Escolar Documentos
Profissional Documentos
Cultura Documentos
Date: 2017.03.10
Mobile: +92 333 213 5599 |+86 1509 213 Mobile: +86 13616150788
9945
Email: chairman@envirableholding.com Email: jennifer@yxhnhj.com
1 project profiles:
According to the national environmental protection requirements of the dust and sulfide total
control, the owners have 1 sets of 35t/h circulating fluidized bed boiler needs new boiler exhaust
gas treatment device, I Yixing Haina environmental protection limited company to provide
parameters for your company, on the basis of the existing "national boiler air pollutant emission
standards" (GB13271-2014) emissions requirements, the dust removal, desulfurization process
put forward: using dry dust, wet desulfurization process, the new high-efficiency pulse bag filter +
high spray desulfurization tower equipped with the system, so that the dust, sulfur dioxide
emissions standards.
Yixing Haina environmental protection Co., the basic data of the boiler size and flue gas volume
provided is a careful research and analysis, the following FGD technology scheme for it, and the
purified flue gas to ensure technical indicators are as follows:
1.2. The concentration of sulfur dioxide emissions: = 200mg/Nm3 (to meet the water, water
pressure, water quality and amount);
1.3. The concentration of nitrogen oxide emissions: less than 200mg/Nm3 (meet the
temperature and dose time scale dry base oxygen content);
1.4. The new system: the resistance of the device is less than 3200Pa;
1.8. technology is safe and reliable, high technology content, simple system, short construction
period, low investment and operation cost;
1.9. The main equipment of the device can be operated at the same time;
1.10. does not affect the normal combustion condition of the boiler;
1.12.After the construction of the integrated system of dust removal desulfurization and
denitration equipment, the maximum social benefit and economic benefit can be achieved by
optimizing the process
2 design basis:
2.1. information provided by your company
No. Parameter Name Parameter Value
1 Boiler specification Circulating fluidized bed boiler
2 Coal fired boiler (origin) Provided by Party A
4 boiler quantity 1
3 design principles:
3.1. choose mature and reliable dust removal process;
3.2. to minimize dust removal desulfurization system engineering investment;
3.3. in order to meet the requirements of the process of dust removal desulfurization and
denitration system, we try our best to save energy and reduce consumption;
3.4. dust desulfurization and denitration system maintenance, easy management
4 equipment selection:
General 5.1:
Our LCDM series low pressure pulse bag type dust collector is a large volume, low filtration
velocity, good cleaning effect, high dust removal efficiency, reliable operation, convenient
maintenance, unit combination type dust collecting equipment in small area. The modular
production, quality and stability. Widely used in electric power, metallurgy, chemical industry,
boiler etc. the flue gas dedusting and recycling materials, dust control.
Bag type dust collector is a filter that all chambers are all parallel relationship between the filter.
Therefore, the design fully consider the flow distribution and resistance distribution of inlet duct
and branch pipe, reasonable selection of air speed, setting up reasonable wind guiding device,
can make flue gas in each chamber volume the distribution of each bag under uniform load, in
order to reduce the resistance of the equipment and prolong the service life of the bag, so as to
ensure that the equipment can long-term stable and reliable, economic and efficient operation.
5.3. technical characteristics
LCDM series of low pressure pulse bag type dust collector is developed and put into operation
and accumulated a number of industry experts and technical personnel more wisdom, many
companies are paid a lot of attention. Low pressure pulse, online (offline) mature application of
ash free switching technique. The pulse bag filter characteristics different from other
manufacturers using the:
The inlet duct of flue gas containing dust into the dust collector, into the dust filtering area from
the lower part of the filter bag filter, flue gas, dust is blocked in the outer surface of the bag,
purified gas bag into the clean room, the air flue discharge. The dust is retained in the filter bag,
along with the increase of retained in the filter bag dust the bag filter resistance will be increased,
the electrical control system according to the setting control program, implementation of pulse
jet cleaning, cleaning dust fall in the ash bucket, ash unloading valve is discharged into the lower
ash conveying system, the pulse dust remover in the operation process of automatic repeat
control procedures, to ensure dust discharge.
5.5.The main technical features
The design scheme for the middle air inlet low pressure pulse bag filter, our company digestion
and absorption of domestic and international blowing advantages, to overcome its shortcomings,
each room air inlet from the lower air inlet, to avoid two flying dust, the resistance is increased.
The structure has the advantages of low resistance.
In order to ensure the reliability of the bag type dust remover injection system, we adopt the
submerged pulse valve, which has the advantages of large flow rate, low resistance and long
service life
Our company flower plate by laser machining, hole between the cumulative error, flatness plate,
plate hole size completely accords with national standard. The flower board, blowing pipe, air
bag, pulse valve integrated design, assembly, installation, ensure the whole assembly precision.
5.5.4High clean air chamber structure of dust remover
Filter net gas chamber adopts clean gas chamber 650 mm, overcome the condensation problem
of air leakage and dust collector. Simple and convenient replacement of the filter bag.
5.5.5 bucket
Each bucket of dust collector equipped with electric heating device, manhole, ash poking holes
and the high and low level, a vibrator is arranged in the hopper wall, ensure the bucket interior
panel no dust accumulation.
The longitudinal reinforcement and the anti - supporting ring of the bag cage are evenly
distributed, and have sufficient strength and rigidity to prevent damage, deformation and
corrosion
According to the characteristics of the flue gas treatment project and we use of the filter bag
filter for experience, FMS, PTFE, unit weight more than 650g/ m2., normal working temperature
less than 200 degrees Celsius, instantaneous than or equal to 230 DEG C, waterproof, anti oil, anti
condensation performance.
Plate thickness is 6mm, material Q235-B, hole with laser cutting processing, ensure the
machining accuracy, reduce the plate deformation. Plate hole cutting error is less than 0.1mm,
the hole of the pattern board cutting position is accurate, and the position deviation theory is
less than 0.05mm, to ensure that the two hole plate hole center distance error in flowers +
0.5mm. chamfer, no burr. After welding through shaping, precision machining and other
measures to ensure the smooth plate, plate flatness is less than 1/1000, the length of the
diagonal error is less than 3mm, the inner hole surface roughness with Ra=2. bag and flower
plate reasonable bag After installation, must be tight, firmly off the bag, convenient installation.
The corrosion grade 1, and after the annealing treatment. The thick plate with uniform thickness,
meet the technical requirements of GB700 plate factory. Between the flower plate hole provided
material for the Q235B arc stiffener. The filter bag bag which adopts steel spring plate and
tension structure. To ensure good sealing performance, convenient assembly and disassembly,
installation and high reliability.
Dust collector is arranged on the ladder enough, platforms and walkways, the maintenance
personnel can easily reach the location of each dust collector, flower board upper air purifying
chamber, the maintenance channel, with clean air in the room door, lighting device, maintenance
personnel can check on the net chamber and replace the filter bag.
There are three main control modes: automatic control, manual control of the control room,
manual control on the spot. The three control methods have different levels of authorization in
order to avoid the misoperation of the equipment in operation
Item Spec.
Model LCDM1688.00
quantity
The new generation of highly efficient desulfurization tower has the advantages of convenient
installation, short construction period, long service life, low price and so on
LP- type high efficiency spray desulfurization tower is mainly composed of a main cylinder,
internal spray atomization device, a demister upper dehydration, the flushing device, the lower
part of the overflow hole, hole cleaning, maintenance hole, its working principle is: through the
flue gas bag type dust remover after treatment from the bottom into the circular cylinder, three
spray device layer (three layer spray atomization, two), layer of baffle plate dehydration device
(due to the smoke exposure, and many water moisture is very high, the board outlet flue gas
dehydration rate of the low saturation humidity of flue gas through the baffle), three layer baffle
backwash device (on a regular basis the dehydration board to wash, to prevent the use of long
time making Formation of ash and other clogging phenomenon
In the spray layer, because the pump pressure causes the lye the inner wall of the cylinder from
the nozzle atomization to form a layer of water from the three flow, flue gas enters from the
lower part of the cylinder, the cylinder in the process of rising, part of untreated soot and sulfur
gases and the net cylinder mist comes into contact, this dusty gas is moist. Sulfide and alkaline
droplets. Full reaction to the bottom of the spray tower of smoke with the water from the
overflow hole row to the recycling pool in the bottom of the barrel cover and is provided with a
seal groove to prevent gas from leaking from the bottom, with a cleaning hole for cylinder
bottom cleaning. The treated wastewater from the bottom of the overflow hole is drained into
the sedimentation tank, circulation use.
After purification of the gas, through the upper part of the barrel of two layers of dehydration
and fog baffle, effective removal of water mist and water vapor, and then through the upper part
of the cone part of the device, so as to achieve the purpose of purification
The utility model has the advantages of low cost, convenient installation, light weight, low
equipment price, and is an ideal boiler accessory product for users
6.1.1. equipment inside the use of natural granite, machined into a circular bending plate, the
overall structure of smooth and smooth, corrosion resistance, wear resistance, high temperature
characteristics
6.1.2. external carbon steel plate, surface appearance, casting materials between carbon steel
and granite with high strength and high temperature resistant, between the three after pouring
one-time molding.
6.1.3. internal smooth, so that the water consumption reduced to the original 2/3, reduces the
operation cost.
6.2.Main technical performance and parameters of high efficiency spray desulfurization tower
Desulfurization efficiency: 90% (to meet the water quantity, water pressure, water quality and
quantity); import speed: 17 ~ 23m/s;
Tube resistance: 1200Pa;
Water vapor ratio (a):3.0L/m3;
Water consumption G (kg/h) =a:G * Q; a water vapor ratio of Q for the treatment of flue gas
per hour m3 /h;
Flue gas temperature: 70-90;
6.3. Installation of high efficiency spray desulfurization tower
6.3.1. should be designed according to the type and location of the installation of the geological
conditions of the dust collector, the foundation must be smooth
6.3.2.The water supply system, air duct, settling tank and equipment infrastructure of the high
efficiency spray tower should be designed in the construction
6.3.3. inlet and outlet flue size according to the size of our factory flange connection
6.4.1. operation should check whether the quality meets the requirements, the water supply
system is smooth, the discharge of water is not tight seal leakage
6.4.2. before the operation, should first open fan, to the water supply system, shutdown, fan
should be closed before the stop to the water supply system. In the operation, the cylinder is not
allowed without water.
For the desulfurization project, currently used to measure the parameters of fog removal
performance is the main content in flue gas droplet fog. The general requirements, the droplet
content of demister with a flush average value is less than 75mg/Nm3. the droplet diameter
greater than 15um droplet period, the flue gas as the standard. The sampling distance for dry flue
gas the demister distance is in the range of 1-2m. At present there is no domestic desulfurization
demister performance testing standards, in general, eye view and physical detection method to
detect the demister performance; and at the outlet of the flue gas desulfurization tower 1-2m
physical sampling.
6.5.1.1. The is used to collect the flue gas in the flue gas of the mist eliminator, the sampling time
is recorded, the flue gas velocity is measured synchronously, the standard dry gas volume, the
smoke temperature, the moisture content of the flue gas and the oxygen content in the flue gas
are measured
6.5.1.2. in the demister outlet of flue gas by using standard isokinetic sampling equipment dust
sampling tube and dust separator with heating. The sampling volume was 5m fand after sampling
with ultrapure water, the sampling tube and the sampling equipment for repeated washing,
cleaning liquid into the constant volume 250ml volumetric flask. Mix well after the EDTA method
for the determination of the content of Mg2+.
6.5.1.3. with perchloric acid dilution and ultrapure water to wash repeatedly on the micro fiber
filter after sampling, constant volume lotion with slow thick qualitative filter paper suction into
250ml volumetric flask, mixed evenly. The EDTA method for the determination of the content of
Mg2+. Another new micro fiber filter as the blank sample.
6.5.1.4. was used to measure the concentration of the inlet smoke in the absorption tower, and
then to calculate the concentration of the droplets
Wave plate mist eliminator is separated with the inertial force of the droplet, the flow velocity of
the droplet diameter, particle inertia force big easy separation, when the droplet size is less than
a certain degree, the demister will lose the ability to capture the separation of droplets. The mist
eliminator critical separation particle diameter refers to the demister can be completely
separated from the capture of the smallest droplet size in gas flow. The demister separation
critical particle size, showed that the demister demisting performance is higher.
The critical separation particle size of flat plate mist eliminator: 28-40um, grade 30-45mm, grade
two 28-30mm
The critical separation particle size of the vertical mist eliminator of flue gas: 35-55um, grade
45-55mm, grade two 35-45mm
6.5.2.2.Demister critical velocity of flue gas in the flue gas velocity range, the demister separation
with the gas velocity of droplets increased, but when the gas velocity exceeds a certain velocity
after demisting capacity decreased, the critical velocity of flue gas is called demister critical gas
velocity. There is a critical point, is due to two once the mist entrainment caused by, which
separated the mist, smoke was again taken away, the reason is roughly: hit the blades on the
droplet momentum due to its excessive spatter; the rupture flow on the surface of the blade film,
it rolled away. Therefore, in order to achieve certain mist the effect of flue gas velocity must be
controlled in the appropriate range of airflow. The maximum speed should not exceed the critical
gas velocity; the minimum speed must be guaranteed to achieve the required minimum mist
removal efficiency
Sodium Alkali FGD technology is developed on the basis of the limestone gypsum method, it
overcomes the limestone easily scaling problems. Using sodium soluble in water, and high
absorption efficiency, without generating solid, without considering the treatment of
desulfurization product.
Sodium alkali is generally used sodium hydroxide or sodium carbonate, in the form of solution
into the pool
Desulfurization mechanism:
2Na2CO3+SO2+H2O2NaHCO3+Na2SO3
2NaHCO3+SO2Na2SO3+H2O+CO2
2NaOH+SO2Na2SO3+H2O
Na2SO3+SO2+ H2O2NaHSO3
Caustic soda is used as an absorbent in this process, so no precipitate is formed during the
absorption process
The main side effect of this process is oxidation reaction, which is Na2SO4.
Na2SO3+1/2O2Na2SO4
2Na2SO3+SO3Na2SO4+Na2S2O5
Using sodium hydroxide (NaOH) as raw materials, and sulfur dioxide (SO2) reaction intensity to
be ten to twenty times higher than the calcium hydroxide, is the excellent performance of
desulfurization agent. Because sodium hydroxide desulfurization reaction with excellent
performance, industrial practice shows that the desulfurization required water sonar can be
reduced to only the equivalent of calcium based desulfurization to achieve the same the
desulfurization efficiency of 1/3, desulfurization slurry circulation system is also simplified, the
power consumption is greatly reduced.
One-time investment. Save about calcium desulfurization under the same conditions of
investment of about 25%. Due to the molecular weight of sodium hydroxide (40) is calcium oxide
(56) 71%, 40% (100) of the limestone, therefore, equal to the amount of sulfur dioxide removal
required much less than the calcium sodium hydroxide method, its transport. Storage system,
desulfurization agent supply system is better than calcium method is greatly simplified.
High reliability. One of the major advantages of Sodium Alkali FGD with wet limestone
desulfurization is of high reliability. As a by-product of desulfurization for sodium bisulfite sodium,
no suspended solids and sediments, and the desulfurization is in liquid state, fouling, caking, wear,
clogging and other problems do not exist in the sodium alkali system, running to significantly
improve the reliability, easy maintenance.
Based on the above description, the desulfurization efficiency of sodium alkali desulfurization
process, desulfurization efficiency is as high as 85% ~ 95%, one-time investment cost is low, after
desulfurization wastewater. This process produces no precipitate is widely used in small and
medium sized boiler, at present has been successfully applied in all parts of the country.
The sodium alkali process includes: the flue gas system, the external circulation system of the
desulfurization tower, the dehydration system of the desulfurization by-products, the preparation
system and auxiliary system of the desulfurizer
Spray scrubber
(1) Flue
Texture of material
Spray tube
Number 3
type
Material resistant pump
cast iron
Lift m 25
Motorcontent
Solid power of
medium 25
Type
type
Material cast iron
Lift m 35
flow m3/h 15
Number 1
Volume m3 5
(2) Agitator
Number 1
material
Caliber
Material 316L
12 Gasholder 3m/0.8Mpa 1
29 Total 1 set
1 Desulfurization system
High efficiency spray External protective
1.1 ZT-LP-35 1set
desulfurizing tower steel plate
3 Basic foundation
High efficiency spray
Designed by C25 Reinforced
3.1 desulfurization tower 1 Buyer
foundation supplier concrete
C25 Reinforced
3.4 Circulating pool 1 Buyer
concrete
6 Control system
4 Total