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Flexible beam end connections are among the common types of connection used
in structural steelwork. Typical connections in this category are shown in Figure7.1.
These connections are intended to transfer vertical shear reactions only (i.e. no
bending moments) and they may be either of the beam-to-beam or beam-to-
column type. They may employ bolted end cleats, welded and bolted end plates,
fin plates, shear plates, or seating angles or brackets.
All manner of complexity may, however, occur in such connections and Figure 7.2
shows a number of situations that may be encountered, as well as some handy
details.
1
Figure 7.2 Flexible beam end connections in particular applications
2
Figure 7.2 Flexible beam end connections in particular applications (continued)
Where a beam is connected to a column web and the beam flange is too wide to
fit between the column flanges, the edges of the flange of the beam may have to
be notched. Figure 7.3 shows the required sizes of such notches. (Note that we use
term notch here, in line with general South African practice, the term cope is used
in many other countries for exactly the same phenomenon.)
As the name implies, flexible beam end connections are not intended to transfer
bending moment, and it is important to ensure that they dont gain so much stiffness
that significant moments, which have not been taken into account during the
design of the structure, will arise in the actual structure. The connections discussed in
this chapter will cause some moments to arise, but this will be small. It is possible to
design connections deliberately to be able to resist a certain amount of moment,
while still not being rigid. A sizeable body of theory, supported by tests, has been
developed for semi-rigid connections, but has found little acceptance among
practicing engineers. See Chapter 9 for more on semi-rigid connections.
3
As shown in some of the sketches in Figures 7.1 and 7.2, it may sometimes be
necessary to remove a part of one or both flanges of the supported beam, as well
as some portion of the web, i. e. to cope or notch the beam to avoid
interference with the flange(s) of a supporting beam or girder. This will weaken the
beam somewhat, which may have any of the following results:
Yielding occurs in the notch because of bending moment.
Yielding occurs in the notch because of shear.
Buckling occurs in the notch because of compressive bending stresses.
Lateral torsional buckling of the beam occurs because it does not have
effective torsional restraint at the support.
When the notch renders the beam not strong enough it has to be strengthened,
either by choosing another section or by applying stiffeners as shown in Figure 7.4.
Stiffeners may be applied on one side of the web, or on both.
Clause 4.3 of SANS 10160-1 states the requirements relating to the integrity and
robustness of a structure. In essence, a structure should not suffer damage
disproportional to the original cause if an abnormal event occurs, and local
damage should not lead to widespread collapse. Of relevance to the subject of
steel connections is a strategy of tying the building together by designing the beams
within floor systems to be able to resist tensile loads, as spelled out in Annex B of SANS
10160-1. To allow for the case where those loads are to be transmitted through the
steel-to-steel connections (rather than the concrete reinforcing in composite beams,
for instance) guidance on the tensile resistance of certain connections is included in
what follows. A more extensive coverage of design methodologies can be found in
the BCSA Simple Connections Handbook appendices A through D.
Enough attention is not always paid to the need for enabling the safe erection of
beams with flexible end plates or angle cleats. The matter can be particularly acute
where the same bolts have to carry beams on both sides of a supporting plate,
requiring both beams to be held in position until some of the bolts have been
installed. For normal beams this can be done by a deft steelworker with nothing
more than a podger spanner, but for a heavy beam this can be quite precarious.
4
The safety officer in charge may also not be happy with anything but a proper
solution. The problem can be overcome by means of either a temporary shelf angle
on which to rest one of the beams, by cutting away a portion of a flexible end plate
or part of one angle cleat on either side of the supporting plate, or by extending the
end plate of one of the beams, as illustrated in Figure 7.5.
Hot rolled sections have tolerances on their dimensions, which means that the
distance between the two faces to which the ends of a beam have to be attached
can vary. This problem is addressed by making the beam about 2 mm shorter than
the theoretical dimension at each end. If there are a number of columns in a row
with beams in between them it may become necessary to use shims between the
face of a beam and the face to which it is attached. Finger shims, as shown in Figure
7.6, are ideal for this purpose.
In what follows, the details and the formulae for calculating the resistances of
various types of flexible beam end connection are given as well the applicable
clauses in SANS 10162-1. A person who is familiar with this standard should find it easy
to determine how the formulae were derived.
5
Figure 7.7 Typical double angle cleat connections
When designing connections of this type, it can be assumed that the reaction acts
at the face of the supporting member, and that there is no bending moment at this
point, i.e. there are no tensile forces in the bolts connecting the cleats to the
supporting member. In order to make this assumption as nearly true as possible, the
cleats should not be thicker or longer than required, and the bolts connecting the
cleats to the supporting member should be spaced reasonably far apart
horizontally. Should the cleats be welded to the supporting member a viable but
uncommon alternative the welding should be limited to the vertical outer edges of
the cleats (and possibly the bottom edge).
Figure 7.8 shows the symbols used in the design formulae that follow.
6
n number of bolts in a vertical line
d diameter of bolt
d 2 diameter of bolt hole
f y yield stress of steel
f u ultimate tensile strength of steel
e = distance from end of beam to face of supporting member
Vu ultimate reaction that can act on the connection
Vr shear resistance of a bolt in single shear
0,9
br 0,67
Check 1 Detailing
Check that the connection meets the requirements in Figure 7.9 (see also the
standard connections in 7.8 below):
7
Figure 7.9 Requirements for details of end cleats
Place the cleat near the top of the beam and make its length not less than
half the depth of the beam, to ensure that the beam has adequate torsional
restraint. The top of the cleat must be more than t f r1 from the top of the
beam, where t f and r1 refer to either the supported or any supporting beam.
It makes sense to use the same value for the depth of the notch and the
distance from the top of the beam to the top of the cleat. The SAISC
recommends a value of 35 mm, except for beams or girders with very thick
flanges.
Ensure that the cleat is not too long. For an unnotched beam or one with a
single notch that implies c h hnt t f r1
And for a double notched beam
c h hnt hnb, c h hnt t f r1 and c h 2t f r1 for both the
supporting and the supported beam.
Bolt spacing and edge distances must comply with SANS 10162-1, Clause
22.3. This implies, for M20 bolts, s 2,7d , a 1,5d and all edge distances 26
mm.
Some allowance has to be made for inaccuracies in fabrication and
erection. Its advisable to make beams 2 mm shorter on each end than what
8
they must be. Shims can then be used if needed to fill any gaps (see 7.1
above).
Vu
Vertical force on any bolt: Fuv (7.1)
n
Where n = number of bolts
Vu g1
Fuh (7.2)
Z bg
nn 1s
where Z bg section modulus of the set of bolts.
6
The resultant force on a bolt, equal to Fu Fuv2 Fuh2 , may not exceed 2Vr where
Vr is the shear resistance of a bolt on a single shear plane (note that every bolt goes
through two shear planes).
2
Vu Vu g1
2
2Vr
Vu (7.4)
2
1 g1
2
n Z bg
I bg
n n 2 1 s 2 ng 32
(7.5)
6 2
V V g g 3 / 2g 3
Fuv u u 2 (7.6)
2n 2 I bg
9
Vu g 2 g 3 / 2n 1s
Fuh (7.7)
2 I bg
But the resultant force Fu on a bolt may not exceed 2Vr where
Thus
1 g 2 g 3 / 2g 3 g 2 g 3 / 2n 1s
2 2
Vu 2Vr (7.9)
2n 2 I 2 I
bg bg
Here Vu may not exceed 2Vvi where Vvi is the smallest value of Vv1 to Vv 7 below
(note that separate values are calculated for a single and a double line of bolts)
(Note that in Equation 7.10 and in the four equations that follow the diameter
of the holes is taken as 4 mm bigger than the diameter of the bolts, as SANS
10162-1 Clause 12.3.2 requires that for a punched hole 2 mm must be added
to the diameter of the hole, which is typically made 2 mm bigger than the
bolt.)
Block failure along B-B:
10
For a single line of bolts:
Clause 13.11(a)(i):
d 4
Vv 3 bc g1 .t c f u 0,6 a n 1s .t c f y (7.12)
2
Clause 13.11 (a)(ii):
d 4
Vv 4 bc g1 .t c f u 0,6 a n 1s n 0,5d 4.t c f u (7.13)
2
The resultant force F on the furthest bolt may not exceed, Br where, from Check 2:
2 2
V V g 1 g
2 2
F u u 1 Vu 1 (7.16)
n Z bg n Z bg
Br 3br t c df u
with br 0,67
3br t c df u
Thus Vv 5 (7.17)
2
1 g1
2
n Z bg
But a further check is required for the possibility that the bearing resistance may
depend on the distance between the furthest bolt and the edge or end of the
cleat:
Clause 13.10(c):
11
Z bg
Horizontally: Vv 7 br bc g1 .t c f u (7.19)
g1
Double line of bolts:
1 g 2 g 3 / 2g 3 g 2 g 3 / 2n 1s
2 2
Vv 5 3br t c df u (7.20)
2n 2 I 2 I
bg bg
Vertically:
1 g g 3 / 2g 3
F Vu 2 br at c f u (7.21)
2n 2 I bg
Thus
1 g g 3 / 2g 3
Vv 6 br at c f u 2 (7.22)
2n 2 I bg
Horizontally:
4 I bg
Vv 7 br hc g 2 g 3 .t c f u (7.23)
n 1s
Here the requirement is: Vu Vvi where Vvi is the smallest value of Vvi to Vv 6 below.
12
Unnotched beam:
Clause 13.4.1.1:
Clause 13.4.2:
Clause 13.4.2:
d 4
Vv 2 0,5 g1 e .t w f u 0,6 a n 1s .t w f y (7.27)
2
Clause 13.11(b)(ii):
d 4
Vv 3 0,5 g1 e .t w f u 0,6 a n 1s n 0,5d 4.t w f u (7.28)
2
Clause 13.11(b)(i):
Vv 2 0,5 g 2 g 3 e 1,5d 4.t w f u 0,6 a n 1s.t w f y (7.29)
Clause 13.11(b)(ii):
From Check 3:
Clause 13.10(c):
13
3br t w df u
Vv 4 (7.31)
2
1 g1
2
n Z bg
Clause 13.10(c):
From Check 3:
1 g 2 g 3 / 2g 3 g 2 g 3 / 2n 1s
2 2
Vv 4 3br t w df u (7.34)
2n 2 I 2 I
bg bg
Vu Vu g 2 g 3 / 2g 3 / 2
F br at w f u (7.35)
2n I bg
Thus:
br at w nf u
Vv 5 (7.36)
0,5 g 2 g 3 / 2g 3 / 2.n / I bg
Vu g 2 g 3 / 2n 1s
F br g 2 et w f u
2 I bg
Thus:
br g 2 e t w I bg 2 f u
Vu 6 (7.37)
g 2 g 3 / 2n 1s
14
Figure 7.12 Critical sections for strength in notch
Let Z be the elastic section modulus of the beam in the notched region clearly
dependant on whether it is a single or double notched situation.
Zf y
Vu (7.38)
e n
We can then say that the bending resistance of the notched beam will not be
exceeded if the length of the notch does not exceed n , where:
Zf y
n e (7.39)
Vu
If the beam is restrained against lateral torsional buckling and the following applies,
no account needs to be taken of stability in the notched area (values for Grade
S355 steel):
h
If 48 : n h (7.40)
tw
h 110 000h
If 48 : n (7.41)
tw h / t w 3
as well as the requirement that, for a single notched beam:
hnt h / 2
If any of these requirements is not satisfied, the notched area must be strengthened,
as shown in Figure 7.3.
15
If the cleats are fixed to the supported beam by a single line of bolts, no further
check is required, because the shear forces on the bolts will be smaller on the
supporting member than on the beam as a result of the absence of bending
moment.
For the case of a double line of bolts on the supported beam (but a single line on the
supporting member):
Vu 2nVr (7.42)
If the cleats are fixed to the supported beam by a single line of bolts, no further
check is required, because the shear force on the connection and the configuration
of the bolts are the same.
For the case of a double line of bolts on the supported beam (single line on the
supporting member):
Vu may not exceed 2Vvi where Vvi is the smallest value of Vv1 to Vv 6 below.
Clause 13.11(a)(i):
Clause 13.11(a)(i)
16
d 4
Vv 3 bc g1 .t c f u 0,6 a n 1s .t c f y (7.45)
2
Clause 13.11 (a)(ii):
d 4
Vv 4 bc g1 .t c f u 0,6 a n 1s n 0,5d 4.t c f u (7.46)
2
Vv 6 br at c nf u (7.48)
In general, connections of this kind will not have a major impact on the supporting
member, beyond inducing forces (bending moment, axial force and shear) that
must be taken into account when designing the supporting member as a whole.
With regard to the design of this type of connection, complying with the structural
robustness and integrity strategy of SANS 10160-1 Annex B.5 will require that the
connection resist a horizontal tie (tensile) force of at least 75 kN. The actual force as
per SANS 10160-1 is likely to be higher.
Under the conditions that will prevail when we rely on the robustness and integrity of
a structure, extremely large deflections can be tolerated, such as that shown in
Figure 7.14. These deformations can be as high as 50 mm at capacity. Ref can be
consulted for a proper discussion of the resistance of a double angle cleat
connection under such circumstances, but a study of test results and theory shows
that for relatively small connections with S355 beams, S275 cleats and M20 Class 8.8
bolts, the connections can resist a force of approximately 30 kN per bolt.
Connections with more than 6 rows (12 bolts) can carry as much as 50 kN per bolt.
17
Figure 7.14 Large deformation of double angle cleat connection
The symbols shown in Figure 7.8 are also used for single angle cleat connections.
We discuss the design of single angle cleat connections with reference to the nine
checks for double angle cleat connections discussed earlier.
Check 1 Detailing
Identical to Check 2 for double angle cleats, except that the term 2Vr must
consistently be replaced with Vr because there is only a single shear plane.
18
Check 3 Strength of cleat connected to supported beam
Identical to Check 3 for double angle cleats, except that the first sentence must
read Here Vu may not exceed Vri where.
Similar to Check 6 for double angle cleats, except that Equation 7.42 should read:
Vu nVr (7.49)
Identical to Check 7 for double angle cleats, but now Vu may not exceed the
smallest of Vv1 to Vv 6 , rather than twice these values.
Little is known about the resistance of single angle cleat connections in tension and
it is inadvisable to rely on them to provide structural integrity.
19
Figure 7.16 Typical flexible end plate connections
When designing this type of connection, it can be assumed that the reaction acts at
the face of the supporting member, and that there is no bending moment at this
point. In order to make this assumption as nearly true as possible, the end plate
should not be thicker than required, or welded to the flanges, and the bolts
connecting the plate to the supporting member should be spaced reasonably far
apart horizontally. This will allow the connection to deform as shown in Figure 7.17.
The end plate must be able to provide torsional restraint to the beam. This is
achieved by making the height of the end plate equal to at least half the height of
the beam.
Figure 7.18 shows the symbols used in the design formulae that follow.
20
n = number of bolts in a vertical row
d = diameter of bolt
d 4 = diameter of bolt hole(after adding further 2 mm as required by
Clause 12.3.2)
f y = yield stress of steel
f u = ultimate tensile strength of steel
Vu = ultimate reaction that can be resisted by connection
Vr = shear resistance of a bolt on a single shear plane (with the thread
in the plane)
= 0,9
br = 0,67
The process of designing a flexible end plate is also explained by taking the designer
through a set of 8 checks. In some instances we refer back to the discussion of
double angle cleat connections in 7.2 above.
Check 1 Detailing
Check that the connection meets the requirements in Figure 7.19. (See also the
standard connections under 7.8 below.)
21
Figure 7.19 Detail requirements for end plate connections
Clause 13.13.2.2:
For shear in the beam web in the region immediately adjoining the end plate,
assume that the shear stress will be uniform over the depth of the end plate, so that:
Clause 13.4.2:
Vu t w p 0,66 f y (7.52)
b p g d 4
Vv 3 . .t p f u 0,6 a n 1s .t p f y (7.55)
2 2
23
Clause 13.11(a)(ii):
b p g d 4
Vv 4 t p f u 0,6 a n 1s n 0,5d 4.t p f u (7.56)
2 2
The only check required is to assure that the reaction Vu does not exceed the
bearing resistance of the bolts on the supporting member. It should be noted that it
is possible to have a beam on either side of a beam or column web, and that the
number of bolts supporting these two beams may differ, requiring the appropriate
calculations.
The resistance of a flexible end plate connection to SANS10160-1 tie forces can be
taken as 20 kN per bolt for S355 beams connected to the support using S275 end
plates and M20 Class 8.8 bolts. See Ref for a detailed discussion of how to design
connections for tie forces.
Typical fin plate connections also called web side plate, shear tab or single
plate connections are shown in Figure 7.21. They consist of a single plate welded
to a column flange or web, or to a beam web, with the supported beam bolted to
this plate. These connections involve some welding but are economical with respect
to labour. Nevertheless, they are not popular in South Africa, chiefly because they
can easily be damaged during handling and transport.
It is quite easy to erect a beam connected to fin plates. If the plate is welded to a
column web, however, it may be difficult to get the beam in position unless one of its
flanges is notched as shown in Figure 7.22.
Unlike all the other simple beam end connections, fin plate connections dont have
an inherent capability for compensating for dimensional inaccuracies in the length
of a beam or the depth of a column, such as by making the beam a little shorter
than required and using shims to make up any shortfall. This problem can be
addressed by using horizontally slotted holes in either the fin plate or the beam web.
24
(Normally it would be easier to slot the holes in the fin plate by making them 2 mm
longer horizontally).
Figure 7.23 shows the symbols used in the design formulae that follow.
In what follows the design of a fin plate connection is explained by taking the
designer through a process of eight steps.
25
Check 1 Detailing
Check that the connection meets the requirements in Figure 7.24. (See also the
standard connections under 7.8 below.)
26
Check 3 Strength of fin plate connected to supported beam
Identical to Check 3 for a single angle cleat connection, except that t c must be
replaced by t p .
The resistance to a tie force depends on the resistance of the bolts, welds, web and
fin plate. Block shear and tension failure of either the web or the side plate must also
be considered.
In this section we deal with the type of connection depicted in Figure 7.25. The
beam or girder rests on and is bolted to an angle cleat, which is typically bolted to
the face of a column flange. Another angle is attached to the column above the
beam top flange and attached to this flange to provide lateral support to the
beam. This angle may also be placed beside the web of the beam, just below the
top flange.
Angle seats are easy to make and facilitate safe and easy erection of beams. They
can also be said to cause a very small bending moment at the beam end, provided
that the top angle is made quite thin. A 90x90x6 angle would normally suffice for the
top.
A problem with angle seats is that they define the level of the bottom of a beam,
whereas steelwork practice is to have the tops of beams on a specified level. Thus, if
the level of the top of the beam is quite important, such as with steel plate flooring
or grating, further thought must be given to the potential consequences of the
27
tolerances for the depth of rolled beams. These tolerances also affect the position of
the angle on top of the top flange, making it advisable to use slotted holes in the
vertical leg of this angle. If the top angle acts against the web of the beam, slotted
holes can also be used.
Figure 7.26 shows the symbols we will use in describing the design of these
connections.
The first step is to ensure that the beam is strong enough to resist the factored shear
force Vu acting on it. According to the SANS 10162-1 Clause 13.4.1.1(a) the shear
resistance is:
28
Vr 0,66hb t wb f y (7.57)
We also need to check that Vu is less than Br , the value of the resistance of the
beam to web crippling given by Clause 14.3.2(b) as:
Br 0,6 bet wb
2
fyE (7.58)
Next we need to ensure that the length N of the stiff support on which the beam
rests is sufficient to prevent web yielding. According to Clause 14.3.2 (b):
Br bet wb f y N 4t fb (7.59)
Pu
N 4t fb (7.60)
bet wb f y
With respect to the strength of the angle, American practice has shown that we get
a support of adequate stiffness if we assume that the beam reaction acts at the
centre of the distance N and we check the bending resistance at the point X on
Figure 7.26, a distance t s / 2 from the face of the column.
t
M uX Pu N / 2 e s (7.61)
2
bs t s2
M rX fy . (7.62)
4
We need M rX M uX .
The shear force Pu should also not exceed the shear resistance Vr of the angle leg:
Vr bs t s 0,66 f y . (7.63)
All that remains is to check the resistance of the bolts. Experience has shown that it is
acceptable to assume that the bolts are loaded in shear only, i.e. that their
29
resistance is given as nVr , where n is the number of bolts, Vr the shear resistance of
one bolt.
The resistances of selected angle seats for a range of values of the required bearing
length, calculated as shown above, are given in Table 7.13 near the end of this
chapter.
7.7 Examples
Example 7.1
Calculate the resistance of the following connection and determine the maximum
length n the notch may have if the connection is fully loaded.
Check 1 - Detailing
h 406,4
203 280 OK
2 2
nn 1s 44 170
Z bg 233 mm
6 6
30
Vr 87,6 kN (from Table 3.2 above)
Equation 7.4:
2Vr 2 x87,6
Vu 510 kN.
1 g1
2
2
14 55 233
2 2
n Z bg
d 4
Equation 7.12: Vv 3 bc g1 t c f u 0,6 a n 1s t s f y
2
20 4
Vv 3 0,990 55 8 x 470 0,6 x0,9 35 4 1708 x355 454 kN
2
d 4
Equation 7.13: Vv 4 bc g1 t c f u 0,6 a n 1s n 0,5d 4t c f u
2
20 4
Vv 4 0,990 55 8 x 470
2
0,6 x0,935 4 170 4 0,520 48x470 405 kN
Bearing on cleat:
3br t c df u
Equation 7.17: Vv 5
2
1 g1
2
n Z bg
3x0,67 x8 x 20 x 470
Vv 5 =440 kN
4
1
2
55
233
2
31
Z bg
Equation 7.19: Vv 7 br bc g1 t c f u
g1
Block shear:
d 4
Equation 7.27: Vv 2 0,5 g1 e t w f u 0,6 a n 1s t w f y
2
20 4
Vv 2 0,5 0,955 10 * 8,8 x 470
2
0,6 x0,935 4 170 x8,8x355 =475 kN
d 4
Equation 7.28: Vv 3 0,5 g1 e t w f u 0,6 a n 1s n 0,5d 4t w f u
2
20 4
Vv 3 0,5 0,955 10 8,8 x 470
2
0,6 0,935 4 170 4 0,520 48,8x470 =421 kN
n Z bg
Equation 7.33: Vv 6 Z bg br g1 et w f u / g1
32
Vv 6 233x0,6755 108,8x470 / 55 528 kN
From Check 2, 3, 4, 6 and 7 the maximum force to be resisted is 421 kN. We assume
that this is the actual force the connection must be able to resist.
Zf y
Equation 7.39: n e
Vu
0,9 x320454 x355
n 10 = 233 mm
421 000
h 409,4
46,8 48
t 8,8
hnt 35
0,085 0,5 OK
h 409,4
No check required.
No check required.
33
Check 8 Local capacity of supporting member
Lw g 2n 1s. Sin 30
Lw 2 x55 8,8 24 170 Sin 30 = 329mm
h 960
109 15
tw 8,8
Thus, design column for the largest force 421 kN that can occur in the
connection:
421 000
Stress Fu / Lw t w 160MPa
329 x8
t w3
rx 0,29t w
12t w
KL h 960
0,6 0,6 248
r rx 0,29 x8
There are 8 bolts connecting to the supporting member. According to Check 9 in 7.2
above each bolt can resist a force of 30 kN. Thus the resistance is 240 kN.
What we do not know is whether the plate to which the cleats are connected can
resist a horizontal load of 240 kN.
Conclusion
Check 4 yields the lowest value of the resistance of the connection 421 kN, for
block tension and shear of the beam web. The notch may be 233 mm long without
strengthening. These values agree with those in Table 7.1.
It is interesting that the resistance of the bolts against shear is 510 kN, while the cleats
have a resistance of 704 kN.
Example 7.2
34
Calculate the resistance of the following connection and determine the maximum
length n the notch may have.
Note that this problem is exactly the same as that in Example 7.1, except that here
we have an angle cleat only on one side of the beam web.
Check 1 Detailing
As in Example 7.1
Vr 87,6
Vu =255 kN
2 2 2
1 g1 1 55
2
n Z bg 4 233
As in Example 7.1:
Vu 388 kN
From Checks 2, 3, 4, 6 and 7 the maximum force to be resisted is 255 kN. Thus the
maximum value n may take is:
35
Zf y
Equation 7:39 : n e
Vu
As in Check 5 of Example 7.1, the check for buckling requires n not to exceed
410 mm .
Thus Vu 350 kN
See Check 8 in Example 7.1, except for the fact that we now have one line of bolts.
As stated under Check 9 in 7.3 above, single angle cleats are not suitable for
resisting tie forces.
Conclusion
The maximum reaction that can be resisted by the connection is 255 kN, controlled
by the shear resistance of the bolts connecting the cleat to the web.
The notch may be 402 mm long without strengthening.
Example 7.3
Calculate the resistance of the following connection and the maximum length n
the notch may have.
36
Note the similarity between this problem and that in Examples 7.1 and 7.2.
Check 1 Detailing
As in Example 7.1
From Table 5, the resistance of a 6mm welds is 0,914 kN/m. The length of each of
the two welds is p 2 x35 3x70 280 mm. Thus the resistance:
Vu 0,914 x2 x280 512 kN.
Zf y
Equation 7.39: n e
Vu
37
Here we have to do this check because unlike in Example 1, we cannot just say
already checked for bolts on supported member
Vv 2 2 x3br t c dnf u
And:
Vv3 2br at c nf u
Thus Vu 701 kN
Equation 7.53:
Equation 7.54:
Vv 2 0,62a n 1s.t p f y
Equation 7.55:
b p g d 4
Vv 3 . .t p f u 0,6 a n 1s .t p f y
2 2
180 120 20 4
Vv 3 0,9. 8 470 0,6 0,935 4 170 8 355 436 kN
2 2
Equation 7.56:
38
b p g d 4
Vv 4 t p f u 0,6 a n 1s n 0,5d 4.t p f u
2 2
180 120 20 4
Vv 4 0,9 8 470 0,6 0,935 4 170 4 0,520 4 8 470
2 2
= 388 kN
As stated in Check 8 under 7.4 above the resistance per bolt is 20 kN. With 8 bolts the
resistance with respect to structural integrity will be 160 kN.
Conclusion
The resistance of the connection is 512 kN, and it depends on the strength of the
welding, while the shear resistance of the web is close to critical. The notch may be
200 mm long.
Example 7.4
Check 1 Detailing
39
Identical to Check 2, Example 7.2, i.e.
Vu 255 kN.
Vu 352 kN
Vu 388 kN
Vu 512 kN
Tu = 722 kN.
Since the side plate is thinner than the web, block shear in the plate will control.
From Check 9 of Example 7.2 we can say:
Tu = 605 kN
Conclusion
The maximum reaction the connection can resist is 255 kN, and the notch may be
up to 402 mm long before it needs to be strengthened.
The resistance relating to structural integrity is 350 kN, much higher than for any of
the other simple beam end connections.
40
Example 7.5
Calculate the resistance of that part of the following connection that differs from
Example 7.2.
The example differs in any significant way from Example 7.2 only with respect to
Checks 2 and 3.
Equation 7.5: I bg
n n 2 1 s 2 ng 32
6 2
I bg
4 4 2 1 70 2 4 x50 2
5400
6 2
1 g 2 g 3 / 2g 3 g 2 g 3 / 2n 1s
2 2
Vu Vr
2n 2 I 2 I
bg bg
1
87,6
55 50 / 255 55 50 / 24 170 = 780 kN
2 2
2 x4 2 x54000 2 x54000
Equations 7.10 and 7.11: as in Example 1, but multiplied by 10/8 because of thicker
angle
Equation 7.14:
Vv3 hc g 2 1,5d 4t c f u 0,6 a n 1st c f y
Vv3 0,9150 55 1,520 410 x470 0,6 x0,935 4 17010 x355 = 719 kN
41
Equation 7.15:
Vv 4 hc g 2 1,5d 4t c f u 0,6 a n 1s n 0,5d 4t c f u
Vv 4 0,9280 55 1,520 410 x477 0,6 x0,935 4 170 4 0,520 410 x470
658 kN.
Equation 7.20:
1 g 2 g 3 / 2g 3 g 2 g 3 / 2n 1s
2 2
Vv 5 3br t c df u
2n 2 I 2 I
bg bg
55 50 / 250 55 50 / 24 170
2 2
1
Vv 5 3(0,67)10 x 20 x 470
2(4) 2(54000) 2(54000)
Vv 5 =841 kN
Equation 7.22:
1 g 2 g 3 / 2g 3
Vv 6 br at c f u
2n 2 I bg
Equation 7.23
4 I bg
Vv 7 br hc g 2 g 3 t c f u
n 1s
0,67150 55 5010 x 470 =146000 kN
4 x54000
Vv 7
4 170
Vu =274 kN
When compared with Example 7.2, this will be the controlling value, with surprising
little increase over the single line of bolts.
Example 7.6
42
Shear resistance of beam:
Web crippling:
Pu
Equation 7.60: N 4t fb
bet wb f y
140 000
N 4 x14,3 2,55 mm
0,75 x8,8 x355
Moment in angle at X :
ts
Equation 7.61: M ux Pu N / 2 e
2
2,55 10
M ux 140 000 12 1,16 x10 6 N .mm
2 2
2
bt
Equation 7.62: M rx s s f y
4
43
180 x10 2
M rx 0,9 x x355
4
1,44 x10 6 N .mm
Simple beam end connections are among the few types of connection that can
really be standardised, essentially because the forces they are subjected to are so
simple: a single shear reaction. Tables 7.1 to 7.12 show the resistances of a number of
beam end connections. Tables 7.1 to 7.6 relate to connections with M20 bolts, while
Tables 7.7 to 7.12 are for M24 bolts.
The dimensions and assumptions on which the tables are based are shown in Figures
7.27 to 7.30. Note that it is assumed that the vertical spacing of M20 bolts will be 70
mm while M24 bolts will be spaced at 90 mm.
The terms NN , TN and 2 N have the following meaning:
NN means a beam with no notches
TN implies that the beam only has a notch at the top and none at the
bottom.
2 N signifies a beam with top and bottom notches.
The tables are based on the assumption that both the top and bottom notches are
35 mm deep. Such notches can accommodate all hot-rolled beams and most
commonlyoccurring welded plate girders. If the supporting member has a very
thick flange, or a thick flange and a large weld, or if the supporting beam is actually
shallower than the supported beam, making deeper notches necessary, the tables
are not applicable.
The maximum notch length has in each case been calculated on the assumption
that the beam must resist a force equal to its capacity. To use the example of a
406x178x67I beam, double notched, in Table, 7.1: The table says that for 2 N the
maximum notch length is 118 mm. This value was calculated assuming that the
beam will carry 421 kN, as it can with 4 bolts. With 3 bolts in a vertical row it can only
resist 317 kN and then the notch can actually be quite a bit longer. If a longer notch
than the listed value is required, the beam has to be strengthened in the notch
region.
Only the connections with cleats, end plates or side plates that are neither too short
or too long have been listed.
44
Bolts: Class 8.8, fully threaded
Steel: Grade S355
Angle cleat: 90x90x8L
Dimensions:
Figure 7.27 Dimensions and details for Tables 7.1, 7.3, 7.7 and 7.9: single and double
end cleat with single line of bolts
45
Bolts: Class 8.8, fully threaded
Steel: Grade S355
Angle cleats: 150x90x10 L
Dimensions:
Figure 7.28 Dimensions and details for Tables 7.2, 7.4, 7.8 and 7.10 single and
double end cleat with double line of bolts
46
Bolts: Class 8.8, fully threaded
Steel: Grade S355
Angle cleats: 150x90x10 L
Dimensions:
Figure 7.29 Dimensions and details for Tables 7.5 and 7.11 flexible end plate
connections
47
Bolts: Class 8.8, fully threaded
Steel: Grade S355
Welds connecting plate to supporting member: full height 6 mm fillet weld
on each side of plate, E70xx
Dimensions
Figure 7.30 Dimensions and details for Tables 7.6 and 7.12 fin plate connections
48
49
50
51
52
53
54
55
56
57
58
59
Capacity for given beam web thickness tw and angle leg thickness ts
tw 6 8 10 12
ts 8 10 12 15 8 10 12 15 8 10 12 15 8 10 12 15
Pu 53 68 84 106 61 79 97 124 66 89 109 139 66 97 120 153
e = 18 mm
Fy = 355 Mpa
Tr = 87.6 KN
bs = 180 mm
tfb = 6.7 mm
60