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Mini System FWM986/55

TABLE OF CONTENTS
Page
Location of PC Boards ......................................................... 1-2
Versions Variation & Package ............................................. 1-2
Specifications ....................................................................... 1-3
Measurement Setup ............................................................. 1-4
Service Aids, Safety Instruction, etc ..................................... 1-5
CD Playability Check ..................................................1-6 to 1-8
Repair Instructions................................................................... 2
Disassembly Instructions & Service positions ......................... 3
Set Block Diagram & Set Wiring Diagram ............................... 4
Key & Karaoke & USB Jack Board .......................................... 5 US B
Main Board .............................................................................. 6 RIP-ALL

Power Board ............................................................................ 7


AMP Board .............................................................................. 8
Control Board .......................................................................... 9
CD (Servo) Board .................................................................. 10
Mechanical Exploded View & Parts List ................................ 11
Electrical Parts List ................................................................ 12
Revision List .......................................................................... 13

CLASS 1

Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands LASER PRODUCT
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.

Published by SL-ET 0739 Service Audio Printed in The Netherlands Subject to modification 3141 785 32101

Version 1.1
LOCATION OF PCB BOARDS

SERV O PCB
KEYPCB

AMP PCB

CONTRO L PCB

MAI N PCB

KARAOKE PCB

POWE R PCB
USBPCB

VERSION VARIATION:

Type/Versions FWM986

Features & Board in used /55

Main (Output Power-1200W)

Pow er Voltage (110V~240V)


Specifications
English

AMPLIFIER FRONT SPEAKER


Total output power ............................................. 1200W System full range satellite
Front .................................................. 250W per channel Impedance ........................................................................ 5 1
Rear .................................................... 100W per channel Speaker drivers .......................... 2x6.5" 250w woofer
Subwoofer ...................................... 250W per channel ......................................................... 2x2" 250w tweeter
Signal-to-noise ratio ............................. 60 dBA (IEC) Frequency response ............................... 50Hz-20KHz
Frequency response .......................... 50 18000 Hz Dimensions(w x h x d) ... 235 x 457 x 260(mm)
Input sensitivity Weight ............................................................ 6.25 kg/ each
AUX ....................................................... 1000/2000 mV
Output REAR SPEAKER
Headphones ............................................................. 32 1 System full range satellite
(1) (3 1, 1 kHz, 10% THD)
Impedance ........................................................................ 8 1
Speaker driver ....... 2x4" 100w full-range speaker
CD/MP3-CD PLAYER Frequency response ............................... 50Hz-20KHz
Number of programmable tracks ......................... 99 Dimensions(w x h x d) ... 140 x 311 x 250(mm)
Frequency response ............. 50 20000 Hz -3dB Weight ............................................................ 2.67 kg/ each
Signal-to-noise ratio ............................................ 60 dBA
Channel separation ......................... 35 dBA (1 kHz) SUBWOOFER
Total harmonic distortion ..................................... < 1% Impedance ........................................................................ 5 1
MPEG 1 Layer 3 (MP3-CD) .......... MPEG AUDIO Subwoofer drivers ........................ 10" 250w woofer
MP3-CD bit rate ....................................... 32-256 kbps Frequency response ............................... 45Hz-150Hz
(128 kbps advised) Dimensions(w x h x d) .... 303 x 455 x 357(mm)
Sampling frequencies ....................... 32, 44.1, 48 kHz Weight ......................................................... 10.37 kg/ each

TUNER GENERAL
FM wave range ................................... 87.5 108 MHz Material/finish ................................... Polystyrene/Metal
MW wave range (9 kHz) ............. 531 1602 kHz AC Power ........................... 110 127 / 220 240 V
MW wave range (10 kHz) ........... 530 1700 kHz ....................................................... 50/60 Hz Switchable
Tuning grid ............................................................ 9/10 kHz Power Consumption
Number of presets ........................................................ 40 Active ........................................................................ 300 W
Antenna Standby .................................................................. ) 15 W
FM ....................................................................... 75 1 wire Dimensions (w x h x d) .. 269 x 311 x 412 (mm)
MW ............................................................ Loop antenna Weight (without speakers) ................................. 5.6 kg

USB PLAYER
USB ................................................................. 12 Mb/s, V1.1 Specifications and external appearance are
......................................... support MP3 and WMA files subject to change without notice.
Number of albums/folders ............ maximum 512
Number of tracks/titles ...................... maximum 999
1-4
Measurement Setup

Tuner FM

Tuner AM (MW,LW)

CD Recorder
1-5

SERVICE AIDS

Service Tools: Compact Disc:


Universal Torx driver holder .................................4822 395 91019 SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
Torx bit T10 150mm ...........................................4822 395 50456 SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
Torx driver set T6-T20 .........................................4822 395 50145 SBC429 Audio Signals disc .................................4822 397 30184
Torx driver T10 extended .....................................4822 395 50423 Dolby Pro-logic Test Disc ....................................4822 395 10216

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
LASER PRODUCT
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol ! .

Lead free
1-6

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!


1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability
Standard repair procedure

playability N
ok ?
4
clean the lens
Y

check playability
Play a CD
for at least 10 minutes

check playability
playability Y
ok ?

playability N
ok ? return set
5
check "EYE-Pattern"
Y

add Info for customer


"SET OK" 2 EYE-Pattern N
ok ?

Y
replace CD Drive
return set
6
check Laser current
return set

Laser current N
ok ?
1 - 7 For description - see following pages
Y
replace CD Drive

7
check CD Drive offsets
return set

Y CD Drive offsets N
ok ?

replace Signal Processor replace CD Drive

return set return set


1-7

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
For sets which are compatible with CD-RW discs
This to avoid that little particles make scratches on
use CD-RW Printed Audio Disc ....................7104 099 96611
the lens.
TR 3 (Fingerprint)
TR 8 (600 Black dot) maximum at 01:00
Because the material of the lens is synthetic and coated
playback of these two tracks without audible disturbance with a special anti-reflectivity layer, cleaning must be done
playing time for: Fingerprint 10seconds with a non-aggressive cleaning fluid. It is advised to use
Black dot from 00:50 to 01:10 Cleaning Solvent B4-No2, available with codenumber
jump forward/backward (search) within a reasonable time 4822 389 10026.

The actuator is a very precise mechanical component and


may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (dont press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600 Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000 wedge) the picture below.

playback of all these tracks without audible disturbance


playing time for: 1000 wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which


informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing


is under responsibility of the Regional Service Organizations.

3
FAST LENS CLEANING (dry brush)

Use lens cleaning CD


SBC AC300 ...........................................9082 100 00043

Insert the lens cleaning CD, press PLAY and follow the
voice guides instructions on the CD.
1-8

INSTRUCTIONS ON CD PLAYABILITY

5 6
EYE-PATTERN SIGNAL JITTER MEASUREMENT CD DRIVE LASER CURRENT MEASUREMENT

Measure the signal on the input of the Signal processor The laser current can be measured as a voltage drop on a
using an analog oscilloscope. Please find the exact resistor. The resistor is marked in every Service Manual.
measuring point in your Service Manual. The value depends on the type of CD drive.
11 D4
EYE-PATTERN D3 typical value most probably defect
10 D3
D2 VAMxxxx : 150-230mV 350mV
800mVpp D1
9 D2
MCDxx : 170-230mV 300mV
3893
8 D1
DA1x : 210-250mV 350mV
TB = 0.5s/div VrefCD10
7 VRIN
VREF GE
DA2x : 175-200mV 250mV
2818

470R 47n
3895

HF-Amplifier 27K 6 IREF Use SBC444A (CD-DA) for measurement.


+5V_HF 3896
+3.3V
5 VDDA1
Laser power control
2887
47n

100R
2817

4u7
680R
100R

3905
3920

4 VSSA1 U >250mV
->Laser damaged !
2814
3n3

3897
33K

3 ISLICE
2813 3898
3902
2885

220u

1K5

HFIN 2 HFIN 3820


2816 2815

100p

4n7 220R
2,4V
7876 2883 3903 3904 +5V_HF +5V
BC847B 1 HFREF
22n

2876
470n
4R7
3901 1,8V 470n 3K3 3K3 LDON
(A-D)
2884

470n

560R 64
LDON
2882

1,2V
82p

2841

100n
470R to 3826,3827

3817

3819
3818
3909

47R

47R

47R

2877
3899

47u
3906
2,6V
CD_DA: 0V / CD_RW: 3V

3822
2878
100n
2881 2K7

10K
0,65V
7878 3923 4,6V
820R
3907

3908

560p
2K2

+3.3V

3821
BC847B

1R
7877 10K 3,9V 7811-A 3 0,17V
BC847B Sanyo 8
DA12T3 LM358D

2880
3,3V 3823 1

33p
Drive detection

See below examples of the signal. Amplitude should read at 7879


BC807-40
1K
3V
2 0,17V
2V 4
least 700mVpp using SBC444A. LASER DIODE

2879
2869

1n
47n

7
CD DRIVE OFFSET MEASUREMENT

The photodiodes of the CD-drive may have an offset. These


offsets have to be compensated by the signal processor.
High offsets can lead to poor playability of some CDs
(skipping tracks).

To measure the offset values, start the Service Test


Program - section Focus Test without a CD.

The offsets can be measured with a DC Millivoltmeter


directly on the connector (see drawing below). Pin
numbering varies from drive to drive.

good The values from diode A-D should read 010mV.


Diodes E and F are less critical.

CD Drive
Sanyo DA12T3
1800
VREF 16
VrefCD10
VCC 15
+5V_HF
E 14 E
E
E
D 13 D
D
B
C A A 12 A
A
D 11 B
B B
F
C 10 C
C
F 9 F
F
GND 8
bad
If the oscilloscope shows a signal like the bad one, and/or
the amplitude decreases within 1 minute - the CD drive has
If one of the offsets is higher than 10mV the CD drive has
to be replaced.
to be replaced. Otherwise replace the Signal Processor.
2-1 2-1

System, etc. setting procedure


1) System Reset

a) press and hold TUNER andALBUM- key


b) power on
c) VFD will display VXXX-X
d) PressPROGRAM key, VFD display NEW

2) Check on the Software Version

a) press and hold TUNER andALBUM- key


b) power on
c) VFD will display VXXX-X

3)Updating new software

a) insert USB
b) press USB key to select USB mode
c) press and hold STOP key
d) VFD will display UPGRADE
e) when finishing upgrade ,system will automatic go to
standby mode

CAUTION !
This information is confidencial and may not
be distributed. Only a qualified service
person should reprogram the Region Code.
2-2 2-2
REPAIR INSTRUSTRATOR
3-1 3-1

DISMANTLE INSTRUCTIONS

1. 2. op back panel Assembly


each on the back panel as show in figure 3
1 screws C each on the left& right sides as shown in figure 4

C
AI

Figure1 Figure2 Figure3 Figure4

3. Dismantling of the DVD LOADER Assembly 4 . Dismantling of the BOTTOM PANEL Assembly
Power On ,Open the door and remove the DVD DOOR from the LOADER as shown in figure5 Loosen 2 screws F on the bottom panel as shown in figure 6.

Figure5 (D1D4) Figure6


4-1 4-1

SET BLOCK DIAGRAM


4-2 4-2

SET WIRING DIAGRAM


5-1 5-1

LAYOUT DIAGRAM - KEY BOARD


TOP VIEW

LAYOUT DIAGRAM - KEY BOARD


BOTTOM VIEW
5-2 5-2

CIRCUIT DIAGRAM - KEY BOARD

CN204

4 TP200
P4 TP201
3 P3
2 TP202
P2 TP203
1 P1

CON_4PIN_FFC_1.27mm

SW201 SW202 SW203 SW205


DISC2
OPEN/CLOSE DS_CHANGE DISC1 DISC3
SW204

0V 0. 3V 0. 595V 0. 873V 1. 185V

R244 R249 R247 R246 R256


100 1K 2K2 3K6 5K6
5-3 5-3

LAYOUT DIAGRAM - KARAOKE BOARD


TOP VIEW

LAYOUT DIAGRAM - KARAOKE BOARD


BOTTOM VIEW
5-4 5-4

LAYOUT DIAGRAM - KARAOKE BOARD

5 4 3 2 1

MIC_VCC

+12V MIC_VCC
R355A ECHO_VCC
2K7 U353 LM78L08 U352 LM78L05
R394 R395
3 1 3 1 ECHO_VCC
R353A R354A VIN OUT VIN OUT

GND

GND
D C355A D
330K 2K7 + 51R 51R

+
C380 C599 C598

2
J350A C354A 1000pF 100uF 0.1uF
2 100uF
Phone Jack 0.47uF
C352A

1
9 L350A R351A

MIC1_out
7 2 Q350A Q351A
8 + BC547B BC557B
10uH 2K2

3
0.47uF AGND AGND AGND AGND AGND +12V
4
5
6
3

R350A C350A R352A C353A


47K 4700pF 56K 1000pF R370A R371A
47R 47R

MIC_VCC 3
AGND 2
AGND 1

R356A R359A CN352


MIC1_DET 3K9 CON_3PIN_JST_2mm_90C
1K
D351A R358A

1
Q352A 2 RV591
TP304 BC547B 50K

A2
TP305
1

AGND
TP306
3

CN351 IN4148 Q353A IN4148 1K


2 A3 A1
D352 BC547B B3 B1

+
C 1 R357A C356A C
MIC1_DET
3

P1 1M 4.7uF C588 R591 15K


2 MIC2_DET 1.0uF

B2
P2 +
P3 3
P4 4

R369A R589 C587


3K9 100K 3900pF
AGND AGND
CON_4PIN_FFC_1.27mm
MIC_VCC R592 10K C586 4.7uF
AGND AGND +
C585
560pF R593 10K
R365A
2K7 R594 4K7 C584 10uF DET
ECHO_VCC +
U599
R363A
C360A
330K R364A 1 16 R595 5K6 C589 10uF
+ VCC LPF1_IN
2K7 +
3

47uF C597 2 15 R590


J351A C383 1000pF + REF LPF1_OUT R596 15K E_OUT 20K
2 0.47uF
Phone Jack 3 14
AGND LPF2_OUT
1

9 L350A1 R361A C358A Q355A C590


1

7 2 Q354A BC557B 4 13 560pF R597 10K


+ BC547B DGND LPF2_IN
8
10uH 2K2 5 12 R598 10K
3

0.47uF R362A C359A CLK_O OP2_OUT RV592


4
5
6
3

R360A C357A 56K 1000pF R599 15K 6 11 C593 0.082uF 50K


B 47K 4700pF R372A R373A VCO OP2_IN B

47R 47R 7 10 C594 0.082uF


CC1 OP1_IN
8 CC0 OP1_OUT 9
AGND MIC_VCC C592 C591
3300pF 0.01uF
AGND PT2399S
MIC2_DET R366A
1K C596 C595
0.1uF 0.1uF
D354A R368A
1

Q357A 2
BC547B
IN4148
1

D353 Q356A IN4148 1K


2
BC547B
+

R367A C361A AGND DGND AGND AGND AGND AGND AGND


3

1M 1.0uF

MIC_VCC JUMP3 JUMP12.5MM


AGND MIC_VCC JUMP2 JUMP20MM
AGND JUMP5 JUMP12.5MM
AGND JUMP6 JUMP12.5MM
AGND JUMP11 JUMP7MM5
A
DET JUMP4 JUMP17.5MM DGND AGND A

5 4 3 2 1
5-5 5-5

LAYOUT DIAGRAM - USB JACK BOARD LAYOUT DIAGRAM - USB JACK BOARD
TOP VIEW BOTTOM VIEW
6-1 6-1

LAYOUT DIAGRAM - MAIN BOARD


TOP VIEW
6-2 6-2

LAYOUT DIAGRAM - MAIN BOARD


BOTTOM VIEW
6-3 6-3

CIRCUIT DIAGRAM - MAIN BOARD


7-1 7-1

LAYOUT DIAGRAM - POWER BOARD (TOP VIEW)


7-2 7-2

LAYOUT DIAGRAM - POWER BOARD (BOTTOM VIEW)


AC1

Q927
R1027

0 C 2SA952 E
Q914
220P-K5 D921 L910 R1002
E 2SC945 C
B

T903
+HV +HV 6 9 L-10UH
C953

HER104 C947 330 Q905


R989 R922 R972
C 2SA733 E
B
222P-1KV

1U AC2
R932 5 8 C985 L909
C929

C955 220P-K5 47K 1K 10K


R20-68K R04-22 R1026 R921
B

101P-1KV C952 R1005 L-10UH


C994 D922
100U 35V

4 R926 47K 1K
HER104
10 C912
S D
22U 50V PR1507 HER104 R909
2N60C

D919 D920 100K CC104P


1 Q926 CN906
D

C1004 11 0 1
G

AO3403 +5V
G
Q921

R1004 1000U 16V 1000U 16V R925


103P-1KV
2 C951 220P-K5 R1016 ST 2
2K
3
R04-1M

R981 L908 L-0.6A 2SC945


CC104P

GND
C

13 R04-22 47K
S

R951
R04-4K7

R982

27 Q920 Q904
C984

C983

4
C910

R929 C911
ZD905

10K -27V
B C 2SA733 E
R931

10 CC104P
5
47U 25V

D927 UF3003 BK5V


18V
C954

L907 6
D926 SB360 1000U 16V ECO
C945 14
C1002

CC470P GND 7
D902 1N4148

L-0.6A
CC104P

C949 C950 R971


220P-K5
C948

C982

C981

8
R04-1K R978

R979

R1003
CC104P

10K AC2
C909

104P R920
R928 10

R980
15 220P-K5 220P-K5 1K AC1 9
R20-1 12 R04-22
C993
C908

5V6
1000U 16V
ZD908 CN9P-20
TR-EL25-G
R1001 330 R1025 100U 16V
R1018

R975
3 1 10K
0

3K9 CN905
5K6

R974

CC104P A/F 7
R958 10K C980 27K
7-3

B/F

R1036
4 2 +5V 6
7

GND 5
Cs/Fb
Out

Vcc

817 R1000 R930


IC903 0.33UF +12V6 4
Pin2(ST) A/F

C979
GT903 4K7 10 GND 3
1 4 YP-141N IC-TL431
Vs IC902 Is C907 R957 B/F 2
3 1
OFF

1
ON

7601 -27V
H
H

CC104P 10K
GND
Vref

C932
2
Rct

270P R973 IC904 R999 CN7P-25


C946
1M
1U
10
ON

6
ST
H
L
Pin6(ECO)

2K4
C905 C921
ECO
OFF
L
L

CC104P 222P-400V
R987
PWR ON
LOAD ON

0 R969
ECO

R913 IC901
R950 R917
C944 4 1 10K
ST

8K2
CC470P
10K 1K
P913
C

Q911 Q913
B 3 2 C 2SC945 E R968 PAD-D4
817C 2SC945
10K
C

2SC945 R956
E

Q918 P912
R949 10K
C943 C991 C996 C997 10K
R998 B
R916 R30-56 PAD-D4
SW-110/220V CC470P
CC470P
CC470P
CC470P R992
E
4K7
6
5
4

1K R967
R966
10K
110V 10K
D

R955 Q924
10K R965
G C E
3
2
1

Q917
10K
2SC945
S
2

R962 AO3402
R954
0
IC907
RB903 10K 78L12
B

RB2P-396-1
+12V6 1 3 +12V
E C
R04-1-F IS 1/4W 1 OHMRES FUSE Q912

2
2SC945
R04-4K7 IS 1/4W 4.7K C914 C992 C906
10KM IS 1/6W 10KOHM 1% CC104P 100U 16V 104P
CN904
R30-120 IS 3W 120OHM 5% C924
CN4P-396
R908

C970
TVR903

102P-400V
CN903
R04-470K

L906B
102P-1KV

C1003 C923
C940

CN2P-396-1 470P-500V C965

4
3
2
1
C928
1

C975 C990 1000U 63V


TVR10241KS

102P-1KV 222P-400V D924 4 3


+HV

T902 10 1

CC104P-100V
C964
L-65UH-10A-AB
560U 200V

CC102P
BD901
R04-470K

C963
9 2

1000U 63V

C974
1

BD902

C989
R907

R910 R915

CC102P
3 2 J904 3
C959

R04-100K R04-100K 1000U 63V


102P-500V

C942
JMPER 5 1040CT
CC104P-100V
JMPER
C255P-250V
6 R944
TVR902

JMPER C922 C969


R906
560U 200V

J903 R30-120 R997


BD-808
C939
C927
4

R04-470K

ZD907
JMPER

R991 4K7
D

102P-1KV 470P-500V
J902
J901

30KM
TVR10241KS

C1001
G R937 R942
R30-120 R30-120 8 R996
5V6 D918 R1010
102P-1KV

C920
1 CC102P
1N4148

1K8 ZD911
R04-470K R905

S
12N60C

D903 7 1N4148 1K2 27V


470P-500V

104P-275V Q906 1N4148


R933
4

ZD910
D912
C968

L905 R986 R1008

D917
6 3

27V
C938 + 4558
39-MH
L903

1 1
102P-1KV

102P-1KV 100 33K IC905A


C934

C961
5 R953 R964 2
ZD901

R963
15V 2 10K
C987
10K -

10K
3
R04-4K7

47U 50V
3 C958 10U R941 R948
1

4
R912

1N4148
102P-500V 4K7 5K1
R911

Pin4
L-6
D933 12 1N4148 C915
D911 +Vref5V
11
C904 100
1N4148 R985 CC104P D935
R945
R02-220

R02-220

C926 TR-PQ3230-B
100P
C903 R984 100
R04-33 1N4148
D932
D928
104P-275V
100P

CC104P-100V
D910
C941

1N4148
C255P-250V

1N4148

E
1 T904 SGND

C977

15

14

13

12

11

10
1N4148

C972
B

9
Q923
102P-400V

R988
GT902

C978
R994
2 10

E2

E1
OUT/C

VCC
R976

C2
EA(+) EA(+)
1K5

EA(-)

Com/In Verf
C918

102P 2SB772P R1028 3K9

C
A/F
GT901 220K IC-7500*

R995
220U 16V
YP-501M

R961 10K
D

4K7
C925 IC906
YP-501M

EA(-)

GND
C
G 6

C-T

R-T
T/C
2SB772P
102P-1KV

C1
C976

R993

1K5
1K5
C224P-275V 5 B R1011

Q922
C935
1N4148

102P 0
D904

16

8
R946

R934

12N60C
102P-400V
C917

T-TR22-F D909 +12V

CC104P-100V
Q907
4

E
D913 D916 R939

C973
C913
39-MH

1N4148
L901

1N4148
1N4148 R30-120 D901
+Vref5V
CC104P R977 C998 C999
R04-4K7

ZD902
1N4148 R1037
R04-33

15V CC470P
CC470P

B
1

R1014 1k2 3K9 10K


R1013
Pin4 E C
7-3

Q929
1k5

R914
2SC945
CIRCUIT DIAGRAM - POWER BOARD

C967

R1020
8K2
470P-500V
D923

B
C916 C474P-275V T901 8 1

560
R1007
7 2 C E
R902 R935 R936 3 33K
Q916
2SC945
2 L906A

470P-500V
1040CT

102P-500V
R04-330K R04-330K R04-330K 1

C995
R901 R903 R904 C966 C971 C988
1 2 1000U 63V

R938

C957

CC104P-100V
C962
L-65UH-10A-AB ZD906 R990 D915
R04-330K R04-330K R04-330K 470P-500V

CC102P
R918 R923
R04-100K
R04-100K 4K7
11 5V6 D914 R1009
1N4148

R943
TVR901 3

R30-120
TVR14561KS P909
D934
12 1N4148 1K2
NTC901

NTC902

1N4148 1N4148
RT-6A

RT-6A
FS-10A

SCREW-A D908
L904 R983 R1006
F901 6 5 4558

102P-1KV

102P-500V
P908 + R940

R30-120
3 100 33K 7

C956
C960

C933
IC905B
P907 5 R952 R959 R960 6 4K7
SCREW-A 5 10K 10K
C986
10K - R947
1

4
+Vref5V
47U 50V
PAD-D1 P904 C931 6 10U
P906 4 5K1
P911
TR-PQ3230-A L-6-1A
PAD-D1
PAD-13X5 103P-1KV 10 1N4148
P905 D907
P903 C930 SCREW-A 9
1

PAD-D1 2 P910
PAD-13X5 103P-1KV
P901
P914 SCREW-A
CN901
CN2P-396-2 PAD-D4
PAD-13X5
8-1 8-1

LAYOUT DIAGRAM - AMP BOARD (TOP VIEW)


8-2 8-2

LAYOUT DIAGRAM - AMP BOARD (BOTTOM VIEW)


8-3 8-3

CIRCUIT DIAGRAM - AMP BOARD


1 2 3 4 5 6 7 8 9 10 11 12

SUB+

SUB-
FR+
FWD879 FWM986

FR-

SR+
FL+

SR-
SL+
FL-

C+

C-

SL-
FL FR C SPK: 6 oHM 200W FL FR SUB SPK: 5 oHM 250W
JK501 SUB SPK: 4 oHM 300W
SL SR SPK: 8 oHM 100W SL SR SPK: 8 oHM 100W

TP512

TP511

TP510

TP509

TP508

TP507

TP506

TP505

TP504

TP503

TP502

TP501
10

11

12
1

9
+FL -SUB
+SUB
-FL M4 M5 M6
-SR
+FR
+SR
-FR
-SL

SUB+
MB MB MB

SUB-
-C +SL

104/100V

SL-
+C

104/100V

SL+
4

3
M7 M8 M9

CE502 104/100V

CE503 104/100V
CE501 104/100V

3
104/100V
104/100V

104/100V
L513 L514 L515

104/100V

104/100V
104/100V

104/100V
L516

CE506

CE507

CE508

CE509

CE512
45uH 45uH MB MB

CE510

CE511
D L517 45uH MB D
45uH

CE505
L518

CE504
M1 M2 M3
45uH
45uH
2

1
MB MB MB

1
M10 M11 M12

C571
C576 474/100V(684/100V) C572 MB MB MB
474/100V(684/100V) C573 474/100V(684/100V) 684/100V
C575 334/100V
C574 334/100V M13
C550 C549
C570 104/100V C569 104/100V C568 104/100V C567 C559 104/100V C558 104/100V 104/100V 104/100V
C566 C565 C557 C556
104/100V

22UH/9A(10u/10A)

22UH/9A(10u/10A)
C553

22UH/9A(10u/10A)

22UH/9A(10u/10A)
C564 R532 R531 C563 C562 C561 C555 R526 R525 C554 C548 R522 R521 C547 MB
104/100V 104/100V 104/100V 104/100V 104/100V

22UH/9A(10u/10A)
C560 C552 C551
22UH/9A(10u/10A)

6R2 6R2 104/100V 104/100V R530 R529 104/100V 104/100V 6R2 6R2 104/100V 104/100V 6R2 6R2 104/100V
104/100V 6R2

L504
104/100V R528 6R2 R527 6R2 104/100V R524 R523 104/100V L502

L507
6R2 L501
L512

L508

L511

L510
L503 6R2 6R2
L509 L505 L506 10UH/10A 10UH/10A
22UH/6A 22UH/6A 22UH/6A 22UH/6A

R515 C541

B3
R520 C546 330/100V R517 20
20 R519 20 C545 330/100V C544 330/100V
R518 20 C543 330/100V R516 20 C542 20 330/100V
A2

1000U/63V
1000U/63V
330/100V
474U/100V

474/100V
1000U/63V

1000U/63V
1000U/63V
104/100V

474/100V
104/100V

474/100V

104/100V
C537

474100V
C540

104/100V

104/100V
C529

C539
C594

104/100V

474/100V
C590

C525
C530
A1

C592

C593
C588 C587 C534 C521 C533 C531 C519
C589

C520
C535

C532
C538
C524

C528
B1
474/100V 104/100V 474/100V 104/100V 474/100V 104/100V

C536

B2
A4
474/100V 104/100V

C1

C2

D1

D2
B4
A3
+50V +50V +50V +50V +50V +50V +50V +50V
+50V +50V
18

17

16

15

14

13

12

11

10

18

17

16

15

14

13

12

11

10
18

17

16

15

14
18

13

12

11

10
17

16

15

14

13

12

11

10

18

17

16

15

14

13

12

11

10
9

1
9

1
PGND1P

PGND2P

PGND1P

PGND2P

PGND1P

PGND2P
PGND1P

PGND2P

PGND1P

PGND2P
VCC1P

VCC2P
OUTPR

OUTPR

VCC1P

VCC2P

VCC1P

VCC2P
VCC1P

VCC2P

VCC1P

VCC2P
OUTPR

OUTPR

OUTPR

OUTPR
OUTPL

OUTPL

OUTPR

OUTPR

OUTPR

OUTPR
PGND1N

PGND2N

OUTPL

OUTPL

OUTPL

OUTPL
OUTPL

OUTPL

PGND1N

PGND2N

OUTPL

OUTPL

PGND1N

PGND2N
PGND1N

PGND2N

PGND1N

PGND2N
GNDS

GNDS

GNDS
GNDS

GNDS
OUTNR

OUTNR

OUTNR

OUTNR
OUTNR

OUTNR
VCC1N

VCC2N

OUTNR

OUTNR

OUTNR

OUTNR
VCC1N

VCC2N

VCC1N

VCC2N
VCC1N

VCC2N

VCC1N

VCC2N
NC

OUTNL

OUTNL

OUTNL

OUTNL
NC

OUTNL

OUTNL

NC
NC

OUTNL

OUTNL

NC

OUTNL

OUTNL
C C
IC505 IC504 IC502 IC503 IC501
STA516B DIGITAL POWER STA516B DIGITAL POWER STA516B DIGITAL POWER STA516B DIGITAL POWER
STA516B
STA516B DIGITAL POWER STA516B STA516B
STA516B STA516B
TRI-STATE

TRI-STATE
TRI-STATE
TRI-STATE

TRI-STATE
GNDREF

GNDREF

GNDREF
GNDREF
GNDREF
CONFIG

CONFIG
CONFIG
CONFIG

CONFIG
PWRDN

PWRDN

PWRDN
PWRDN

PWRDN
TWARN

TWARN
TWARN
TWARN

TWARN
GNDR1

GNDR1
GNDR1
GNDR1

GNDR1
VREG1

VREG1

VREG2

VREG2

VREG1

VREG1

VREG2

VREG2
VREG1

VREG1

VREG2

VREG2

VREG2
VREG1

VREG1

VREG2

VREG2

VREG1

VREG1

VREG2
FAULT

FAULT

FAULT
FAULT

FAULT
INRA

INRB

VSIG

VSIG

INRA

INRB
INRA

INRB

VSIG

VSIG
VSIG

VSIG
INRA

INRB

INRA

INRB
VSIG

VSIG

VSIG

VSIG
INLA

INLB

INLA

INLB
INLA

INLB

INLA

INLB
INLA

INLB
VL

VL
VL
VL

VL
19

20

21

22

23

24

25

26

T5 27

28

29

30

31

32

33

34

35

36

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36
19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36
19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36
R541 R513 R510 C513 R511 C503 R507
C583 C514 C507 104

T2

SUB+
104 104 104 R508 C516 104 R506

SUB-
10K C585 R514 10K 10K 10K 10K

R501 33
C526 C522 C515

R503
R542 R509 C501 10K

T3

33
104/100V 104/100V 104/100V C523

C+
104/100V 10K 104/100V
T4

FR-

C-
C511 C527 104
FR+

C504 104 C510


C512

C582 104 10K


105

10K 104 C505 10K


R543

104/100V 104

C502
105
C586 C518 104/100V C517

R502
AV33 AV33 AV33 105 AV33 AV33
33

C584 C506
R505

33
104/100V

T1
105 104/100V

SR+
104/100V
33

SL+
105

SR-
SL-
TWAN1

T3
PWDN PWDN PWDN

AMP-P TO MTK 176


CN701
TO 5.1 AMP
R537
1 FAN CONTROL
FL+

47k
FL-

2 5.1 SUB-OUT
3 5.1 LINE-L Q507
4 5.1 LINE-R 2SC945
5
SUB+

C711 104
T5

T4

T3

T2

T1

C710
SUB-

104
7 AMP_MUTE

SR+
TWAN

SL+

SR-
8

SL-

C+
C-
C601 C597 C596 C595 C591 FR-
9 AMP-P
100U/10V 100U/10V FR+
10 100U/10V 100U/10V 100U/10V AUDIO33V IC701B
11 6 JRC4558
-
12 VCC-DELAY R833 C754 7

B+
B 308+AD RESET 0 B

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
13 5

T2

T1
4.7U R763 +

T5

T4
14 308A CLK R769 4K7 R777 4K7 R733 15K
15 308A DA C722

8
+5VAMP IC702

VDD3.3_5

VDD3.3_4
GND_5

GND_4
OUT3_A
OUT2_A
OUT2_B

OUT3_B
OUT4_A
OUT4_B
OUT5_A
OUT5_B

OUT6_A
OUT6_B
C724 47U/16V 4K7

NC

NC
16 +9V C782 47P
17 104 R536 R539
C717 104 C748 C731 R786 IC701A R504 R538
18 2 JRC4558 47k 47k
470P 330P 30K - 47k 47k
19 C716 104 R764 1 5.1 SUB-OUT
FL-

B-
FL- 49 32 LINE L+ C755 4.7U R770 4K7 R778 4K7
20 OUT1_B OUT7_A 3 C759 4.7U
FL+ FL+ 50 31 LINE L- +
21 OUT1_A OUT7_B

TO MTK 176
+5VAMP 51 30 LINE R-

TO MTK 176

TO MTK 176
4K7 Q502 Q506

AMP-P

AMP-P

AMP-P
22 L521 Q709 EAPD OUT8_A Q505 Q504

4
C778

AMP-P
52 29 LINE R+ 47P 2SC945
23 10uH 2SC945 NPN AUDIO33V VDD3.3_6 OUT8_B 2SC945 2SC945 2SC945
53 28 R799
24 GND_6 VDD3.3_3
+12V AV33 C709 104 54 27
NC GND_3 C715 104 30K
R535

R791
55 26
D701

4.7
Q711
R709

BICKO NC
R801 10K 56 25
TWAN1
C579 104

CM5783 C708 104 LRCKO CKOUT


330 57 24
1N4148 C765

C823 220P R755 R540


C581 SDO_12 VDD3.3_PLL C761 4.7U LINE L+ R761 4K7 R772 4K7 R730 15K
58 23 10K
10K47U/10V

100U/10V SDO_34 GNDA_PLL +12V


Q503 59 22 C741 100P
R534

VDD3.3_7 VDDA_PLL
C701

ZD701 3V9

4K7
AMP_MUTE

R832 C779
C736

60 21 47P
2SC945
47U/10V

0 GND_7 PLL_FILTER
61 20 C822 122 C746
2SC945

R736 C707 104 NC XTI 3.3K C729 AUDIO33V


2SC2001 62 19 TP704 R796 2
Q906A SDO_56 SCL 470P 330P -
TWAN
104

30K 5.1 LINE-L


4K7 63 18 1
D702

C821 33P R756

B-
SDO_78 SDA 4.7ULINE L-
1N4148

C762 R762 4K7 R773 4K7


Q706

64 17 TP703 3 C756
PLL_BYPASS

AUDIO33V PWDN SA + IC703A


TEST_MODE

R798 47K 4.7U


C820 33P 4K7 JRC4558
VDD3.3_1

VDD3.3_2

4
C775 47P

104

104
RESET
SDI_78
SDI_56
SDI_34
SDI_12
GND_1

GND_2
LRCKI
BICKI
MVO

C734

0
NC

NC

C819 33P R793

TP515-1
30K

C0112

C0113
R708
FB906 100 2SC945 Q906 CN902 102
+12V R931 2 STA308A R757 R765 4K7
C763 4.7U R771 4K7
10
11
12
13
14
15
16

LINE R+
1
2
3
4
5
6
7
8
9

1 R808
2R2 1/4W 0

MCLK
R731 15K
R932

Q910 1N4148 4K7


Q909 CN702
4K3

2SA733 CN2/25 C757


2SA733 D903 C745 C728
C780 47P
1 R781 4.7U
TP514-1 470P 6
R906 R908
R933 2K2

2 330P 30K -
CN903 308+AD RESET 5.1 LINE-R
10K

C733 102 7

B+
R907

3 4.7ULINE R- R758
TP517-1

ABCK C764 R766 4K7 R774 4K7


10K

2 C725 5
10U/10V 4 + IC703B
TP513-1
10K

1 TSD3-TUNER R705 0

104

104

104

104
104
104

104
104

104

104

104
R782
C706 104 5 JRC4558

30K
LRCK 4K7
10K

R918 1K 4.7U C937 C926

8
R934

+FR
10K

R734 33 6 C774 47P


R935

R944 CN2/25 ABCK C740 15P +9V


R909

2K2

C905 47U/16V 7

C0107

C0108

C0109

C0110

C0111
C0105

C0106
C0101

C0102

C0103

C0104
R919 1K 4.7U C938 104 0 0 0 308_TSD0 C509 R792 4.7
+FL
A1

+50V
LRCK R780 220 C768
C943 D901 47P
TP516-1

104/100V
R706

A A
308A CLK R707

47U/50V 1N4148 C718


+C R920 1K 4.7U C939 120K R938 R936 8 HEADER +5VAMP Q501
104
308_TSD0 R704 0
KTC3875 open

C739 15P 2SC2001 L522


2SC1623 NPN

R921 R939 5K6 open R942 0 AUDIO33V


KTC3875

1K 4.7U C940 C508


22K

+SL
308A DA

600
1N4148

5.6K 308_TSD1 R710


R703 0 15P
C738 1000U/63V
Q907

Q908

100

100

100

100
20K
D902

100U/10V
R922 1K 4.7U C941 R533

C599 104
R940

Q905

+SR
C927

C598
R702 0
104

R941

R943

308_TSD2
39K

47K

C737 15P 360

FB501

FB502

FB503

FB504
+SUB R923 1K 4.7U C942 R937
C705 104

C580
100U/10V
TP701

TP702

5K6

RCZ005004-0060
47U/50V
C944

4.0-4.3V

104
ZD500
R953 R954

C578
10K 10K

4
3
2
1
RB502
CN4/396

1 2 3 4 5 6 7 8 9 10 11 12
9-1 9-1

LAYOUT DIAGRAM - CONTROL BOARD (TOP VIEW)


9-2 9-2

LAYOUT DIAGRAM - CONTROL BOARD (BOTTOM VIEW)


9-3 9-3

CIRCUIT DIAGRAM - CONTROL BOARD


5 4 3 2 1

C250 470pF P1 VFD201 VFD_AV_38P


D202 D203
CON_9PIN_JST_2mm BK5V +3V3_CON R276 4K7 ECO C238 470pF G1 C251 470pF P2
TP232 9
TP237 5V IN4148 IN4148 C239 470pF G2 C252 470pF P3
8 STANDBY
TP238 7
TP223 6 C240 470pF G3 C253 470pF P4
TP224 5
TP225 BK5V C241 470pF G4 C254 470pF P5
TP226
4 ECO D200 ECO:100R
3
TP227 R237 NC STANDBY C242 470pF G5 C255 470pF P6
TP228
2
1
F2 GND STANDBY_LED VFD_AV_38P
D R272 C243 470pF G6 C256 470pF P7 D
CN201 D201
R267 330
R200 100 MAX C244 470pF G7 C257 470pF P8
GND MAX_LED
22K C245 470pF G8 C258 470pF P9
R273 ZD201
330 5.6V C246 470pF G9 C259 470pF P10

NoExt2
NoExt1
NoPin2

NoPin1
F1 C247 470pF G10 C260 470pF P11

Fila6
Fila5
Fila4

Fila3
Fila2
Fila1
10G
11G
12G

P10
P11
P12
P13
P14
P15
P16
IR200

1G
2G
3G
4G
5G
6G
7G
8G
9G

P1
P2
P3
P4
P5
P6
P7
P8
P9
-VKK C248 470pF G11 C261 470pF P12

3
2
1
TSOP34138

38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GND +3V3_CON +3V3_CON C249 470pF G12 C262 470pF P13
R274 3R3 1W R275 3R3 1W

P10
P11
P12
P13
P14
P15
P16
P1
P2
P3
P4
P5
P6
P7
P8
P9
C263

G10
G11
G12
470pF P14

F2_JU
-VKK

G1
G2
G3
G4
G5
G6
G7
G8
G9
JUMP17 JUMP12.5MM C200 C264 470pF P15 F1_JU
F1 F2

+
C201 0.1uF R270 NC R271 NC
JUMP1 JUMP20MM 47uF L201 C265 470pF P16
10uH
P1 1 +3V3_CON
2 C203 R215 1K
P2 R216 1K
3 100pF
P3 GND R217 1K
4
P4
5 REMOTE STANDBY R218 1K
P5 VFD_CS R219 1K
P6 6

+
7 VFD_CLK C206 C205 R220 1K
P7 VFD_DATA 47uF 0.1uF R221 1K
P8 8
9 R222 1K
C P9 AD0 R223 1K C
P10 10
11 AD4
P11

R201
R202
R203
R204
R205
R206
R207
R208
R209
R210
R211
R212

R224
R225
R226
R227
R228
R229
R230
JOG1

12
13
14
15
16
17
18
19
20
21
22
P12 12
13 JOG2 GND
P13
14

VSS1
VDD1
SG1/KS1
SG2/KS2
SG3/KS3
SG4/KS4
SG5/KS5
SG6/KS6
SG7/KS7
SG8/KS8
SG9/KS9
P14 MIC1_DET
P15 15 MIC2_DET

1K
1K
1K
1K
1K
1K
1K
1K
1K
1K

1K

1K
1K
1K
1K
1K
1K
1K
2K2
CN202
TP208 CON_15PIN_FFC_1mm27
TP209 11 23
K2 SG10/KS10
10 K1 SG11/KS11 24
TP211 GND 100 R240 9 25
TP212 100 R241 STB SG12/KS12
8 CLK SG13/KS13 26
TP213 100 R243 7 27
TP214 +3V3_CON 100 R213 DIN U200 SG14/KS14
6 DOUT SG15/KS15 28
TP215 200K R234 5 29
TP216 OSC PT6315-LQFP SG16/KS16 L202 10uH
4 LED4 VEE 30 -VKK
TP217 R242 10K 3 31
TP218 LED3 SG17/GR12
MAX_LED 2 LED2 SG18/GR11 32
TP219 STANDBY_LED 1 33
TP220 R232 10K LED1 SG19/GR10

SG24/GR5
SG23/GR6
SG22/GR7
SG21/GR8
SG20/GR9
TP221
22pF

22pF

22pF
TP222

VDD2
JOG200 C233

VSS2

GR1
GR2
GR3
GR4

+
JOG 22uF HP_GND
1

C230

C231

C232

1 TP1
MIC1_DET

44
43
42
41
40
39
38
37
36
35
34
P1 GND
P2 2 MIC2_DET
3 C222 VOLUME C221 L205 2.2uH C237 22pF
B P3 0.1uF 0.1uF B
P4 4
TP229 C236 100pF
TP230
TP231
4

CN206 GND
CON_4PIN_FFC_1.27mm C204 C235 C234 J201
GND 0.1uF Phone Jack
GND 2200pF 2200pF 9
GND GND 7
GND 8
R253 R264 R261 R262 R254 R263 R260 R251 R255 R250 R245 R252
GND
JP1

3
6
5
4
100 1K 1K 1K5 2K2 2K7 3K6 5K6 8K2 20K 47K 120K
TP236
0.022uF TP235
C220 9 9 9 9 9 9 9 9 9 9 9 9 HP_GND TP234
SW224 SW215 SW221 STOP TP233
RECORD REPEAT STANDBY SW222 SW223 DBB PLAY/PAUSE ALBUM- SW219 MAX SW211 SW212
SW214 SW216 SW218 VAC PROGRAM SW210 CLOCK DSC +3V3_CON L204 2.2uH 4 HP_RIGHT
MIC1_DET JUMP20 JUMP20MM P4 HP_GND
3 P3
MIC2_DET JUMP21 JUMP20MM L203 2.2uH 2 HP_LEFT
REMOTE JUMP22 JUMP12.5MM P2 HP_DET
1 P1
F1_JU JUMP24 JUMP20MM STANDBY_LED JUMP5 JUMP12.5MM R266

3
STANDBY JUMP9 JUMP17.5MM -VKK JUMP28 JUMP10MM 5K6
VFD_CLK JUMP11 JUMP20MM -VKK JUMP27 JUMP20MM 1 Q1 CN205
CN203 BC817-25
VFD_DATA JUMP12 JUMP20MM F2_JU JUMP29 JUMP12.5MM CON_4PIN_FFC_1.27mm
VFD_CS JUMP10 JUMP20MM +3V3_CON JUMP30 JUMP10MM TITLE- GND
A A

2
JOG2 JUMP3 JUMP12.5MM JP1 JUMP31 JUMP10MM TUNER CD USB AUX ALBUM+ SW217 TITLE+
4 P4 TP207
JOG2 JUMP4 JUMP12.5MM JUMP19 JUMP19 JUMP10MM C219 SW208 SW206 SW207 SW209 SW213 SW220 3 P3 TP206
JOG1 JUMP2 JUMP12.5MM AD4 JUMP7 JUMP20MM 0.022uF 9 9 9 9 9 9 9 2 HP_GND HP_GND
GND JUMP16 JUMP15MM STANDBY_LED JUMP15 JUMP20MM P2
1 P1
GND JUMP23 JUMP20MM MAX_LED JUMP14 JUMP20MM
R258 R238 R257 R239 R259 R265 R248
GND JUMP25 JUMP12.5MM HP_GND JUMP13 JUMP12.5MM
GND JUMP26 NC JUMP19 GND
CON_4PIN_FFC_1.27mm
100 1K 1K 1K5 2K2 2K7 3K6

5 4 3 2 1
10-1 10-1

LAYOUT DIAGRAM - CD & TRANSFER & INSPECT BOARD


(TOP VIEW)
10-2 10-2

LAYOUT DIAGRAM - CD & TRANSFER & INSPECT BOARD


(BOTTOM VIEW)
10-3 10-3

CIRCUIT DIAGRAM - CD BOARD


PART 1
5 4 3 2 1

SW801 Switch

TRAY_6V
D L813 D
4R71W R899
100uH SW802 Switch

+
C868 C869 C870
0.1uF 0.1uF 220uF
TRAY_IN1- JUMP30 JUMP7MM5
TRAY_SW4 JUMP31 JUMP7MM5
OUT2- JUMP1 JUMP12.5MM GND
GND GND GND OUT2+ JUMP2 JUMP12.5MM

TRAY_SW1
TRAY_SW2
GND GND
C C

R891 R890 TRAY_SW3


47K 47K TRAY_SW4

R882 5K6
TRAY_IN1-
CN821
U808 TP1 1
R888 C866 1 16 R895 22R 1/8W TP2 2
5K6 0.022uF IN1- OUT1+ TP3 3
R883 5K6 2 15 TP4 4
TRAY_IN1+ IN1+ NC5 TP5 5
3 NC1 GND1 14 GND

GND 4 13 R896 22R 1/8W CON_5PIN_FFC_1mm27


B NC2 OUT1- B

5 12 R897 2R2 1/8W


VP OUT2- GND
R884 5K6 6 11
TRAY_IN2+ IN2+ NC4
7 10 GND CN822
R889 C867 IN2- GND2 OUT2- TP7 1 P1
5K6 0.022uF 8 9 R898 2R2 1/8W OUT2+ TP6
R885 5K6 NC3 OUT2+
TRAY_IN2- 2 P2
TDA7073A
CON_2PIN_JST_2.54mm

R893 R892
47K 47K

A A
GND GND

5 4 3 2 1
10-4 10-4

CIRCUIT DIAGRAM - CD BOARD


PART 2
A B C D E

CN802

TRAY_6V CD_6V MOTOR1 R805 3K3 R806 8K2 MT_O TP25 1


S_8V HOME_SW TP26 2
C813 HOME_SW SL- TP27 3
0.1uF GND SL+ TP28 4
R804 SP- TP29 5
U807 LM7806 Q803 1R 2W SP+ TP30 6
4 L812 KTA1273 GND 4
1 3 1 2 SL R807 5K1 R808 5K1
VIN OUT CON_6PIN_JST_2mm

GND
C800 C801 C814
U805
+

C802 C803 C805 C806 C807 0.1uF

+
0.1uF 0.1uF C839 C824

2
470uF 1uF 1000pF 0.01uF 0.1uF 1000pF 15 14 1500pF
footprint cir 10mm R802 GND OPIN- OPOUT
16 OPIN+ GND2 13
8V_GND 1K C823 C804 FO R809 3K9 R810 10K FO_O 17 12
GND 470uF 470uF DO3.1 DO2.2
18 DO3.2 DO2.1 11
C815 19 10
GND GND GND 2200pF DI3.1 DI2.2
20 DI3.2 DI2.1 9

3
21 VCC1 GND1 8
R801 10K 1 Q804 CD_3V3 CD_6V
P_CD 8050 GND 30 29
R803 RA R811 3K9 R812 8K2 GND5 GND4

2
R863 NC Q805
22 VCC2 MUTE 7
47K C816 23 VREF REO 6 GND 3 8550 2
2200pF 24 5 C822
CD_3V3 CD_3V3 DI4.1 REG
25 DI4.2 DI1.2 4
SP+ JUMP7 JUMP12.5MM 26 3 1000pF

1
SP- JUMP8 JUMP12.5MM GND GND DO4.1 DI1.1
27 DO4.2 DO1.2 2
HOME_SW JUMP13 JUMP15MM R814 R827 28 1
HOME_SW JUMP14 JUMP15MM 10R 10R CD_6V GND3 DO1.1 GND
VREF JUMP15 JUMP7MM5 CD_3V3 CD_1V8
CD_RESET JUMP16 JUMP10MM Q806 R813 470 VREF GND MM1469
CD_RESET JUMP20 JUMP10MM 3 8050 2 C825 C826 C827

+
LD JUMP23 JUMP7MM5 RA_O
C JUMP25 JUMP7MM5 R836 C817 C818 C819 C820 C821 47uF 0.1uF 0.01uF

+
3 RESET_O JUMP18 JUMP7MM5 C811 C812 3
1

FO_O JUMP10 JUMP15MM R816 330 R815 0.1uF 0.01uF 470 47uF 0.1uF 47uF 0.1uF 0.01uF
RA_O JUMP11 JUMP10MM C809 C810

P_MUTE
F JUMP24 JUMP7MM5 R817 10K GND
T- JUMP40 JUMP10MM C808 47uF 0.1uF
MT_O JUMP19 JUMP7MM5 1K GND GND GND GND
0.1uF
CD_3V3
HOME_SW

CN804
1 TP31 GND GND R825 1R CD_3V3 R833
P1 TP32 61 2R2
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
P2 2 TRAY_IN2-
3 TP33 TRAY_IN2+ C842 C836 C835
P3

+
4 TP34 TRAY_IN1-
DOBM

RA
FO

TEST1
TEST2
TEST3
TEST4
LASE
VSD2

SL
MOTO1
MOTO2
VSD3

V1
V2
V3
V4
V5
VDD1

VDD2
P4 TP35 0.1uF 47uF 0.047uF
P5 5 TRAY_IN1+
6 TP36 CD_3V3 C831 C830 C829 C833
P6 TRAY_SW4

+
7 TP37 TRAY_SW3 60 1
P7 TP38 SBSY LPWR GND GND GND 1000pF 47uF 0.1uF 47uF
P8 8 TRAY_SW2 59 SFSY EXTF 2
9 TP39 TRAY_SW1 R824 58 3
P9 TP40 10R SUB MONITOR CN803
P10 10 8V_GND 57 RCK SENSE 4
11 TP41 S_8V 56 5 GND GND
P11 TP42 P_CD STATUS VSSA1 R835 24K VC TP9
P12 12 P_CD 55 SILD IREF 6 GND 16 16
13 TP43 STATUS R829 NC 54 7 VCC TP10 15
P13 TP44 I2C_SCL R818 0R RAB VDDA1 E TP11 14 15
P14 14 53 SCL VRFO 8 14
15 TP45 I2C_SDA R819 0R 52 U806 9 D TP12 13
P15 TP46 CD_RESET R820 0R RESET_O SDA SAA7824HL D1 A TP13 12 13
P16 16 51 RESET D2 10 12
17 TP47 50 11 B TP14 11
P17 TP48 CLK12 D3 C TP15 10 11
P18 18 49 CLK16 D4 12 10
2 TP49 CD_BCK R821 0R F TP16 2
P19 19 48 SCLK R1 13 9 9
CD_WLCK R822 0R 47 14 TP17 8
CD_DATA R823 0R WCLK R2 LD TP18 8
46 DATA CEQ 15 7 7
CON_19PIN_FFC_1.27MM 45 16 C834 C832 TP19 6
EF VDDA2 0.022uF NOP MD TP20 6
44 SCLI VSSA2 17 5 5
43 18 R831 10R F+ TP21 4
R864 WCLI OSCO T+ TP22 4
42 SDI OSCIN 19 3 3
3K3 41 20 T- TP23 2
VDDD VSSA3 R832 1M F- TP24 2
BUGND

1
DAREF

P_MUTE 1
BUOR
CRDY

DARN
DARP
RKILL
CDAT

BUOL

BUVP
DAVP
VSSD

CCLK
CFLG

DALN
DALP
LKILL

GND GND
BUIR
BUIL

DAG

C845 C843 C844 GND Y801 R834


C865 C828 CON_16PIN_FFC_1mm
+

0.01uF 0.1uF 1000pF 0R


40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21

47uF CD_3V3 8.4672Mhz 0.1uF


DA11
C838 C837

R826 33pF 33pF


GND GND GND GND GND GND GND 0R GND GND

GND
C841 C840

0.1uF 1000pF
S_12V JUMP3 JUMP15MM VCC JUMP39 JUMP7MM5
CD_8V JUMP6 JUMP7MM5 VCC JUMP26 JUMP12.5MM
CD_3V3 JUMP22 JUMP7MM5 VC JUMP27 JUMP12.5MM
1
CD_3V3 JUMP28 JUMP15MM GND JUMP32 JUMP10MM 1
CD_3V3 JUMP34 JUMP10MM GND JUMP9 JUMP17.5MM
CD_3V3 JUMP35 JUMP7MM5 GND JUMP12 JUMP12.5MM GND
GND JUMP36 JUMP10MM GND JUMP17 JUMP10MM
GND JUMP37 JUMP12.5MM GND JUMP21 JUMP10MM
GND JUMP38 JUMP7MM5 GND JUMP29 JUMP7MM5
GND JUMP33 JUMP7MM5 GND JUMP4 JUMP10MM
GND JUMP41 JUMP7MM5 GND JUMP5 JUMP7MM5

A B C D E
11 - 1 11 - 1

SET MECHANICAL EXPLODED VIEW

F
11 - 2 11 - 2

MECHANICAL & ACCESSORIES PARTS LIST

1 996510008220 CDC TRAY DOOR AM 996510008250 LOOP AM ANT


2 994000001522 VOL KNOB GRIP B ! 996500032751 AC PLUG CONVERSION PLUG
3 996510008239 VOL KNOB RING CN1 996510008248 FFC CABLE 19P 200mm
4 994000001544 COMESTIC RING CN2 996510008246 FFC CABLE 15P 300mm
5 996510008235 CABINET LENS CN203 996510008243 FFC CABLE 4P 180mm

6 996510008231 TONE/ECHO KONB CN5 996510000673 FFC CABLE 10P 100MM P1.25MM
7 996510008222 KARAOKE PANEL CN6 996510008249 FFC CABLE 24P 150mm
8 996510008240 DISPLAY RING CN7 996510008244 FFC CABLE 4P 300mm
9 996510008221 FRONT CABINET CN803 996510008247 FFC CABLE 16P 170mm
10 996510008226 MODE KEY CN821 996510008245 FFC CABLE 5P 200mm

11 996510008223 CD CTRL KEY E 996510008253 MICROPHONE 3M CABLE 3.5


12 996510008234 DBB LIGHT GUIDE LENS FM 996510008251 FM ANT
13 994000001525 DBB KEY PWR ! 994000001054 LINE CORD 2P 2000MM
14 996510008227 SOURCE KEY RC 996510008252 REMOTE CONTROL
15 996510008225 AUTO KEYS RCA 996500023267 RCA CABLE 1200MM OD2.6X5.2

16 996510008228 STANDBY KEY SPKM 996510008704 SPEAKER BOX ASSY-MAIN


17 996510008224 CD DISC KEY SPKSUR 996510008706 SPEAKER BOX ASSY-SURR.
18 996510008233 IR LENS SUBW 996510008705 SPEAKER BOX ASSY-SUB.
20 996500038418 CD PLAY KEY
25 996510008238 PANEL LEFT

26 996510008237 PANEL RIGHT


30 000000000000 FAN 89mA DC 12V
42 994000000917 FAN 60x60x15mm DC 12V
45 996510008218 3CD CHANGE MODULE
46 996510008219 TOP COVER

48 996510008232 MIC VOL KONB RING


49 996510008230 MIC VOLUME KONB
56 994000001532 STANDBY LENS
57 994000001533 DISPLAY LENS
F 996510001607 TUNER PACK

Note: Only these parts mentioned in the list are


normal service parts.
12 - 1

ELECTRICAL PARTS LIST


KEY BOARD MAIN BOARD

SW201 996500038754 TACT SWITCH U6 996500017381 IC WM8738ED


SW202 996500038754 TACT SWITCH U7 996510008261 IC 16P CD74HC4094M96
SW203 996500038754 TACT SWITCH U8 996510008261 IC 16P CD74HC4094M96
SW204 996500038754 TACT SWITCH U9 996500038750 IC 3P STL8110GCL300 SOT23 3V
SW205 996500038754 TACT SWITCH

POWER BOARD
KARAOKE BOARD
BD901 996500038405 BRIDGE KBU808 8A 800V
J201 994000001559 PHONE JACK D3.5MM 8P BD902 996500038405 BRIDGE KBU808 8A 800V
J351A 994000001559 PHONE JACK D3.5MM 8P C1003 996510008284 CHIP CAP 1000pF 1000V 10%
RV591 996510008264 VR ROTARY 50K OHM 20% 5P C1004 996500018042 COND DISC 0.01UF 1KV 20%
RV592 996510008263 VR ROTARY 50K OHM 20% 3P C916 996510004626 COND SAFTY 0.47UF 275V 20%
U352 996510008267 IC 3P AZ78L05Z-E1
C917 ! 996500027115 CAP.SAFTY Y1 102PF 250V 20%
U353 996510008265 IC 3P G78L08 TO-92 GTM 8V 0.1A C918 ! 996500027115 CAP.SAFTY Y1 102PF 250V 20%
U599 996510008266 IC 16P PT2399S C920 ! 996510008283 COND SAFTY 0.1uF 250V +/-10%
C921 ! 996500027115 CAP.SAFTY Y1 102PF 250V 20%
C922 996510008284 CHIP CAP 1000pF 1000V 10%

USB JACK BOARD C924 ! 996500027115 CAP.SAFTY Y1 102PF 250V 20%


C925 ! 994000005343 COND SAFETY 0.22UF 275V 20%
LED 996500041956 LED HI-BLUE C926 ! 996510008283 COND SAFTY 0.1uF 250V +/-10%
RB102 996510008277 USB CONNECTOR 4P C929 996500020261 COND DISC 0.001UF 1KV 20%
C930 996500018042 COND DISC 0.01UF 1KV 20%

C931 996500018042 COND DISC 0.01UF 1KV 20%


MAIN BOARD C933 996510008285 CHIP CAP 470pF 1000V 10%
C934 996510008285 CHIP CAP 470pF 1000V 10%
IC1 996500026923 IC 8 PIN APA3541-TRL SOP-8 HEA C935 996510008285 CHIP CAP 470pF 1000V 10%
JK1 996510004632 RCA JACK 2P WHT-RED STAND C938 996510008285 CHIP CAP 470pF 1000V 10%
Q1 996510000578 XISTR NPN KTC3875-Y
Q15 996510000580 XISTR NPN MMS8050L C939 996510008285 CHIP CAP 470pF 1000V 10%
Q16 996510000580 XISTR NPN MMS8050L C940 996510008285 CHIP CAP 470pF 1000V 10%
D919 994000000941 DIODE HER104 1A 300V 50NS
Q17 996510000580 XISTR NPN MMS8050L D920 994000000941 DIODE HER104 1A 300V 50NS
Q2 996510000578 XISTR NPN KTC3875-Y D921 996510004297 IN5819 1A 28V SCHOTTKY
Q3 996510000578 XISTR NPN KTC3875-Y
Q7 996510008255 IC 3P AZ78L09ZTR-E1 TO-92 9V D922 994000000938 DIODE PR1507 1.5A 1000V
Q8 996510008255 IC 3P AZ78L09ZTR-E1 TO-92 9V D923 996510008292 RECTIFIER UF1004CT
D924 996510008292 RECTIFIER UF1004CT
Q9 996510000580 XISTR NPN MMS8050L D926 994000005249 DIODE SB360 3A 60V DO-201AD
U1 996510005670 IC 50P EM636165TS-7G TSOP II D927 994000000943 DIODE UF3003 3A 200V
U10 996510008256 IC 3P GJ1117AADJ
U11 996510008256 IC 3P GJ1117AADJ Fuse ! 996510008282 FUSE T10AL 250V
U13 996510008260 IC 14P SN74LVC125ADR IC901 994000000946 OPTICAL SENSOR 4P
IC902 996510008287 IC 10P FAN7601G
U2 996510008259 IC 48PIN SST39VF800A-70-4C-EK IC903 994000000946 OPTICAL SENSOR 4P
U3 996510008258 IC 128P TCC8600 IC904 994000000952 IC 3PIN TL431
U4 996510008257 IC 28P TDA7468D
U5 994000005208 IC 8P TU24C02CS2BF CMOS IC905 996500041286 IC 8P 4558
12 - 2

ELECTRICAL PARTS LIST


POWER BOARD CONTROL BOARD

IC906 996510008293 IC 16P AZ7500BP-E1 JOG200 994000000881 ENCODER


IC907 996510008286 IC 3P 78L12L-T92-B 12V TO-92 LED 994000001561 LED 3DIA SUPER RED LENS
JK901 ! 996500012443 AC SOCKET LED 996510004102 LED 3 DIA RED ROUND
NTC901 996510008294 NTC THERMISTOR Q1 996510000580 XISTR NPN MMS8050L
NTC902 996510008294 NTC THERMISTOR SW206 996500038754 TACT SWITCH

Q803 996510008276 XISTR PNP 2SB772P/Q TO126 SW207 996500038754 TACT SWITCH
Q906 994000000954 MOSFET FQP18N50V2 SW208 996500038754 TACT SWITCH
Q907 994000000954 MOSFET FQP18N50V2 SW209 996500038754 TACT SWITCH
Q921 994000005348 MOSFET STF3NK80Z N-CH 2.5A SW210 996500038754 TACT SWITCH
Q922 996500026946 XISTR PNP 2SB772P/Q SW211 996500038754 TACT SWITCH

Q924 996510008289 FET AO3402 SOT23 30V/4A SW212 996500038754 TACT SWITCH
Q926 996500041969 FET AO3403 ALPHA -30V/-2.6A SW213 996500038754 TACT SWITCH
T901 ! 996510008297 SMPS TRANS PQ32/30 6+6P SW214 996500038754 TACT SWITCH
T902 ! 996510008298 SMPS TRANS PQ32/30 6+6P SW215 996500038754 TACT SWITCH
T903 ! 996510008295 TRASFO EEL-25 HE4B 7+7P SW216 996500038754 TACT SWITCH

T904 ! 996510008296 TRASFO EEL-22 7+7P SW217 996500038754 TACT SWITCH


TVR901 996500032754 THERMIST 50A 561V SW218 996500038754 TACT SWITCH
TVR902 996500027114 VARISTOR SURGE VOLT. TVR10 SW219 996500038754 TACT SWITCH
TVR903 996500027114 VARISTOR SURGE VOLT. TVR10 SW220 996500038754 TACT SWITCH
ZD910 996510008290 ZENER 27V 0.5W MMSZ5254B SW221 996500038754 TACT SWITCH

ZD911 996510008290 ZENER 27V 0.5W MMSZ5254B SW222 996500038754 TACT SWITCH
SW223 996500038754 TACT SWITCH
SW224 996500038754 TACT SWITCH
U200 996510008288 IC 44P PT6315(L) LQFP
AMP BOARD ZD201 994000005206 DIODE ZENR 5.6-5.9V 0.5W

IC501 996510008280 IC 36P STA516B


IC502 996510008280 IC 36P STA516B
IC503 996510008280 IC 36P STA516B CD BOARD (SERVO BOARD)
IC504 996510008280 IC 36P STA516B
IC505 996510008280 IC 36P STA516B Q803 996510008276 XISTR PNP 2SB772P/Q TO126
Q804 996510000580 XISTR NPN MMS8050L
IC702 996510004293 IC 64P STA308A TQFP ST Q805 996510000625 XISTR PNP 8550SL hFE160-300
IC703 996500041286 IC 8P 4558 Q806 996510000580 XISTR NPN MMS8050L
JK501 996510008279 SPK JACK SW3 996510008270 DETECTOR SWITCH 1C-1P
Q501 996510004299 XISTR NPN 2SC2001L NEC
Q711 996510000578 XISTR NPN KTC3875-Y SW4 996510008270 DETECTOR SWITCH 1C-1P
SW801 996510008270 DETECTOR SWITCH 1C-1P
Q906 996510000578 XISTR NPN KTC3875-Y SW802 996510008270 DETECTOR SWITCH 1C-1P
Q906A 996510004299 XISTR NPN 2SC2001L NEC U805 996510008272 IC 28P D9258PH
Q908 996510000578 XISTR NPN KTC3875-Y U806 996510008271 IC 80P SAA7824HL

U807 996510008274 IC 3P AS7808AT-E1


U808 996510008273 IC 16P TDA7073A
CONTROL BOARD Y801 996510008269 CRYSTAL 8.4672MHz HC-49US

IR200 996510008275 IRT RECEIVER Note: Only these parts mentioned in the list are
J350A 994000001559 PHONE JACK D3.5MM 8P normal service parts.
13-1

REVISION LIST

1.0 Manual 3141 785 32100


Initial Service Manual released.

1.1 Manual 3141 785 32101


In this version,
1) Missing Chapters have been added.

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