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What do I tell a customer who wants a coating much thicker than specified by ASTM
A123?
Most people understand a greater zinc coating thickness will provide better corrosion protection performance to
the base steel. However, they may not understand the limitations of the coating thickness galvanizers do.
Somebody may ask you for a coating thickness over 10 mils thick by double dipping the steel, without being
aware of some important issues. The chemistry of the steel, a brittle coating, the issues with double dipping, and
the level of existing corrosion protection already present from a standard thickness, are all subjects that may be
confusing to someone unfamiliar with the process. As with many topics in the hot-dip galvanizing industry, opening
up the lines of communication and educating your customer is the best way to ensure satisfaction. Here are some
simple answers you can provide your customer when asked for an excessively thick coating.