) V = (17.16) (20) 107 f /
V = (2.875)' = 9.34 ft/sec (9)' [1 - (0.7777)'] =. t sec
Bi = (39.9) (9) (1-0.7777) (110)
TABLE 4-SUGGESTED SCHEME Of ENGINEERING UNITS
(370) (0.107) = 22.18
Quantity Notation Units y, = 0.285 (from Fig. 7 and ex = 1.0)
Viscosity J1
Plastic viscosity J1 cp y,R, =
Yield point Ib/IOO It'
Gel strength at time t
<!>
5, Ib/l00 It' (927.7)(9) (1-0.7777) (1.07) (14)(0.285) = 21
Density
Friction loss
P
tl.P/L
Ib/gal
psi/It
370 .4
y,R e < 2,000
Flow rate Q bbl/min
00 of inner pipe 0, in.
10 of outer pipe 0,
0,/0, a
in.
dimensionless
f = 1.15 (from Fig. 8 and ex = 1.0)
V= (17.16)Q
Fluid velocity
022(1 -,,') It/sec uP _ (1.15) (1.07), (14) = 6 i
R, = (927.7) 0,(1 - a) Vp
L - (25.81) (9) (1-0.7777) 0.35 9 ps /ft
Reynolds number dimensionless
Jl. !)"P = 464 psi
f = (25.81) 0, (I - a)L,p
Friction factor dimensionless
V'pL
TOTAL PRESSURE REQUIRED TO INITIATE FLOW
Bingham number Bi = (39.9) 0, (1 - a)
dimensionless
Jl.V Circulation has been stopped for a period of one hour.
322 PETROLEUM TRANSACTIONS, AIME
A pilot test on a portion of the drilling fluid shows that BINGHAM PLASTIC FLUIDS
a gel strength of 50 Ib/l00 ft' develops during this time Pipe (Buckingham-Reiner equation):
interval.
Dimensions of pipe and hole are as follows: hole _ 7rD4tll'[
Q -128,uL 1
4 ( 4tpL)
-3 1 (4tpL)
Dt::...P +3 Dt::..P
'1
diameter (D,) = 9.875 in.; OD of drill pipe (D , ) =
4.5 in.; a = 4.5/9.875 = 0.4557; and Slit:
:::"P
3
(3.33 X 10- ) (50) - 00680 sijft _ WD:t::.. P [
3( 1
Q - 12,uL 1 - 2 D,t::..P +2 D,t::..P
29L) (24;L)'],
L (9.875) (0.4557) (1 - 0.4557) . p
Annulus (see Fig. 1 for definition of f3, and f3,);
ACKNOWLEDGMENT
7r~t::..p[
Q = - - (1 - a') (1 + a' - 2f3,f3,) - -43
The authors wish to acknowledge the contributions 128,uL
of W. C. Schwemer and J. S. McNiel, Jr. to the approach
developed in this paper. We also wish to express our
appreciation to the Magnolia Petroleum Co. (a Socony
Mobil affiliate) for permission to publish this paper.
41>L){ 1 + a -4
( D,t::..P 1 [( 4tpL )'
D,t::..P
3 +4{lJ1,n],
with the subsidiary condition that
REFERENCES
1. Melrose, J. C. and Lilienthal, W. B.: Trans. AlME (1951)
0= 1 - a' - 2( 41>L ){ 1 + a' 1 [( 41>L ).
__
D,t::..P 2 D,t::..P
192, 159.
2. Savins, J. G. and Roper, W. F.: Drill. and Prod. Prac.,
API, 1954 (1955) 7.
3. Beck, R. W., Nuss, W. F. and Dunn, T. H.: Drill. and + 4{l,fl,r }+ 2fl,flJ log. (a) +
Prod. Prac., API (1947) 9.
4. Reiner, M.: Deformation and Flow (1949) 39.
5. Van Olphen, H.: Jour. lnst. Pet. (1950) 36,223.
41>L )' ]
t 41>L ))
6. Lamb, H.: Hydrodynamics (1924) 5th ed., 555.

n;L)' +:fl. 1" :(v;{ )~.J


1/2 (
7. Grodde, K. H.: Erd. u. Kahle (1953) 6,380. [(
8. Mori, Y. and Ototake, N.: Chem. Engr. (Japan) (1953)
17, 224. log. [(
9. Laird, W. M.: Ind. Engr. Chem. (1957) 49, 138. D,6P f3,f32 D,t::..P
10. Frederickson, A. G. and Bird, R. B.: Ind. Engr. Chem.
(1958) 50, 347.
11. Scarborough, J. B.: Numerical Mathematical Analysis APPENDIX 2
(1955) 3rd ed., 192, 203.
12. Prager, W.: Rheology (1956) edited by F. R. Eirich, 1, 93.
13. Becker, E.: Zeit. ver deut. lng. (1907) 51, 1133. RESULTS OF OTHER INVESTIGATORS
14. Winkel, R.: Zeit. angew. Math. Mech. (1923) 3, 251.
15. Carpenter, F. G., Colburn, A. P. and Schoenborn, E. 1\1.: Beck, Nuss and Dunn':
Trans. AlChE (1946) 42, 165. 3
16. Hedstrom, B. O. A.: Ind. Engr. Chem. (1952) 44, 651: Y=2- 2x ,
see also Weltmann, R. N.: Ind. Engr. Chem. (1956) 48,
386. Van Olphens :
17. Monrad, C. C. and Pelton, J. F.: Trans. AlChE (1942)
38, 593.
Y= YN [1 - 4XG ~ :)]+ 6x (l + a)-I(1 - a)-'

+
18. Rothfus, R. R., Monrad, C. C. and Senecal, V. E.: Ind.
Engr. Chem. (1950) 42, 2511.
19. Nootbaar, R. F. and Kintner, R. c.: Bull. Ohio State U.
Engr. Exp. Sta. (1952) No. 149. . [ (1 - a) (1 + a') - (l - a') ] ,
20. Prengle, R. S. and Rothfus. R. R.: Ind. Engr. Chem.
(]955) 47,379. . where
_ 3 ( _, { 1 2 (1 - a') }
APPENDIX 1 YN - 2 1 - a) +a - log, (1/a) .
SUMMARY OF FUNDAMENTAL Grodde':
FLOW EQUATIONS y=l-x'
NEWTONIAN FLUIDS Laird (approximate solution)':
Pipe (Poiseuille equation): y = y,(l - 2x) + 3x(1 +a)-1(1 - a)-2
4

Slit:
Q = r.D t::..P.
128pL [(1 + a) (1 + a')- ~ (1 + a') - 2t2
Q=
WD~t::..P
---:-~,- {1 + a' - 32 (1 - a)'YN }3/'] .
12pL
where W is length of slit and D, is width of slit.
Annulus (Lamb equation) : APPENDIX 3
4
r.D t::..P [ (1 - a') ]
Q = 12~,uL (1 - a') 1 + a' log, (l/a) . STEPS IN CALCULATION OF FRICTION LOSSES
Narrow Annulus (same as slit case):
FRICTION LOSSES IN PIP!' (BINGHAM PLASTIC)
W = ; D,(1 + a) D, = D; a =0
1 Step (a)
D, =2 D, (1 - a) .
Calculate,

\OL. 213, 1958 323


Calculate,
v -- (1716)
.
Q
---
D'
y,R, = (927.7)YI [D' (1 ~ a) Vp]
Bi = (39.9) Dc/>
f1.V Skip Step (d) and go on to Step (e) if YIR. > 2,000
Step (b) since this means the material is in turhllient fl0W.
Refer to Fig. 7, tind y" corresponding to Bi on the Step (d) y,R, < 2,000
curve labeled a = O. Refer to Fig. 8, find t corresponding to y ,R, on the
Step (c) curve labeled a = 1.0.
Calculate, Step (e) y ,R, > 2,000
y"R, = (927.7) y" (D; p) Refer to Fig. 8, find t corresponding to R. on the
Stanton-Pannell line.
Skip Step (d) and go on to Step (e) if y"R,>2,OOO Step (f)
since this means the material is in turbulent flow. Calculate,
Step (d) y"R e < 2,000 6.P tV'p
Refer to Fig. 8, find t corresponding to YoR, on the L (25.81)D,(1 - a)
curve labeled a = O.
Step (e) YoR, > 2,000 PRESSURE REQUIRED TO INITIATE FLOW

Refer to Fig. 8, find t corresponding to Re on the DRILL PIPE


Stanton-Pannell line.
Step (f) D, = D; a =0
Calculate, Calculate,
jj.p fV'p 6.P S
L (3.333 X 10-") ~
L (25.81)D
FRICTION LOSSES IN ANNULI (BINGHAM PLASTIC) ANNULUS

Step (a) Calculate,


Calculate, a = D,ID,
a = DJD, 6.P (3.333 X 10 ")S,
V = (l7.!)Q L D,(1 - a)
D:(1 - a')
TOTAL (PIPE PLUS ANNULUS)
. (39.9)D,(1 - a)c/>
BI= Calculate,
/LV
Step (b) a = D ,ID,
Refer to Fig. 7, find y, corresponding to Bi on the 6.P (3.333 X lO-')S,
curve labeled a = 1.0. T= D 2a(1 - a)
Step (c)
***

32-t PETROLEUM TRANSACTIONS, AIME

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