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2159
(a) (b)
Fig. 5: Degaussing coil in CRTs
Fig. 3: Home-built wind turbines: (a) VAWT made from
m old 200l drums; (b)
HAWT made from PVC piping
D. Flywheel
C. Generator and Motor A flywheel consists of a rotating mass, which stores energy
In essence only two components are neeeded to generate in the form of kinetic energy (KE E). The amount of energy
electricity, that is an electromagnetic field and an electrical stored in a flywheel is given by:
conductor, which cuts through the field. PMss used in speakers
1
and HDDs, produce an electromagnetic fieldd and are suitable (1)
components for a sustainable wind generattor. The magnets 2
found in HDDs are made from high energy ddensity rare-earth where where J is the mass mom ment of inertia and the
neodymium-ironboron (NdFeB) magnets. Fig. 4 shows a angular velocity. It can be seen in (1)that
( the energy stored is
schematic of an open HDD. These aree preferred over proportional to its mass, but proporrtional to the square of its
ferromagnetic magnets found in speakers, sinnce the latter have velocity. When using reused and recycled materials, it is
a peculiar shape and magnetization, and usee ferrite magnets, unlikely and unsafe to achieve verry high speeds. Thus, the
which have a low energy density. The coonductors for the mass of the flywheel needs to be maximized while keeping
machines can be sourced from the folloowing discarded losses minimal.For this reason, the axial orientation of the
components: transformers of old microwavees, coils from old flywheel needs to be investigated d. Since the mass of the
motors and generators, as well as from degauussing coils of old flywheel is high compared to its sp peed, the friction losses in
cathode ray tubes (CRTs). It is however very difficult to the bearings will be dominant. The T source of losses in a
unwind the wire of discarded components w without damaging bearing can be described by calculaating the frictional moment
the insulation, since the coils are usually cureed in epoxy resin. as [9]:
The degaussing coil of a CRT is seen in Fig. 55.
(2)
2160
A horizontally orientated sustainable flyw wheel, which uses flywheel, in cases when the PMSG G generates excess energy.
the same car wheel as the latter protootype, has been Secondly, from the generator to the load and from the
constructed in[10]. As expected are thee bearing losses flywheel to the load, in cases wheen the generator does not
significantly lower is for this type of flywheeel. However, the meet the power demand of the loaad. Thirdly, all the energy
bearing and axle of the car could not be utilizzed, but is secured generated is consumed directly by th he load. Finally, the power
by two commercially available roller bearinggs at each end of demand of the load is entirely mett by the flywheel, in cases
the shaft. Therefore, the vertically orientaated flywheel is when the wind dies down completely.
chosen for the sustainable system. In [7], a similar system topology y using a buck-boost and a
Both flywheel systems were designed for a maximum speed bi-directional converter was implem mented with a solar energy
of 1500rpm. For a small motor vehicle wiith 13inch wheel source and a flywheel energy storage device. It is recorded
rims, the circumference of the wheels is equal to 1.79m. that the overall efficiency is greatly
y improved when using the
Assuming the car is travelling at a speed of 160km/h, the aforementioned system topology. The DC-DC converter,
rotational speed of the wheels is just under 1500rpm. Hence, system controller and bi-directionall DC-DC converter can be
1500rpm will be used as maximum speed of tthe flywheel. built from readily available electrronic components, as was
done in [7] and [8].
2161
LED Lighting Mobile Phone Charger
12
14 14 Energy, m = 30min
Lightning
10 10 10
Power [W]
Power [W]
Cellphone Charger
Portable Radio
6 6 Max. Load
4 4 8 Max. Depth of Discharge
Energy [Wh]
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 0 2 4 6 8 10 12 14 16 18 20 22 24 6
Time of Day [h] Time of Day [h]
Portable Radio Resultant Load Profile
14 14 4
10 10
Power [W]
Power [W]
2
6 6
4 4
0
0 10 20 30 40 50 60
0 0 Time [min]
1 3 5 7 9 11 13 15 17 19 21 23 1 3 5 7 9 11 13 15 17 19 21 23
Time of Day [h] Time of Day [h] Fig. 9: Energy vs. Time graph of flywheel and loading points
Fig. 8: Developed load profile for a rural household 60
Flywheel no-load losses
Power drawn by load (Lightning)
TABLE I: ELECTRICAL APPLIANCES OF HOUSEHOLD 50 Total Power drawn from Flywheel
Power [W]
30
LED light 1 4 7 28
Portable Radio 10 1 5 50 20
Mobile Phone 3 2 3 18
Charger
10
Total 14 7 15 96
0
The dynamic equation for the mechanical system is given 0 10 20 30
Time [min]
40 50 60
(3)
, be calculated by taking into account estimates of the
efficiencies of the BLDC motor and bidirectional DC-DC
where B is the equivalent viscous friction constant, fly is the converter of 75 % and 94 % respectively. The available energy
angular velocity of the flywheel, Tfly represents the rotational of the flywheel under no-load conditions, together with the
loss torque of the system, T is the torque needed to accelerate linear energy consumptions of the different loading points are
the flywheel and Ts,bldc is the resultant shaft torque of the shown in Fig. 9.
BLDC motor. In order to determine the period over which the The self discharge losses of the flywheel can be calculated
flywheel can supply the load with power, its no-loadrun-down by multiplying the rotational loss torque, Tfly with the angular
curve needs to be determined. The run-down curve is given by velocity of the flywheel, fly. Assuming that only the LED
[13]: lights are switched on, the total power drawn from the
flywheel is the sum of the flywheel losses and the constant
/
(4) power required by the LED lights. The latter example is
illustrated in Fig. 10. Integrating the total power with respect
where fly0 is the initial angular velocity of the flywheel and to time gives the total energy drawn from the flywheel. The
/ is the mechanical time constant of the system. The maximum period of time over which the flywheel can deliver
time constant m equals to 6.1min in the case of the prototyped power to the load is reached when the stored energy of
sustainable flywheel. Unfortunately this means that the 10.3Whis exceeded. The worst case scenario assumes that no
flywheel has a high self discharge rate, which indicates that it power is captured by the wind turbine and that maximum
is inefficient. It should however be noted that no optimizations power is demanded by the household. In this case, energy can
were done since the first sustainable flywheel was prototyped. be supplied to the load up to 12min, the radio can be used for
Assuming that an optimized flywheel resulted in an overall 14.1min, the mobile phones charged for 17.3min and the LED
efficiency improvement and a m of 30min, the available lights switched on for 19.9min, provided they are used
energy stored in the flywheel can be calculated by using (1). separately.
Constant power is drawn from the flywheel according to Fig. C. Wind Turbine Sizing and Design
8, which results in a linear energy consumption, since
The flywheel was sized and designed with respect to the
for constant power. The energy developed load profile in the previous sub-section. This sub-
consumption of the different loading points at the DC bus can section presents the sizing and design procedure of the wind
2162
turbine system. Inserting the maximum allowable wind speed of 8m\sinto(7),
With the viscous friction constant (B) and mechanical time the maximum shaft speed can be calculated to 347rpm. The
constant (m)known, the maximum torque of the flywheel voltage rating of the generator is determined on the basis that
(Tfly,max)can be computed to be 0.29Nm. In order to keep the the bus voltage (Vbus) is fixed at 72V and the DC-DC boost
flywheel spinning at 1500rpm, 45.6Wis needed at the shaft of converter operates at a duty cycle of 0 for the maximum wind
the BLDC. Allowing the flywheel to reach its maximum speed speed. Under these conditions, the phase voltage (Vph) for a
in 1 hour, the resultant shaft torque equates to 0.336Nm, wye connected generator can be written as [15]:
which requires a shaft power of 52.8W. With the minimal
power specified, the shaft power at the turbine can be
(8)
determined by including the efficiencies of all components 3 6
between the flywheel and the turbine. This can be expressed
as: The generator phase voltage calculated in this manner is
, 30.78V. Furthermore, the maximum current is set to 3A, as the
, (5)
maximum current density for a coreless generator should not
exceed 8mm2[14]. When using a conductor with a diameter of
where Ps,turb and Ps,bldc are the shaft powers of the turbine and 0.7mm, the current density is to 7.8mm2. The maximum power
BLDC motor respectively, gen, rect, dcdc, bidir, bldc are the that can be extracted from the generator under the above
average efficiencies of the generator, rectifier, DC-DC conditions equals to 277W. This results in an acceleration time
converter, bidirectional DC-DC converter and BLDC motor of the flywheel from 0 - 1500rpm in just less than 9 minutes.
respectively. The resultant shaft power determined in this A third operating scenario will be considered for the
manner is 110.5W, if average efficiencies of 72%, 98%, 96%, sustainable wind energy capture and storage system. When the
94% and 75% are assumed for the generator, rectifier, DC-DC wind speed drops below the designed cut-in wind speed of
converter, bidirectional DC-DC converter and BLDC motor 4.35m/s, the turbine cannot capture enough power to keep the
respectively. flywheel running at 1500rpm. However, it might still capture
The power captured by a wind turbine from the incident enough power to supply the household according to Fig. 3.
wind can be expressed as [14]: Assuming the same efficiencies of the components and using
the maximum power of 14W required at the bus, the minimum
1 generator power calculated in this manner is 15.2W. An
, (6)
2 absolute minimum wind speed of 2.5m/s is determined by
inserting 15.2W into (5) and solving for v.
where air is the density of air at the height of the turbine, R Considering all limitations, constraints and operation points
the radius of the wind turbine. Cp is a function of the tip speed discussed so far, the wind generator and BLDC motor can be
ratio (), at which the turbine is operating and can be sized accordingly.
expressed as [14]:
E. DC-DC Converter Sizing and Design
The bus voltage needs to be regulated and is achieved by
(7) means of the boost converter before the bus. It has been
mentioned that at the maximum allowable wind speed the duty
where 2 /60is the mechanical angular velocity and n cycle is set to zero. When the wind speed drops, the converter
the rotational speed in rpm. boosts the rectified voltage to 72V, thereby regulating the bus
With the shaft power of the generator being determined and voltage. The maximum boosting occurs when the turbine
assuming that the turbine operates at cut-in wind speed of operates at lowest wind speed of 2.5m/s. In this case the duty
4.35m/s, is set to 7, and Cp to a low value of 0.3 (due to the cycle is 0.57. The maximum current passing through the
fact that the turbine is proposed to be built from reused converter can be determined by dividing the maximum bus
materials such as PVC piping), the radius of the turbine can be power of 260.64W by the regulated bus voltage, which then
calculated to 1.54 m by solving (6) for R. The rotational speed equates to be 3.62A. The bidirectional DC-DC converter is
of the turbine can then be computed by inserting R into (6) and rated for the same current as the boost converter. Depending
by multiplying with the resultwith60/ 2 , which equals to on the design of the BLDC motor, the duty cycles for the
188rpm in this case. different operation points of the flywheel can be determined
Having determined the radius of the wind turbine and the next.
power rating of the generator at cut-in wind speed, the A summary of the sizing results are given in TABLE II.
generator can be designed and sized next.
V. CONCLUSION
D. Wind Generator Sizing and Design
A topology for a sustainable wind energy capture and
The generator needs to be designed for the maximum storage system was formulated and a methodical sizing
allowable wind speed, since this operating point produces approach of the individual components was presented.
maximum back-EMF and consequently maximum power. Sustainable topologies for the individual components, together
2163
TABLE II: Summary of results Systemfor Rural Applications Using a Split-Pi DC-DC
Converter, presented at the IEEE International
Wind Speed [m/s] 8 4.35 2.5 <2.5 Conference on Electric Machines and Drives
Turbine radius [m] 1.54 Conference (IEMDC), Niagara Falls, Canada, 2011.
Shaft speed of generator [rpm] 347 188 108 - [8] R. Okou, High Speed Flywheel and Test Rig Design
Phase voltage of generator [V] 30.78 17.67 13.36 - for Energy Storage, PhD Thesis, University of Cape
Output of generator [W] 277 79.57 15.16 - Town, Electrical Engineering, Cape Town, South
Rectifier voltage [V] 72 41.33 31.25 - Africa, 2010.
Time needed to accelerate the 8.71 60 - [9] SKF, SKF Bearings. [Online]. Available:
flywheelfrom 0 to 1500 rpm
[min]
http://www.skf.com/portal/skf/home.
Period over which the - 12 12
[10] M. J. Rainey, Optimization of a Sustainable Flywheel
flywheel can deliver14 W to Energy Storage device, Bsc Thesis, University of Cape
the household [min] Town, Electrical Engineering, Cape Town, South
Africa, 2011.
with alternative sustainable materials for these topologies, [11] R. Doller, Low Speed Flywheel System built using
were outlined. The system was designed around an existing scrap materials, Bsc Thesis, University of Cape Town,
sustainable flywheel and the rest of the system components Electrical Engineering, Cape Town, South Africa, 2010.
could then be sized accordingly. It can be concluded that [12] I. A. Ferguson, H. J. Geldenhuys, P. Crowdy, and M.
N. Bailey, Distribution Standard, Planning Guidelines,
materials sourced from e-waste are available and can be used
Electrification Load Forecasting. ESKOM, 2003.
for the envisaged sustainable topology. By reusing and
[13] P. C. Sen, Principles of Electric Machines and Power
recycling e-waste, 11.4Wh of electrical energy can be stored
Electronics, Second Edition, 2nd ed. John Wiley &
in a sustainable flywheel. At the rated wind speed of 8m/s, the Sons, Inc., 1996.
sustainable generator produced 277W of electrical power. The [14] M. A. Khan, Contributions to Permanent Magnet
turbine was designed to capture the wind power from a wide Wind Generator Design Including the Application of
range of wind speeds, i.e. from 2.5 - 8m/s. This guarantees Soft Magnetic Composites, PhD Thesis, University of
maximum supply of power to the DC load. Furthermore, the Cape Town, Electrical Engineering, Cape Town, South
low-power load profile developed in this chapter was linked to Africa, 2006.
three operation points of the system, thereby the operation [15] N. Mohan, T. M. Undeland, and W. P. Robbins, Power
limits of the wind energy system could be calculated. In case Electronics: Converters, Applications, and Design, 3rd
the wind dies down completely, the flywheel can supply 14W ed. Wiley, 2002.
to the household for up to 12min, before the wind needs to
pick up again. With the wind blowing at very low speeds
(>2.5m/s), the system is capable of supplying the household VII. VII. BIOGRAPHIES
continuously with power.
Hartmut Jagau received his B.Eng. degree in electrical engineering from the
VI. REFERENCES University of Applied Sciences of Karlsruhe, Germany, in 2009, and his
M.Sc. degree from the University of Cape Town, Cape Town, South Africa, in
2011. He currently works as a power systems engineer for an engineering
[1] Statistics South Africa, Quarterly Labour Force consulting company in Cape Town. His research interests include electrical
machines, energy efficiency, renewable energy and sustainability.
Survey, 2010. Mohamed Azeem Khan received the B.Sc.(Eng.), M.Sc., and Ph.D. degrees
[2] O. Davidson and S. A. Mwakasonda, Electricity in electrical engineering from the University of Cape Town in South Africa.
access for the poor: a study of South Africa and He was with the South African electricity utility, Eskom, at its Nuclear Power
Zimbabwe, Energy for Sustainable Development, vol. Station as a Maintenance Engineer and as a System Engineer on the turbine
and generator control systems. He completed a course in Nuclear Engineering
8, no. 4, pp. 26-40, Dec. 2004. while at Eskom. He is currently an Associate Professor at the University of
[3] US Environmental Protection Agency, Fact Sheet: Cape Town, where his research interests include electrical machines, drives
Management of Electronic Waste in the United States, and renewable energy systems.
May 2005. Paul Barendse received the B.Sc.(Eng.),M.Sc., and Ph.D. degrees in
electrical engineering from the University of Cape Town in South Africa. He
[4] EWASA, eWaste Assessment South Africa, Nov.
is currently a Senior Lecturer at the University of Cape Town. He is currently
2008. involved in several research projects for Eskom and SANERI. His research
[5] G. Pauli, The Blue Economy: 10 Years, 100 interests include condition monitoring, drives, fuel cells, and energy
Innovations, 100 Million Jobs. Paradigm Publications, efficiency.
2010.
[6] E. Rossouw and M. J. Kamper, Use of Air-Cored
Axial Flux Permanent Magnet Generator in Direct
Battery Charging Wind Energy Systems, in Power
Electronics and Drive Systems, 2007. PEDS 07. 7th
International Conference on, 2007, pp. 1102-1107.
[7] A. Maclaurin, R. Okou, P. Barendse, M. A. Khan, and
P. Pillay, Control of a Flywheel Energy Storage
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