GE Medical Systems Technical Publications Direction 46-001118 (SM A0654F) Revision 13 AMX-3 X-Ray Unit Copyright® 1985, 1986, 1987, 1993, 1999 By General Electric Co. Operating DocumentationDAMAGE IN TRANSPORTATION Allpackages should be closely examined at time of delivery. damage is apparent, have notation “damage in shipment” written on all copies ofthe freight or express bill before delivery is accepted or “signed for” by a General Electric representative or a hospital receiving agent. Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days atter receipt, and the contents and containers held for inspection by the carrier. A transportation company will not pay a claim for damage if an inspection is not requested within this 14 day period Call Traffic and Transportation, Milwaukee, Wi (414) 785—5052/8*323-5052 im- mediately after damage is found. At this time be ready to supply name of carrier, delivery date, consignee name, freight or express bill number, item damaged and ‘extent of damage. ‘Complete instructions regarding claim procedure are found in Section “S" of the Policy & Procedure Bulletins. sate GE Medical Systems GE Mocical Systems: Telex 3797971 PO. Bax 414, Mivaudoo, Wisconsin 52201 USA. (Asia, Pact, Latn America, North Amerie) GE Maccal ystems — Europe: Telex 261704 ‘Shortands, Hammersmith, London Wé BEX UK.GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 13 CHAPTER 10 DIRECTION 46-001118 (SM AO6S4F) TABLE OF CONTENTS TITLE REVISION HISTORY REFER TO SEPARATE OPERATION MANUAL, DIRECTION 46-001117 (OM A06S4F) INSTALLATION AND CALIBRATION FUNCTIONAL CHECKS ‘THEORY SERVICE ADJUSTMENTS ‘SCHEMATICS DIAGNOSTICS AND TROUBLESHOOTING (Not Available at this Time) REFER TO SEPARATE RENEWAL PARTS DIRECTION 46-014661 PERIODIC MAINTENANCE, NOTE: THE AMX-3 UTILIZES A FACTORY HIGH LEVEL OF ASSEMBLY ‘Tum to page iii for details on use and structure of this manual. act ifi (Blank)GENERAL ELECTRIC MEDICAL SYSTEMS REVS. AMX-3 X-RAY UNIT ‘SM A06S4F INTRODUCTION Because of the use of factory high level assembly, this service manual has been written to provide the following features. High Level of Assembly Because of factory performed tests, most of the calibration procedures consist of first a check, and then an adjustment to be performed only if the expected check results are not obtained. Functional Checks Designed to provide a quick checklist of all major functions of the unit. References are provided to steer service personnel to correct adjustment procedures when needed. ‘Two Level Theory . Chapter 5 theory is designed to provide service personnel with a basic understanding of the operation of the AMX. The first level of theory is a general description of the unit in large functional blocks. The second level provides a more detailed description of how individual circuits and ‘components operate. Service Adjustments In addition to service adjustments, Chapter 6 for ‘the AMX.3 also includes some procedures required for installation, particularly for export units. Facing Page Schematics and Field Adjustments Facing page service adjustments are provided for ‘quick reference and readability. in addition, a three Page overall schematic is provided at the beginning of Chapter 7 Diagnostics and Troubleshooting Input from any interested person is greatly ‘appreciated to be able to provide an adequate, ‘easy-to-use diagnostics and troubleshooting guide. Please feel free to provide any suggestions you might have using the OER form provided with this manual. Separate Renewal Parts Renewal parts for this product are provided in a separate direction (Direction 14661). This direction, should be received with the unit. Maintenance Checklist Provides a simplified checklist for proper mainte- nance of the AMX-3 X-ray Unit. ‘Any suggestions as to how to make this manual more useful and/or straightforward are greatly appreciated and should be submitted using OER Direction 13861. Copyright® 1985, 1986 by General electric CoGE MEDICAL SYSTEMS AMX-—3 X-RAY UNIT REV 13 DIRECTION 46-0011 18 (SM AO654F) REVISION HISTORY REV DATE REASON FOR CHANGE - Dee. 30, 1983 ‘The predecessor to this manual, SM AO6S4F, used a different revision control 7 Apr. 42, 1985 8 July 14, 1986 9 Dec. 31, 1986 10 May 8, 1987 11 Aug. 13, 1993 12 Jan. 15, 1999 18 May 14, 1999, method. The 12-3083 date code is the last of several date codes for that manual General updating. Removed Chapter 1, OM AO654F, as a separate manual; moved some procedures from Chapter 3 to Chapter 6 to reduce installation time; general revisions. Updated battery terminal torque specification, battery safety precautions, and schematics. Update HHS field tests in Chapter 4. Made corrections to kVp selection tables in Chapter 6, Part 1, Section 1. Updated 342 Filament Regulator Board Schematics (46—205872S) on pages 7=11Aand 7-116. Updated 3A2 Filament Regulator Board Schematics (46—-205872S) on pages 7~11Aand 7-11C. LIST OF EFFECTIVE PAGES PAGE REVISION PAGE REVISION PAGE REVISION NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER Title Page 13 3-26 and 3-27 7 4-7 11-681 3-28 8 4-8 52083 Damage in 3-29 9 a9 71081 ‘Transportation - 3-30 8 4-10 7 a 3-308 i 4-11 thru 4-18, 8 i ae 3-308 8 4-19 thru 4—21 7 u 8 3-31 8 TAB ~ CH.5 - = Blank 3-32 5-2083 5-i 8 vand vi 13 3-33 thru 3-35 8 5-il Blank eo _ 3-36 S20 5-H 7 ea e TAB - CH. 4 = 5-2 Blank oa! a ot 10 5-3 11-681 eee e at 8 5-4 Blank 3-3 thru 3-5 8 4-2 40 3-6 11-681 4-3 7 5-5 41-681 4-4 11-681 5-6 Blank ee aeeae e 4-8 and 4-6 71081 5-7 11-681 3-9 7 Blank ba, 5 5-8 lan aay é 5-8 11-681 3-12 thru 3-25 8 a boatsGE MEDICAL SYSTEMS AMX—3 X-RAY UNIT REV 13 DIRECTION 46-001118 (SM AO654F) LIST OF EFFECTIVE PAGES (Cont.) PAGE REVISION PAGE REVISION PAGE REVISION NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER 5-11 11-681 11-681 7-6 Blank 5-12 Blank 71081 7—7thu7-10 8 5-13 41-681 41-681 7-118 13 5-14 Blank 7-181 7-11B Blank 5-15 8~198 7 7-116 13 5-16 Blank 7-12 thu 7-14 7 5-17 thru 5-19 11-681 11-681 7-45, 9 7=1081 TAB - CH.6 = 41-681 7-16 12-3088 e-i " Blank 7-17 3 6-1-1 5~2069 9 7-18 11-681 6-1-1 thu 6-1-2614 7-19 7 6~1-27 and 6~1-28 12-3083 12-3083 7-29 8 aaeoe 3 11-681 9 7-21 12-3088 30 and 61-31 7 7-22 Blank =32 Blank 11-681 735 a =33 7 7 7-24and7-25 8 -34 thru 6—1-37 8 Blank 7-26 11-681 6-3-3and6-3-4 7 11-681 G-3-Sand6-3-6 71081 7-27 12-9089 8 7-28 and7-29 7 Blank 11-681 7-39 Blank 2A and 6-2-28 8 5-208 7-31 7=1081 —3 8 7 7-32 Blank 6-2-4 71081 8 7-38 71081 6-2-Sand6-2-6 52083 5 7-3hand7-95 7 -7 7 —Bthu6-2-19 71081 Blank TAB CH. 10 - 20 Blank 7 10-1 8 ee heen Blank 10-2 Blank 7 10-Sthu10-5 8 6-2-22 71081 Blank 10-6. Blank 6-2-2 thru 6-2-25 11-681 7 10-7 9 6-2-26 Blank 10-8 8 6-2-27 5-208 11-681 6-2-28 7-1081 Blank 11-681GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REVO ‘SM AO6S4F CHAPTER 3. INSTALLATION AND ADJUSTMENTS TABLE OF CONTENTS ‘SECTION TITLE PAGE 1 PRE-INSTALLATION 5 ot 2 INSPECTION AND UNPACKING : coca 36 3 CASSETTE DRAWER REMOVAL .. 5 38 4 BATTERY INSTALLATION .... 310 5 PRELIMINARY GENERATOR CHECK a2 6 BATTERY CHARGER 3413 7 HV TRANSFORMER AND FILAMENT CHECK ..... cece I 8 FILAMENT AND ROTOR INTERLOCKS FUNCTIONAL CHECK .... 315 9 CONNECT HV DIVIDER 316 10 MA STABILIZER AND kVp ADJUSTMENT 317 " BACK-UP TIMER CHECK .. 321 12 mAs AND LOAD CHECKS .... : : : 3-22 18 MODIFICATIONS, 3-25 4 COLLIMATOR CHECKS . 3-26 15 COLLIMATOR BEAM ALIGNMENT CHECKS 3-29 16 DIAGNOSTIC SOURCE ASSEMBLY: INHERENT FILTRATION .... 3-31 7 MOTOR DRIVE SYSTEM .. 3-82 18 REPRODUCIBILITY OF EXPOSURE ....... 3-83 19 RECHARGE BATTERY . goncoc 3-83 20 COMPLETING THE INSTALLATION ........ 334GENERAL ELECTRIC MEDICAL SYSTEMS REV7 AMX-3 X-RAY UNIT ‘SM A0654F-O CHAPTER 3 — INSTALLATION AND ADJUSTMENTS ‘SECTION 1 — PREINSTALLATION 1-1 Introduction This AMX-3 installation procedure takes advantage of the assembly and tests performed in the factory. Also, ‘System Functional Checks and Field Tests for HHS ‘Compliance are included in the installation procedure to eliminate duplication. Users of this publication are encouraged to report errors, omissions, and their recommendations for im- proving the publication (use Direction Form 13861). 1-2. Product Identification and Compatibility Re- quirements for HHS Certification ‘The AMX-3 is identified by the following component ‘model numbers. To meet HHS requirements regarding beam quality, exposure mAs, minimum fitration, beam ‘collimation, and source-to-skin distance, the sensitive ‘components making up the AMX are identified with the nameplate statement, “this product conforms to all ap- plicable standards under 21 CFR part 1020”, or, “com- plies with radiation performance standards, 21 CFR subchapter J”. TABLE Nameplate Component Model No. Nameplate Location HHS Statement Basic AMX-3 unit includes control, mobile | 46-217900G2 | On front of unit, beneath handswitch Yes base, vertical column, and horizontal 46-217900G3 | bracket telescoping arm (GE Export) HV Transformer 46-184857G1 | Beneath terminal stip Yes X-ray Tube Housing 46-155750G8 | On back trim cover of tube housing Yes Xray Tube Insert 4612568668 Sentry Colimator 46-194759G2 | On rear trim cover Yes Extension Cylinder (optional item) 46-138573G1 | On support plate Yes Battery Cell Group (3 used per unit) 46-194409P1 | End of cell group case No (Marathon) 46-194409P3 (Ge) at Copyright © 1985 by Genera! Electric Co,GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV9 > Indicates Change 1-3 Safety Preca ‘Any person providing installation, maintenance, or ser- Vice on this unit must foliow safe procedures to avoid accidental injury. Work on any electrical apparatus involves the risk of electric shook. On a battery-operated unit such as this, additional precautions are required because of the fol lowing conditions: 1. This X-ray unit contains a 120V rechargeable battery inside the cabinet. The battery is a source of power when contacted directly even with all the switches off, ._ fa conductive metallic object comes in contact with the battery terminals, high currents may cause dam- ‘age to the object, to the battery, and severe burns to the service representative. WARNING: THE ELECTROLYTE USED IN NICKEL-CADMIUM BATTERIES IS A CAUSTIC SOLUTION OF POTASSIUM HYDROXIDE ‘SERIOUS BURNS WILL RESULT IF IT COMES IN CONTACT WITH ANY PART OF THE BODY. IF ELECTROLYTE GETS ON THE SKIN, WASH THE AFFECTED AREAS WITH LARGE QUANTITIES OF WATER, NEUTRALIZE WITH VINEGAR, LEMON JUICE, OR 3 PERCENT ACETIC ACID. IF ELECTROLYTE GETS INTO THE EYES, FLUSH WITH WATER AND GET IMMEDIATE MEDICAL ATTENTION. . Because of the potential hazards mentioned above, the service representative must remove rings, wrist watch, etc., and WEAR SAFETY GOGGLES when ‘working on or near the battery, and must follow bat- tery installation procedures, given in Chapter 3, and maintenance procedure given in Chapter 6. The ser- lew 32 ‘SM. "AO6S4F vice representative should not leave the X-ray unit unattended with the battery compartment cover and the cassette tray removed, unless adequate warning signs and safety measures to limit access to the area are made. . The X-ray control access door can be opened only by frst removing the X-ray control cover. Because of the possible electrical shock and other hazards Present when this door is opened, the service repre- sentative should not leave this unit unattended with the cover removed and the door open unless ade- quate waming signs and safety measures to limit access to the area are made. . When recharging the battery, the X-ray unit must be located in a large, ventilated room. During normal charging conditions and when all batteries are func- tioning property, there is litle or no gas emitted. ‘Should abnormal conditions develop, there could be an accumulation of hydrogen gas which, if confined in a.small space, would be explosive in the presence of flame or electrical spark. Whenever the extension cord plug is inserted in a wall outlet, a fan ventilates the battery compartment. A hazardous situation will not develop where the outflow from this compart- ment is into a large well-ventilated room. ‘An audible tone and/or red “X-ray” light indicates presence of radiation. If either indicator is on at any time other than the expected X-ray exposure inter- val, immediately release the handswitch X-RAY and ROTOR buttons and move the main power circuit breaker to OFF. Perform the procedure for discon- necting the HV transformer before attempting to determine the malfunction. Battery Transportation Safety Precauti Refer to Ni-Cd Battery Service Manual, Direction 14066 (Rev 4 or later), Section 2-6, “Transportation.” Battery Disposal Safety Precaution: Refer to Ni- Cd Battery Service Manual, Direction 14066 (Rev 4 or later), Section 2-7, “Disposal.” WARNING: THIS UNIT IS NOT DESIGNED FOR USE IN HAZARDOUS AREAS.GENERAL ELECTRIC MEDICAL SYSTEMS AMX.3 X-RAY UNIT REV 8 1-4 Delivery Data For domestic units, the unit is shipped fully assembled as shown in Figure 3-1. Copies of the product delivery instructions are included with the basic unit. These should be used to inventory furnished parts on receipt of shipment. For export units, refer to the product delivery instruction to inventory furnished parts and equipment. ‘SM AO6S4F 15. Battery The installation procedure is written on the basis thatthe battery pack for this AMX-3 has been previously charged and electrolyte level adjusted at a GE District Office or other suitable facility. The charged battery is then to be transported to the installation site of the ‘AMX-3 in the recommended shipping container. item or Box Marked... Description ‘AOG54 Item A Bag No. 1 Bag No. 5 Taped Envelope for HV Cables, containing: ABI048 Battery Pack for AMX-3 consisting of: (8) 46-194409P1 or 46-194409P3 531286 (1) Adhesive backed plastic envelope ‘AMX-3 with vertical column, horizontal telescoping arm, tube yoke, HV transformer, HV cables, tube stator and collimator cables, tube unit, and collimator assembled to the basic unit. Furnished Parts (packed in the cassette drawer): (6) 780148 Operator Keys (1) 91645 Waymat Oil, 1 02. (28.4 g) (2) No. 6 AWG x 6" (152.4 mm) black leads for battery interconnection (4) 46-154021P1 Battery Insulator Boards (1) GE Silicone Dielectric Compound G-635, 2 02. (56.7 9) (1) Direction 13871, Application of Compound Extension Cylinder (optional accessory to AMX-3) Product locator fle packages. One each for AMX-3 unit, Transformer and Coli mator, each containing: (1) Salmon colored envelope attached to mobile unit Copyright © 1986 by Genera Electic Co.GENERAL ELECTRIC MEDICAL SYSTEMS. AMX-3 X-RAY UNIT REVS 1-6 Tools and Test Equipment ‘The following will be required for installation in addition to the standard service representative's tool kit. The following list does not include additional tools or test equipment required if difficuty is encountered during the installation which requires troubleshooting or repair 10 the equipment. ‘© Standard wrench (507A935G1) for GE Type Il cable terminals. ‘© Oscilloscope, Tektronix 564 or equivalent, dual trace, memory type with algebraic addition feature and X10 Probes. © 1 gallon (3.8 liters) Diala AX transformer oil for HV transformer or HV divider. ‘© Can of 75-25 cleaning solvent and rags for cleaning (do not use for cleaning covers). © Socket or open end wrench, 1-1/16" hex for counter- balance adjustment. © Calibrated HV divider (C1515A) with two 5 ft. (1.5 m) HV cables. Copyright® 1965, 1986 by General Eletic Co. ‘SM A0654F © Torpedo level. ‘© HHS Field Test Kit, 46-177372G1, including Recep- tor Alignment Patterns and Standard Test Absorber, 46-173632G1. ‘© Digital multimeter, Beckman 3030 RMS or Fluke ‘Model 80304. 14x 17 (85.5 0mx 43.2 cm) cassette and X-ray film. © Torque wrench, 0-4 ft-lb. oF 0-50in.-Ib. wth 9/64” hex rive. Snap-on Tools Mode! TSQ-4 torque wrench with TMA-4-1/29/64” hex drive or equivalent. ‘« Radiation meter (integrating dose type), Capintec Model 192 or equivalent. ‘* Fiuoricon test pattem for demonstration radiographs. ‘¢ 17.5 tt. Belden Type 8422 coax cable (supplied with ‘mAS integrator board). ‘© mAs integrator kit, 46-216490G1, with new mAs integrator board 46-226598G1 © 9/64 hex T-handle allen wrench 46-165137P1.GENERAL ELECTRIC MEDICAL SYSTEMS REV8 1-7 Documents and Forms ‘The following manuals, documents, and forms are re- {quired or referred to during the installation of the AMX-3. Product Delivery Instructions Product Locator Cards Set of 2 cards Rd Stripe in ‘Salmon Envelope (OM 0531388 ‘SM D5313AB Direction 14975 Direction 14700 Pages 10-7 and 10-8 of, ‘SM ADGS4F. (Formerly called F3560.) Pages 10-3 through 10-5 of SM ADS4F, or last three pages of OM AO6S4F. (Formerty called F4250.) Direction 13898 Form F3382 Direction 13861 Federal Form FO 2579 Direction 13288 ‘SM D1154A (Microfiche Card BL9+1 Ct and C2) Direction 14066 Reference No. Description SM ADSSAF Service Manual AMK-3 OM A064 Operating Manual AMS Direction 14461 AMX -9 Renewal Parts Direction 13871 Aeplicaton of G635 slicone grease 46-21790062, Basic AMX-3 46-185750G5, Tube Unit 46-194759G2 Coliimator ‘Set of cards for each of the following components: 46-217900G2 AMX-3 Basic 4§-155750G6 Tube Housing 46-125686G8 Tube Insert 46-184857G1 HV Transformer 46-194759G2 Sentry Colimator 45-138573G1 Extension Cylinder (optional) Sentry Manual Collimator Sentry Manual Colimator ‘Sentry Manual Coliimator Renewal Parts AMX-3 Exposure Guide (@) Battery Service Log Form PMS Data Record, AMX-3 Mobile Unit ‘System Tests for HHS Compliance Field Tests for HHS Compliance (Available from Stationery Stock) ‘Technical Publications Error Report Installers Report, “Report of Assembly of a Diagnostic Xray Syste “High-Voltage Bleeder” Maxiray 75, HRT, ORN-18 Tube Units NiCd Battery Service Manual AMX-3 X-RAY UNIT ‘SM AD654F 35 Copyright) 1985, 1986 by General Electic Co.GENERAL ELECTRIC MEDICAL SYSTEMS 11-681 ‘SECTION 2 — INSPECTION AND UNPACKING ‘All packages should be closely examined at time of delivery. If damage is apparent, have notation of “bad order” placed by the delivering driver on all copies of the freight or express bill. f damage is of a concealed na- ture, notify transportation agent as soon as possible to make an “inspection report of damage” but, in any event, not later than 15 days after delivery. A transporta- tion company usually will not pay a claim for concealed damage it an inspection is not requested within this 15 day period. Complete instructions regarding claim AMX-3 X-RAY UNIT ‘SM A0654F procedure are found in Section “S" of the Policy and Procedure Bulletins. If shipment was handled by moving van service — uncrated — call Traffic-Miwaukee immediately when any damage is found. Do not attempt to call any local agent. Atthis time, be ready to describe type of damage, type of equipment, serial numbers, and, if possible, the order number. NOTE: Ifthe AMX-3 unitis an international delivery unit, refer to Chapter 3, Section 2-2 at this time. suesoPr0 FIGURE 9-1 36GENERAL ELECTRIC MEDICAL SYSTEMS REVS 2-1 Unpacking the Unit ‘The AMX-8 unit is shipped as shown in Figure 3-1. The tube unit and collimator have been installed in the tac- tory and the counterpoise spring in the vertical column has been adjusted with the unit fully assembled. The. telescoping arm is locked in place with the vertical arm lock and the latch and latch bar. See Figure 3-2. FIGURE 92 1. Remove the plastic cover from the AMX unit, Un- ‘wrap the cables tied to the horizontal telescoping arm, but do not release or unstrap the telescoping arm. Open the cassette drawer and inventory the furnished parts, referring to Section 1-4 and copies of the Product Delivery Instructions. 2. Before releasing the telescoping arm, four shims located inside the column must be removed. To remove shims, proceed as follows. Unlatch telescoping arm latch and loosen arm lock. (The arm has already been counterbalanced in the factory.) 37 10. 1" AMX-3 X-RAY UNIT ‘SM ADBS4F Slowly raise arm 3-4 inches. The front shims will fall loose. Raise arm further to remove foam pad. Remove (2) front shims from inside column using attached wire tied to arm lock knob. To remove (2) rear shims, rotate column 180°, lower arm so that carriage bearings clear shim stock (8-4 inches below latch point). Unwind at- tached wires from unit and remove (2) rear shims from top of column, . Do not unpack the battery cell groups at tis time. From a safety standpoint, they should be unpacked only when ready for installation in the unit. 1. Save all packing materials until the installation is completed and all parts accounted for. . Remove packing around tube unit and collimator. . Remove packing from on top of operator panel. ”. Lower the arm until itis approximately 3 ft. (.9 m) from the floor and lock the arm lock. . Release the telescoping arm lock and press the arm interlock button to extend the telescoping arm. Pullout and discard the (4) rubber wedges between the inner two sections of the telescoping arm. Check smooth functioning of the telescoping arm and then lock it extended a few inches. . Release the yoke rotation lock and rotate the yoke ‘about the telescoping arm. Check for functioning and detents every 90° of rotation. Record functional check on PMS Data Record — AMX-3 Mobile Unit. Check for olleaks around end caps andat interface between tube unit and collimator. If leaks exist, tighten joints if possible. Ifleakis between tube unit and collimator, remove collimator per Section 22 in Chapter 6 and check tightness of “0” ring seals. If problems persist in the tube unit, refer to SM D1 154A fortube unit maintenance procedures. ‘Skip to Section 3 at this time. Copyright © 1986 by Genera! Eectc Co,GENERAL ELECTRIC MEDICAL SYSTEMS REVS 2-2 International and Export Models Units shipped intemationally have been disassembled to facilitate shipping. Although high level assembly has been performed at the factory where the unit has, been completely assembled and calibrated, because of the disassembly and transport for export models, some calibration and assembly procedures will have to be repeated at the installation site. Please pay close atten- tion to any notes andlor references made inthis chapter to procedures which apply to export units only 2-2-1 Unpacking and Inspection 1. Unpack all crates and inventory fumished parts, referring to Section 1-4 and copies of the Product Delivery Instructions. Note that the column, hori- zontal telescoping arm, tube unit, colimator, HV transformer, and HV cables have all been disas- ‘sembled for shipping. Do not remove the two wooden shipping braces fastened to the ends of the tube unit. They will be removed ater the tube unit is mounted to the trun- rion fork, Check the tube unit for an oil leak or a broken insert. Look for cil slick on the housing indicating an oil leak. In the event an oil slicks found at any of the “O” ring seals, tighten the seal. Make sure the leakage is stopped. Rotate and angulate the tube unit and listen for any Noise which would indicate a broken insert. Using a fiashlight, examine the insert through the Lexan window. NOTE: The tube unit is shipped with the collimator interface plate prealigned and secured to the tube unit face plate. Do not loosen any of the (4) 10-32 UNF hex head screws or move any of the eccentrics which secure the intertace plate. Do not unpack the battery cell groups at this time. From a safety standpoint, they should be unpacked ‘only when ready for installation in the unit. Save all packing materials until the installation is completed and all parts accounted for. ‘Copyright © 1986 by General Electic Co. AMX-3 X-RAY UNIT ‘SM A0654F 2-2-2 Mechanical Assembly 1. Install column by performing Steps 1-9 in Sec- tion 13-2 of Chapter 6 in reverse order. . Install horizontal telescoping arm per procedure given in Section 16 of Chapter 6. NOTE: In order to counterbalance the weight of the tube unit and collimator, the horizontal arm is under a high tension counterbalance cable system as de- scribed in Section 13 of Chapter 6. When installing the tube unit and collimator, extreme caution should be taken. Install the HV transformer per procedure given in Section 18 of Chapter 6. NOTE: Locate cables at this time and be preparedto connect necessary cables when specified by text. Refer to Sections 18 and 19 of Chapter 6 for com- plete cable connection procedure. . Install tube unit per instructions given in Section 15 of Chapter 6. 5. While holding the telescoping arm against rising carefully release the vertical arm lock and lower the telescoping arm so that itis approximately 3 (0.9 m) off the floor. Relock the arm tightly NOTE: It is advised fo use the latch and latch bar also to hold the arm at this time. Release the telescoping arm lock and press the arm interlock button to extend the telescoping arm. Pull out and discard the (4) rubber wedges between the inner two sections of the telescoping arm. Check ‘smooth functioning of the telescoping arm and then lock it extended a few inches. Release the yoke rotation lock and rotate the yoke about the telescoping arm. Check for functioning and detents every 90° of rotation. Record functional check on PMS Data Record — ‘AMX-3 Mobile Unit. Carefully examine tube unitfor air bubbles. With port up, look through X-ray window with the aid of a flashlight, and gently rock tube unit either side of horizontal. if an air bubble is observed, tube unit must be removed and deaired following procedure given in SM D1154A (Maxiray 75, HRT, ORN and MMX Tube Units) before proceeding,GENERAL ELECTRIC MEDICAL SYSTEMS REV7 4 Indicates Change ASECTION 3 — CASSETTE DRAWER REMOVAL 1. Lift out rubber bottom liner of cassette drawer. 2. Remove drawer as follows: a. For drawer mounting with hinges (new method): Loosen (2) siotted head screws, one in each front ‘comer of drawer (do not remove screws com- pletely, loosen just enough to clear the pivot pins). See Figure 3-34. Lut drawer and pull it out from bottom to dis- engage fom pivot shafts. Set aside drawer for later reinstallation. (Do not remove carriage bots.) b. For drawer mounting with pivot blocks (old method): Loosen (4) screws, two in each front bottom ‘comer of drawer. Lift hinge retainers and slide AMX.3 X-RAY UNIT ‘SM A0654F-O each pivot block toward center of drawer to disengage the pivot. See Figure 3-3B. Remove drawer and set aside for later reinstal- lation. NOTE: Do not lose the spacers for each pivot shaft. 3, Remove (3) 10-32 UNF BHMS on top skirt of kick panel and (2) 10-32 UNF BHMS, one at each support for the rear casters. Remove the kick panel. 4. Remove the battery retainer plate. Itis secured by (4) 10-32 UNF BHMS to the two side frame members. Set aside with its hardware for later reinstallation. 5. Pry off the cover over the 8 panel. The cover is held with (4) friction fasteners. Use a padded screwdriver ‘80 as not to mar the finish HOLES FOR (CARRIAGE BOLTS: ‘THREADED HOLE FOR ‘SLOTTED HEAD SCREW p. | NN Mince PIVOT PIN 9067-021 DRAWER MOUNTING WITH HINGES (NEW METHOD) FIGURE $-3A, HINGE RETAINER —_NYLOK SCREWS CASSETTE DRAWER 46-104851P1 (46-208560P88) FITS DOWN IN ‘SLOT WHEN INSTALLED ‘SPACER 46-173511P1 (TYPICAL 2 PLACES) PIVOT BLOCK 4618567701 | (TYPICAL 2 PLACES) NYLOK INSERT pwvor 21586-012 SHAFT DRAWER MOUNTING WITH PIVOT BLOCKS (OLD METHOD) FIGURE 3-38 39 Copyright © 1988 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS REV8 SECTION 4— BATTERY INSTALLATION WARNING: CHARGED BATTERIES: REVIEW THE ‘SAFETY PRECAUTIONS OF SECTION 1-3. REMOVE RINGS, WATCHES, AND METALLIC OBJECTS FROM POCKETS. WEAR SAFETY GOGGLES. NOTE: This procedure assumes that the battery has been precharged at the district office and electrolyte level adjusted prior to the AMX installation. Ifthe battery equires charging, it should be done using the proce- dure in Chapter 3, Section 6, “Battery Charger.” 1. Unpack the battery cell groups from their transport containers and set in front of the AMX unit. If vent ‘cap wrench is furnished with each cell group, save the wrenches as they will be required for servicing the battery. 2. Check that the main power circuit breaker on the ‘AMX (6CB1) is OFF. Locate the two No. 6 AWG x6” (152.4 mm) black leads and the four 46-154021P1 7-3/4" x 16-3/4" (220 mm x 413 mm) red insulator boards fumished with the AMX. 3. Fold back the mylar cover over the battery compart- ment. Check that the loose insulating boards are correctly positioned in the battery compartment and that the primary leads are clear of the compartment. . Cut six 1-1/2" x 3" (38.1 mm x 76.2 mm) strips of insulation paper. Bend in hatf and wedge between the first and second as well as last and second last call in each group as shown in Figure 3-4. This will Prevent damage to battery if a washer or screw slips on connection of battery leads. T 2ree010 FIGURE 3-4 Copyright® 1985, 1986 by General Elestie Co. 3-10 AMX-3 X-RAY UNIT ‘SM A0654F 5. Slide one 30-cell group in the right side of the bat- tery compartment. Slide it tight against the right- hand wall of the compartment to hold the insulator board in place. Do not push it all the way in. Con- rect the lead out of the top main circuit breaker that islabeled (+) to the right front comer terminal of the ccell group. 6. Siide another 30-cell group into the left side of the battery compartment. Do not push it all the way in. Connect the lead on the side of the main power Circuit breaker that is labeled () to the front left ‘comer terminal of the cell group. Side the remaining 30-cell group into the center of the battery compartment. nserttwo 7-3/4" x 16-1/4" (220 mm x 413 mm) red insulator boards (fur- niished) between the right and center and two others between the left and center cell groups. ‘These are to prevent the battery from sliding around. See Figure 3-5. (7-6 x 16-118 (220MM x 413 MM) ED INSULATOR BOARDS zie P10 FIGURE 35 8. Two No. 6 AWG leads 6” (152.4 mm) long are furnished. Use them to interconnect the left, right, and center battery packs. See Figure 3-5. 9. The battery terminals have flat sided washers as part of the terminal hardware. Refer to Figure 3-4. ‘The flat side serves as a visual indicator during torqueing. During initial screw engagement the washerrotates and, upon tightening, rotation stops. This indicates that the screw is tightened in theGENERAL ELECTRIC MEDICAL SYSTEMS. AMX-3 X-RAY UNIT REV9 >» Indicates Change SM AQ6S4F terminal and not binding or bottoming when proper torque is reached. Tighten all six ter- minals to 30 to 35 in.-Ibs, (3.39 to 3.95 Nm) torque for Marathon, or 44 in.-lbs. (4.97 Nm) torque for GE. Push Temflex sleeving over solderless terminal lug. 10. Place the mylar cover over the battery compart- ment and reinstall the battery retainer plate.GENERAL ELECTRIC MEDICAL SYSTEMS REV. ‘SECTION 5— PRELIMINARY GENERATOR CHECK WARNING: ON AMX-3 UNITS, ITIS NECESSARY TO REMOVE THE X-RAY CONTROL COVER FOR X- RAY UNIT INSTALLATION AND ADJUSTMENT. WITH X-RAY CONTROL COVER REMOVED, EX- TREME CAUTION SHOULD BE EXERCISED TO PREVENT THE POSSIBILITY OF ELECTRICAL ‘SHOCK. 1. Tum main circuit breaker and keyswitch OFF. 2. Remove x-ray control cover. To gain access to the six screws retaining the cover, the front and rear covers must be removed first. Leave cover off for the remainder off the electrical tests. 3. With main circuit breaker and keyswitch still off, check to see that all circuit cards are firmly in place. Check that all edge and pin connectors are tight. ‘Check connectors on SA1 board and check thatallIC chips are plugged in firmly, Copyright® 1985, 1985 by General Bectie Co, 312 AMX-3 X-RAY UNIT ‘SM A0654FGENERAL ELECTRIC MEDICAL SYSTEMS REVS. SECTION 6 - BATTERY CHARGER Charge battery and check cutoff setting as follows: 1. Plug charger cord into convenience outlet. 2. Turn circuit breaker to ON and keyswitch to CHARGE. Charge light should come ON and blower should run. 3. Check that motor drive system is disabled and that x-ray control will not go into READY condition when Rotor button is pressed. 4, Monitor battery voltage by connecting a DVM (200VDC scale) to 3781-27 (+) and 3TB1-5{ -). NOTE: This procedure may involve a long wait between steps 4 and 5. Since the step 5 procedure can be performed at any point in the installation, save step 5 until just before lunch, or while filling in forms for HHS reporting. However, you must observe step 6 before continuing x-ray unit installa- tion and adjustment 3.13, AMX-3 X-RAY UNIT ‘SM AO6S4F 5. After charge complete indicator lights, check 4A1R30 setting as follows: a. Turn keyswitch OFF and wait for battery voltage to drop below 130 volts. b. Turn keyswitch to CHARGE and note voltage when Charge Complete indicator lights. «. Charge Complete indicator should light between 131 and 132 volts. If not, re-adjust 4A1R30 per Chapter 6, Section 2, and recheck. d. Observe step 6 before continuing x-ray unit installation and adjustment For generator check-out and calibration, the battery should have a terminal voltage of at least 112 volts, and no more than 1 20 volts. If the status panel indicates Recharge Im- mediately during the installation procedure, charge the battery for approximately one hour before continuing. Copyright © 1985, 1986 by General Electric CoGENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV8 4 indicates Change ‘SECTION 7 — HV TRANSFORMER AND FILAMENT CHECK ‘The HV transformer has been shipped installed. The oil level has been checked and a cork gasket used to seal the unit for shipment. 1. If there is evidence that the transformer has leaked ol, it wll have to be removed from the unit in order to locate and repair the leak and to reset the oil level. Refer to Section 18, Chapter 6 for removal proce- dure. 2. Remove the terminal cover over the HV transformer primary leads. tis mounted with (4) No. 10-32 UNC x 1/2" BHMS. Set the cover and hardware aside for later installation 3. Remove the threaded cover cap from the oil filler hole. Do not attempt to remove the inner cover. Discard the cork gasket located inside the cover cap and reinstall the cover cap. Tighten the cover cap ntl itis finger tight and then back off 1/4 tum, This will allow the transformer to breathe as the oil expands and contracts. See Figure 3-6. COVER CAP ‘CORK GASKET (DISCARD) INNER PLUG (00 NOT REMOVE) 2eeD10 FIGURE 3-6 4. If oil seepage around the cover becomes evident during use, refer to Section 18 of Chapter 6 to check the oil level 5-1 X-ray Tube Filament and Stator Check for Intemational Units Only 44. Disconnect the leads to 7P1 and 7P2 and tape. 2. Tum main circuit breaker and keyswitch ON. Copyright® 1985, 1986 by General Electic Co, ‘SM A0654F 3. Depress the handswitch Rotor button while looking into the X-ray tube window. Only the small lament is, connected. The large filament is not used in this unit. If the filament does not glow, check for improper filament circuit or HV cable connection. The small filament is the one to the left when viewed from the anode end through the X-ray window (see Fig- ure 3-7). 2199410 FIGURE $7 4. Again depress the handswitch Rotor button while looking into the X-ray tube window. The X-ray tube anode should accelerate to a stable speed within the 2-1/2 second interval before the READY light glows. If rotation does not occur, check for improper con- nection of the stator cable. 5. Release the Rotor button. The anode should coast for at least 10 seconds before stopping. If not, the bearings in the X-ray tube are likely to seize and the tube should be replaced. 6. With the operator's panel open, again depress the Rotor button. Note that, after 2-1/2 seconds, the READY indicator lights and that the neon bulb on the 3A1 board (81DS34) lights during the 2-1/2 second interval. This indicates that the shutoff capacitor for the 800 Hz inverter switch is charged. 7. Tum main circuit breaker and keyswitch OFF. Install collimtor per instructions given in Section 22 of Chapter 6. Reconnect transformer primary leads at 7P1 and 7P2. Install cover over primary leads on transformer. a8. 344GENERAL ELECTRIC MEDICAL SYSTEMS REV 8 A Indicates Change 4 SECTION 8—FILAMENT AND ROTOR INTERLOCKS (FUNCTIONAL CHECK) 4. Tum main circuit breaker and keyswitch on. 2, Press Rotor button and verify: © Ready lamp is it. * Rotor is accelerating (listen for characteristic sound). 3. Record on PMS Data Record — AMX-3 Mobile Unit. a5 AMX-3 X-RAY UNIT ‘SM A0854F Copyright © 1986 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS REV 8 ‘SECTION 9 — CONNECT HV DIVIDER 1. Check that the main circuit breaker and keyswitch are OFF. 2. Position the tube unit, port up, with the horizontal column about 2 feet (.6 m) off the floor. 3. Remove the cathode HV cable from the tube unit. If Necessary, remove the last cable tie around the cathode HV cable, stator cable, and collimator cable. 4, Connect the unit HV cables to the HV divider and tube unit. Use transformer oil in the cable recep- tacles of the HV divider and silicone insulating com- pound, G635, at the tube unit. Apply silicone com- pound per Direction 13877. Install rubber gasket at each HV cable connection AMX-3 X-RAY UNIT ‘SM A0654F IMPORTANT! HV cables from the AMX-3 unit to the HV divider must be 10 feetiong. The cables from the divider to. the tube unit must be 5 feet ong. The cable used to Connect the scope tothe divider must be a 17.5 foot Belden Type 8422 shielded coax cable. Calibra- tion cannot be done without these cables. See Fig- ure 3-11. Close collimator blades and tape a sheet of 1/8 (8.175 mm) iead over collimator window. Cover tube unit (primarily cathode end) with a lead apron or place lead screens for additional radiation protec- tion. cover wir 118" (3.175 MM) LEAD & CLOSE COLLIMATOR BLADED ~~ 30 FT. (9M) HV CABLE, HV TRANSFORMER, MODEL 46-10485761 X10 PROBES WITH. 175 FT. BELDEN 18738012 GROUNDED SHIELDS. ‘TYPE 8422 CABLE cay cH2 (GROUND AMX AND ‘SCOPE THROUGH POWER CORD ‘TEKTRONIX 422 OR ‘564 OSCILLOSCOPE (QUAL TRACE WITH ALGEBRAIC ADDITION) (OBSERVE SCOPE FROM LEAD SHIELDED AREA FIGURE 3-11 Copyright® 1985, 1986 by General Etoctic Co, 316GENERAL ELECTRIC MEDICAL SYSTEMS. REVS 4 Indicates Change SECTION 10 — mA STABILIZER AND kV ADJUST- MENT ‘410-1 mA Stabilizer Adjustment The filament and mA regulator circuits were initially adjusted during factory test. Readjustment at installa- tion may be required because of tolerance variations between batteries. ‘¢ Turn keyswitch and circuit breaker OFF. © Shield tube unit and block X-ray port. © Connect HV divider per Section 9. ‘© Open X-ray control panel (See Figure 3-12A for pot and test point locations.) NOTE: Battery indicator lights must be operating prop- ery. 1. Tum circuit breaker and keyswitch to ON. 2. Check that Recharge Immediately ight is not on. 3. Select 50 kVp and 10 mAs. Take an exposure and observe that sonalert tone and “X-ray ON" indi- cator on status panel are on during exposure. 4. Select 80 kVp, 200 mAs. 8, Remove jumper from 3TB1-mA+ and mA—. Con- ect DC-mA meter (0-150 mA, 1/2% accuracy) between mA+ and mA~ to measure tube current. 46. Take an exposure and read the mA meter. If mA is not 100 +42.0 mA, adjust 3A2R112 to obtain this value. NOTE: Do not take more than one exposure per minute to stay within tube ratings. 317 AMX-3 X-RAY UNIT ‘SM A0654F ‘410-2 Battery Load Voltage Check 1. Tum circuit breaker and keyswitch ON. 2. Make an exposure at 80 kVp, 200 mAs, and note battery voltage drop between standby, stator load, and X-ray load. 3. Voltage drop from standby to stator load should be typically 3V and from standby to X-ray load up to 24 volts. I'voltage dropis in excess of 24 volts, heck tightness of primary terminal and connections to bat- tery. I necessary, check each cell group voltage under X-ray load to locate and correct cause of excessive voltage drop. 4. Make a series of exposures at 10 mAs from 80 to 125 kVp. Observe scope waveform for signs of arcing or transients. 5. Tum keyswitch and circuit breaker OFF. Do not dis connect any test equipment. Copyright) 1985, 1986 by General Electic Co.AMX-3 X-RAY UNIT GENERAL ELECTRIC MEDICAL SYSTEMS ‘SM A0654F REVS. H) | FRebes ee? we DOO : OOO" Y lees ee ae Be ae i Pagers eee yr af ats -f yp a} Lrlowamas?F0 T -F—<] 8 P2anacog HO nnoe teu ome™ 3 7 seczosere 0} snasonmmuaout FIGURE 3-128 (OVERSHOOT (INCREASE FL. ORSP.CHG.) “a a TURN-OFF SPIKE (MAY BE PRESENT) }ERSHOOT (DECREASE FLOR SP.CHG) lL 30Ms A 20ms a FILAMENT AND SPACE CHARGE ADJUSTMENT FIGURE 3-128 Copyright® 1986 by General Electric CoGENERAL ELECTRIC MEDICAL SYSTEMS REV8. ‘SM A06S4F 4A Indicates Change AMX-3 X-RAY UNIT ‘410-3 kV Adjustment 4, a. Final kVp. Take exposures at .64, 10 and 100 mAs at 50, 80 and 125 kVp each. Record kVp 1. Using 80 kVp and 10 mAs adjust 3A2R114, if neces- values on Form F3382. Measured kVp values sary, for lat waveform during first 30 ms of exposure. Rotate 3A2R114 clockwise to reduce overshoot. ‘See Figure 3-12B. Define “flat” as follows: The kVp during the first 30 miliseconds of the exposure shall be within +42 kVp of the value during the second 30 miliseconds of the exposure. ignore the first three Pulses. 2. Select 80 kVp, 10 mAs. Take an exposure and ob- serve kVp waveform on scope. Measure kVp be- tween 30 and 60 ms after exposure start. Select ‘switch positions on 5A1SW147 for 80 kVp per chart below, if necessary. (Adjust switch positions if not within +42 kVp of 80 kVp.) cnn STA SUB AB 0 cenad Ces +2kVp Open ‘Closed eS oer Se. Se | + OO00 ee ee! Sn ‘swia7 8. Select 50 kVp, 10 mAs. Take exposure and observe waveform. (See Fig. 3-13.) Select 120 kVp, 10 mAs. ‘Take exposure and compare waveform to previous exposure. it necessary, adjust 3A2R1 13 for the best waveform for both 50 kVp and 120 kVp. Both wave~ forms should be flat during the first 30 ms of expo- sure. Rotate SA2R113 counterclockwise to reduce over-shoot. 319 should be 47 to 53 kVp for 50 kVp selection, 74 to 186 kVp for 80 kVp selection and 116 to 134 kVp for 125 kVp selection. 9. f these values cannot be met, try changing the kVp slope. Refer to schematic page 7-5, locations E7 and H7. Taps 7B and 9B were factory con- nected. To lower slope, reconnect to 7A and 9A. To increase slope, reconnect to 7C and 9C. ‘These are the only allowable combinations. (Do ot use 7A with 9B or 9C, or 7B with 9A or SC, or 7C with 9A or 9B.) . If these values stil cannot be met. postpone in- stallation until adjustments andlor repairs have been made to satisfy these limits. Copyright © 1985, 1986 by General Electnc CoGENERAL ELECTRIC_MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV 8 ‘SM AOSS4F 10 mAs 125 kVp 10mAS 80 KVp 1OmAs 50KVp | 64 mAs 125 kVp E ‘SA mAs. 80 KV 164 mAs 50 kV ee 134257710 KVP WAVEFORMS FIGURE 3:13, Copyright © 1986 by General Electic Co 3-20GENERAL ELECTRIC MEDICAL SYSTEMS. AMX-3 X-RAY UNIT REV8 ‘SECTION 11 — BACKUP TIMER CHECK 1. Temporarily disconnect the mAs selector lead at ‘STB1-21 and tape the lead. 2. Tum circuit breaker and keyswitch ON. 8. Select 50 kVp, 50 mAs, and take an exposure. Measure exposure duration on scope kVp wave- form. get ‘SM AD654F 1. Exposure should be terminated within 3,2-3.9 sec- ‘onds by backup time delay relay 3K3. 5. Tum keyswitch and circuit breaker OFF. Reconnect mAs switch lead to 3TB1-21. . Record data. a. F3982 HHS Test No. 3-2. b. PMS Data Record — AMX-3 Mobile Unit Copyright © 1986 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REVS ‘4 Indicates Change ‘SECTION 12 — mAs AND LOAD CHECKS Remove HV divider and reinstall 10° cables. 12:1 mAs Integrator Calibration and Operation Instructions NOTE: The new mAs integrator board 46-226598G1 is required for this procedure. (Do NOT use the old mAs integrator board 46-214344G1.) 1. Remove 342 (Filament and mA regulator board) and replace with mAs Integrator Board (on extender card), NOTE: Do not install 3A2 board at this time. ‘A. Connect scope probes to TP18 (+) and TP8 (GND). . Select 1.0 msecidiv time base. CC. Press rotor and verify that a 300 Hz square wave (time between 3.328 msec and 3.334 msec) is present at TP18. ‘¢ Wavelorm should “stand still” on scope dis- play if on a 60 Hz line. ‘« Three cycles of the waveform should fil 10 divisions exactly. D. Adjust R105 as required. E, Remove scope probes. F. Attach Fluke meterbetween TP12(+) andTP11. G. Press rotor switch and adjust R106 to obtain 6.04 = .01 VOC. H, Release rotor. Copyright 1985, 1986 by General Elect Co. 3-22 ‘SM A0654F . Set switch positions as follows: ‘SWITCH SwiTcH $90-64- 6.4 $104 ~ Off $91-Clear $110 ~ On ‘$92~Integrate S111 -On DS 109-On ‘A. Short TP7 to TPS. B. Connect DVM to TP4 (+) and TPS (GND). C. Press and hold rotor switch, adjust R75 (Null offset) to 0.000 VDC + .5 mV DC. D. Connect DVM to TP9 (+) and TPS (GND). NOTE: TP7 and TP6 must remain shorted. E. Press and hold rotor switch. F. Verify that when $108 (reset) is pressed, a reading of 0.000 VDC = .5 mV DCis obtained. G. Release $108 and rotor switch. H. Verify that a reading of 0.000 VOC + 5 MDVCis obtained. Adjust RSS if necessary. |, Remove jumper from TP7 and TP6. . Set switch positions as follows: ‘SWITCH SWITCH $90-64-6.4 8104 ~ Off $91--See below $110 ~ On $92--CAL S111 ~On Ds 109-Off $108 ~- See below Attach DVM from TP9 (+) to TP8 (GND). NOTE: The following steps must occur in the order listed for proper results to be obtained, Press rotor. . Set $91 to clear. . Press S108 (reset) for 3 seconds and release. ioe Set $91 to test.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT Reve ‘SM A0654F F. Verity that voltage at TP9 reads .600 VDC + .006 —_7. Set switch positions as follows: vec: swiTcH SWITCH G. Adjust F107 i necessary and repeat steps A 90-8320 $104~ On through F until correct voltage is obtained: Re- S91~See below $110 ~ On eee $92-Cal Sit - off DS 109-O8F $108 See Below 5. Set switch posttions as folows: mipe SWITCH switch B. Set S91 to clear. ‘390-64 - 6.4 $104 On sotesiees sce on C. Press $108 (reset) for 3 seconds and release. $92--Cal Sit1~On Breet DS 109-OfF S108 ~ See Below Sout E, Verity that vottage at TP@ reads .66 VDC = .01 Vb. ‘A. Attach DVM from TP9 (+) to TP8 (GND). B, Press rotor. fb aes ©. Set S91 to clear. veneers 8 Seed D. Press $108 (reset) for 3 seconds and release. * fee ee 388 E, Set $91 to test. 6 Bee F. Verify that voltage at TP9 reads 6.60 VDC = SS See 01 De. ie 3 6. Set switch positions as follows: SWITCH ‘SWITCH ‘$90-6-64 ‘$104 — On, '$91~-See below $110 ~ Off $92--Cal 8111 On DS 109--Off $108~ See Below Press rotor. Set $91 to clear. . Press S108 (reset) for 3 seconds. . Set $91 to test. mo 9 @ > Verify that voltage at TP9 reads .66 VDC + 01 VDC. FIGURE 3-14 3:23 Copyright® 1985, 1986 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REVS 44 indicates Change mAs Integrator Operation 1. Plug the 342 board into the calibrated mAs integra- tor, Switch $92 to the integrate (INT) position. Post tion “mAs RANGE” switch such that desired riAs is within that range. Attach a DVM to integrator output TP8 (—) and TP9 (+). Depress the rotor switch and ero outputby pushing reset switch (S108). Take an X-ray exposure and read mAs output on DVM ‘according to Table 3-1A. The rotor switch must be depressed in order to maintain value. Take mAs readings within 10 seconds of exposure termination. CAUTION: Allow 1 minute between exposures for tube rotor to cool. TABLE 314 mAs Range Scale Factor £454 1Vimas 86+ O.1VimAs: 80-320 O.01VimAS Examples: On the 8-64 mAs scale, an output of 0.80 volt corresponds to 8.0 mAs. On the 80-320 mAs scale, an output of 3.20 volts corresponds to 320 mAs. 412-2 Final mAs and Load Checks ‘* Tum keyswitch and circuit breaker OFF. ‘¢ Shield tube unit and block X-ray port. ‘* Insert calibrated mAs integrator board in series with the 3A2 board per Section 12-1 1. Tum circuit breaker and keyswitch ON. 2. Connect scope leads to mAs integrator (+) to TP7 (mA+) and (—) to TP6 (mA~) or remove jumper from ‘STB1-mA+ to 3TB1-mA~, connect a 100 resistor between STB1-mA+ and mA~ and connect scope ‘across this resistor. This voltage waveform will be representative of the mA waveform. Use scope set- tings of 1 voltidiv if using the mAs integrator connec- tions and 2 volts/div if using the 3TB1 connections with the 100 © resistor. Copyright® 1985, 1986 by General Electr Co, 3:24 ‘SM AD6S4F Select 80 kVp, 10 mAs. Take an exposure and, if necessary, adjust 3A2R114 fora fat waveform dur- ing the first 30 ms of exposure. This yields a flat mA and kVp response. Select 80 kVp, 100 mAs. Make an exposure, and vetify that actual mAs is between 97 and 103 mAs. Adjust 3A1R7 if necessary. Select 80 kVp, 10 mAs. Make an exposure, and verify that actual mAs is between 9.5 and 10.5 mAs. If tisn't, something is defective, and should be re- paired before continuing. Select 80 kVp, .64 mAs. Make an exposure and ‘observe kVp waveform. The mAs meter should read .58 to .70 MAS. Check mAs at 50, 80 and 120 kVp, recording mAs values on Form F3382. “Observe waveform for each exposure, andi necessary, adjust ‘3A1R9 to yield a consistent number of pulses for all 3 waveforms. Tolerance of mAs must be per Table 3B. . Take exposures at 50, 80 and 120kVp, at 10 and 100 mAs each. Record mAs values on F3382. Toler- ances of mAs values shall be per Table 3-1B. TABLE 318 ‘mAs | Min.mAs | Max mAs kp Selection | Allowed | Allowed 50 4 5 73 80 84 55 73 110 4 35 73 50 10 90 11.0 80 10 35 105 110 10 90 11.0 50 100 4 106 80 100 7 103 110 100 94 106 . Tum Keyswitch and main circuit breaker OFF. . Remove mAs integrator board. Reinstall 3A2 board, CAUTION: Some resistors on the 3A2 board may be hot. If the 100 ohm resistor was used in Step 2 above, remove the resistor and replace the jumper between 3TBI-mA+ and mA~GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REVS SECTION 13 — MODIFICATIONS Record collimator information on F3382 Test 6-1-4 at this time. : 131 Collimator Functional Checks and Modifica- tions 1. Ifinstallation requires metric field size scale, perform the scale label modifications per Chapter 6, Sec- tion 23-1. ‘The field light timer is factory set for 15 to 20 sec- nds. f the user requests.a shorter time setting, refer ‘SM AD654F to Adjustment Procedure per Chapter 6, Sec- tion 23-2, 13-2. Canadian Warning Label The warning label located at the bottom of the operator's. control pane! must be replaced for Canadian units. ‘A waming label (46-212949P1) written in French has been supplied with Canadian units. Locate this label and use it to replace the existing ‘warning by removing the backing of the French label and sticking this label over the existing waming. Copyright @ 1965 by Genera Electric CoGENERAL ELECTRIC MEDICAL SYSTEMS. REV7 4 Indicates Change SECTION 14 — COLLIMATOR CHECKS General ‘The collimator blade and shutter assemblies have been factory aligned. The following adjustments, however, should be checked and readjusted if necessary. NOTE: The mirror should NEVER be moved. 4141 Cross Hair Position Check and Adjustment This does not normally need to be checked, but if service is required, see Section 29 of Chapter 6. 142 Extension Cylinder (Optional Accessory) Alignment Check 1. Slide the extension cylinder into the tracks at the bottom of the collimator until the cylinder latch snaps into the slot on the right-hand track. Darken the room and energize the field light. The illuminated area on the cassette should show equal sectors of light on either side of the cross hair shadows. See Figure 3-15. FIGURE 9-15 22004020 Copyright © 1985 by General Electric Co, 3-26 AMX-3 X-RAY UNIT ‘SM A0654F-O 3. If adjustment is necessary, proceed as follows: ‘a. Loosen the eight cone track screws. . Shift and/or shim the tracks as necessary. cc. Retighten the screws. . Recheck the alignment. 4. Remove the extension cylinder by pressing the latch, WARNING: SOME OF THE FOLLOWING PROCE- DURES REQUIRE THAT RADIOGRAPHS BE ‘TAKEN. OBSERVE RADIATION SAFETY RULES. A LEAD PROTECTIVE SCREEN, LEAD APRON UNIT, OR OTHER PROTECTIVE MEDIUM SHOULD BE USED.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV7 14-3 Large Field Size Check 1 Position a loaded 14” x 17” (95.5 om x 43.2 cm) cassette under the colimator (17" (43.2 cm) dimen- sion transverse to the axis of the tube unit). Using the collimator measuring tape, set the source-to-image distance at 40° (1.016 m). . Adjust the blades to yield a field size of 14” x 17” (85.5 om x 43.2 cm). Place a coin on the cassette to identify the anode front comer of the X-ray field. See Figure 3-16. anone| |caTHone | FIGURE 3.16 3. Make a 50 kVp, 1 mAs exposure and develop the film, 4. If cutoff in the transverse direction is observed, lead finger spacing of the collimator should be checked. 3-27 ‘SM AD654F-O Copyright © 1985 by General Electric CoGENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV 8 14-4 Field Lamp Voltage Check To meet HHS requirements, the voltage at the coll- ‘ator lamp socket must be at least 19.6VAG (RMS) at a ‘minimum battery voltage of 140VDC. This is an indirect test of ilumination level. 1. Remove the blade control knobs and the collimator front nameplate. See Figure 3-17. ‘SM AOBS4F TABLE 92 Win, Colimator Lamp Volage Notoed | ‘easured wit Beckman 3000 RMS Bat. Vott or Fluke 80304, 128 228 126 226 124 23 122 220 120 217 118 213 116 209 14 205 42 20.1 +10 196 OO FIGURE 3-17 a. Loosen two 6-32 UNC x 1/4" hex socket set screws at the top front of the collimator frame. . Tilt the nameplate forward enough to clear the knob shafts and lift out, 2. Tum circuit breaker and keyswitch ON. Measure and record no-load battery voltage using the digital vol- meter, Beckman 3030 RMS or Fluke 8030A, across 3TB1-19 (+) and STB1-5 (—). 3. Tum circuit breaker and keyswitch OFF. Disconnect digital voltmeter from 3181-19 and 3TB1-5. Turn Circuit breaker and keyswitch ON. 4. With the field ight energized, measure and record the voltage across the lamp socket terminals using the digital voltmeter. 5. Compare no-load battery voltage with collimator lamp voltage. To provide required illumination, lamp voltage must be no less than value listed in Table 3-2. Too high a vottage will reduce lamp life. Copyright®) 1985, 1988 by General Electric Co, 6. If necessary, shift secondary taps on 8TS1 to pro- Vide required collimator lamp voltage. Carefully pry cover over the 8 panel ‘The secondary of 811 is factory connected. A shift to an adjacent tap will change lamp voltage by approxi- mately 0.5V RMS. Select the lowest voltage tap of 8T1 that provides at least the minimum voltage re- quired BUT NOT MORE THAN 1V OVER. 7. Replace nameplate and knobs after verifying that the collimator lamp is operating in a proper voltage range. ‘8. Record collimator lamp voltage and battery voltage on F3382, Test Set 6-3. 21276.040 FIGURE 2:18 3-28GENERAL ELECTRIC MEDICAL SYSTEMS REV9 > Indicates Change SECTION 15 — COLLIMATOR BEAM ALIGNMENT CHECKS ‘To meet HHS requirements: Perform by using one of the following two methods: > Method 1 — (Section 15-1) is preferred if the “Light Field to X-Ray Field Test Pattern”, 46-198466P1, from a newer 46-177372G1 kit is available (46- 198466P1 can also be ordered separately from PRO, by number 46-194427P209. Method 2 ~ (Section 15-2) with RAT kit assembly must be used if the “Light Field to X-Ray Field Test Pattern” is not available, 151 Method 1— With “Light Field to X-ray Field Test Pattern” (Preferred) 1. The total misalignment of the edges of the ight field with the respective edges of the X-ray field along either the length or width shall not exceed 1.8% of SID when the field is perpendicular to the X-ray beam 2, Field size indicators of length and width on colimator shall each agree with actual X-ray field size at the receptor to within 1.8% of SID when beam axis is perpendicular to the plane of the fim. ‘¢ Tum main power circuit breaker ON. Tum X-ray generator keyswitch ON. « Retract charger cord. 1. Load a 14” x 17" (95.5 om x 43.2 om) cassette and place on floor. Place the “Light Field to X-ray Field Test Pattern”, 46-198466P1, centered on the cassette. Position tube unit and collimator for a vertical Xray beam at a SID of 40" (1.016 m). Use colimator light to carefully center X-ray beam per- pencicularly on cassette and test patter. sio arr | 1.016 mi3.83 m om | AMX-3 X-RAY UNIT ‘SM A0654F NOTE: The measuring tape buit into the collimator housing is used to measure source-to-image distance {SID). The correct SID is indicated by having the bottom Of the colimator housing even with the marking on the tape which corresponds to the desired source-to-image distance. For accurate measurements, have the tape tab on the end of the tape straight down, not perpendic- ular to the tape, 2. Carefully adjust collimator field indicators to 8" x 10” (20.3 cm x 25.4 om). 3. Using collimator light, note and record where edges of light field appear on test pattern. — oun 320 rest text rn Pare estuzason Gurus arena. gAACEMENTS ¥ L ¥ ¥ r T votre L JE oatacevents somo FIGURE 921 3-29GENERAL ELECTRIC MEDICAL SYSTEMS Revs 4, Expose and develop film (recommend 4 mAs at 50 kVp for par speed film with medium screens at 40° (1.016 m) and 16 mAs at 72" (1.83 m). 5. Measure X-ray image length and width. Each must agree withthe numerical indicator settings (Step 2) within 1.8% of SID, .72" at 40° SID (18.3 mm at 1.016 m) or 1.9" at 72” SID (83 mm at 1.83 m), 6. Mark light field (Step 3) in relation to X-ray field on film. Measure misalignment et each of the four edges. Total misalignment of either the two length oF two width edges must not exceed 1.8% of SID. 7. Repeat Steps 1 through 6 for a SID of 72" (1.83 m). 8. If edge-to-edge light field to X-ray field alignment exceeds 1.8% of SID, adjust as follows: ‘a. Remove the blade control knobs and collimator front nameplate. FIGURE 3.22 Copyright®) 1985, 1986 by General Electr Co. AMX.3 X-RAY UNIT ‘SM ADGS4F b. With nameplate removed, temporarily reinstall knobs and adjust field size to same setting as in Step 2. ©. Slightly loosen the two light housing mounting screws. See Figure 3-22. 4d. Shift ight housing so that light field aligns with the test pattem of the X-ray field from Step 3. €. Retighten the two light housing mounting screws and replace the nameplate and control knobs. 1. Repeat the alignment check from Step 6. Ifthe indicated versus actual field size does not fll within specifications, adjust the appropriate pointer or pointers as follows: ‘@. Remove the blade control knobs and the name- Plate. b. Gently bend the pointer sideways to make the necessary adjustment. ©. Replace the nameplate and the knobs. 4d. Repeat the alignment check from Step 5. 10. Record collimator beam alignment on F3382, Test 3-80 62-4,GENERAL ELECTRIC MEDICAL SYSTEMS REV7 15-2 Method 2— Using RAT Kit Assembly 1. The total misalignment of the edges of the light field with the respective edges of the X-ray field along either the length or width shall not exceed 1.8% of ‘SID when the field is perpendicular to the X-ray beam. 2. Field size indicators of length and width on collimator shall each agree with actual X-ray field size at the receptor to within 1.8% of SID when beam axis is perpendicular to the plane of the film. ‘¢ Tum main power circuit breaker ON. ‘¢ Tum X-ray generator keyswitch ON. ‘¢ Retract charger cord. 1. Load a 14” x 17" (35.5 om x 43.2 om) cassette and place on floor. Position tube unit and collimator for a vertical X-ray beam at a SID of 40" (1.016 m). Use collimator ight to carefully center X-ray beam per- pendicularly on cassette. NOTE: The measuring tape built into the collimator housing is used to measure source-to-image distance (SID). The correct SID is indicated by having the bottom Cf the collimator housing even with the marking on the tape which corresponds to the desired source-to-image distance. For accurate measurements, have the tape tab on the end of the tape straight down, not perpendic- ular to the tape. siD aire" | 1.016 mit.83.m \ oy (04.8 Mm) FIGURE 3-22 3-308 AMX-3 X-RAY UNIT ‘SM A0654F-O 2. Carefully adjust collimator field indicators to a com- ‘mon field site smaller than the cassette — use 12” x 12" (804.8 mm) for a 14” x 17" (35.5 om x 43.2 om) cassette. Place acoin on the cassette in the anode~ front comer of the light field for reference. 3. Assemble and attach Receptor Alignment Too! (RAT) to collimator using RAT holding fixture. 4, Using colimator light, note and record where edges of light field appear on RAT grid pattern. 1 RAT (A FIGURE 3-228 2907-020 RAT 1417 FILM PATTERN (955 0M x 43.2 OM) ‘ON FILM \_/ _L LATERAL DISPLACEMENTS ¥ aH T ¥ T LIGHT FIELD: | hee | be ee) DISPLACEMENTS peo FIGURE 3.220 Copyright © 1985 by General Electric Co,GENERAL ELECTRIC MEDICAL SYSTEMS REVS 5. Expose and develop film (recommend 4 mAs at '50 kVp for par speed film with medium screens at 40" (1.016 m) and 16 mAs at 72" (1.83 m)). 6. Measure X-ray image length and width. Each'must agree with the numerical indicator settings (Step 2) within 1.8% of SID, .72" at 40° SID (18.3 mm at 1.016 m) or 1.3" at 72" SID (33 mm at 1.83 m). 7. Mark light field (Step 4) in relation to X-ray field on film. Measure misalignment at each of the four ‘edges. Total misalignment of either the two length ‘or two width edges must not exceed 1.8% of SID. 8. Repeat Steps 1 through 7 for a SID of 72" (1.83 m). 9. If edge-to-edge light field to X-ray field alignment exceeds 1.8% of SID, adjust as follows: a. Remove the blade control knobs and collimator front nameplate. b. With nameplate removed, temporarily reinstall knobs and adjust field size to same setting as in Step 2. cc. Slightly loosen the two light housing mounting screws. See Figure 3-220. FIGURE $220 Copyright® 1985, 1988 by General Electric Co, 10. 1 AMX-3 X-RAY UNIT SM A0654F . With RAT in holding fixture beneath colimator, shift light housing so that light field aligns with the grid pattem of the X-ray field from Step 4. . Retighten the two light housing mounting screws and replace the nameplate and control knobs. {, Repeat the alignment check from Step 7. Ifthe indicated versus actual field size does not fall within specifications, adjust the appropriate pointer oF pointers as follows: a. Remove the blade control knobs and the name- plate. b. Gently bend the pointer sideways to make the necessary adjustment. ©. Replace the nameplate and the knobs. 4d. Repeat the alignment check from Step 6. Record colimator beam alignment on F3382, Test 6-2-4,GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV8 ‘SECTION 16— DIAGNOSTIC SOURCE ASSEMBLY — INHERENT FILTRATION ‘To meet HHS requirements, the half-value layer of the useful beam at 80 kVp shall be not less than 2.3 mm, aluminum. NOTE: test must be performed on interational units. This test does not have to be done at installation ‘on domestic (U.S.) units (except for replace- ment of tube unit, insert, collimator mirror, or ‘other absorption between source and patient). ‘The reason is that this check is performed be- {fore shipment, and tube/collimator pairs are not split thereatter for domestic units. NOTE: Refer to Direction 13894, Section 2-4, "Radia- tion Instruments” for specific information on diferent types of instruments. 1. Position radiation probe of an integrating radiation measuring instrument so that the center of the ‘active probe area is 12 inches (304.8 mm) from the fend of the collimator and centered in the useful beam. Collimate down to area of probe using light beam. Keep other equipment at least 4” (101.6 mm) away from probe to prevent radiation scatter errors. Remove the 1.0 and 2.0 mm selective filters from collimator. Use technic factors of 80 kVp, 20 to 48 mAs. The mAs should be adjusted so that the reading in Step 4 is approximately 3/4 scale. |. Make an exposure and measure radiation (total R) with no added fiters. This represents 100% trans- mission level. Record readings. Place standard absorber 46-173632G1 in beam. Absorber must be in collimator accessory rails. Repeat exposure and record reading. ‘SM AD654F 6. Divide reading in Step 5 by reading in Step 4. If ratios less than 0.5, then fixed fitrtion must be added (mandatory). . IH the ratiois above 0.87, the 1/4 or 1/8 mm fiers may be removed. The X-ray beam to light field will require adjusting after removing one or both of these fiers 7. The 0.5 minimum ratio is mandatory. I fitration must be adjusted, refer to Direction 13894, Test 4-1, Beam Quality 8. Record data on F3382, Test 4-1 DIAGNOSTIC SOURCE ASSEMBLY [STANDARD resonoen FF T PROBE } FIGURE 3-23, 331 Copyright © 1996 by General Bectc Co.GENERAL ELECTRIC MEDICAL SYSTEMS 5-2083 ‘SECTON 17 — MOTOR DRIVE SYSTEM ‘¢ Tum main power circuit breaker ON. ¢ Tum X-ray generator keyswitch OFF. ‘¢ Disconnect charger cord. 17-1 Motor Drive Controls and Safety interlocks 1. Check speed control knob. The drive motor speed control knob should rotate freely and spring return. 2. Place direction selector in FORWARD position. Depress brake handle and advance speed control knob. The siow speed should begin with some pre~ travel of the speed lever. B. DIRECTION SELECTOR SWITCH . DRIVE ASSIST C, BRAKE HANOLE AMX-3 X-RAY UNIT ‘SM A0654F 3. Check brake handle. The brake handle limit switch should be actuated when the brake handle is de- pressed within 3/8” (9.53 mm) of its bottom, brake released, position. 4. Check front safety bumper. The bumper should de- press completely without binding and spring return. ‘The drive power should be deenergized when the bumper is depressed approximately 1/4 inch (6.35 mm). 5. Tum circuit breaker OFF. 17-2 Motor Drive Calibration Motor drive calibration depends on battery voltage. AS battery voltage is lowered, the AMX drive speed will be reduced. This adjustment is set at the factory and should not need changing during installation. If adjust- ment becomes necessary, refer to Chapter 6. A. MAIN POWER, SWITCH s26s1-00t . SPEED CONTROL FIGURE 324 3-32GENERAL ELECTRIC MEDICAL SYSTEMS REVS 4 Indicates Change ‘4 SECTION 18 — REPRODUCIBILITY OF EXPOSURE Follow the test procedure of Direction 13894, “System ‘Test for HHS,” Section 3-6, with the following three modifications, and record results on F382: 1. Battery must be fully charged and in good condition. 2. Select 80 kVp, 10 mAs to get nominal 0.1 second, exposure time. 3. Do not make any exposure prior to the Wait light going out. AMX-3 X-RAY UNIT ‘SM A0654F SECTION 19 — RECHARGE BATTERY Charge battery after completion of all prior sections or any time the “Recharge Immediately” indicator is lit. 3.33 Copyright® 1985, 1986 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REVS ‘SECTION 20 — COMPLETING THE INSTALLATION. 20-1 Complete Paper Work 1. PMS Data Record — AMX-3 Mobile Unit 2. HHS Field Tests, F382. 3. Battery Service Logs, 3 each. 4. Assembler's Report, Federal Form FD2579. 5. Collect and complete Product Locator Cards. 20-2 Complete Mechanical Assembly 1. Install the kick panel over the battery retainer plate. NOTE: It may be necessary to loosen the battery retainer plate and shif it laterally so that the mount- ing holes of the kick panel line up. . Place the three completed Battery Service Logs in ‘the plastic envelope on the rear surface of the cas- sette drawer. 1. Reinstall the cover over the 8 panel and motor drive. board. |. Install contro! panel and control cover. 3. Remove all shipping tags and labels. Then clean the exterior surfaces of the unit. Touch up paint as re- quired. For cleanup, use mild soap and water or mild commercial cleaners, NOTE: Do not use cleaners on operator panel . Place the AMX-3 technic chart, Direction 14700, in the holder on the side of the vertical column. Check tightness of the HV cable terminations at the transformer and tube unit. 20-3. Reinstall Cassette Drawer 20-3-1 For Drawer Mounting with Hinges (new method): 1. Inspect pivot shaft for damage and tightness. If damaged, replace. If loose, remove the attaching hardware and apply Loctite 242 to screws, and re- assemble, Copyright® 1985, 1986 by General Electric Co, HINGE RETAINER 3-34 ‘SM A0654F 2, Place cassette drawer in position by sliding hinge over pivot shaft. Refer to Figure 3-254. THREADED HOLE FOR ‘SLOTTED HEAD SCREW AK PIVOT PIN, FIGURE 3.254 Tighten (2) slotted head screws, one in each front comer of drawer. Screws must be inspected to make ccertain that they are tight against the bottom of the drawer. HOLES FOR (CARRIAGE BOLTS. IS HINGE ss967-021 20-3-2 For Drawer Mounting with Pivot Blocks (old method): Inspect pivot shatt for damage and tightness. if dam- aged, replace. If loose, remove the attaching hard- ware and apply Loctite 242 to screws, and re- assemble. Make sure that spaceris on shaft. The spacer serves ‘a8 a Support for the shaft. (Applicable to units manu- factured before early 1984. After that, a change ‘occurred to make the spacer a part of the pivot block.) Attach the two blocks to the drawer with the retainer and NEW Nylok screws as shown in Figure 3-258. EVERY time battery services required, NEW Nylok screws are to be installed in the pivot block as a REQUIRED part of the normal battery mainte- nance procedure. Slide blocks toward the center of the drawer. NYLOK SCREWS: '46-208560P68 46-104861P1 FITS DOWN IN ‘SLOT WHEN nate N SPACER 46-173511P1 ‘GYPICAL 2 PLACES) prvor stock: 2 ae “IND LOCTTE wok ser \Pewor SHA vol snarr iS Loose “esesero pee FroURE 2258GENERAL ELECTRIC MEDICAL SYSTEMS REV 8 4. Place cassette drawer in position on pivot shaft. 3. Slide pivot block on to pivot shaft. Hinge retainer lip MUST drop into the slot as shown in Figure 3-26. Make sure the fet lining is not catching hinge retainer and preventing it from properly seating. . Tighen Nylok screws. Some Nylok screws may feel like they have seated properly, but they may still be up off of the hinge retainer. There- fore, screws must be inspected to make certain they are tight against the hinge retainer and the retainer is tight against the bottom of the drawer. NOTE FIT OF, RETAINER, Tiseebre FIGURE 3.26 20-4 Turning the Unit Over to the Customer 1. Demonstrate and explain unit functions to sales representative as follows: a. Demonstrate how to position the vertical column and X-ray tube before the mobile unit is moved to ‘anew location. Emphasize that the latch must be connected to the latch bar to prevent the coll- ‘mator from striking the X-ray control during trans- Port. Demonstrate the proper operation of the motor drive feature. Emphasize that the motor will auto- matically stop when the brake handle is released or if the bumper is depressed from striking an object. Explain that the unit must be manually pulled back to regain drive control if the bumper comes. in contact with any object. the dumper is bent so itremains recessed, it must be manually straight- ened, Explain that the unit may be transported manually if the user desires to or if the drive feature fails. Explain that, if the motor drive is used very exten- sively, the batteries will require more frequent charging. 3-38 AMX.3 X-RAY UNIT ‘SM A06S4F . Explain operation of battery indicators. 2. Make several X-ray exposures using a phantom or Fluoricon test pattem at different settings of kVp and ‘mAs to check that the unit is functioning property. Particularly check lamp and tone signal exposure indicators. Tum over the six keyswitch keys. Advise that the keys should be given only to an authorized qualified ‘operator. The keys should not be left on the X-ray unit. Provide copies of the following documents. ‘a. OM AO854F AMX-3 Operating Manual. bb. Tube Warranty Form F2996. cc. Tube Unit Data Sheet with X-ray Warning Notice, Catalog D1022-27. Service followup with timely submission of the fo- lowing documents. a. Installation job sheets. b. Sets of Product Locator Cards. Mail: Installation set, red stripe, in salmon en- velope to address shown on the envelope. Complete and file: PMS Data Record — AMX-3 Mobile Unit HHS Data Record, F3382 Complete Assembler's Report, Federal Form FD2579, File: Blue Installers Copy Mail: White Federal Copy Yellow State Copy Pink Purchaser's Copy Copyrights 1985, 1986 by General Elec Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT 5-2083 ‘SM A0654F NOTES 3-36GENERAL ELECTRIC MEDICAL SYSTEMS REV8 AMX-3 X-RAY UNIT ‘SM A0654F CHAPTER 4 — FUNCTIONAL CHECK ‘SECTION 1 — PURPOSE AND REQUIREMENTS 1 Instructions Perform these checks after completing installation adjustments or service adjustments in Chapter 6. These tests are also recommended when trouble- ‘shooting the system, and at installation unless other- wise noted. (Omit a function if that check has just been made during an installation or repair procedure. Unless otherwise instructed, remove test jumpers andior test equipment after completing the section in which they are connected. ‘When a test result is unsatisfactory, refer to service reference column. 1-2. HHS Field Tests Field tests for HHS compliance are included in Chapter 3 and this chapter. These tests are an elaboration of the ‘generalized procedures given in Direction 13894, “Field Tests for HHS Compliance”. The table below lists all pertinent field tests for the AMX-3. References given to the appropriate test in Direction 13894, and the cor- responding chapter and section of this service manual Data is to be recorded on Form 9382, “Systems Field Tests for HHS Compliance” andjor on “PMS Data Record — AMX-3 Mobile Unit.” For PMS Data Record, see pages 10-3 through 10-5 of SM AO6S4F, or see last three pages of OM A0654F. (This PMS Data Record was formerly called F4250.) Note that all HHS Field Tests except Test 6-1-4, “Col- limator Function” and Test 4-1 “Beam Quality” should ‘be performed during a functional check. These twotests would also be required if the collimator were replaced, as explained by notes in the “Application” column. a4 1-3 Tools and Materials Standard wrench (507A935G1) or GE type I! cable terminals. Oscilloscope, Tektronix 564 or equivalent, dual trace, memory type with algebraic addition feature and X10, 10 MQ. input impedance probes. 1 gallon (3.8 liters) Diala AX for adding to the HV transformer, if required. Socket wrench, 1-1/16" hex. Level (machinist). Digital multimeter, Beckman 3030 RMS or Fluke Model 80304. 14" x 17" (85.5 om x 43.2 cm) cassette and suitable Xray film. DC miliammeter, 1.5/15/150, accuracy 1/2 of 1% full scale, Weston Instruments, Inc., Model 931 or equiv- alent. HV divider (C1815) with Direction 13288, HHS Field Test Kit, 46-177372G1, including receptor alignment patterns and standard test absorber 46- 17363261. Radiation meter (integrating dose type), Capintec Model 192, Berthold LB 1310 (Nuclear Associates 05-640) or equivalent. «¢ Fluoricon test pattern mAs integrator kit 46-216430G1 with new mAs inte- gfator board 46-226598G1 Copyright®) 1985, 1986 by General Electric CoGENERAL ELECTRIC MEDICAL SYSTEMS AMX.3 X-RAY UNIT Ineernational units REV 10 ‘SM AD6S4F - —_—_—____ Dir.13898 | Reference = Record TestName Pulereree | guraoetar | TestRequirement Application aaa ‘Application Test6-1- | chapters | manvalCollimator usedon | Oninstallation and replace | F3362 ‘and Function Section 13} mobile unit ment of collimator Xray Control Test3-1 | chaptera | Audible tone required for | Oninstallationand periosie | F3382 SectionS-1_| X-rayexporure maintenance calls, Tube Current, Tes3-4 | chapters | mas accuracy Oninstallation, periodic 3382; Exposure Time Section 12. | 64t01.25 + 20% maintenance calls and Pras Data Product Chapters | 1.6t010 + 20% whenever repairing 0° Record Section3- | 12'5t0320 + 12% replacing X-raytube,mA | AMX: control circuits, timer Mobile unt ‘Greute, or BV components Peak Tube Tes3-1 | chapteré | kvpaccuracy On instalation, periodic 3382; Potential (kVp) Section3-5 | 50t074 + (9% + 1kV) maintenance calls, and PMs Data Chapters | 76%0125 + (12% + 2kv) | whenever repairing or Record Section 10:3, replacing battery, Vp NX control circuits, or KV Mobile unit components Reproducibility | Test3.6 | Chapters | Coatficentotvariation of | Oninstalltion and periodic | F3362 of Exposure Section 18 | radiation rejection maintenance cals, limit 0.045 Indirect Testot | Test6-24 | chapters | 19.6v(RMS)atminimum | Oninstallation, periodic 3362 Collimator Section 14-4 | batteryvoltage of 110VDC | maintenance calls, and Hlumination whenever repairing oF Level replacing collimator or colimator lamp Collimator Tesx6-2-4 | chapter3 | misalignment ofedgesot | Oninstallation, periodic F362 Alignment, Section 15 | lightfieldandx-ray field | maintenance cals, and Light Field to shalinotexceed 1.89% whenever repaiting or Xray Field efi replacing colimator or Xray tube unit Colimator Test6-24 | chapter3 | Fieldszeindicatorsshall | Oninstallation, periodic 3382 Alignment, Section 15 | agreewith actual fieldsize | maintenance calls, and Actual vs, within 1.8% of ID whenever repairing or Indicated X-ray teplacing collimator Fela Inherent Filtration, | Testé-1 | chapter3 | Halfvaluelayerofuseful | Wheneverreplacing tube | F3382; Diagnostic Section 16 | X-ray beam shall notbe unit insert, collimator PMS Data Source Assembly lessthan 2.3mm at mirror, or other absorption | Record ~ Bokve between source and patient, | ANK-3 andon installation of Mobile unit 42GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV7 ‘SM A0B54F-O SECTION 2 — MOBILE UNIT MECHANICAL CHECKS Tum main power circuit breaker — OFF. ‘Tum X-ray generator Keyswitch — OFF. Disconnect charger cord. 241 Tube Unit and Collimator Operation Results Expected ‘Service Reference 1. Unscrew and depress the rotational | The colimator should rotate smoothly and lock posi- | Chapter 6, Section 22 detent button on the right side ofthe | tively at 0°, +15", +80", =46°, and =90° from the collimator. Rotate the collimator | front position. about the tube unit. See Figure 4-1. Play between the rotating body ofthe collimator and the stationary brass flange is not permissible. 2 Release the tube unit rotation lock | Look for free movement when the lock is released | Chapter 6, Section 15 ‘and rotate the X-ray tube unitthrough | and no slippage when the lock is tightened. its range of travel. See Figure 4-2. 43 ‘Copyright © 1985 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS DIVISION AMX-3 X-RAY UNIT 11-681 SM AD654F ‘TUBE UNIT ROTATION LOCK ROTATIONAL BUTTON ‘9641-001 COLLIMATOR ROTATION FIGURE #1 16120000 ‘TUBE UNIT ROTATION FIGURE 42 44GENERAL ELECTRIC MEDICAL SYSTEMS DIVISION AMX-3 X-RAY UNIT 7-1081 ‘SM AD6S4F YOKE ROTATION Lock TELESCOPING ARM LOCK FIGURE 4-3 45GENERAL ELECTRIC MEDICAL 71081 2-2 Extension Arm Assembly Operation SYSTEMS DIVISION AMX-3 X-RAY UNIT ‘SM A0654F Results Expected Service Reference Release the yoke rotation lock and rotate the yoke 180° each side of the vertical postion. See Figure 4-3 and Figure 4-2. “The yoke should tur freely and index at 90° and 180° positions either direction from the vertical positon. “The yoke rotation lock should hold the yoke at any position Chapter 6, Section 14 2. Release the telescoping arm lock ‘and depress the arm interlock button. Extend the telescoping arm. See Figure 4-3. ‘The telescoping sections should extend and retract freely with X-ray tube and collimator attached. Tube sections should extend and retract equally. Check that the link chain located in the extension arm is. ‘adjusted to remove backiash inthe tube sections and permit easy section extension and retraction. “The telescoping arm lock should hold the sections together and lock the sections in any postion. ‘The arm interlock button should lock and unlock freely and hold the arm firmly locked when retracted. The chain is adjusted by loosening the four Allen head ‘screws securing the telescop- ing arm lock and moving the lock forward or backward to tighten or loosen the chain, respectively. See Chapter 6, Section 14, 2-3. Column and Vertical Carriage ye Assembly Operation Results Expected ‘Service Reference 1, Rotate column through its range of travel. See Figure 4-4. ‘The column should tum freely for 360°. A maxi- ‘mum of 7.2 ft-lbs. torque is permitted to rotate the ‘column when unit is level Chapter 6, Section 12-3 2. Release the vertical arm lock and ‘move the vertical carriage over ts full ‘ange of travel. See Figure 4-5. ‘The cartiage should travel freely. The moving effort ‘should not exceed 13 pounds (5.9 kg) in either direc tion except for 2 inches (50.8 mm) on topmost travel and 10 inches (254 mm) on the bottom. ‘The carriage, when counterbalanced, should not ‘drop more than 2 inches (50.8 mm) from the top stop ‘and not rise more than 10 inches (254 mm) from the ‘bottom stop. The carriage shouldbe capable of being stopped and remain balanced in any other position ‘The cariage should be capable of being locked in all positions. The lock should hold a 15-pound (6.8 kg) oad. Locks should tum freely, lock positively, and release full. Chapter 6, Section 13 and Section 16 8. Retract the telescoping arm, rotate the column arm, and lower the vert- cca carriage to engage the transport latch othe latch bar. See Figure 4-6. ‘The latch should automatically engage the latch bar. (Check for easy release by rotating the latch CW and raising the telescoping arm. Chapter 6, Section 14 46GENERAL ELECTRIC MEDICAL SYSTEMS DIVISION AMX-3 X-RAY UNIT 11-681 ‘SM A0654F WS SSS an (im VERTICAL COLUMN ROTATION cure e+ bmx 4 (1.09 m) ‘SIDE View VERTICAL MOVEMENT OF TELESCOPING ARM FIGURE 4-5 “MAXIMUM FOCAL SPOT TO FLOOR DISTANCE: 7941/4. (2.01 m) at DIMENSIONS IN INCHES (METERS) NOMINAL VALUES. ‘MINIMUM FOCAL SPOT TO FLOOR DISTANCE: 18-84 in, (50 m) a7GENERAL ELECTRIC MEDICAL SYSTEMS AMX.3 X-RAY UNIT 52083 ‘SM A654F 24 Base, Cabinet, and Brakes Operation Results Expected ‘Service Reference 1. Open the cassette drawer. Check | Covers and'doors should fit properly. The cassette cover panels. door should be propery aligned and open and close without mechanical interference. The magnetic latches should be engaged and have equal holding forces. The control cabinet door should fit well with- ‘out mechanical interference. 2. With the motor drive deenergized, | The forward push or pull required to move the release the brake and move the unit | unit, with the brakes released, should not exceed ‘on a smooth, hard, level floor. 25 pounds (11.34 kg). leased, ‘The brakes should be actuated when the brake handle isin the free position and released when the handle is depressed. The brake handle and linkage should move freely without interference when re- Chapter 6, Section 12 ‘Chapter 6, Section 12 48GENERAL ELECTRIC MEDICAL SYSTEMS DIVISION AMX-3 X-RAY UNIT 7-081 ‘SM A0654F FIGURE 4-6GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV7 ‘SM AOB54F-O 2-5 Motor Drive System Tum main power circuit breaker — ON. ‘Tum X-ray generator keyswitch — OFF. Disconnect charger cord. ‘Operation Results Expected ‘Service Reference 1. Check motor drive system controls and safety interlocks. ‘¢ Brake Release Handle ‘The brake handle limit switch should be actuated when the brake handle is depressed within 3/8” (8.53 mm) ofits bottom, brake released, postion. ‘© Direction Selector Unit should move in the direction selected when motor drive is engaged. ‘© Speed Control Knob ‘The drive motor speed control knob should rotate freely and spring return ‘* Place Direction Selector in FOR: | The slow speed should begin with some pretravel ot | Schematic reference WARD direction. Depress Brake Handle and advance speed con- trol knob ‘© Depress drive assist button at low ‘speed '¢ Front Safety Bumper '« Latch Bar ‘© Charger Cord the speed lever. Depression of drive assist button should increase torque at slow speeds. ‘The front safety bumper should depress completely without binding and spring retum. The drive power should be deenergized when the bumper is de- pressed approximately 1/4 inch (6.35 mm). ‘The latch bar should depress and spring return. With the arm latched, the unit should be capable of high forward speed. “The motor drive shouldbe disabled when the charger cord is plugged into a convenience outlet. Page 7-31, 8A1 motor drive cir ‘cult and Page 7-7, Page 2 of] the overall schematic Do not perform at installation unless necessary. 2a, Block 16° (0.4 m) wheels just off ‘oor. Connect 0-100VDC meter to BAT-S (+) and 8A1-6 (—) 2b. Operate drive system, check rpm and voltage. Readings at: MAX: Full Speed Forward Wheel RPM depends on battery voltage Refer to Chapter 6 Chapter 6, Section 3 8. Drive the mobile unit at ful speed forward into @ chair or other light ob- Jectto make contact with the bumper. Be sure the unit will not be damaged (or anyone injured by this test (Observe that the unit stops within 3 inches (76.2 mm) Of the impact point. Also check that the drive belt does not jump or make any unusual noise as the unit stops. (Chapter 8, Section 12 Copyright © 1886 by General Electric Co. 4-10GENERAL ELECTRIC MEDICAL SYSTEMS AMX. X-RAY UNIT REV8 ‘SM AD6S4F SECTION 3 — ELECTRICAL CHECKS 341 Battery Charger Circuit Calibration Check ‘Tum main power circuit breaker — OFF. ‘Tum X-ray generator Keyswitch — OFF. Disconnect charger cord. Allow unit to cool for 15 minutes with Operator's Panel Cover removed after charging JOperation Results Expected Service Reference [Connect digital votmeter (0-200VDC Chapter 6, Section 2 scale) 10 3TB1-27+ and STB1-5~. Refer to Chapter 3, Section 6 for pro- cedure. Plug charger cord into convenience out- | When digital voltmeter reads 131 to 132VDC, the let. Turn main circuit breaker ON. Tum | charge complete lamp should light. keyed X-ray generator switch to CHARGE, Exhaust blower for battery compartment should run whenever charger cord is plugged into outlet and keyswitch to CHARGE. Attempt to drive unit and press rotor but- | Drive motor shoukd not run and the generator should ton with charger cord connected. rot go into "READY" with the charger cord con- nected. {Tum power OFF and disconnect vott- NOTE: Battery capacity check meter. will be made in Section 5. an Copyright® 1985, 1986 by General Elec Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX.3 X-RAY UNIT REVS SM AD6s4F 32 Tube Rotation Check Tum main power circuit breaker — ON. ‘Tum X-ray generator keyswitch — ON. Disconnect charger cord. [operation Results Expected ‘Service Reference 1a. Depress the handswitch ROTOR | READY indicator glows about 2.5 seconds after | Schematic reference button. Do not press X-ray button. | ROTOR button is depressed. The X-ray tube anode | 46-178772S should accelerate to operating speed (3400 rpm) within the 3-second interval before the READY ingi- cator glows. 1b, Release ROTOR button and note | If less than 10 seconds, X-ay tube should be re-| SM D11S4A for X-ray tube coasting ime(time rotor noiseisstl| placed to prevent rotor freeze up during use. replacement audible). l2a. Turn circuit breaker and keyswitch OFF. 2b. Disconnect and tape white stator lead at STBI-39, }2c. Turn circuit breaker and standby switch ON. 12d. Depress handswitch rotor button | Check that READY does not light at end of 3-second | Rotor interlock sensor 3A2V22 and X-ray button. acceleration interval Chapter 6, Section § J2e. Tum power OFF and restore con- nections, Copyright © 1986 by General Eletic Co. 412GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REVS 4 Indicates Change 3-3. mA and Filament Protection ‘Tum main power circuit breaker — OFF. Tum X-ray generator keyswitch — OFF. Disconnect charger cord. ‘SM AQ654F [ieee 1a tb. 10. 16, te. 7 19 Remove the jumper from terminals mA+ and mA~ on STB1 board. Connect a 0-150 DC mA (=1/2% accuracy) to mA and mA~ Connect an rms reading DVM, Fluke 80304 or equivalent, AC vot: meter across STB1-18 and 3TB1- 12 to read XS-XC filament primary voltage. ‘Tum the X-ray tube port up, close collimator blades, and cover coli= mator port with a 1/8" (3.175 mm) thick lead sheet. ‘Tum circuit breaker and keyswitch ON. Select 80 kVp, 200 mAs (2-second exposure). “Take an exposure and read the mA meter. Do not make more than one ‘exposure per minute. Make another exposure and read the voltage across STB1-18 and 3TBI-12. Press the Rotor button only and read voltage across 3TB1-18 and TBI-12. Results Expected mA should be between 98 and 102 ma. & AC filament primary voltage on 3TB1-18 and 3TB1-12 should not change more than 1.0V. RMS between Steps f and g. Refer to procedure, Chapter 3, Sections 10-1 and 12 “Tum circuit breaker and keyswitch OFF. Disconnect filament trans- former primary lead at 9TB1-18 and tape. Tum power ON and press rotor but- ton only. (Check that READY indicator does not light at ‘ond of 2-1/2 second rotor acceleration interval Filament interlock sensor 302v23. Chapter 6, Section 5 413 Copyright © 1986 by General Elecie Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV 8 SM AOB54F 34 mAs and Backup Timer Check ‘Operation Results Expected ‘Service Reference ] a 1. 1c. ‘Connect scope with one X10 probe at 2TB1-1 and ground at 2781-3. ‘Set for internal tigger and DC. Use ‘storage capabiliy to record expo- ‘sure waveform. Make an exposure at 10 mAs, 80 kVp. Measure exposure duration from scope waveform. Make a second exposure at 100 mAs, 80 kVp. Measure expo- ‘sure duration from scope wave- form. X-ray exposure duration should be 100 ms +2 ms exposure duration should be 1.00 s +.02 5 | See procedure in Chapter 3, Sections 10-1 and 12 2a. 2b. g 20. ‘Tum circuit breaker and keyswitch OFF. Disconnect mAs selector lead at 3TB1-21 and tape, ‘Set kVp selector at 50. Make an exposure and check expo- ‘sure duration on scope. Tum power OFF and reconnect mAs selector lead at 3TB1-21. Exposure should terminate within 3.210 3.9 seconds by safety backup timer. 3K3 time delay relay Copyright © 1986 by General Electric Co atsGENERAL ELECTRIC MEDICAL SYSTEMS REV 8. ‘4 Indicates Change 35 HV Divider Check of kVp Calibration and mA AMX-3 X-RAY UNIT ‘SM AO654F Results Expected Service Reference 1. Connect calibrated HV divider and dual trace scope per Section 9 in Chapter 3. Connect 0-150 DC mA meter in mA+ and mA~ on STBt ‘Connect 0-200VDC digital voltmeter to STBI-27 (+) and 3TB1-5 (~) Refer to Direction 13288 for use and calibration of HV divider with oscilloscope 2. Turn circuit breaker and keyswitch (ON. Note battery voltage. Battery voltage will depend on state of charge. For this test, the voltage must be between 110 and 120 vols. }3. Discharge or charge battery for a voltage between 110and 120.votts. If necessary, make exposures at 80 kVp, 200 mAs. Rest one minute between exposures. /4. Make an X-ray exposure at 80 kVp, 10 mAs. Measure kVp. Compare scope waveform with Figure 4-7. kVp | Refer to procedure, Chapter 3 should be as stated, Section 10-3, 5. Wait one minute atter Stop 4. Mea- ‘sure and record battery voltage, then ‘make a second exposure at 80 kVp, 200 mAs. Measure mA and record, Battery voltage should be between 100 and 120 Volts. mA should be 100 mA +42 mA. a [6. Wait one minute between exposures, then repeat Steps 4 and 5 at 50 kVp and 125 kVp. Vp should be within =5 KVp of selected value. mA | Refer to procedure, Chapter 3, ‘should be within 95 and 105 mA at a battery voltage | Sections 10-3 and 12 between 110 and 120 vot Les BesrPI6 FIGURE 4-7 10 mAs 125 kVp sO mAs 80 kVp s0mAs 50 kVp 41s Copyright © 1986 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REVS ‘SM AD6S4F ‘SECTION 4 — COLLIMATOR CHECKS 4-1 Field Light Check ‘Turn main power circuit breaker — ON. ‘Turn X-ray generator keyswitch — ON. Check that battery recharge indicators are not it. Disconnect charger cord. Operation Results Expected ‘Service Reference ‘1a. Position tube unit and collimator to projec light field on smooth surface such as a tile floor at 40" SID (1.016 m). ‘1b. Darken room and press ight button on collimator. Open collimator blades. 1c. Press Field lite button on hand- Switch, Field ight should energize in approximately 8 sec- ‘onds, and remain on for 15 to 20 seconds unless modified per Chapter 6, Section 23, Light pattern should be of uniform brightness (10 ‘shadows or blotches) with sharply defined edges ‘approximately square with floor. Field ite should energize in approximately .8 sec- fonds and remain on until the Field lite button is released. Chapter 6, Section 23 2. Field light intensity check. a. Remove blade control knobs and the nameplate from the front of the colimator . Perform Section 14-4 in Chapter 3. ©. Replace nameplate and blade control knobs. ‘Lamp voltage should be as given on table in Section 14-4 of Chapter 3, Chapter 6, Section 24-2 Chapter 3, Section 14-4 ‘Copytight © 1986 by Genera Electric Co, 416GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV8 ‘SM AQ654F 42 Crosshair Position Check Operation Results Expected Service Reference ‘Not necessary toperform at installation. ‘a. Position tube unit and collimator to project light fold on a smooth light surface such as a wall at 40° SID (1.016 my) 1b, Darken the room and energize the field light. Slowly move each blade set toward the closed position while ‘observing the ight pattern. The illuminated area on the wall should show equal | Chapter 6, Section 29 rectangles of light on either side of the crosshair shadows as each set of blades is moved toward the closed positon 43 Extension Cylinder Alignment Check (Option- al Accessory) Operation Results Expected Service Reference ‘1a. Position the tube unit and collimator to project the light field on a smooth reflective surface such as a wall at 40" SID (1.016 m) 1b. Slide the extension cylinder into the tracks at the bottom of the coli- mator. 4c. Darken the room and energize the field light. The ilurinated area on the cassette should show | Chapter 8, Section 14-2 ‘equal sectors of light on either side of the crosshair shadows. a7 Copyrignte) 1985, 1986 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV 8 ‘SM A0654F 4-4 Alignment Checks Operation Results Expected Service Reference ‘1a. Applicable only to Method 1 of Chap. 3, Section 15-1, using “Light Field to X-ray Field Test Pattern”: Position a loaded 14” x 17" (95.5 om x 43.2 em) cassette under the collimator. Place the “Light Field to X-ray Field Test Pattem” centered on the cassette. Using the collimator ‘measuring tape, set SID at 48" (1.22 m) Use colimator light to center X-ray beam perpendicularly on cassette and test pattem. Adjust colimator field indicators to 8° x 10" (20:3 om x 25.4 cm), Using colimator light, note and record where edges of light field appear (on test patter, 1b. Applicable only to Method 2 of (Chap. 3, Section 15-2, using RAT pattem assembly. Position a loaded 14” x 17" (35.5 em x 432 om) cassette under the coli- ‘mator. Using the collimator measur- ing tape, set SID at 48° (1.22 m). ‘Adjust blade knobs to yield an indi cated X-ray field size of 12° x 12' (804.8 mm x 304.8 mm) at 48" SID (1.22 m). Energize the field light and center light field on cassette. Assemble and attach RAT to coli- ‘ator using RAT holding fixture. Use collimator lamp, note, and record where edges of light field intersect RAT. (Chap. 8, Section 15-1, only Chap. 8, Section 15-2, only 2 Make an exposure at 50 kVp. 6 mAs. Develop fim. 3. Measure X-ray fleld size on film Xray fled size as measured on film must be Within 1.8% of SID, that is 0.86 inches (21.6 mm at 48° (1.22 m) SID. Chapter 3, Section 15-1 oF 15-2 4, Mark light field (Step 1) on X-ray ‘Total misalignment of either length or width edges film and measure total misalign- ‘must not exceed 0.86 inches (21.6 mm) (1.8% of ent light to X-ray field 48 inches (1.22 m)). Copyright 1985, 1986 by General Electic Co. a8 (Chapter 3, Section 15-1 or 15-2GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV7 SM A0654F-O ‘A Indicates Change ‘4 45 Field Size Pointer Drive String Cable Checks ‘Operation Results Expected Service Reference “Testarive string cabletension during the | Verify that field size pointer drive string cable tension | Chapter 6, Section 27-4 fied size pointer test every six months. | is taut, and that springs are not stretched. ‘SECTION 5 — SYSTEM CHECKS 5-1 Film and Indicator Checks Tum main power circuit breaker — ON. ‘Tum X-ray generator keyswitch — ON. Check that battery recharge indicators are not lit. Disconnect charger cord. Operation Results Expected ‘Service Reference 1a. Make several exposures using a phantom at diferent settings of kVp ‘and mAS to insure the unit is opera tional 1b, Develop and check the resulting | Check lamp and tone signal exposure indicators. Do fms. ‘not exceed tube or generator ratings. 419 Copyright © 1985 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS REV7 5-2 Battery Electrolyte Level Check ‘Tum main power circuit breaker — OFF. ‘Tum X-ray generator keyswitch — OFF. Disconnect charger cord. AMX.3 X-RAY UNIT SM AQ654F-O ‘Operation Results Expected Service Reference ‘Not necessary to perform at installation, ta 1b. te, 16, te. tt 19. ‘Charge battery until charge com- plete lamp lights. Allow battery to rest minimum of 2 hours. Review battery safety precautions. Remove cassette drawer, kick panel, and battery retaining plate. Fold back Myiar cover. Use insulated tools, disconnect bat- tery, and remove the three cell ‘groups. Use furnished wrench, remove vent caps, and check electrolyte level in each cell using syringe. Replace vent caps, reinstall battery, ‘and cover panels. Clean off white powder deposits with nonmetalic brush, Electrolyte level in each cell should not be below bate. ‘Add water if levels less than 1/4 (6.35 mm) above battle. Record ce of water added to each cel, NOTE: Water reserve of cell is 16 ce. Chapter 6, Section 20, Chapter 6, Section 20 Add distilled or deionized Water to raise electrolyte level to.48" (9.53 mm) above bate. H more than 16 cc water ro- quired per cell, electrolyte check interval is too long or battery charger is not cutting off at 131-132V. Chapter 6, Section 20. ‘Copyright © 1988 by General Electric Co, 4-20GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV7 53 Battery Capacity Check Not necessary to perform at installation. ‘Tur main power circuit breaker — ON. ‘Tum X-ray genertor Keyswitch — CHARGE. Connect charger cord. ‘SM A0654F-O [Operation Results Expected ‘Service Reference 1a. Charge battery until charge com- plete lamp lights. 1b, Allow battery to rest 30 minutes be- fore test. 1c. Connect digital votmeter, 3TB1-27 (+)and3TB1-5 (-). Record battery votage. }1d, Select 100 kVp, 100 mAs. Close collimator blades and shield with lead, 10. Take one exposure every minutefor 10 minutes. Do not run rotor more than 6 seconds per exposure. Record battery voltage after each exposure, and after the Wait light tums off. Battery voltage should be atleast 112VDC after 10 exposures with a -minute rest. It battery voltage is less than +112VDC, the battery should be reconditioned as described in ‘Chapter 6, Section 20. [2a. Select 80 kVp, 200 mAs. Record battery voltage. 2b. Take an exposure and note battery voltage during the exposure, Batiery voltage drop during the exposure should be approximately 22 to 24 vols. Hf voltage drop is excessive, battery may require recondr-| ‘toning or may have high resis- tance terminal connection. 421 Copyright © 1985 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV8 ‘SM AO654F CHAPTER 5 THEORY TABLE OF CONTENTS TITLE PAGE INTRODUCTION .......2.0:0000eeeeeees Si OVERALL BLOCK DIAGRAM .........ccccreee Bt TIMER BOARD 2... cc cccccscesseseeeeseeseeeesesseeeseeees 53 FILAMENT AND mA REGULATOR 55 800 Hz INVERTER DRIVER ........ 57 TIME DELAY BOARD .......-..-.. ecccoocs Gx) 60 Hz INVERTER DRIVER ...... poco «| BATTERY CHARGER CIRCUITS... 513 kV CONTROL AND OPERATOR PANEL BAS MOTOR CONTROL B17 INVERTERS ceeteseeeeeseetees : 518 Si Copyright® 1985, 1906 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS REV7 ‘AMX-3 X-RAY UNIT ‘SM AD654F-S CHAPTER 5 — THEORY INTRODUCTION How to Use This Chapter ‘This chapter is designed to provide a basic understand ing of the theory of operation of the AMX-3 X-ray Unit. ‘This theory is given primarily in diagram form. Figure 5-1 is an overall block diagram of the AMX-3 unit. ‘The unit has been broken dowm into boards and major circuit blocks. Descriptions within each block provide Sil information pertaining to the general function of the block. Information pertaining to some strategic compo- nents within each block is also given. Each block in Figure 5-1 has been further broken down, into functional circuit blocks. These blocks are shown in Figures 5-2 through 5-8, which provide a more detailed ‘component and functional description of sub-blocks. Refer to the appropriate schematic given in Chapter 7 for references made to specific circuit components. 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Sa Sees atest ES 2 ocean —— Same ee Saioos «Thebasom ca spans(GENERAL ELECTRIG_MEDICAL SYSTEMS ONION aoc xenay unt BATTERY CHARGER CIRCUS ‘THEORYGENERAL ELECTRIC MEDICAL SYSTEMS DIVISION 11-681 MOTOR CONTROL ‘The operator controls the motor speed by rotating a potentiometer 6R1 on the brake handle. The potentio- meter (6R1) voltage is combined with a sawtooth voltage to control the conduction of 809 and Q10 which regulate motor current and hence motor speed. Power transistors 89 and 8Q10 are controlled by a pulse width modulated signal applied to the base of ‘8Q9. The period of the transistors remains constant but the on and off times are adjusted to give a desired ‘average current. As the on pulses become wider and the off pulses shorter more current flows through the ‘motor resulting in a higher speed. ‘When the brake handle is depressed 6LS1 closes to apply power to the motor drive system and start 8A1Q2 ‘oscillating. The sawtooth output of 84103 is combined with the DC voltage from 6R1 (Speed Control) and BAIR15 (max. speed adjust) to provide pulse width ‘modulation bias for A105. Pulse width modulation of BA1Q5 is achieved in the following manner. +} | SLOW SPEED k 8 SHADED AREA — Q5 CONDUCTS: Sg ek epee f f OUTPUT & OF BS LAA ofan 3 2 DC BIAS zg FROM Rt semen FIGURE 5-9 AMX-3 X-RAY UNIT ‘SM A0654F ‘The frequency and amplitude of the output of 84103 remains constant but the DC bias from 6R1 is changed by the operator. At a slow speed 6R1 applies high DC bias causing 84105 to conduct for a short time (shaded area) and remain of for a long time, see Figure 5-9. When the operator applies less DC bias, 8A105 conducts for a longer period of time (shaded area, Figure 5-10). In this manner the operation controls the conduction time of 8A1Q5 resulting in a pulse modu- lated output. HIGH SPEED . SHADED AREA — Q5 CONDUCTS OUTPUT SN 53 5 i 5 B OF Bars DC BIAS ‘FROM 6R1 7 + < Qs TURN OFF BIAS VOLTAGE ° ere8-010 FIGURE 5-10 8A1Q6, 7 and 8 amplify the power of the signal from 8A1Q85 before it is applied to the base of 89. The conduction of 8010 determines the current through the ‘motor and the speed of the motor. Normal operation at full speed requires a peak motor current of about 3 amps. If a fault in the drive system occurs BA2R2, A3, and Ré prevent excessive motor current and limit the amount of torque developed. ‘When the operator selects reverse, 6S2 switches in an additional 100 resistor, 8A2R1 which further limits the torque developed in reverse. 517GENERAL ELECTRIC MEDICAL SYSTEMS DIVISION 11-681 INVERTERS For additional description of inverter circuits, see the General Electric SCR Manual, Fifth Edition, Chap- ter 13.2. 7 ‘The 60 Hz and 800 Hz inverters are alike, except for the method of turing each off and on and the power handled. The 60 Hz inverters tured on and off by relay contacts actuated when the handswitch ROTOR button is pressed. The 800 Hz inverter is tuned on by proper gate signal to a control SCR when the handswitch X-RAY button is pressed, and tured off by forced com- mutation with another SCR when the interval timer sig- nals the end of an exposure. ‘The principle of operation for both inverters is as follows. Refer to the simplified 800 Hz inverter circuit in Fig ure 5-11. The inverter driver is providing a square wave AC signal alternately to 2CR3 and 2CR6. Therefore, one or the other SCR gate will be positive when the 518 AMX-3 X-RAY UNIT ‘SM AO654F inverter is tumed on. Assume that 2CR3 turns on first; then 2CR6 will remain in a blocking condition. The cur- rent from the 120V supply will flow through the upper side of transformer 11. Transformer action will pro- duce a voltage of approximately 2 x 120 = 240V at the anode of 2CR6 and across capacitor C. When a positive trigger pulse is applied to the gate of SCRE, itwill tum on and apply reverse bias to 2CR3 because of the action of ‘commutating capacitor 1C8. Capacitor 1C6 will main- tain a reverse bias across 2CR3 long enough for 2CR3. to turn off. The next positive trigger pulse at the gate of 2CR3 will cause the circuit to revert to the original state. In this manner, the current from the DC supply will flow alternately through the two sides of the transformer primary and produce an AC voltage in the secondary. Rectifiers 2CR4 and 2CR5 feed back to the battery reactive power stored in the load at the end of a halt cycle of AC voltage. Operation of the 60 Hz inverter is ‘similar to the operation described above.6s — -——> — 120v BATTERY 10 INVERTER DRIVER > 20R4 ON-OFF at t+} contro, Fu ‘switcH 2085 > 10 INVERTER rIVER (CURRENT WHEN 2cR9 CONDUCTS == CURRENT WHEN 2cR6 CONDUCTS CLASS C INVERTER CIRCUT [AS USED TO POWER THE 000 Hr HV TRANSFORMER OF THE AMX: FIGURE 5-11 Towv + —> TransroRMER, PAMARY ono ToHV ‘TRANSFORMER. PRIMARY beo-LE absoov WS. NOISIAIG SWSLSAS WOIGSW ORLO373 WWHANID AIND AVE-X XWGE MEDICAL SYSTEMS ANX-3 X-RAY UNIT REV 11 DIRECTION 46-0118 (SM AO654F) CHAPTER 6 SERVICE ADJUSTMENTS TABLE OF CONTENTS SECTION TITLE PAGE PART 1 — ELECTRICAL ADJUSTMENT .........-. 1 KVP Selection ... 2 Battery Charger 3 Motor Drive Adjustments . 4 Battery Circuit Calibration ... 5 Filament and Rotor Interlocks Performance 6 Preliminary mA Stabilizer Adjustment .. . PART 2 ~ MECHANICAL ADJUSTMENTS. 10 Tools and Materials 1" Use of AMX Column Lifting Too! . 12 Chassis Maintenance 8 Counterweight Cable System 14 Telescoping Arm Maintenance .... 15 Tube Unit Installation .... . 16 Vertical Column and Horizontal Arm Balance . 7 Install High—Votage Cables .. 18 Install High-Voltage Transformer 19 Connecting Cables 20 Battery Maintenance . PART ~ COLLIMATOR ADJUSTMENTS . a Tools and Equipment 22 Collimator Disassembly and Installation 23 Collimator Modifications .. 24 Field Light Intensity .. 25 26 Collimator Beam Alignment ..... Collimator Lubrication ........+++ ar Collimator Cable Tension inspection . 28 Coliimator General Inspection ..... 29 Crosshair Position Check and Adjustment 30 Functional Checks ...- *Sections 7 through 9 do not exist at this time.GENERAL ELECTRIC MEDICAL SYSTEMS DIVISION AMX-3 X-RAY UNIT 5-2083 SM AD6S4F CHAPTER 6 — SERVICE ADJUSTMENTS. PART | — ELECTRICAL ADJUSTMENTSGE MEDICAL SYSTEMS AMX=—3 X-RAY UNIT REV 11 ‘SECTION 1 ~ kVp SELECTION kVp Knob Alignment ‘The kVp switch must be tight. fits loose, remove the dial and tighten the switch nut. The dial is held on with two set screws. ‘Attach ohmmeter leads to test points 9 and 10 on cir- cuit board 5A1. Rotate the kVp switch shaft through ‘one complete revolution to verity that test points 9 and 10 are shorted in only one switch position. Set the switch so that test points 9 and 10 are shorted. Install, DIRECTION 46-001 118 (SM AO654F) the knob so that 52is aligned with the indicator mark on the front panel. Make sure that both set screws are tightened. kvp Switch Continuity Kp switch operation may be checked by measuring continuity between connector postions listed inthe fol Jowing table. Ifthe kVp knob is not on the switch, locate the 52 kVp position by measuring continuity between connector positions 13 and 16, The 50 kVp position will be one step counterclockwise from 52 kVp. kVp SWITCH CONTINUITY TABLE 1 ae 35 o10,51 700 15,1 705, TST 710 O15, 07, 115, 85,17 120 S47 125 17 “*Connector positions — tro 6-1-1GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 AUTOTRANSFORMER TAP SELECTION PROMs U144 and U145 on the SA1 board contain iden- tical look up tables. They look at the kVp setting, bat- tery voltage and kVp offset; then provide the tap selec- tion required for that combination. ‘Autotransformer tap selection relays are activated by the output of PROM U144. PROM U146 checks the switches on the relays to insure that the required relays. are activated. A low data output from the PROM indi cates that the relay associated with that bit should be activated. The low outputis inverted to drive the relay or read the switch, DIRECTION 46-001 118 (SM A0654F) It the proper relays are activated, and exposure enable light DS91 on the 5A1 board is not lit, check the feed- back switches on the relays. They occasionally loosen ‘and move outso that they are not activated by the relay. ‘This could allow exposures at some kVp settings and not at others. In the following series of tables, a 0 indicates that the relay is not activated, while a1 indicates thatthe relay is activated. 6-1-2GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46~001118 (SM A06S4F) 50 kVp SWITCH S147 A-~CLOSED B-CLOSED BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN. 50 kVp SWITCH S147 A-OPEN B-CLOSED "BATTERY VOLTAGE a VMAX — 122 122-120 120-118 118-116 16-114 414-112 112-110 110-DOWN 50 kVp SWITCH S147 A-CLOSED B-OPEN ‘BATTERY VOLTAGE | _K7 Ks | Kio | K6 Ko 1 3 Ka KS VMAX — 122 0 0 1 0 0 0 0 0 122-120 0 0 ° 0 0 0 1 ° 120-118 ° 0 1 0 ° 0 1 ° 118-116 ° 0 ° 0 ° 0 1 0 116-114 ° ° 1 ° ° ° 1 ° 114-112 0 0 ° ° 0 1 ° ° 412-110 0 0 1 ° ° 1 0 0 110—DOWN 0 0 ° 0 0 1 0 0 50 KVp SWITCH S147 ‘A-OPEN B-OPEN VMAX — 122 422-120 120-118 118-116 116-116 314-112 112-110 110-DOWN eoccccce] 4 coccccce| A mecscosol A e+-co++0f3| eocceccoo] Z| eocc000e 6-1-3GE MEDICAL SYSTEMS AMX—3 X-RAY UNIT REV 11 DIRECTION 46-001 118 (SM AO654F) 52 kVp SWITCH S147 A-CLOSED B-CLOSED Lammrone [ow Te [w[e se Te s~al a] VMAX — 122 422-120, 120-118 118-116, 116-114 114-112 112-110 110—-DOWN peor ee. 52 kVp SWITCH S147 A-OPEN B-CLOSED ‘BATTERY VOLTAGE a «o 0 ° ° 0 o 0 ° ° 52 kVp SWITCH S147 A-CLOSED B-OPEN a & ‘BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN 52 kVp SWITCH S147 A-OPEN B-OPEN BATTERY VOLTAGE ‘VMAX — 122 122-120, 120-118 3 118-116 116-114 114-112, 112-110 110-DOWN a++c0000/% 6-1-4GE MEDICAL SYSTEMS. REV 11 54 kVp ‘BATTERY VOLTAGE VMAX — 122 122-120 120-118, 118-116 116-114 114-112 112-110 110-DOWN 54 kVp BATTERY VOLTAGE VMAX — 122 122-120, 120-118 118-116 116-114 114-112, 112-110 140-DOWN 54 kVp BATTERY VOLTAGE VMAX — 122 122-120 120-118, 118-116 416-114 114-112 112-110 110-DOWN 54 kVp BATTERY VOLTAGE VMAX — 122 122-120, 120-118, 118-116 116-114 414-112 112-110 110—-DOWN SWITCH S147 ecccccc] SWITCH 8147 eoccccce SWITCH $147 SWITCH S147 ANX~3 X-RAY UNIT DIRECTION 46-001118 (SM AO654F) A~CLOSED B-CLOSED ‘A-OPEN |- CLOSED 4+++c0000]f eccccccol gl gy coos-ss0/% A~CLOSED B-OPEN & ‘A-OPEN B-OPEN 6-1-5GE MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV 11 DIRECTION 46-001118 (SM AO654F) 58 kVp SWITCH S147 A-CLOSED B-CLOSED mmeoma [ew fe pm >~e> ele eT eT] VMAX — 122 122-120 120-118 a 118-116 116-114 114-112 112-110 110-DOWN 56 kVp SWITCH S147 A-OPEN B-CLOSED BATTERY VOLTAGE | Kv | Ks | Kio | K6 | Ko | Ka | KS | Ke | Ke VMAX — 122 0 0 0 0 A 7 1 0 © 122-120, 0 o 1 o 0 1 1 ° ° 120-118 0 o ° o 0 1 1 1 ° 118-116 ° ° 1 0 0 1 1 1 ° 116-114 ° 0 ° 1 ° ° ° ° o 114-112 o ° 1 4 ° ° ° ° 0 112-110 ° 0 ° 1 ° ° ° 1 0 +10-DOWN, ° ° 1 4 ° ° ° 1 6 56 kVp SWITCH S147 A-CLOSED B-OPEN ‘BATTERY VOLTAGE, VMAX — 122 122-120 120-118 118-116 116-114 344-112 112-110 110-DOWN. 56 kVp SWITCH S147 A-OPEN BATTERY VOLTAGE VMAX — 122 122—120 120-118 118-116 16-114 114-112 112-110 110—DOWN. a 0 ° 0 ° 0 0 0 0 6-1-6GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46-001118 (SM AO6S4F) 58 kVp SWITCH $147 A-CLOSED B-CLOSED ‘BATTERY VOLTAGE | Ki 112-110 110—-DOWN 9 0 ° 0 0 ° 0 0 ° aeco+-+00/% eocococelF 58 kVp ‘SWITCH S147 A-OPEN CLOSED a x Slo & & g BATTERY VOLTAGE | _K7 Ké Ke MAX — 122. 0 0 0 0 ° 1 1 7 ° 122-120 ° ° 1 ° ° 1 1 1 ° 120-118, ° ° ° 1 ° ° ° ° o 118-116 ° ° 1 1 0 ° 0 0 0 116-114 ° 0 0 1 0 ° 0 1 0 414-112 ° o 1 1 0 ° 0 1 0 442-110 0 0 0 1 ° ° 1 ° 0 110-DOWN 0 o 1 1 ° 0 1 ° ° 58 kVp ‘SWITCH S147 A~CLOSED B-OPEN BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 16-114 114-112 12-110 110-DOWN 58 kVp SWITCH S147 A-OPEN B-OPEN 3 SATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 1146-112 412-110 110—DOWN 6-1-7GE MEDICAL SYSTEMS. AMX~3 X-RAY UNIT REV 11 DIRECTION 46-001 118 (SM A0654F) 60 kVp SWITCH S147 A-CLOSED B-CLOSED a BATTERY VOLTAGE e[eTeTeTetete te VMAX — 122 122-120 120-118 118-116 116-114 414-112 112-110 110—-DOWN 60 kVp SWITCH S147 A-OPEN B-CLOSED BATTERY VOLTAGE VMAX — 122 122-120, 120~118 118-116 146-114 114-112, 142-110 110-DOWN, a 60 kVp SWITCH S147 A-CLOSED B-OPEN ‘BATTERY VOLTAGE a 3 Bi 3 eccoccce|Z| VMAX — 122 122-120 120-118 118-116 116-114 414-112 112-110 110-DOWN, a+00++00/ 3 60 kVp SWITCH S147 A-OPEN B-OPEN ‘BATTERY VOLTAGE VMAX ~ 122 122-120 120-118 a a eoon-+-0]% eoccccce| % 118-116 116-114 414-112 412-110 110—-DOWN e0ccccceGE MEDICAL SYSTEMS REV 11 62 kVp BATTERY VOLTAGE VMAX ~ 122 122-120 120-118 118-116 116-114 14-112 112-110 110-DOWN 62 kVp BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 14-112 412-110 110— DOWN 62kVp ‘SWITCH S147 A-CLOSED OPEN VMAX — 122 122-120 120-118 118-116 16-114 14112 112-110 110-DOWN. 62 kVp ‘BATTERY VOLTAGE MAX — 122 122-120 120-118 118-116 116-114 14-112 112-110 110-DOWN SWITCH $147 ‘SWITCH $147 SWITCH $147 AMX~3 X-RAY UNIT DIRECTION 46-001118 (SM AO654F) A-CLOSED CLOSED Bl o cccoccce 3] gy A-OPEN B-OPENGE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46—001118 (SM AD654F) 64 kVp SWITCH S147 A-CLOSED B-CLOSED BATTERY VOLTAGE VMAX — 122 122-120 120-118. 118-116 116-114 114-112 112-110 110-DOWN 6a kVp SWITCH S147 A-OPEN CLOSED a BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 14-112 412-110 110-DOWN, ccoccccol a] g eoosss+0/g eoceccce|Q 64kVp ‘SWITCH S147 A-CLOSED B-OPEN ‘BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 4-112 412-110 110-DOWN, eccoccco |Z eococcce |Z 64 kVp SWITCH S147 A-OPEN B-OPEN "BATTERY VOLTAGE VMAX — 122 122-120 120-118 a 118-116, 116-114 114-112 112-410 110—-DOWN 6-1-10GE MEDICAL SYSTEMS REV 11 66 kVp ‘BATTERY VOLTAGE 66 kVp BATTERY VOLTAGE VMAX — 122. 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN. 66 kVp ‘BATTERY VOLTAGE VMAX ~ 122 122-120 120-118 118-116 116-114 114-112 112-110 110—DOwN. 66 kVp BATTERY VOLTAGE VMAX ~ 122 422-100 120-118 118-116 116-114 114—112 412-110 110-DOWN ‘SWITCH $147 SWITCH S147 ‘SWITCH $147 a eccoccce SWITCH $147 A-CLOSED A-OPEN A-CLOSED A-OPEN 3 6-1-1 AMX-—3 X-RAY UNIT DIRECTION 46-001 118 (SM A0654F) B-CLOSEDGE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46—-001118 (SM A0654F) 68 kVp SWITCH $147 A~CLOSED B-CLOSED BATTERY VOLTAGE VMAX — 122, 122-120 120-118 118-116 116-114 14-112 112-110 110-DOWN 68 kVp SWITCH $147 A-OPEN B-CLOSED BATTERY VOLTAGE VMAX ~ 122 122-120 120-118 118-116 116-114 114-112 112-110 110—DOWN. 68 kVp SWITCH S147 A-CLOSED B-OPEN "BATTERY VOLTAGE VMAX — 122 122-120 420-118 118-116 116-114 144-112 112-110 110—DOWN 68 kVp SWITCH S147 A-OPEN B-OPEN % ee a teu 3 3 118-116 116-114 114-112 12-110 110-DOWN eeccecce socccooe]% onas-000]3 eccoccce]g 6-1-12GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46-0011 18 (SM A0654F) 7OkVp SWITCH S147 A-CLOSED B-CLOSED BATTERY VOLTAGE 5] Ko | 16 a a VMAX ~ 122 122-120 120-118 118-116 116-114 444-112 112-110 410—-DOWN ai Ko 0 0 o 0 o 0 0 0 70 kVp SWITCH S147 A-OPEN B-CLOSED ‘BATTERY VOLTAGE a onsss00018 VMAX — 122 122-120 120-118 118-116 116-114 414-112 112-110 110—DOWN 000000] 70 kVp SWITCH S147 A-CLOSED B-OPEN BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 412-110 110—-DOWN 70 kVp SWITCH S147 A-OPEN B-OPEN BATTERY VOLTAGE VMAX — 122 122~120, 120-118 118-116 116-114 414-112 412-110 110—-DOWN & eoonsa-0 fF 0 ° ° 0 ° 1 1 1 61-13GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46—001118 (SM A0654F) 72 kVp SWITCH $147 A-CLOSED B-CLOSED VMAX ~ 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN a 6 KS 0 0 ° 1 1 1 i ° oss00++0/F eccoccce |Z 72 kVp SWITCH S147 A-OPEN B-CLOSED BATTERY VOLTAGE 3 ‘VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110—DOWN eonnss-0f 9 72kVp SWITCH S147 A-CLOSED B-OPEN BATTERY VOLTAGE, KS] Kio | Ke VMAX — 122 122-120 120-118 118~116 16-114 144-112 112-110 140-DOWN, 3 eccoccce |Z eee alla 72kVp SWITCH $147 A-OPEN B-OPEN "BATTERY VOLTAGE VMAX — 122 122-120, 120-118 3 118-116 116-114 114-112, 112-110 140-DOWN, 61-14GE MEDICAL SYSTEMS AMX~—3 X-RAY UNIT REV 11 DIRECTION 46-001118 (SM A0654F) 74 kVp SWITCH S147. A-CLOSED B-CLOSED BATTERY VOLTAGE 3 VMAX — 122 422-120 120-118 118-116 116-114 414-112 412-110 110-DOWN 74 kVp SWITCH S147 A-OPEN CLOSED ‘BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112, 112-110 110-DOWN, ++-cccce] al gy +oo+++00/% ecccccoo|g 7akVp SWITCH S147 A-CLOSED B-OPEN BATTERY VOLTAGE KS] Kio VMAX — 122 122-120, 120-118 118-116 116-114 114-112 112-110 110-DOWN a 74 kVp SWITCH S147. A-OPEN B-OPEN BATTERY VOLTAGE Ks] Kio VMAX — 122 122-120 120-118 a 118-116 146-114 44-112. 112-110 110—-DOWN 61-15GE MEDICAL SYSTEMS AMX.-3 X-RAY UNIT REV11 DIRECTION 46—001118 (SM A0854F) 76 kVp SWITCH S147 A-CLOSED B-CLOSED "BATTERY VOLTAGE Ks] Kio | Ke VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110—DOWN ecccccce|A 76 kVp ‘SWITCH S147 A-OPEN B-CLOSED BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 412-110 110-DOWN 3 eoccocce| A 76 kVp SWITCH S147 A-CLOSED B-OPEN a VMAX ~ 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN. eccoccce wacoccoolg 76 kVp SWITCH S147 A-OPEN B-OPEN BATTERY VOLTAGE VMAX — 122 122-120 120-118 3 118-116 116-114 4-112 112-110 110-DOWN 6-1-16GE MEDICAL SYSTEMS. AMX—3 X-RAY UNIT REV 11 DIRECTION 46—-001118 (SM A0654F) 80 kVp SWITCH $147 A-CLOSED B-CLOSED BATTERY VOLTAGE a VMAX — 122 122-120 120-118 118-116 116-114 144-112 112-110 110-DOWN. 80 kVp SWITCH $147 A-OPEN B-CLOSED BATTERY VOLTAGE & VMAX — 122 122-120 120-118 118-116 116-114 114-112 412-110 110—DOWN. co+-+000/% eoc0++0f 9] eccoccce Z| 80 kVp SWITCH $147 A-CLOSED B-OPEN BATTERY VOLTAGE VMAX — 122 422-120 120-118 a 118-116 118-114 194-112 112-110 410-DOWN eoccccee maaaasoolg 80 kVp SWITCH S147 A-OPEN OPEN al o BATTERY VOLTAGE | _K7 Ks] _Kio VMAX — 122 122-120 120-118 118-116 Ka i 116-114 414-112 112-110 110—DOWN. 6-1-17GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46-001118 (SM A0654F) 85 kVp SWITCH $147 A-CLOSED B-CLOSED BATTERY VOLTAGE | _K7 Ks] Kio | Ke Ko 2 Ks VMAX — 122 0 0 o 0 122-120 0 0 ° ° 120-118 0 0 ° ° 118-116 0 0 ° ° 116-114 ° ° 1 ° 14-112 ° ° 1 0 112-110 0 ° 1 0 110-DOWN ° ° 1 0 85 kVp SWITCH S147 A-OPEN B-CLOSED BATTERY VOLTAGE VMAX — 122 422-120 120-118 118-116 116-114 114-112 112-110 110—DOWN 85 kVp SWITCH 8147 A-CLOSED B-OPEN ‘BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN 85 kVp SWITCH $147 A-OPEN B. BATTERY VOLTAGE 1 VMAX ~ 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN 6-1-18GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46-001118 (SM AD654F) 90 kVp SWITCH S147 A-CLOSED B-CLOSED BarrenvvolrAGe | 7 | « [ko] @ | @ ] ee] |] | ‘VMAX ~ 122 122-120, 120-118 118-116 116-114 114-112 112-110 110—-DOWN 90 kVp SWITCH S147 A-OPEN B-CLOSED BATTERY VOLTAGE | _K7 KS] Kio | Ke Ko ‘VMAX — 122 122-120, 120-118 118-116 116-114 144-112 112-110 110-DOWN a Ka 90 kVp ‘SWITCH S147 A-CLOSED B-OPEN BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN 3 90 kVp ‘SWITCH S147 A-OPEN B-OPEN BATTERY VOLTAGE KS] Kio | Ke 9 3 Ka VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN 3 8B eoccccce|% 6-1-19GE MEDICAL SYSTEMS ANX~3 X-RAY UNIT REV 11 DIRECTION 46-001118 (SM AO654F) 95 kVp SWITCH S147 A-CLOSED B-CLOSED mmmone Te Te [eT eteteTete, «| VMAX ~ 122 122-120 120-118 118-116 116-114 114-112 142-110 110-DOWN 95 kVp SWITCH S147 A-OPEN B-CLOSED BATTERY VOLTAGE 95 kVp SWITCH S147 A-CLOSED BATTERY VOLTAGE «S| Kio] Ke 2 ‘VMAX — 122 122-120, 120-118 118-116 116-114 144-112 112-110 110-DOWN, ecocccoe]|% alo o00+-0018 ons0+0+0]% 95 kVp SWITCH S147 A-OPEN B-OPEN ‘BATTERY VOLTAGE VMAX — 122 122-120 120-118, a 118-116 116-114 114-112 112-110 110-DOWN, 6-1-20GE MEDICAL SYSTEMS ‘AMX~—3 X-RAY UNIT REV 11 100 kVp SWITCH S147 memos | Te Teepe [es Te Ts [a [a VMAX — 122 122-120 120-118 118-116 116-114 114-112 412-110 110—DOWN 100 kVp SWITCH S147 a ‘BATTERY VOLTAGE VMAX — 122. 422-120 120-118 118-116 116-114 414-112 112-110 110—DOWN |>seoeeee 100 kVp SWITCH $147 BATTERY VOLTAGE | _K7 co ‘VMAX — 122 122-120 120-118 118-116 116-114 414-112 412-110 110-DOWN 100 kVp SWITCH $147 VMAX — 122 122-120 120-118 118-116 116-114 114-112 412-110 110—DOWN DIRECTION 46-001118 (SM A0654F) A-CLOSED B-CLOSED : a & ecooccce |g aassocools ecocccce|g ‘A-CLOSED B-OPEN ‘A-OPEN B-OPEN 61-21GE MEDICAL SYSTEMS: AMX—3 X-RAY UNIT REV 11 105 kVp ‘SWITCH $147 «7 VMAX — 122 0 1 122-120 0 1 120-118 ° 1 118-116 ° 1 116-114 ° 1 114-112 ° 1 112-110 0 1 110-DOWN ° 1 105 kVp SWITCH 8147 a VMAX ~ 122. 0 1 422-120 0 1 120-118 ° 1 118-116 0 1 116-114 ° 1 114-112 o 1 112-110 ° 1 110—DOWN. 0 1 105 kVp. SWITCH $147 BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN 105 kVp ‘SWITCH $147 BATTERY VOLTAGE VMAX ~ 122 122-120 120-118 a 118-116 116-114 s14—112 412-110 110-DOWN A-CLOSED BATTERY VOLTAGE Ks] _ Kio Ko +a+0cc00l Al 6-122 DIRECTION 46-001118 (SM A0654F) B-CLOSED BATTERY VOLTAGE « [wm] el eles] |] B-CLOSED coon sss0lZ &GE MEDICAL SYSTEMS. REV 11 110 kVp SWITCH S147 ‘BATTERY VOLTAGE VMAX ~ 122 122-120 120-118 118-116 116-114 144-112 112-110 110-DOWN 110 kVp, ‘SWITCH $147 BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 412-110 110—DOWN. a 110 kVp ‘SWITCH S147 ‘BATTERY VOLTAGE VMAX — 122 422~120 120-118 18-116 116-114 444-112 112-110 110-DOWN 110 kvp SWITCH $147 BATTERY VOLTAGE VMAX — 122 422-120 420-118 118-116 116-114 114-112 112-110 110—-DOWN A-CLOSED ‘A-OPEN A-CLOSED A-OPEN & 0 0 0 0 ° 1 1 i 6-1-23 AMX—3 X-RAY UNIT DIRECTION 46-001 118 (SM A0654F) B-CLOSED B-CLOSED B-OPEN B-OPEN coon-++0/8| S 0 1 1 ° ° 1 1 ° aassscoo]gGE MEDICAL SYSTEMS ANX—3 X-RAY UNIT REV 11 DIRECTION 46-001118 (SM AOGS4F) 115 kVp SWITCH S147 A-CLOSED B-CLOSED ‘BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 142-110 110-DOWN 115 kVp SWITCH S147 A-OPEN B-CLOSED ‘BATTERY VOLTAGE ‘VMAX 122-120 120-118 118-116 116-114 144-112 412-110 110—-DOWN cocoocce] gs enasscoc lf 115 kVp SWITCH S147 A-CLOSED B-OPEN ‘BATTERY VOLTAGE VMAX — 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN a 115 kVp SWITCH S147 A-OPEN B-OPEN ‘BATTERY VOLTAGE a VMAX — 122 122-120 120-118 118-116 116-114 114—112 112-110 110-DOWN. so-c-0+0]F 6~1-24GE MEDICAL SYSTEMS AMX~3 X-RAY UNIT REV 11 DIRECTION 46-001 118 (SM A08S4F) 120 kVp SWITCH $147 A-CLOSED B-CLOSED Parone pe Te te >epeTetepea le] ‘VMAX 122-120 120-118 118-116 116-114 14-112 112-110 110-DOWN 120 kVp. ‘SWITCH $147 ‘A-OPEN B-CLOSED VMAX — 122 122-120 120-118 118-116 116-114 114-112 412-110 110—-DOWN 120 kVp SWITCH $147 A-CLOSED B-OPEN BATTERY VOLTAGE VMAX — 122 122-120 120-118, 118-116 116-114 114-112 412-110 110-DOWN 120 kVp. SWITCH $147 A-OPEN B-OPEN ‘BATTERY VOLTAGE VMAX — 122 422-120 120-118 118-116 116-114 414-112 112-110 110—-DOWN eee sece|s| eo calls 6-1-25GE MEDICAL SYSTEMS REVI 125 kVp VMAX ~ 122 122-120 120-118 118-116 116=114 14-112, 112-110 110-DOWN, 125 kVp. BATTERY VOLTAGE VMAX ~ 122 122-120, 120-118 118-116 116-114 114112 112-110 110-DOWN 125 kVp BATTERY VOLTAGE ‘VMAX ~ 122 122-120 120-118 118-116 116-114 114-112 112-110 110-DOWN 125 kVp ‘BATTERY VOLTAGE VMAX ~ 122 122-120, 120-118, 118-116 116-114 414-112 112-110 110-DOWN SRFTERT YOURE wpe pepetTe>e~eyte] AMX~—3 X-RAY UNIT DIRECTION 46~-001118 (SM AO6S4F) SWITCH S147 A-CLOSED B-CLOSED a SWITCH S147 A-OPEN B-CLOSED SWITCH S147 A—CLOSED B-OPEN SWITCH S147 A-OPEN B-OPENGENERAL ELECTRIC MEDICAL SYSTEMS 12-3083 Indicates Change 4 SECTION 2 — BATTERY CHARGER ‘The battery charger (a) provides pulsating DC voltage at about 140V to the battery, (b) tums off the charging voltage when the battery reaches 130V, (c) energizes signal lamps to indicate “charge on” and “charge complete", and (d) actuates meter to indicate battery charge. ‘When the line cord is inserted into @ power outlet, AC voltage is supplied to the bridge rectifier. If battery voltage is below 128V as measured by the battery level sensor, the charger will supply current to the battery. ‘The battery level sensor also activates the “Charge On” indicator to show that the battery is being charged. When battery voltage reaches 130, the battery level sensor will tum off the charger and “\Charge On” indi- cator, and activates the “Charge Complete” lamp. ‘Turning On Battery Charger When battery voltage drops below 128V, the bias voltage to the level sensor 44137 will cause it to turn off (see W-41B). The bias voltage resulting across 4A1R41 will cause 441040 to tum off and de-energize 4A1K33. This opens contact 4A1K33-B and places the gate of control SCR 4CR2 at a positive potential with AMX-3 X-RAY UNIT ‘SM A0654F respect to the cathode (see W-42) turning it on. Control ‘SCR 4CRe will charge the battery unti itis tured off as described below. Turning Off Battery Charger When battery voltage is 130 the base emitter voltage for 441037 will tum it on. The voltage across 4A1R41 will turn on 41040 and pick up relay 41K33. Contact 4A1K33-8 will close, reducing current to the gate of ‘control SCR 4CR2, stopping the charging operation. Contact 4A1K33-A opens to increase the emitter base voltage of 441037. Consequently the battery will not charge again until it has discharged about 3 volts below the charge complete point ‘SUMMARY OF CIRCUIT CONDITIONS ‘Charging Charge Termination 1. 481097 is off 1, 441037 tums on. 2. 4A1Q40 is oft 2. 4&1040 tums on. 3. 4A1KG3 is de-energized. 3. 4A1K33 is energized. 4. ACR2is ON. 4. 4CR2 is OFF. 5. “Charge On’ ight ison. 5. “Charge On’ light s of. 6. “Charge Complete” 6. “Charge Complete” lamp is of lamp is on. 61-27GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT 12.3083 ‘SM AD654F W40-B: Charge complete voltages at output of rectifier ACR CHI PROBE: 401-8 CH2 PROBE: 4A1-8 MODE: Added Invert CHI HS msidv V: 5 vidi x 10 (probe) TRIG: INT,DC, +,AUTO W40-BC: Charger “on” load voltage at output of Rectifier 4CR1 Setup same as W40-A Wir: Base veges of 4€1010 once Sano tea on tna OS ey WHE Loe OE eto shi t Sma Seed 10 ore) ra: BO, ATO High pulses appear as battery charges, ‘Small square wave appears just before the =, — solid top line indicates charge complete. iw on Wate Base vllages of 4A107 PROBE. Base of AG? mas ‘OND: Cathode of sA1CR2 Hand aster Waa Lower trace of pulses appear (up to 12V below 0 line) as battery charges. Higher puise trace is just before battery charge ‘complete. Top line is voltage as charge ‘complete lamp comes on. W42: Gate voltages of battery charge control SCR (4CR3) PROBE: 4A1-4 GND: 4a1-2 H: 5 msidiv x 10, Vifor A: 0.1 vidi x 10 (probe) V ior B: 0.5 vidv x 10 (probe) Zero is centerine of graticule for both traces W42-A: Shows turn-on voltage while battery is charging. W41-R: Shows negative bias when CHARGE ‘COMPLETE LAMP IS ON. W424 (Upper) W428 (Lower (5.8) 61-28GENERAL ELECTRIC MEDICAL SYSTEMS REVS Battery Charger Adjustment Procedure (Refer to Figure 6-1-1 and 6-1-1A) 1. Charge Complete Indicator Adjustment Connect Digital Voltmeter across 4A1-2(+) and 4At-11(-), . Set 4130 C.C.W. and energize charger. When voltmeter reads 131.5 volts, slowly ad- vance 441R30 C.W. until charge COMPLETE LAMP lights, Turn 6081 and 551 off for a few minutes. Re-energize charger and note voltage when CHARGE COMPLETE lamp lights. Readjust 4A 1R30 if not within 131-132 voltrange. 2. Battery Protect Circuit Adjustment a Connect digital voltmeter across 4A1-2(+) and 4At-11(-) Disconnect lead from 401-4. Temporarily connect jumper across 4A1-8 to 4ar2, |. Tum 4A1-R11 fully counterclockwise. 61-29 AMX-3 X-RAY UNIT ‘SM A0654F Plug charger cord into convenient outlet and turn keyed switch to the charge position and circuit breaker to the on position. Allow batteries to charge to 135.5 =.SV. NOTE: This is the over charge state of the bat- tery, ithas reached a point in which the water will be at the boiling stage. . At this point, slowly adjust 4A1-R11 clockwise until 4K1 energizes (Indicated by the blower cutout). To check adjustment, tum off keyed switch and unplug charger cord. Turn keyed switch to the ON Position, depress rotor button and allow batteries, to drain down to approximately 127V. Turn keyed switch to the charge position and plug in the charger cord. Allow batteries to again charge to 185.5 +4.5V and check operation of 4K1. It necessary readjust 4A1-R11. When adjustment is complete, turn off charger and disconnect charger cord. Remove jumper from 441-2 and replace connec- tion to 4A1-4, Copyright® 1985, 1986 by Gonoral Elecic Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV7 ‘SM A0654F-O 9 -1998628 j29Y0HO AWRLLUS, RON ape ° rir ILLUSTRATION 6-1-1 (Copyright © 1965 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS REV7 4 Indicates Change SECTION 3 — MOTOR DRIVE ADJUSTMENTS Instrumentation: ‘* Connect DVM (200 VDC scale) to 8A1-5 (+)' and BAI-6 (-). '¢ Block both 16” (0.4 m) wheels just off floor with ‘wooden blocks. ‘* Place piece of tape on edge of wheel to count APM, 1. Turn main circuit breaker ON and operate drive system, forward only and drive assist not depressed. 2. Check wheel RPM and adjust 841R15 for 54 RPM = 2 RPM. Verity that at this RPM, the DC voltage from BA1-5 to 8AI-6 does not exceed 80 VDC. 3. If voltage and RPM values of step 2 cannot be met, remove the voltmeter and take the unit off the wooden blocks. a. Connect a pull scale to a rigid member of the AMX. Set 682, the Forward Reverse switch, to OFF, . With the brake handle depressed, measure the force required to move the unitin a straight line on ‘a smooth, level, hard surfaced floor such as tile. Cc. The force needed to move the unit should not exceed 25 Ibs. (11.34 kg), excluding starting force, in ether the forward or reverse directions. if the moving force is greater than 25 Ibs. (11.94 ka) the drive train should be examined for a mal- function, 61-33 AMX-3 X-RAY UNIT ‘SM A0654F-O zener Copyright © 1985 by Genera Electic Co.GENERAL ELECTRIC MEDICAL SYSTEMS REV 8 SECTION 4— BATTERY CIRCUIT CALIBRATION NOTE: The battery should have a terminal voltage of at least 112 volts, and no more than 120 vols. Ifthe status panel indicates Recharge Immediately during this. pro- cedure, charge the battery for approximately one hour before continuing. WARNING: ON AMX-3 UNITS, ITIS NECESSARY TO REMOVE THE X-RAY CONTROL COVER BEFORE PERFORMING THIS SECTION. WITH X-RAY CON- TROL COVER REMOVED, EXTREME CAUTION SHOULD BE EXERCISED TO PREVENT THE POS- SIBILITY OF ELECTRICAL SHOCK. © Tum main circuit breaker and keyswitch OFF. ‘¢ Remove X-ray control cover. Procedure Refer to Figure 6-1-2 for pot and test point locations. 1. Connect DVM (Fluke 8030A, .1% or equivalent) between 5A1-TP22 (+) and 5A1-TP20 (-). Set on Copyright © 1986 by General Electric Co. 61-34 AMX-3 X-RAY UNIT ‘SM AO654F 20VDC scale. Connect jumper between TP17 and ‘TP10. Tum circuit breaker and keyswitch ON. NOTE: The indicator circuits are powered for only 25 seconds. To restart, press the Rotor button momentarily and release. . ._Press Rotor bution momentarily and adjust A375 for 11.1VDC =.02VDC at TP22. Check that Recharge ‘Suggested just comes on. Hf not, adjust 5A1R387 until Recharge Suggested indicator just lights. . Adjust R375 for 11.0VDC =.02VDC at TP22. Check that Recharge Immediately indicator lights. Hf not, adjust 5A1R341 until Recharge Immediately indicator just light. |. Measure battery voltage by connecting DVM be- tween SA1TP19 (+) and TP20 (-) and record volt- age. Move + lead to SA1TP22 and adjust 5A1R375 for a voltage 1/10 of the recorded voltage +.02V. 3. Tum main circuit breaker and Keyswitch to OFF, disconnect DVM, and remove jumper from TP17 and TP10.'00 omerg esoueD Aq 9961 @ wwbukdoD 8 g 7A ard Le o ° joe ax laaTP22 o 8tpg TPH QO TR2 GT PI4. 5 TPI3 ets) FIGURE 641-2 Avso0y WS | ‘SWAISAS TVOIGSN OMLO73 WuaND AIND AVE-X E-XWIVGENERAL ELECTRIC MEDICAL SYSTEMS REV8 ‘SECTION 5— FILAMENT AND ROTOR INTERLOCKS PERFORMANCE Disconnect filament transformer primary lead at ‘3TB1-18 and tape end of lead. 1 . Tum main circuit breaker and keyswitch ON. . Press Rotor button. Ready lamp should not light at lend of 2-1/2 second interval. If it does light, check functioning of 3A2V23. .. Turn circuit breaker and keyswitch OFF. saa1e LAMENT “TRANSFORMER: (oo. TURNS) sacra 2ek | 34026008 FIGURE 6-1-3 Copyright © 1986 by General Electric Co. AMX-3 X-RAY UNIT ‘SM AD654F 5. Reconnect filament lead to 3TB1-18, 6. Disconnect and tape white stator lead at 3TB1-39. 7. Turn main circuit breaker and keyswitch ON. Press Rotor button. Ready lamp should not light at the end ‘of 2-1/2 second interval. Ifit does, check functioning of 3A2v22. 8. Turn circuit breaker and keyswitch OFF. Reconnect stator lead to 3TB1-39, FOR ROTOR INTERLOCK cRCUTS Toss. on X-RAY TUBE STATOR POWER, 4927-001 FIGURE 6-1-4 61-36GENERAL ELECTRIC MEDICAL SYSTEMS REVS. SECTION 6 — PRELIMINARY mA STABILIZER AD- JUSTMENT The filament and mA regulator circuits were initially adjusted during factory test. Readjustment at installa- tion may be required because of tolerance variations between batteries. ‘© Tum keyswitch and circuit breaker OFF. ‘¢ Shield tube unit and block X-ray port Connect HV divider per Chapter 3, Section 9. © Open X-ray control panel. ‘* Connect a 0-200VAC true RMS meter, Fluke 8030A or equivalent, across 3TB1-18 and 3TB1-12. NOTE: Battery indicator lights must be operating prop- erly. iS oJ AMX-3 X-RAY UNIT ‘SM A06SaF |. Tum circuit breaker and keyswitch to ON. . Check that Recharge Immediately light is not on. Select 50 kVp and 10 mAs. Press Rotor button. If necessary, adjust 3A2R1 14 for a voltage of 55.5 to 56.5VAC between STB1-12 and STBI-18. (See Figure 6-1-5 for pot and test point locations.) . Select 50 kVp and 10 mAs. Take an exposure and ‘observe that sonalert tone and “X-ray ON" indi- cator on status panel are on during exposure. Select 80 kVp, 200 mAs. 3. Remove jumper from 3TB1-mA+ and mA~. Con- ect DC-mA meter (0-150 mA, 1/2% accuracy) between mA+ and mA— to measure tube current. . Take an exposure and read the mA meter. If mA is not 100 +42.0 mA, adjust 342R112 to obtain this value. NOTE: Do not take more than one exposure per minute to stay within tube ratings. TPI4e8 i TPI3o TPi28 JP] Ongmp aT PIO JP2emacOaTPO 46-205872 ‘382 BOARD LAYOUT FIGURE 6-1-5 61-37 Copyright ® 1986 by Genera'clecire CoGENERAL ELECTRIC MEDICAL SYSTEMS: AMX-3 X-RAY UNIT 11-681 ‘SM AQ654F CHAPTER 6 — SERVICE ADJUSTMENTS PART 2 — MECHANICAL ADJUSTMENTS 621GENERAL ELECTRIC MEDICAL SYSTEMS REVS A Indicates Change ‘Sections 7 through 9 do not exist at this time. SECTION 10 — TOOLS AND MATERIALS The following todls and materials are required to per- form periodic maintenance and mechanical adjust- Tool'or Material Ccoton waste or catton swab, Frashiight . STP all (2 oF 8 02) (56:7 oF 85.0 9). Bearing grease such as Lith-Ease, Cindol, Lubriko, or Andok. Obtain locally. ‘Tapered point grease gun. (COX 75-25 plus clean cotton rags. Degreas ‘Snap ring pliers for extemal rings. Standard AMX-3 X-RAY UNIT ‘SM AO654F ments on the AMX-3. Some of the items are part of the standard serviceman’s too! kit. Purpose CCounterweight cable maintenance. Bearing lubrication. sing, (Do not use on covers.) ‘Yoke maintenance. 8. Way-mat oil (small bottle) (furnished). General lubrication. 9. No. 30 weight oil (2 or 3 oz.) (56.7 oF 85.0 9). 10. Oil can with sicinch (.15 m) long nozzle. 11, 1 gallon (2.8 liters) Diala AX transformer oll, Connecting HV cables and HV transformer, 12, Socket or open-end wrench 1-1/16" hex. CCounterbalance adjustment. 4.13, Column Lifting Tool, 46-250316P1. ‘To make removal and installation of the vertical column easier See new Section 11 of SM AOGS4F, and safer. Chapter 6. 624 Copyright @ 1986 by General Electic Co.GENERAL ELECTRIC MEDICAL SYSTEMS REVS. SECTION 11~ USE OF AMX COLUMN LIFTING TOOL - 46-250316P1 PURPOSE: To explain the proper use of the column lifting tool, 46-250316P1, and therefore make the removal and installation of the vertical column easier and safer. : PROCEDURE: 1.. Locate and remove the two button head screws that are on the rear of the shell and are about two feet from the bottom of the shell. 2. Tum the column so that the carriage is f away from the operators controls. 3. Using two 1/420 x 1” hex head capscrews (46- 208561P23), instal! the column lifting tool where the two button head screws were just removed. See Illustration 6-2-1A. 62-28 AMX-3 X-RAY UNIT ‘SM A0654F 4, Find an assistant and remove the column as follows. Keep in mind the proper lifting techniques. ‘A. Grasp the lift handle with both hands. 8. Place your shoulder against the tube column, C. Lift the column out of the AMX. D. Lay the column down where it can be serviced, 5. The lifting tool can now be mounted to the carriage that anchors the telescoping column by using two 5/16-18 x 3/4" capscrews ( 46- 208561P65). This facilitates column positioning for further servicing and prevents it from tipping. See illustration 6-2-18. Copyright® 1986 by General Electric CoAMX-3 X-RAY UNIT ‘SM A06S4F GENERAL ELECTRIC MEDICAL SYSTEMS REV8 ‘OPERATOR CONTROLS REAROF SHELL a-20%1° ‘CAPSCREWS 46.208561023 couumn UFTING TOOL, 46-250316P1 Lifting Too! Mounted for Column Removal or Installation Mlustration 6-2-1 CARRIAGE 5/16-18 x30" cAPscREWS 46-208561P65 coum. LUFTING TOOL cs estE ae ee Lifting Tool Mounted for Column Positioning Illustration 6-2-18 Copyright ©1986 by General Electric Co 62-28GENERAL ELECTRIC MEDICAL SYSTEMS REV 8 ‘SECTION 12 — CHASSIS MAINTENANCE 12-4 Brake, Chain, and Linkage Lubrication (Every Year) 5 ‘Access to the brakes and chains is gained by removing the cassette drawer as described in Section 4, Chap- ter 3. Lubricate as follows: 1. Block the X-ray unit up so the large drive wheels do riot touch the ground. 2. Clean the chains with a clean cotton rag, advancing the chain as necessary with the drive motor. See Figure 6-2-1C. Do not drive while wiping since the ag will get caught by the chain. 8. Lubricate both chains very sparingly with a No. 30, ‘weight oil or Way-mat oil AMX-3 X-RAY UNIT | SM A0654F 4. Carefully clean both sides of each sprocket with CDX 75-25 and clean rags. CAUTION: If oil is present on the area that makes contact with the brake shoes, the brake will not hold. 5. Wipe clean and then add a small quantity of grease tothe brake rider pin. See Figure 6-2-1C. Be sure to do the pin on each side of the unit. 6. Add one drop of No. 30 weight or Way-mat oil to the brake handle pivot pins. Access to the front pin is gained by opening the operating panel. Access to the rear pin is gained by lowering the brake handle and inserting an oil can with about a six-inch (.15 m) nozzle. Refer to Figure 6-2-2. Be sure to reach both sides of the pins and both sides of the unit. BRAKE RIDER PIN t875-P11 FIGURE 62-10 623 Copyright © 1986 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS DIVISION 77-1081 FIGURE 622 12-2. Caster Lubrication 1. Block the unit so the front wheels are off the ground. 2, Remove the four bolts securing the front wheels. 3. Insert a small amount of bearing grease into the hollow axle of each wheel, 1erePI0 AMX.3 X-RAY UNIT SM A0654F 4, Add a small amount of bearing grease to the swivel of each wheel. 5. Clean off any excess grease and reinstall the 624 wheels,GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REVO SM A0654F CHAPTER 7 SCHEMATICS TABLE OF CONTENTS TLE PAGE INTRODUCTION : RELAY LOCATIONS .. 7 FUSES AND CIRCUIT BREAKERS Twi PANEL IDENTIFICATION .. TA PANEL LOCATIONS . 72 OVERALL SCHEMATICS ......0.2000c0ccceseseeseeeee 73 3A1 TIMER BOARD 78 3A2 FILAMENT AND mA REGULATOR .. 7-10 3A3 800 Hz INVERTER DRIVER 2 TAQ 3A4 TIME DELAY BOARD 0... 0.20 -20seeceeee os 714 3A5 60 Hz INVERTER DRIVER . 7A6 SA6 PULSE BOARD ... 78 4M BATTERY CHARGER 7-20 5A1 kV CONTROL, 7-26 8A1 MOTOR CONTROL 731 mAs INTEGRATOR 7:34GENERAL ELECTRIC MEDICAL SYSTEMS REV7 AMX-3 X-RAY UNIT ‘SM A06S4F-S, CHAPTER 7 — SCHEMATICS INTRODUCTION To obtain the full benefit of this schematic chapter, please read this page completely before continuing, SCHEMATICS ‘The schematics consist of two main parts. The first three ‘pages of the schematics contain an overall schematic of the AMX unit. The remaining pages are schematics by board only. ‘SERVICE ADJUSTMENTS: {All major pot adjustments are given on the page facing the schematic to which they apply. Reference to the ‘appropriate section in the service manual is given at the top of each page. BOARD LAYOUTS Board layouts are given on pages facing the schematic to which they apply. SCOPE WAVEFORMS For ease of troubleshooting, key scope tracings have been provided on pages facing the schematic to which they apply. See the illustration below for information given on the waveforms. SCOPE WAVEFORM (CHANNEL ONE CONNECTIONS ‘CHANNEL TWO CONNECTIONS. REFERENCE CONNECTION Requirements to obtain wavetorm. (CHANNEL ONE SETTINGS (CHANNEL TWO SETTINGS ‘TRIGGER OR MODE NOTE: For al races wih CH 1 and Ch 2 waveforms, the bottom Wace is always CH 2 zi copyright © 1985 by General Electric Co.GENERAL ELECTRIC MEDICAL SYSTEMS REV7 AMX-3 RELAYS RELAY FUNCTION 4Kt {800 Hz INVERTER POWER 1K 25 SECOND DELAY 1K3, DELAY RESET 1K4 .8 SECOND DELAY FOR FIELD LIGHT 3k1 60 Hz INVERTER POWER sk MOTORYX-RAY INHIBIT 93k3 3.5 SECOND BACKUP TIMER SA1-K13. EXPOSURE START 3A4-K2 EXPOSURE ENABLE 3A4-KS COMMUTATION CAP. STOP CHARGING 3A4-K22 POWER TO INVERTER DRIVERS 3A4-K36 POWER TO TIMER AND TIME DELAY BOARDS 4K OVERCHARGE CUTOUT 4K2-4K10 AUTO XFMR TAP SELECT RELAYS: AAI-K33 CHARGE COMPLETE CUTOUT SAI-K140 ROTOR ON 5A1-K185 AUTO TRANSFORMER TAP SELECT 8Ki ROTOR INTERLOCK 8A2K1 DRIVE ASSIST AMX-3 X-RAY UNIT SM AOBS4F-S REFERENCE PAGE POSITION 7 ce 73 BI 73 B2 "7 Be 73 Fe ad c2 73 D2 79 c2 ie cy 745 BO 715 BR i (3 721 cto 13 87-9 7218 725 FB 7278 73 B3 77 F2 Copyright © 1985 by General Electic Co.GENERAL ELECTRIC MEDICAL SYSTEMS AMX-3 X-RAY UNIT REV 7 ‘SM AOB54F-S FUSES AND CIRCUIT BREAKERS Fuse or Breaker Funetion Reference Number Size Page Schematic srt 2A KV CONTROL BOARD LOW VOLTAGE POWER 7.3 78 5F2 2A eV CONTROL BOARD LOW VOLTAGE POWER 7.3 78 53 2A KV CONTROL BOARD LOW VOLTAGE POWER 7.3 78 SAFIN 5A kV CONTROL BOARD INVERTER POWER 727 5A ort 10A BATTERY CHARGER POWER 7 28 ore 10a BATTERY CHARGER POWER 1 2c e081 200mA TUBE CURRENT 75 9c cer 458 BATTERY CURRENT 1 68 e082 8A 60 Hz INVERTER POWER 7 8A eos BA 60 Hz INVERTER POWER 77 68 ert aA MOTOR CONTROL POWER 77 1 are aA MOTOR CONTROL POWER 7 1 83 aa COLLIMATOR LIGHT 1 100 Til Copyright © 1985 by General Electric Co.GENERAL ELECTIG_MEDIGA. SYSTEMS OWSON 0 AY UN ese S or PANEL AND BOARD LOCATIONS(GENERAL ELECTRIC MEDICAL SYSTEMS OMISION smc X-Ray UN cr — SAFsaves xeay UMi i i‘GENERAL ELECTING MEDICAL SYSTEMS uo Ray uM 9 ri ye Sc,_ GENERAL ELECTING MEDICAL SYSTEMSacs cnay uM PORES e Te (Sewers ELECTRIC MEDICAL SYSTEMS ev?ioc RAY NT SORES (GENERAL ELECTR MEDICAL SYSTEMS. he meh om 7 IN } a Hi a 0 i Sn ateTeV TTT ERT ETT TTTTT(GENERAL ELECTIUG MEDICAL SYSTEMS As BoARO SERVICE ADJUSTUENTS(GENERAL ELECTRIC MEDICAL SYSTEMS DVISION 286 PULSE BOARD sas PULSE BOARD ASAE+ doen ssn nse ners sneer eee om wma a ET ccnagig 0innen eD) yur ov eser = ovr we. 1 fins rave von AMX 3 pea ice on eee agen F aguise sg 13s ——— E 7a F | gees E sere cate ° qa a s3/ec6/ BLL aesisToRs are 1/245% Ae 46-178752-8 coapenwaneaceee |4s BATTERY CHARGER 6 are aren fg le . crm tc ae 720(GENERAL ELECTRIC MEDIC. SYSTEM suoco ay uM — | | — oe <— oT @ @ a 1©| see Fai GIS as-izesei-s | Savery EMARGER nate ser2encen Soe eas bums Sar ane TTB Es “SBemeroRS eanet "TR vencuanae.oarveny engrecron ASSEMBLY (46-1 9450) 1BESTONATOR-(_ serggnre age Perec eerae Oe enian O" “Spyni se~te7age OESTENATORS&Ay | * Lmet renee AEF 96-1e740631=8) c overcuanse a4 6 I 1 E mo me mess enrten se E TA 352 ‘abide PrUwmunEE VE PP] ag-194581-8Iq | fF q aene 12 i i i 'enenE taf f i i CENERAL ELECTRIC_MEDICAL SYSTEMS, (Sates Cuarge ‘541 BOARD SERVICE ADWSTHENTS ars Ajatnet| + Conect Ovi across SA:TP22 + and Serta = ‘Sermat ees tom SAYTPYT SAYTPIO Ganovbe eae Sun cat reatr an ayn ON ‘a1 Ais ere ors votage oF VOC tevoc a sara 1c RAY ONT aT haan aut vag a P22 be 140 pee are asec «+ Rj tes RECHARGE SUCESTED ‘ee as 05366 ja tao(GENERAL ELECTRIC MEDICAL SYSTEMS DVISION an sonay UM(GENERAL ELECTING MEDICAL SYSTEMSebb ite! TET PETE TTT ETT FTP TTTTTE TT T TTTunc XRAY UM se Teen SPezo dessins ae € DEVICES SHOWN ARE TOP VIEW @ 1s UNLESS OTHERWISE sPectrtED ALL RESISTORS. ARE 1/2V, 59 fh ARE IN ORNS. Ba c8,S0° Sie?" [MOVED POT MARKING. 7 a 46-199654-,UNLESS OTHERWISE SPECIFIED, END ARE TNGHNS GENERAL ELECTIG_ MEDICAL SYSTEMS ONION ferteniiad yee me ow TEPCTED PRRETTSES Pe “SCHEMATIC DIAGRAM | 46-165917-S 46-208600 [ as-165917-8 | MOTOR CONTROL ASH semen wm 46-16591763 C TT its ge E en stito E | MOTOR CONTROL _P¥A cine, 86-199654-5 * E | onown sal * E tS a 4 | E ‘ Selecron cE | (ee secooosS 4 E | EC DEVICE SHOWN TOP VIEW [s]uannen va7uaner| 007 auses: anseal be Sessa PATE] ae-1es017-s(GENERAL ELECTRG_VEDICALSYSTENS 20003 RAY ONT er GENERAL ELECTRIC| 46-226598 oa TE Sona ASSEMELY 46-226598 |was inte cRavor eet Pek i238(GENERAL ELECTING MEDEAL SYSTEMS i@, ' é AOU ee ona Ser,@ GE Medical Systems Technical Publications Direction 46-014661 Revision 7 AMKX:3 X-Ray Unit Renewal Parts Copyright® 1985, 1986, 1987 by General Electric Co. Operating DocumentationDAMAGE IN TRANSPORTATION All packases should be closely examined at time of delivery. If damage is apparent, have notation “damage in shipment” written on all copies of the freight or express bill before delivery is accepted or “signed for” by a General Electric representative or a hospital receiving agent. Whether noted or con- cealed, damage MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after receipt, and the contents and containers held for inspection by the carrier. A transportation company will not pay a claim for damage if an inspection is not requested within this 14 day period, Call Traffic and Transportation, Milwaukee, WI (414) 785-6052/8"323-5052 immediately after damage is found. At this time be ready to supply name of carrier, delivery date, consignee name, freight or express bill number, item damaged and extent of damage. Complete instructions regarding claim procedure are found in Section “S” of the Policy & Procedure Bulletins. 31292 GE Medical Systems GE Medica! Systems: Tolex 3787371 0. Bor 414, Mitwaukee, Wisconsin 53207 US.A (sia, Pacific, Latin America, Norn America) GE Medical Systems — Europe: Telex 261794 ‘Shertands, Hammersmith, Landon WE BEX UK.(TEAR AT PERF) iM IF MaiLeD BUSINESS REPLY MAIL FIRSTCLASS PERMIT NO. 6657 MILWAUKEE, WISCONSIN POSTAGE WILL BE PAID BY ADDRESSEE GENERAL ELECTRIC COMPANY MEDICAL SYSTEMS ENGINEERING, X-RAY _W-702 MANAGER — FIELD SERVICE DEVELOPMENT P.O, BOX 414 MILWAUKEE, WI 53201-0414propucr. PUBLICATION & ' PAGE#____ATE REPORTED PAGE DATE CODE OR REV NO. : | SERVICERECORDSUBMITIED «GQ. YeS-««Q._NO | | pLEASe Be SPECIFICIN YOUR CORRECTIONS ANO SUGGESTIONS H Moisten, fold and seal securely ~ (0ONOTTEAR) FOLD HERE AND SEAL (OONOTTEAR) ~ REPORT ON TECHNICAL PUBLICATIONS FOR X-RAY PRODUCTS (OMISSIONS, ERRORS, SUGGESTIONS) SERVICE REPRESENTATIVE cary ease Panty DIAL COMM OR PHONE NO. MAIL CODE DIRECTION 13861 REVI2 12-1688, & fe, SISEEEE aGENERAL ELECTING MEDICAL SYSTEMS reve Ase AND ORAKE e818(GENERAL ELECTRIC_MEDICAL SYSTEMS ste

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