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PART 2. SEMICONDUCTORS
ICs
CHAPTER 7:
VOLTAGE
REGULATOR
V
irtually all power supplies employ semi-
conductors to provide a regulated output
voltage. If the supply has an ac input, it is
rectified to be a dc voltage. A power convert- VIN
Pass
VOUT
er IC accepts the dc input and produces a Transistor
dc output or controls external power output
semiconductor switches to produce a dc output. It is a CIN
voltage regulator when its output voltage is fed back to Error COUT
a circuit that causes the voltage remains constant. If the Amplifier
output voltage tends to rise or fall, the feedback causes
Ground
the output to remain the same.
The power converter can operate either as a switch- LDO Bandgap Bypass
mode or linear circuit. In a linear configuration, the Voltage
Reference
controlling transistor always dissipates power, which can
be minimized by using low dropout regulators (LDOs) CBYPASS
that regulate properly even when there is a relatively low
voltage differential between their input and output. LDO
ICs have simpler circuits than their switch-mode cousins 7-1. In the basic LDO, one input to the differential
and produce less noise (no switching), but are limited by error amplifier, set by resistors R1 and R2, monitors
their current-handling and power dissipation capability. a percentage of the output voltage. The other error
Some LDO ICs are specified at about 200mA and others amplifier input is a stable voltage reference (VREF). If the
can handle up to about 1A. output voltage increases relative to VREF, the differential
Efficiency of the LDO ICs may be 40-60%, whereas error amplifier changes the pass-transistors output to
the switch-mode ICs can exhibit up to 95% efficiency. maintain a constant output load voltage (VOUT).
Switch-mode topologies are the primary approach for
embedded systems, but LDOs also find use in some and wireless applications. LDOs with an on-chip power
applications. MOSFET or bipolar transistor typically provide outputs in
the 50 to 500mA range.
Low Dropout (LDO) Linear Regulator An LDO voltage regulator operates in the linear
LDO linear regulators are usually employed in sys- region with the topology shown in Fig. 7-1. As a basic
tems that require a low-noise power source instead of a voltage regulator, its main components are a series pass
switching regulator that might upset the system. LDOs transistor (bipolar transistor or MOSFET), differential
also find use in applications where the regulator must error amplifier, and precise voltage reference.
maintain regulation with small differences between the Key operational factors for an LDO are its dropout
input supply voltage and output load voltage, such as voltage, power-supply rejection ratio (PSRR), and output
battery-powered systems. Their low dropout voltage and noise. Low dropout refers to the difference between the
low quiescent current make them a good fit for portable input and output voltages that allow the IC to regulate
VIN LT3042
voltage, maximum load current, minimum
IN
5 V 5% dropout voltage, quiescent current, power
4.7 F 100 A dissipation, and shutdown current.
EN/UV Controlling the LDOs frequency com-
VOUT
200k
+ 3.3 V pensation loop to include the load capacitor
OUT
IOUT(MAX) reduces sensitivity to the capacitors ESR
PG
OUTS 200 mA (equivalent series resistance), which allows
SET GND ILIM PGFB 4.7 F a stable LDO with good quality capacitors
450k of any type. In addition, output capacitor
placement should be as close as possible
4.7 F 33.2k 499
50k
to the output.
Additional features in some LDOs are:
An enable input that allows external con-
trol of LDO turn-on and turn-off.
7-2. The LT3042 is an LDO that uses a unique architecture to minimize Soft-start that limits inrush current and
noise effects and optimize Power Supply Ripple Rejection (PSRR). controls output voltage rise time during
power-up.
the output load voltage. That is, an LDO can regulate the A bypass pin that allows an external capacitor to re-
output load voltage until its input and output approach duce reference voltage noise.
each other at the dropout voltage. Ideally, the dropout An error output that indicates if the output is going out
voltage should be as low as possible to minimize power of regulation.
dissipation and maximize efficiency. Typically, dropout Thermal shutdown that turns the LDO off if its tempera-
is considered to be reached when the output voltage ture exceeds the specified amount.
has dropped to 100mV below its nominal value. The Overcurrent protection (OCP) that limits the LDOs
load current and pass transistor temperature affect the output current and power dissipation.
dropout voltage.
An LDOs internal voltage reference is a potential LT3042
noise source, usually specified as microvolts RMS over The LT3042 from Linear Technology is a low dropout
a specific bandwidth, such as 30 V RMS from 1 to 100 (LDO) linear regulator that uses a unique architecture
kHz. This low-level noise causes fewer problems than to minimize noise effects and optimize Power-Supply
the switching transients and harmonics from a switch- Ripple Rejection (PSRR).
mode converter. In Fig. 7-1, the LDO has a (voltage-ref- PSRR describes how well a circuit rejects ripple,
erence) bypass pin to filter reference voltage noise with injected at its input. The ripple can be either from the
a capacitor to ground. Adding the datasheet-specified input supply such as a 50Hz/60Hz supply ripple, switch-
input, output, and bypass capacitors usually results in a ing ripple from a DC/DC converter, or ripple due to the
non-problematic noise level. sharing of an input supply with other circuits.
Among their operational considerations are the type For LDOs, PSRR is a function of the regulated out-
and range of the applied input voltage, required output put voltage ripple compared to the input voltage ripple
over a given frequency range (typically10Hz to 1MHz),
VIN IN LT3080 expressed in decibels (dB). It can be an important factor
1.2 V TO 36 V when an LDO powers analog circuits because a low
VCONTROL
PSRR may allow output ripple to affect other circuits.
+ Low-ESR output capacitors and added reference
voltage bypass capacitors improve the PSRR perfor-
1 F
OUT mance. Battery-based systems should employ LDOs
VOUT
that maintain high PSRR at low battery voltages.
SET
2.2 F The LT3042 shown in the simplified schematic of Fig.
RSET 7-2 is an LDO that reduces noise and increases PSRR.
VOUT = RSET 10 A
Rather than a voltage reference used by most tradition-
al linear regulators, the LT3042 uses a current refer-
7-3. The LT3080 can program output voltage to any level ence that operates with a typical noise current level of
between zero and 36V. 20pA/Hz (6nARMS over a 10Hz to 100kHz bandwidth).
VDC In
Pulse Power VDC Output Switch-Mode ICs
Input Width Semiconductor Transformer Rectifier Filter
Modulator
Figure 7-4 shows a simplified PWM control-
Switch
ler employed with a switch-mode converter. In
operation, a fraction of the dc output voltage
feeds back to the error amplifier, which causes
Input-Output Feedback the comparator to control the PWM ON and
Isolation
OFF times. Figure 7-4 shows how the PWM
7-5. Switch-mode converter uses pulse width modulator to control pulse width changes for different percentages
regulation of ON and OFF times. The longer the ON time,
Error VCC
noise-sensitive low-power ground connec-
Amp Voltage
tions should be connected together near
Reference the IC GND and a single connection should
be made to the power ground (sense resis-
tor ground point).
7-6. Isolated switch-mode converter employs a transformer for In most PWM controller ICs, a single
isolation. external resistor or capacitor sets the oscil-
lator frequency. To set a desired oscillator
the higher the rectified dc output voltage. Output voltage frequency, use the equation in the controller
regulation is maintained if the power MOSFETs filtered datasheet to calculate the resistor value.
output tends to change, if this occurs feedback adjusts Some PWM converters include the ability to synchro-
the PWM duty cycle to keep the output voltage at the nize the oscillator to an external clock with a frequency
desired level. that is either higher or lower than the frequency of the
To generate the PWM signal, the error amplifier internal oscillator. If there is no requirement for synchro-
accepts the feedback signal input and a stable voltage nization, connect the sync pin to GND to prevent noise
reference to produce an output related to the difference interference.
of the two inputs. The comparator compares the error Because the PWM IC is a part of feedback circuit,
amplifiers output voltage with the ramp (sawtooth) from the input to the error amplifier must employ a frequency
the oscillator, producing a modulated pulse width. The compensation network to ensure system stability.
comparator output is applied to the switching logic, A typical power converter accepts a dc input, con-
whose output goes to the output driver for the external verts it to the switching frequency and then rectifies it
to produce the dc output. A portion of its dc
output is compared with a voltage reference
(VREF) and controls the PWM. If the output
voltage tends to increase, the voltage fed
Regulator IC L1
+ Q1 + back to the PWM circuit reduces its duty cycle,
Gate
Drive causing its output to reduce and maintain the
VIN VOUT
proper regulated voltage. Conversely, if the
R1 output voltage tends to go down, the feed-
back causes the power-switch duty cycle to
PWM Error increase, keeping the regulated output at its
Amp. R2
CIN COUT proper voltage.
Typically, the power semiconductor switch
VREF turns on and off at a frequency that may
Oscillator range from 100kHz to 1MHz, depending on
the IC type. Switching frequency determines
the physical size and value of filter inductors,
capacitors, and transformers. The higher the
7-7. Non-isolated switch-mode converter. switching frequency, the smaller the physi-
and there is no voltage isolation between the input and PVIN3 OUT3
SW3
output (Fig. 7-7). For the vast majority of applications, OUT2 PVIN4
FB3
1.8 V, 1.7 A
non-isolated converters are appropriate. However, some INTVCC
applications require isolation between the input and
CPOR
output voltages. An advantage of the transformer-based
2 OUT4
converter is that it has the ability to easily produce TRKSS1, 2 SW4
1.2 V, 1.8 A
multiple output voltages, whereas the inductor-based RT
FB4
converter provides only one output. SYNC GND
Circuit Topologies
There are two basic IC topologies employed in dc *IOUT2 = 2.5 A IPVIN3 IPVIN4
power converters. If the output is lower than the input 7-9. LT8602 Quad buck converter has two high-voltage
voltage, the IC is said to be a step-down, or buck con- channels with a 3V to 42V input and the other two are
verter. If the output is higher than the input voltage, the low-voltage channels with a 2.6V to 5.5V input.
input.
The IC employs a single oscillator that generates two Inductor Diode
clock (CLK) signals 180 deg. out of phase. Channels 1
and 3 operate on CLK1, while channels 2 and 4 oper- Input Power
ate on CLK2. A buck regulator only draws input current Capacitor MOSFET
+ R1
during the top switch on cycle, so multiphase operation
PWM Output
cuts peak input current and doubles the input current Switching Capacitor LOAD
frequency. This reduces both input current ripple and Control R2
Circuit
the required input capacitance.
Each high-voltage (HV) channel is a synchronous
buck regulator that operates from its own PVIN pin. The
internal top-power MOSFET turns on at the beginning
of each oscillator cycle, and turns off when the current 7-10. Basic non-isolated switch-mode inductive-boost
flowing through the top MOSFET reaches a level deter- dc-dc converter.
mined by its error amplifier. The error amplifier measures
the output voltage through an external resistor divider architecture requires two inductors, rather than a single
tied to the FB pin to control the peak current in the top inductor, it has several important advantages:
switch. S ubstantially lower peak inductor current allows the
While the top MOSFET is off, the bottom MOSFET is use of smaller, lower-cost inductors.
turned on for the remainder of the oscillator cycle or until Significantly reduced output ripple current minimizes
the inductor current starts to reverse. If overload condi- output capacitance requirement.
tions result in more than 2A (Ch 1) or 3.3A (Ch 2) flowing Higher-frequency output ripple is easier to filter for low-
through the bottom switch, the next clock cycle will be noise applications.
delayed until switch current returns to a lower, safe level. Input ripple current is also reduced for lower noise on
High-voltage channels have Track/Soft-Start Inputs VIN.
(TRKSS1, TRKSS2). When this pin is below 1V, the con- With two-phase operation, one phase always delivers
verter regulates the FB pin to the TRKSS voltage instead current to the load whenever VIN is greater than one-half
of the internal reference. The TRKSS pin has a 2.4A VOUT (for duty cycles less than 50%). As the duty cycle
pull-up current. The TRKSS pin can also be used to al- decreases further, load current delivery between the two
low the output to track another regulator, either the other phases begin to overlap, occurring simultaneously for a
HV channel or an external regulator. growing portion of each phase as the duty cycle ap-
As shown in the simplified inductive-boost dc-dc con- proaches zero. Compared with a single-phase converter,
verter circuit (Fig. 7-10), turning on the power MOSFET this significantly reduces both the output ripple current
causes current to build up through the inductor. Turning 5 H
off the power MOSFET forces current through the diode VIN SWB CAP
5V 100 nF VOUT
to the output capacitor. Multiple switching cycles build 12 V
PGNDB VOUTB
the output capacitor voltage due to the charge it stores 5 H 22 F 1.5 A
SWA V 2
from the inductor current. The result is an output voltage OUTA
LTC3124
higher than the input.
PGNDA
VIN SGND
LTC3124
The typical application circuit Linear Technologys BURST PWM PWM/SYNC SD OFF ON 1.02M
LTC3124 shown in Fig. 7-11 employs an external re- VCC FB
10 F
sistive voltage divider from VOUT to FB to SGND to RT VC 113k
program the output from 2.5V to 15V. When set for a 4.7 F 169k
47.1
10 60
the multiphase buck controller. Their types
0 CROSSOVER 0
performance makes them ideal FREQUENCY = 55 kHz
Distributed heat dissipation, re-
for powering personal electronics, 10 60 duces the hot-spot temperature,
GAIN MARGIN
portable industrial, solid state drive, 20 = 9.5 dB 120 increasing reliability
small-cell applications, FPGAs, and 30 180 Higher total power capability
microprocessors. 40
Increased equivalent frequency
The two-phase circuit shown in 1 10 100 1k 10k 100k 1M without increased switching
Fig. 7-21 has interleaved phases, FREQUENCY (Hz) losses, which allows use of
which reduces ripple currents at 7-24. Typical Bode plot for a switch-mode smaller equivalent inductances
the input and output. It also reduc- voltage regulator IC shows crossover that shorten load transient time
es hot spots on a printed circuit frequency, gain, and phase margin. Reduced ripple current in the
SCL ZL8101
2 MONITOR TEMP
SDA I C The NMD2Z uses an Intersil/Zilker
ADC SENSOR
SALRT ZL8101, voltage-mode, synchronous buck
controller with a constant frequency pulse
width modulator (PWM). This third-gener-
VSEN
ation digital controller uses a dedicated,
SA (0,1) VTRK XTEMP SGND DGND
optimized, state machine for generating
7-28. Intersils ZL8101 IC block diagram shows the PWM outputs precise PWM pulses and a proprietary
(PWMH and PWML) that interface with an external driver like the microcontroller used for setup, house-
ZL1505. keeping, and optimization (Fig. 7-28). It
requires external drivers, power MOSFETs,
vendor-specified components. capacitors, and inductors. Integrated sub-regulation
A single compensation node was the next stage in allows operation from a single 4.5V to 14V supply. Using
this evolution. An example of this is Texas Instruments simple pin connections or standard PMBus commands
LM21305 switch-mode regulator IC, as shown in Fig. you can configure an extensive set of power management
7-25. The LM21305 typically requires only a single re- functions with Intersils PowerNavigator GUI.
sistor and capacitor for compensation. However, some- Initially, the ZL8101s auto compensation measures the
times it required an additional capacitor. characteristics of the power train and determines the re-
quired compensation. The IC saves compensation values
Auto Compensation and uses them on subsequent inputs. Once enabled, the
To eliminate the problems associated with manual ZL8101 is ready to regulate power and perform power
determination of power supply compensation two com- management tasks with no programming required. Ad-
panies developed the technology for automatic compen- vanced configuration options and real-time configuration
sation. This resulted in mixed signal regulator IC designs changes are available via the I2C/SMBus interface. An
employing automatic compensation. This relieved the on-chip non-volatile memory (NVM) saves configuration
designer of the need for special tools, knowledge or ex- data.
perience to optimize performance. Automatic compen- You should choose the external power MOSFETs pri-
sation sets the output characteristics so that changes marily on RDS(ON) and secondarily on total gate charge.
due to component tolerances, ageing, temperature, in- The actual power converters output current depends on
put voltage and other factors do not affect performance. the characteristics of the drivers and output MOSFETs.
CUIs NDM2Z family (Fig.7-27) of digital point-of-load Configurable circuit protection features continuously
power supplies incorporate auto compensation using safeguard the IC and load from damage due to system
the Intersil/Zilker ZL8101M regulator IC. Auto compen- faults. The ZL8101 continuously monitors input voltage,
sation bypasses the traditional practice of building in output voltage/current, internal temperature, and tem-
margins to account for component variations, which perature of an external thermal diode. You can also set
can lead to higher component costs and longer design monitoring parameters for specific fault condition alerts.
cycles. A non-linear response (NLR) loop improves the re-
VIN
3.3 V
PV3012
VINSEN
VDD33D
VDD33A
VCORE VIN
BST
DMD1 EN HG
PWM1 PWM SW
LG
SDA GND
SCL ISEN1P
PMBus
SALRT ISEN1N
CTRL VSENP
CONFIG VSENN VOUT
SINGLE RESISTOR SETTINGS VIN
VSET 0.6 5.5 V
CURRENT SHARING/ DSS VIN
FREQUENCY SYNC SYNC BST
DIFFERENTIAL TEMP SENSE TSENP EN
DMD2 HG
(FOR DCR CALIBRATION) TSENN
PWM2 PWM SW
ADDR1 LG
ADDR2 GND
ISEN2P
DGND AGND ISEN2N
7-30. Powervations PV3012 IC is a real-time auto compensation IC with a single output, dual- or single-phase
digital synchronous buck controller for POL applications.
Integrated Low Dropout (LDO) regulators allow the addresses the needs for small form-factor designs while
ZL8800 to be operated from a single input supply elimi- providing high reliability and high performance. ROHMs
nating the need for additional linear regulators. The LDO PV3012 is a digital two-phase controller (Fig. 7-30).
output can be used to power external drivers or DrMOS The 60 A BDP uses, and parallel BDP module opera-
devices. tion is supported via ROHMs DSS current sharing bus.
With full PMBus compliance, the ZL8800 is capable This PMBus compliant module features precision mea-
of measuring and reporting input voltage, input current, surement and telemetry reporting, a full line of program-
output voltage, output current as well as the devices in- mable power-supply protection features, power good,
ternal temperature, external temperatures and an auxiliary and optional tracking function, all in a compact 32.8 mm
voltage input. 23.0 mm ROHS compliant SMD package design.
This supply incorporates a wide range of configurable ROHMs PV3012 Powervation digital controller is also
power management features that are simple to implement used TDK-Lambdas iJB Series high-current digital POL
with a minimum of external components. Additionally, the modules use. The iJB series products support low-volt-
supply has protection features that continuously safe- age, high-current operation while providing 0.5% set-
guard the load from damage due to unexpected system point accuracy over line, load, and temperature range.
faults. While the PMBus functionality of the module provides
The supplys standard configuration is suitable for a real-time telemetry of voltage, current, and temperature
wide range of operation in terms of input voltage, output and enables full programmability of the dc/dc convert-
voltage, and load. The configuration is stored in an inter- er, the iJB series products also employ function setting
nal Non-Volatile Memory (NVM). All power-management pins, enabling them to be used in non-PMBus applica-
functions can be reconfigured using the PMBus interface. tions.
Using the Powervation intelligent auto-tuning tech-
Powervation Auto Compensation nology, Auto-Control, the iJB POL modules bring better
Bellnix Co. Ltd. (Japan) uses ROHMs PV3012 Pow- dynamic performance and system stability to the ap-
ervation digital controller in its low-profile, 60 A dc/dc plication. Auto-Control is a patented adaptive compen-
module. The BDP12-0.6S60R0 digital power module is a sation technology that optimizes dynamic performance
PMBus compliant, non-isolated step-down converter that and system stability in real-time without requiring any
reliability, the IC provides temperature correction/ Sensitive Loads, powerelectronics.com, October 2014.
compensation of several parameters. 9. Sam Davis, Back to Basics: Voltage Regulators Part 2,
powerelectronics.com, July 2013.
Related Articles 10. Carl Walding, Forward-Converter Design Leverages Clever
1. Sam Davis, Two-Phase, Synchronous Boost Regulator IC Magnetics, powerelectronics.com, August 2007.
Delivers Up to 15V, powerelectronics.com, July 2014. 11. Carl Walding, Part One: Forward-Converter Design
2. Sam Davis, DC-DC Boost Converter Harvests Photovoltaic Leverages Clever Magnetics, powerelectronics.com, July 2007.
Energy, powerelectronics.com, January 2011. 12. Kevin Daugherty, Feedback Circuit Improves Hysteretic
3. Sam Davis, 42V Quad Monolithic Synchronous Step-Down Control, powerelectronics.com, March 2008.
Regulator, powerelectronics.com, August 2015. 13. Ron Crews, Negative Supply Uses Positive Hysteretic
4. Sam Davis, Synchronous Buck Controller Can Step-Down Regulator, powerelectronics.com, August 2007.
from 48VIN to 1VOUT, powerelectronics.com, June 2015. 14. Sam Davis,Quiet LDO Employs Unique Architecture to Cut
5. Sam Davis, 42V IC Features Both a 1.5A and a 2.5A Step- Noise and Boost PSRR, powerelectronics.com, March 2015.
Down Regulator Channel, powerelectronics.com, May 2015. 15. Sam Davis, Multiphase Converter ICs Solve Powering
6. Haifeng Fan, Wide VIN and High-Power Challenges with Requirements for Microprocessors, powerelectronics.com,
Buck-Boost Converters, powerelectronics.com, June 2015. January 2009.
7. Sam Davis, Synchronous 4-Switch Buck-Boost DC/DC
Controller, powerelectronics.com, May 2013. BACK TO TABLE OF CONTENTS
8. Timothy Hegarty, Post-Regulated Fly-Buck Powers Noise-
Sponsored by
LEARN MORE
PART 2. SEMICONDUCTORS
ICs
CHAPTER 8:
POWER-
MANAGEMENT
P
ower-management ICs provide +HV
Gate Driver IC
management functions that support
VDD
operation of the power distributed in Upper
Bootstrap MOSFET
the end-item electronic system. These Diode
ICs employ both analog and digital High-Side
Driver
process for this supporting function. Bootstrap
Level
Capacitor
Shifter
Gate Driver ICs Load
Gate driver ICs are power amplifiers to drive
power MOSFETs in power-supply applications. VIN
Inputs to these gate driver ICs are typically logic
levels from PWM ICs. Outputs can be single-end- Low-Side
Driver
ed or dual synchronous rectifier drive. MOSFETs Lower
MOSFET
require 1.0A to 2.0A drive to achieve switching
efficiently at frequencies of hundreds of kilohertz. VSS
This drive is required on a pulsed basis to quickly
charge and discharge the MOSFET gate capac-
itances. Figure 8-1 shows a basic gate driver IC 8-1. Basic high-side and low-side drivers in a gate driver IC
for a power MOSFET. provides for synchronous rectifier connected power MOSFETs.
Gate drive requirements show that the Miller
effect, produced by drain-source capacitance, ZXGD3009E6/DY
is the predominant speed limitation when switching high A pair of compact 40 V, 1 A-rated gate drivers from
voltages. A MOSFET responds instantaneously to chang- Diodes Inc. are specifically designed to control the
es in gate voltage and will begin to conduct when its high-current power MOSFETs used in on-board and
gate threshold is reached and the gate-to-source voltage embedded power supplies and motor drive circuits (Fig.
is 2.0V to 3.0V; it will be fully on at 7.0 V 8-2). Enabling the MOSFETs to be more
VCC
to 8.0 V. ZXGD3009 rapidly and fully switched on and off, the
Many manufacturers now provide log- ZXGD3009E6 and ZXGD3009DY help
ic level and low threshold voltage MOS- minimize switching losses, improve power
FETs that require lower gate voltages to density, and increase overall conversion
be fully turned on. Gate waveforms will Source efficiency.
show a porch at a point just above the IN
threshold voltage that varies in duration Sink 8-2. 40 V, 1 A-rated gate drivers from
depending on the amount of drive current Diodes Inc. are intended to control the
available and this determines both the high-current power MOSFETs used in
rise and fall times for the drain current. on-board and embedded power supplies
VEE and motor drive circuits.
VHV
M1
R11 1200 V
47
R12 DG2
4.7 25 V DR2
1200 V
CB2
0.33 F
25 V
IX2120 RB2
1 28 DB2
VS N/C 600 V 5
RD2 DD2
2 VB N/C 27 5M 600 V
3 26 CB1
N/C N/C 0.33 F
4 25 25 V
HO N/C
5 N/C VSM 24
6 N/C VBM 23 RD1 DD1
RB1 5M 600 V
7 N/C V 22
SM 5
8 N/C N/C 21
VDD VCC
9 N/C N/C 20 DB1
600 V
10 VDD VCC 19
HIN 11 18
HIN N/C
SD C3
12 SD COM 17 DR1
1 F 1200 V
LIN M2
13 LIN N/C 16 25 V R21 1200 V
14 15 47
C1 VSS LO
1 F DG1
25 V R22
4.7 25 V
VSS
COM
8-3. IXYS IX2120 is a high-voltage IC that can drive high-speed MOSFETs and IGBTs that operate at up to +1200V.
R17
UCC2817A 20
R12 R9 R10
4.02k 4.02k 1 GNDDR VOUT 16
2k D4
VCC
C3
2 PKLIMIT 1 F CER
R11 D5 VCC 15
10k 3 CAOUT C2
100 F FAIEI
4 CAI C1
560pF
VREF
5 MOUT CT 14
R812k C9 1.2 nF
C4 0.01 F
6 IAC SS 13
C8 270 pF
R112k
C7 150 nF RT 12
D6
VSENSE 11 R2 R19 VO
R7 100k C15 2.2 F
7 VAOUT R3 20k 499k 499k
C6 2.2 F R4
8 VFF R20 274k 249k
8-4. Texas Instruments OVP/EN 10
R6 30k C51 F R5
UCC2818A-Q1 in a 250W 10k
VREF 9
PFC pre-regulator circuit.
VREF
preted by the PSE as a non-valid PD detection signature. cally negotiate power requirements with the PSE via their
After the detection phase, the PSE can optionally Ethernet connection. This requires more code in the PD
initiate a classification of the PD. The classification of microcontroller and a greater understanding of dynamic
a PD is used by the PSE to determine the maximum power requirements on the part of the engineer writing
power required by the PD during normal operation. Five that code.
different levels of classification are defined by the IEEE The original 802.3af PoE standard offered a fairly
802.3af Standard. straightforward way to supply loads with up to 13 W of
Classification of the PD is optionally performed by the usable power delivered at 48 V dc. But IEEE 802.3at
PSE only after a valid PD has been detected. To deter- PoE Plus ups usable power to something over 50 W, and
mine PD classification, the PSE increases the voltage introduces some wrinkles that designers and even IT
across the power lines to between 15.5V and 20.5V. The managers must understand.
amount of current drawn by the PD determines the clas-
sification. MAX5980A
Upon completion of the detection and optional classi- The MAX5980A from Maxim Integrated is a quad
fication phases, the PSE ramps its output voltage above PSE power controller designed for use in IEEE 802.3at/
42V. Once the UVLO threshold has been reached, the af-compliant PSE (Fig. 8-6). This device provides PD
internal FET is turned on. At this point, the PD begins to discovery, classification, current limit, and load discon-
operate normally and it continues to operate normally as nect detections. The device supports both fully automatic
long as the input voltage remains above 30V. For most operation and software programmability. The device also
PDs, this input voltage is down-converted using an on supports new 2-Event classification and Class 5 for de-
board dc-to-dc converter to generate the required volt- tection and classification of high-power PDs. The device
ages. supports single-supply operation, provides up to 70W to
Designers can still supply power in a limited fashion each port (Class 5 enabled), and still provides high-ca-
in some existing Ethernet installations via a mid-span pacitance detection for legacy PDs.
bridge. But in that case, designers cant implement The device features an I2C-compatible, 3-wire serial
power negotiations between a PD and PSE. This implies interface, and is fully software configurable and pro-
dedicated PoE Plus ports and relatively high duty-cycle grammable. The device provides instantaneous readout
power supplies in midspans. of port current and voltage through the I2C interface.
Something else to watch out for is PDs that dynami- The device provides input undervoltage lockout (UVLO),
8-6. Maxims MAX5980A provides PD discovery, classification, current limit, and load-disconnect detections.
AGND
PORT 1
OUTPUT
-54V OUT1
VDD
EN
GATE1 PORT 2
OUTPUT
OUT2
EN MAX5980A
AUTO GATE2 PORT 3
OUTPUT
MIDSPAN
OUT3
EN_CL5
A0 GATE3 PORT 4
OUTPUT
A1
OUT4
A2
A3 GATE4
SDAOUT
SDAIN
SCL
INT
DGND
VEE
SVEE1
SENSE1
SENSE2
SENSE3
SENSE4
SVEE2
-54V
R2 R1
VS LOAD
T
(10 A
at 25C)
TEMP R4 VOUT
T
10 k R3
input overvoltage lockout (OVLO), overtemperature pro- TRIM/NR
1.2 V 1 k
tection, and output voltage slew-rate limit during startup. R5
60 k
The device provides four operating modes to suit
different system requirements. By default, auto mode
allows the device to operate automatically at its default GND
settings without any software. Semiautomatic mode Typical application
automatically detects and classifies devices connected
to the ports, but does not power a port until instructed to 8-8. Series voltage reference.
by software. Manual mode allows total software control of
the device and is useful for system diagnostics. Shut- voltages ranging from 1.225V to 5.000V. Initial output
down mode terminates all activities and securely turns off voltage accuracy and temperature coefficient are two of
power to the ports. the more important characteristics.
Switching between auto, semiautomatic, and manual Voltage references are available with fixed and ad-
mode does not interfere with the operation of an output justable reference voltage outputs. Adjustable output is
port. When a port is set into shutdown mode, all port set by a resistor divider connected to a reference pin.
operations are immediately stopped and the port remains These references are either shunt (two-terminal) or series
idle until shutdown mode is exited. (three-terminal) types.
The ideal voltage reference has a perfect initial ac-
Voltage Reference ICs curacy and maintains its voltage output independent of
Voltage reference provides an accurate, tempera- changes in temperature, load current, and time. Howev-
ture-compensated voltage source for use in a variety er, the ideal characteristics are virtually impossible to at-
of applications. These devices usually come in families tain, so the designer must consider the following factors:
of parts that provide specific accurate voltages. Some Shunt references (Fig. 8-7) are similar to zener diodes
families can have up to six different values with output in operation because both require an external resis-
tor that determines the maximum current that can be
supplied to the load. The external resistor also sets the
Series minimum biasing current to maintain regulation. Consider
Voltage shunt references when the load is nearly constant and
Reference
R
IC power-supply variations are minimal.
Series references (Fig. 8-8) do not require any exter-
+ VOUT IL nal components and they should be considered when
VIN the load is variable and lower-voltage overhead is im-
CIN Bandgap
Voltage
portant. They are also more immune to the power-supply
Reference changes than shunt references.
R1 LOAD
COUT
R2 REF50xxA-Q1
Texas Instruments REF50xxA-Q1 IC family is a
low-noise, precision-bandgap voltage reference that is
specifically designed for excellent initial voltage accu-
8-9. Texas Instruments REF50xxA-Q1 IC family is a racy and drift. This family of voltage references features
low-noise, precision-bandgap voltage reference that extremely low dropout voltage (Fig. 8-9). With the excep-
is specifically designed for excellent initial voltage tion of the REF5020A-Q1 device, which has a minimum
accuracy and drift. supply requirement of 2.7 V, these references can oper-
ate with a supply of 200 mV above the output voltage in 60-k source impedance. This pin indicates general chip
an unloaded condition. temperature, accurate to approximately 15C. Although
These reference ICs provide a very accurate volt- this pin is not generally suitable for accurate temperature
age output. If desired, you can adjust VOUT to reduce measurements, it can be used to indicate temperature
noise and shift the output voltage from the nominal value changes or for temperature compensation of analog cir-
by configuring the trim and noise-reduction pin (TRIM/ cuitry. A temperature change of 30C corresponds to an
NR, pin 5). The TRIM/NR pin provides a 15 mV adjust- approximate 79 mV change in voltage at the TEMP pin.
ment of the device bandgap, which produces a 15 mV
change on the VOUT pin. VRM/VRD Power Management ICs
This family of reference ICs allows access to the A voltage regulator module (VRM) is a buck converter
bandgap through the TRIM/NR pin. Placing a capacitor that provides a microprocessor the appropriate sup-
from the TRIM/NR pin to GND in combination with the ply voltage, converting +5 V or +12 V to a much lower
internal 1 k resistor creates a low-pass filter that lowers voltage required by the CPU, allowing processors with
the overall noise measured on the VOUT pin. A capac- different supply voltage to be mounted on the same
itance of 1 F is suggested for a low-pass filter with a motherboard.
corner frequency of 14.5 Hz. Higher capacitance results Fig. 8-10 is a typical VRM circuit.
in a lower cutoff frequency. Some voltage regulator modules are soldered onto
The REF50xxA-Q1 family has minimal drift error, which the motherboard, while others are installed in an open
is defined as the change in output voltage over tempera- slot designed especially to accept modular voltage reg-
ture. The drift is calculated using the box method. This ulators. Some processors, such as Intel Haswell CPUs,
reference family features a maximum drift coefficient of 8 feature voltage-regulation components on the same
ppm/C for the standard-grade. package (or die) as the CPU, instead of having a VRM
Temperature output pin (TEMP, pin 3) provides a tem- as part of the motherboard; such a design brings cer-
perature-dependent voltage output with approximately tain levels of simplification to complex voltage regulation
involving numerous CPU supply voltages and dynamic
powering up and down of various areas of a CPU. A volt-
Multiphase Current Sense
Converter VIN age regulator integrated on-package or on-die is usually
VIN
referred to as fully integrated voltage regulator (FIVR) or
integrated voltage regulator (IVR).
Gate
Drive Most modern CPUs require less than 1.5 V, as CPU
designers tend to use smaller CPU core voltages; lower
voltages help in reducing CPU power dissipation, which
Current Sense is often specified through thermal design power (TDP)
VIN
that serves as the nominal value for designing CPU cool-
Gate
Drive Power Good
VID0 P.C. Board
Microprocessor
VID1
VID2 Hot Swap IC
Current Sense GND
VID3 PWM VIN VOUT
VID4
VID5
UV Inrush
Connector
Current Sense
VIN 48V
RS MOSFET
Sense
Gate
Drive
BUS
RSENSE SIR890DP and VRD circuits must provide 60A to 100A for the
133k 0.004
Intel microprocessors. At this time, the only prac-
BUS Supply
40 V LOAD tical circuit that can provide those current levels
GND 100 1A is the multiphase configuration. Multiphase con-
CSP CSN DRN GDR SRC
verters employ two or more identical, interleaved
converters connected so that their output is a
BUS BUS
summation of the outputs of the cells.
UV/EN
PI2211
10.0k
1.0k VICOR Hot-Swap Controller ICs
OV PG Often, equipment users want to replace a
VCC defective board without interfering with system op-
RACC TIMER SOAS SOAT SOAR GND SEL eration. They can do this by removing the existing
8.25k board and inserting a new board without turning
1 F 1 F off system power, a process called hot-swap.
Figure 8-11 shows a typical hot-swap IC circuit.
20.0k 4.99k 2.61k 2.37k 5.90k When inserting a plug-in module or p.c. card into
a live chassis slot, the discharged supply bulk
8-12. Picors PI2211 hot-swap controller and circuit breaker capacitance on the board can draw huge tran-
ensures safe system operation during circuit card insertion by sient currents from the system supplies. Therefore,
limiting the start-up or in-rush. the hot-swap circuit must provide some form of
inrush limiting, because these currents can reach
ing systems. peak magnitudes ranging up to several hundred
Some voltage regulators provide a fixed supply amps, particularly in high-voltage systems. Such large
voltage to the processor, but most of them sense the transients can damage connector pins, p.c. board etch,
required supply voltage from the processor, essentially and plug-in and supply components. In addition, current
acting as a continuously variable adjustable regulator. spikes can cause voltage droops on the power distri-
In particular, VRMs that are soldered to the motherboard bution bus, causing other boards in the system to reset.
are supposed to do the sensing, according to the Intel Therefore, a hot-swap control IC must provide startup
specification. current limiting, undervoltage, overvoltage, and current
Modern graphics processing units (GPUs) also use monitoring that prevents power supply failure.
a VRM due to higher power and current requirements. At a hardware level, the hot-swap operation requires
These VRMs may generate a significant amount of heat a reliable bus isolation method and power management.
and require heat sinks separate from the GPU. With todays power-hungry processors, careful pow-
The VRM concept was developed by Intel to guide er ramp up and ramp down is a must, both to prevent
the design of dc-dc converters that supply the required arcing on power pins and to minimize backplane voltage
voltage and current to a Pentium microprocessor. The glitches.
maximum voltage is determined by the five- to seven-bit
VID (Voltage Identity) code provided to the VRM. The VID VCC
code connects the power supply controller to the corre-
sponding pins on the microprocessor (Fig. 8-10). There-
VCC Supervisor IC
fore, the internal coding in the microprocessor controls VCC
the dc voltage applied to processor. VRM guidelines are Microprocessor
+ Reset
intended for a special module, usually a small circuit Reset
Reset
VREF Generator
board, that plugs into the computer system board and
supplies power for the microprocessor.
Watchdog WDI
A later version of guidelines are for a similar circuit I/O
Detector
called the Voltage Regulator-Down (VRD) developed by
Intel to guide the design of a voltage regulator integrat-
ed onto the computer system motherboard with a single
processor. These guidelines are based on the six-bit VID 8-13. Supervisory IC ensures that the system power
code. supplies operate within specified voltage and time
At the present time and in the near future the VRM windows.
Supervisor ICs
Supervisory ICs ensure that the system-power sup- V1 V1OUT
plies operate within specified voltage and time windows. V2 V2OUT
In its most basic form, a supervisory IC compares a pow-
er supply voltage with a specific threshold. If the power V3 V3OUT
source reaches that threshold, the supervisory IC gener- V4 V4OUT
ates a pulse that resets the system processor.
Figure 8-13 shows a simplified diagram of supervisor
IC and its associated microprocessor. The voltage mon-
GATE D
GATE C
GATE B
GATE A
supervisor ICs consist of a family of parts set for different UVLO_B SYSRST
thresholds, such as 1.5 V, 1.8 V, etc. There are also su- UVLO_C RESET
UVLO_D
pervisor ICs that have adjustable thresholds. This super- GROUND
visor IC has a watchdog timer that protects against an
interruption in software execution. Usually, the watchdog
DLY_OFF_D
DLY_OFF_B
DLY_OFF_C
DLY_OFF_A
DLY_ON_D
DLY_ON_B
DLY_ON_C
DLY_ON_A
Figure 8-17.1. Timing diagram for output sequencing Intelligent Power-Switch ICs
Figure 8-17.2. Timing diagram for ratiometric tracking Automotive body electronics modules routinely use in-
Figure 8-17.3.Timing diagram for coincidental tracking telligent power switches to control loads such as lamps,
Figure 8-17.4.Timing diagram for offset voltage tracking LEDs, solenoids, and motors. These switches replace
Another power-supply management function is track- mechanical relays to reduce mechanical noise, and
ing that ramps supplies outputs up and down together. shrink module size while increasing functionality.
In other applications it is desirable to have the supplies Many years of development have produced todays
ramp up and down with fixed voltage offsets between low-cost devices that are efficient, safe, flexible, reliable,
them or to have them ramp up and down ratiometrical- robust, and fault-tolerant. Now, those same advances are
+Bat
C3 C4
C1
IN
RIN 100 nF Vcc CBoot
I/O Cboot
Diag IN 100 nF
Microprocessor
C2 Mot
Current shutdown
programming resistor 1 nF GND
T1
RIfbk IRF140
Gnd
Gnd D2
12 V
8-20. Recommended circuit for International Rectifiers AUIR33402S used as an intelligent power module to drive
a motor.
being extended to intelligent power switches designed includes the cost of thermal management, MCU over-
for the more demanding requirements of 24 V systems. head and pin count, PCB area for mounting and routing,
Requirements of a solid-state switch for 24 V truck additional circuitry needed for diagnostics and fault
and bus systems must consider what we have already management, protection components such as capacitors
learned from the use of solid state switches in 12 V sys- needed to suppress voltage transients, etc. To minimize
tems. Many of the requirements of 12 and 24 V systems system costs associated with managing power, the latest
are similar. devices have very low on-resistances to reduce power
The primary requirement is low cost. Here, the entire dissipation. Additionally, their SPI interface makes many
system cost as well as the device cost is of interest. This control and diagnostic features possible and reduces
MCU overhead and pin count. The SPI interface
also greatly reduces routing complexity and
Simplified application saves PCB area.
TPS51206
International Rectifiers AUIR33402S is a
seven-terminal, high-side switch for a variable
1 VDDQSNS VTT 3 VTT speed dc motor whose features simplify the de-
sign of the dc motor drive with a microcontroller.
VDDQ 2 VLDOIN VTTSNS 5 The MOSFET switches the power load propor-
tionally to the input signal duty cycle at the same
PGND 4 frequency and provides a current feedback on
the IFBK pin. The over-current shutdown is pro-
S3_SLP 7 S3 VTTREF 6 VTTREF grammable from 10A to 33A. Over-current and
over-temperature latch OFF the power switch,
S5_SLP 9 S5 providing a digital diagnostic status on the input
GND 8
pin. In sleep mode, the device consumes less
5 V or 3.3 V 10 VDD
supply than 10uA. Further integrated protections such
PowerPad as ESD, GND and Cboot disconnect protection
guarantee safe operation in harsh conditions of the auto- tion scheme is essential to prevent data error from signal
motive environment. reflections while transmitting at high frequencies encoun-
The recommended connection with reverse battery tered with DDR RAM. This termination configuration pre-
protection in shown in Fig. 8-20.The basic circuit pro- vents data error from signal reflections while transmitting
vides all the functionality to drive a motor up to 33A DC. at the high frequencies associated with DDR memory. It
Rlfbk sets both the level current shutdown and the cur- involves the use of the termination regulator and termina-
rent feedback reading scale. tion resistors that regulate the voltage to 0.5(VDDQ).
The TPS51206 from Texas Instruments (Fig. 8-21) is
DDR Memory Termination Supply ICs a sink/source tracking termination regulator specifically
DDR memories require terminal regulators, power designed for low input voltage, low cost, and low external
supplies that minimize timing skew and power dissipa- component count systems where space is a key applica-
tion. The voltages involved in this termination process are tion parameter. The TPS51206 integrates a high-perfor-
VDDQ, VTT, and VREF. According to the JEDEC specifi- mance, low-dropout (LDO) linear regulator (VTT) that has
cation: VTT = 0.5 (VDDQ), VREF is a buffered reference ultimate fast response to track VDDQSNS within 40 mV
voltage that also tracks 0.5(VDDQ) and VTT must track at all conditions, and its current capability is 2 A for both
VREF with <40mV offset regardless of variations in volt- sink and source directions.
age, temperature, and noise. A 10-F (or greater) ceramic capacitor(s) need to be
DDR memory systems employ Series Stub Termina- attached close to the VTT terminal for stable operation;
tion Logic (SSTL) that improves signal integrity of the X5R or better grade is recommended. To achieve tight
data transmission across the memory bus. This termina- regulation with minimum effect of trace resistance, the
3 V to 5.5 V
8-22. Maxims MAX16928 powers
TFT LCDs with integrated boost
converter, 1.8V/3.3V regulator RCOMPV
controller, positive-gate voltage
regulator, and negative-gate CCOMP1 CCOMPV
voltage regulator.
INA COMPI COMPV GATE
LP
Optional
LXP
VSH
DR
1.8 V/3.3 V VINA to 18 V
Regulator Boost
LXP FB Controller PGNDP
1.8 V/3.3 V
FBP
VCN
Oscillator VCN
CP
DRVN
VSH
GH Positive Negative
VGH
Gate Gate VGL
Voltage Voltage
Regulator Regulator
FBGH
FBGL
INA
MAX16928
PGOOD REF
Bandgap
ENP Control
Reference GND
SEQ
remote sensing terminal, VTTSNS, should be connected and provides flexible sequencing of the gate voltage
to the positive terminal of the output capacitor(s) as a regulators.
separate trace from the high current path from the VTT Internal thermal shutdown circuitry protects the IC. It
pin. will shut down if its die temperature reaches +165C (typ)
The TPS51206 has a dedicated pin, VLDOIN, for VTT and will resume normal operation once its die tempera-
power supply to minimize the LDO power dissipation on ture falls 15C.
user application. The minimum VLDOIN voltage is 0.4 V It is factory-trimmed to provide a variety of power
above the VDDQSNS voltage. options to meet the most common automotive TFT-LCD
display power requirements.
LCD Power-Management ICs Its boost converter employs a current-mode, fixed-fre-
Charge pump, switch mode, and LDO techniques quency PWM architecture to maximize loop bandwidth
are used by various ICs to power color thin film transistor and provide fast transient response to pulsed loads
(TFT) liquid crystal displays (LCDs). These ICs usually typical of TFT-LCD panel source drivers. The 2.2MHz
employ a combination of dc-dc converter technologies switching frequency allows use of low-profile inductors
to provide the multiple voltages required by an LCD. and ceramic capacitors that minimize thickness of LCD
An example of a highly integrated power supply panels. An integrated low on-resistance MOSFET and
for automotive TFT-LCD applications is the Maxim the ICs built-in digital soft-start functions reduce the re-
MAX16928 (Fig. 8-22). The IC integrates a boost convert- quired number of external components while controlling
er, 1.8V/3.3V regulator controller, positive-gate voltage inrush currents. Using an external resistive voltage-di-
regulator, and negative-gate voltage regulator. vider you can set output voltage from VINA to 18V. The
It achieves enhanced EMI performance through regulator controls the output voltage by modulating the
spread-spectrum modulation. Digital input control allows duty cycle (D) of the internal power MOSFET in each
the device to be placed in a low-current shutdown Imode switching cycle.
2C/SMBus Interface
Enable
BST1 BST3
600 kHz GH1 GH3 300 kHz
VOUT1 -1.5V LX1 LX3 VOUT3 -5V
L1 GL1 GL3 L3
COUT1 GL_RTN1 GL_RTN3 COUT3
VOUT1 VOUT3
XR77128
VOUT3 -5V VIN<25V
CBST2 CBST4
BST2 BST4
1.2 MHz GH2 GH4 300 kHz
VOUT2 -1.0V LX2 LX4 VOUT4 -3.3V
L2 GL2 GL4 L4
COUT2 GL_RTN2 GL_RTN4 COUT4
VOUT2 VOUT4
VCCD1-2 VCCD3-4
LDOOUT
CPLL AGND
DVDD
AVDD
LDO5
BFB DGND
8-23. Exars XR77128 is a four-channel digital PWM step down (buck) controller.
PGND5 PGND
POR
SDA
R4
full performance monitoring
499 k 12 13 14 15 16 VIN
VIN and reporting as well as
R5 R3 fault handling.
R8 Built-in independent out-
2 k 2 k
NF 4 put Over-Voltage, Over-Tem-
SDA
VIN 3 perature, Over-Current,
CLK
2 and Under-Voltage Lockout
NC
STAND-BY 1 protections insure safe
GND operation under abnormal
STAND-BY
8-24. Micrels MIC7400 is a multi-channel power supply with internal EEPROM. operating conditions.
POR
PG
VSLT
LEARN MORE @ electronicdesign.com/powermanagement | 66
POWER ELECTRONICS LIBRARY CHAPTER 8: POWER MANAGEMENT ICs
Sponsored by
READ APPNOTE
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PART 2. SEMICONDUCTORS
CHAPTER 9:
BATTERY-POWER
MANAGEMENT ICs
U
se of battery-powered systems have expand- Li-ion battery is safe, provided certain precautions are
ed as consumers have migrated to porta- met when charging and discharging. Li-ion energy densi-
ble phones, MP3 players, digital cameras, ty is about twice that of the standard NiCd. Besides high
and more. One reason for this growth has capacity, the load characteristics are reasonably good and
been the availability of batteries and pow- behave similarly to the NiCd in terms of discharge charac-
er-management ICs that provide the required teristics. Its relatively high cell voltage (2.7V to 4.2V) allows
support for increasingly complex electronic systems. Fig. one-cell battery packs.
9-1 shows the basic power-man- Exercise caution when han-
agement subsystem employed in a Battery Protection IC
dling and testing Li-ion batteries.
battery-based system. Do not short-circuit, overcharge,
To be effective, these power-man- AC Charger Li-Ion Power
crush, drop, mutilate, penetrate,
Load
agement subsystems must: Adapter IC Battery Supply IC apply reverse polarity, expose to
Minimize battery size and weight USB Port high temperature, or disassemble.
while maximizing available run Use the Li-ion battery with its des-
Gas Gauge IC or
time. To Host
Battery Monitor IC
ignated protection circuit.
Provide the appropriate regu- The Li-pol battery differs from
lated output voltage over the 9-1. A typical battery-based power- the Li-ion type in its fabrication,
specified input voltage range management subsystem consists of single ruggedness, safety, and thin-pro-
and load current. or multiple-function ICs. file geometry. Unlike the Li-ion,
Minimize overall space and the Li-pol has minimal danger of
weight for associated components. flammability because it does not use a liquid or gelled
Minimize heat dissipation to eliminate the need for so- electrolyte like the Li-ion. The Li-pol has simpler packaging
phisticated thermal management that adds size, weight, and a lower profile than the conventional Li-ion battery.
and cost.
Allow a circuit-board layout that minimizes EMI. Battery-Charger ICs
Maximize system reliability. Battery chemistries have unique requirements for their
charge technique, which is critical for maximizing capacity,
Battery Selection cycle life, and safety. Linear topology works well in appli-
To meet these design objectives, the power-manage- cations with low-power (e.g., one- or two-cell Li-ion) battery
ment subsystem design begins with the battery, which may packs that are charged at less than 1A. However, switch-
be a non-rechargeable primary battery or a rechargeable mode topology is better suited for large (e.g., three or four
secondary battery. Primary battery examples are alkaline series Li-Ion or multiple NiCd/NiMH) battery packs that
and lithium metal cells. Popular rechargeable batteries require charge rates of 1A and above. Switch-mode topol-
are nickel cadmium (NiCd), nickel-metal hydride (NiMH), ogy is more efficient and minimizes heat generation during
lithium-ion (Li-ion), and lithium-polymer (Li-pol). charging, but can produce EMI if not packaged properly.
Lithium-ion batteries have the greatest electrochemical The charge and discharge capacity of a secondary
potential and the highest energy density per weight. The battery is in terms of C, given as ampere-hours (Ah).
43 V 43 V
CS1
CS2
CFET
PCFET
VDD
DFET
C1
C2
C3
LDMON
CHMON
VBATT
VC8
CB8 PSD
VC7 FETSOFF
CB7 INT
VC6 RGO CHRG
CB6
VC5 ISL94203
CB5
VC4 SD
CB4 EOC
VC3 SCL
CB3 SDA
VC2
TEMPO
CB2
VC1 xT1
CB1 xT2
VC0 VREF
VSS ADDR
GND P
9-4. Intersils ISL94203 is a stand-alone battery-pack monitor that provides monitor and protection functions.
either an internal or external current sense resistor. Voltage Input level shifter to enable monitoring of battery stack
and current measurements are usually via an on-chip A/D voltages
converter. 14-bit ADC converter, with voltage readings trimmed and
Among the monitored battery parameters are over- saved as 12-bit results
charge (overvoltage), overdischarge (undervoltage), and 1.8V voltage reference (0.8% accurate)
excessive charge and discharge currents (overcurrent, 2.5V regulator, with the voltage maintained during sleep
short circuit), information of particular importance in Li-ion Automatic scan of the cell voltages; overvoltage, under-
battery systems. In some ways a battery monitor assumes voltage, and sleep voltage monitoring
some of the functions of a protection circuit by protecting Selectable overcurrent detection settings
the battery from harmful overcharging and overcurrent 8 discharge overcurrent thresholds
conditions. 8 charge overcurrent thresholds
Intersils ISL94203 is a stand-alone battery-pack mon- 8 short circuit thresholds
itor that provides monitor and protection functions without 12-bit programmable discharge overcurrent delay time
using an external microcontroller (Fig. 9-4). The IC locates 12-bit programmable charge overcurrent delay time
the power-control FETs on the high side with a built-in 12-bit programmable short-circuit delay time
charge pump for driving N-Channel FETs. The current Current-sense monitor with gain that provides the ability
sense resistor is also on the high side. to read the current-sense voltage
Power is minimized in all areas, with parts of the circuit Second external temperature sensor for use in monitor-
powered down a majority of the time, to extend battery life. ing the pack or power FET temperatures
At the same time, its RGO output stays on, so that any con- EEPROM for storing operating parameters and a user
nected microcontroller can remain on most of the time. area for general purpose pack information
The ISL94203 includes: Cell balancing uses external FETs with internal state ma-
Eight-cell voltage monitors that support Li-ion CoO2, Li- chine or external microcontroller
ion Mn2O4 and Li-ion FePO4 chemistries
the proprietary Impedance Track algorithm. This algorithm between VM pin and VSS pin to control charging and
uses cell measurements, characteristics, and properties discharging (Fig. 9-6). When the battery voltage is in the
to create state-of-charge predictions that can achieve less range from overdischarge detection voltage (VDL) to over-
than 1% error across a wide variety of operating conditions charge detection voltage (VCU), and the VM pin voltage
and over the lifetime of the battery. is in the range from charge overcurrent detection volt-
The fuel gauge provides: age (VCIOV) to discharge overcurrent detection voltage
Hardware-based overvoltage (VDIOV), the S-8240A Series turns both the charge and
Hardware-based undervoltage discharge control FETs on. This condition is called the nor-
Overcurrent in charge or discharge mal status, and in this condition charging and discharging
Short-circuit protection can be carried out freely.
Information provided includes: The resistance between VDD pin and VM pin (RVMD),
Remaining battery capacity(mAh) and the resistance between VM pin and VSS pin (RVMS)
State-of-charge (%) are not connected in the normal status.
Run-time to empty (minimum) When the battery voltage becomes higher than VCU
Battery voltage (mV) and tem- during charging in the normal
perature (C) status and the condition contin-
Vital parameters recorded VDD Overdischarge ues for the overcharge detection
detection
throughout battery lifetime comparator delay time (tCU) or longer, the
Overcharge S-8240A Series turns the charge
Battery-Protector ICs detection
comparator
control FET off to stop charging.
An added requirement for This condition is called the over-
Discharge
Li-ion battery packs is a protec- detection charge status.
VSS comparator Control
tion circuit that limits each cells Logic The overcharge status is
peak voltage during charge Load Delay released in the following two
short-circuit
Circuit
and prevents the voltage from detection cases.
comparator
dropping too low on discharge. 1. In the case that the VM
Charge
The protection circuit limits the overcurrent pin voltage is lower than VDIOV,
detection
maximum charge and discharge VM comparator the S-8240A Series releases
current and monitors the cell the overcharge status when the
temperature. This protects battery voltage falls below over-
against overvoltage, undervolt- charge release voltage (VCL).
age, overcharge current, and 9-6. The S-8240A Series from S.I.I. monitors 2. In the case that the VM
overdischarge current in battery the voltage of the battery connected between pin voltage is equal to or higher
packs VDD pin and VSS pin and the voltage between than VDIOV, the S-8240A Series
Ideally, the protection circuit VM pin and VSS pin to control charging and releases the overcharge status
should consume no current when discharging. when the battery voltage falls
the battery-powered system is below VCU.
turned off. However, the protector always consumes some When the discharge is started by connecting a load
small current. A single-cell rechargeable Li+ protection IC after the overcharge detection, the VM pin voltage rises
provides electronic safety functions required for recharge- by the Vf voltage of the parasitic diode than the VSS pin
able Li+ applications including protecting the battery voltage, because the discharge current flows through the
during charge, protection of the circuit from damage parasitic diode in the charge control FET. If this VM pin
during periods of excess current flow and maximization of voltage is equal to or higher than VDIOV, the S-8240A
battery life by limiting the level of cell depletion. Protection Series releases the overcharge status when the battery
is facilitated by electronically disconnecting the charge voltage is equal to or lower than VCU.
and discharge conduction path with switching devices Battery Power-Supply ICs
such as low-cost N-channel power MOSFETs. Virtually all battery-based systems are intended for
portable operation. As such, their power converters have
requirements that dictate the associated configurations.
Battery-Protection IC This also means that the converter ICs should require very
The S-8240A Series monitors the voltage of the battery few external components and any that are used should
connected between VDD pin and VSS pin, the voltage be low-cost types. Also, to minimize size and weight, the
ADC
vice and is ideal for either
MON
non-rechargeable battery
MPC CONTROL SCL SCL
(coin-cell, dual alkaline)
RST SDA SDA
applications or for rechargeable solutions where the troller that allows the device to be configured either for use
battery is removable and charged separately. The device in applications that require a true off state or for always-on
includes a button monitor and sequencer. applications. This controller provides a delayed reset sig-
There are two programmable micro-IQ, high-efficiency nal, voltage sequencing, and customized button timing for
switching converters: a buck-boost regulator and a syn- on/off control and recovery hard reset.
chronous buck regulator. These regulators feature a burst This IC is available in a 25-bump, 0.4mm pitch, 2.26mm
mode for increased efficiency during light-load operation. x 2.14mm wafer-level package (WLP) and operate over the
A low-dropout linear regulator has a programmable out- -40C to +85C extended temperature range.
put. It can also operate as a power switch that can discon-
nect the quiescent load of system peripherals. Multi-Function Battery Power-Management ICs
This IC also includes a power switch with battery-moni- These ICs perform multiple functions in a battery-based
toring capability. The switch can isolate the battery from all system. Among these functions are battery charging, dc-
system loads to maximize battery life when not operating. dc conversion, battery protection, battery monitoring, and
It is also used to isolate the battery-impedance measure- power-source selection.
ments. This switch can also operate as a general-purpose For example, an IC integrates PWM power control for
load switch. charging a battery and converting the battery voltage to
The MAX14720 includes a programmable power con- a regulated output. Also, it can simultaneously charge the
battery while powering a system load from an unregulated
Block diagram
ac wall adapter. Combining these features into a single IC
MAX(AC,USB,VBAT) produces a smaller area and lower-cost solution compared
AC
to presently available multi-IC solutions. The IC shares
USB
the discrete components for both the battery charger and
VBAT
the dc-dc converter, minimizing size and cost relative to
PG dual controller solutions. Both the battery charger and
Linear Charge Controller
dc-dc converter use a current-mode flyback topology for
ISET high efficiency and excellent transient response. Optional
TS AGND2
Burst Mode operation and power-down mode allow power
SCLK density, efficiency, and output ripple to be tailored to the
Serial Thermal
SDAT application.
interface shutdown
IFLSB
The IC provides a complete Li-Ion battery charger with
PS_SEQ VINMAIN charge termination timer, preset Li-Ion battery voltages,
LOW_PWR VMAIN L1 overvoltage and undervoltage protection, and user-pro-
PB_ONOFF VMAIN
BATT_COVER Step-Down DEFMAIN grammable constant-current charging. Automatic battery
converter
HOT_RESET Control PGND1 recharging, shorted-cell detection, and open-drain C/10
RESPWRON and wall-plug detect outputs are also provided. User pro-
VCC
MPU_RESET AGND3 gramming allows NiMH and NiCd battery chemistries to be
INT VINCORE charged as well.
L2
UVLO VCORE
VREF
PWRFAIL
OSC Step-Down
VCORE TPS65010
converter DEFCORE
Texas Instruments TPS65010 is an integrated power
GPIO1 PGND2
GPIO2 and battery management IC for applications powered
GPIO3 GPIOs
GPIO4 VINLDO1 by one Li-ion or Li-polymer cell, and which require multi-
VIB
VLDO1 VLDO1 ple power rails (Fig. 9-8). The power source components
200 mALDO include:
VFB_LDO1
1A step-down converter for I/O and peripheral compo-
LED2 AGND1
nents (VMAIN)
VINLDO2
400mA, 90% efficient step-down converter for processor
VLDO2 core (VCORE)
VLDO2
200 mALDO
2x 200mA LDOs for I/O and peripheral components,
LDO enable through bus
9-8. Texas Instruments TPS65010 is an integrated power- Serial interface compatible with I2C, supports 100kHz,
supply and battery-management IC. 400 Hz operation
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