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Diesel Engines.
INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURE PAGE 6
CRANKSHAFT PULLEY PAGE 7 8
GEAR HOUSING PAGE 9
CRANKSHAFT PAGE 10 11
CYLINDER BLOCK PAGE 12 13
VALVE TAPPET PAGE 14
CRANKCASE BREATHER PAGE 15 16
COMPRESSOR COOLANT PLUMBING PAGE 17 18
COMPRESSOR MOUNTING PAGE 19 20
AIR COMPRESSOR PAGE 21 22
DAMPER VIBRATION PAGE 23
THERMOSTAT PAGE 24
FUEL FILTER PAGE 25 26
FLYWHEEL HOUSING PAGE 27 28
FUEL PUMP MOUNTING PAGE 29 30
FUEL INJECTION PUMP PAGE 31
ACCUMULATOR MODULE PAGE 32 33
ICV DISTRIBUTOR MODULE PAGE 34
CAM HOUSING MODULE PAGE 35
FUEL PUMP GEAR MODULE PAGE 36
FUEL TRANSFER PUMP PAGE 37 38 39
FUEL GEAR COVER PAGE 40
AIR INTAKE CONNECTION PAGE 41 42
OIL FILTER AND COOLER HEAD PAGE 43 44
ENGINE OIL COOLER PAGE 45
OIL LEVEL GAUGE PAGE 46
OIL PUMP PAGE 47
OIL FILLER ARRANGEMENT PAGE 48
OIL PAN PAGE 49 50 51
ELECTRONIC CONTROL MODULE PAGE 52 53
GEAR CAMSHAFT PAGE 54
CONNECTING ROD PAGE 55 56
CYLINDER HEAD PAGE 57 58 59
INJECTOR PAGE 60 61
TURBOCHARGER PAGE 62 63
STARTING ENGINE PAGE 64
VALVE COVER PAGE 65 66
WATER INLET CONNECTION PAGE 67
WATER PUMP PAGE 68
BELT TENSIONER PAGE 69
WATE PUMP DRIVE PAGE 70
GASKET SET UPPER PAGE 71
GASKET SET LOWER PAGE 72 73
Page 2
INTRODUCTION
AFA Industries has assembled this ISL Series Cummins Parts Catalog
with every care and attention to detail in mind to ensure accuracy.
However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and assemblies
you need to repair or upgrade your Cummins ISL engines.
The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbochargers.
All items listed in this catalog are for part no illustration purposes only and
does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.
IMPORTANT NOTE
The engine data plate located on the side of Block on fuel pump side of the
engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name,
the Engine Serial Number and the CPL Number located in the upper centre.
Page 3
WARRANTY POLICY
Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.
AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.
Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.
Productos Garantizados: Esta garanta aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despes Enero de 1,996.
Limites: Todas las Partes Nuevas de Reposicin de la marca AFA estn garantizadas contra
defectos de material y fabricacin, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operacin,
la que ocurra primero desde la fecha de la primera instalacin.
Responsabilidades AFA: Pagar por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condicin original antes de la falla, incluyendo dao progresivo al motor donde se instal
el repuesto.
Es la responsabilidad del dueo facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condicin que pueda ser examinada.
El dueo es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueo es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garanta, excepto cuando una parte no es re-usable a causa de una falla bajo la
garanta.
Limites De Garanta: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin lquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricacin, lquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.
La garanta aqu descrita es exclusivamente la propiedad de las garantas hecha por AFA
para cubrir sus repuestos. Ningn agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representacines o garantas adicionales,
AFA no hace ninguna otra garantas, expresadas o implicadas o mercadeo o uso para
ningn otro particular.
Page 7
ISL SERIES CRANKSHAFT PULLEY
Page 8
ISL SERIES FRONT GEAR HOUSING
Page 9
ISL SERIES CRANKSHAFT
Page 10
ISL SERIES CRANKSHAFT
Service Parts
7 A3925343 Ft Seal Ser Kit W/Sleeve 1 Fr Non-Automotive Application
A3920405 Tool, Seal Installation 1
A3925626 Seal, Oil 1
A3924986 Sleeve, Wear 1
A3924987 Shield, Dust 1
8 A3926126 Rear Seal, Wear Sleeve Kit 1 Rear
Page 11
ISL SERIES CYLINDER BLOCK
Page 12
ISL SERIES CYLINDER BLOCK
Page 13
ISL SERIES VALVE TAPPET
Page 14
ISL SERIES CRANKCASE BREATHER
Page 15
ISL SERIES CRANKCASE BREATHER
Page 16
ISL SERIES COMPRESSOR COOLANT PLUMBING
Page 17
ISL SERIES COMPRESSOR COOLANT PLUMBING
18.7 HD
Engine Family: C & L Series
Page 18
ISL SERIES COMPESSOR MOUNTING
Page 19
ISL SERIES COMPESSOR MOUNTING
Page 20
ISL SERIES AIR COMPRESSOR
Page 21
ISL SERIES AIR COMPRESSOR
Page 22
ISL SERIES DAMPER VIBRATION
Page 23
ISL SERIES THERMOSTAT
1 A3940632 Thermostat 1
Page 24
ISL SERIES FUEL FILTER
Page 25
ISL SERIES FUEL FILTER
Page 26
ISL SERIES FLYWHEEL HOUSING
Page 27
ISL SERIES FLYWHEEL HOUSING
Page 28
ISL SERIES FUEL PUMP MOUNTING
Page 29
ISL SERIES FUEL PUMP MOUNTING
Page 30
ISL SERIES FUEL INJECTION PUMP
Page 31
ISL SERIES ACCUMULATOR MODULE
Page 32
ISL SERIES ACCUMULATOR MODULE
Page 33
ISL SERIES ICV DISTRIBUTOR MODULE
Page 34
ISL SERIES CAM HOUSING MODULE
Page 36
ISL SERIES FUEL TRANSFER PUMP
Page 37
ISL SERIES FUEL TRANSFER PUMP
Page 38
ISL SERIES FUEL TRANSFER PUMP
Page 39
ISL SERIES FRONT GEAR COVER
Page 40
ISL SERIES AIR INTAKE CONNECTION
Page 41
ISL SERIES AIR INTAKE CONNECTION
Page 42
ISL SERIES OIL FILTER AND COOLER HEAD
Page 43
ISL SERIES OIL FILTER AND COOLER HEAD
Page 44
ISL SERIES ENGINE OIL COOLER
Page 45
ISL SERIES OIL LEVEL GAUGE
1 A108722 Clip 1
2 A3280884 Tube, Oil Gauge 1
3 A3943808 Plug, Expansion 1
4 A3905800 Tube, Oil Gauge 1
5 A3905802 End, Oil Gauge Tube 1
6 A3909395 Clamp, Spring Hose 2 1/2 in. ID
7 A3945796 Dipstick 1
Page 46
ISL SERIES LUBRICATING OIL PUMP
Page 47
ISL SERIES OIL FILLER ARRANGEMENT
Page 48
ISL SERIES OIL PAN
Page 49
ISL SERIES OIL PAN
Page 50
ISL SERIES OIL PAN
Page 51
ISL SERIES ELECTRONIC CONTROL MODULE
Page 52
ISL SERIES ELECTRONIC CONTROL MODULE
Page 53
ISL SERIES GEAR CAMSHAFT
A3967256 Camshaft 1
1 A3967198 Camshaft 1
2 A3917883 Dowel, Pin 1
3 A3944298 Gear, Camshaft 1
4 A3944001 Support, Camshaft Thrust 1
5 A3900227 Screw, Hexagon Head Cap M8 x 1.25 x 22
Page 54
ISL SERIES CONNECTING ROD
Page 55
ISL SERIES CONNECTING ROD
Page 56
ISL SERIES CYLINDER HEAD
Page 57
ISL SERIES CYLINDER HEAD
Page 58
ISL SERIES CYLINDER HEAD
Page 59
ISL SERIES INJECTORS
Page 60
ISL SERIES INJECTORS
Page 61
ISL SERIES TURBOCHARGER
Page 62
ISL SERIES TURBOCHARGER
Page 63
ISL SERIES STARTING MOTOR
Model: 39 MT - HD
Voltage: 12volt
Kilowatt rating: 6.4 KW
Unique Characteristics:
Provision For Jump start
protection.
1 A5256410 Motor, Starting 1
A127571 Washer, Plain 3 1/2"
Page 64
ISL SERIES VALVE COVER
Page 65
ISL SERIES VALVE COVER
Page 66
ISL SERIES WATER INLET CONNECTION
Page 67
ISL SERIES WATER PUMP
Page 68
ISL SERIES BELT TENSIONER
Page 69
ISL SERIES WATER PUMP DRIVE
Page 70
ISL SERIES UPPER ENGINE GASKET SET
Page 71
ISL SERIES LOWER ENGINE GASKET SET
Page 72
ISL SERIES LOWER ENGINE GASKET SET
Page 73
COMMENTS
Page 74
COMMENTS
Page 75
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE
AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 752 2900 Australia , 4570
Fax : 586 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au