Safety Assessment Techniques and Analysis
har?
‘1969-10
Acceptable risk and safety priorities
If the consequences of an incident can be predicated quantitatively (property loss
and the possible number of fatalities), then a quantitive assessment can be made
of the risk.
If the loss can be measured in money, the cash value of the risk can be compared
with the cost of safety equipment or design changes to reduce the risk. In this
way, decisions on safety can be made in the same way as other design decisions:
to give the best return of the money invested.
Hazards invariably endanger life as well as property, and any attempt to make
cost comparisons will be difficult and controversial. It can be argued that no risk to
life should be accepted. However, resources are always limited and some way of
establishing safety priorities is needed.
One approach is to compare the risks, calculated from a hazard analysis, with
risks that are generally considered acceptable; such as, the average risks in the
particular industry, and the kind of risks that people accept voluntarily. One
measure of the risk to life is the "Fatal Accident Frequency Rate" (FAFR), defined
as the number of deaths per 10'working hours. This is equivalent to the number of
deaths in a group of 1000 men over their working lives. The FAFR can be
calculated from statistical data for various industries and activities; some of the
published values are shown in the following Tables. The tables show the relative
position of the chemical industry compared with other industries and values for
some of the risks that people accept voluntarily are shown also.
In the chemical process industries it is generally accepted that risks with an FAFR
greater then 0-4 (one-tenth of the average for the industry) should be eliminated
as a matter of priority, the elimination of lesser risks depending on the resources
available; see Kletz (1977). This criterion is for risks to employees; for risks to the
general public (undertaken involuntarily) a lower criterion must be used. The level
of tisk to which the public outside the factory gate should be exposed by the
operations will always be a matter of debate and controversy. Kletz (1977)
suggests that a hazard can be considered acceptable if the average risk is less
than one in 10 million, per person, per year. This is equivalent to a FAFR of 0-001;
about the same as deaths from the bites of venomous creatures in the UK, or the
chance of being struck by lighting.
Page 119TABLE
FARs for some UK industries 1974-78
FAR Risk per person
per year
Offshore oil and gas 82 165 x 10°
Deep sea fishing 44 88 x 10>
Coal mining 10 20 x 10°
Construction 75 17.5 x 10°
Shipbuilding and marine engineering 5.25 10.5 x 10%
Chemical and allied industries 4.25 85x 105
All premises covered by the Factories Act =4 28x 10>
All manufacturing industry 1.15 23x 10%
Vehicle manufacture 0.75 15x10
Clothing manufacture 0.25 0.5 x 10°TABLE
Some non-occupational risks
Risk of death per person per year
Cancer
Road accidents (UK)
Road accidents (US)
Alll accidents (UK)
Murder (UK)
Smoking 20 cigarettes/day
Drinking (1 bottle wine/day)
Rock climbing (100 h/y)
All risks, man aged 20
All risks, man aged 60
Lightning (UK)
Release from nuclear power
station (at 1 km)
Flooding of dykes (Holland)
Fall of aircraft (UK)
Hit by meteorite
280 x 107°
10x 10°
24x 10%
30x 1075
1x 10°
500 x 107°
75x 10°
400 x 10°
100 x 10°
1000 x 10°
1077
1077
107
0.2% 107
10°!
(1 in 360)
(1 in 10,000)
(1 in 4000)
(1 in 3300)
(1 in 100 000)
(1 in 200)
(1 in 1300)
(1 in 250)
(1 in 1000)
(1 in 100)
(1 in 10 million)
(1 in 10 million)
(1 in 10 million)
(1 in 50 million)
(1 in 100 billion)